RACOR Fuel Water Seperator
RACOR Fuel Water Seperator
RACOR Fuel Water Seperator
Water-in-fuel sensor
and indicator.
The complete Primer Pump Kit
makes installation quick and easy.
y
75500MAX
12V DC or 24V DC Motor.
1
Add * for optional 16MM ports. Example (*500MA30).
2
With maximum fuel temperature 190oF (32oC).
1
With maximum fuel temperature 190oF (32oC).
How to Order
(The example below illustrates how the part numbers are constructed).
* 500MA M 10
Mounting Information
500MA 3/8” (1.0 cm) diameter
Certifications clearance for
fasteners.
3.6 in.
(9.1
5.6 in. cm) 5.6 in.
USCG (14.2 cm) (14.2 cm)
Replacement Parts 1
How to Order
(The example below illustrates how the part numbers are constructed).
900MA M 10
Not all configurations are available - contact Technical Support for more information.
Mounting Information
900MA 3/8” (1.0 cm) diameter
Certifications clearance for fasteners.
3.6 in.
(9.1 cm)
10.9 in. Bracket height is 10.9 in.
(27.7 cm) (27.7 cm)
USCG adjustable from 2.0
in. (5.1 cm) to 5.5
in. (14.0 cm) above
port center line.
USCG
How to Order
(The example below illustrates how the part numbers are constructed).
1000MA M 10
Not all configurations are available - contact Technical Support for more information.
Mounting Information
Bracket Hight is
adjustable from 2 3/8” (1.0 cm)
in. (5.1 cm) to 10.5 diameter clearance
1000MA in. (26.7 cm) above for fasteners.
port center line.
Certifications
5.0 in.
(12.7 cm)
14
15
How to Order
(The example below illustrates how the part numbers are constructed).
731000MA M 10
Specify:
Basic Model 2 (for 2 micron)
Add M for metal bowl
10 (for 10 micron)
30 (for 30 micron)
Not all configurations are available - contact Technical Support for more information.
Mounting Information
V
10o Note: 1. Mount filter assembly as close to vertical (V) as
10o
possible. For best efficiency, do not exceed 10o from V.
2. Do not remove valve fittings as they are integral
components to the valve body.
90o
3/8” (1.0 cm) diameter
clearance for fasteners.
Replacement Parts
731000MA
Part Number Description
p
1. 1000MA Refer to model 1000MA
for a complete part breakdown. 2
731000MA
Certifications
How to Order
(The example below illustrates how the part numbers are constructed).
75500MAX M 10
Add:
2 (for 2 micron)
Basic Model Add M for metal bowl
10 (for 10 micron)
30 (for 30 micron)
Not all configurations are available - contact Technical Support for more information.
Mounting Information
V
Note: 1. Mount filter assembly as close to vertical (V) as
10 o
10o
possible. For best efficiency, do not exceed 10o from V.
2. Do not remove valve fittings as they are integral
components to the valve body.
90o
5.0 in.
(12.7 cm)
12.7 in.
(32.2 cm))
Replacement Parts
75500MAX
Part Number Description
p
1. 500MA Refer to model 500MA
for a complete part breakdown
2. RK 15390 6 Port Valve Kit
3. RK 15391 Rigid Tubing Kit
4. RK 15378 Body Clamp Bracket Kit
(One-Piece)
RK 15300 Body Clamp Bracket Kit
(Three-Piece)
6
75500MAX
Certifications
5
1
How to Order
(The example below illustrates how the part numbers are constructed).
75900MAX M 10
Add:
2 (for 2 micron)
Basic Model Add M for metal bowl
10 (for 10 micron)
30 (for 30 micron)
Mounting Information
V
Note: 1. Mount filter assembly as close to vertical (V) as
10o 10o
possible. For best efficiency, do not exceed 10o from V.
2. Do not remove valve fittings as they are integral
components to the valve body.
90o
17.6 in.
3/8” (1.0 cm)
(44.8 cm)
diameter
3.5 in. clearance for
(8.9 cm) fasteners.
NOTE: The Inlet / Outlet Port Male Fittings are 7/8”-14 UNF threads
with 37o Flare (JIC); SAEJ514. These permanent fittings must not
be removed. Damage to the valve may result. See fittings selection
chart in Accessories Section to adapt to your fuel system piping
requirements.
Replacement Parts
75900MAX
Part Number Description
p
1. 900MA Refer to model 900MA
for a complete part breakdown.
2. RK 19473 6 Port Valve Kit
RK 19506 Valve Service Kit
5 4
75900MAX
Certifications
How to Order
(The example below illustrates how the part numbers are constructed).
751000MAX M 10
Add:
2 (for 2 micron)
Basic Model Add M for metal bowl.
10 (for 10 micron)
30 (for 30 micron)
Mounting Information
V
Note: 1. Mount filter assembly as close to vertical (V) as
10o 10o possible. For best efficiency, do not exceed 10o from V.
2. Do not remove valve fittings as they are integral
components to the valve body.
90o
NOTE: The Inlet / Outlet Port Male Fittings are 7/8”-14UNF threads with 37o Flare
(JIC); SAEJ514. These permanent fittings must not be removed. Damage to the
valve may result. See fittings selection chart in Accessories Section to adapt to
your fuel system piping requirements.
Replacement Parts
751000MAX
Part Number Description
p
1. 1000MA Refer to model 1000MA
for a complete part breakdown.
2. RK 19473 6 Port Valve Assembly Kit
RK 19506 Stem Service Kit
3. RK 19475 Rigid Tubing Assembly Kit
4. RK 11-1777 Dual unit Bracket Kit
5. RK 19476 Gauge Assembly Kit
751000MAX
Certifications
4
How to Order
(The example below illustrates how the part numbers are constructed).
771000MA M 10
Add:
Basic Model 2 (for 2 micron)
Add M for metal bowl.
10 (for 10 micron)
30 (for 30 micron)
Mounting Information
3/8” (1.0 cm) diameter
clearance for fasteners
17.8 in.
(45.1 cm)
Replacement Parts
771000MA
Part Number Description
p
1. 1000MA Refer to model 1000MA
for a complete part breakdown.
2. 11895-02 Clamp Bracket Kit
11-1632-01 Triple unit Bracket
11895 Clamp Bracket Assembly
3. 11893 Inlet Manifold
4. 11072 Elbow Fitting
(Parker #2507-10-8)
5. 11902 Outlet Manifold
771000MA
Certifications
2 5
4
3
How to Order
(The example below illustrates how the part numbers are constructed).
791000MAV M 10
Add:
2 (for 2 micron)
Basic Model Add M for metal bowl.
10 (for 10 micron)
30 (for 30 micron)
Not all configurations are available - contact Technical Support for more information.
Mounting Information
5.9 in.
(15.1 cm)
17.8 in.
(45.1 cm)
Replacement Parts
791000MAV
Part Number Description
p
1 1000MA Refer to model 1000MA
for a complete part breakdown.
2 11-1632 Triple unit Bracket
3 19460 Inlet Manifold
4 11895-02 Clamp Bracket
11-1761 ’U’ Bracket
5 19461 Outlet Manifold
8
6 RK 11073 1/2” Ball Valve Kit
7 11-1626 Formed Tubing Assembly
Additional Parts (not shown)
RK 19492 UL Listed Brass Marine Drain
Valve Kit (three for use with this unit)
19523 Installation Instructions
8 RK11-1978 Checkball and spring kit for turbines
For water detection kits and manifold conversion kits -
see the marine accessories section.
791000MAV
Certifications
1 4
2 5
3 6
How to Order
(Test results are from controlled laboratory testing, field results may vary.)
500MA 500MAM
900MA 900MAM
1000MA 1000MAM
731000MA
How to Order
(Test results are from controlled laboratory testing, field results may vary.)
75500MAX
75900MAX
751000MAX
771000MA
791000MAV
Installation Instructions
New filter installations must be Filter Elements Water Sensors
filled with fuel and the fuel system Replacement elements are available in This feature alerts the operator of a
must be adequately primed 2, 10 and 30 micron ratings (nominal). high-water condition. The bowl must
following the engine manufacturer’s Filtration needs are based on be drained of water at the earliest
recommendations. Existing application, fuel quality, maintenance convenience.
installation difficulties are usually schedules and operating climates. A
associated with improper priming simple rule to remember is... the finer A Racor water detection module is
procedures or damage to the unit the filtration, the more frequent the needed to work with the in-bowl
or fuel system. The result is either filter change interval. sensor.
internal air suction or external fuel The unit should activate when the
Always carry extra replacement
leakage. Diagnose with the following water reaches the sensor tips (and
elements with your equipment as one
steps: when they measure below 47,000 or
tankful of excessively contaminated
1. Check fuel tank level and verify fuel fuel can plug an element quickly. 100,000 ohms of resistance, depending
delivery valves are open. on the detection module used). If not,
When clogged to maximum capacity,
6ERIFY 4 HANDLE BOWL FASTENERS AND elements will have a brown to the tips may be fouled with a coating.
FUEL lTTINGS ARE TIGHT AND BOWL DRAIN Remove the sensor and clean the
black color or tar like contaminants
is closed. tips with a cloth. Run a jumper wire
may be present - this is normal.
)F ELEMENT IS NEW CHECK POTENTIAL An appearance of a multi-colored between the tips with the ignition ON
RESTRICTION AT FUEL TANK DRAW TUBE to test the system. Difficulties usually
!N IN TANK STRAINER MAY BE PLUGGED slime (which may have a foul odor)
is an indication of microbiological lie in the wire connections, power
2EVIEW OTHER TROUBLESHOOTING source, or an independent ground.
instructions to uncover other contamination. This condition must
solutions. be treated immediately. Racor offers
a wide variety of gasoline and diesel
Correct external fuel leaks
additives to prevent and treat these
immediately! These conditions result
problems; see ‘Additives’ section of
in reduced engine performance such
this catalog. Severe conditions must
as: hard starting, stalling, reduced
be corrected by a repair facility.
power and fire hazards.
Never operate a filter assembly
Correct Application without the element in place.
It is very important that Turbine The element safety valve on the
Series filter assemblies are not ‘under fuel return tube will not expose the
specified’ for the application. The outlet hole if the element is removed.
maximum fuel flow rating of the filter Instead, punch the emergency tab on
assembly must not be exceeded; doing the top of the element and leave in
so will reduce efficiency and de-gas place.
(pull air from) the fuel.
Warning! Puncturing the emergency
tab will bypass all filtration and send
unfiltered fuel to your engine. Service
the element as soon as possible to
avoid harmful contaminants flowing
downstream to the engine.
All Marine Turbine Series filters are 100% tested to ensure a leak-proof, quality product.
Apply Parker Super O-lube (part Perform the following checks with the
number RK31605) or equivalent to all engine OFF (and applicable valves
seals at major attachment points to closed). For replacement parts, refer
maintain integrity, seal elasticity, to to the appropriate ‘Replacement Parts’
fill small voids and provide protection section of this catalog.
from degradation.
$AMAGED WORN OR DIRTY SEALS WILL ALLOW AIR INGESTION )NSPECT AND REPLACE ALL SEALS AS NEEDED ,UBE ALL
SEALS WITH 0ARKER 3UPER / LUBE #LEAN SEALING SURFACES OF DIRT OR DEBRIS EVERY TIME ELEMENT IS REPLACED
Hand tighten T-handle; do not use tools! Element should be replaced every 10,000
miles every 500 hours, every other oil
If element is changed or assembly change, annually or at first indication
drained for any reason, repriming of power loss, whichever occurs first.
assembly (filling with fuel) may be Construction and agricultural equipment
necessary. Fill to just above top of should change element every 300 hours.
element before replacing lid.
SAE O-ring ports should have a smooth
Do not overtighten carriage bolt as this angled seat for sealing. Do not scratch this
may distort cylinder roundness. surface. Check O-ring for damage. Replace
if necessary.
Do not overtighten self-tapping
screws; this may strip the treads. After Heater feed-thru O-ring must not be
disassembly, start screws by hand prior damaged or swollen. Tighten snugly.
to using tools. Specification: 55 to 65 in. Specification: 15 to 20 in. lbs.
lbs.
The hollow aluminum check-ball floats up Air bubbles appearing from turbine are an
against the seal when the fuel is stopped indication of an upstream leak between
thus preventing fuel bleed-back. If your Racor inlet and fuel tank pick-up tube.
unit looses prime, inspect upstream hose
connections first, otherwise, disassemble
A water sensor plug is standard equipment
the unit and inspect the seal and ball.
on new assemblies. Water sensor kits
are available as accessories; see the
Drain water before it reaches this level. ‘Accessories’ section of this catalog.
Tighten plug or water sensor snugly.
Air bubbles or fuel leakage appearing from Specification: 15 to 20 in. lbs.
drain may indicate that drain is closed
completely or that seal has been clogged
with contaminants. Tighten drain and Water sensors activate when water contacts
inspect: If self-venting drain will not work the sensor tips. Air bubbles or fuel leakage
when opened, it may be clogged. Cycle appearing from sensor area may indicate
drain (open-close) or attach a hose and that it is loose or O-ring is damaged. Tighten
briefly apply air (<2-3 PSI with T-handle or diassemble and inspect.
and lid removed) to dislodge contaminants. Specification: 15 to 20 in. lbs.