869 1601 0450 C410 1 1 - Merged
869 1601 0450 C410 1 1 - Merged
869 1601 0450 C410 1 1 - Merged
Multilin
8 Series 869
Technical Manual
Motor Protection System
Hardware Version: C
Firmware Version: 4.10
Publication Reference: 1601-0450-C410-1
Copyright statement
Copyright © 2023 GE Vernova. All rights reserved.
EnerVista, EnerVista Launchpad, and EnerVista D&I Setup software are registered trademarks of GE Vernova.
The contents of this manual are the property of GE Vernova. This documentation is furnished on license and may
not be reproduced in whole or in part without the permission of GE Vernova. The content of this manual is for
informational use only and is subject to change without notice.
Disclaimer
It is the responsibility of the user to verify and validate the suitability of all GE Grid Automation products. This
equipment must be used within its design limits. The proper application including the configuration and setting of
this product to suit the power system assets is the responsibility of the user, who is also required to ensure that all
local or regional safety guidelines are adhered to. Incorrect application of this product could risk damage to
property/the environment, personal injuries or fatalities and shall be the sole responsibility of the person/entity
applying and qualifying the product for use.
The content of this document has been developed to provide guidance to properly install, configure and maintain
this product for its intended applications. This guidance is not intended to cover every possible contingency that
may arise during commissioning, operation, service, or maintenance activities. Should you encounter any
circumstances not clearly addressed in this document, please contact your local GE service site.
The information contained in this document is subject to change without notice.
It is the sole responsibility of the user to secure their network and associated devices against cybersecurity
intrusions or attacks. GE Vernova and its affiliates are not liable for any damages or losses arising from or
related to such security intrusion or attacks.
Contents
Chapter 1 Introduction 1
1.1 Chapter Overview 3
1.2 Foreword 4
1.2.1 Target Audience 4
1.2.2 Typographical conventions 4
1.2.3 Nomenclature 5
1.3 Product overview 6
1.4 General description of the 8 Series 7
1.5 Functions and features 9
1.6 Security Overview 12
1.7 Order Codes 14
1.8 Cautions, warnings and notes 18
1.8.1 Safety words and definitions 18
1.8.2 General Cautions and Warnings 18
1.9 Must-read Information 21
1.9.1 Storage 21
1.10 For Further Assistance 22
1.10.1 Repairs 22
Chapter 2 Installation 23
2.1 Chapter Overview 25
2.2 Product Identification 26
2.3 Dimensions 27
2.4 Mounting 28
2.4.1 Standard Panel Mount 28
2.5 Draw-out Unit Withdrawal and Insertion 33
2.6 Removable Power Supply 35
2.7 Removable Magnetic Module 36
2.8 Remote Module I/O (RMIO) 39
2.9 IP20 Back Cover 41
2.10 Arc Flash Sensor 42
2.11 Physical considerations of wiring 45
2.11.1 Terminal Strip Types 46
2.11.2 Wire Size 47
2.12 Terminal connections 48
2.12.1 General connections 49
2.13 Terminal Identification 51
2.14 RMIO Module Installation 54
2.15 Phase Sequence and Transformer Polarity 56
2.16 Ground and Sensitive Ground CT Inputs 57
2.17 Zero-Sequence CT Installation 59
2.18 Voltage Inputs 60
2.19 Control Power 61
2.20 Contact Inputs 62
2.21 Output Relays 64
2.22 Serial Communications 67
2.23 IRIG-B 69
2.24 Typical Wiring Diagram 70
Contents
Chapter 3 Interfaces 77
3.1 Chapter Overview 79
3.2 First access 80
3.3 Front panel options 81
3.3.1 Graphical Display Pages 82
3.3.1.1 Menu hierarchy 83
3.3.1.2 Working with Graphical Display Pages 84
3.3.1.3 Single Line Diagram 87
3.3.2 Three-pushbutton front panel LEDs 89
3.3.3 Ten-pushbutton front panel LEDs 91
3.3.4 Home screen icons 94
3.3.5 Relay Messages 95
3.3.5.1 Target Messages 95
3.3.5.2 Self-test errors 95
3.3.5.3 Out of Service 100
3.3.5.4 Flash Messages 100
3.3.6 Label Removal 100
3.4 Software Interface 102
3.4.1 EnerVista D&I Setup software 102
3.4.1.1 Hardware & Software Requirements 102
3.4.1.2 Installing EnerVista D&I Setup software 102
3.4.1.3 Upgrading EnerVista D&I Setup software 103
3.4.2 Connecting EnerVista D&I Setup software to the relay 103
3.4.2.1 Using the Quick Connect Feature 103
3.4.2.2 Configuring Ethernet Communications 103
3.4.2.3 Connecting to the Relay 104
3.4.2.4 Configuring USB Address 104
3.4.3 Working with Setpoints 106
3.4.3.1 Entering Setpoints 106
3.4.3.2 Using Setpoint Files 108
3.4.3.3 Downloading and saving Setpoint files 109
3.4.3.4 Adding Setpoint files to the environment 109
3.4.3.5 Creating a new Setpoints file 109
3.4.3.6 Upgrading Setpoint files to a new revision 110
3.4.3.7 Printing Setpoints 110
3.4.3.8 Printing values from a connected device 111
3.4.3.9 Loading Setpoints from a File 111
3.4.3.10 Uninstalling files and clearing data 111
3.4.4 Quick Setup 111
3.4.5 Upgrading relay firmware 112
3.4.5.1 Loading new relay firmware 112
3.4.6 SLD Configurator 113
3.4.6.1 Control Objects 115
3.4.6.2 Status Objects 117
3.4.6.3 Metering Objects 118
3.4.6.4 Device Status Object 118
3.4.6.5 Static Objects 118
3.4.6.6 Front Panel Interaction 118
3.4.7 FlexCurve Editor 121
3.4.8 Transient Recorder (Waveform Capture) 122
3.4.9 Protection Summary 125
3.4.10 FlexLogic Favourites 126
3.4.11 Offline Settings File Conversion 126
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CHAPTER 1
INTRODUCTION
Chapter 1 - Introduction
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Chapter 1 - Introduction
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Chapter 1 - Introduction
1.2 FOREWORD
This technical manual provides a functional and technical description of the relay, as well as a comprehensive set of
instructions for using it. The level at which this manual is written assumes that you are already familiar with
protection engineering and have experience in this discipline. The description of principles and theory is limited to
that which is necessary to understand the product. For further details on general protection engineering theory, we
refer you to the publication, Protection and Automation Application Guide, which is available online.
We have attempted to make this manual as accurate, comprehensive and user-friendly as possible. However we
cannot guarantee that it is free from errors. Nor can we state that it cannot be improved. We would therefore be
very pleased to hear from you if you discover any errors, or have any suggestions for improvement. Our policy is to
provide the information necessary to help you safely specify, engineer, install, commission, maintain, and eventually
dispose of this product. We consider that this manual provides the necessary information, but if you consider that
more details are needed, please contact us.
4 1601-0450
Chapter 1 - Introduction
● Setting values are written with the courier font and are italicized
For example: Enabled
● Multilin products, use Flexlogic operands. Flexlogic operands are written in light blue uppercase courier font
For example: PUSHBUTTON 1 ON
● Notes are written in italic and are surrounded by a by a blue border.
For example:
Note:
This is a note
1.2.3 NOMENCLATURE
Due to the technical nature of this manual, many special terms, abbreviations and acronyms are used throughout
the manual. Some of these terms are well-known industry-specific terms while others may be special product-
specific terms used by GE Vernova. The first instance of any acronym or term used in a particular chapter is
explained. In addition, a separate glossary is available on the GE Vernova website.
We would like to highlight the following changes of nomenclature however:
● The word relay and IED (Intelligent Electronic Device) are both used to describe the protection device. The
term IED is associated with the IEC61850 standard, whereas the term relay is the long-used traditional term.
It may also be referred to simply as the device' or the product.
● American English and spelling is used throughout this manual.
● The term 'Earth' and American term 'Ground' are equivalent. You may find either used in the manual.
1601-0450 5
Chapter 1 - Introduction
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Chapter 1 - Introduction
CPU
Relay functions are controlled by two processors: a Freescale MPC5125 32-bit microprocessor that measures all
analog signals and digital inputs and controls all output relays, and a Freescale MPC8358 32-bit microprocessor
that controls all the advanced Ethernet communication protocols.
Frequency
Frequency measurement is accomplished by measuring the time between zero crossings of the composite signal of
three-phase bus voltages, line voltage or three-phase currents. The signals are passed through a low pass filter to
prevent false zero crossings. Frequency tracking utilizes the measured frequency to set the sampling rate for
current and voltage which results in better accuracy for the Discrete Fourier Transform (DFT) algorithm for off-
nominal frequencies.
The main frequency tracking source uses three-phase bus voltages. The frequency tracking is switched
automatically by an algorithm to the alternative reference source, i.e., three-phase currents signal or line voltage for
the configuration of tie-breaker, if the frequency detected from the three-phase voltage inputs is declared invalid.
The switching will not be performed if the frequency from the alternative reference signal is detected invalid. Upon
detecting valid frequency on the main source, the tracking will be switched back to the main source. If a stable
frequency signal is not available from all sources, then the tracking frequency defaults to the nominal system
frequency.
1601-0450 7
Chapter 1 - Introduction
Protection Elements
All voltage, current and frequency protection elements are processed eight times every cycle to determine if a
pickup has occurred or a timer has expired. The voltage and current protection elements use RMS current/voltage,
or the magnitude of the phasor.
8 1601-0450
Chapter 1 - Introduction
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Chapter 1 - Introduction
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Chapter 1 - Introduction
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1601-0450 11
Chapter 1 - Introduction
BASIC SECURITY
The basic security feature is present in the default offering of the relay. The relay introduces the notion of roles for
different levels of authority. Roles are used as login names with associated passwords stored on the device. The
following roles are available at present: Administrator, Engineer, Operator, Factory and Viewer, with a fixed
permission structure for each one. Note that the Factory role is not available for users, but strictly used in the
manufacturing process.
The relay can still use the SETPOINT ACCESS switch feature, but enabling the feature can be done only by an
Administrator. Setpoint access is controlled by a keyed switch to offer some minimal notion of security.
CYBERSENTRY
The CyberSentry Embedded Security feature is a software option that provides advanced security services. When
the software option is purchased, the Basic Security is automatically disabled.
CyberSentry provides security through the following features:
● An Authentication, Authorization, Accounting (AAA) Remote Authentication Dial-In User Service (RADIUS)
client that is centrally managed, enables user attribution, and uses secure standards based strong
cryptography for authentication and credential protection.
● A Role-Based Access Control (RBAC) system that provides a permission model that allows access to device
operations and configurations based on specific roles and individual user accounts configured on the AAA
server. At present the defined roles are: Administrator, Engineer, Operator and Viewer.
● Strong encryption of all access and configuration network messages between the EnerVista software and
devices using the Secure Shell (SSH) protocol, the Advanced Encryption Standard (AES), and 128-bit keys in
Galois Counter Mode (GCM) as specified in the U.S. National Security Agency Suite B extension for SSH
and approved by the National Institute of Standards and Technology (NIST) FIPS-140-2 standards for
cryptographic systems.
● Security event reporting through the Syslog protocol for supporting Security Information Event Management
(SIEM) systems for centralized cyber security monitoring.
There are two types of authentication supported by CyberSentry that can be used to access the device:
● Device Authentication – in which case the authentication is performed on the device itself, using the
predefined roles as users (No RADIUS involvement).
○ Device authentication using local roles may be done either from the front panel or through EnerVista.
● Server Authentication - in which case the authentication is done on a RADIUS server, using individual user
accounts defined on the server. When the user accounts are created, they are assigned to one of the
predefined roles recognized by the relay.
○ Device authentication using RADIUS server may be done only through EnerVista.
Note:
USB does not currently support CyberSentry security.
EnerVista Viewpoint Monitor does not currently support CyberSentry security.
With the CyberSentry security option, many communication settings cannot be changed remotely. All communication settings
can still be changed through the relay front panel.
12 1601-0450
Chapter 1 - Introduction
When both device and server authentication are enabled, the relay automatically directs authentication requests to
the device or the respective RADIUS server, based on user names. If the user ID credential does not match one of
the device local accounts, the relay automatically forwards the request to a RADIUS server when one is provided. If
a RADIUS server is provided, but is unreachable over the network, server authentication requests are denied. In
this situation, use local device accounts to gain access to the system.
USER ROLES
User Access Levels are used to grant varying permissions to specific user roles. User roles are used by both Basic
Security and CyberSentry.
The following user roles are supported:
● Administrator: The Administrator role has complete read and write access to all settings and commands.
The role does not allow concurrent access. The Administrator role also has an operand to indicate when it is
logged on.
● Engineer: This role has similar rights to the Administrator role, except that some commands, the security
settings modification and firmware upload are not allowed.
● Operator: The Operator role is present to facilitate operational actions that may be programmed and
assigned to buttons on the front panel. The Operator has read/write access to all settings under the
command menu/section. The Operator can also use the Virtual Input command under the control menu/
section. The Operator can view settings from EnerVista or the front panel but does not have the ability to
change any settings. This role is not a concurrent role.
● Viewer: The Viewer role has read-only access to all 8 Series 869 settings. This role allows concurrent
access. The Viewer is the default role if no authentication has been done to the device. This role can
download settings files and records from the device.
● Factory: This is an internal non-user accessible role used for manufacturing diagnostics. The ability to enable
or disable this role is a security setting that the Administrator controls.
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Chapter 1 - Introduction
APPLICATION:
E Standard
C5 1A three-phase current inputs (K1), SM Field Inputs (K2) with DcmA Field Current Input
D1 5A three phase current inputs (K1), SM Field Inputs (K2) with DcmA Field Current Input
1A three phase current inputs (K1), SM Field Inputs (K2) with VDC Field Current Input
D5 5A three phase current inputs (K1), SM Field Inputs (K2) with VDC Field Current Input
GROUND CURRENTS:
POWER SUPPLY:
L 24 to 48 VDC
SLOT B:
N None
SLOT C:
N None
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Chapter 1 - Introduction
SLOT F:
A 2 Form A (Vmon) Relays, 2 Form C Relays, 1 Critical Failure Relay, 7 Digital Inputs (Int/Ext
Supply)
M 4 SSR (High-Speed, High-Break), 1 Critical Failure Relay, 7 Digital Inputs (Int/Ext Supply)
SLOT G:
N None
SLOT H:
N None
FACEPLATE:
CURRENT PROTECTION:
S Basic: 12/14, 19, 37, 38, 46, 47, 49, 50P, 50N, 50G, 50SG, 50_2, 50LR (Mechanical Jam),
51P, 51N, 51G, 51SG, 66, 86, 37F*,50F*
M Standard: Basic, 67P, 67N, 87S (2nd CT Bank required for 87S)
S Standard: 27P, 27X, 47, 59P, 59N, 59X, 81O, 81U, VTFF, 26F*, 27F*, 49F*, 59F*
P Advanced: Standard, 32, 40, 40Q, 55, 59_2, 78, Fast U/F, Neutral Admittance
CONTROL
F Standard: Breaker/Contactor Control, Digital Elements, Virtual Inputs, FlexLogic, 50BF, Trip
Bus, Field Breaker/Contactor Control*, 56* (including Rel. Torque Sync and Autoloading, INC
Seq.), PF Regulation*
T Advanced HMI: Standard, Tab Pushbuttons, Annunciator Panel, Configurable SLDs with Bay
Control
MONITORING
B Basic: Motor Health Report, Motor Start Report, Motor Learned Data, Data Logger, Breaker
Coil Monitoring, Breaker Arcing, Harmonics, THD, Demand
C Standard: Basic, Breaker Health Report, Broken Rotor Bar**
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Chapter 1 - Introduction
COMMUNICATIONS:
S E Standard: Front USB, 1x Rear RS485 (Modbus RTU/TCP, DNP 3.0, IEC 60870-5-103), 1x
Ethernet RJ45 port (Modbus TCP, DNP).
1 E Advanced: Standard + IEC 60870-5-104, 1588, SNTP, OPC-UA
N None, no additional communication ports. RJ45 Port 1 Enabled, RJ45 Port 2 disabled
S ST, Multi-mode 1310nm - With 1E to 3E, the user gets 2x Fiber ST Ports with Redundancy,
RJ45 ports 1 and 2 are disabled. With 4E user gets 2x Fiber ST ports and 2xRJ45 Ports with
Redundancy selectable on 2 ports
C RJ45, Copper 10/100M - With 1E to 3E, the user gets 2x RJ45 ports with Redundancy, RJ45
ports 1 and 2 are disabled. With 4E user gets 4x RJ45 Ports with Redundancy selectable on 2
ports.
T 1x additional RS485 Port and 1x additional RJ45 Copper 10/100M port, Redundancy not
available with Communications option SE.
WIRELESS COMMUNICATION:
N None
W WiFi 802.11
SECURITY
B Basic
FW OPTION
4 FW version 4.xx
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Chapter 1 - Introduction
RMIO1 * G G * *
Power Supply L | | | | 24 - 48 V DC
H | | | | 110 - 250 V DC / 110 - 230 V AC
I/O Module 1 G | | | Remote Module I/O (3 - 100 Ohm Platinum RTDs)
I/O Module 2 G | | Remote Module I/O (3 - 100 Ohm Platinum RTDs)
I/O Module 32 G | Remote Module I/O (3 - 100 Ohm Platinum RTDs)
X | None
I/O Module 4 G Remote Module I/O (3 - 100 Ohm Platinum RTDs)
X None
1. RMIO requires firmware version 2.00 and later and hardware version B. Check the hardware
version under Status > Information > Main CPU. If RMIO support is required for relays with earlier
hardware versions, contact the factory.
2. RMIO comes standard with 6 RTDs (Modules 1 and 2).
892800RMIO-A1.fm
Other Accessories
● 18J0-0030 8 Series Depth Reducing Collar - 1 3/8”
● 18J0-0029 8 Series Depth Reducing Collar - 3”
● 8 Series Retrofit Kit, 750/760 to 850
● 8 Series Retrofit Kit, 735 to 850
1601-0450 17
Chapter 1 - Introduction
Caution:
Refer to equipment documentation. Failure to do so could result in damage to the
equipment
Warning:
Risk of electric shock
Warning:
Risk of damage to eyesight
Note:
Indicates practices not related to personal injury.
Caution:
Before attempting to use the equipment, it is important that all danger and caution
indicators are reviewed.
If the equipment is used in a manner not specified by the manufacturer or functions
abnormally, proceed with caution. Otherwise, the protection provided by the
equipment may be impaired and can result in impaired operation and injury.
Warning:
Hazardous voltages can cause shock, burns or death.
Caution:
Installation/service personnel must be familiar with general device test practices,
electrical awareness and safety precautions must be followed.
Before performing visual inspections, tests, or periodic maintenance on this device
or associated circuits, isolate or disconnect all hazardous live circuits and sources
of electric power.
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Chapter 1 - Introduction
Warning:
Failure to shut equipment off prior to removing the power connections could
expose you to dangerous voltages causing injury or death.
Ensure that all connections to the product are correct so as to avoid accidental risk
of shock and/or fire, for example from high voltage connected to low voltage
terminals.
Caution:
Follow the requirements of this manual, including adequate wiring size and type,
terminal torque settings, voltage, current magnitudes applied, and adequate
isolation/clearance in external wiring from high to low voltage circuits.
Use the device only for its intended purpose and application.
Ensure that all ground paths are un-compromised for safety purposes during
device operation and service.
All recommended equipment that should be grounded and must have a reliable and
un-compromised grounding path for safety purposes, protection against
electromagnetic interference and proper device operation.
Equipment grounds should be bonded together and connected to the facility’s
main ground system for primary power.
Keep all ground leads as short as possible.
In addition to the safety precautions mentioned all electrical connections made
must respect the applicable local jurisdiction electrical code.
It is recommended that a field external switch, circuit breaker be connected near
the equipment as a means of power disconnect. The external switch or circuit
breaker is selected in accordance with the power rating.
This product itself is not Personal Protective Equipment (PPE). However, it can be
used in the computation of site specific Arc Flash analysis when the arc flash
option is ordered. If a new appropriate Hazard Reduction Category code for the
installation is determined, user should follow the cautions mentioned in the arc
flash installation section.
The critical failure relay must be connected to annunciate the status of the device
for all applications and in particular when the arc flash option is ordered.
Ensure that the control power applied to the device, the AC current, and voltage
input match the ratings specified on the relay nameplate. Do not apply current or
voltage in excess of the specified limits.
Only qualified personnel are to operate the device. Such personnel must be
thoroughly familiar with all safety cautions and warnings in this manual and with
applicable country, regional, utility, and plant safety regulations.
Warning:
Hazardous voltages can exist in the power supply and at the device connection to
current transformers, voltage transformers, control, and test circuit terminals. Make
sure all sources of such voltages are isolated prior to attempting work on the
device.
Hazardous voltages can exist when opening the secondary circuits of live current
transformers. Make sure that current transformer secondary circuits are shorted
out before making or removing any connection to the current transformer (CT)
input terminals of the device.
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Chapter 1 - Introduction
Caution:
For tests with secondary test equipment, ensure that no other sources of voltages
or currents are connected to such equipment and that trip and close commands to
the circuit breakers or other switching apparatus are isolated, unless this is
required by the test procedure and is specified by appropriate utility/plant
procedure.
When the device is used to control primary equipment, such as circuit breakers,
isolators, and other switching apparatus, all control circuits from the device to the
primary equipment must be isolated while personnel are working on or around this
primary equipment to prevent any inadvertent command from this device.
Use an external disconnect to isolate the mains voltage supply.
Warning:
LED transmitters are classified as IEC 60825-1 Accessible Emission Limit (AEL)
Class 1M. Class 1M devices are considered safe to the unaided eye. Do not view
directly with optical instruments.
Caution:
VDN (Voltage Divider Network module) APPLICATION NOTE: The VDN module must
be installed in an electrical enclosure which is not accessible under normal
working conditions.
The VDN outer mounting frame must not be bonded to any grounded enclosure.
Means of isolation (i.e nylon screws/washers/spacers) shall be used during
installation to avoid any direct bonding to earth ground.
Note:
To ensure the settings file inside the relay is updated, wait 30 seconds after a setpoint change before cycling power.
This product is rated to Class A emissions levels and is to be used in Utility, Substation Industrial environments. Not
to be used near electronic devices rated for Class B levels.
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Chapter 1 - Introduction
1.9.1 STORAGE
Store the unit indoors in a cool, dry place. If possible, store in the original packaging. Follow the storage
temperature range outlined in the Specifications.
If applicable, use the factory-provided dust caps on all Arc Flash sensor fiber and connectors when not in use, to
avoid dust contamination in the transceiver and sensor plugs.
1601-0450 21
Chapter 1 - Introduction
1.10.1 REPAIRS
The firmware and software can be upgraded without return of the device to the factory.
For issues not solved by troubleshooting, the process to return the device to the factory for repair is as follows:
●Contact a GE Grid Solutions Technical Support Center. Contact information is found in the first chapter.
●Obtain a Return Materials Authorization (RMA) number from the Technical Support Center.
●Verify that the RMA and Commercial Invoice received have the correct information.
●Tightly pack the unit in a box with bubble wrap, foam material, or styrofoam inserts or packaging peanuts to
cushion the item(s). You may also use double boxing whereby you place the box in a larger box that contains
at least 5 cm of cushioning material.
● Ship the unit by courier or freight forwarder, along with the Commercial Invoice and RMA, to the factory.
● Customers are responsible for shipping costs to the factory, regardless of whether the unit is under warranty.
● Fax a copy of the shipping information to the GE Grid Solutions service department.
Use the detailed return procedure outlined at
https://www.gegridsolutions.com/multilin/support/ret_proc.htm
The current warranty and return information are outlined at
https://www.gegridsolutions.com/multilin/warranty.htm
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CHAPTER 2
INSTALLATION
Chapter 2 - Installation
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Chapter 2 - Installation
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Chapter 2 - Installation
Note:
This example label is specific to a particular order code of the 850 and may not represent your model.
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Chapter 2 - Installation
2.3 DIMENSIONS
The relay dimensions are shown below. Additional dimensions for mounting, and panel cutouts, are shown in the
following sections.
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Chapter 2 - Installation
2.4 MOUNTING
The relay can be mounted two ways: standard panel mount or optional tab mounting, if required.
● Standard panel mounting: From the front of the panel, slide the empty case into the cutout. From the rear of
the panel, screw the case into the panel at the 8 screw positions.
● Optional tab mounting: The V tabs are located on the sides of the case and appear as shown in the
following figure. Use needle nose pliers to bend the retaining V tabs outward to about 90°. Use caution and
do not bend and distort the wall of the enclosure adjacent to the tabs. The relay can now be inserted and can
be panel wired.
Caution:
To avoid the potential for personal injury due to fire hazards, ensure the unit is
mounted in a safe location and/or within an appropriate enclosure.
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Chapter 2 - Installation
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Chapter 2 - Installation
Note:
The drill hole locations are different when a depth reducing collar is used. See the Depth reducing collar panel cutout figure
below.
30 1601-0450
Chapter 2 - Installation
1601-0450 31
Chapter 2 - Installation
7+6/*-'6.MNH
To mount an 8 Series relay with a depth reducing collar, follow these steps:
1. Drill mounting holes as shown on the Depth reducing collar panel cutout figure above.
2. Mount the collar on the captive unit using eight screws.
3. Mount the combined unit and collar on the panel using eight screws.
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Chapter 2 - Installation
Caution:
Turn off control power before drawing out or re-inserting the relay to prevent mal-operation.
Follow the steps outlined in the diagrams below to insert and withdraw.
1601-0450 33
Chapter 2 - Installation
STEP 1
SCALE 0.400
HANDLE TO BE LIFTED TO 90
POSITION WHILE SLIDING
DRAW-OUT UNIT INTO
CAPTIVE UNIT
STEP 3
STEP 2
34 1601-0450
Chapter 2 - Installation
1601-0450 35
Chapter 2 - Installation
Warning:
You must follow all preparation steps before removing the CT/VT magnetic module.
Warning:
You must identify all current and voltage sources connected to the relay before
starting the removal process.
Warning:
Only suitably-qualified personnel may remove the magnetic module from an
installed relay.
Warning:
Appropriate PPE is required based on the arc flash calculations.
Caution:
LOTO (Lockout Tag Out) of the system is required prior to module removal/
replacement.
Follow the procedures outlined below to remove or replace the CT/VT magnetic module.
PREPARATION
1. Shut down and de-energize all systems connected to the relay.
2. Review all cautions and warnings in the introduction.
Warning:
A relay, with the magnetic module removed, does NOT have an internal automatic
CT shorting mechanism.
Warning:
Hazardous voltages may exist when opening the secondary circuits of live current
transformers.
Warning:
Make sure that in-field current transformer secondary circuits are shorted out
before making or removing any connection to the current transformer (CT) input
terminals.
36 1601-0450
Chapter 2 - Installation
REMOVAL
Caution:
LOTO (Lockout Tag Out) of the system is required prior to module removal/
replacement.
1. Remove the draw-out unit from the chassis. Carefully set aside.
2. Within the captive chassis, unscrew the mounting screw (as indicated in the following figure).
3. Insert the magnetic module extractor tool as shown in the following figure, without engaging the pins.
4. Slide the tool to the left, engaging the pins fully (see arrow in figure).
5. Pull the tool handle towards the operator to disengage the module, and carefully remove the module from the
chassis.
6. Remove the tool from the module, and save for future use.
REPLACEMENT
Caution:
LOTO (Lockout Tag Out) of the system is required prior to module removal/
replacement.
Ensure the replacement CT /VT module is the same type as the removed module.
Alternate models and configurations may be unsafe for use.
1. Insert the extractor tool into the front of the module, then slide the tool to the left to engage the tool pins.
2. Place the module/tool at the front of the chassis so that it is flush with the left and bottom sides.
3. Slide the module/tool into the back of the chassis as far as it will go, making sure the connectors mate while
keeping the module flush to the left and bottom sides of the chassis.
4. Tighten the captive mounting screw using a torque of 6 in-lbs.
5. Remove the tool from the magnetics module and save for future use.
6. Insert the draw-out unit.
7. Re-energize the relay system.
1601-0450 37
Chapter 2 - Installation
38 1601-0450
Chapter 2 - Installation
Figure 15: RMIO - DIN rail mounting - Base & Expansion units
1601-0450 39
Chapter 2 - Installation
40 1601-0450
Chapter 2 - Installation
1601-0450 41
Chapter 2 - Installation
Caution:
If the Arc Flash Protection is used, operands for Arc Flash sensor failures must be
assigned to an auxiliary output relay. This must be connected to the control logic of
the breaker equipment to ensure safe operations when the output relay is asserted.
In the event of this assertion, the Hazard Reduction Category code cannot be
maintained unless backup protection is continuing to maintain it.
Caution:
Arc Flash sensor fiber is pressure sensitive and must be handled carefully to avoid
damage. Read the following guidelines fully before proceeding.
42 1601-0450
Chapter 2 - Installation
Installlation
Figure 20: AF Sensor - dimensions of sensor tip
Note:
The sensor fiber should be secured loosely for the best long-term performance. Avoid over-tightening ties which may deform
or break the sensor fiber.
Before installing the AF sensor unit, ensure that all other drilling and installation is complete to minimize possible
damage to the sensitive unit.
1601-0450 43
Chapter 2 - Installation
To install the AF sensor and route the sensor fiber, follow these steps:
1. Choose a location for the sensor clear of any obstructions that could shield the sensor from arc flash light.
2. Mount the sensor securely, using the mounting screw holes.
3. Once the sensor is securely mounted, carefully route the sensor fiber from the AFS sensor to the base unit,
minimizing loops and curves for the strongest possible signal.
4. Secure all sensor fibers (loosely but securely) away from any moving parts.
Note:
Both the AF sensor connections (CH 1 through CH 4) and the sensor cables are shipped with dust caps in place to avoid dust
contamination. The small rubber dust caps must be removed before operation.
44 1601-0450
Chapter 2 - Installation
S W
WAS
1 2 3
LO
T L
T L
BLO
D D
1601-0450 45
Chapter 2 - Installation
46 1601-0450
Chapter 2 - Installation
1601-0450 47
Chapter 2 - Installation
Note:
Make sure that the first letter on the terminal strip corresponds to the slot location identified on the chassis silkscreen.
Due to the possible number of applications, it is not possible to present typical connections for all possible schemes.
The information in this section covers the main aspects of interconnectivity, in the general areas of inputs, outputs,
communications and grounding. The figure below shows the rear terminal layout of the 8 Series platform.
48 1601-0450
Chapter 2 - Installation
1601-0450 49
Chapter 2 - Installation
Power Supply
H - HV Power Supply L - LV Power Supply
Terminal Description Terminal Description
(DC Voltage input polarity)
1 Line 1 +ve (positive)
2 Neutral 2 -ve (negative)
3 Ground 3 Ground
Communications
SE - Comms - Basic Ethernet 1E/1P/3E/3A - Comms - Advanced Ethernet
Terminal Description Terminal Description
1 IRIG-B (+) 1 IRIG-B (+)
2 IRIG-B (-) 2 IRIG-B (-)
3 RS485_1 (+) 3 RS485_1 (+)
4 RS485_1 (-) 4 RS485_1 (-)
5 RS485_1 COM 5 RS485_1 COM
6 RESERVED 6 RESERVED
7 RESERVED 7 RESERVED
8 optional RMIO COM 8 optional RMIO COM
9 optional RMIO + 9 optional RMIO +
10 optional RMIO - 10 optional RMIO -
RJ45 ETHERNET RJ45 NOT USED
50 1601-0450
Chapter 2 - Installation
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1601-0450 51
Chapter 2 - Installation
AC Analog
AC Inputs - 1 X 3-Phase 1/5A CT, 4 AC Inputs - 1 X 3-Phase 1/5A CT, AC Inputs - 1 X 3-Phase CT, SM
VT (Slot J) 1x50:0.025A Field Inputs with DCmA or DCV
(Slot K - OPTIONAL) Field Current Input
(Slot K - OPTIONAL)
Terminal Description Terminal Description Terminal Description
1 CT1 PhA 1 CT2 PhA 1 CT2 PhA
2 CT1 PhA RETURN 2 CT2 PhA RETURN 2 CT2 PhA RETURN
3 CT1 PhB 3 CT2 PhB 3 CT2 PhB
4 CT1 PhB RETURN 4 CT2 PhB RETURN 4 CT2 PhB RETURN
5 CT1 PhC 5 CT2 PhC 5 CT2 PhC
6 CT1 PhC RETURN 6 CT2 PhC RETURN 6 CT2 PhC RETURN
7 CT1 N/G* 7 CBCT_IN (or 7 CT2 N/G
50:0.025_IN)
8 CT1 N/G RETURN* 8 CBCT_RETURN (or 8 CT2 N/G RETURN
50:0.025_RETURN)
9 VT1A IN 9 RESERVED 9 AC Field Voltage Input
VF +
10 VT1A RETURN 10 RESERVED 10 AC Field Voltage Input
VF -
11 VT1B IN 11 RESERVED 11 DC Exciter Voltage
Input VE +
52 1601-0450
Chapter 2 - Installation
AC Inputs - 1 X 3-Phase 1/5A CT, 4 AC Inputs - 1 X 3-Phase 1/5A CT, AC Inputs - 1 X 3-Phase CT, SM
VT (Slot J) 1x50:0.025A Field Inputs with DCmA or DCV
(Slot K - OPTIONAL) Field Current Input
(Slot K - OPTIONAL)
Terminal Description Terminal Description Terminal Description
12 VT1B RETURN 12 RESERVED 12 DC Exciter Voltage
Input VE -
13 VT1C IN 13 RESERVED 13 DC Field Current Input
IF +
14 VT1C RETURN 14 RESERVED 14 DC Field Current Input
IF -
15 VT1N IN 15 RESERVED 15 DC PF Regulator
Voltage Output PFVout
+
16 VT1N RETURN 16 RESERVED 16 DC PF Regulator
Voltage Output PFVout
-
* If Ground Current option is 0B or 5B:
7 CBCT_IN (or
50:0.025_IN)
8 CBCT_RETURN (or
50:0.025_RETURN)
1601-0450 53
Chapter 2 - Installation
1 1 1 1
L
S N
G
T 9 9 9 9
R 8 8 8 8
7 7 7 7
6 6 6 6
ot + B 5 5 5 5
1 1 1 1
- B
B
C
Figure 30: RMIO terminal identification with 4 IO_G modules
54 1601-0450
Chapter 2 - Installation
w !"#g$%&
g&u'5 bu
1601-0450 55
Chapter 2 - Installation
Caution:
Verify that the relay’s nominal input current of 1 A or 5 A matches the secondary
rating of the connected CTs. Unmatched CTs may result in equipment damage or
inadequate protection.
Caution:
IMPORTANT: The phase and ground current inputs correctly measure up to 46
times the current input’s nominal rating. Time overcurrent curves become
horizontal lines for currents above 20 × PKP.
56 1601-0450
Chapter 2 - Installation
MOTOR
J1 J3 J5 869
J2 J4 J6
J7 J8 J7 J8
GROUND GROUND
894077A1.cdr
Alternatively, the 50:0.025 ground CT input has been designed for sensitive ground current detection on high
resistance grounded systems where the GE Digital Energy 50:0.025 core-balance CT is to be used.
For example, in mining applications where earth leakage current must be measured for personnel safety, primary
ground current as low as 0.5 A primary may be detected with the GE Digital Energy 50:0.025 CT. Only one ground
CT input tap must be used on a given unit. Note that when this CT input is selected for the Ground Fault function,
fixed ratio of 50:0.025 A is used by the relay.
1601-0450 57
Chapter 2 - Installation
GE 50:0.025
core-balance CT
MACHINE
* Terminals J7 and J8
K7* K8* if Ground Current
option is 0B or 5B
Isg
SENSITIVE
GROUND
SENSITIVE GROUND INPUT
WITH ZERO SEQUENCE CT
894221A2.cdr
58 1601-0450
Chapter 2 - Installation
G o
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l&2+ .3+1
99 !"#
LOA
1601-0450 59
Chapter 2 - Installation
!"#$ &
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60 1601-0450
Chapter 2 - Installation
Caution:
Control power supplied to the relay must match the installed power supply range. If
the applied voltage does not match, damage to the unit may occur. All grounds
MUST be connected for normal operation regardless of control power supply type.
Caution:
The relay should be connected directly to the ground bus, using the shortest
practical path. A tinned copper, braided, shielding and bonding cable should be
used. As a minimum, 96 strands of number 34 AWG should be used. Belden catalog
number 8660 is suitable.
1601-0450 61
Chapter 2 - Installation
Note:
The same type of input signal must be connected to all contact inputs on the same contact input card.
62 1601-0450
Chapter 2 - Installation
I
SI
SI
(
I
SI
SI
( Y
E
D
SY
1601-0450 63
Chapter 2 - Installation
64 1601-0450
Chapter 2 - Installation
13 Digital In_1 Analog In_4 ARC FLASH 13 Digital In_1 Analog In_4 Digital In_8
Sensor 1 Sensor
14 Digital In_2 Return 2 Sensor 3 14 Digital In_2 Return Digital In_9
Sensor 4
15 Digital In_3 Shield 15 Digital In_3 Shield Digital In_10
1601-0450 65
Chapter 2 - Installation
13 Digital In_1 Digital In_8 ARC FLASH 13 Digital In_1 ARC FLASH
Sensor 1 Sensor 1 Sensor
14 Digital In_2 Digital In_9 Sensor 2 14 Digital In_2 2 Sensor 3
Sensor 3 Sensor 4
15 Digital In_3 Digital In_10 15 Digital In_3
Sensor 4
16 Digital In_4 Digital In_11 16 Digital In_4
66 1601-0450
Chapter 2 - Installation
F 4;9 E
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Caution:
To ensure that all devices in a daisy-chain are at the same potential, it is imperative
that the common terminals of each RS485 port are tied together and grounded at
the master end. Failure to do so may result in intermittent or failed
communications.
The source computer/PLC/SCADA system should have similar transient protection devices installed, either
internally or externally. Ground the shield at one point only, as shown in the figure above, to avoid ground loops.
Correct polarity is also essential. The relays must be wired with all the positive (+) terminals connected together and
all the negative (–) terminals connected together. Each relay must be daisy-chained to the next one. Avoid star or
stub connected configurations. The last device at each end of the daisy-chain should be terminated with a 120 ohm
¼ watt resistor in series with a 1 nF capacitor across the positive and negative terminals. Some systems allow the
1601-0450 67
Chapter 2 - Installation
shield (drain wire) to be used as a common wire and to connect directly to the COM terminal; others function
correctly only if the common wire is connected to the COM terminal, but insulated from the shield. Observing these
guidelines ensure a reliable communication system immune to system transients.
68 1601-0450
Chapter 2 - Installation
2.23 IRIG-B
IRIG-B is a standard time code format that allows time stamping of events to be synchronized among connected
devices within 1 millisecond. The IRIG-B time code formats are serial, width-modulated codes which can be either
DC level shift or amplitude modulated (AM) form. The type of form is auto-detected by the relay. Third party
equipment is available for generating the IRIG-B signal; this equipment may use a GPS satellite system to obtain
the time reference so that devices at different geographic locations can also be synchronized.
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Figure 39: IRIG-B connection
1601-0450 69
Chapter 2 - Installation
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70 1601-0450
Chapter 2 - Installation
Note:
The Trip output relay mode depends on the Switching Device Type selection. If the selection is Breaker the relay is in a
non-failsafe mode, if the selection is Contactor the relay is in a failsafe mode. These defaults are applied in
<PlatformSoftwareVersion> when you are creating a set point file. If settings are done using the relay’s HMI, the user must
ensure that the Operation setpoint for the breaker or contactor is as noted above.
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1601-0450 71
Chapter 2 - Installation
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72 1601-0450
Chapter 2 - Installation
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X`» O df` eO
_f¿h eN mp
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_N _f¿h X`» N
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_P df` X`» Q df` eV
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X`» OO ÀÁÂà à Âá âÅ ÆÇÂÈá Âá ÆÇÂÈÀã ÉÂÊÃÆÂËÌÁÍ
_OQ _f¿h X`» V df` eOW
_OP XY`^Xc ÚÛÜ ÝÝÞÝß ä åæççèéêå ëì èíî ïèççðé éêñ òå óðôô _f¿h eOV
/GvtEF 01
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1601-0450 73
Chapter 2 - Installation
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74 1601-0450
Chapter 2 - Installation
Field Contactor
Application
G1 G1 CO IL -
AUX 9*
AUX 9 G2 G2
(Field T rip)
G3 G3
G4 G4
AUX 10 G5 Field Contactor AUX 10 G5
Application (Field Close)
G6 G6
OUTPUT RELAYS
OUTPUT RELAYS
G7 CO IL - G7
AUX 11
G8 AUX 11 G8
(Field T rip)
G9 G9
G10 G10
AUX 12 G11 G11
AUX 12
(Field Close)
G12 + G12
G22 G22
AUX 16 G23 AUX 16 G23
G24 G24
* Field T rip Relay operation must
Field Breaker be programmed as Failsafe
Application
G1
TRIP
CO IL -
AUX 9
G2
(Field T rip)
G3
CL O SE
G4 CO IL
AUX 10 G5
(Field Close)
G6
+
OUTPUT RELAYS
G7
AUX 11 G8
G9
G10
AUX 12 G11
G12
G22
AUX 16 G23
G24
Figure 45: Typical wiring diagrams of synchronous motor field switching devices (contactor and breaker)
(869 switching devices)
1601-0450 75
Chapter 2 - Installation
76 1601-0450
CHAPTER 3
INTERFACES
Chapter 3 - Interfaces
78 1601-0450
Chapter 3 - Interfaces
1601-0450 79
Chapter 3 - Interfaces
Basic Security
If the relay is in the commissioning phase and you want to bypass authentication, switch the SETPOINT ACCESS
setting on or assign it to a contact input. Once the setting is on, you have complete administrator access from the
front panel. If a contact input is chosen, the access is also conditional on the activation of the respective contact
input.
For more information on setpoint access and other security features available with basic security, refer to Basic
Security.
CyberSentry
If logging in through EnerVista D&I Setup software, choose Device authentication and login as Administrator.
Note:
If the relay is in the commissioning phase, to bypass authentication use the setpoint access feature to gain administrative
access to the front panel in the same way as with basic security.
80 1601-0450
Chapter 3 - Interfaces
Note:
These figures are representative only. They may not reflect the exact model that this manual describes.
1601-0450 81
Chapter 3 - Interfaces
82 1601-0450
Chapter 3 - Interfaces
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1601-0450 83
Chapter 3 - Interfaces
84 1601-0450