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Installation,- Operating and

Maintenance Instructions
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HADEF Electric Chain Hoist

Type 29/06E
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Ultra-low headroom configuration

^
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with monorail hand geared trolley EH

with monorail electric trolley
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EE
with monorail trolley Big Bag
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EHL and EEL

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5.52.179.00.01.06 Rev.06
 NOTICE!
The installation or mounting instructions for incomplete machines you’ll find in chapter “Installation”
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o

© by Heinrich de Fries GmbH

Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf

Heinrich De Fries GmbH will be named HADEF in the following text.

Original operating- and maintenance instructions in German language.
Translation in other languages is made of the German original.
A copy may be requested in writing or is available for download on www.hadef.com
Subject to changes.

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Table of Contents
1 Information .......................................................................................... 3
1.1 Indications to determine the used part of the theoretical usage life. ........................... 4

2 Safety ................................................................................................... 4
2.1 Warning notice and symbols ............................................................................................ 4
2.2 Duty of care of the owner.................................................................................................. 4
2.3 Requirements for the operating personnel ..................................................................... 5
2.4 Appropriate use ................................................................................................................. 5
2.5 Basic safety measures ...................................................................................................... 6

3 Transport and Storage ....................................................................... 7

3.1 Transport ............................................................................................................................ 7
3.2 Safety device for transport ............................................................................................... 7
3.3 Storage ............................................................................................................................... 7

4 Description .......................................................................................... 7
4.1 Areas of application .......................................................................................................... 7
4.2 Design ................................................................................................................................. 8
4.3 Functions............................................................................................................................ 8
4.4 Important components ...................................................................................................... 8

5 Technical data ................................................................................... 10

6 Installation ......................................................................................... 10
6.1 Trolley ............................................................................................................................... 10
6.2 Devices with a load capacity of up to 6,3 t .................................................................... 11
6.3 Devices from 8 t up to 60 t capacity............................................................................... 12
6.4 Chain container installation............................................................................................ 12
6.5 Tools ................................................................................................................................. 13

7 Operation ........................................................................................... 14
8 Operation ........................................................................................... 15
9 Commissioning ................................................................................. 15
9.1 General ............................................................................................................................. 15
9.2 Power supply ................................................................................................................... 15
9.3 Gear................................................................................................................................... 16
9.4 Load chain ........................................................................................................................ 16

10 Safety check ...................................................................................... 17

2 5.52.179.00.01.06
11 Functional test .................................................................................. 17
11.1 Checks before the initial start-up................................................................................... 17
11.2 Functional test ................................................................................................................. 17

12 Maintenance ...................................................................................... 17
12.1 General ............................................................................................................................. 17
12.2 Monitoring ........................................................................................................................ 17
12.3 Replacing the load chain ................................................................................................ 18
12.4 Brake motor ..................................................................................................................... 18
12.5 Overload protection ........................................................................................................ 19
12.6 Stretch the roller chain. .................................................................................................. 20

13 Inspection ......................................................................................... 20
13.1 General Overhaul for motor-driven units ...................................................................... 20
13.2 Periodic checks ............................................................................................................... 21
13.3 Checking the load chain ................................................................................................. 21
13.4 Checking the load hook .................................................................................................. 22
13.5 Inspection – Gear – Oil level .......................................................................................... 22

14 Service ............................................................................................... 22
14.1 Load chain ....................................................................................................................... 22
14.2 Pulleys .............................................................................................................................. 23
14.3 Load hook ........................................................................................................................ 23
14.4 Hoist gear ......................................................................................................................... 23
14.5 Trolley ............................................................................................................................... 24
14.6 Tension device ................................................................................................................ 24
14.7 Electric motor .................................................................................................................. 25
14.8 Lubricant selection ......................................................................................................... 25
14.9 Lubricant for food industry – selection (as option*) .................................................... 25

15 Trouble .............................................................................................. 25
16 Remedy ............................................................................................. 26
17 Decommissioning ............................................................................ 27
17.1 Temporary decommissioning ........................................................................................ 27
17.2 Final decommissioning/disposal ................................................................................... 27

18 Additional documents ...................................................................... 27

18.1 Electric wiring diagrams ................................................................................................. 27
18.2 Radio control (as option) ................................................................................................ 27
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1 Information
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The products meet European Union requirements, in particular the valided EU Machine Directive.
The entire company works acc. to a certified quality assurance system as per ISO 9001.
The production of components at our work is subject to strict, intermediate checks.
After assembly, each product is subject to a final test with overload.
For the operation of hoists, the national accident prevention regulations apply in Germany, amongst others.
The stated performance of the devices and meeting any warranty claims require adherence to all instructions
in this manual.
Before delivery, all products are packed properly. Check the goods after receipt for any damage caused
during transport. Report any damage immediately to the forwarding agent.
This manual allows a safe and efficiently use of equipment. Images of this manual are for a principle
understanding and can be different from the real design.

5.52.179.00.01.06 3
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NOTICE!
We refer to the prescribed equipment tests before initial start-up, before putting back into operation and the
regular periodic inspections.
In other countries any additional national regulations must be observed.
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1.1 Indications to determine the used part of the theoretical usage life.
For motor driven units.
The equipment (rope hoists, chain hoists, winches as well as crane hoisting units) are classified in drive
groups (duty classification) according to their intended mode of operation, running times and load collectives
and dimensioned according to the requirements derived from these.
They are thus only designed for a limited period of use with regard to the overall dimensioning and
certification.
After the total period of use as elapsed, measures must be taken where parts are checked and exchanged
as per indication by the manufacturer. After that a new maximum usage period is determined. See also the
valued accident prevention regulations, “winches, lifting and pulling devices”.
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NOTICE!
Commitment
A general overhaul may only be performed by HADEF or by a specialized company, authorized by HADEF.

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2 Safety
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2.1 Warning notice and symbols

Warnings and notice are shown as follows in these instructions:
This means that there is a high risk that leads, if it is not avoided, to death or severe injury.
DANGER!
This means that there is a risk that could lead, if it is not avoided, to death or severe injury.
WARNING!
This means that there is little risk that could lead, if it is not avoided, to slight injury or damage to the device or its
CAUTION! surrounding.

Gives advice for use and other useful information.

NOTICE!
Danger from electricity.

Danger from explosive area.

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2.2 Duty of care of the owner

DANGER!
Failure to follow the instructions of this manual can lead to unpredictable hazards.
For any resulting damage or personal injury, HADEF assumes no liability.
The unit was designed and built following a risk analysis and careful selection of the harmonized standards
that are to be complied with, as well as other technical specifications. It therefore represents state-of-the-art
technology and provides the highest degree of safety.
Our delivery includes the hoist supplied beginning at its suspension and ending at the load hook and if
supplied with control, the control line/hose that leads to the hoist. Further operating material, tools, load
attaching devices as well as main energy supply lines must be assembled according to the valid rules and
regulations. For explosion-proof equipment, all these parts must be approved for use in area prone to
explosion, or they must be suitable for use in area prone to explosion. The owner is responsible for this.

4 5.52.179.00.01.06
However, in everyday operation this degree of safety can only be achieved if all measures required are
taken. It falls within the duty of care of the owner/user of the devices to plan these measures and to check
that they are being complied with.
Complete the operating and installation instructions by any instructions (regarding supervision or
notifications)that are important for the special kind of use of the equipment, i.e. regarding organization of
work, work flow and human resources.
In particular, the owner/user must ensure that:
ƒ The unit is only used appropriately.
ƒ The device is only operated in a fault-free, fully functional condition, and the safety components, in
particular, are checked regularly to ensure that it is functioning properly.
ƒ The required personal protective equipment for the operators, service and repair personnel is available
and is used.
ƒ The operating instructions are always available at the location where the equipment is used and that they
are legible and complete.
ƒ The unit is only operated, serviced and repaired by qualified and authorized personnel.
ƒ This personnel is regularly trained in all applicable matters regarding safety at work and environmental
protection, and that they are familiar with the operating manual and, in particular, the safety instructions it
contains.
ƒ Any safety and warning signs on the devices are not removed and remain legible.
ƒ Devices for use in area prone to explosion must (from customer's side) be earthed with a shunting
resistor of < 106 Ω against earth.
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WARNING!
It is not allowed to make constructive changes of the equipment!
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2.3 Requirements for the operating personnel

The units may only be operated by qualified persons that are appropriately trained and that are familiar with
it. They must have their employer’s authorisation for operation of the units.
Before starting work, the operating personnel must have read the operating and installation instructions,
especially the chapter "Safety Instructions".
This is especially important for operating personnel that rarely uses the equipment, i.e. for installation or
maintenance work.

DANGER!
In order to avoid severe injury, please pay attention to the following when using the equipment:
ƒ Use protective clothes/equipment.
ƒ Do not wear long hair hanging down open.
ƒ Do not wear rings or other jewellery.
ƒ Do not wear clothes that are too big/wide.
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2.4 Appropriate use

The permitted safe working load of the devices must not be exceeded! An exception can be made during the
load test before initial operation, carried out by a licensed qualified person.
ƒ The permissible ambient temperature during operation of manual driven devices is -20 ° C / + 50 ° C and
at all power driven devices -20 ° C / + 40 ° C!
ƒ Defective devices and load suspension devices must not be used until they have been repaired! Only
original spare parts must be used. Non-compliance will result in any warranty claims becoming void.
ƒ Liability and warranty will become void if unauthorized modifications of the units are made by the user!
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The appropriate use of the hoists is vertical lifting and lowering of unguided loads. In combination with
trolleys, loads can also be moved horizontally.

5.52.179.00.01.06 5
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DANGER!
It is not allowed:
ƒ pulling loose of stuck loads, dragging of loads and inclined pulling is not allowed.
ƒ in explosive atmosphere, except the unit is especially modified for it and marked by an indication label
ƒ to transport people
ƒ The device is not suitable for use on stages and in studios
ƒ persons must not stand under a suspended load
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NOTICE!
If the units are not used appropriately, it is not possible to ensure safe operation.
The owner and operator have sole liability for all personal injury and damage to property arising from
inappropriate use.
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2.5 Basic safety measures

ƒ Observe installation-, operation and maintenance instruction.
ƒ Take notice of caution notes at units and in the manual
ƒ Observe safety distances.
ƒ Take care for a free view on the load.
ƒ Only use the hoists appropriately.
ƒ The equipment is to be used exclusively for movement of goods. Under no circumstances my persons be
moved.
ƒ Never load the devices beyond their working load limit.
ƒ Pay attention to the accident prevention regulations (UVV).
ƒ Should the hoist be used outside of Germany, please pay attention to the national regulations that apply.
ƒ Supporting structures and load-attached devices used in conjunction with this equipment must provide an
adequate safety factor to handle the rated load plus the weight of the equipment. In case of doubt, consult
a structural engineer.
ƒ If the equipment has not been used for a period of time, carry out visual checks of all main components
such as chains, load hooks etc. and replace any damaged parts with new, original spare parts before
putting the equipment back into operation!
ƒ Do not use a hoist that is defective, pay attention to any abnormal noise it makes during operation.
ƒ Stop working immediately in case of disturbances and remedy failures.
ƒ Any damage and faults must be reported to a responsible supervisor immediately.
ƒ If the unit is put into motion, any persons in the immediate vicinity must be informed by calling to them!
ƒ Please pay attention to the regulations for load carrying devices UVV for both positive and non-positive
methods of attaching loads.
ƒ The lifting tackle or the load must be securely attached to the hook and be seated at the bottom of the
hook.
ƒ The safety catch of hooks must be closed.
ƒ When charged, the housing may not be in contact somewhere.
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ƒ Stop lowering the load when the bottom block or the load is being set down or is prevented from being
lowered further.
ƒ The load chain must not be twisted.
ƒ Twisted chains must be aligned before attaching the load.
ƒ The correct alignment of the chain links can be seen from the weld seams.
Illustration 1
ƒ The chain links must always be aligned in one direction.
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ƒ Check brakes daily before commencing work.

ƒ The devices are not suitable for continuous operation. The duty cycles of the motors (see the technical
data chapter) as well as the remaining life time of the equipment in accordance with FEM group and
usage (see calculation of remaining safe working period) must be observed.
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6 5.52.179.00.01.06
 WARNING!
The following is not allowed:
ƒ to lift another load than the nominal safe working load
ƒ to manipulate the sliding clutch if units are equipped with
ƒ The use of elongated or damaged chains or wire ropes. Replace them immediately by new, original
parts.
ƒ Never loop the load chain around a load nor place or pull the chain over edges.
ƒ Never repair damaged load hooks (e.g. by hammering), but replace them by original hooks.
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3 Transport and Storage

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CAUTION!
Transport may only be done by qualified personnel. No liability for any damage resulting from improper
transport or improper storage.
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3.1 Transport
The devices are checked and if so adequately packed before delivery.
ƒ Do not throw or drop the equipment.
ƒ Use adequate means of transport.
Transport and means of transport must be suitable for the local conditions.

3.2 Safety device for transport

NOTICE!
Should a safety device for transport exist, please remove it before commissioning.

3.3 Storage
ƒ Store the equipment at a clean and dry place.
ƒ Protect the equipment against dirt, humidity and damage by an appropriate cover.
ƒ Protect hooks, wire ropes, chains and brakes against corrosion.
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4 Description
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4.1 Areas of application

The devices must be as far as possible installed in a covered room.
If they are used in the open, protect the units against the effects of weather such as rain, hail, snow, direct
sunshine, dust, etc. - we recommend to use a cover in parking position. If the device is set up in a
continuously humid environment with strong temperature fluctuations, the correct functionings are
endangered by the forming of condensation.
Ambient temperature -20°C up to +50°C. Power-operated units -20 up to +40°C. Humidity 100 % or less but
not under water
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During longer periods of standstill, corrosion may reduce the function of the brake.
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DANGER!
It is not permitted to use the unit in an area at risk from explosion!

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5.52.179.00.01.06 7
4.2 Design
HADEF electric chain hoists, with ultra low
headroom and electric trolley, Type 29/06 EE and
hand geared trolley Type 29/06 EH are monorail
trolleys with integrated hoist.
The hoisting gear is driven by electric motor and,
the trolleys by hand via chains or by electric
motors.

Type 29/06 EE - Table 1 - 1 - 10 t

Type 29/06 EH - Table 2 - 8 - 20 t Type 29/06 EE - Table 2 - 25 - 60 t

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4.3 Functions
The lifting gear and motor-driven trolley are moved by pressing the buttons on the control switch. The spring-
pressure brake installed in the electric motor of the lifting gear prevents the independent lowering of the load
after the push button has been released.
By using a frequency converter, the speed is infinitely variable.
Hand geared trolleys are moved to the left or right by pulling one of the two stands of the endless hand
chain.
In combination with push travel trolleys the trolley is moved by pushing or pulling the load or, without load, by
pulling the load chain.
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NOTICE!
The best protection against functional failures in case of extreme environmental impact is the regular use of
the equipment.
If the hoist is not used very often, we recommend to carry out a test run at least once a week and to switch
on the motor several times during this test run.
In our experience, this will prevent the brake from sticking.
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4.4 Important components

NOTICE!
All hoists are fitted with high-quality lifting gears of the reliable AK series.

4.4.1 Motor
Type of chain hoist
66/04 AK
28/06E
Electric motor
29/06E, 29/06EEL Big Bag, 29/06E-Synchro
90/09EX, 91/09EX

4.4.2 Gear
Lifting gear with ventilation screw
AK 4-8 Precision Spur Gear
AK9+10 Precision Planetary Gear

8 5.52.179.00.01.06
Trolley gear
Combination of worm gear and motor
Closed design - ventilation not necessary.

4.4.3 Control
Control switch with emergency stop
Classification of control according to lifting gear sizes
Kind of control Serial Option
Direct control AK 4-7
low voltage control AK8-10; AK6-8 Ex- AK 4-7
version
Radio control AK4-10; AK6-8 Ex-version
Frequency control AK4-10; AK6-8 Ex-version

4.4.4 Overload protection

mechanical stop by spring
electric limit switch
Type Slipping clutch assembly
Serial Option Serial Option
66/04 AK,
AK4-8 AK4-10 AK9+10
90/09EX
28/06E AK4-8 AK4-10 AK4-8
29/06E, 91/09EX AK4-8 AK9+10 AK4-8 AK4-10
29/06E-Synchro AK 4-7 AK 4-7
29/06EEL Big Bag AK 4-7 AK 4-7 AK 4-7

4.4.5 Load chain

acc. to EN 818-7-T high quality chain

4.4.6 Load hook

Hook in ball bearing with safety catch.

4.4.7 Chain container

According to hoist type made of coated fabric, plastic or of steel plate.

4.4.8 Rotation direction/ Phase sequence relay

Protection against wrong net connection
(only with low voltage control)

4.4.9 Thermal detector

to protect the hoist motor
(only with low voltage control)

4.4.10 Safety limit switch (lifting/lowering)

automatic stop when the load chain does not run correctly
(only applicable for hoists with tensioning device)

4.4.11 Operation limit switch

operational driving into upper and lower hook position
(optional for direct control)

4.4.12 Special components

only for hoists that are used in area at risk of explosion
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5.52.179.00.01.06 9
 5 Technical data
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Table 1
Capacity
1000 2000 2500 3200 5000 5000 6300 6300 10000
kg
Hoisting unit AK 4 AK 6 AK7 AK 7 AK 7 AK 8 AK 7 AK 8 AK 8
Number of chain falls 2 2 2 2 4 2 4 2 4
FEM 9.511/ EN 818-7 2m 2m 2m 2m 2m 2m 1 Bm 1 Bm 1 Bm
Load chain mm 5x15 7x21 9x27 9x27 9x27 9x27 9x27 11,3x31 11,3x31
Load bar size 1N mm 74-150 82-156 106-223 106-223 119-215 119-215 119-215 119-215 119-215
for beam flange 2N mm 151-220 157-210 224-310 224-310 216-312 216-312 216-312 216-312 216-312
width from - to 3N mm 221-310 211-306 - - - - - - -
Lifting speed approx. m/min 4,5/1,1 4/1 5,5/1,3 4/1 2,8/0,7 4/1 2,8/0,7 4/1 2/0,5
Hoist motor output kW 0,88/0,22 1,5/0,37 2,6/0,65 2,1/0,55 2,6/0,65 4/1,1 2,1/0,55 4/1,1 4/1,1
Operating mode S 3 % ED 30/20 30/20 40/25 40/40 40/25 40/25 40/40 40/25 40/25
Travel speed approx. m/min 16/4
Trolley motor output kW 0,25/0,06 0,42/0,10
Operating mode S 3 % ED 40/40
Travel path when reeling off m
7,8 9,8 6,3 6,3 6,5 6,5 6,5 6,5 6,5
30 m of hand chain
Hand chain pull for travel approx. N 90 130 80 100 100 120 150 150 180
Noise emission at 1m distance dB(A)
65 70 70 70 70 70 70 70 70
tolerance +2 dB(A)
max. wheel load approx. at 3 m
310 640 785 985 1175 1435 1790 --* --*
suspension height kg
Weight at 3 m track height approx. kg 128 205 255 255 365 395 395 --* --*

Table 2
Capacity kg 8000 10000 12000 16000 20000 25000 30000 40000 50000 60000
Hoisting unit AK 9 AK 9 AK 9 AK 9 AK 9 AK 9 AK 9 AK 9 AK 9 AK 9
Number of chain falls 2 2 2 4 4 6 6 2x4 2x5 2x6
FEM 9.511/ EN 818-7 2m 2m 1 Bm 1 Am 1 Bm 1 Bm 1 Cm 1 Bm 1 Bm 1 Bm
Load chain mm 16x45
Load bar size 1N mm
for beam flange 2N mm 155-310 155-310 155-310 185-310 185-310 185-310 185-310 300-400 300-400 300-400
width from - to 3N mm
Lifting speed approx. m/min 2,8/0,7 2,8/0,7 2,8/0,7 1,4/0,3 1,4/0,3 1,0/0,25 1,0/0,25 1,4/0,3 1,1/0,27 1/0,2
Hoist motor output kW 4,0/1,0 5,5/1,4 6,0/1,5 5,5/1,4 5,5/1,4 5,5/1,4 6,0/1,5 2 x 5,5/1,4 2 x 5,5/1,4 2 x 5,5/1,4
Operating mode S 3 % ED 60/40 40/40 30/30 40/40 30/30 40/40 30/30 40/40 30/30 30/30
Travel speed approx. m/min 16/4
Trolley motor output kW 0,42/0,10 2 x 0,55/0,18 2 x 0,75/0,18
Operating mode S 3 % ED 40/40
Travel path when reeling off m
4,5 4,5 4,5 4 4 4 4 3,5 3,5 3,5
30 m of hand chain
Hand chain pull for travel approx. N 120 150 180 150 220 280 2 x 190 2 x 250 2 x 300 2 x 350
Noise emission at 1m distance dB(A)
75 75 75 75 75 75 75 75 75 75
tolerance +2 dB(A)
max. wheel load approx. at 3 m
2400 2900 3400 4550 5550 3600 4250 5650 6735 --*
suspension height kg
Weight at 3 m track height approx. kg 1060 1065 1065 1665 1680 2380 2380 3250 3880 --*
* at the time of going to print this data had not been finalised.
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3-phase current motor 400V/50Hz - IP55 – F – max. 1000 m above sea level.
Order-related Special data, refer to the motor nameplate.
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6 Installation
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The assembly and installation depends on the local environment. The hoist must be suspended in a way that
it can position itself freely.
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6.1 Trolley
For assembly on a beam a travel limit must be placed at either end of the track.
This must be attached so that any elastic limitation buffer or the trolley wheels are driven against them in
their end position when moving.
Generally, additional lifting gear (e.g. fork lift, lifting platforms) will be required for the assembly. These must
take the weight of the devices securely.
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For hoists up to 6,3t capacity the trolley and the bottom block can be adjusted to different beam flange
widths.
Hoists from 8t capacity up are supplied adjusted to a fixed beam flange width in the factory. The adjustment
of the bottom block cannot be changed afterwards.

10 5.52.179.00.01.06
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CAUTION!
The distance “X” between the wheel flanges of the trolley wheels must be
for trolleys up to 3,2 t: 2-3 mm (1-1,5 mm each side) bigger and
for trolleys from 4 t up: 3-5 mm (1,5-2,5 mm each side) bigger than the flange width "B" of the beam
Pos: 10.3.1.3 /1_HADEF/6--MONTAGE/Kettenzug/29/06+91/09/02.Einstellung X, Montage bis 6,3t @ 0\mod_1184740487268_52.docx @ 6771 @ @ 1

6.2 Devices with a load capacity of up to 6,3 t

6.2.1 Setting and checking the gauge

The trolley and the bottom block can be adjusted
"B" beam flange width
to different beam flange widths.
"X" gauge
Setting to the relevant beam flange width “B” is to
be made as follows:
ƒ Dimension "X" is set by placing washers (6)
from the outer to the inner side ("X" increases)
or from the inner to the outer side ("X"
decreases).
ƒ Washers must not be put away!
ƒ Tighten the hexagon nut (3) and safety nuts
(4) again.
ƒ Flange width “B” and the “X” setting must be
checked in all cases.
ƒ The same dimensions as used for changing
the track width must also be used for the
bottom block (10).
ƒ The load chain (11) must run in parallel
vertically. Do not put washers aside from the
bottom block.

Illustration 2
ƒ Place some washers from the outer side to the 1 Side plate
inner side and vice versa to adjust the gauge - 2 load bars
they must be spread out evenly between the
3 hexagon nut
rollers (12) and the hook tackle (13).
4 safety nut
ƒ The two-part hook tackle must not be pulled
apart. 5 distance tube
ƒ Tighten the hexagon nut (14) and safety nuts 6 washers
(15) again. 7 threaded rod
ƒ Please make sure that the bottom block 8 hexagon nut
does not jam at the beam flange when placed in 9 hexagon nut
the upper hook position.

6.2.2 Installation on the beam

ƒ Pre-install the side plates (1) with load bars (2), washers (6), distance tubes (5), hexagon nuts (3) and
safety nuts (4) to adjusting value "X" as mentioned above.
ƒ Tighten the hexagon nuts (3) and safety nuts (4) and push the device onto the front face of the beam
flange.
ƒ Insert the threaded rod (7) through the corresponding holes and tighten the nuts (8, 9).
ƒ Tighten nut (8) first, then nut (9).
If this is not possible for lack of space or fixed end stops the trolley can also be installed on the beam from
below. Please proceed as follows:
ƒ Dismantle the hexagon nut (3) and safety nut (4) at the motor side.
ƒ The trolley halves must be separated until the trolley can be pushed over the track beam flange from
below.
ƒ Push the trolley together again until it reaches the correct wheel gauge "X".

5.52.179.00.01.06 11
ƒ Secure the washers (6) and distance tubes (5) by tightening the hexagon nuts (3) and the safety nuts (4).
ƒ Fasten the threaded rod as mentioned above.
With the devices in table 1 one of 4 wheels is driven by the travel drive. The axis of the driven wheel is set
slightly lower to ensure the required wheel pressure for traversing when the device is not under load. To
prevent the slack between load bolt (2) and the corresponding holes which are due to the manufacturing
process, having a negative impact on wheel pressure, proceed as follows:
ƒ Place a 2 mm thick sheet metal strip each under the 3 wheels which are not driven, loosen nuts (3,4) and
(9) slightly and put the device under load at the load hook until the rollers are under pressure.
ƒ Afterwards, tighten all nuts and safety nuts again.
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6.3 Devices from 8 t up to 60 t capacity

6.3.1 Installation on the beam

Secure the load bars with set collars (1) and
safety screws (3).

ƒ In order to adjust the beam flange width and

for installation on the beam, dismantle the
safety screws (3) at one trolley side.
ƒ After adjustment of dimension "X" and
installation on the beam, install the safety
screws (3) again and secure them with nut (4).
Illustration 3
ƒ When pulling apart the side plates, the trolley
drive shaft will also be moved.
1 set collar
ƒ To do this, loosen the safety screws at the
stern tube bearing and secure them again after 2 load bars
the side plates have been pushed together. 3 safety screw
4 hexagon nut
5 washer
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6.4 Chain container installation

The chain container is supplied as a complete
unit. For the installation of the chain container, the
following must be observed:

ƒ Mount chain container (1) with screws (2) in

the position provided (3).
ƒ Let the load chain run smoothly into the chain
container (1).
ƒ The holding chain (4) which is already fixed to
the chain container must be fastened with
screw (6) at the position provided therefore at
the hoist (5) in such a way that the chain
container (1) hangs as horizontally as possible, Illustration 4
to achieve this, either shorten the holding chain
(4) or another chain link must be added to the i The chain container should hang horizontally or
holding chain (4). as horizontally as possible
ƒ Re-check the fastening screws.
ƒ Check whether the load chain of the device 1 chain container
can enter the chain container freely by carrying 2 screws
out a functional test without load.
3 position for screws
4 holding chain
5 position of holding chain
6 screw

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12 5.52.179.00.01.06
6.5 Tools
Capacity Size Tool Use
1t SW36
1,5t + 2t SW46
2,5t + 3,2t SW55 Load bar
5t + 6,3t SW60
7,5t + 10t SW75

12,5t
SW22 Load bar with
16t – 60t
SW24 Fastening ring

1t SW46
2t SW55
Load bar
2,5t – 3,2t SW60
Bottom block

5t – 6,3t SW10
8t SW36
Bolt
16t SW55
Bottom Block
20t – 50t SW75

16t SW6
Securing plate
8t – 50t SW 10

1t – 50t SW46 Overload protection

SW17
Roller chain
1t – 50t
Tension device
SW8

diff.

diff.

diff, diff.

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5.52.179.00.01.06 13
7 Operation
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Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their
operation. They must be authorized by the employer for the operation of the equipment. The employer must
ensure that the operating instructions are available near the equipment and that they are accessible for the
operating personnel.
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The shown control switches are only for the optical information. They can be different acc. the delivery.
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Pendant control lifting/lowering

direct control

1 Emergency-Stop
2 Lifting (slow - fast)
3 Lowering (slow - fast)

Illustration 5
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Pendant control – 4 push buttons

1 Emergency stop
2 Selection switch (as option)
3 Lifting (slow - fast)
4 Lowering (slow - fast)
5 Trolley travel right side (slow - fast)
6 Trolley travel left side (slow - fast)

Illustration 6
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Radio control

1 Lowering (slow - fast)

2 Lifting (slow - fast)
3 Trolley travel left side (slow - fast)
4 Trolley travel right side (slow - fast)
5 Crane travel south (slow - fast)
6 Crane travel north (slow - fast)
7 no function
8 no function
9 start
10 start
11 emergency stop Illustration 7
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Push button functions

Relieved push button = stand still

push button half pushed = slow speed
push button pushed completely = fast speed
Illustration 8

Red Emergency-Stop button

button pushed = stand still

turn the button clockwise = free functions
Illustration 9
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14 5.52.179.00.01.06
8 Operation
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The following, important points must be observed when operating the equipment:
ƒ Read the safety instructions.
ƒ Never load the devices beyond their working load limit.
ƒ When changing the motor turning direction, allow the motor to come to a standstill first.
ƒ The prescribed maintenance intervals must be adhered to.
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ƒ Observe the duty cycle, i.e. intermittent operation S4-40% ED (as per VDE 0530) means that in a period
of 10 minutes the motor can operate – no matter the height of the load – for 4 minutes. It is therefore
irrelevant whether the 4 minutes are continuous (i.e., in case of very high lifting heights) or are made in
intervals.
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ƒ The lifting tackle or the load must be securely attached to the hook and be seated at the bottom of the
hook. The safety catch must always be closed.
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DANGER!
It is not allowed:
ƒ pulling loose of stuck loads, dragging of loads and inclined pulling is not allowed.
ƒ in explosive atmosphere, except the unit is especially modified for it and marked by an indication label
ƒ to transport people
ƒ The device is not suitable for use on stages and in studios
ƒ persons must not stand under a suspended load
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9 Commissioning
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9.1 General
Should the unit be used in Germany:
Please observe the validated, national accident prevention regulations.
For other countries:
Inspections as above. Please observe the national rules and regulations and the instructions in this manual!
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NOTICE!
Hoists up to 1000 kg capacity and without motor-driven trolleys of hoisting unit must be tested by a “qualified
person” before putting into operation for the first time.
Hoists of 1000 kg capacity and up or with more than one motor-driven hoist movement; i.e. lifting and trolley
movement, must be tested by a “licensed qualified person” before putting in operation.
An exception is “hoists ready for operation” acc. validated national regulations with EU-declaration of
conformity.
Definition “qualified person” (former expert)
A “qualified person” has learned, due to occupational training and experience and the job that the person has
done, the skills needed to tests the material for one’s work.
Definition “licensed qualified person” (former approved expert)
A “licensed qualified person” has, due through special occupational training, knowledge about testing of the
material for one’s work and knows the national accident prevention regulations and other prescriptions and
technical regulations. This person must test the material for one’s work regularly with regard to design and
kind of use. The license will be given to qualified person be the approved supervision authorities (ZÜS).
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9.2 Power supply

9.2.1 Mains connection

Hoist motor technical data can be found it in the "Technical data" chapter.
The following tables show the assignment of the fuses at 400 Volt 3-phase current.
ƒ Select connection cross-sections as per VDE 0100.
ƒ Put sleeves on the ends of the cables.

5.52.179.00.01.06 15
ƒ Insert the connection cable into the connection plug without strain.
ƒ Secure lines as per VDE 0100.

9.2.2 Control line connection

Pendant with cable and plug-in connection. Plug-in before use.
Any changes of the power supply cable must only be effected by qualified personnel.

9.2.3 Power connection of the brake

The low-maintenance D.C. spring-pressure brakes are connected at the factory according to the wiring
diagram.
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9.2.4 Wiring diagram

Wiring diagrams are situated in the terminal box or can be requested from HADEF by metioning of serial
number.
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9.2.5 Assigning of line cross-sections and fuses

Nominal current fuse Start up/ line cross-section (mm²)
Capacity Motor output
at slow-blow Nominal for line length L (m)
400 V - 50 Hz current
approx. L < 50 50 < L < 100 100 < L < 150 150 < L < 200
t kW
A Ia / In
1 0,88/ 0,22 2,8/ 0,7 4,4/ 1,8
2 1,5/ 0,37 4,1/ 2,1 4,2/ 2,15
2,5 2,6/ 0,65 5,8/ 2,5 2,4/ 1,8
3,.2 2,1/ 0,55 4,6/ 2,1 16 3,2/ 2,4 1,5 1,5 1,5 1,5
5 2,6/ 0,65 5,8/ 2,5 5,7/ 2,7
5 2,6/ 0,65 5,8/ 2,5 5,7/ 2,7
6,3 2,1/ 0,55 4,6/ 2,1 5,7/ 2,7
8 4,0/ 1,0 10,0/ 4,3 5/3
10 5,5/ 1,4 12,5/ 6,4 5/ 3
12 6,0/ 1,5 13,8/ 7,0 5/ 3
16 5,5/ 1,4 12,5/ 6,4 25 5/ 3 4,0 6,0 6,0
20 5,5/ 1,4 12,5/ 6,4 5/ 3
4,0
25 5,5/ 1,4 12,5/ 6,4 5/ 3
30 6,0/ 1,5 13,8/ 7,0 5/ 3
40 2 x 5,5/ 1,4 2 x 12,5/ 6,4 5/ 3
50 2 x 5,5/ 1,4 2 x 12,5/ 6,4 35 5/ 3 6 10 16
60 2 x 5,5/ 1,4
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2 x 12,5/ 6,4 5/ 3

9.3 Gear
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NOTICE!
For transport, some gear types are fitted with a plug screw. Replace the plug screw by a ventilation screw
(attached) before putting the unit into operation.
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9.4 Load chain

ƒ Before commissioning the load chain must be aligned and oiled.
ƒ Move safety note and fixing wire away from the chain.
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CAUTION!
Do not use grease for lubrication of load chain.
Without lubrication, manufacturer's warranty and/or liability will be void.

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NOTICE!
Continuous, thorough lubrication will increase the life of the chain considerably.

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16 5.52.179.00.01.06
10 Safety check
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Before putting into service initially or when putting back into service, it must be checked whether:
ƒ All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured.
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ƒ The oil levels in the gear boxes are sufficient.

ƒ All movements of the load comply with the symbols on the control switch.
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ƒ The chains are correctly placed, oiled and in good condition.

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11 Functional test
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11.1 Checks before the initial start-up

Lifting gear
ƒ Load chains must not be twisted.
ƒ Lubricate the load chain with gear oil or suitable chain lubricant before first loading.
Trolley drive
ƒ The open-lying teeth of the trolley drive must be lubricated.
Hand gear for hand geared trolley
ƒ Ensure correct fit of the hand chain, it must not be twisted and must hang freely.

11.2 Functional test

Lifting gear
Check lifting and lowering functions, initially without a load. The buttons of the control switch are marked with
the symbols for lifting and lowering. The movement direction of the load (lifting or lowering) must correspond
with the push buttons (lifting or lowering). This is the factory setting.
If the device lowers when the “lift” button is operated and lifts when the “lower” button is operated, the two
phases of the net connection must be swapped.
The function of the end switch is to be checked initially by operating the end switch by hand. Then carefully
move to the end position. If required, adjust end switch.
Then check the brake function under load. After releasing the buttons of the control switch, the load must be
securely held.
Trolleys
Carefully move the trolley to the end positions and check the positions of the end stops.
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NOTICE!
The limit switch function will only work if the movement direction of the load (lifting - lowering) corresponds
to the push buttons of the control switch.

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12 Maintenance
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12.1 General
All monitoring, servicing and maintenance operations are to ensure correct functioning of the equipment;
they must be effected with utmost care.
ƒ Only “qualified persons” may do this work.
ƒ Servicing and maintenance work must only be done when the hoist is not loaded.
ƒ Records must be kept of all test results and measures taken.
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12.2 Monitoring
The monitoring and servicing intervals stated are valid for operation under normal conditions and single-shift
operation. In case of severe operating conditions (e.g. frequent operation with full load) or special
environmental conditions (e.g., heat, dust, etc.), the intervals must be shortened correspondingly
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5.52.179.00.01.06 17
12.3 Replacing the load chain

CAUTION!
If there is any visible damage and when the conditions for replacement are reached (i.e. one or several
dimensions in the table have been reached, there is corrosion or elongation), the chain must be replaced.
When replacing the chain, also check the chain wheels.
Procedure:
ƒ Only insert new chains in an unloaded state and as the chains that are currently in the device – i.e. not
twisted.
ƒ Remove chain from its fastening at the end and attach a chain link which is open at the side.
ƒ A chain link which is open at the side, can
easily be produced by grinding out a small
piece. The opening must have the same
thickness as the chain link. Illustration 10
ƒ Hang a new original chain (same size and oiled) in the side opened chain link and insert it.
ƒ Make sure the chain is not installed twisted.
ƒ Make sure the chain links are aligned in one direction.
ƒ Assemble the chain to the end fastening.
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Running of the chain into the chain container:

ƒ Always run chains into the chain container by using the motor.

CAUTION!
Fill in the chain always motor driven.
Never run the chain in by hand, as there is a risk of knotting which can cause malfunctions and damage to
the device.

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for hoists Type 4-8 with spur gear

NOTICE!
The weld seam of the chain must lie to the inner side and be in contact with the sprocket wheels.

for hoists Type AK 9-10 with planetary gear

NOTICE!
The weld seam of the chain must lie to the outer side and must not be in contact with the sprocket wheels.
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12.4 Brake motor

Brake: 180 V DC
chain hoist Brake Brake nominal braking Tightening Nominal air gap air gap Rotor strength
PrB B moment moment max. min.
screw
T/chain falls Gr. Gr. Nm Nm mm mm mm
1/2 10 -- 10 6 0,2 0,8 5,5
2/2 13 -- 20 10 0,3 0,8 7,5
2,5/2 to 10/4 15 -- 28 10 0,3 0,9 9,5
8/2 to 60/12
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-- 12 32 9,5 0,3 0,75 8

18 5.52.179.00.01.06
12.4.1 Assembling the brake

1 Insert the retaining ring (1) into the shaft slot.

2 Insert the feather key (2) into the motor shaft.
3 Fix hub (3) with retaining ring (1).
4 Assemble the friction plate (4) if existent.
5 Push the rotor (5) onto the hub (3).
6 Lock the magnet body with the 3 fastening
screws (6).
7 Set air gap “a” (refer to “adjusting the air gap”)
8 Assemble the dust-protection ring (7) if
existent.
9Electric connection
Illustration 11

12.4.2 Disassembly of the brake

Disassembly is performed in reverse order to the assembly.

12.4.3 Adjusting the air gap

View "X" on the brake.
1 Loosen the locking screws (6) by half a turn.
2 Turn the cap screws (8) into the magnetic body
(9) anti-clockwise.
3 By turning the locking screws (6) clockwise,
move the magnetic body (9) towards the
anchor plate (10) using a feeler gauge until
nominal air gap “a” is reached (see table).
4 Unscrew the cap screws (8) from the magnetic
body clockwise.
5 Tighten the locking screws (6). Illustration 12
6 Check the air gap again and re-adjust if
necessary.
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12.5 Overload protection

If the hoist does not lift the permitted load, the overload protection must be adjusted. Adjustment may only be
done by a service company, authorised by the manufacturer!

DANGER!
The factory setting of the overload protection is secured by a seal. Any guarantee becomes invalid if this setting is
changed. Should maintenance be necessary, please contact a service company that is authorised by the
manufacturer.

Depending on the type of hoist, the following variants are possible:

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12.5.1 Slipping clutch

Illustration 13
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5.52.179.00.01.06 19
12.5.2 Mech hanical sprinng assembly
Illustration 14
In case of ove ad must be lowered unttil it reaches the ground so that the
erload the loa
spring assembly can releasse. Only therreafter it is po
ossible to rep
peat the liftin
ng motion.

Illustration 15
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@ 29954 @ @ 1

12.5.3 Electtronic hoistiing power limiter

Poower consum mption of the hoist motorr is measureed during lifting movemen nt of a load
by an adjustabble power me easuring devvice (overloaad guard). Th he setting is made via a
separate relay for main an nd creep liftiing speed. P
Power consu umption of thhe motor is
loa
ad-dependen nt and increaases with the load. If thhe set value is exceeded d, the relay
res
sponds immediately and d switches th he motor offff via switching elements s. After the
oveerload prote
ection has beeen activated the LOWE ER button must
m be pressed first so Illustration 16
tha
at the LIFT ffunction can
n be activateed again. Be efore lifting again
a the loa
ad must be
red
duced to the nominal loadd!
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2-INSTANDSETZUNG/Spannvorrichtung/Rollenkette nachspannen @ 1\mod_1192696954698_52.docx @ 8031 @ @ 1

12
2.6 Strettch the rolller chain.

On
nly applicable
e for hoists acc.
a to table 2

Tension of the roller chain must

m be checked and
adjjusted if nece
essary.

Foor correct adjustment therre is a mark on

o the
ten
nsion device (B).
Illustrration 17

Pro
ocedure:
ƒ Hold tensionn device (B) with the wre ench SW
36.
ƒ Release scrrew (A) with wrench SW 17.
ƒ Turn tensioon device (B) until the edgee (◄) of
the tension lever (C) fitss precisely with
w the (►)
15° mark (►
►◄).
ƒ Tighten screew (A) again n.

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Pos: 17.1 /1_HADEF/13-P
Illustrration 18

13
3 Insp
pection
PRÜFUNG/Wiederkehrende Prüfung/00.GÜ (nur motorische Geräte) @ 2\mod_1276587258148_52.docx @ 14490 @ @ 1
Pos: 17.2 /1_HADEF/13-P

13
3.1 Gene
eral Overhaul for mottor-driven units
The validated, national acccident preven ntion regulattions must be observed and the meaasures to rea ach "safe
woorking periods (S.W.P.)" according
a to FEM 9.755.
Aftter the "theoretical workin
ng time D" has
h been ela apsed, the owwner/user mu ust take mottor driven de
evices out
of operation annd effect a General Overh haul.
Further use of the equipme ent is only allowed after a licensed quualified perso
on has proofeed
ƒ that further use is possib ble without doubt
d
and
ƒ the conditio ons for further use have been
b determi ned

20 5.52.179.00.01.06
These conditions have to be written down in the test book.
The owner/user is responsible to make sure that these conditions are observed.
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13.2 Periodic checks

Independently from the regulations of the individual countries, lifting devices must be checked at least yearly
by a qualified person or licensed qualified person regarding its functional safety.
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13.2.1 Components to be checked

The following must be checked:
ƒ Dimensions of load chain, load hooks, pawls, bolts, ratchet wheels, brake linings.
The dimensions must be compared to the dimensions in the tables.
ƒ A visual inspection for deformations, cracks and corrosion must be carried out.
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CAUTION!
When the wear limit is reached, the part must be exchanged by a new, original part.
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13.2.2 Inspection intervals

Inspection Inspection Inspection
1st maintenance and and and
at daily
after maintenance maintenance maintenance
commissioning checks
3 months every every every
3 months 12 months 36/60 months
Inspection of the equipment by
a qualified person X
(periodic inspection)
screw connections X X
brake function - brake discs X X
overload protection as slipping clutch
X X
(if relevant)
overload protection by current cut-off (electric hoist) (if
X X
relevant)
overload protection by air relieve valve
X X
(pneumatic hoist) (if relevant)
load chain, clean and oil X X*) X X
load chain, elongation and wear X
load hook, cracks and deformation X
Bearings of chain pulleys,
X
check and lubricate
Hoist gear, oil change X*)
Trolley wheels, wear X
Trolley wheels, lubricate toothed wheels X*) X*) X*)
*) see chapter "maintenance"
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WARNING!
If one or several of the dimensions fall below or exceed the dimensions in the table, or if cracks or
corrosion are found, the parts must be replaced with original spare parts.
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13.3 Checking the load chain

acc. DIN 685-part 5

L11 = pitch increase over 11 chain links

L1 = pitch increase over 1 chain link

Illustration 19
dm = detected link thickness
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Chain dimensions
Dimensions Chain size
mm
5x15 7x21 9x27 11,3x31 16x45 23,5x66
L11 171,4 238,8 300,8 348,1 505,6 743,0
L1 16,0 22,4 28,1 32,7 47,4 69,5
dm 4,6 6,5 8,2 10,2 14,4 21,2

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5.52.179.00.01.06 21
 WARNING!
When the dimensions listed in the table are reached due to wear or deformation, the chain must be
replaced!
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13.4 Checking the load hook

Load hook

X = measuring distance hook mouth width

Y = measured length from hook no. 6
H = thickness of hook saddle

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Illustration 20
Hoists according to table 1 Please fill in the measured
Dimension Capacity in t/ chain falls
values before
1/2 2/2 2,5/2 3,2/2 5/4 5/2 6,3/4 6,3/2 10/4
commissioning:
mm
hook nr. 025 08 1 1 2.5 2.5 2.5 2.5 4 Capacity t
X 28 38 40 40 50 50 50 50 56 X or Y mm
H 24 37 40 40 58 58 58 58 67 H mm
Hoists according to table 2
Dimension Capacity in t/ chain falls
mm 8/2 10/2 12/2 16/4 20/4 25/6 30/6 40/8 50/10 60/12
hook nr. 2.5 4 4 6 8 10 10 12 12 --*
X or Y 50 56 56 130 145 160 160 180 180 --*
H 58 67 67 85 95 106 106 118 118 --*
Dimensions in the tables are theoretical values without tolerances.

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CAUTION!
When the dimension of hook opening width is deformed more than 10% or when the dimension of the hook
bottom thickness is fallen short of by 5% due to wear, the hook must be replaced.
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13.5 Inspection – Gear – Oil level

Check oil level all 3 month.
Locking screw(C) Tool
AK 4 – AK 6 M10 SW8
AK 7 – AK 8 M12 SW10
AK 4-8 AK9-10
Solve the locking screw (C) a bit. (do not remove)
If oil drips out = level OK.
Tighten the screw.

If no oil drips out, carry out maintenance and oil change.

(see chapter maintenance)

AK 9 - 10 Oil gauge glass (C)

Oil gauge glass half full = level OK

No oil observable = carry out maintenance and oil change.
(see chapter maintenance)
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14 Service
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14.1 Load chain

Wear at the links is mainly due to insufficient maintenance of the chain.
To ensure optimal lubrication of the links, the chain must be lubricated at regular intervals, depending on
usage.
ƒ Lubricate the chain with a lubricant that creeps, e.g. automotive gear oil.

22 5.52.179.00.01.06
ƒ Always lubricate the chain when it is not under load so that the oil can wet the links affected by wear. It is
not sufficient to lubricate the chain from the outside, as this will not ensure the formation of a lubricating
film within the links. The adjacent link points must always be lubricated to prevent excessive wear.
ƒ If the same lifting operations are carried out constantly, the switching area from a lifting to a lowering
movement must be given special attention.
ƒ Thoroughly effected lubrication of the chain will prolong the life of the chain by approx. 20 times,
compared to dry run with unlubricated chain.
ƒ Wash dirty chain with petroleum or a similar cleaner, under no circumstances heat the chain.
ƒ If there are environmental influences that foster wear, such as sand, a dry lubricant should be used, e.g.
graphite powder.
ƒ When lubricating the chain’s condition of wear should be checked.

Use Recommendation Interval

Gear oil for example: FUCHS RENOLIN PG

Load chain 220 or special chain lubricant 0,2 l 3 month
Use NO grease!
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CAUTION!
Do not use grease for lubrication of load chain.
Without lubrication, manufacturer's warranty and/or liability will be void.
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14.2 Pulleys

Use Recommendation Interval

FUCHS
Pulleys Acc. to demand 12 month
RENOLIT FEP2
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14.3 Load hook

ƒ Check bearings and pulleys yearly
ƒ Clean and lubricate the bearings of hooks and pulleys with grease
ƒ Slight bearings are maintenance free
ƒ When bearings resp. slight bearings are worn of, change the complete pulley

Use Recommendation Interval

Load hook FUCHS

Acc. to demand 12 month
bearing RENOLIT FEP2
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14.4 Hoist gear

ƒ Low maintenance.
ƒ Regular lubricant checks required
ƒ Exchange synthetic lubricants after 3 years
ƒ Shorter maintenance intervals for particularly difficult operating conditions, e.g. increased dust and
pollution loads or constant operation of the hoist with the highest load
ƒ Lubricant: synthetic, viscosity VG 220

5.52.179.00.01.06 23
 AK4 – AK8 AK9+AK
K10

A = Oil fill in or air discharge screw

B = Oil drain pllug
C = Oil level glass

Illustrration 21

Us
se Recommendation Interval

AK/AP4 – 0,80 l
Lubricant
FUCHS AK/AP6 – 1,00 l
Sp
pur gear change
RENOLIN
N PG 220 AK/AP7 – 1,90 l
3 years
AK/AP8 – 1,90 l

Lubricant
FUCHS AK/AP99 = 0,4 l
Pla
anetary gearr change
RENOLIN
N PG 220 AK/AP110 = 3 l
3 years

Maximumm fill level

Sp
pur gear *) = gauge ffull filled
Pla
anetary gearr Minimumm fill level
= gauge hhalf filled
*) only
o by explo
osion proof electrical
e equ
uipment
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14
4.5 Trollley
e lifetime lubrricated, Refill lubricant is normally not necessary.
ƒ Trolleys are
ƒ Lubricate geear rim and pinion
p drive each
e ¼ yearr or if required
d more often
n, with greasee.

Us
se Recommendation Interval

Pu
ulleys
FUCHS
Ge
ear rim 0,1 kg 3 month
RENOLIT
T FEP2
Drive pinion

Traavelling gearr SHELL Life time

----
If available
a Tivela S32
20 lubrication
l

Pos: 18.2.4 /1_HADEF/14

4-WARTUNG/Kettenzug/Spannvorrichtung/Spannvorrichtung - Schmierung @ 1\mod_1271680565223_52.docx @ 13451 @ @ 1

14
4.6 Tens
sion device
e

Us
se Recommendation Interval

Tension device e
FUCHS
Ro oller chain 0,2 kg 3 month
RENOLIT
T FEP2
If available
a
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24 5.52.179.00.01.06
14.7 Electric motor
For the motor it is sufficient to keep the cooling airways clean and monitor the roller bearing and its
lubrication status.
A high temperature fat must be used if the roller bearing is replaced.
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CAUTION!
Brake linings and surfaces must always be clean and fat-free. Even very small amounts of dirt can reduce
the braking moment considerably.

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14.8 Lubricant selection

FUCHS SHELL ESSO ARAL MOBIL TOTAL CASTROL KLÜBER
Renolin PG 220 Tivela S 20 Glycolube 220 Degol GS 220 Glygoyle 30 CARTER SY 220 -- Klübersynt GH 6-220
Renolin PG 320 Tivela S 320 Glygolube 320 Degol GS 320 Glygoyle 320 -- -- Klübersynt GH 6-320
Renolin PG 460 Tivela S 460 Glygolube 460 Degol GS 460 Glygoyle 460 -- Alphasyn PG 460 Klübersynt GH 6-460
Renolit FEP2 Alvania EP2 Unirex EP2 -- Mobilux EP2 MULTIS EP2 -- --
Renolin B10 VG32 Tellus Oil 32 -- -- -- -- -- --
Stabylan 5006 -- -- -- -- -- Optimol Viscoleb 1500 Klüberoil 4UH 1-1500

14.9 Lubricant for food industry – selection (as option*)

FUCHS SHELL MOBIL CASTROL KLÜBER
Gear Geralyn SF 220 Cassida Fluid GL 220 Glygoyle 220 Optimol GT 220 Klübersynt UH1-220
Driving gear Geralyn SF 320 Cassida Fluid GL 220 Glygoyle 320 Optimol GT 320 Klübersynt UH1-320
Load chain -- -- Lubricant FM 100 Optimol Viscoleb 1500 --
Load hook
Pulley
-- FM Grease HD 2 Mobilegrease FM 222 -- --
Spur gear
Pinion
* must be mentioned by order
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15 Trouble
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Please pay attention to the following in case of problems:

ƒ Troubles with the equipment must only be repaired by qualified personnel.
ƒ Secure the unit against unintended operation start.
ƒ Put up a warning note indicating that the unit is not to be used.
ƒ Secure the working area of moving parts of the unit.
ƒ Please read the chapter "Safety instructions".
Notes on the repair of faults are found in the following table.
For the repair of failures please contact our service department.
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CAUTION!
Trouble caused by wear or damage to parts such as wire ropes, chains, chain wheels, axes, bearings,
brake parts, etc., must be remedied by replacing the parts with original spare parts.
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5.52.179.00.01.06 25
16 Remedy
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Problem* Unit Cause Remedy

No main power Check connection to mains supply
Unit cannot be switched on Electric Hoists exchange 2 phases
Phase sequence not correct (with low voltage control)
(see waring note at the plug)
Fuse burnt out Replace the fuse
Defective switching unit in the control button switch Replace the switching unit
Interruption in the control cable Check control cable and replace if necessary.
Electric Hoists Defect of capacitor (only for alternating current 1). Replace the capacitor
Hoist motor does not run Motor must be repaired by a specialist
Defective coil - mechanic or electric overload If the unit is suitable for explosive atmosphere, the motor
must be returned to the manufactuerer for repair!*
Pneumatic Operation pressure/ quantity of air is too low Check connection to mains supply
hoists and
After prolonged standstill See maintenance - pneumatic motor
winches
Overload protection is activated - (with overload) Reduce the load to nominal load
For motor driven Overload protection is activated - (with =< nominal
Check settings and reset if necessary
Hoist motor runs – load is not lifted chain hoists. load)
and winches Let the unit be repaired by en expert
No or incorrect power transmission For EX-hoists, please clarify with the manufacturer what
to do!*
Check the chain - lubricate if necessary
For motor driven Blockage due to chain link pointing sideways in the
Hoist motor is running – chain does not lower and/or select a larger chain container so that the
chain hoists. feed from the chain container*
chain can be properly arranged before the inlet
Defective coil Motor must be repaired by a specialist
If the unit is suitable for explosive atmosphere, the motor
Rotor is rubbing must be returned to the manufactuerer for repair!*
Electric hoists Brake does not release See problem “Brake does not release”
Motor hums and uses excessive current
and winches Defect of capacitor (only for alternating current 1). Replace the capacitor
Defect of starter relay (only for alternating current 1). Replace the starter relay
Phase failure (only direct control) Find the cause and repair
Check the electric connection of the brake acc. to
Electric hoists
Switching error after intervention in the electric circuit the wiring diagram
and winches
Brake lining carrier must be changed completely
Motor does not brake or has excessive afterrunning. Brake linings are worn or dirty. If the unit is suitable for explosive atmosphere, the brake
For motor driven must be returned to the manufacturer for repair!*
units. Re-adjust the air gap
Air gap is too large If the unit is suitable for explosive atmosphere, the brake
must be returned to the manufacturer for repair!*
Replace the brake rectifier
Brake rectifier defective If the unit is suitable for explosive atmosphere, the brake
must be returned to the manufacturer for repair!*
Brake current relay defective Replace the brake current relay
Replace the brake coil
Electric hoists Brake coil is defective If the unit is suitable for explosive atmosphere, the brake
must be returned to the manufacturer for repair!*
and winches
Re-adjust the air gap and exchange the brake lining
Brake does not release
Permissibe air gap is exceeded due to worn out brake if necessary
lining
If the unit is suitable for explosive atmosphere, the brake
must be returned to the manufacturer for repair!*
Power drop in the mains power line > 10% Provide correct power supply voltage
Pneumatic
hoists and Operation pressure/ quantity of air is too low Check connection to mains supply
winches
Short circuit in component Eliminate the short circuit
Correct the problem by a specialist
Motor has a short circuit in the body or windings For EX-hoists, please clarify with the manufacturer what
Electric hoists
Fuses burnt out or motor contactor is triggered to do!*
and winches
Motor is switched incorrectly Correct the switching
Wrong type of fuse Replace the fuse with correct one
(see table "fuses")
*) as far as applicable

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26 5.52.179.00.01.06
17 Decommissioning
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WARNING!
It is essential that the following points are observed in order to prevent damage to the equipment or critical
injury when the device is being decommissioned:

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It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence:
ƒ First secure the working area for decommissioning, leaving plenty of space.
ƒ Read the chapter "Safety instructions".
ƒ Disassembly is carried out in reverse order to the assembly.
ƒ Please make sure that all operating material is disposed of in accordance with environmental regulations.

17.1 Temporary decommissioning

ƒ Measures are as above.
ƒ Also read the chapter “Transport and storage”.

17.2 Final decommissioning/disposal

ƒ Measures are as above.
ƒ After disassembly, ensure that the disposal of the equipment and any materials it contains is carried out
in accordance with environmental regulations.
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18 Additional documents
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18.1 Electric wiring diagrams

Electric wiring diagrams are attached to the consignment or included in the terminal box.
Except for units supplied without control.

18.2 Radio control (as option)

Should the unit be fitted with radio control, a manual for radio control is attached to the consignment.
=== Ende der Liste für Textmarke Inhalt ===

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