CKD Pneumaticvalve Cat
CKD Pneumaticvalve Cat
CKD Pneumaticvalve Cat
Icons Intro 14
CKD Electronic Catalog guide (CAD DATA)
CE marking
CKD RoHs compliance
Alphabetic order
Selection guide Model no. Index Ending 52
Explosion proof
CATALOG EXPRESS
The latest catalogs and CAD data
(2D/3D-CAD) can be downloaded Related products
from the CKD website.
http://catalog.ckd.co.jp/
Intro 1
Selection guide
Icons
Flow characteristics
Products Product name Page Cautions
3, 4, 5 port valve
3, 4 port pilot operated valve (pneumatic valve)
581 MN3S0/MN4S0
MN3SO/MN4S0
4TB
4, 5 port pilot operated valve
4TB 621
4L2-4/LMF0
5 port pilot operated valve (pneumatic valve)
687 4SA/B0
4L2-4/LMFO
4SA/B1
5 port pilot operated valve (small pneumatic valve)
4SA0/4SB0 703
4KA/B
3, 5 port pilot operated valve (small pneumatic valve)
4F
4SA1/4SB1 729
PV5G/CMF
3, 4, 5 port pilot operated valve (pneumatic valve)
4KA/4KB 775
PV5/CMF
5 port pilot operated valve (pneumatic valve)
3MA/B0
4F 881
2, 3 port valve
3PA/B
5 port pilot operated valve (ISO conformed valve)
PV5G/PV5/CMF 973
P/M/B
3 port direct acting valve (small pneumatic valve)
2, 3 port valve NP/NAP/NVP
3MA0/3MB0 1047
Related products Manual Explosion proof
4F*0E
3 port direct acting valve (pneumatic valve)
3PA/3PB 1063
HMV/HSV
2, 3, 5 port pilot operated valve (miniature pneumatic valve)
2QV/3QV
P/M/B 1089
SKH
3 port large flow rate valve
NP/NAP/NVP 1129 PCD/FS/FD
Explosion proof 5 port pilot operated valve (pneumatic valve)
Explosion proof 4F**0E 1155 Ending
Systems
Manual switching valve
Manual switching valve 1181 Ozone proof component
HMV/HSV JIS symbol
Quick exhaust valve New product 4G4
Related products 2QV/3QV 1187 Index
Intro 2
User’s Guide (Reading and Using the Catalog)
The required product can be selected and located with production selection (1) to (5).
If you know the product series name, find the series page here.
Series variation
Features of product
MN3E0/MN4E0 Page P. 1
Model no. No. of port Specifications / bore size Page
Reduced wiring manifold
MN3E0 3
MN4E0 4 M5 to ø 6 14
Select a model according to flow characteristics C. Effective sectional area 2 port 3 port 4, 5 port Related products
Discrete
3MB0
ø4 barbed joint (M3)
M3
M3, M5
M3MB0 ø4 push-in joint
ø4, ø6 barbed joint
3PB1
ø6, ø8 push-in joint
M3PA1
Rc1/8, Rc1/4
M5
Page specifications 1064
ø4, ø6 push-in joint
Rc1/8
M3PA2 ø6, ø8 push-in joint
Rc1/8,
M3PB1 ø4, ø6 push-in joint
Rc1/8,
M3PB2 ø6, ø8 push-in joint
Intro 21 Intro 22
Intro 3
Selection guide According to variation Selection guide According to system
Intro 33 to 42 Intro 43 to 61
If you know the variation type,
Conditions are set easily even by beginners.
find the product here.
Conditions
Specifications page
Vertical axis:
Series
The general catalog name and page can be searched for using the product model.
A ADK12E4
/ diaphragm structure
Explosion proof 2 port pilot kick solenoid valve (general purpose valve)
GPV -
iscrete valve: Body porting
General Catalog AB31-Z 2 port direct acting solenoid valve for dry air
GPV - ADK21
/ diaphragm structure / d2G4
Pilot kick type 2 port solenoid valve (general purpose valve)
GPV - MN3E0
MN3E0
MN4E0
MN4E0
are covered. AB41 Discrete 2 port direct acting solenoid valve (general purpose valve) GPV - / diaphragm structure GPV - 4GA/B
4GA/B
indicated by the model and shading.
AB41E2 Explosion proof 2 port direct acting solenoid valve AF1003M to 1017M Medium main line filter /
/ d2G2 GPV - High performance oil removing filter AUX 146 MN3E0 M4GA/B
M4GA/B
AB41E4 AF1003P to 1017P Medium main line filter /
MN4E0
The listed position and range are
Intro 4
Selection guide
According to products variation
Select products according to appearance and features. NEW indicates models added to the 7th Edition.
3, 4 port valve with 40 mm or lower valve height 3, 5 port valve with safety function 3, 5 port valve with safety function
Large valve (24 mm) Medium size valve (manifold pitch 16 mm) Large valve (manifold pitch 25 mm)
Cylinder up to ø160 Power consumption: 1.0 W Cylinder up to ø80 Power consumption: 0.6 W Cylinder up to ø125 Power consumption: 1.0 W
NEW NEW
Large flow rate 5 port valve IP65 plug-in block manifold 3, 5 port valve IP65 plug-in manifold 5 port valve
Intro 5
Products Flow characteristics C Variation System Index
Selection guide Selection guide Selection guide Selection guide Selection guide
3, 4, 5 port valve (pilot operated) 3port valve (direct acting) 2,3 port valve (pilot operated) Explosion proof valve 2, 3 port valve (air blow)
Master valve Manual switching valve Total air system Serial transmission system Related products
One side solenoid type / reduced wiring valve One side solenoid type / reduced wiring valve Reduced wiring valve
Cylinder up to ø40 Power consumption: 0.6 W Cylinder up to ø180 Power consumption: 1.9 W Cylinder up to ø80 Power consumption: 1.8 W
Block manifold 3, 4 port valve Plug-in type block manifold 4, 5 port valve Plug-in type 5 port valve
MN3S0/MN4S0( Pneumatic
valve ) Page P.581- 4TB Page P.621- 4L2-4/LMFO (pneumatic valve) Page P.687-
Model no. No. of port Specifications / bore size Page Model no. No. of port Specifications / bore size Page Model no. Specifications / bore size Page
Reduced wiring manifold Discrete valve Discrete valve
MN3S0 3 DIN rail method 4TB3 5 Sub-plate porting 4L2-4 Sub-plate porting
MN4S0 4 M5 to ø6 626 690
590 4TB4 Rc1/4 to Rc1/2 Rc1/4
MT3S0 3 Direct mount type Reduced wiring manifold Reduced wiring manifold
MT4S0 4 M5 to ø6 MN4TB1 4 DIN rail method LMF0 Sub-plate porting
632 690
MN4TB2 ø4 to ø10 ø4 to Rc1/4
M4TB3 5 Direct mount method
642
M4TB4 Rc1/4 to Rc1/2
Miniature (valve width 10 mm) Small valve (valve width 10 mm) Small, medium, large valve (valve width 15, 18, 23, 29 mm)
Cylinder up to ø25 Power consumption: 0.6 W Cylinder up to ø40 Power consumption: 0.6 W Cylinder up to ø160 Power consumption: 1.8 W
Miniature/space saving 5 port valve Compact 3, 5 port valve Compact 3, 4, 5 port valve
(small (small
4SA0/4SB0 pneumatic valve) Page P.703- 4SA1/4SB1 pneumatic valve) Page P.729- 4KA/4KB (pneumatic valve) Page P.775-
Model no. Specifications / bore size Page Model no. No. of port Specifications / bore size Page Model no. No. of port Specifications / bore size Page
Discrete valve Discrete valve Discrete valve
4SA0 Body porting 3SA1 3 Body porting 3KA1 3 Body porting
734 782
M3, ø4 4SA1 5 M5, ø4 to ø6 4KA 5 M5 to ø12
708
4SB0 Sub-plate porting 4SB1 5 Sub-plate porting 4KB 5 Sub-plate porting
740 800
M5 Rc1/8 Rc1/8 to Rc1/2
Manifold Manifold Individual wiring manifold / metal base
M4SA0 Body porting M3SA1 3 Body porting Individual 746 M3KA1 3 Body porting
Individual 716 816
M3, ø4 M4SA1 5 M5, ø4 to ø6 Reduced 754 M4KA 5 M5 to ø12
M4SB0 Sub-plate porting Individual 716 M4SB1 5 Sub-plate porting Individual 750 M4KB 4 Sub-plate porting 828
M5, ø4 to ø6 Reduced 720 M5, ø4 to ø6 Reduced 760 5 M5 to ø12
Individual wiring manifold / block type 847
MN4KB 5 Sub-block piping
ø4 to ø10 848
Intro 6
Selection guide
According to products variation
Select products according to appearance and features. NEW indicates models added to the 7th Edition.
NEW NEW
8 series lineup / 5 port valve Valve width 38 to 50 mm / 5 port valve Valve width 38 to 50 mm / 5 port valve
4F (pneumatic valve) Page P.881- PV5G/CMF (DIN terminal box type) Page P.981- PV5/CMF (I/O connector type) Page P.1015-
Model no. Specifications / bore size Page Model no. Specifications / bore size Page Model no. Specifications / bore size Page
Discrete valve Discrete valve (sub-plate porting) Discrete valve (sub-plate porting)
4F0 to 3 Body porting PV5G-6 ISO size 1 PV5-6R ISO size 1
890 982 1016
M5, Rp1/8 to Rp3/8 Rc1/4 to Rc3/8 Rc1/4 to Rc3/8
4F4 to 7 Sub-plate porting PV5G-8 ISO size 2 PV5-8R ISO size 2
904 988 1022
Rc1/4 to Rc1 Rc3/8 to Rc3/4 Rc3/8 to Rc3/4
Individual wiring manifold Individual wiring manifold Individual wiring manifold
M4F0 to 3 Body porting CMF1 ISO size 1 CMF1 ISO size 1
918 994 1028
M5, Rp1/8 to Rp3/8 Rc1/4, Rc3/8 Rc1/4, Rc3/8
M4F4 to 7 Sub-plate porting CMF2 ISO size 2 1000 CMF2 ISO size 2 1034
946
Rc1/4 to Rc3/4 Rc3/8, Rc1/2 Rc3/8, Rc1/2
* A4F0 ... Model for 4F0 single type. Mix manifold Mix manifold
CMFZ ISO size 1, 2 CMFZ ISO size 1, 2
1006 1038
Mix manifold Mix manifold
Intro 7
Products Flow characteristics C Variation System Index
Selection guide Selection guide Selection guide Selection guide Selection guide
3, 4, 5 port valve (pilot operated) 3port valve (direct acting) 2,3 port valve (pilot operated) Explosion proof valve 2, 3 port valve (air blow)
Master valve Manual switching valve Total air system Serial transmission system Related products
Poppet type 2, 3, 5 port valve 3 port valve for pneumatics and low vacuum
(miniature
P/M/B pneumatic valve) Page P.1089- NP/NAP/NVP Page P.1129-
Model no. Specifications / bore size Page Model no. Specifications / bore size Page
W2P513 Two 3 port valve integrated NP13/14 Internal pilot operated solenoid valve
1136
M5 Rc3/8 to Rc2
P512*P513* Without sub-base NAP11 Internal pilot operated air operated type
P5142 1096 Rc3/8 to Rc2 1142
M512* Sub-base type NVP11 External pilot operated solenoid valve
1146
M513* M5 Rc3/8 to Rc2
B512*B513* Sub-base type M5
B5142
Individual wiring manifold
B*P51** Sub-base type
1112
M5, Rc1/8
Block manifold
N*P51** Sub-block type
1118
ø4
Intro 8
Selection guide
According to products variation
Select products according to appearance and features. NEW indicates models added to the 7th Edition.
2, 3 port direct acting poppet valve 2 port pilot poppet valve 2 port poppet valve
Power consumption 6.7 to 17 W (60Hz) Power consumption 6.7 to 17 W (60Hz) Power consumption 7 W (60Hz)
Pressure and explosion proof structure d2G4/d2G2 type Pressure and explosion proof structure d2G4/d2G2 type Pressure and explosion proof structure d2G4 for air blow
AB/AG (general purpose valve) AD/AP (general purpose valve) PDVE4 (dust collector valve)
Model no. Port size Page Model no. Port size Page Model no. Port size Page
2 port valve AP**E4 Rc1/2 to 50 flange General
PDVE4 Rc3/4 to Rc2
AB4*E4 Rc1/4, Rc3/8 AD**E4 Rc1/2 to 50 flange General purpose valves
General
AB41E2 Rc1/4, Rc3/8 ADK**E4 Rc1/2 to Rc1 purpose valves
purpose valves
AB41E4-Z Rc1/4, Rc3/8 AP**E2 Rc1/2 to 50 flange
3 port valve
AG4*E4 Rc1/4, Rc3/8 General
AG4*E4-Z Rc1/4, Rc3/8 purpose valves
Intro 9
Products Flow characteristics C Variation System Index
Selection guide Selection guide Selection guide Selection guide Selection guide
3, 4, 5 port valve (pilot operated) 3port valve (direct acting) 2,3 port valve (pilot operated) Explosion proof valve 2, 3 port valve (air blow)
Master valve Manual switching valve Total air system Serial transmission system Related products
Special purpose 2 port direct acting valve Special purpose 3 port direct acting valve General purpose 2, 3 port direct acting valve
FA/FG/FV (special purpose valve) FA/FG (special purpose valve) AB/AG (general purpose valve)
Model no. Working fluid and port size Page Model no. Working fluid and port size Page Model no. Port size Page
Discrete valve Discrete valve Discrete valve / 2 port valve
FAB For compressed air FAG For compressed air AB Rc1/8 to Rc1/2
M5 to Rc1/2 M5 to Rc3/8 General Manifold / 2 port valve
FGB For dry air General FGG For dry air purpose valves GAB Rc1/4
Rc1/8 to 1/2 purpose valves Rc1/8 to 3/8 Discrete valve / large bore size 2 port valve General
FVB For medium vacuum Manifold AB71 Rc1/2 to Rc1 purpose valves
Rc1/8 to 1/2 GFAG For compressed air Discrete valve / 3 port valve
Manifold M5 to Rc1/4 General AG Rc1/8 to Rc3/8
GFAB For compressed air GFGG For dry air purpose valves Manifold / 3 port valve
M5 to Rc3/8 Rc1/8 to 1/4 GAG Rc1/8 to Rc3/8
GFGB For dry air General
M5 to Rc3/8 purpose valves
GFVB For medium vacuum
M5 to Rc3/8
Large poppet type Miniature poppet type Medium size poppet type
Power consumption 3.8 to 48 W (60Hz) Power consumption 3.4 to 4 W (60Hz) Power consumption 3.4 to 10 W (60Hz)
General purpose 2 port pilot operated valve 2 port valve for air blow 2 port pilot operated valve for large flow rate air blow
Intro 10
Selection guide
According to products variation
Select products according to appearance and features. NEW indicates models added to the 7th Edition.
Master valve
3, 5 port valve 3, 4, 5 port valve 5 port valve
ø20 to ø100 cylinder ø20 to ø160 cylinder ø10 to ø250 cylinder
4G Page P.335- 4K (pneumatic valve) Page P.867- 4F (pneumatic valve) Page P.961-
Model no. Specifications / bore size Page Model no. Specifications / bore size Page Model no. Specifications / bore size Page
Discrete valve Discrete valve Discrete valve
3GA Body porting 3KA1 Body porting 4F0 to 3 Body porting
338 868 962
4GA ø4 to Rc1/4 4KA M5 to ø12 4F4 to 7 Sub-plate porting
4GB Sub-base porting 4KB Sub-plate porting Manifold
348 Rc1/8 to Rc1/2 874
Rc1/8 to Rc3/8 (A) M4F0 to 3 Body porting
962
Manifold Manifold M4F4 to 7 Sub-plate porting
M3GA Body porting M3KA1 Body porting 868
338
M4GA ø4 to Rc1/4 M4KA M5 to ø12
M4GB Sub-base porting M4KB Sub-plate porting
348 874
ø4 to Rc1/4 M5 to ø12
Intro 11
Products Flow characteristics C Variation System Index
Selection guide Selection guide Selection guide Selection guide Selection guide
3, 4, 5 port valve (pilot operated) 3port valve (direct acting) 2,3 port valve (pilot operated) Explosion proof valve 2, 3 port valve (air blow)
Master valve Manual switching valve Total air system Serial transmission system Related products
Intro 12
Guide to model changeovers
The series listed in this catalog have undergone a model changeover with this new series. Consider
using the new series when making a selection.
5 port pilot operated valve (ISO conformed valve) 5 port pilot operated valve (ISO conformed valve)
PV5/CMF PV5G/PV5/CMF
Old Series New Series
Intro 13
Icons
To simplify use of this catalog, we have prepared icons
for each item, indicated in corresponding sections.
Mark Meaning Details
Intro 14
CKD Electronic Catalog guide (CAD DATA)
Using and ordering the Electronic Catalog
The CKD Electronic Catalog is a collection of CAD drawings including dimensions drawings (CAD data) related
to pneumatic components and control components. This data is provided on CD-ROM to aid in CAD design.
Please contact your CKD Sales person or your nearest sales office to order this CD.
http://www.ckd.co.jp/
DXF data can be used from the
CKD website Component Products > Catalog/CAD data
Intro 15
CKD Electronic Catalog guide (CAD DATA)
Operating the CAD Confirmation before use Electronic Catalog file list
Contact the CAD maker for Read the README.TXT file on Refer to
details on operating CAD - the CD-ROM before starting List.xls
Reading files use. Information on List_mc.xls
Creating graphics How to use the CKD Electronic Catalog on the CD-ROM for the latest
Usable data formats Precautions files of Electronic Catalog files.
etc. For version information,
confirm "README.txt" contained
in CD-ROM.
Intro 16
CE marking
CKD supports our customer’s machine products CE Marking
with a wide range of EU Standard-compatible components.
CE Marking
The CE Marking attests that the product satisfies all EC Directive requirements
to which it is subject.
CE Marking is a passport for products to the EU. Products with the CE
Marking can be freely distributed within the EU.
Machines exported to the EU must comply with Machinery Directives, EMC Directives,
and Low-Voltage Directives, etc. In principle, CE Marking must be indicated on the
final product marketed and, basically, built-in components do not require CE Markings.
If compliance of built-in parts (CKD products) with EU Standards can be verified, CE
Marking of the final product (customer’s machine product) can be easily obtained.
Intro 17
CE marking
Details on EC Directives
CKD’s main components, such as the solenoid valve, sensors, and direct drive actuator,
must comply with the Directives below. Many models already comply with EU Standards.
12
/1
4
(89/336/EEC) electromagnetic interference electromagnetic interference, but 1P
Machine operating at 50 to
12
/1
4
1000VAC and 75 to
Low-Voltage Directive
1P
(73/23/EEC) 4A
Intro 18
CKD RoHs compliance
CKD’s theme is to develop environmentally friendly products.
Based on the CKD Environment Policy enacted in 2001, CKD has been promoting
company-wide environment management activities to protect the global environment.
1 Development and sales of environment load reducing products
2 Reduction of environment-polluting substances
CKD’s Environment Policy 3 Promotion of energy conservation and resource reduction
4 Waste reduction
Intro 19
CKD RoHs compliance
Technical data
WEEE directive
(Directive 2002/96/EC of 27 January 2003 on waste electrical and electronic equipment)
This directive eliminates waste electrical and electronic equipment and reduces waste
through reuse and recycling, etc.
RoHS directive
(Directive 2002/95/EC of 27 January 2003 on the restriction of the use of certain hazardous
substances in electrical and electronic equipment)
This directive assimilates laws related to limiting the use of hazardous substances in electrical and
electronic devices set forth by each EU member state, contributes to the protection of human health,
and provides sufficient means for processing and recycling waste electrical and electric products.
1 Applicable scope
1 Large household appliances 5 Lighting equipment
2 Small household appliances 6 Electric tools, excluding large fixed industrial tools
3 IT and telecommunications equipment 7 Toys, leisure and sporting goods
4 Consumer equipment 8 Vending machines
2 Details of Directive
Restricted Substances
Lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls (PBB)
Polybrominated diphenyl ether (PBDE)
Import of electrical and electronic equipment containing the above substances
into the EU was prohibited as a rule from July 1, 2006.
Intro 20
Selection guide
According to flow characteristics C
Select a model according to flow characteristics C.
Discrete
Series Model no. Port size
Reduced
Individual
Effective sectional
area 0 1 2 3
(mm2)
2 port pilot operated valve P512* -
Miniature pneumatic valve
P512* B512* M5, Rc1/8
B512*
2 port
M512* M512* M5
B*P512*
N*P512* B*P512* M5, Rc1/8
M3, M5
M3MB0 ø4 push-in joint
ø4, ø6 barbed joint
M5
3 port direct acting valve 3PA1 ø4, ø6 push-in joint
3 port
3PB1 Rc1/8
Intro 21
Products Flow characteristics C Variation System Index
Selection guide 2
Selection guide Selection guide Selection guide Selection guide Selection guide
0.8 1.0 1.2 1.4 2.0 4.0 6.0 8.0 10.0 12.0 16.0 20.0 32.0
Page
4 5 6 7 10 20 30 40 50 60 80 100 160
1090
1048
1090
1064
778
Intro 22
Selection guide
According to flow characteristics C
Discrete
Series Model no. Port size
Reduced
Individual
Effective sectional
area
(mm2)
0 1 2 3
M5
3 port pilot operated valve 3SA1 ø4, ø6 push-in joint
Small pneumatic valve
M5
4S1 Series M3SA1 ø4, ø6 push-in joint
Rc1/4
M3GA3 ø6, ø8, ø10 push-in joint
M5
MN3GA1 ø4, ø6 push-in joint
Rc1/8
MN3GA2 ø4, ø6, ø8 push-in joint
NP13
3 port large flow rate valve NP14
NP Series Rc3/8 to Rc2
NAP11
NVP11
B514*
W2P513* B5142 M5
B*P514*
N*P514* M5
B*P5142
Rc1/8
Intro 23
Products Flow characteristics C Variation System Index
Selection guide 2
Selection guide Selection guide Selection guide Selection guide Selection guide
0.8 1.0 1.2 1.4 2.0 4.0 6.0 8.0 10.0 12.0 16.0 20.0 32.0
Page
4 5 6 7 10 20 30 40 50 60 80 100 160
730
584
86
256
1219
394
1219
660
1130
1090
Intro 24
Selection guide
According to flow characteristics C
Discrete
Series Model no. Port size
Reduced
Individual
Effective sectional
area
(mm2)
0 1 2 3
5 port pilot operated valve M3
Small pneumatic valve 4SA0
4S0 Series ø4 barbed joint
4SB0 M5
M3
M4SA0
ø4 barbed joint
M5
M4SB0 ø4 push-in joint
ø4, ø6 barbed joint
M4SA1
M5
ø4, ø6 push-in joint
M4SB1
4, 5 port
4GB1 Rc1/8
4GB2 Rc1/4
M4GB2 Rc1/8
ø4, ø6, ø8 push-in joint
M4GB3 Rc1/4
ø6, ø8, ø10 push-in joint
Intro 25
Products Flow characteristics C Variation System Index
Selection guide 2
Selection guide Selection guide Selection guide Selection guide Selection guide
0.8 1.0 1.2 1.4 2.0 4.0 6.0 8.0 10.0 12.0 16.0 20.0 32.0
Page
4 5 6 7 10 20 30 40 50 60 80 100 160
704
730
584
86
Intro 26
Selection guide
According to flow characteristics C
Discrete
Series Model no. Port size
Individual
Reduced
Effective sectional
area 0 1 2 3
(mm2)
5 port pilot operated valve M5
MN4GA1 ø4, ø6 push-in joint
4G Series
Rc1/8
MN4GA2 ø4, ø6, ø8 push-in joint
W4GB2 Rc1/4
5 port pilot operated valve
W4G2 Series Rc1/8
MW4GA2 ø4, ø6, ø8 push-in joint
4KA1 M5
5 port pilot operated valve ø4, ø6 push-in joint
Pneumatic valve Rc1/8
4, 5 port
4KA4 Rc3/8
ø10, ø12 push-in joint
M4KA1 M5
ø4, ø6 push-in joint
M4KA2 Rc1/8
ø6, ø8 push-in joint
M4KA3 Rc1/4
ø8, ø10 push-in joint
M4KA4 Rc3/8
ø10, ø12 push-in joint
4KB1 Rc1/8
Intro 27
Products Flow characteristics C Variation System Index
Selection guide 2
Selection guide Selection guide Selection guide Selection guide Selection guide
0.8 1.0 1.2 1.4 2.0 4.0 6.0 8.0 10.0 12.0 16.0 20.0 32.0
Page
4 5 6 7 10 20 30 40 50 60 80 100 160
256
394
526
778
Intro 28
Selection guide
According to flow characteristics C
Discrete
Series Model no. Port size Effective sectional
Reduced
Individual
area 0 1 2 3
(mm2)
M4F2 Rp1/4
Rp1/4
M4F3
Rp3/8
M4F4 Rc1/4
M4F5 Rc3/8
M4F6 Rc1/2
M4F7 Rc3/4
Intro 29
Products Flow characteristics C Variation System Index
Selection guide 2
Selection guide Selection guide Selection guide Selection guide Selection guide
0.8 1.0 1.2 1.4 2.0 4.0 6.0 8.0 10.0 12.0 16.0 20.0 32.0
Page
4 5 6 7 10 20 30 40 50 60 80 100 160
622
884
687
976
Intro 30
Selection guide
According to flow characteristics C
Discrete
Series Model no. Port size
Reduced
Individual
Effective sectional
area
(mm2)
0 1 2 3
Explosion proof 5 port valve 4F3*0E Rp1/4, Rp3/8
Pneumatic valve
4F**0E Series 4F4*0E Rc1/4, Rc2/8
M4F4*0E Rc1/4
M4F5*0E Rc3/8
M4F6*0E Rc1/2
4, 5 port
M4F7*0E Rc3/4
F DS 5 Rc3/4, Rc1
MF DS 2 Rc1/4, Rc3/8
MF DS 3 Rc1/4 to Rc1/2
5
2
SKH5 3 0 Rc3/8, Rc1/2
5
2 Rc1/4, Rc3/8,
SKH3 3 8
5 Rc1/2
2 Rc1/4, Rc3/8,
SKH4 3 8
5 Rc1/2
Rc1/4, Rc3/8,
SKH318
Rc1/2
Rc1/4, Rc3/8,
SKH418
Rc1/2
Intro 31
Products Flow characteristics C Variation System Index
Selection guide 2
Selection guide Selection guide Selection guide Selection guide Selection guide
0.8 1.0 1.2 1.4 2.0 4.0 6.0 8.0 10.0 12.0 16.0 20.0 32.0
Page
4 5 6 7 10 20 30 40 50 60 80 100 160
1156
94 (For FDO4)
1219
1219
1182
1198
Intro 32
Selection guide
According to variation
Intro 33
Products Flow characteristics C Variation System Index
Selection guide 3
Selection guide Selection guide Selection guide Selection guide Selection guide
Individual wiring manifold Reduced wiring manifold Reduced wiring slave unit Reduced wiring block
Copper and PTFE free Ozone proof Clean room specifications Coolant proof Manual switching valve
3 port valve
One side
MN3E0 Series MN3E0 0.54 14
solenoid type
3S1 Series
M(D)3SA1 0.83 to 1.04 754
(Small pneumatic valve)
Intro 34
Selection guide
According to variation
T8G1/T8G2
OPP5 MW4G2 391
T8G7
T7G1/T7G2 OPP6 MN4E0 1
T7G1 OPP4 MN4G 71
CC-Link institution
MN4E0 *1
(CLPA) Consult with CKD for compatible
CC-Link MN4G, M4G version. 71
MITSUBISHI T6G1 OPP3
MN4S0 581
M (D) 4SA/B1 729
MW4G4 523
T6G1 OPP2 MN4TB and M4TB 621
LMF0 687
T8D1/T8D2
OPP5 MW4G2 The flat cable connector T5*
391
T8D7
and DR-T1-OD16X (OMRON)
T7D1/T7D2 OPP6 MN4E0 1
ODVA DeviceNet combination may be available in
T7D1 OPP4 MN4G addition to valves on the left. 71
MN4TB and M4TB (Custom order) 621
T6D1 OPP2
LMF0 687
T8C1/T8C6 OPP5 MW4G2 391
T7C1/T7C0 OPP4 MN4G 71
MN4G, M4G T6C0, T6C1 is not compatible with 71
CompoBus/S T6C1/T6C0 OPP3 MN4E0/MN4S0 long distance communication mode. 1/581
M (D) 4SA/B1 Consult with CKD for details. 729
T6C1/T6C0 OPP2 MN4TB and M4TB 621
OMRON T6C1 OPP2 MW4G4 523
T8D1/T8D2
OPP5 MW4G2 391
T8D7 The flat cable connector T5*
MN4G and DR-T1-OD16X (OMRON) 71
T7D1 OPP4
DeviceNet combination may be available in
MW4G4 addition to valves on the left. 523
T6D1 OPP2 MN4TB and M4TB (Custom order) 621
LMF0 687
T8MA 391
Japan AS-i institution AS-i OPP5 MW4G2
T8M6
MN4G, M4G 71
MN4E0 1
T6A1/T6A0 OPP3 Transmission point: 128 points, 581
MN4S0
UNIWIRE Transmission distance: 200 m
M (D) 4SA/B1 Consult with CKD for other
729
SYSTEM
MW4G4 specifications. 523
T6A1/T6A0 OPP2 MN4TB and M4TB 621
CKD Corporation LMF0 687
KURODA MN4G, M4G 71
MN4E0 581
T6J1/T6J0 OPP3 Transmission point: 128 points,
MN4S0 1
UNIWIRE Transmission distance: 200 m
M (D) 4SA/B1 Consult with CKD for other
729
H SYSTEM
MW4G4 specifications. 523
T6J1/T6J0 OPP2 MN4TB and M4TB 621
LMF0 687
The flat cable connector T5* and
CKD Corporation CSN-4016-SRCM combination
SAVENET T7L1 OPP4 MN4G may be available in addition to
71
ONE
valves on the left. (Custom order)
Intro 35
Products Flow characteristics C Variation System Index
Selection guide 3
Selection guide Selection guide Selection guide Selection guide Selection guide
Individual wiring manifold Reduced wiring manifold Reduced wiring slave unit Reduced wiring block
Copper and PTFE free Ozone proof Clean room specifications Coolant proof Manual switching valve
1P
2B
R
3/5
2B
2B
2B
4A
Intro 36
Selection guide
According to variation
Intro 37
Products Flow characteristics C Variation System Index
Selection guide 3
Selection guide Selection guide Selection guide Selection guide Selection guide
Individual wiring manifold Reduced wiring manifold Reduced wiring slave unit Reduced wiring block
Copper and PTFE free Ozone proof Clean room specifications Coolant proof Manual switching valve
Copper and PTFE free Pneumatic components for Braun tube manufacturing lines
4TB Series
M4TB3*-*-P6 4.9 to 8.8 Note: Standard specifications
621
- apply when DC is
M4TB4*-*-P6 9.6 to 13.8
selected for 4T3 and 4T4.
MN4TB1*-*-P6 0.51 to 1.6 (Model no. P6 is
MN4TB2*-*-P6 2.1 to 2.8 not required. )
Pilot operated
4KA*-*-P6 0.60 to 11
soft spool valve
4KB*-*-P6 063 to 13
4K Series
M4KA*-*-P6 0.69 to 11 - 775
(Pneumatic valve)
M4KB*-*-P6 0.60 to 9.4
MN4KB*-*-P6 0.60 to 3.1
4F Series 4F*-*-P6 160 (M) 4F0 not
1.5 to 18 881
(Pneumatic valve) M4F*-*-P6 (4F7) compatible.
Intro 38
Selection guide
According to variation
Intro 39
Products Flow characteristics C Variation System Index
Selection guide 3
Selection guide Selection guide Selection guide Selection guide Selection guide
Individual wiring manifold Reduced wiring manifold Reduced wiring slave unit Reduced wiring block
Copper and PTFE free Ozone proof Clean room specifications Coolant proof Manual switching valve
Intro 40
Selection guide
According to variation
Intro 41
Products Flow characteristics C Variation System Index
Selection guide 3
Selection guide Selection guide Selection guide Selection guide Selection guide
Individual wiring manifold Reduced wiring manifold Reduced wiring slave unit Reduced wiring block
Copper and PTFE free Ozone proof Clean room specifications Coolant proof Manual switching valve
Intro 42
Selection guide 4 According to system
Conditions are set easily even by beginners.
Conditions
Intro 43
1 2 3 4 5
Products Flow characteristics C Variation System Index
Selection guide Selection guide Selection guide Selection guide Selection guide
Selection guide 4
Selecting from cylinder bore size and operation speed
Selecting from load value and operation time
System selection 1 Selecting from cylinder bore size and operation speed
Making a selection
<System selection 1> is used to select the optimum model at a glance.
* The relationship of the cylinder tube’s inner diameter and speed for the valve (4G
Series, 4K Series) is shown with a graph.
Standard system combination for valve and cylinder (Example): (Intro 53 to 54)
Intro 44
Selection guide 4 According to system
ø6 500 5 0.1
Refer to Table-2
ø10 500 14 0.2
Select appropriate fluid control components
from bore size and theoretical reference speed,
ø16 500 36 0.5
and select [required flow].
250 29 0.5
250 73 1.3
(1) The cylinder average speed is obtained ø32 500 143 2.9
from the combination of the valve and 750 215 3.5
piping system. This speed is expressed as
the cylinder piston speed obtained by 1,000 286 4.6
installing the cylinder rod facing upward,
and dividing the time from when the piston 250 110 1.7
starts moving the stroke by the time the
rod moved. When the load ratio is 50%,
the average speed should be the cylinder
ø40 500 230 3.3
piston speed X0.5. (Refer to Intro 57 for
the relation of load ratio and theoretical 750 340 5.0
reference speed. ) 1,000 450 6.6
(2) The cylinder theoretical reference speed is
the value for when one cylinder moves 250 180 2.6
independently.
(3) The valve's effective sectional area used in
500 350 5.2
the calculations for Table-2 is the 2- ø50
position value. 750 530 7.7
(4) This selection guide is for reference.
Check the selection with actual conditions 1,000 710 10.4
using the CKD sizing program.
Note: The above table shows the theoretical reference speed for cylinder inner diameters.
Intro 45 Refer to individual specifications for each model for details on the working piston speed range of each product.
1 2 3 4 5
Products Flow characteristics C Variation System Index
Selection guide 4
Selection guide Selection guide Selection guide Selection guide Selection guide
Table-1
Degree of
cylinder speed Low Medium High Ultra high
SC3W-6-6
SLM-M5,SLW-6A ø6 x ø4 nylon tube
SCL2-06-H66
4KA210·4KB210 4KA220·4KB220 SC1-6
SLW-6S,SLW-6A ø8 x ø5.7 nylon tube
4GA210·4GB210 4GA220·4GB220 SCL2-08-H88
SC1-8 SLW-8A,SLW-6A ø10 x ø7.2 nylon tube
SC1-8 SLW-8A,SLW-8S ø10 x ø7.2 nylon tube
SC1-6
4KA210·4KB210 4KA220·4KB220 SLW-6A,SLW-6S ø8 x ø5.7 nylon tube
SCL2-08-H88
4GA210·4GB210 4GA220·4GB220
SC1-8 SLW-8A,SLW-6A ø10 x ø7.2 nylon tube
4GA310·4GB310 4GA320·4GB320 SCL-10-H1010 SLW-8A,SLW-8S ø10 x ø7.2 nylon tube
4GA310·4GB310 4GA320·4GB320 ø15 x ø11.5 nylon tube
SC1-10 SLW-10A
4F310·4F410 4F320·4F420 or Rc3/8 steel pipe
Intro 46
Selection guide 4 According to system
Intro 47
1 2 3 4 5
Products Flow characteristics C Variation System Index
Selection guide Selection guide Selection guide Selection guide Selection guide
Selection guide 4
Selecting from cylinder bore size and operation speed
Intro 48
Selection guide 4 According to system
Refer to Table-2
Select appropriate fluid control components
from bore size and theoretical reference speed,
and select [required flow].
Refer to Table-3
Select the clean air system
components.
Intro 49
1 2 3 4 5
Products Flow characteristics C Variation System Index
Selection guide Selection guide Selection guide Selection guide Selection guide
Selection guide 4
Selecting from cylinder bore size and operation speed
Intro 50
Selection guide 4 According to system
Table-3
F.R.L kit F.R unit
Max. flow rate Max. flow rate
/min /min
<Checking conditions> Model no. Port size
( * ) Model no. Port size
( * )
Check cylinder tube bore size C1000-6 Rc1/8 450 W1000-6 Rc1/8 800
and cylinder operation speed. C1000-8 Rc1/4 630 W1000-8 Rc1/4 1,150
Refer to Table-1 C2500-8 Rc1/4 1,200 W3000-8 Rc1/4 2,150
Select the theoreticalreference speed. C2500-10 Rc3/8 1,700 W3000-10 Rc3/8 2,430
C3000-8 Rc1/4 1,280 W4000-8 Rc1/4 2,500
C3000-10 Rc3/8 1,750 W4000-10 Rc3/8 4,350
C4000-8 Rc1/4 1,430 W4000-15 Rc1/2 4,750
C4000-10 Rc3/8 2,400 W8000-20 Rc3/4 10,000
C4000-15 Rc1/2 3,000 W8000-25 Rc1 10,000
C6500-20 Rc3/4 4,500 A7019-1C Rc1/8 500
Refer to Table-2
C6500-25 Rc1 5,000 A7019-2C Rc1/4 900
Select appropriate fluid control components
C8000-20 Rc3/4 7,000 A7070-2C Rc1/4 1,500
from bore size and theoretical reference speed,
C8000-25 Rc1 7,500 A7070-3C Rc3/8 2,100
and select [required flow].
K60570-1C-GB Rc1/8 200 A7080-3C Rc3/8 4,500
K60570-2C-GB Rc1/4 300 A7080-4C Rc1/2 5,000
K61440E-2C-EGB Rc1/4 1,300 A7080-6C Rc3/4 5,000
K61440E-3C-EGB Rc3/8 1,500
K61400E-2C-EGB Rc1/4 1,000
K61400E-3C-EGB Rc3/8 2,200
Refer to Table-3
K61400E-4C-EGB Rc1/2 3,700
Select the clean air system K61400E-6C-EGB Rc3/4 3,700
components.
independently.
(3) The valve's effective sectional area used in Vo = (mm/s)
the calculations for Table-2 is the 2-
t1 : Time until beginning of movement
position value.
(4) This selection guide is for reference.
t2 : Primary delay time
Check the selection with actual conditions t3 : Operating time with constant velocity Time
using the CKD sizing program. : Stroke length
*Note: t1 and t2 differ depending on load. When no load, neglect the value.
Intro 51
1 2 3 4 5
Products Flow characteristics C Variation System Index
Selection guide Selection guide Selection guide Selection guide Selection guide
Selection guide 4
Selecting from cylinder bore size and operation speed
Selecting from load value and operation time
[Required flow]: For operating a cylinder with Velocity vo, this indicates
instantaneous flow rate expressed with the following formula.
Table shows the value when P =0.5MPa. Required flow is the
necessary value to select clean air system components.
A vo (P + 0.101) x 60
Q - (2)
0.101 x 104
Q: Required flow ( /min) (ANR)
P: Supply pressure (MPa)
Intro 52
Selection guide 4 According to system
(Example) The connection component system No. is 2 for the 4G1 with C6 port size.
3 5 mm/s.
2 6
1 (Note that this differs with working conditions.)
500
250
100
6 20 40 63 80 100 (mm)
Intro 53
1 2 3 4 5
Products Flow characteristics C Variation System Index
Selection guide Selection guide Selection guide Selection guide Selection guide
Selection guide 4
Selecting from cylinder bore size and operation speed
Selecting from load value and operation time
750
Cylinder average speed
2 3 4 5
500
1
250
0
20 30 40 50 63 (mm)
Applicable cylinder bore size (ø)
4K Series
Solenoid valve Speed control Composite effective
Piping (1 m) sectional2area System
Series valve Silencer
Port size (mm ) No.
1000
1 2 3 4
Cylinder average speed
800
600
400
200
Intro 54
Selection guide 4 According to system
Making a selection
When Load (N) and cylinder operation time (S) are already decided, use System selection 2 to
select appropriate model. Follow the following procedures.
Vertical
Refer to Graph-2
Selecting theoretical reference speed
F=Mg
Horizontal
Refer to Graph-3
Selecting proper system
F= µ Mg
Refer to Table-1
Selecting proper component
Intro 55
1 2 3 4 5
Products Flow characteristics C Variation System Index
Selection guide Selection guide Selection guide Selection guide Selection guide
Selection guide 4
Selecting from cylinder bore size and operation speed
Selecting from load value and operation time
According to monogram, select the cylinder bore size and read the load factor at the same time.
(Normally, for Value F of "STEP 1 Confirming conditions", read the cylinder bore size whose load
factor is close to 50%. )
Cylinder bore size D = ø
(E.g.) When F=800N, P=0.5MPa and load factor 50%, 63 mm of cylinder bore size is read.
Intro 56
Selection guide 4 According to system
According to t-vo graph, read Value vo to obtain the required operation time t (sec).
Vo =
(E.g.) When load factor 50% and 200 mm stroke cylinder with operating 1.0 sec,
theoretical reference speed is 450 mm/s.
Str
ok
e
Str
ok
e
Intro 57
1 2 3 4 5
Products Flow characteristics C Variation System Index
Selection guide Selection guide Selection guide Selection guide Selection guide
Selection guide 4
Selecting from cylinder bore size and operation speed
Selecting from load value and operation time
Str
oke
Str
ok
e
Intro 58
Selection guide 4 According to system
System symbol
(E.g.) In order to operate 63 mm bore cylinder with theoretical reference speed 450 mm/s, C1 system is the
optimum.
system system
Cylinder theoretical reference speed Vo (mm/s)
Intro 59
1 2 3 4 5
Products Flow characteristics C Variation System Index
Selection guide Selection guide Selection guide Selection guide Selection guide
Selection guide 4
Selecting from cylinder bore size and operation speed
Selecting from load value and operation time
Intro 60
Selection guide 4 According to system
Effective sectional area of steel pipe/nylon tube and recommended maximum flow rate for gas pipes
Effective sectional area of steel pipe Effective sectional area of nylon tube
100
80
2000 60
2B
40
1000
Bore size
1 21 B 30
1 41 B (mm)
20
500
ø 10
1B
10 ø9
3 8 ø8
4 B ø 7.5
6 ø7
3
8 B
50 2
ø 4.5
ø4
1
4 B
1
0.8
1 ø3
8 B 0.6
10
0.4 ø 2.5
0.3
5 ø2
0.2 ø 1.8
0.1
0 0.5 1 2 3 5 10 20 0.5 1 2 3 4 6 8 10 20 30
Intro 61
Flow characteristics
Flow characteristics
2. Explanation
The flow characteristics of the pneumatic components were conventionally indicated with the effective sectional area S. However, JIS was
revised (JIS B 8390: 2000), and these are now indicated with the sonic conductance C and critical pressure ratio b.
The sonic conductance C: Value obtained by dividing the passage mass flow of the component in the choke flow by
Mass flow
the sum of upstream absolute pressure and standard state density. (sonic conductance)
S 5.0C (C is sized conventionally. )
Critical pressure ratio b: Pressure at which choke flow results if smaller than this value
(downstream pressure/upstream pressure) (critical pressure ratio).
2
Effective sectional area S (mm ): Value calculated from changes in pneumatic tank pressure indicating the ideal
restriction effective section at which friction or restricted flow does not occur Critical pressure
ratio b
when flowing in the choke flow from the component on the pneumatic tank.
Subsonic flow Choke flow
* Choke flow: Flow at which upstream pressure is higher than downstream pressure, and speed at
certain sections of components reach sonic levels. The gas mass flow is proportional
to upstream pressure, and does not rely on downstream pressure. (Choked flow) Fig. 1 Mass flow characteristics in respect to upstream pressure
2
P2 + 0.1
-b 293
Q = 600 x C (P1 + 0.1) 1- P1 + 0.1 : (2)
273 + t
1-b
To calculate effective sectional area S, substitute the value C obtained with C=S/5 above in the above formula.
For the subsonic flow, substitute b = 0.5 in formula (2).
Intro 62
Safety precautions
Always read this section before starting use.
When designing and manufacturing a device using CKD products, the manufacturer is obligated to
check that device safety mechanism, pneumatic control circuit, or water control circuit and the
system operated by electrical control that controls the devices is secured.
It is important to select, use, handle, and maintain the product appropriately to ensure that the CKD
product is used safely.
Observe warnings and precautions to ensure device safety.
Check that device safety is ensured, and manufacture a safe device.
WARNING
1 This product is designed and manufactured as a general industrial machine part.
It must be handled by an operator having sufficient knowledge and experience in handling.
2 Use this product in accordance of specifications.
This product must be used within its stated specifications. It must not be modified or machined.
This product is intended for use as a general-purpose industrial device or part. It is not intended for use
outdoors or for use under the following conditions or environment.
(Note that this product can be used when CKD is consulted prior to use and the customer consents to CKD
product specifications. The customer must provide safety measures to avoid risks in the event of problems. )
1 Use for special applications requiring safety including nuclear energy, railroad, aviation, ship, vehicle, medical equipment, equipment or applications
coming into contact with beverage or food, amusement equipment, emergency shutoff circuits, press machine, brake circuits, or for safeguard.
2 Use for applications where life or assets could be adversely affected, and special safety measures are required.
3 Observe corporate standards and regulations, etc., related to the safety of device design and control, etc.
ISO4414, JIS B8370 (pneumatic system rules)
JFPS2008 (principles for pneumatic cylinder selection and use)
Including High Pressure Gas Maintenance Law, Occupational Safety and Sanitation Laws, other safety rules, body standards and regulations, etc.
DANGER : When a dangerous situation may occur if handling is mistaken leading to fatal or
serious injuries, or when there is a high degree of emergency to a warning.
WARNING : When a dangerous situation may occur if handling is mistaken leading to fatal or
serious injuries.
CAUTION : When a dangerous situation may occur if handling is mistaken leading to minor
injuries or physical damage.
Note that some items described as "CAUTION" may lead to serious results depending on the situation.
In any case, important information that must be observed is explained.
Disclaimer
1. CKD cannot be held liable for any business interruption, loss of profit, personal injury, delay cost, or any other
ancillary or indirect loss, cost, or damage resulting from the use of or faults in the use of CKD products.
2. CKD cannot be held responsible for the following damage.
(1) Damage resulting from disaster or failure of CKD parts due to fire from reasons not attributable to CKD, or by
intent or negligence of a third party or customer.
(2) When a CKD product is assembled into customer equipment, damage that could have been avoided if
customer equipment were provided with functions and structure, etc., generally accepted in the industry.
(3) Damage resulting from use exceeding the scope of specifications provided in CKD catalogs or instruction
manuals, etc., or from actions not following precautions for installation, adjustment, or maintenance, etc..
(4) Damage resulting from product modifications not approved by CKD, or from faults due to combination with other software or other connected devices.
Intro 63
Information on Export
Caution
Security Trade Control
The products listed in this catalog and their related technology may require approval before export or provision.
To contribute to world peace, cases may arise when approval under the Foreign Exchange Order is required
depending on the country to where the product or related technology is being exported or provided.
The scope of products and related technology requiring approval are listed in the Export Trade Control
Order Appendix Table 1 or Foreign Exchange Order Appendix Table.
The Export Trade Control Order Appendix Table 1 and Foreign Exchange Order Appendix Table consist of
the following two types of information:
· List Provisions indicating items 1 to 15 for each section
· Catch-all Provisions, which do not specify specifications based on each item, but restrict based on application (Item 16)
Export Trade Control Order Appendix Table 1 or Foreign Exchange Order Appendix Table
Scope of products or
related technology
requiring approval.
Catch-all Provisions restricting by application (Item 16)
Export Trade Control Order Appendix Table 1 or Foreign Exchange Order Appendix Table
Application for Approval is received by the Ministry of Economy, Trade and Industry, Security Trade Control
Review Section or each local bureau of Economy, Trade, and Industry.
Contact
Contact your local CKD Sales Office for more information on the Security Trade Control of the products and
related technology listed in this technology.
Intro 64
Design & Selection
Take measures to prevent harm to operators or ob-
1. Confirmation of Specifications
jects should this product fail.
WARNING CAUTION
Use within the product’s specific specification range.
Check leakage current to prevent other fluid control
Products described in this catalog are designed only for use in
a compressed air system. Use with pressure or temperature components from malfunctioning due to leakage current.
exceeding the specification range may result in damage or When using a programmable controller, etc , leakage
operation faults. Refer to specifications. current could cause the solenoid valve to malfunction.
Contact CKD when using for fluids other than compressed air. The level at which the solenoid valve is affected by the
leakage current differs with the solenoid valve.
Programmable controller
Intro 65
CAUTION Use dry compressed air so that water drops do not
Caution
form in pipes.
Use clean air.
The product could break or malfunction if used with
compressed air containing chemicals, synthetic oils
containing organic solvents, salt, or corrosive gases, etc.
4. Durability
Air filter
WARNING (5µm or less)
Dryer
Decide the method of lubricating pneumatic com-
ponents, and provide correct maintenance. Drainage will form if the temperature drops in the pneu-
Decide whether to use lubrication or matic piping or pneumatic component.
prelubrication, and provide proper lubricant Operation faults could occur if the drainage enters the air
control. passage in the pneumatic component or if it temporarily
blocks the passage.
Drainage could cause rust to form and lead to pneumatic
Ultra dry air is not suitable for compressed air component faults.
devices. Drainage will remove lubricant, and cause lubrication faults.
Extra dry compressed air will shorten the life of pneumatic
components.
Use clean compressed air that does not contain oxi-
When using this type of compressed air, use a solenoid
valve for DC voltage drive. dized oil, tar, carbon, etc., from the air compressor.
If oxidized oil, tar, or carbon enter the air compressor and
Use in continuous energizing could deteriorate the solidify, resistance at the sliding section will increase, and
could lead to operation faults.
solenoid valve's performance. Contact CKD for If the supplied lubricant mixes in with oxidized oil, tar, car-
such applications. bon, etc., the sliding section of the air compressor could be
Use the DC voltage specifications or fluorine rubber worn.
specification product when using in a continuous energiz-
ing state.
Use compressed air that does not contain solid for-
eign matter.
Solid foreign matter in compressed air could enter the air
compressor and cause wear at the sliding section or could
5. Air pressure source cause sticking.
CAUTION
lnstall the air filter just before the circuit using the
pneumatic component.
Air filter
(5µm or less)
Intro 66
6. Use 8. Instruction manual
WARNING CAUTION
Do not restrict the manifold valve’s exhaust port. Indicate maintenance conditions in the device’s in-
Other cylinders could malfunction due to back pressure gen- struction manual.
erated by the switch valve's exhaust. In this case, exhaust The product’s function can drop markedly based on the
from both sides of the manifold or use a discrete exhaust working state, working environment, and maintenance, and
valve with a spacer or discrete valve for the problematic valve. can prevent safety from being attained. If maintenance is
correct, product functions can maximized.
CAUTION
Keep the momentary power on and manual opera-
tion time of the double-solenoid type 2-position
valve at 0.1 seconds or more.
Note that the cylinder could malfunction depending
on the secondary load conditions, so the power on
and manual operations should be continued until
the cylinder reaches the stroke end position.
7. Securing space
CAUTION
Provide sufficient space around the solenoid valve
for installation, removal, wiring, and piping.
Intro 67
Installation & Adjustment
Caution
1. Installation 2. Confirmation before Operation
WARNING CAUTION
Do not support valves with piping when installing When supplying compressed air for the first time after
valves. connecting pipes, do not apply high pressure suddenly.
Install and fix the valve body. The piping connection could dislocate or piping fly off,
causing accidents.
Avoid washing with water or solvents or painting af- Caution: If compressed air is supplied too slowly, sealing
ter installation. pressure may not be generated by the sealing agent in
the solenoid valve, leading to air leaks.
Resin parts could be damaged.
The paint could block the pilot exhaust port and cause mal-
function. When supplying compressed air for the first time
after connecting piping, confirm that no air is
Do not restrict the valve's exhaust port (including leaking from any pipe connections.
pilot exhaust port) to less than the piping connection Apply a leakage detection agent to pipe connections and
port size. check for air leaks.
A breathing action is generated by valve operation at
the valve's exhaust port, and foreign matter from 3. Adjustment
around the exhaust port could be sucked in. If the
exhaust port is installed facing upward, foreign mat- WARNING
ter could enter. After operating the solenoid valve's manual opera-
Install a silencer or pipe the exhaust port so it faces tion device, return it to the origin (initial position) be-
downward. fore operating the device.
The actuator will not operate correctly if exhaust is not When using a non-locking type, check the automatic
smooth. When using a manifold, exhaust could prevent other
solenoid valves from operating correctly.
return, and when using a locking type, release the
lock (OFF state).
Do not remove the solenoid valve's packaging or the [Example]
piping port's dust-proof seal until just before piping. OFF OFF
If the dust-proof seal is removed from the piping port before
pipes are connected, foreign matter could enter the sole- ON ON
noid valve from the piping port and could lead to faults or
malfunctions. Locking Non-locking
Check that tubing is not worn or damaged. The solenoid valve could activate when power is turned ON,
Tubing could be crushed, ruptured, or dislocated. causing a hazard.
When operating in the operation position using the manual
operation device, abnormal operation could occur, causing
a hazard.
Intro 68
Pipe so that piping connection does not deviate by
4. Piping
the device's movement, vibration, tension, etc.
Control of actuator speed will be disabled if piping on the
CAUTION exhaust side of the pneumatic circuit is disengaged.
When connecting pipes, wrap sealing tape in the When using the chuck holding mechanism, the chuck will
opposite direction from threads starting 2 mm be released creating a hazardous state.
When using the push in joint, cut the tube at right angles
margin from the end of piping threads.
using a dedicated tool.
If sealing tape protrudes from pipe threads, it could be cut
Confirm that the tube has been inserted properly, and
when screwed in. This could cause the tape to enter the
make sure that there is no tension during use. The tube
solenoid valve and lead to faults.
could be dislocated or damaged if there is any tension.
Solid Solid Make sure that the joint and tube are not twisted or
liquid liquid
sealant sealant pulled, and that moment load is not applied.
Always flush just before piping pneumatic compo- Securely insert the tube to the tube end, and make
nent. sure that the tube cannot be pulled off.
Any foreign matter that has entered during piping must be
removed so it does not enter the pneumatic component. Cut the tube at right angles using a dedicated
cutting tool.
Remove
foreign matter
M3 0.3 to 0.6
M5 1.0 to 1.5
Rc 1/8 3 to 5
Rc 1/4 6 to 8
Rc 3/8 13 to 15
Rc 1/2 16 to 18
Rc 3/4 19 to 40
Rc 1 41 to 70
Intro 69
During use & Maintenance
Caution
1. Maintenance 2. Removal
WARNING WARNING
After operating the solenoid valve's manual opera- Before servicing the product, turn power OFF, stop
tion device, return it to the origin (initial position) the compressed air supply, and check that there is
before operating the device. no residual pressure.
When using a non-locking type, check the automatic return, This is a requirement for ensuring safety.
and when using a locking type, release the lock (OFF state).
[Example]
OFF OFF
ON ON Power off
Locking Non-locking
6. Control of lubricator
Is the oil rate correctly adjusted?
7. Control of lubricant
Is the regular lubricant supplied?
Intro 70
Precautions for reduced wiring valves (MN4E0/M(N)4G AB / W4G AB 2/MN4S0/M4S AB 1/M(N)4TB Series)
CAUTION
Carefully check polarity, voltage, and terminal number before wiring.
Voltage could drop due to cable length if power is ON simultaneously.
Make sure that the voltage drop in respect to the solenoid is within 10% of the rated voltage.
1. Serial transmission type ( T6*, T7*, T8*) 2. Connector type (T50, T50A)
The working voltage is 24 VDC. The PLC output unit's signal arrays and valve side signal
arrays must match. In the current state, the direct connec-
If noise may have an effect, prepare a power supply for tion with the PLC is limited. Refer to the following pages
each manifold solenoid valve and wire independently when for examples of the wiring connections (M4G AB , MN4G AB ;
possible. Series: page 371, MN4SO Series: page 613, M4TB,
MN4TB Series: page 670). Use dedicated cables speci-
Keep the power wire as short as possible. fied by each PLC maker.
Do not use the same power supply for devices that gener- The working voltage is 24 VDC or 12 VDC
ate noise, such as inverters or motors.
When connecting T50 or T50A to a common output unit,
Do not lay the power wire, signal wire, and other power use the 20P connector's + terminal (20, 10) as the + side
cables in parallel. common, and use the NPN transistor output open
collector type for the drive circuit.
The slave unit is dedicated for each maker and is not com- Consult with CKD when using the PNP transistor output.
patible.
When referring to examples of wiring connections
Follow PLC maker instructions when connecting the slave (M4TB,MN4TB Series: page 670) and wiring T50 or T50A,
unit. supply the power from the enclosed terminal.
The slave unit's terminal numbers are indicated on the slave Do not change polarity. Incorrect polarity will cause to
unit's installation surface. short circuits. (The internal fuse will blow.)
Contact each PLC maker for details on the PLC. Do not connect this solenoid valve to the input unit as
Contact CKD for details on the UNlWlRE SYSTEM and major faults could occur in this component and in
SAVE NET. peripheral components.
Connect this solenoid valve to the output unit.
When installing the manifold solenoid valve vertically, install OMRON and Matsushita Electric Works relay terminal
the slave unit at the upper end. series input unit and output unit have a common connec-
tor, but polarity of the power supply in the pin layout
When using the T8* Series, attach a waterproof cap or wa- differs.
terproof plug onto input/output slave station connectors not The pin layout for the T50 type solenoid valve is the
being used. same as the above output unit.
a
b
a
b
P
U
A
S
H
N4S CKD
020
N4S CKD
020 After installing the solenoid valve, tighten the set screw to fix the connec-
tor in place.
The set screw could loosen if force is applied on the connector section.
Install so that force is not applied on the connector section.
(The set screw tightening torque is 0.3 to 0.35 N·m.)
a
b
a
b
P
U
A
S
H
O
B
N
P
U
A
S
H
O
B
N
N4 C
T6* N4 C
S0 KD
S0 KD
20
1P
Set screw
5R
2B 3/
2B
2B
2B
4A
Intro 71
Precautions for reduced wiring valves (M(N)4G AB , MN4S0, M4S AB 1, M(N)4TB Series)
Caution
CAUTION 4. Terminal box type (T10,11)
3. Connector type (T30, T31, T51, T52, T53, TM*) Install the gland where it cannot be reached by hand, or
provide a cover.
The working voltage is 24VDC and 12VDC. (4TB1.2-T10)
Use with the + common for the 4S0 Series and 4S1 Series.
a
b
a
b
P
U
A
S
H
O
B
N
P
U
A
S
H
O
B
N
N4 CK
S0 D
20
Note: Connectors rotate radially and axially. N4
S0
CK
20
D
After installing the solenoid valve, tighten the set screw to fix the connec-
tor in place.
The set screw could loosen if force is applied on the connector section.
Install so that force is not applied on the connector section.
(The set screw tightening torque is 0.3 to 0.35 N·m.)
a
b
a
b
P
U
A
S
H
O
B
N
P
U
A
S
H
O
B
N
N4 CKD
S0
N4 CKD 20
S0
20
Set screw
5. Multiconnector (T20)
1P
5R
2B 3/
2B
2B
2B
4A
4A
4A
4A
4A
Intro 72
Variation of electric connection (discrete valve / individual wiring type manifold)
*Refer to Intro 34 to 37 for reduced wiring manifold.
Electric connection, manual override and option selection : Available
Option 11 12 13 14 15
12 VDC (0.6 W)
16 17 18 19 20
6 VDC (0.9 W)
5 VDC (0.9 W) 21 22 23 24 25
26 27 28 29 30
1 2 3 4 5
Miniature pneumatic valve series Standard
P/M/B5123 1090 100 VAC (1.8, 1.4 W)
6 7 8 9 10
200 VAC (1.8, 1.4 W) 11 12 13 14 15
(50, 60Hz) 16 17 18 19 20
12 VDC (1.8 W) 21 22 23 24 25 Small terminal box
*1: The A-type connector is available only 24 VDC (1.8 W)
for the manifold. 26 *1 28 29 30 6 B S
Circuit diagram b
3P Series Standard *1
2, 3 port valve
1064 1 2 3 4 5
100 VAC (1.8, 1.4 W)
200 VAC (1.8, 1.4 W) 6 7 8 9 10
(50, 60Hz)
11 12 13 14 15
24 VDC (1.8 W)
Option 16 17 18 19 20
110 VAC (50, 60Hz) 21 22 23 24 25
220 VAC (50, 60Hz)
*1: Some models differ for the 3P Series. 12 VDC 26 27 28 29 30
1 2 3 4 5
4S1 Series 730
6 7 8 9 10
(3SA1) Standard
12 VDC (0.6 W) 11 12 13 14 15 DIN terminal box
24 VDC (0.6 W) 16 17 18 19 20 11 B
Circuit diagram a
21 22 23 24 25
26 27 28 29 30
4K Series 778 Standard
100 VAC (1.8, 1.4 W)
1 2 3 4 5
6 7 8 9 10
(3KA1) 200 VAC (1.8, 1.4 W)
(50/60Hz)
11 12 13 14 15
24 VDC (1.8 W)
Option 16 17 18 19 20
110 VAC (50, 60Hz)
220 VAC (50, 60Hz) 21 22 23 24 25
12 VDC 26 27 28 29 30
1 2 3 4 5 Round terminal box
Miniature pneumatic valve Series Standard 16 with light, + gland (A-15a)
Discrete valve 6 7 8 9 10
1090 100 VAC (1.8, 1.4 W) Circuit diagram f
W2P51* 200 VAC (1.8, 1.4 W) 11 12 13 14 15
P/B5142 (50, 60Hz) 16 17 18 19 20
Individual wiring manifold 12 VDC (1.8 W)
B*5142 21 22 23 24 25
24 VDC (1.8 W)
N*5142 26 27 28 29 30
1 2 3 4 5
4S0 Series 704 Standard
6 7 8 9 10
24 VDC (0.6 W)
Option 11 12 13 14 15
12 VDC (0.6 W)
16 17 18 19 20
6 VDC (0.9 W)
5 VDC (0.9 W) 21 22 23 24 25 C-connector
4, 5 port valve
26 27 28 29 30 21 B N S I
Circuit diagram g
1 2 3 4 5
4S1 Series 730
6 7 8 9 10
Standard
11 12 13 14 15
12 VDC (0.6 W)
24 VDC (0.6 W) 16 17 18 19 20
21 22 23 24 25
26 27 28 29 30
Standard
1 2 3 4 5
4K Series 778 100 VAC (1.8, 1.4 W)
200 VAC (1.8, 1.4 W) 6 7 8 9 10
(50, 60Hz)
11 12 13 14 15 D-connector
24 VDC (1.8 W)
Option 16 17 18 19 20 26 B N S I
110 VAC (50, 60Hz) Circuit diagram g
220 VAC (50, 60Hz) 21 22 23 24 25
12 VDC 26 27 28 29 30
Intro 73
Refer to the following page for the circuit diagram a to h .
Caution
B : No lead wire W : Lead wire L : Indicator light
Electric connection (wiring method) S : Surge suppressor N : No socket
Grommet lead wire Conduit lead wire Small terminal box (G1/4) Small terminal box
2 S 3 4 B 5 B L
Circuit diagram b Circuit diagram a Circuit diagram a Circuit diagram c
DIN terminal box Round terminal box Round terminal box Round terminal box
12 B L 13 (G1/2, G3/4) 14 L 15 with + gland (A-15a)
Circuit diagram c Circuit diagram e Circuit diagram f Circuit diagram e
Please refer
to the
following
C-connector C-connector C-connector C-connector page about
17 W 18 B 19 W S I 20 B S I electric
connection
Circuit diagram a Circuit diagram a Circuit diagram g Circuit diagram g
circuit
diagram.
*2: The 4T Series voltage is the same as 4K. The wire connection is No. 30.
Intro 74
Variation of electric connection (discrete valve / individual wiring type manifold)
Electric connection, manual override and option selection : Available
31 32 33 34 35 36 31 W
5 port valve 3·5 port valve
100 VAC 31 32 33 34 35 36
W4G2 Series 394 24 VDC (0.6 W) 37 38 39 40 41 42
12 VDC (0.6 W) 43
100 VAC 31 32 33 34 35 36
110 VAC
W4G4 Series 523 24 VDC (1.2 W) 37 38 39 40 41 42
37
E-connector socket
terminal attached
12 VDC (1.2 W) 43 S L Circuit diagram g
Circuit diagram
a Basic type c With indicator light f Round terminal box with light g Cont. of surge
suppressor with light
*For 4G Series
(~)
AC (~)
AC A B C
(~)
AC
(~)
Y
(±) SOL (±)
DC
DC DC
(±) A B C
(±)
-
For DC, surge suppressor is provided. Y * The A-type connector is available only for DC.
+
SOL
*For W4G2 Series
*For 4G Series (Single solenoid)
( ~ ) COM
d Small terminal box with light g With surge suppressor and light
SOLa
(~) AC
(~) A
AC (~)
(~)
AC AC ( ± ) COM
(~)
DC SOLa
(±)
Red A
DC (±)
DC (Double solenoid)
(±)
* The grommet lead is available only for DC. Black (~) B
SOLb
A B C
(±)
B
(-) Black SOLb
Y * Surge suppressor with indicator light type is
DC( ± ) COM
SOL polarized. SOLa
(±)
* Diode is used for surge suppressor. A
Intro 75
Caution
Please refer to the following circuit diagram about circuit diagram (a), (g) and (h).
Electric connection (wiring method)
B : No lead wire W : Lead wire I : Indicator light
S : Surge suppressor N : No socket
E-connector E-connector E-connector socket E-connector E-connector
32 W 33 N 34 terminal attached 35 W S L 36 N L S
Circuit diagram a Circuit diagram a Circuit diagram g Circuit diagram g
For 100 VAC, dimension
Lead wire length * 1 is 3.5 mm longer than
300 mm 12, 24 VDC.
500 mm
1m
*1
2m
3m
A-connector downward DIN terminal box Connector w/ EJ type cover Connector w/ EJ type cover Gland I/O connector
38 N 39 S I 40 W 41 W S I 42 I S 43 W S L
Circuit diagram g Circuit diagram h Circuit diagram a Circuit diagram h Circuit diagram g Circuit diagram g
24
VD
C
2: B 1: COM
4: A
B COM A Not used
.5
23
16
8
Cover
Solenoid valve side
Intro 76