Date : 25/02/2024 Pre-treatment: Disc filter < 50 m Design feed flow: Average 5.

7 m³/h
Project name: Project 5m3/h feed flow: Average filtrate 5.4 m³/h
number: Customer: 0001 Module: ZW700B-1006 flow : Recovery rate: 5.0 m³/h
Project designer: Walid AuElsaud UF system: rack -Rack Gross flux: 88.0 %
Company: client System configuration: n Net filtration flux: 57.4 l/m²/h
Watersource: Graywater Modules per train: 2 Avg. BW waste water flow: 50.0 l/m²/h
Turbidity: 100 NTU Trains design (n): 1 Avg. CEB waste water flow: 0.7 m³/h
TSS: 50 ppm Trains in total (n+x): 1 Avg. total waste water flow: 0.2 m³/h

DOC: - ppm Total No of modules: 2 0.9 m³/h

COD: - ppm Total membrane area: 120 m²
KMnO4 consumption: - ppm Remarks:

Prefilter < 50 µm

Coagulant none
Avg. dosing Backwash flow rate: 23.0 m³/h
rate Me³+: 0.0 ppm
Flow rate CEB : 12.0 m³/h
Recovery rate: 88.0 %
Filtration time: 25 min
Design feed flow: 6.1 m³/h
Backwash time: 45 s
Average feed flow: 5.7 m³/h Average filtrate flow : 5.0 m³/h
CEB interval [h] 12 12 0

Revision No: 2.3.222 Date : 25/02/2024

Customer: Client Project designer: Walid AbuElsaud Remarks:

Project name: 5m3/h Company: client

Project number: 0002 Revision No: Date : 25/02/2024

Process data
Feed water
Watersource: Turbidity: TSS: DOC: COD: KMnO4 Temperature: Alkalinity: Conductivity: pH-value :
xkqr] [ppm] [ppm ] [ppm ] [ppm ] [°C] [mmol/l] [µS/cm] [-]
well water
100.0 50.0 - - - 60 5.0 40,000 2.7

Additional
paramters:
Pre-treatment: municipal

Coagulation setup
Coagulant Concentration Me3+: Density coagulant: Design dosing rate Me3+: Avg. dosing rate Me³+: Opt pH Contact time:
[%] [g/cm³] [ppm ] [ppm ] [-] [s]

none 0.0 1.00 0.0 0.0 7 30-60

System configuration
Module: UF system: System Modules per Trains Trains in total Total No of Total membrane area:
configuration: train: design (n): (n+x): modules: [m²]
Rack
ZW700B-10060 n 2 1 1 2 120

Main operating system

Gross flux: Net filtration flux: Recovery Filt time BW time BW flux FWF time FWF flux
[l/m²/h] [l/m²/h] [%] [min] [s] [l/m²/h] [s] [l/m²/h]

57.4 50.0 92.0 50 45 230 0 0.0

Process flow, total

Design feed flow: Average feed flow: Average filtrate flow : Avg. BW waste water Avg. CEB waste water Avg. total waste water
[m³/h] [m³/h] [m³/h] flow: [m³/h] flow: [m³/h] flow: [m³/h]

6.1 5.7 5.0 0.7 0.2 0.8

CEB settings
Chemical Setpoint Frequency Injection time Injection flux Soaking time Rinsing time Rinsing flux
[h] [s] [l/m²/h] [min] [s] [l/m²/h]
pH/ppm

CEB 1.1 A NaOH 12.0

(Alkaline)
24 120 120 15 80 230
CEB 1.1 B inactive
+ 0 ppm
(Alkaline
+Oxidant)
CEB 1.2/2 HCl 2.3 24 120 120 15 80 230
(Acid)
CEB 3 NaOCl
(Disinfection) 0 ppm 0 0 120 0 0 230
Customer: Client Project designer: Walid AbuElsaud Remarks:

Project name: 5m3/h Company: client

Project number: 0002 Revision No: Date : 25/02/2024

Miscellaneous
Pause time before BW: Valve response time: BW pump ramping time: Daily maintenance downtime (e.g.
[s] [s] [s] integrity testing, CIP etc.):

5 7 7 0

Major equipment

Pumps
Flow rate No. of operating Design TMP System pressure loss Design pressure
pumps xbar] [bar] [bar]

Feed pump 6.1 m³/h 1 1.5 0.1 1.6

Backwash pump 12.0 m³/h 2 2.5 0.3 2.8
Caustic dosing pump 32.8 l/h
Acid dosing pump 19.3 l/h
Chlorine dosing pump 0.0 l/h
Coagulant pumps: 0.0 l/h

Backwash tank
Based on CEB sequence. Backwash / CEBs are initiated when tank is full
Required water for CEB Add up Min. design volume Comment
[m³] [%] [m³]
1 25 1 Filling during soaking
1 25 2 No filling during soaking

CIP system
CIP tank min CIP inlet UF-modules CIP return CIP filt. return Total CIP volume: Design CIP tank: Capacity CIP pump @
volume: piping: +internal pipe: pipe: [m³] [m³] 1bar:
[m³] [m³] piping: [m³] [m³] no drain drain [m³/h]
[m³]

0.5 1.0 0.2 1.0 1.0 3.7 3.5 3.7 2.5

Customer: Client Project designer: Walid AbuElsaud Remarks:

Project name: 5m3/h Company: client

Project number: 0002 Revision No: Date : 25/02/2024

Consumabels and waste water

Waste water
Volume per cleaning step per rack Number of cycles per day Volume per day total
[m³] [m³]

Backwash 0.3 57.6 17.28

Caustic 1.0 2.0 1.0

Acid 1.0 2.0 1.0

Chlorine 0.0 0.0 0.0

Chemical consumption CEB

based on Temperature: 20.0 °C Alkalinity: 5.0 mmol/l Conductivity: 1,000 µS/cm

Chemical Concentration Target pH / Density Total consumption Total consumption

[%] concentration in CEB [g/cm³] per day: per day:
[l] [kg]
Caustic: NaOH 32 12.0 1.34 1.2 1.6
Acid: HCl 32 2.3 1.16 1.6 1.0

Oxidant: NaOCl 12.0 0 ppm 0 ppm 1.23 0.0 0.0

Chemical consumption coagulant

Chemical Concentration Me3+: Avg. dosing rate Me³+: Total consumption per day: Total consumption per day:
[%] [ppm ] [l] [kg]
Coagulant: none 0.0 0.0 0.0 0.0

Chemical consumption CIP

Chemical consumption is based on following CIP conditions: T=20°C Water quality: RO-permeate
Chemical Concentration Frequency [1/y] Conc. cleaning Total consumption Total consumption
[%] solution per CIP [kg] per year [kg]
- 0.0 0 ppm 0.0 0.0
CIP 1 0
- 0.0 - - 0.0 0.0
- 0.0 0 ppm 0.0 0.0
CIP 2 0
- 0.0 - - 0.0 0.0
- 0.0 0 ppm 0.0 0.0
CIP 3
0.0 0 - - 0.0
- 0.0

Energy consumption
based on Average feed flow: 5.4 m³/h Backwash flow rate: 23.0 m³/h Flow rate CEB : 12.0 m³/h
System pressure
[mbar] TMP Pump / motor efficiency Daily energy consumption Specific energy consumption
[mbar] [%] [kWh] [kWh/m³]
Filtration 50 250 70 2 0.013

Backwash 250 70 0 0.006

676
CEB injection 104 0 0.000
281
Total 2 0.019