OPERATING INSTRUCTIONS

nanoScan3 I/O
Safety laser scanners
 Product described
nanoScan3 I/O

Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany

Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.

Original document
This document is an original document of SICK AG.

2 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 CONTENTS

Contents
1 About this document........................................................................ 8
1.1 Scope......................................................................................................... 8
1.2 Target groups of these operating instructions........................................ 8
1.3 Further information................................................................................... 8
1.4 Symbols and document conventions...................................................... 8

2 Safety information............................................................................ 10
2.1 General safety notes................................................................................ 10
2.2 Intended use............................................................................................. 11
2.3 Inappropriate use..................................................................................... 11
2.4 Cybersecurity............................................................................................ 11
2.5 Requirements for the qualification of personnel.................................... 12

3 Product description........................................................................... 13
3.1 Device overview........................................................................................ 13
3.2 Structure and function............................................................................. 13
3.3 Product characteristics............................................................................ 15
3.3.1 Variants.................................................................................... 15
3.3.2 System plug.............................................................................. 15
3.3.3 Field types................................................................................ 16
3.4 Example applications............................................................................... 16

4 Project planning................................................................................ 19
4.1 Manufacturer of the machine.................................................................. 19
4.2 Operating entity of the machine.............................................................. 19
4.3 Design........................................................................................................ 19
4.3.1 Protection from interference................................................... 20
4.3.2 Preventing unprotected areas................................................. 21
4.3.3 Reference contour monitoring................................................ 22
4.3.4 Monitoring case switching time.............................................. 24
4.3.5 Minimum distance for stationary applications...................... 25
4.3.6 Supplement ZR for reflection-based measurement errors.... 26
4.3.7 Hazardous area protection...................................................... 26
4.3.8 Hazardous point protection..................................................... 30
4.3.9 Access protection.................................................................... 32
4.3.10 Mobile hazardous area protection.......................................... 34
4.4 Integrating the equipment into the electrical control............................. 38
4.4.1 Electromagnetic compatibility................................................. 39
4.4.2 Voltage supply.......................................................................... 39
4.4.3 USB connection....................................................................... 40
4.4.4 OSSDs....................................................................................... 40
4.4.5 Control inputs........................................................................... 41
4.4.6 Universal inputs, universal outputs, universal I/Os.............. 43
4.4.7 Restart interlock...................................................................... 44

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 3

Subject to change without notice
CONTENTS

4.4.8 External device monitoring (EDM).......................................... 46

4.5 Integration into the network..................................................................... 47
4.5.1 Network services and ports.................................................... 47
4.6 Testing plan............................................................................................... 47
4.6.1 Planning the thorough check during commissioning and in
certain situations..................................................................... 48
4.6.2 Planning the regular thorough check..................................... 48
4.6.3 Notes on the tests................................................................... 49

5 Mounting............................................................................................. 52
5.1 Safety......................................................................................................... 52
5.2 Unpacking.................................................................................................. 52
5.3 Fitting the system plug............................................................................. 52
5.4 Mounting the device................................................................................. 53

6 Electrical installation........................................................................ 54
6.1 Safety......................................................................................................... 54
6.2 Connecting................................................................................................ 54
6.2.1 Connecting cable with M12 plug connector, 8-pin................ 54
6.2.2 Connecting cable with M12 plug connector, 17-pin.............. 55
6.2.3 Connecting cable with flying leads, 17-wire........................... 57
6.2.4 Network connection................................................................. 58

7 Configuration..................................................................................... 59
7.1 Delivery state............................................................................................ 59
7.2 Safety Designer configuration software.................................................. 59
7.2.1 Installing Safety Designer....................................................... 59
7.2.2 Projects..................................................................................... 59
7.2.3 User interface.......................................................................... 60
7.2.4 User groups.............................................................................. 61
7.2.5 Settings.................................................................................... 62
7.2.6 Configuration............................................................................ 62
7.3 Overview.................................................................................................... 65
7.4 Network settings....................................................................................... 66
7.4.1 Ethernet.................................................................................... 66
7.5 Time synchronization................................................................................ 67
7.6 Reading configuration.............................................................................. 67
7.7 Identification............................................................................................. 67
7.8 Application................................................................................................ 68
7.9 Monitoring plane....................................................................................... 68
7.10 Contour as Reference field...................................................................... 71
7.11 Fields......................................................................................................... 72
7.11.1 Creating field set templates.................................................... 75
7.11.2 Importing and exporting field sets and fields........................ 75
7.11.3 Background image................................................................... 75
7.11.4 Settings for the field editor..................................................... 76

4 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 CONTENTS

7.11.5 Editing fields using coordinates.............................................. 76

7.11.6 Drawing in points that cannot be monitored......................... 78
7.11.7 Enable propose field................................................................ 78
7.12 Inputs and outputs, local......................................................................... 80
7.12.1 Outputs..................................................................................... 81
7.12.2 Inputs........................................................................................ 81
7.12.3 Further settings for some signals........................................... 82
7.13 Monitoring cases...................................................................................... 83
7.13.1 Settings for monitoring case tables........................................ 84
7.13.2 Several monitoring case tables.............................................. 85
7.13.3 Settings for monitoring cases................................................. 85
7.13.4 Input condition......................................................................... 86
7.13.5 Cut-off paths............................................................................ 86
7.13.6 Field sets.................................................................................. 86
7.14 Simulation................................................................................................. 87
7.15 Data output............................................................................................... 88
7.16 Transferring a configuration..................................................................... 89
7.16.1 Verify configuration.................................................................. 90
7.17 Starting and stopping safety function..................................................... 90
7.18 Report........................................................................................................ 91
7.19 Service....................................................................................................... 92
7.19.1 Restart device.......................................................................... 92
7.19.2 Factory settings........................................................................ 92
7.19.3 Managing passwords............................................................... 93
7.19.4 Access management............................................................... 93
7.19.5 Optics cover calibration........................................................... 94
7.19.6 Compare configuration............................................................ 95

8 Commissioning.................................................................................. 96
8.1 Safety......................................................................................................... 96
8.2 Overview.................................................................................................... 96
8.3 Alignment.................................................................................................. 96
8.4 Switching on.............................................................................................. 96
8.5 Check during commissioning and modifications.................................... 97

9 Operation............................................................................................ 98
9.1 Safety......................................................................................................... 98
9.2 Regular thorough check........................................................................... 98
9.3 Status indicators....................................................................................... 98
9.4 Status indicator with the display.............................................................. 99

10 Maintenance...................................................................................... 103
10.1 Safety......................................................................................................... 103
10.2 Regular cleaning....................................................................................... 103
10.3 Replacing the optics cover....................................................................... 104
10.4 Replacing the safety laser scanner......................................................... 106

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 5

Subject to change without notice
CONTENTS

10.4.1 Replacing the safety laser scanner without system plug...... 106
10.4.2 Replacing the safety laser scanner with system plug........... 107
10.5 Replacing the system plug....................................................................... 107
10.6 Regular thorough check........................................................................... 108

11 Troubleshooting................................................................................. 109
11.1 Safety......................................................................................................... 109
11.2 Detailed diagnostics using the display.................................................... 109
11.3 Error indication on the display................................................................. 110
11.4 Diagnostics using Safety Designer.......................................................... 112
11.4.1 Data recorder........................................................................... 113
11.4.2 Event history............................................................................. 114
11.4.3 Message history....................................................................... 116

12 Decommissioning............................................................................. 117
12.1 Disposal..................................................................................................... 117

13 Technical data.................................................................................... 118

13.1 Version numbers and functional scope.................................................. 118
13.2 Data sheet................................................................................................. 119
13.3 Response times........................................................................................ 124
13.4 Course of the OSSD test over time.......................................................... 124
13.5 Sensing range........................................................................................... 125
13.6 Dimensional drawings.............................................................................. 128

14 Ordering information........................................................................ 129

14.1 Scope of delivery....................................................................................... 129
14.2 Ordering information................................................................................. 129

15 Spare parts......................................................................................... 130

15.1 Additional spare parts.............................................................................. 130

16 Accessories........................................................................................ 131
16.1 System plug............................................................................................... 131
16.2 Brackets.................................................................................................... 132
16.3 Alignment aid............................................................................................ 132
16.4 Cleaning agent.......................................................................................... 132
16.5 Test rods.................................................................................................... 132

17 Glossary.............................................................................................. 133

18 Annex.................................................................................................. 137
18.1 Conformities and certificates................................................................... 137
18.1.1 EU declaration of conformity................................................... 137
18.1.2 UK declaration of conformity.................................................. 137
18.2 Note on standards.................................................................................... 137
18.3 Licenses.................................................................................................... 139

6 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 CONTENTS

18.4 Checklist for initial commissioning and commissioning........................ 140

19 List of figures..................................................................................... 141

20 List of tables....................................................................................... 143

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 7

Subject to change without notice
1 ABOUT THIS DOCUMENT

1 About this document

1.1 Scope
Product
This document applies to the following products:
• Product code: nanoScan3 I/O
• “Operating instructions” type label entry: 8024594
Document identification
Document part number:
• This document: 8024596
• Available language versions of this document: 8024594
You can find the current version of all documents at www.sick.com.

1.2 Target groups of these operating instructions

Some sections of these operating instructions are intended for certain target groups.
However, the entire operating instructions are relevant for intended use of the product.
Table 1: Target groups and selected sections of these operating instructions
Target group Sections of these operating instructions
Project developers (planners, developers, "Project planning", page 19
designers) "Configuration", page 59
"Technical data", page 118
"Accessories", page 131
Installers "Mounting", page 52
Electricians "Electrical installation", page 54
Safety experts (such as CE authorized repre‐ "Project planning", page 19
sentatives, compliance officers, people who "Configuration", page 59
test and approve the application) "Commissioning", page 96
"Technical data", page 118
"Checklist for initial commissioning and com‐
missioning", page 140
Operators "Operation", page 98
"Troubleshooting", page 109
Maintenance personnel "Maintenance", page 103
"Troubleshooting", page 109

1.3 Further information

www.sick.com
The following information is available via the Internet:
• Data sheets and application examples
• CAD files and dimensional drawings
• Certificates (such as the EU declaration of conformity)
• Guide for Safe Machinery. Six steps to a safe machine
• Safety Designer (software for configuring safety solutions made by SICK AG)

1.4 Symbols and document conventions

The following symbols and conventions are used in this document:

8 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 ABOUT THIS DOCUMENT 1

Safety notes and other notes

DANGER
Indicates a situation presenting imminent danger, which will lead to death or serious
injuries if not prevented.

WARNING
Indicates a situation presenting possible danger, which may lead to death or serious
injuries if not prevented.

CAUTION
Indicates a situation presenting possible danger, which may lead to moderate or minor
injuries if not prevented.

NOTICE
Indicates a situation presenting possible danger, which may lead to property damage if
not prevented.

NOTE
Indicates useful tips and recommendations.

Instructions to action
► The arrow denotes instructions to action.
1. The sequence of instructions for action is numbered.
2. Follow the order in which the numbered instructions are given.
✓ The check mark denotes the result of an instruction.

LED symbols
These symbols indicate the status of an LED:
o The LED is off.
Ö The LED is flashing.
O The LED is illuminated continuously.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 9

Subject to change without notice
2 SAFETY INFORMATION

2 Safety information
2.1 General safety notes
Product integration

DANGER
The product can not offer the expected protection if it is integrated incorrectly.
► Plan the integration of the product in accordance with the machine requirements
(project planning).
► Implement the integration of the product in accordance with the project planning.

Laser class 1

CAUTION
If any operating or adjusting devices other than those specified in this document are
used or other methods are employed, this can lead to dangerous exposure to radiation.
► Only use the operating or adjusting devices specified in this document.
► Only follow the methods specified in this document.
► Do not open the housing, except for the purposes of the installation and mainte‐
nance work specified in these operating instructions.

LASER
1

Figure 1: Laser class 1

This device complies with the following standards:

• IEC 60825-1:2014
• 21 CFR 1040.10 and 1040.11, except compliance with IEC 60825-1:2014, as
described in Laser Notice No. 56 dated 08.05.2019
The laser is eye-safe.
The laser marking is located on the underside of the safety laser scanner.

Mounting and electrical installation

DANGER
Death or severe injury due to electrical voltage and/or an unexpected startup of the
machine
► Make sure that the machine is (and remains) disconnected from the voltage
supply during mounting and electrical installation.
► Make sure that the dangerous state of the machine is and remains switched off.

10 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 SAFETY INFORMATION 2

Repairs and modifications

DANGER
Improper work on the product
A modified product may not offer the expected protection if it is integrated incorrectly.
► Apart from the procedures described in this document, do not repair, open, manip‐
ulate or otherwise modify the product.

2.2 Intended use

The safety laser scanner is an electro-sensitive protective device (ESPE) and is suitable
for the following applications:
• Hazardous area protection
• Hazardous point protection
• Access protection
• Mobile hazardous area protection (protection of automated guided vehicles)
The product may be used in safety functions.
The safety laser scanner must only be used within the limits of the prescribed and
specified technical data and operating conditions at all times.
Incorrect use, improper modification or manipulation of the safety laser scanner will
invalidate any warranty from SICK; in addition, any responsibility and liability of SICK for
damage and secondary damage caused by this is excluded.

2.3 Inappropriate use

The safety laser scanner works as an indirect protective measure and cannot provide
protection from pieces thrown from the application nor from emitted radiation. Trans‐
parent objects are not detected.
The safety laser scanner is not suitable for the following applications, among others:
• Outdoors
• Underwater
• In explosion-hazardous areas

2.4 Cybersecurity
Overview
To protect against cybersecurity threats, it is necessary to continuously monitor and
maintain a comprehensive cybersecurity concept. A suitable concept consists of organi‐
zational, technical, procedural, electronic, and physical levels of defense and considers
suitable measures for different types of risks. The measures implemented in this
product can only support protection against cybersecurity threats if the product is used
as part of such a concept.
You will find further information at www.sick.com/psirt, e.g.:
• General information on cybersecurity
• Contact option for reporting vulnerabilities
• Information on known vulnerabilities (security advisories)
Communication interfaces
• USB
• Ethernet for data output, configuration and diagnostics 1)
• Display and pushbuttons
1) The network connection is available for certain system plugs.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 11

Subject to change without notice
2 SAFETY INFORMATION

Further topics
• "Network services and ports", page 47
• "Managing passwords", page 93
• "Access management", page 93

2.5 Requirements for the qualification of personnel

The product must be configured, installed, connected, commissioned, and serviced by
qualified safety personnel only.

Project planning
You need safety expertise to implement safety functions and select suitable products
for that purpose. You need expert knowledge of the applicable standards and regula‐
tions.

Mounting, electrical installation and commissioning

You need suitable expertise and experience. You must be able to assess if the machine
is operating safely.

Configuration
You need suitable expertise and experience. You must be able to assess if the machine
is operating safely.

Operation and maintenance

You need suitable expertise and experience. You must be instructed in machine oper‐
ation by the machine operator. For maintenance, you must be able to assess if the
machine is operating safely.

12 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 PRODUCT DESCRIPTION 3

3 Product description
3.1 Device overview
Overview

1 2 3

4
3 3
2 2
1 1

9
8
5
7
6
Figure 2: Device overview
1 LED ON status
2 LED OFF status
3 LED restart interlock/warning field
4 Optics cover
5 USB connection
6 Display
7 Network LED
8 Pushbutton
9 System plug

Complementary information
Position and direction information in this document:
• The top is the side of the device on which the optics cover is located.
• The bottom is the side of the device opposite the optics cover.
• The front is the side of the device on which the display is located. The 90° angle of
the sector of a circle scanned by the device points in this direction.
• The back is the side of the device opposite the display. The sector of a circle not
scanned by the device lies in this direction.

Further topics
• "Connecting", page 54
• "Status indicators", page 98

3.2 Structure and function

The safety laser scanner is an electro-sensitive protective device (ESPE) which scans its
surroundings two-dimensionally using infrared laser beams.
The safety laser scanner forms a protective field using the invisible laser beams. This
protective field protects the hazardous area and enables hazardous point protection,
access protection or hazardous area protection. As soon as an object is situated in the
protective field, the safety laser scanner signals the detection by means of a signal
change at the safety output. The machine or its control must safely analyze the signals
(for example using a safe control or safety relays) and stop the dangerous state.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 13

Subject to change without notice
3 PRODUCT DESCRIPTION

The safety laser scanner operates on the principle of optical time-of-flight measure‐
ment. It emits light pulses in regular, very short intervals. If the light strikes an object,
it is reflected. The safety laser scanner receives the reflected light. The safety laser
scanner calculates the distance to the object based on the time interval between the
moment of transmission and moment of receipt (∆t).

∆t

t

t

Figure 3: Principle of time-of-flight measurement

1 Transmitted light pulse
2 Reflected light pulse

A rotating mirror is situated in the safety laser scanner. The mirror deflects the light
pulses so that they scan a fan-shaped area.

227,5°

-47,5°

0°

90°

Figure 4: Light pulses scan an area

1 Angular resolution: the angular distance (in degrees) between 2 distance measurements

14 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 PRODUCT DESCRIPTION 3

Scan cycle time and resolution

The time that the mirror requires for one rotation is called the scan cycle time. The
number of light pulses per unit of time is constant. The scan cycle time and the number
of light pulses per unit of time determine the angular resolution. The scanning range
for a given object resolution depends on the angular resolution. The object resolution
indicates the minimum size that an object must be to allow it to be detected safely. The
scan cycle time also influences the response time.
The resolution in protective fields can be set to various values according to the
intended purpose.

Geometry of the scan plane

The laser beams emitted cover a sector of a circle, so an object can be detected in an
area of up to 275°.
The sector of a circle covered ranges from –47.5° to 227.5°, where 90° denotes the
axis of the safety laser scanner from the back to the front. When viewing the safety
laser scanner from above, the direction of rotation of the mirror and the deflected light
pulses is counterclockwise, see figure 4, page 14.

3.3 Product characteristics

3.3.1 Variants
The device is available in various variants. You will find an overview of important
distinguishing features of the variants in the following.

Performance package
The Core and Pro performance packages feature a number of configurable fields and a
number of safety switching functions.
• nanoScan3 core I/O: 8 fields, 1 OSSD pair
• nanoScan3 Pro I/O: 128 fields, 2 OSSD pairs

Integration in the control

The device communicates with the machine controller as follows:
• I/O: local inputs and outputs (incl. OSSDs)
Connection type
Some variants are available with different connection types:
• Connecting cable with M12 round connector
• Connecting cable with flying leads
Ethernet connection for configuration and data output
The device is available with or without Ethernet connection for configuration, diagnos‐
tics and data output.

Further topics
• "Ordering information", page 129

3.3.2 System plug

The safety laser scanner requires a system plug.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 15

Subject to change without notice
3 PRODUCT DESCRIPTION

The safety laser scanner’s configuration memory is integrated in the system plug. The
system plug and all connecting cables can remain at the installation site when the
safety laser scanner is replaced. The system plug is detached from the defective safety
laser scanner and connected to the new safety laser scanner. The new safety laser
scanner reads the configuration from the configuration memory when switched on.

3.3.3 Field types

During operation, the safety laser scanner uses its laser beams to continuously check
whether people or objects are present in one or more areas. The areas to be checked
are called fields. A distinction is made between the following field types, depending on
the application type:
• Protective field
• Contour as Reference field
• Contour detection field
• Warning field
Table 2: Field types and their function
Protective field Contour as Reference Contour detection field Warning field
field
Safe switch off (accord‐ Yes (PL d) Yes (PL d) Yes (PL d) No
ing to ISO 13849-1)
Maximum scanning 3.0 m 3.0 m 3.0 m 10 m
range of the safety
laser scanner
Purpose Detection and protec‐ Tamper protection Contour monitoring Functional use (not
tion of people safety application)
Description The protective field is The contour as refer‐ The contour detection The warning field mon‐
the area in which the ence field monitors a field monitors a contour itors larger areas than
test object specified contour of the environ‐ of the environment. The the protective field.
by the manufacturer is ment. The safety laser electro-sensitive protec‐ Simple switching func‐
detected by the elec‐ scanner switches all tive device switches tions can be triggered
tro-sensitive protective safety outputs to the the associated safety with the warning field,
equipment (ESPE). As OFF state if a con‐ outputs to the OFF e.g. a warning light
soon as the electro-sen‐ tour does not match state if a contour does or an acoustic signal
sitive protective device the set parameters, not correspond to the can be triggered if
detects an object in because, for example, set specifications, e.g. a person approaches,
the protective field, it the mounting of the because a door or flap even before the person
switches the associated safety laser scanner is open. enters the protective
safety outputs to the has been changed. field.
OFF state. This signal
can be passed to con‐
trollers resulting in the
dangerous state com‐
ing to an end, e.g. to
stop the machine or the
vehicle.

3.4 Example applications

Hazardous area protection
In hazardous area protection, people are detected if they stay in a defined area.
This type of protective device is suitable for machines, where it is possible to see a
hazardous area completely from the reset pushbutton. When the hazardous area is
entered, a stop signal is triggered and starting is prevented.

16 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 PRODUCT DESCRIPTION 3

Figure 5: Hazardous area protection: detection of the presence of a person in the hazardous
area

Hazardous point protection

In hazardous point protection, the approach is detected very close to the hazardous
point.
The advantage of this type of protective device is that it is possible to have a short
minimum distance and the operator can work more ergonomically.

Figure 6: Hazardous point protection: Hand detection

Access protection
In access protection, people are detected if their whole body passes through the
protective field.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 17

Subject to change without notice
3 PRODUCT DESCRIPTION

This type of protective device is used for the protection of access to hazardous areas.
A stop signal is initiated if the hazardous area is entered. A person standing behind the
protective device will not be detected by the ESPE.

Figure 7: Access protection: detection of a person when accessing a hazardous area

Mobile hazardous area protection

Mobile hazardous area protection is suitable for AGVs (automated guided vehicles) and
forklift trucks to protect people when vehicles are moving or docking at a fixed station.
The safety laser scanner monitors the area in the direction of travel and stops the
vehicle as soon as an object is located in the protective field.

Figure 8: Mobile hazardous area protection: detection of a person when a vehicle approaches

18 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 PROJECT PLANNING 4

4 Project planning
4.1 Manufacturer of the machine
The manufacturer of the machinery must carry out a risk assessment and apply appro‐
priate protective measures. Further protective measures may be required in addition to
the product.
The product must not be tampered with or changed, except for the procedures descri‐
bed in this document.
The product must only be repaired by the manufacturer of the product or by someone
authorized by the manufacturer. Improper repair can result in the product not providing
the expected protection.

4.2 Operating entity of the machine

Changes to the electrical integration of the product in the machine controller and
changes to the mechanical mounting of the product necessitate a new risk assess‐
ment. The results of this risk assessment may require the entity operating the machine
to meet the obligations of a manufacturer.
After each change to the configuration, it is necessary to check whether the protective
measure provides the necessary protection. The person making the change is responsi‐
ble for ensuring that the protection measure provides the necessary protection.
The product must not be tampered with or changed, except for the procedures descri‐
bed in this document.
The product must only be repaired by the manufacturer of the product or by someone
authorized by the manufacturer. Improper repair can result in the product not providing
the expected protection.

4.3 Design
Important information

DANGER
Hazard due to lack of effectiveness of the protective device
Persons or parts of the body to be protected may not be recognized or not recognized in
time in case of non-observance.
► Make sure that there are no mirrors or other highly reflective objects in the
protective field of the safety laser scanner.
► Make sure that there is no smoke in the protective field of the safety laser scan‐
ner.
► Prevent interference in the optical beam path. If, for example, the device is instal‐
led in a paneling, the viewing slit must be sufficiently large.
► Do not use an additional front screen.
► Ensure that there are no small objects (e.g. cables) in the protective field of the
safety laser scanner, even if they do not trigger an object detection.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 19

Subject to change without notice
4 PROJECT PLANNING

Prerequisites
• No obstacles interfere with the view in the protective field of the safety laser
scanner. Where there are unavoidable obstacles, additional protective measures
are applied.
• If people can stay between the protective device and the hazardous point without
being detected, additional protective measures (e.g. restart interlock) are applied.
• Reaching under, over and around, crawling beneath and stepping over the safety
laser scanner, as well as moving it, are prevented.

Figure 9: Prevent crawling beneath

Figure 10: Prevent stepping over

Complementary information
Certain optical and electromagnetic ambient conditions can affect the safety laser
scanner and thus reduce the availability of the machine.
Examples:
• Condensation on the optics cover
• Strong electrical fields (e.g. welding cables or induction cables)
Further topics
• "Mounting", page 52
• "Dimensional drawings", page 128

4.3.1 Protection from interference

Influence by laser
Laser sources located close to the machine can influence the safety laser scanner and
thus reduce the availability of the machine.
Measures to increase availability:
► Avoid laser sources in the scan plane.
► Set multiple sampling to the highest value permitted in your application, taking the
minimum distances into account, see "Multiple sampling", page 69.

20 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 PROJECT PLANNING 4

Influence by strong light sources

Strong external light sources in the scan plane can influence the safety laser scanner
and thus reduce the availability of the machine.
Measures to increase availability:
► Avoid external light sources in the scan plane.
► Avoid direct sunlight in the scan plane.
► Do not position halogen lights, infrared light sources or stroboscopes directly on
the scan plane.

Mutual interference from safety laser scanners

Due to the safeHDDM® scanning technology, mutual interference of multiple safety
laser scanners is unlikely. If many safety laser scanners are operated at the same
level in a stationary application, they may nevertheless interfere with one another. We
recommend selecting a suitable mounting method to avoid mutual interference.
Suitable mounting methods:
► Offset mounting so that the scan planes are on different planes
► Slightly inclined, tilted mounting, so that the scan planes intersect one another

4.3.2 Preventing unprotected areas

Overview
The safety laser scanner must be mounted so that people cannot enter unsecured
areas.

Undetected areas
There may be areas behind the safety laser scanner which cannot be detected by the
safety laser scanner. The undetected areas become larger if the safety laser scanner is
mounted using a mounting kit.




Figure 11: Unsecured areas

1 Length of the undetected area
2 Width of the undetected area

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 21

Subject to change without notice
4 PROJECT PLANNING

Remedial measures:
• Mounting of deflector plates to protect the undetected areas
• Mounting the safety laser scanner in the machine or vehicle paneling
Near range
In close proximity (50 mm-wide area in front of the optics cover), the detection capabil‐
ity of the safety laser scanner may be restricted. If required, this area must be secured
using an undercut or frame, for example.

4.3.3 Reference contour monitoring

Vertical operation
National and international standards require or recommend that a reference contour is
monitored if the angle between access direction and scan plane exceeds 30°. With the
reference contour field, the safety laser scanner monitors the distance to a contour of
the environment (e.g. a wall) in order to detect inadvertent adjustment or manipulation.

Configuring the reference contour field during vertical operation

• In many cases, it makes sense to use the floor and lateral vertical passage
boundaries (e.g. door frames) as a reference contour.
• The resolution of the reference contour field specifies how large a gap in the
contour or an object in the reference contour field must be for the reference
contour field to detect the gap or object in any case. Smaller gaps or objects can
also trigger detection in some cases.
• The length of the monitored contour must be greater than the set resolution of the
reference contour field.
• The reference contour field has an adjustable tolerance band. If the safety laser
scanner does not detect the reference contour within the tolerance band, all
safety outputs switch to the OFF state. In Safety Designer, you can define the
tolerance band around the reference contour in both directions (near and far).
° For high availability, setting both the positive tolerance band (far) and the
negative tolerance band (near) to the TZ value is recommended. (TZ = toler‐
ance zone of the safety laser scanner, see "Data sheet", page 119.)
° The tolerance band must not be too wide. The reference contour field must
detect a deviation from the reference contour before access to the hazardous
point occurs next to the protective field. Deviations may occur due to changes
in position or orientation.
° If the reference contour represents the edge of the protected opening, the
sum of the negative and positive tolerance bands must not be greater than
the resolution of the protective field.
° If the reference contour does not represent the edge of the protected open‐
ing, the sum of the negative and positive tolerance bands must not be
greater than the projection.
• You can define a number of contours in the reference contour field and therefore
monitor various areas in the environment.

Protective field and reference contour field for hazardous point protection
The protective field must be larger than the protected opening. The required overrun (o)
is calculated using the following formula:
o ≥ (2 × TZ) – d
Where:
• o = overrun of the protective field over the opening
• TZ = tolerance zone of the safety laser scanner, see "Data sheet", page 119
• d = set resolution

22 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 PROJECT PLANNING 4

Figure 12: Overrun of the protective field in front of an opening

1 Tolerance band of the reference contour field
2 Distance of the protective field from the contour, to ensure availability
3 o = overrun of the protective field over the opening

Protective field and reference contour field for access protection

• If the reference contour represents the edge of the protected opening, its distance
from the protective field must not exceed 100 mm. A distance equal to the
TZ value is recommended for high availability and sufficient protection. (TZ =
tolerance zone of the safety laser scanner, see "Data sheet", page 119.)
• If the reference contour does not represent the edge of the protected opening, the
protective field must be larger than the protected opening. The required overrun
(o) is calculated using the same formula as for hazardous point protection.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 23

Subject to change without notice
4 PROJECT PLANNING

1 2
Figure 13: Tolerance band of the contour as reference field (protective field within the protected
opening, edge of the protected opening = reference contour)
1 Tolerance band of the reference contour field
2 Distance of the protective field from the reference contour, to ensure availability

4.3.4 Monitoring case switching time

Overview
If you switch between monitoring cases, you must specify the time at which the switch‐
over takes place.
When determining the time, you must consider the following points, among others:
• At the time of switchover, one person can already be in the newly activated
protective field. The new protective field must therefore be active in good time so
that the device detects a person in the newly activated protective field before a
hazard arises there.
• In some cases, the process of switching between monitoring cases takes so long
that the new monitoring case is not available inside the response time provided.
This means that it may not be possible to detect a person in the protective field in
time. In cases like this, you must start switching between monitoring cases earlier.
The following parameters influence the duration of the process:
° Set input delay
° Processing time for the chosen input
• In addition to the parameters considered below, the switching signal’s time-of-
flight up to the device must also be taken into account. Depending on the commu‐
nication protocol, these include the network cycle time and the processing time of
a controller, for example.

Approach
1. Calculate how long it takes to switch between monitoring cases:
tCSR = tID + tI
where:
° tCSR = time required for switching between monitoring cases in milliseconds
(ms)
° tID = input delay for the control inputs in milliseconds (ms)

24 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 PROJECT PLANNING 4

° tI = processing time for the selected switching type in milliseconds (ms)

• Local control input: tI = 12 ms
2. Calculate how much time is available in the response time for switching between
monitoring cases:
tCSA = (n – nCS) × tS
where:
° tCSA = time available for switching between monitoring cases in milliseconds
(ms)
° n = Multiple sampling setting (default: n = 2)
° nCS = multiple sampling after switching between monitoring cases (with set‐
ting Fast (presetting): nCS = 1, with setting Reliable: nCS = n – 1, with setting
User-defined: nCS ≤ n – 1)
° S = scan cycle time in milliseconds (ms)
t
3. Compare whether there is enough time available for switching between monitoring
cases:
° If tCSA ≥ tCSR: earlier start is not necessary.
° If tCSA < tCSR: switching between monitoring cases must start earlier. Required
time advance tCSP: tCSP = tCSR – tCSA

Complementary information
• In some cases, it is not possible to define when to switch (for example because
processing times of the machine vary) or the time advance means that the moni‐
toring of an area finishes too early.
Remedial measures:
° Allow both protective fields to partially overlap.
° Temporarily monitor both hazardous areas simultaneously.
Further topics
• "Input delay", page 84

4.3.5 Minimum distance for stationary applications

Overview
The protective field must be designed to recognize a person, at the latest, when he or
she reaches the minimum distance from the hazardous point The minimum distance
means that the dangerous state can be ended in good time before the person reaches
the hazardous point.

Minimum distance for stationary applications

The calculation of the minimum distance is based on international or national stand‐
ards and statutory requirements applicable at the place of installation of the machine.
If the minimum distance is calculated according to ISO 13855, then it depends on the
following points:
• Machine stopping time (time interval between triggering the sensor function and
the end of the machine’s dangerous state, if necessary including signal propaga‐
tion times in the network and processing time in the control)
• Response time of the protective device
• Reach or approach speed of the person
• Resolution (detection capability) of the safety laser scanner
• Type of approach: parallel for hazardous area protection, orthogonal for hazardous
area protection and access protection
• Switching time between monitoring cases
• Parameters specified based on the application

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 25

Subject to change without notice
4 PROJECT PLANNING

• Supplements for general and, possibly, reflection-based measurement errors (only

for hazardous area protection)
• Supplement for protection against reaching over (only for hazardous area protec‐
tion)
• Height of the scan plane (only for hazardous area protection)
• Supplement to prevent reaching through (only for access protection)

Complementary information
Additional information is available in the ISO 13855 standard and in the Guide for Safe
Machinery from SICK.
SICK offers a stopping/run-down time measurement service in many countries.

Further topics
• "Response times", page 124

4.3.6 Supplement ZR for reflection-based measurement errors

If there is a retroreflector in the vicinity of the protective device (distance of the retrore‐
flector from protective field ≤ 6 m), you must take the supplement ZR = 350 mm into
account.

4.3.7 Hazardous area protection

Overview
The safety laser scanner is mounted with a horizontal scan plane in a stationary appli‐
cation. This is, for example, on a machine where the hazardous area is not completely
surrounded by a physical guard.
During hazardous area protection, the safety laser scanner detects a person’s legs. The
protective field is parallel to the direction of approach.

S
S

Figure 14: Stationary application with horizontal scan plane for hazardous area protection

Complementary information
It is recommended to mark the course of the protective field boundaries on the floor.
By doing this, you allow machine operators to see the protective field boundaries and
make it easier to thoroughly check the protective function at a later date.

26 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 PROJECT PLANNING 4

4.3.7.1 Protective field

In hazardous area protection, the minimum distance typically defines the protective
field size required.
If you define a number of monitoring cases with different protective fields, you must
calculate the protective field size separately for each protective field used.
In many cases, a resolution of 50 mm to 70 mm is suitable for hazardous area
protection. Resolutions coarser than 70 mm are not permitted.

4.3.7.2 Supplement CRO to protect against reaching over

Overview
Under certain circumstances, a person can reach the hazardous area by reaching over,
before the protective device stops the dangerous state. The supplement CRO prevents
this.

CRO = 1200 mm HD ≈ 0 mm

Figure 15: Protection against reaching over with low scan plane (dimensions in mm)

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 27

Subject to change without notice
4 PROJECT PLANNING

HD = 875 mm

CRO = 850 mm

Figure 16: Protection against reaching over with high scan plane (dimensions in mm)

The necessary supplement to the minimum distance depends on the height of the
protective field’s scan plane. With a low scan plane, the supplement is greater than
with a high scan plane.

Calculating the supplement CRO

► If there is sufficient space in front of the hazardous area, use CRO = 1,200 mm.
► If the minimum distance should be as small as possible, calculate CRO using the
following formula:
CRO = 1,200 mm – (0.4 × HD)
where:
° HD = height of the protective field above the floor in millimeters (mm).
✓ If the result is CRO ≥ 850 mm, then use the calculated value as supplement C.
✓ If the result is CRO < 850 mm, then use CRO = 850 mm (this value corresponds to
an arm’s length and is valid as a minimum supplement to protect against reaching
over).

4.3.7.3 Calculation example for the minimum distance

Calculation example of the minimum distance S according to ISO 13855
The example shows the calculation of the minimum distance S for parallel approach to
the protective field. A different calculation may be required, depending on the applica‐
tion and the ambient conditions (e.g. for a protective field orthogonal to or at any angle
to the direction of approach or an indirect approach).
S = 1,600 mm/s × T + TZ + ZR + CRO
where:
• S = minimum distance in millimeters (mm)
• T = stopping/run-down time for the entire system in seconds (s)
(Response time of the safety laser scanner + machine stopping time, incl.
response time of the machine control system and signal propagation time)
• TZ = tolerance zone of the safety laser scanner, see "Data sheet", page 119

28 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 PROJECT PLANNING 4

• ZR = supplement for reflection-based measurement errors in millimeters (mm),

see "Supplement ZR for reflection-based measurement errors", page 26
• CRO = supplement to protect against reaching over in millimeters (mm), see "Sup‐
plement CRO to protect against reaching over", page 27
The reach/approach speed is already included in the formula.

4.3.7.4 Height of the scan plane

Overview
If you mount the safety laser scanner at a height of at least 300 mm (height of the scan
plane), the scan plane is at calf height and the leg is detected at a resolution of 70 mm
(see figure 17, page 29).
If the scan plane is lower than 300 mm, you must use a resolution finer than 70 mm.
The scan plane must not be higher than 1,000 mm.

HD

Figure 17: Scan plane at calf height

Calculating required resolution

If the height of the protective field (scan plane) is predefined and is less than 300 mm,
you can calculate the required resolution using the following formula:
dr = HD / 15 +50 mm
where:
• dr = coarsest permissible resolution of the safety laser scanner in millimeters
(mm)
• HD = height of the protective field above the floor in millimeters (mm)
The safety laser scanner’s resolution can be set to the predefined value d. If the result
dr does not match any of these values, you must choose a finer resolution (d ≤ dr).

4.3.7.5 Distance from walls

The availability may be impaired if the protective field stretches as far as a wall or a
different object. So, a space between the protective field and the object is required. A
distance of the TZ value is recommended to ensure availability. (TZ = tolerance zone of
the safety laser scanner, see "Data sheet", page 119.)

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 29

Subject to change without notice
4 PROJECT PLANNING

Figure 18: Distance of the protective field from the wall

1 Recommended distance of the protective field from the wall.

If the distance between the protective field and the wall is so large that a person can
stand in it, this person might not be detected. In this case, appropriate measures are
required to prevent it, e.g. deflector plates or a fence.

4.3.8 Hazardous point protection

Overview
The safety laser scanner is mounted with a vertical scan plane in a stationary applica‐
tion. This is, for example, on a machine where the operator must stay close to the
hazardous point. A fixed barrier with a height of at least 1,200 mm is located in front
of the hazardous point. The operator can reach over the barrier and through the scan
plane into the hazardous point. But the operator cannot climb over the barrier. If there
is no such barrier available, access protection may be required.
During hazardous point protection, the safety laser scanner detects a person’s hand or
other part of their body of at least the same size. The protective field is orthogonal to
the direction of approach.
You must monitor a reference contour to protect the safety laser scanner from acciden‐
tal misalignment or manipulation.

30 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 PROJECT PLANNING 4

Figure 19: Stationary application in vertical operation for hazardous point protection

Important information

DANGER
Hazard due to lack of effectiveness of the protective device
If there is a retroreflector in the protective field level (distance of the retroreflector from
protective field ≤ 6 m), it may not be possible detect people and parts of the body that
are to be protected, or it may not be possible to detect them on time.
► Avoid retroreflectors in the protective field level if possible.
► With retroreflectors at the protective field level: Increase overrun of the protective
field over the opening to be protected by supplement ZR = 350 mm.

4.3.8.1 Protective field

In hazardous area protection, the minimum distance typically defines the position at
which the safety laser scanner is mounted. Access to the hazardous point shall only be
possible through the protective field.
In many cases, a resolution of 20 mm, 30 mm or 40 mm is suitable for hazardous point
protection. A resolution of 40 mm or finer is required to ensure detection of the hand
during hazardous point protection. The safety laser scanner is not suitable for finger
detection, because the finest resolution is 20 mm.

Complementary information
The required minimum distance depends on the safety laser scanner’s set resolution.
Notes on selecting the resolution:
• If you choose a fine resolution, the protective field range is smaller and the
protective field is only suitable for smaller hazardous points. But the required
minimum distance is smaller, you can mount the safety laser scanner closer to the
hazardous point.
• If you choose a coarser resolution, the protective field range is larger and the pro‐
tective field is also suitable for larger hazardous points. But the required minimum
distance is larger, you must mount the safety laser scanner further away from the
hazardous point.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 31

Subject to change without notice
4 PROJECT PLANNING

4.3.8.2 Calculation example for the minimum distance

Calculation example of the minimum distance S according to ISO 13855
The example shows the calculation of the minimum distance for an orthogonal
approach to the protective field. A different calculation may be required depending
on the application and the ambient conditions, e.g. for a protective field parallel to or at
any angle to the direction of approach or an indirect approach.
► First, calculate S using the following formula:
S = 2,000 mm/s × T +8 ×(d – 14 mm)
where:
° S = minimum distance in millimeters (mm)
° T = stopping/run-down time for the entire system in seconds (s)
(Response time of the safety laser scanner + machine’s stopping/run-down
time, incl. response time of the machine’s control system and signal propaga‐
tion time)
° d = resolution of the safety laser scanner in millimeters (mm)
✓ If the result is S ≤ 100 mm, use S = 100 mm.
✓ If the result is 100 mm < S ≤ 500 mm, use the calculated value as the minimum
distance.
► If the result is S > 500 mm, then recalculate S with the following formula:
S = 1,600 mm/s × T +8 ×(d – 14 mm)
✓ If the new value is S > 500 mm, then use the newly calculated value as the
minimum distance.
✓ If the new value is S ≤ 500 mm, then use S = 500 mm as the minimum distance.
The reach/approach speed is already included in the formula.

4.3.9 Access protection

Overview
The safety laser scanner is mounted with a vertical scan plane in a stationary applica‐
tion, for example on a machine, for which access to the hazardous area may be defined
structurally.
For access protection, the safety laser scanner detects an intrusion by a whole body.
The protective field is orthogonal to the direction of approach.
You must monitor a reference contour to protect the safety laser scanner from acciden‐
tal misalignment or manipulation.

32 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 PROJECT PLANNING 4

Figure 20: Stationary application in vertical operation for access protection

Important information

DANGER
Hazard due to lack of effectiveness of the protective device
If there is a retroreflector in the protective field level (distance of the retroreflector from
protective field ≤ 6 m), it may not be possible detect people and parts of the body that
are to be protected, or it may not be possible to detect them on time.
► Avoid retroreflectors in the protective field level if possible.
► With retroreflectors at the protective field level: Increase overrun of the protective
field over the opening to be protected by supplement ZR = 350 mm.

4.3.9.1 Protective field

In access protection, the minimum distance typically defines the position at which the
safety laser scanner is mounted.
The protective field must cover a minimum area so that the safety laser scanner
reliably detects a moving person:
• The lower edge of the protective field must not be more than 300 mm above the
floor/ground according to ISO 13855.
• Resolution < 150 mm: The top edge of the protective field must be at least
900 mm above the floor/ground according to ISO 13855.
• Resolution 150 mm: The top edge of the protective field must be at least
1,100 mm above the floor/ground.
• Resolution 200 mm: The top edge of the protective field must be at least
1,400 mm above the floor/ground.
The multiple sampling must be 2 or 3. Otherwise, a person could possibly walk unde‐
tected through the protective field.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 33

Subject to change without notice
4 PROJECT PLANNING

4.3.9.2 Calculation example for the minimum distance

Calculation example of the minimum distance S according to ISO 13855
The example shows the calculation of the minimum distance for an orthogonal
approach to the protective field. A different calculation may be required, depending
on the application and the ambient conditions (e.g. for a protective field parallel to or at
any angle to the direction of approach or an indirect approach).
S = 1,600 mm/s × T +850 mm
where:
• S = minimum distance in millimeters (mm)
• T = stopping/run-down time for the entire system in seconds (s)
(Response time of the safety laser scanner + machine’s stopping/run-down time,
incl. response time of the machine’s control system and signal propagation time)
The approach speed is already included in the formula.

4.3.10 Mobile hazardous area protection

The safety laser scanner is mounted with a horizontal scan plane in a mobile applica‐
tion, like on an automated guided vehicle. In mobile hazardous area protection, the
safety laser scanner protects the hazardous area created by the vehicle’s movement.
The safety laser scanner detects a person’s legs. The protective field is parallel to the
direction of approach.

Figure 21: Mobile application in horizontal operation for hazardous area protection

NOTE
• In a mobile application, a resolution of 70 mm (leg detection) is sufficient for
detecting people. By contrast with stationary hazardous point protection, this is
also true for a low mounting height, as the safety laser scanner moves together
with the vehicle.
• In the following calculation examples, only the vehicle speed is taken into account,
not the speed of a walking person. This is based on the assumption that the
person recognizes the danger and stands still.

34 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 PROJECT PLANNING 4

4.3.10.1 Protective field

The protective field must be designed in such a way that it recognizes a person at
the latest when he or she is at the minimum distance from the hazardous point. The
minimum distance allows the vehicle to stop in time before it reaches a person or an
object.
In mobile hazardous area protection, the minimum distance typically defines the pro‐
tective field length required. When calculating the protective field length, the impact of
turning must be considered separately.
The protective field must be wide enough to cover the width of the loaded vehicle with
supplements for measurement error and the lack of ground clearance. When calculat‐
ing the protective field width, the impact of turning must be considered separately.
If you define a number of monitoring cases with different protective fields, you must
calculate the protective field size separately for each protective field used.

4.3.10.2 Supplement ZF for lack of ground clearance

This supplement is necessary, because, generally, a person is detected above the foot
and the braking process cannot take account of the length of the foot in front of the
point of detection. A person’s foot could be injured if a vehicle has no ground clearance.

SL
ZF

BF

Figure 22: Flat-rate supplement for lack of ground clearance

BF Ground clearance
SL Protective field length without a supplement for lack of ground clearance
ZF Supplement for lack of ground clearance

The lump supplement for ground clearance under 120 mm is 150 mm. This supple‐
ment may be reduced further in individual cases, see figure 23, page 36.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 35

Subject to change without notice
4 PROJECT PLANNING

BF [mm]

120

60

50

0 50 100 150 Z F [mm]

Figure 23: Minimum supplement for lack of ground clearance

BF Ground clearance in mm
ZF Supplement for lack of ground clearance in mm

4.3.10.3 Stopping distance SA

The stopping distance is the sum of the following distances:
• Braking distance of the vehicle
• Distance covered during the response time of the safety laser scanner
• Distance covered during the response time of the vehicle control (incl. signal
propagation time)
A vehicle’s braking distance does not increase linearly with increasing speed, but rather
in a squared relationship.
SA
SA

SA + Z

SL

Figure 24: Stopping distance as a function of the vehicle’s speed

v Speed
SA Stopping distance

36 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 PROJECT PLANNING 4

Z Supplements
SL Protective field length for the relevant range of speeds

SA = SBr + SAnF + SAnS

where:
• SA = stopping distance in millimeters (mm)
• SBr = braking distance, from the vehicle documentation, in millimeters (mm)
• SAnF = distance covered during the vehicle control’s response time (including
signal propagation time), from the vehicle documentation, in millimeters (mm)
• SAnS = distance covered during the safety laser scanner’s response time in milli‐
meters (mm)
The distance SAnS depends on the safety laser scanner’s response time and the
vehicle’s speed. The distance SAnS is calculated using the following formula:
SAnS = tR × Vmax
where:
° tR = safety laser scanner’s response time in seconds (s)
° Vmax = maximum speed of the vehicle, from the vehicle documentation, in
millimeters per second (mm/s) (If you define a number of monitoring cases
with different protective fields: Vmax = maximum speed of the vehicle in the
current monitoring case)

Further topics
• "Response times", page 124

4.3.10.4 Calculation example for the protective field length

Calculation example for the protective field length SL
SL = SA + TZ + ZR + ZF + ZB
where:
• SL = protective field length in millimeters (mm)
• SA = stopping distance in millimeters (mm)
• TZ = tolerance range of the safety laser scanner, see "Data sheet", page 119
• ZR = supplement for reflection-based measurement errors in millimeters (mm)
• ZF = supplement for lack of ground clearance of the vehicle in millimeters (mm)
• ZB = supplement for the decreasing braking force of the vehicle, from the vehicle
documentation, in millimeters (mm)

4.3.10.5 Calculation example for the protective field width

Calculation example for the protective field width SB
SB = FB +2 × (TZ + ZR + ZF)
where:
• SB = protective field width in millimeters (mm)
• FB = vehicle width in millimeters (mm)
• TZ = tolerance range of the safety laser scanner, see "Data sheet", page 119
• ZR = supplement for reflection-based measurement errors in millimeters (mm)
• ZF = supplement for lack of ground clearance of the vehicle in millimeters (mm)

4.3.10.6 Height of the scan plane

The scan plane must be at a maximum height of 200 mm everywhere. Otherwise,
persons lying horizontally may not be detected.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 37

Subject to change without notice
4 PROJECT PLANNING

In many cases, a mounting height of 150 mm above the floor (height of the scan plane)
is suitable.

SL

180 mm 150 mm

Figure 25: Recommended fitting height

SL

120 mm 150 mm

Figure 26: Recommended fitting height for inverted mounting

4.4 Integrating the equipment into the electrical control

Requirements for use
• The control of the machine can be electrically influenced.
• The connected controller and all devices responsible for safety comply with the
required performance level and the required category (for example according to
ISO 13849-1).
• Power is supplied to all electrically connected devices in accordance with SELV/
PELV (IEC 60204-1).

38 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 PROJECT PLANNING 4

• All devices connected to a local input or output are in the same SELV/PELV circuit
as the product.
• All electrically connected devices use the same earthing method.
• All earthing points are connected with the same ground potential.

Further topics
• "Electrical installation", page 54

4.4.1 Electromagnetic compatibility

Overview
Safety components switch all safety outputs to the OFF state in the event of errors in
order to rule out potentially dangerous situations. For example, faulty data transmission
must lead to a shutdown for safety-related devices, even if it can be tolerated for
non-safety-related devices.
To avoid electromagnetic interference as much as possible, a consistent earthing
method is required for the entire system. In particular, the functional earth must be
connected using suitable conductors. Cables susceptible to interference and sources of
interference should be routed separately.
Electromagnetic interference depends on the environment in which the product is used.
The product is tested and certified according to common standards. It is therefore
reliable when used in industrial environments.

Shielded cables
For shielded cables, the shielding should be applied on both sides and over a large
area. Deviations are only permitted in exceptional and justified cases. Especially when
using motors or other inductive consumers, one-sided support of the shielding is not
sufficient because it does not act against inductive interferers.

Functional earth
The functional earth must be connected. The connection must be made in accordance
with the earthing method of the system.
Options for connecting the functional earth:
• 8-pin plug connector for voltage supply and inputs and outputs: pin 8 or thread on
the M12 plug connector
• 17-pin plug connector for voltage supply and inputs and outputs: thread on the
M12 plug connector
• Flying leads: Shielding of connecting cable
• M5 threaded holes on the housing
The functional earth must be connected with low inductance, i.e. with a sufficient wire
cross-section and the shortest possible length of cable.

4.4.2 Voltage supply

Prerequisites
• The power supply unit is able to jumper a brief power failure of 20 ms as specified
in IEC 60204-1.
• The power supply unit provides safe isolation according to IEC 61140 (SELV/PELV
as per IEC 60204-1).
• The electrical power supply has an appropriate electrical fuse.

Further topics
• "Data sheet", page 119

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 39

Subject to change without notice
4 PROJECT PLANNING

4.4.3 USB connection

The device has a USB connection for configuration and diagnostics. The USB connec‐
tion complies with the USB 2.0 Micro-B standard (female connector). The USB connec‐
tion may only be used temporarily and only for configuration and diagnostics.

Further topics
• "Configuration", page 59
• "Troubleshooting", page 109

4.4.4 OSSDs
Overview
When the protective field is clear, the OSSDs signal the ON state and the signal level is
HIGH (non-isolated). If there are objects in the protective field or there is a device error,
the OSSDs signal the OFF state with the LOW signal level.
Downstream control elements must evaluate the output signals of the protective device
in such a way that the dangerous state of the machine is safely ended. Depending on
the safety concept, the signal is analyzed by safety relays or a safety controller, for
example.
The OSSDs are short-circuit proof against 24 VDC and 0 V.

Prerequisites
• The machine switches to the safe state if, at any time, at least one OSSD in an
OSSD pair switches to the OFF state.
• When using a safety controller: The safety controller detects different signal levels
of the two OSSDs of an OSSD pair (depending on national regulations or required
reliability of the safety function). The maximum discrepancy time tolerated by the
control is selected according to the application.
• The output signals from an OSSD pair are not connected to each other.
• The machine controller processes both signals of an OSSD pair separately.
OSSD B

OSSD B
OSSD A

OSSD A

Figure 27: Dual-channel and isolated connection of an OSSD pair

40 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 PROJECT PLANNING 4

• No potential difference can occur between the load and the protective device. The
0 V connections of the load and those of the associated protective device are
connected individually and directly to the same 0 V terminal strip. In the event of
an error, this is the only way to ensure that there can be no potential difference
between the 0 V connections of the loads and those of the corresponding protec‐
tive device. This is particularly important for loads that switch even if they are
activated with negative voltage (e.g. electromechanical contactor without reverse
polarity protection diode).

OSSD B

OSSD B
OSSD A

OSSD A
Figure 28: No potential difference between load and protective device

4.4.5 Control inputs

Overview
Local control inputs accept signals for switching between different monitoring cases:
• Static control inputs are used for information about machine status.
• Dynamic control inputs are usually used for information about the speed of a
vehicle.

Prerequisites
• The safety-related parts of the control which switch the active protective field
provide the same safety level as the safety function. In many cases, this is PL d as
per ISO 13849-1 or SIL2 as per IEC 62061.
• Position-dependent switching is carried out by 2 independently wired signal sour‐
ces, such as 2 independent position switches.
• Speed-dependent switching is carried out by two independently wired signal sour‐
ces, such as two independent incremental encoders.
• Manual switching that depends on the operating mode is carried out using a
suitable manual control switch.

Further topics
• "Data sheet", page 119
• "Electrical installation", page 54
• "Inputs and outputs, local", page 80

4.4.5.1 Static control inputs

Overview
The static control inputs support the following evaluation methods:
• Complementary evaluation
• 1-out-of-n evaluation (only devices with several static control inputs)

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 41

Subject to change without notice
4 PROJECT PLANNING

Complementary evaluation
A static control input consists of 2 channels in the case of complementary sampling.
The channels of a static control input are switched inversely. The following table shows
which status the static control input’s channels must have to define logical input
condition 1 and 0 at the relevant control input.
Table 3: Status of the channels of the control inputs with complementary evaluation
A1 A2 Logical input status (input A)
1 0 0
0 1 1
1 1 Error
0 0 Error

1-of-n evaluation
With the 1-out-of-n evaluation, each channel of a control input is considered individu‐
ally. At any time, exactly one channel must have logic value 1.
Table 4: True vales with 1-off-n-evaluation with 2 input pairs (example)
A1 A2 B1 B2 Result (e.g. monitoring case no.)
1 0 0 0 1
0 1 0 0 2
0 0 1 0 3
0 0 0 1 4
Other input conditions Error

Complementary information
• When the input signal is changed, the previous monitoring case remains active for
the duration of the set switch-on delay. If no valid input signal is present after the
switch-on delay has elapsed, the behavior depends on the sequence monitoring:
° If monitoring of the switching sequence (sequence monitoring) is not acti‐
vated, the OSSDs switch to the OFF state after the switch-on delay has
elapsed. If a valid input signal is present within another second, the safety
laser scanner activates the new monitoring case. If no valid input signal is
present within this time, the OSSDs remain in the OFF state and the safety
laser scanner displays an error and must be restarted.
° If monitoring of the switching sequence (sequence monitoring) is activated,
the OSSDs switch to the OFF state after the switch-on delay has elapsed and
the safety laser scanner displays an error and must be restarted.
• A short-circuit or cross-circuit on one or more channels of the static control inputs
can cause the wrong monitoring case to be activated.
° Some safety controllers detect the short-circuit or cross-circuit and switch off
the outputs concerned or all their outputs.
° Due to the short-circuit or cross-circuit, one or more input channels of the
safety laser scanner can still deliver the HIGH signal level. This may result in a
valid input signal so that a monitoring case is activated.
° For this reason, laying the cables for the input signals in a protected manner
is recommended. Otherwise, setting the switch-on delay to 0 s and activating
sequence monitoring is recommended. Carrying out regular thorough check
at short intervals is also recommended.

Further topics
• "Settings for monitoring case tables", page 84
• "Configure switching sequence", page 84

42 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 PROJECT PLANNING 4

4.4.5.2 Dynamic control inputs

Overview
A dynamic control input receives speed information from an incremental encoder.

Important information

WARNING
Failure of both encoders due to a common cause
If both encoders fail at the same time, the device will receive no speed information.
Therefore, the device switches to the monitoring case defined for standstill, although
the vehicle may be moving.
► Exclude errors with a common cause in the encoders.

Prerequisites
• Defects of an incremental encoder are detected. Therefore, 2 incremental encod‐
ers are used which function independently of one another and transmit their
signals on separate pathways.
• Only a single safety laser scanner is connected to each incremental encoder.
• Each incremental encoder (with one wire each for 0° and 90°) is connected to
only one control input.
• Each incremental encoder is supplied with voltage via its own supply line.
• Errors with a common cause on both encoders are excluded.
Possible measures:
° Each encoder has its own electrical power supply and its own supply line in
its own sheathed cable.
° Both encoders and the device have a common electrical power supply at a
protected location (e.g. in the control cabinet). Each encoder and device has
its own supply line in its own sheathed cable.

Incremental encoder
Each incremental encoder must have a 0° output and a 90° output so that the
direction of travel can be detected.
Requirements for incremental encoders:
• Dual-channel encoder with 90° phase separation
• Outputs: push-pull
• Shielded cable
• Max pulse rate: 100 kHz
• Minimum number of pulses: 100 pulses per cm
Suitable incremental encoders are available from SICK. Additional information can be
obtained from your SICK subsidiary.

4.4.6 Universal inputs, universal outputs, universal I/Os

Universal I/O can be configured as universal input or as universal output. In addition,
certain universal I/Os can be used in pairs as OSSD pairs, depending on the device.
Depending on the device, a universal input can be used for resetting, external device
monitoring (EDM), sleep mode, or restarting the protective device, for example. If sleep
mode is activated by a universal input, the sleep mode must not be used for safety
applications. Certain universal inputs can also be used in pairs as a static control input.
The function of a universal output is configurable. Which functions are available
depends on the device. Possible signals are, for example: reset required, contamination
warning.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 43

Subject to change without notice
4 PROJECT PLANNING

A universal output must not be used for safety functions.

Further topics
• "Electrical installation", page 54
• "Technical data", page 118

4.4.7 Restart interlock

Overview
Depending on the regulations which apply at the place of installation, a restart interlock
may be required.
The restart interlock prevents the machine from automatically starting up, for example
after a protective device has responded while the machine is operating or after chang‐
ing the machine’s operating mode.
First, the operator must press a reset pushbutton to return the protective device to
monitoring status. Then, in a second step, the operator can restart the machine.

Prerequisites
• The control switch for resetting the restart interlock (reset button) is mounted
outside the hazardous area.
• Persons within the hazardous area cannot operate the reset button.
• Any person operating the control switch can view the entire hazardous area.

Internal restart interlock

Each safety output of the safety laser scanner is equipped with a configurable internal
restart interlock.
When the internal restart interlock is used, the following sequence is the result for the
machine operator:
1 A safety output of the safety laser scanner switches to the OFF state, if there is an
interruption in the protective field.
2 The safety output remains in the OFF state when there is no longer an object in
the protective field.
3 The safety output only switches back to the ON state when the operator presses
the reset pushbutton, which is outside the hazardous area. If there is an object in
the protective field when the reset pushbutton is pressed, the safety output stays
in the OFF state.
4 After the reset, the operator can restart the machine in a second step.

44 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 PROJECT PLANNING 4

Figure 29: How the restart interlock works (1): no one in protective field, machine operates

Figure 30: How the restart interlock works (2): person detected in protective field, safety output
in OFF state

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 45

Subject to change without notice
4 PROJECT PLANNING

Figure 31: How the restart interlock works (3): person in hazardous area, no detection in protec‐
tive field, safety output still in OFF state

Figure 32: How the restart interlock works (4): the reset pushbutton must be pressed before
restarting the machine.

4.4.8 External device monitoring (EDM)

Overview
The external switching elements (external device monitoring, EDM) must be inspected
in line with the regulations which apply at the place of installation or the required
reliability of the safety function.
The external device monitoring (EDM) monitors the status of downstream contactors.

46 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 PROJECT PLANNING 4

Prerequisites
• Positively guided contactors are used for shutting down the machine.
If the auxiliary contacts of the positively guided contactors are connected to the
external device monitoring, the external device monitoring checks whether the
contactors switch correctly when the OSSDs are switched off.

4.5 Integration into the network

4.5.1 Network services and ports

The network connection is available for certain system plugs.
Table 5: Network services and ports
Use Protocol Source Source port Target Destination port
DHCP UDP nanoScan3 68 DHCP server 67
DHCP server 67 nanoScan3 68
SNTP UDP nanoScan3 123 NTP server 123
NTP server 123 nanoScan3 123
CoLa 2 (protocol TCP CoLa 2 client, Selected by the cli‐ nanoScan3 2122
from SICK, configu‐ e.g., computer with ent
ration and diagnos‐ Safety Designer
tics)
nanoScan3 2122 CoLa 2 client, Selected by the cli‐
e.g., computer with ent
Safety Designer
CoLa 2 (protocol UDP Computer with 30,718 … 30,738 nanoScan3 or Lim‐ 30718
from SICK, device Safety Designer ited Broadcast or
search) Directed Broadcast
nanoScan3 30718 Computer with 30,718 … 30,738
Safety Designer (if
in the same subnet)
or Broadcast (if in a
different subnet)
Data output in UDP nanoScan3 Randomly selected Target computer Configurable
transmit mode con‐
tinuous

4.6 Testing plan

The manufacturer of the machine and the operating entity must define all required
thorough checks. The definition must be based on the application conditions and the
risk assessment and must be documented in a traceable manner.
The following tests must be planned:
• Before commissioning the machine and after making changes, you must check
whether the safety functions are fulfilling their planned purpose and whether
persons are being adequately protected.
• The thorough checks of the safety laser scanner must fulfill certain minimum
requirements.
A test object is required for some thorough checks. An optically opaque cylinder with
a black surface can be used as a suitable test object. The diameter must match the
configured resolution.

Further topics
• "Test rods", page 132

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 47

Subject to change without notice
4 PROJECT PLANNING

4.6.1 Planning the thorough check during commissioning and in certain situations
Minimum requirements
The protective device and its application must be thoroughly checked in the following
situations:
• Before commissioning
• After changes to the configuration or the safety function
• After changes to the mounting, the alignment, or the electrical connection
• After exceptional events, such as after manipulation has been detected, after
modification of the machine, or after replacing components
The thorough check ensures the following:
• All relevant regulations are complied with and the protective device is active for all
of the machine’s operating modes. This includes the following points:
° compliance with standards
° correct use of the protective device
° suitable configuration and safety function
° correct alignment
• The documentation accurately reflects the state/condition of the machine, includ‐
ing the protective device.
• The verified configuration report matches the desired project planning (see "Verify
configuration", page 90).
The thorough checks must be carried out by qualified safety personnel or specially
qualified and authorized personnel, and must be documented in a traceable manner.

Recommended thorough checks

In many cases, it makes sense to carry out the following thorough checks during
commissioning and in certain situations:
• Test of the relevant points on the checklist, see "Checklist for initial commissioning
and commissioning", page 140
• "Visual check of the machine and the protective device", page 51
• "Thorough check of the principal function of the protective device", page 49
• "Thorough check of the area to be protected", page 50
• "Test of the contour detection field", page 50
• Instruction of the operators in the function of the protective device

4.6.2 Planning the regular thorough check

Overview
The purpose of regular tests is to detect defects due to changes or external influences
(e.g. damage or manipulation) and to ensure that the protective measure provides the
necessary protection.

Important information

WARNING
Hazard due to lack of effectiveness of the protective device
Persons and parts of the body to be protected may not be recognized in case of
non-observance.
► Carry out tests at least once a year.
► Assign competent persons to carry out the tests or persons specifically authorized
for this purpose.
► Document tests in a traceable manner.

48 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 PROJECT PLANNING 4

Minimum requirements for the regular thorough check

The following thorough checks must be carried out at least once a year:
• "Thorough check of the principal function of the protective device", page 49
• Test of the detection capability (resolution), see "Thorough check of the area to be
protected", page 50

Recommendations for further thorough checks

In many cases, depending on the application conditions, the risk assessment of the
machine determines that further thorough checks are required or that some thorough
checks must take place more frequently.
In many cases, it makes sense to carry out the following thorough checks together
with the regular thorough check:
• "Visual check of the machine and the protective device", page 51
• "Test of the contour detection field", page 50
• Test of the relevant points on the checklist, see "Checklist for initial commissioning
and commissioning", page 140
In many cases, it makes sense to carry out the following thorough checks daily:
• "Visual check of the machine and the protective device", page 51
• "Thorough check of the principal function of the protective device", page 49
Complementary information
If a thorough check reveals an error, the machine should be shut down immediately. In
this case, the mounting and electrical installation of the safety laser scanner must be
checked by appropriately qualified safety personnel.

4.6.3 Notes on the tests

Thorough check of the principal function of the protective device
Recommended approach:
► Observe display and status LEDs. An error has occurred if at least one LED does
not light up permanently when the machine is switched on.
► Test the function of the protective device. To do this, trigger the protective function
once and observe the safety output’s reaction using the reaction of the machine,
for example.
° All applications: During the thorough check, observe whether the safety
laser scanner displays the interruption of the protective field using the LEDs
and/or the display.
° Stationary application (hazardous area protection, access protection, hazard‐
ous point protection):
• Interrupt the protective field with the intended test object and observe
whether the machine stops.
° Mobile application (mobile hazardous area protection):
• Place the supplied test object in the path of the vehicle and observe
whether the vehicle stops.
OR
• Activate a protective field, which is interrupted by at least one test object
and check the expected reaction (for example by an automatic test in
the safety controller).
If the thorough check reveals an error, the machine should be shut down immediately.
In this case, the mounting and electrical installation of the safety laser scanner must be
checked by appropriately qualified safety personnel.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 49

Subject to change without notice
4 PROJECT PLANNING

Thorough check of the area to be protected

The area to be protected and the detection capability are checked during this thorough
check.
The thorough check covers the following points:
• Changes in the detection capability (thorough check of all configured fields)
• Modifications, tampering and damage to the protective device or the machine,
which lead to changes in the area to be protected or the position of the protective
field
Recommended approach for hazardous area protection:
► Position the supplied test object at a number of points at the edges of the area to
be protected. The safety laser scanner must detect the test object at each position
and indicate the detection. How it is indicated depends on the configuration. The
number and position of sites where the thorough check is carried out must be
chosen so that undetected access to the hazardous area is impossible.
► If a number of protective fields are used (in different monitoring cases for exam‐
ple), check the edges of all protective fields.
Recommended approach for access protection and hazardous point protection:
► Move the supplied test object along the edges of the area to be protected. The
safety laser scanner must detect the test object at each position and indicate the
detection. How it is indicated depends on the configuration. The protective field
must be dimensioned such that reaching around or going around it is impossible.
► If a number of protective fields are used (in different monitoring cases for exam‐
ple), check the edges of all protective fields.
► If the reference contour monitoring feature is used, check the areas with the
reference contour:
° Move the test object along the inner edge of the tolerance band of the
reference contour. The safety laser scanner must detect the test object at
each position and indicate the detection.
° If several reference contours are used, test all reference contours.
Recommended approach for mobile hazardous area protection:
► Place the supplied test object in the path of the vehicle and check whether the
vehicle comes to a stop in time.
► If a number of protective fields are used (in different monitoring cases for exam‐
ple), check whether the vehicle comes to a stop in time in all of the protective
fields.
► If necessary, change the position of the test object so that a thorough check is
carried out for each monitoring case to determine whether the protective field is
active over the whole of the required width.
► Check the height of the scan plane. The scan plane must be at a height of
at least 200 mm so that people lying down can be reliably detected. For this
purpose, position the supplied test object at a number of points at the edges of
the largest protective field. The safety laser scanner must detect the test object
at each position and indicate the detection. How it is indicated depends on the
configuration.
If the thorough check reveals an error, the machine should be shut down immediately.
In this case, the mounting and electrical installation of the safety laser scanner must be
checked by appropriately qualified safety personnel.

Test of the contour detection field

If you use contour detection fields, you must test whether each contour detection field
fulfills the intended function.

50 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 PROJECT PLANNING 4

Notes on planning the test

• Which contour should be detected at which position? What is the desired result?
• What is the desired result if the contour is not at the position?
• What is the desired result if only one part of the contour is at the position?
• Is it possible for there to be another object at the intended position instead of
the expected object, so that the device still recognizes the contour? What is the
desired result?
If the thorough check reveals a fault, the machine should be shut down immediately.
In this case, the mounting and electrical installation of the device must be checked by
appropriately qualified safety personnel.

Visual check of the machine and the protective device

Recommended approach:
► Check whether the machine or the protective device has been modified or manipu‐
lated so that the effectiveness of the protective device may be impaired.
► In particular, check the following points:
° Has the machine been retrofitted?
° Have machine parts been removed?
° Have modifications been made to the surroundings of the machine?
° Are there any defective cables or open cable ends?
° Have the protective device or its parts been dismantled?
° Is the protective device damaged?
° Is the protective device severely contaminated?
° Is the optical cover contaminated, scratched or destroyed?
° Has the protective device’s alignment been changed?
° Are there any objects (e.g. cables, reflective surfaces) in the protective field?
If one of the points applies, the machine should be shut down immediately. In this
case, the machine and the protective device must be checked by appropriately qualified
safety personnel.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 51

Subject to change without notice
5 MOUNTING

5 Mounting
5.1 Safety
Important information

DANGER
Death or severe injury due to electrical voltage and/or an unexpected startup of the
machine
► Make sure that the machine is (and remains) disconnected from the voltage
supply during mounting and electrical installation.
► Make sure that the dangerous state of the machine is and remains switched off.

NOTICE
The optics cover of the safety laser scanner is an optical component.
► Do not contaminate or scratch the optics cover during unpacking and mounting.
► Prevent fingerprints on the optics cover.

5.2 Unpacking
Approach
► Check the components for completeness and the integrity of all parts.
► In the event of complaints, contact the responsible SICK subsidiary.

Further topics
• "Ordering information", page 129

5.3 Fitting the system plug

Prerequisites
Tool required:
• TX10 key
Approach

1. Carefully insert the system plug into the safety laser scanner.
2. Screw in the system plug using the captive screws. Tightening torque: 1.3 Nm.

52 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 MOUNTING 5

5.4 Mounting the device

Prerequisites
• Project planning has been completed.
• Mount according to project planning.
• Installation location provides protection against moisture, dirt and damage.
• Status indicators are easily visible after mounting.

Approach

1
Figure 33: Mounting safety laser scanner
1 Side M5 threaded hole

► Use all four sides of M5 threaded holes for direct mounting, so the values given in
the data sheet for vibration and shock resistance are achieved.
► Maximum depth of thread engagement: 7.5 mm.
► Tightening torque: 4.5 Nm … 5.0 Nm.
► In case of strong vibrations, use screw locking devices to secure the fixing screws.

Complementary information
To facilitate mounting and alignment, SICK offers mounting kits as accessories.

Further topics
• "Project planning", page 19
• "Dimensional drawings", page 128
• "Accessories", page 131

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 53

Subject to change without notice
6 ELECTRICAL INSTALLATION

6 Electrical installation
6.1 Safety
Important information

DANGER
Death or severe injury due to electrical voltage and/or an unexpected startup of the
machine
► Make sure that the machine is (and remains) disconnected from the voltage
supply during mounting and electrical installation.
► Make sure that the dangerous state of the machine is and remains switched off.

6.2 Connecting
Overview
Depending on the system plug used, the connection is made via M12 plug connectors
or flying leads.

Prerequisites
• Project planning has been completed.
• Mounting is complete.
• Electrical installation according to project planning.
• Electrical installation according to the requirements of section 4.4, "Integrating the
equipment into the electrical control", page 38.
• Functional earth is connected correctly.

Further topics
• "Project planning", page 19
• "Mounting", page 52

6.2.1 Connecting cable with M12 plug connector, 8-pin

Voltage supply and local inputs and outputs
• Male connector
• M12
• 8-pin
• A-coded
2 1
8
3 7
4
5 6
Figure 34: Connecting cable (male connector, M12, 8-pin, A-coded)

54 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 ELECTRICAL INSTALLATION 6

Table 6: Pin assignment of the connecting cable with 8-pin M12 plug connector
Pin Designation Function
1 24 V DC Supply voltage (+24 V DC)
2 OSSD 1.A OSSD pair 1, OSSD A
3 0 V DC Supply voltage (0 V DC)
4 OSSD 1.B OSSD pair 1, OSSD B
5 Uni-I/O 01 Universal I/O 1, configurable:
• Universal input: resetting, EDM (external device moni‐
toring), standby, restarting the device
• Universal output: contamination, error, reset
required, monitoring result
6 Uni-I/O 02 Universal I/O 2, configurable:
• Static control input A1 (together with pin 7)
• Universal input: resetting, EDM (external device moni‐
toring), standby, restarting the device
• Universal output: contamination, error, reset
required, monitoring result
7 Uni-I/O 03 Universal I/O 3, configurable:
• Static control input A2 (together with pin 6)
• Universal input: resetting, EDM (external device moni‐
toring), standby, restarting the device
• Universal output: contamination, error, reset
required, monitoring result
8 FE Functional earth/shield
Thread FE Functional earth/shield

6.2.2 Connecting cable with M12 plug connector, 17-pin

Voltage supply and local inputs and outputs
• Male connector
• M12
• 17-pin
• A-coded
12 2 1 11
3 10
13 16
4 9
17 8
5 14 6 7 15
Figure 35: Connecting cable (male connector, M12, 17-pin, A-coded)

Table 7: Pin assignment of the connecting cable with 17-pin M12 plug connector
Pin Designation Function
1 24 V DC Supply voltage (+24 V DC)
2 0 V DC Supply voltage (0 V DC)
3 OSSD 1.A OSSD pair 1, OSSD A
4 OSSD 1.B OSSD pair 1, OSSD B
5 Uni-I/O 01 Universal I/O 1, configurable:
• Static control input B1
• Universal input: sleep mode, restarting the device
• Universal output: contamination, error, reset required
(OSSD pair 1), monitoring result

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 55

Subject to change without notice
6 ELECTRICAL INSTALLATION

Pin Designation Function

6 Uni-I/O 02 Universal I/O 2, configurable:
• OSSD pair 2, OSSD A (OSSD 2.A)
• Static control input A1
• Universal input: sleep mode, restarting the device
• Universal output: contamination, error, monitoring
result
7 Uni-I/O 03 Universal I/O 3, configurable:
• OSSD pair 2, OSSD B (OSSD 2.B)
• Static control input A2
• Universal input: sleep mode, restarting the device
• Universal output: contamination, error, monitoring
result
8 Uni-I/O 04 Universal I/O 4, configurable:
• Static control input B2
• Universal input: sleep mode, restarting the device
• Universal output: contamination, error, reset required
(OSSD pair 2), monitoring result
9 Uni-I 01 Universal input 1, configurable:
• Static control input C1
• Dynamic control input 1a (0°)
• Universal input: sleep mode, restarting the device
10 Uni-I 02 Universal input 2, configurable:
• Static control input C2
• Dynamic control input 1b (90°)
• Universal input: sleep mode, restarting the device
11 Uni-I 03 Universal input 3, configurable:
• Static control input D1
• Dynamic control input 2a (0°)
• Universal input: sleep mode, restarting the device
12 Uni-I 04 Universal input 4, configurable:
• Static control input D2
• Dynamic control input 2b (90°)
• Universal input: sleep mode, restarting the device
13 Uni-I 05 Universal input 5, configurable:
• Static control input E1
• Universal input: resetting, (OSSD pair 1), sleep mode,
restarting the device
14 Uni-I 06 Universal input 6, configurable:
• Static control input E2
• Universal input: EDM (external device monitoring,
OSSD pair 1), sleep mode, restarting the device
15 Uni-I 07 Universal input 7, configurable:
• Static control input F1
• Universal input: resetting, (OSSD pair 2), sleep mode,
restarting the device
16 Uni-I 08 Universal input 8, configurable:
• Static control input F2
• Universal input: EDM (external device monitoring,
OSSD pair 2), sleep mode, restarting the device
17 nc Not connected
Thread FE Functional earth/shield

56 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 ELECTRICAL INSTALLATION 6

6.2.3 Connecting cable with flying leads, 17-wire

Voltage supply and local inputs and outputs
• Flying leads
• 17-wire

Table 8: Pin assignment of the connecting cable with flying leads, 17-wire
Wire color Designation Function
Brown 24 V DC Supply voltage (+24 V DC)
Blue 0 V DC Supply voltage (0 V DC)
White OSSD 1.A OSSD pair 1, OSSD A
Green OSSD 1.B OSSD pair 1, OSSD B
Pink Uni-I/O 01 Universal I/O 1, configurable:
• Static control input B1
• Universal input: sleep mode, restarting the device
• Universal output: contamination, error, reset required
(OSSD pair 1), monitoring result
Yellow Uni-I/O 02 Universal I/O 2, configurable:
• OSSD pair 2, OSSD A (OSSD 2.A)
• Static control input A1
• Universal input: sleep mode, restarting the device
• Universal output: contamination, error, monitoring
result
Black Uni-I/O 03 Universal I/O 3, configurable:
• OSSD pair 2, OSSD B (OSSD 2.B)
• Static control input A2
• Universal input: sleep mode, restarting the device
• Universal output: contamination, error, monitoring
result
Gray Uni-I/O 04 Universal I/O 4, configurable:
• Static control input B2
• Universal input: sleep mode, restarting the device
• Universal output: contamination, error, reset required
(OSSD pair 2), monitoring result
Red Uni-I 01 Universal input 1, configurable:
• Static control input C1
• Dynamic control input 1a (0°)
• Universal input: sleep mode, restarting the device
Violet Uni-I 02 Universal input 2, configurable:
• Static control input C2
• Dynamic control input 1b (90°)
• Universal input: sleep mode, restarting the device
Grey/Pink Uni-I 03 Universal input 3, configurable:
• Static control input D1
• Dynamic control input 2a (0°)
• Universal input: sleep mode, restarting the device
Red/Blue Uni-I 04 Universal input 4, configurable:
• Static control input D2
• Dynamic control input 2b (90°)
• Universal input: sleep mode, restarting the device

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 57

Subject to change without notice
6 ELECTRICAL INSTALLATION

Wire color Designation Function

White/Green Uni-I 05 Universal input 5, configurable:
• Static control input E1
• Universal input: resetting, (OSSD pair 1), sleep mode,
restarting the device
Brown/Green Uni-I 06 Universal input 6, configurable:
• Static control input E2
• Universal input: EDM (external device monitoring,
OSSD pair 1), sleep mode, restarting the device
White/yellow Uni-I 07 Universal input 7, configurable:
• Static control input F1
• Universal input: resetting, (OSSD pair 2), sleep mode,
restarting the device
Yellow/Brown Uni-I 08 Universal input 8, configurable:
• Static control input F2
• Universal input: EDM (external device monitoring,
OSSD pair 2), sleep mode, restarting the device
White/Gray nc Not connected
– (shielding) FE Functional earth

6.2.4 Network connection

Network connection
• Female connector
• M12
• 4-pin
• D-coded
• Pin assignment according to IEC 61918, Appendix H
1 2

4 3

Figure 36: Network pin assignment (M12 female connector, 4-pin, D-coding)

Table 9: Network pin assignment

Pin Designation Function
1 TX+ Send data +
2 RX+ Receive data +
3 TX– Send data -
4 RX– Receive data -
Thread SH Shielding

58 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 CONFIGURATION 7

7 Configuration
7.1 Delivery state
The device is not configured in the delivery state.

7.2 Safety Designer configuration software

The safety laser scanner is configured using the Safety Designer.
For information on the Safety Designer, see the operating instructions for the Safety
Designer item no. 8018178.

7.2.1 Installing Safety Designer

Prerequisites
• Your Windows user account has rights for installing software.

Approach
1. Call up the download web page and enter Safety Designer in the search field on
www.sick.com.
2. Take note of the system requirements on the download page.
3. Download the installation file from the download page. Extract it and run it.
4. Follow the notes from the setup assistant.

Complementary information
The SQL CE database is required to open legacy projects with the .sdp ending. When
installing Safety Designer, you can select whether SQL CE should be installed for
compatibility of legacy projects.

NOTICE
The SQL CE database is not a trustworthy source. The installation of untrustworthy
sources may pose a safety risk.
► Only install SQL CE if you have to convert legacy projects.

7.2.2 Projects
Using Safety Designer, you can configure one or more devices in a project. You can save
the configuration data in a project file on the computer.

Creating a project
► Click on Create new project.
✓ This creates and opens an empty project.

Configuring a device online (device connected to computer)

The following interfaces are suitable for configuration:
• USB 2)
• Ethernet
If a device is connected to the computer, Safety Designer can establish a connection to
the device. 3)

2) The USB connection may only be used temporarily and only for configuration and diagnostics.
3) If the device is only connected via the network and has no network address, Safety Designer can find the device but cannot establish a
connection to it. You first need to assign the device a valid network address.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 59

Subject to change without notice
7 CONFIGURATION

You will then configure the device online. In this case, you can transfer the configuration
to the devices directly and use diagnostic functions.
► Click on Connect.
✓ Safety Designer searches for connected devices, with which it can establish a
connection.

Configuring a device offline (device not connected to computer)

If the device is not connected to the computer, select it from the device catalog.
You will then configure the device offline. Diagnostics functions are not available.
You can connect the computer to the device later, assign a device to the device tile, and
transfer the configuration to the device.

7.2.2.1 Saving verified configuration

When you save a project, information is saved for each device as to whether the
configuration is verified. When you open a project file, each device tile and the Overview
dialog box of the device window show whether the configuration is verified.
You can transfer a verified configuration to the same or an identical device again.

7.2.3 User interface

Figure 37: Software controls

1 Menu bar
2 Toolbar
3 Main navigation

60 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 CONFIGURATION 7

4 Working range
5 Device catalog
6 Task list and notes

7.2.4 User groups

Overview
The devices contain a hierarchy of user groups that regulate access to the devices.
For certain actions (e.g., transferring a configuration to the device), you are requested
to log onto the device with the respective user group.

Important information

NOTICE
When you log into a device, the configuration software stores the password so that you
do not need to re-enter it for other configuration steps.
If you do not change any other settings in the login dialog, the password is deleted as
soon as you exit the configuration software, or log out in the main window or Device
window.
If you enable the Temporarily store password for login on additional devices. function, the
password will be retained even if you log out in the device window only.
If you leave the computer unattended, you must log off to prevent unwanted access to
the device.

User groups
Table 10: User groups
User group Password Authorization
Operator No password required. Anyone can • May read configuration from the
log on as a machine operator. device.
Maintenance Deactivated ex-works, i.e. it is not • May read configuration from the
personnel initially possible to log on as a device.
maintenance technician. The user • May transmit verified configura‐
group can be activated by the user tion to the device.
group administrator and provided • Change own password allowed.
with a password.
Authorized client Deactivated ex-works, i.e. it is • May read configuration from the
not initially possible to log on as device.
an authorized customer. The user • May transmit verified and
group can be activated by the user unverified configuration to the
group administrator and provided device.
with a password. • May verify configuration.
• Resetting the safety function
and communication settings to
factory defaults is allowed.
• Change own password allowed.
• Changing the password of the
Maintenance personnel user group
is allowed.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 61

Subject to change without notice
7 CONFIGURATION

User group Password Authorization

Administrator The password SICKSAFE is created • May read configuration from the
at the factory. device.
► Change this password to pro‐ • May transmit verified and
unverified configuration to the
tect the device against unau‐
device.
thorized access.
• May verify configuration.
• Resetting whole device to fac‐
tory settings allowed.
• Activating and deactivating
device functions is allowed.
• Activating and deactivating the
Maintenance personnel and Author‐
ized client user groups is
allowed.
• Change own password allowed.
• Changing the passwords of
the Maintenance personnel and
Authorized client user groups is
allowed.

Complementary information
The configuration of the device is saved in the system plug. Therefore, the passwords
are retained when the device is replaced if the system plug is still used.

7.2.5 Settings
Information on the functionality and basic operation of the software and on the settings
in the main window can be found in the operating instructions of the Safety Designer
(part number 8018178).

7.2.6 Configuration
You collect the devices of a project in the Configuration area. The available devices can
be found in the Device Catalog. The devices are displayed as Device tiles in the working
range.

62 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 CONFIGURATION 7

Figure 38: Configuration

1 Device Catalog
2 Device tile

7.2.6.1 Device Catalog

Overview
The device catalog contains all available devices:
• The Device catalog tab contains the devices installed in Safety Designer.
• The Device search tab contains the devices found during a device search.
Approach
The devices from the device catalog can be added to a project in the workspace:
► Drag a device into the working area using drag and drop.
Or:
► Double-click on a device in the device catalog.
✓ The device is shown as a tile in the working area.

Complementary information
When a device is configured offline for the first time, the device selection wizard opens
for devices with multiple variants (device types). This is where you select the exact type
of device to be configured.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 63

Subject to change without notice
7 CONFIGURATION

7.2.6.2 Open the device window – configure devices

Overview
To configure the device, perform diagnostics or create reports, open a device window.

Approach
You have the following options:
► Double-click on the Device tile.
Or:
► Open the tile menu and choose Configure.
✓ The device window opens.

Complementary information
When a device is configured offline for the first time, the device selection wizard opens
for devices with multiple variants (device types). This is where you select the exact type
of device to be configured.

7.2.6.3 Type code in Safety Designer

The Safety Designer displays a separate type code for the device with system plug,
which differs from the type code for the device without system plug.
Table 11: Type code in Safety Designer
Device System plug Device with system plug
Performance package Type code Connections Type code Type code
Core I/O NANS3-AAAZ30AN1 • Cable with plug con‐ NANSX-AAABZZZZ1 NANS3-AAAZ30AN1P01
nector
• Cable with plug con‐ NANSX-AAABAEZZ1 NANS3-AAAZ30AN1P02
nector
• Cable with M12 net‐
work connection
Pro I/O NANS3-CAAZ30AN1 • Cable with plug con‐ NANSX-AAACZZZZ1 NANS3-CAAZ30AN1P01
nector
• Cable with plug con‐ NANSX-AAACAEZZ1 NANS3-CAAZ30AN1P02
nector
• Cable with M12 net‐
work connection
• Flying leads NANSX-AACCZZZZ1S01 NANS3-CAAZ30AN1P03
(880 mm)
• Flying leads (2 m) NANSX-AACCZZZZ1

• Flying leads NANSX-AACCAEZZ1S01 NANS3-CAAZ30AN1P04

(880 mm)
• Cable with M12 net‐
work connection
• Flying leads (2 m) NANSX-AACCAEZZ1
• Cable with M12 net‐
work connection

64 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 CONFIGURATION 7

7.3 Overview

Figure 39: Overview

1 Device information
2 Current measurement data
3 Display with device status

The Overview dialog box contains information about the safety laser scanner.

Project
• Project name:
This name should be chosen the same for all devices in the project.
• Application name:
This name can be the same for a number of devices in the project. It highlights
that these devices realize an application together, by responding to one another
for example.
• User name

Device information
• Name:
Name for identification of the individual device.
• Type code:
• Functional scope of the configuration in the project:
• Functional scope of the configuration in the device:
• Serial number:
• Functional scope of the device:

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 65

Subject to change without notice
7 CONFIGURATION

• Part number:
• Hardware version:

Connection
• Connection status:
• Type:

Checksums
A checksum is used as a unique identification for a configuration. Using the checksum,
it is possible to work out whether a setup was changed or whether two devices have the
same configuration.
The checksum of the configuration in the project may not match the checksum in the
device, for example if a field geometry has been modified, but not yet transmitted to the
device.

System status
• Application status:
• Last message:
• Device configuration date:
• Synchronization:
Shows whether the configuration in Safety Designer and the configuration in the
device are identical.
• Verification state project:
• Verification state device:

Time synchronization
• Configured value in the project
• Configured values in the device

Measured data
Shows the measurement data when a device is connected.

Indicator
Shows the status of the display and LEDs when a device is connected.

Establishing connection
If the safety laser scanner is correctly connected, you can establish the connection to
the safety laser scanner by clicking Connect.

7.4 Network settings

7.4.1 Ethernet
IP address:
If you want to address the device via TCP/IP or output data, make the IP settings here.

Reading and transmitting values

If the values in the project and the values in the device differ, you can read the values
out from the device and adopt them in the project. Alternatively, you can transmit
values from the project to the device.

66 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 CONFIGURATION 7

7.5 Time synchronization

Time synchronization
You can synchronize the time and date of the devices in the network. This is important,
amongst other things, for ensuring that diagnostics and reports have synchronized and
correct time stamps.
You can configure the time synchronization in the main window of the Safety Designer
or in the device window.
Information on the functionality and basic operation of the software and on the settings
in the main window can be found in the operating instructions of the Safety Designer
(part number 8018178).

7.6 Reading configuration

Overview
At the left, you see the values configured in the project for the device. If the device is
connected, you see the values saved in the device at the right.
If the values in the project and the values in the device differ, you can read the values
out from the device and adopt them in the project.

Approach
1. Click on Read from device.
✓ The values are read from the device and adopted in the project.

Complementary information
Configuration:
• Name
If a number of devices are used in an application or in a project, a unique device
name helps to tell the individual devices apart.
• Checksums
A checksum is used as a unique identification for a configuration. Using the
checksum, it is possible to work out whether a setup was changed or whether two
devices have the same configuration.
The checksum of the configuration in the project may not match the checksum
in the device, for example if a field geometry has been modified, but not yet
transmitted to the device.

7.7 Identification
Overview
On the Identification page, you can optionally enter attributes for the device. The attrib‐
utes are used to identify the device or to distinguish between different devices. The
attributes appear in reports and in the diagnostic data.

Device name
If a number of devices are used in an application or in a project, a unique device name
helps to tell the individual devices apart.

Project name
The project name is used to identify an entire project. The same project name should
be chosen for all devices in the project.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 67

Subject to change without notice
7 CONFIGURATION

Application name
The application name can be the same for a number of devices in the project.

User name
The optional user name helps later users to find a contact for the application.

Application image
An image helps to identify the application more quickly. The application image is saved
in the project file on the computer and transmitted to the device. The Safety Designer
supports the following file formats: BMP, GIF, JPG, PNG, TIF.

Description
A description makes it easier to understand an application’s context more quickly.

7.8 Application
Application type
The type of application depends on the application of the safety laser scanner:
• Mobile
Mobile hazardous area protection is suitable for AGVs (automated guided vehi‐
cles), cranes, and forklifts to protect people when vehicles are moving or docking.
The safety laser scanner monitors the area in the direction of travel and stops the
vehicle as soon as an object is located in the protective field.
• Stationary
The position of the safety laser scanner is fixed. The safety laser scanner is
mounted horizontally (for hazardous area protection) or vertically (for hazardous
point protection and access protection).

Display language
The display of the safety laser scanner outputs notifications and states. Multiple lan‐
guages are available for the display.

Display alignment
If you mount the safety laser scanner with the optics cover downward, you can rotate
the orientation of the display through 180°. The preview shows the selected orientation
of the display.

7.9 Monitoring plane

Overview
Here you configure general parameters for the monitoring level.
At first, the object resolution and multiple sampling configured for the monitoring plane
apply for all fields. If necessary, you can make changes to each individually at a later
date.
Resulting values are displayed in the area on the right. A graphic shows how the
configuration affects the available ranges.

Name
You can use the name to identify monitoring planes when creating fields and monitoring
cases and also in reports.

68 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 CONFIGURATION 7

Safety task
People approach the monitoring plane parallel or orthogonally, depending on the orien‐
tation of the protective field in your application.
• Hazardous area protection (Horizontal)
Typically, for a horizontal approach, the requirement is to detect the leg. The typical
object resolution is leg (70 mm).
• Access protection (Vertical)
Typically, for access protection, the requirement is to detect a person. The typical
object resolution is body (200 mm).
• Hazardous point protection (Vertical)
Typically, for hazardous point protection, the requirement is to detect a hand. The
typical object resolution is hand (40 mm).

Reference contour monitoring

If the monitoring plane has a vertical alignment, a contour (such as the floor, a part of
the machine bed, or an access threshold) must typically be defined and monitored as a
reference contour. The reference contour field is used for this purpose.
If reference contour monitoring is activated, the Reference contour field point is displayed
in the navigation. Here you can configure the reference contour field required for your
application.

Object resolution
The object resolution defines the size that an object must be to allow it to be reliably
detected. The following object resolutions are available:
• 20 mm = hand detection
• 30 mm = hand detection
• 40 mm = hand detection
• 50 mm = leg detection/arm detection
• 60 mm = leg detection/arm detection
• 70 mm = leg detection/arm detection
• 150 mm = body detection
• 200 mm = body detection

Multiple sampling
Multiple sampling indicates how often an object has to be scanned before the safety
laser scanner responds. A higher multiple sampling reduces the possibility that insects,
weld sparks or other particles will cause the machine to be shut down. You will increase
the machine’s availability.
A multiple sampling of 2 is the minimum setting.
A higher multiple sampling increases the response time and influences the minimum
distance.
Table 12: Recommended multiple sampling
Application Recommended multiple sampling
Stationary application: such as horizontal haz‐ 2×
ardous area protection or vertical hazardous
point protection under clean ambient condi‐
tions
Stationary application: such as vertical access 2×
protection
Only 2-time or 3-time multiple sampling may
be used for vertical access protection.
Mobile application 4×

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 69

Subject to change without notice
7 CONFIGURATION

Application Recommended multiple sampling

Stationary application: such as horizontal haz‐ 8×
ardous area protection under dusty ambient
conditions

Multiple sampling after monitoring case switching

When switching between monitoring cases, it is possible that a person may already be
in the newly activated protective field when switching takes place. In order to ensure
that the person is detected quickly and the dangerous state is brought to an end swiftly,
you can adjust the settings for multiple sampling immediately after switching between
monitoring cases – regardless of any other multiple sampling in place.
For persons and body parts to be reliably detected, each monitoring case must be
active for at least as long as the safety laser scanner requires for detection (set multiple
sampling after switching between monitoring cases multiplied by the scan cycle time).
• Fast (1 scan) (preset)
Multiple sampling after switching between monitoring cases nCS = 1. An object
needs to be scanned once before the safety laser scanner responds. Fastest
response and safest behavior of the safety laser scanner.
• Robust (multiple sampling - 1)
Multiple sampling after switching between monitoring cases nCS = n - 1. Multiple
sampling after switching between monitoring cases is one scan fewer than any
other multiple sampling in place. This reduces the possibility that insects, weld
sparks, or other particles cause the machine to be switched off. This increases
machine availability. The standard response time applies from the outset in the
new field.
• User-defined (please consult manual)
You can adjust the settings for multiple sampling after switching between moni‐
toring cases in line with your requirements for the response time and reliability.
Regardless of the exact settings here, multiple sampling after switching between
monitoring cases is always at least one scan fewer than any other multiple sam‐
pling in place: nCS ≤ n – 1

Multiple sampling after object detection

The set multiple sampling also applies by default if a field becomes free again after an
object detection. That means, when the field is free again, the free field is scanned the
same number of times until the safety outputs switch back to the ON state.
If you activate the Activate different multiple sampling rate after object detection option, you
can specify deviating values for the monitoring level or for individual fields. This may
cause the outputs to switch back to the ON state faster or slower after a field has
become free again.

70 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 CONFIGURATION 7

7.10 Contour as Reference field

Overview

Figure 40: Contour as Reference field

1 Tool for drawing reference contour fields
2 Drawn contour with tolerance band
3 Contour as Reference field
4 Configure the field

If you have activated the Reference contour monitoring option for a monitoring plane, the
Reference contour field dialog box is displayed.
The contour as reference field monitors a contour of the environment. The safety laser
scanner switches all safety outputs to the OFF state if a contour does not match the set
parameters, because, for example, the mounting of the safety laser scanner has been
changed.

Drawing a reference contour field

1. Select the tool for drawing reference contour fields.
2. First, use the mouse to click the desired contour.
3. Click to add the corners of the contour.
4. Finally, double-click the contour.
✓ The reference contour field is displayed.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 71

Subject to change without notice
7 CONFIGURATION

Multiple sampling and Object resolution

At first, the object resolution and multiple sampling configured for the monitoring plane
apply for all fields. If necessary, you can make changes to each individually at a later
date.

Tolerance band
A contour has a positive and a negative tolerance band. If the safety laser scanner does
not detect the contour within the tolerance band, the field switches to the OFF state.
• Positive tolerance (far): The tolerance away from the safety laser scanner
• Negative tolerance (near): The tolerance toward the safety laser scanner

7.11 Fields
Overview

Figure 41: Field editor

1 Toolbar
2 Visible spatial contour
3 Protective field (red) and warning field (yellow) created
4 Create, copy, delete field set and fields
5 Define field type, name field, configure field

Using the field editor, you can configure the field sets of the safety laser scanner. The
number of configurable fields depends on the safety laser scanner variant.

72 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 CONFIGURATION 7

In the Fields area, you draw the fields in a field set using the tools in the toolbar. In
the Field set area, you create the field sets and fields. In the area below, you configure
details for the selected field set or field.
The edge length or the diameter of each field must be at least as large as the selected
object resolution.
The fields of a field set are displayed in the monitoring case table in the same
sequence in which you create the fields.

Toolbar
Using the tools in the field editor, you can draw the fields in a field set or masked areas
inside the fields.
Table 13: Buttons on the toolbar
Arrow tool, for marking objects

Hand tool, for moving the work space

Draw reference contour field or contour detection field

Draw field using points

Draw rectangle

Draw circle

Draw circle segment

Mask areas. Clicking this button shows the buttons for drawing fields with a
hatched display. You can then draw in areas that cannot be monitored.

Enable propose field

Editing a field using coordinates

Push the object into the foreground or background

Select field design

Zoom in

Zoom out

Zoom to area

Zoom to work space

Show snapshot of the spatial contour. Clicking again clears the spatial con‐
tour shown.
Show live spatial contour

Insert background image

Calculate field

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 73

Subject to change without notice
7 CONFIGURATION

Open field editor settings

Field display
Safety Designer displays the field types in different colors.
Table 14: Colors of the field types
Protective field Warning field Reference contour field and
contour detection field

Red Yellow Turquoise

Create fields and field sets

Table 15: Buttons for field sets
Add field set

Add field to field set

Duplicate field set

Delete field or field set

Hide or show field sets and fields

Manage field set templates

Importing field sets and fields

Exporting field sets and fields

Name
You can assign a unique name for each field set.

Name and Field type

You can assign a unique name and select a field type for each field.

Multiple sampling and Object resolution

At first, the object resolution and multiple sampling configured for the monitoring plane
apply for all fields. If necessary, you can make changes to each individually at a later
date.

Tolerance band
A contour has a positive and a negative tolerance band. If the safety laser scanner does
not detect the contour within the tolerance band, the field switches to the OFF state.
• Positive tolerance (far): The tolerance away from the safety laser scanner
• Negative tolerance (near): The tolerance toward the safety laser scanner

74 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 CONFIGURATION 7

7.11.1 Creating field set templates

Overview
If you require the same combination of fields a number of times, you can create a field
set template.
Table 16: Manage field set templates

Manage field set templates

Approach
1. Click on Add field set template .
2. Enter the name for the template.
3. Define the number of fields.
✓ A selection field is shown for each field.
4. Select the Field types for the fields.
5. Enter the Field names.
6. Click on Apply.
✓ The field set template is saved.

7.11.2 Importing and exporting field sets and fields

Overview
If you need identical field sets or fields across different projects, you can export entire
field sets or individual fields out of one project and import them into another project.

Importing field sets and fields

1. Click on Import fields and field sets.
2. Select exported file with field set information.
✓ A preview of the field sets and fields saved in the file will be shown.
3. Select the required field sets and fields.
4. Start the import.
✓ The field sets and fields will be imported.

Exporting field sets and fields

1. Click on Export fields and field sets.
2. Select the relevant folder and enter a file name for storing the field set informa‐
tion.
3. Select the required field sets and fields.
4. Start the export.
✓ The field sets and fields will be exported.

7.11.3 Background image

Overview
You can select a background image for the field editor. For example, the plan view of
the machine to be protected can be used as a sample.
The background image is saved in the project file on the computer. It is not transmitted
to the device.
Table 17: Background image
Edit background image

The Safety Designer supports the following file formats: BMP, JPG, PNG.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 75

Subject to change without notice
7 CONFIGURATION

Approach
1. Click on Edit background image in the toolbar.
✓ The Background image dialog box opens.
2. Click on Browse ....
3. Select the file for the background image.
✓ Safety Designer displays the background image.
4. If necessary, use the pipette icon to select a color of the image to make this color
transparent.
5. Adjust the size of the image with the scaling tool or by directly entering the
dimensions. Use the scaling tool to move the tips of the blue arrow to two known
points and then enter the distance between the points in the field.
6. Enter X-Position, Y-Position and Rotation in the coordinate system of the field editor.
You can then freely move or rotate the background image in the field editor.
7. If necessary, click on the Lock position of the image option.
✓ It is no longer possible to change the background image in the field editor.

7.11.4 Settings for the field editor

Overview
Table 18: Settings for the field editor

Edit field editor settings

Field calculation
You specify whether the fields are calculated manually or automatically after drawing.
If you select the Manual option, first draw the areas to be monitored. Then click on
Calculate field sets so that the Safety Designer calculates the field that the safety laser
scanner actually monitors.
If you select the Automatic option, the drawn areas are immediately converted into
fields.

Display reference contour field

You determine whether the reference contour field is displayed.

Drawing surface
You can use a Cartesian or a polar coordinates system and select the colors for the
grid, the labels, and the drawing area.

7.11.5 Editing fields using coordinates

You can use coordinates to edit fields. Depending on the form on which a field is
based, the appropriate input fields are displayed. The example shows a dialog box for a
rectangle.

76 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 CONFIGURATION 7

Figure 42: Editing fields using coordinates

The reference points for the X and Y values are as follows:

• Rectangle: top left corner
• Circle: center point
• Circle sector: center point
• Polygon: each point individually
• Contour line: each point individually

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 77

Subject to change without notice
7 CONFIGURATION

7.11.6 Drawing in points that cannot be monitored

Overview

Figure 43: Area that cannot be monitored

1 Protective field
2 Marked column
3 Area that cannot be monitored

The area to be monitored is scanned radially 1. For this reason, shadows 3 are
formed by objects in the room 2 (support columns, separator grids, etc.). The safety
laser scanner cannot monitor these areas.
You draw objects that limit the field of view of the safety laser scanner as masked
areas.
Table 19: Mask areas
Mask areas

Hatched drawing tools

Approach
1. Click on the Mask areas tool.
✓ The tools you can use to draw fields are shown crosshatched.
2. Choose a drawing tool.
3. Draw the masked area.
✓ The masked area is shown in gray.
✓ The field editor shows the shadowing of the masked area.

7.11.7 Enable propose field

Overview
You can have a protective field or warning field suggested by Safety Designer.
For this purpose, the safety laser scanner scans the visible surrounding contour several
times. Based on the data obtained, the Safety Designer suggests the contour and size
of the field.

78 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 CONFIGURATION 7

Table 20: Propose field

Suggest field

If you propose a protective field, the proposal does not replace calculation of the
minimum distance. You must calculate the minimum distance and check whether the
size of the proposed protective field is sufficient. You must also take into account the
measurement tolerances of the safety laser scanner.

Existing field geometries

• Delete existing shapes: The field is redrawn according to the surrounding contour.
• Refine existing shapes: The existing field is adapted to the surrounding contour.

Measurement method
• Use every single distance value: Each scan of the surrounding contour is used individu‐
ally to draw the field.
• Use median of distance values: The median of the last 25 scans is used to draw the
field.

Type of teach-in
• Only allow reduction: The shortest measured distance is used at each angle. If you
walk along the borders of the imaginary field and, for example, hold a board or
cardboard into the laser beam, this restricts the surrounding contour.
• Allow expansion: The surrounding contour is used as it is measured.

Automatic reduction
You can specify that the proposed field is drawn smaller than the measured surround‐
ing contour so that the field will be at a distance from walls. The default value corre‐
sponds to the TZ value (tolerance zone of the safety laser scanner).

Smoothing by point reduction

The proposed contour may initially be uneven and consist of very many points. With the
Smoothing by point reduction option, you can reduce the number of points and simplify the
lines.

Further topics
• "Distance from walls", page 29

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 79

Subject to change without notice
7 CONFIGURATION

7.12 Inputs and outputs, local

Overview

Figure 44: Inputs and outputs, local

1 Overview: Plug connectors of the safety laser scanner
2 Pin assignment
3 Available signals
4 Remove signal from connection
5 Further settings for some signals

Assign the required signals to the safety laser scanner connection in the Inputs and
outputs, local dialog box.

Connection overview
Safety Designer shows the safety laser scanner’s plug connectors and flying leads in
the center of the dialog box.

Pin assignment
The Safety Designer shows the plug connectors with the individual pins and the individ‐
ual wires of the flying leads.

Signals
Safety Designer shows the available signals on the right under Signals.
You can assign the desired signals to the individual pins or wires via drag-and-drop.

80 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 CONFIGURATION 7

You can cancel the assignment by dragging a signal from a pin or wire onto the trash
can icon.

Properties
Under Properties, you will find further adjustment options depending on the signals
used.

7.12.1 Outputs
OSSD
Dual-channel, safety switching output which is used to switch off the dangerous state.

Contamination
Signals that the optics cover is contaminated.
• Partial contamination, optical cover should be cleaned soon (contamination warning). setting:
The optics cover should be cleaned soon.
• Switch the safety laser scanner to the OFF state in the event of severe contamination (contami‐
nation error). setting: All safety outputs in the OFF state. The optics cover is severely
contaminated and must be cleaned immediately.

Error
Signals an error.
• Device error setting: Device errors are serious errors where all safety outputs switch
to the OFF state and the device switches to the locking state. Once the cause of
the error has been rectified, the device must be completely restarted.
• Application error setting: In the event of an application error, all safety outputs
switch to the OFF state. Once the cause of the error has been rectified, the safety
function must be restarted.

Reset required
Signals that a reset is possible. A connected lamp lights up if the restart interlock has
been triggered and the protective field is then clear again.

Monitoring result
Indicates the status of the active field. A connected lamp lights up if an object is
detected in the field.

Reset required (flashing)

Signals that a reset is possible. A connected lamp flashes if the restart interlock has
been triggered and the protective field is then clear again.

7.12.2 Inputs
Static control input
Signal of the machine controller for switching between monitoring cases.

Dynamic control input

For connecting an incremental encoder for speed-dependent switching between moni‐
toring cases.

External device monitoring (EDM)

Signal from the auxiliary contacts of the positively guided contactors for external device
monitoring (EDM).

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 81

Subject to change without notice
7 CONFIGURATION

Reset
Signal from the reset pushbutton to manually reset the internal restart interlock.

Sleep mode
Signal from a pushbutton to activate sleep mode.

Restart device
Signal from a pushbutton to completely restart the device.

Pause event recording

Signal of a pushbutton to stop the event history.

Further topics
• "Static control inputs", page 41

7.12.3 Further settings for some signals

Safety Designer shows the setting options for some signals under Properties at the
bottom right.

Restart interlock for the OSSD pair

The safety laser scanner has the following options for the restart interlock behavior for
the OSSDs:
• Immediate restart without restart interlock: If there is no longer an object in the protec‐
tive field, the safety laser scanner switches the OSSDs to the ON state.
• Restart interlock, reset required by input signal: If the operator activates the restart or
reset control switch, the safety laser scanner switches the OSSDs to the ON state.
• Automatic restart after:: If there is no longer an object in the protective field, the
safety laser scanner switches the OSSDs to the ON state after the configured
delay.

Activate external device monitoring (EDM)

An input must be configured for external device monitoring (EDM). This input must
be correctly connected to the electric control (see "External device monitoring (EDM)",
page 46).
If external device monitoring is activated, the safety laser scanner checks whether
voltage is applied at the external device monitoring (EDM) input after the OSSDs have
been switched off.
If no voltage is applied at the input after the OSSDs have been switched off, the safety
laser scanner changes to the locking state and does not switch the OSSDs back to the
ON state.

Signal level
For some non-safe output signals, you can select whether the signal is output with
HIGH or with LOW:
• Setting Hi: The output is normally in LOW state. If the signal is active, the output
switches to HIGH state.
• Setting Lo: The output is normally in HIGH state. If the signal is active, the output
switches to LOW state.

Speed
For dynamic inputs, you must specify for each incremental encoder how many pulses it
outputs per distance traveled.

82 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 CONFIGURATION 7

For dynamic inputs, you must also specify the tolerance by which the measured speeds
of the two incremental encoders are allowed to deviate from one another, e.g., when
cornering. The value is given as a percentage of the higher of the two speeds (whether
forwards or backwards). In case of differences, the speed with the higher value is
always used. The tolerance is allowed to be exceeded for a certain period of time. The
safety laser scanner then switches the safety outputs to the OFF state.
The period of time depends on the vehicle speed:
• Vehicle speed -10 cm/s … +10 cm/s: No shut-off, no matter how large the devia‐
tion between the measured speeds is.
• Vehicle speed -30 cm/s … -10 cm/s or +10 cm/s … +30 cm/s: The tolerance is
allowed to be exceeded for a maximum of 60 seconds.
• Vehicle speed ≤ -30 cm/s or ≥ +30 cm/s: The tolerance is allowed to be exceeded
for a maximum of 20 seconds.
• Vehicle speed in the range ≤ -10 cm/s or ≥ +10 cm/s: Different directions of
rotation of the incremental encoders are tolerated for a maximum of 0.4 s.

7.13 Monitoring cases

Overview

Figure 45: Monitoring cases

1 Add monitoring case table
2 Settings for the whole monitoring case table
3 Settings for the individual monitoring case
4 Input conditions for a monitoring case
5 Field set in the monitoring case and in the cut-off path

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 83

Subject to change without notice
7 CONFIGURATION

6 Cut-off paths
7 Configured field sets
8 Areas for defined cut-off behavior
9 Remove field set from a monitoring case

In the monitoring case editor, you can also define the monitoring cases with input
conditions and assign the field sets.

7.13.1 Settings for monitoring case tables

Name
In the Name field, you can enter a meaningful name for the monitoring case table.

Inputs used
You choose the inputs that you would like to use for switching between monitoring
cases in the monitoring case table.

Input delay
In the Input delay field, you can select a delay for the inputs.
If your control device, which you use to switch the static control inputs, cannot switch
to the appropriate input condition within 12 ms (for example because of the switch’s
bounce times), you must configure an input delay. The selected input delay must be
large enough to allow your control device to switch to the new input condition within this
time.
Table 21: Empirical values for the required input delay
Switchover method Required input delay
Electronic switching via control, complementary electronic outputs 12 ms
with 0 ms to 12 ms bounce time
Tactile controls (relays) 30 ms to 150 ms
Control via independent sensors 130 ms to 480 ms

Use speed
If you want to use the speed for monitoring case switching or as an additional condition,
activate this option.

Importing and exporting monitoring case tables

If you need identical monitoring case tables across different projects, you can export
monitoring case tables out of one project and import them into another project.

Further topics
• "Monitoring case switching time", page 24
• "Static control inputs", page 41

7.13.1.1 Configure switching sequence

Overview
You can specify the order in which the monitoring cases can be called.
You can specify one or two subsequent monitoring cases for each monitoring event.
If you do not specify a subsequent monitoring case for a monitoring case, then any
monitoring case may follow.

84 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 CONFIGURATION 7

If input conditions are present that do not call up any of the defined subsequent
monitoring cases, the safety laser scanner switches all safety outputs to the OFF state.
You can specify the order of the monitoring cases as a process or in individual steps.

Process
You define one or more sequences. You can use a sequence to map the sequence of
work steps for your machine.
In all sequences, you can define a maximum of two subsequent monitoring cases for
each monitoring case.
If you do not specify a subsequent monitoring case for a monitoring case, then any
monitoring case may follow.

Individual steps
You define individually for each monitoring case which one or two monitoring cases may
follow.
If you do not specify a subsequent monitoring case for a monitoring case, then any
monitoring case may follow.

Complementary information
You can use the changeover order as an additional check of your control unit. For exam‐
ple, deviations of a vehicle from the route or a plant from the prescribed production
process can be detected.

7.13.2 Several monitoring case tables

Certain variants of the safety laser scanner support multiple simultaneous monitoring
case tables. For example, you can use a monitoring case table to switch between
different monitoring cases with different field sets. At the same time, you can use
another monitoring case table to keep a monitoring case always active with a particular
field set.
Even if you use several monitoring case tables, each shutdown path is assigned to only
one monitoring case table.
If you use several monitoring case tables, one monitoring case must be active in
each monitoring case table at all times. As long as no monitoring case is active in a
monitoring case table after the start, all outputs remain in the OFF state and the device
displays Waiting for inputs. If no monitoring case is active in a monitoring case table
during operation, all outputs switch to the OFF state and the device displays an error.

7.13.3 Settings for monitoring cases

Name
In the Name field, you can enter a meaningful name for the monitoring case. If you
create a lot of monitoring cases, you should consider a naming concept that makes
it possible to identify the monitoring cases easily (for example right cornering, left
cornering).

Sleep mode
If you activate this option, the safety laser scanner changes to the sleep mode as soon
as the input conditions for this monitoring case exist.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 85

Subject to change without notice
7 CONFIGURATION

7.13.4 Input condition

For each monitoring case, you choose the input conditions for which the monitoring
case will be activated. The relevant monitoring case is activated for exactly this combi‐
nation.
Combinations which are invalid or already assigned are marked.

Speed
• Range: The monitoring case is activated if the speed is within the specified range.
You can use static control inputs as additional input conditions.
• Limit: The monitoring case is activated via the static control inputs. The safety laser
scanner monitors the speed. If the speed is outside the specified range, the safety
laser scanner switches the safety outputs to the OFF state.
In this mode, the safety laser scanner ignores different speeds of the two incre‐
mental encoders for 60 seconds, even if the difference is greater than the config‐
ured tolerance.

Complementary information
The Generate input conditions function allows you to automatically assign input conditions
to monitoring cases.

7.13.5 Cut-off paths

Overview
You can create cut-off paths and define the outputs switched by the cut-off paths.
You need a cut-off path for every field in a field set. If the field sets have different sizes,
use the field set with the most fields as a guide.

Cut-off path
You can enter a meaningful name for each shutdown path.

Outputs
You select the outputs that the cut-off path should switch:
• OSSDs
• Universal outputs

7.13.6 Field sets

Field sets
The field sets that have been created are listed in the right Field sets area.
You use drag-and-drop to assign a field set to a monitoring case. The fields in a field set
are arranged in the monitoring case as they were drawn in the field editor.
You can cancel the assignment by dragging a field set from a monitoring case onto the
trash can symbol.

86 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 CONFIGURATION 7

Defined cut-off behavior

In a monitoring case, you can assign a defined cut-off behavior to a cut-off path
instead of a field:
• Always OFF: If the monitoring case becomes active, the cut-off path is always in the
OFF state.
• Always ON (NON-safe): If the monitoring case becomes active, a safety output in the
cut-off path is always in the OFF state. A non-safety output is always in the ON
state.
• Always ON (safe): If the monitoring case becomes active, the cut-off path is in the ON
state.
If you have not assigned fields to certain cells in a monitoring case table, Safety
Designer automatically assigns the Always OFFfunction to these cells.

7.14 Simulation
Overview

Figure 46: Simulation

1 Show or hide field types
2 Simulation tools
3 Select input conditions
4 Display the cut-off paths

You can visualize the result of the set configuration in the simulation.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 87

Subject to change without notice
7 CONFIGURATION

Simulation components and options

• Display the status of the cut-off paths
• Feedback about which monitoring case is active for the selected input sample
• You can switch inputs, monitoring cases, etc. virtually using symbols and observe
the result.
• You can simulate an object detection in a field and check the result.
• You can move fields to the foreground or to the background using the context
menu (right mouse button).

7.15 Data output

Overview

Figure 47: Data output

1 Data output channel
2 Send mode
3 Data content
4 Angular range

Data output can be used for general monitoring and control tasks. This data is used in
particular for providing navigation support for AGVs (automated guided vehicles). This
data must not be used for safety-related applications.

Data output channel

Every data output channel has independent settings.

88 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 CONFIGURATION 7

Send Mode
• Deactivated: No data output
• On request: Data is output when there is an explicit request from a host computer
via TCP/IP using CoLa 2
• On request and also continuously to a target computer (router settings made via “Network
settings”):: Data is output continuously via UDP to a defined target address and
also when there is an explicit request from a host computer via TCP/IP using
CoLa 2

Selection data content

• Block "Device Status": Information on the status of the safety laser scanner (e.g.,
cut-off paths, errors)
• Block "Configuration of Data Output": Information on the actual angle range used (due
to technical conditions, data may be output from a slightly larger angle range than
the set angle range)
• Block "Measurement Data" *: Distance data with reflector detection and RSSI
• Block "Object detection" *: Data on the beams in the fields of the active monitoring
case in which an object was detected
• Block "Application Data": State of the inputs and outputs used in the monitoring
case table
• Block "Local I/Os": State of the local inputs and outputs

Angular range
You define in which range measurement data and data on detections in fields are
output.

Complementary information
For more information on data output, see the technical information “microScan3, out‐
doorScan3, nanoScan3: Data output via UDP and TCP/IP” (part number 8022706).

7.16 Transferring a configuration

Overview
A configuration is first saved in your Safety Designer project as a configuration file. You
transfer the configuration to the connected device.
At the left, you see the values configured in the project for the device. If the device is
connected, you see the values saved in the device at the right.
The compatibility of the configuration is checked during transmission. An existing con‐
figuration on the device is overwritten.

Approach
1. Check the configuration carefully before transmission.
2. Click on Identify the device to ensure that the desired device is connected.
✓ The display of the connected device flashes blue.
3. If the checksums on the computer and the device differ, click on Transfer to device.
✓ The transmission process is shown in Safety Designer and on the device.
✓ Safety Designer will notify you as soon as the transfer process is complete.

Further topics
• "Verify configuration", page 90

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 89

Subject to change without notice
7 CONFIGURATION

7.16.1 Verify configuration

Overview
By verifying the configuration, you can confirm that the configuration complies with the
planned safety function and fulfills the requirements in the risk assessment.
During verification, Safety Designer reads back the configuration transferred to the
device. It compares the configuration with the configuration saved in Safety Designer. If
both configurations are identical, Safety Designer displays the verification report. If the
user confirms that this is correct, the system is considered to be verified.

Important information

DANGER
Hazard due to lack of effectiveness of the protective device
Errors can occur when transferring the configuration to the device, e.g., due to environ‐
mental influences or faulty cables. The verification report always contains exactly the
settings that are stored in the device.
► Before confirming, check the verification report carefully.

Prerequisites
• The configuration corresponds to the planned safety function and meets the
requirements of the risk assessment.
• The configuration has been transferred to the device.

Approach
1. Click on Verify.
✓ Safety Designer displays the verification report.
2. Thoroughly review the verification report.
► If the verification report does not match the planned safety function, click on
Cancel, correct the configuration and start again from step 1.
► If the verification report matches the planned safety function, click on OK.
✓ Device configuration is shown as verified.

Complementary information
If the configuration is verified, the device automatically starts the safety function after
switching on the voltage supply.
If the configuration is not verified, the device may not be operated as a protective
device. You can start the safety function manually to test the device and the configura‐
tion. The test operation has a time limit.

Further topics
• "Starting and stopping safety function", page 90

7.17 Starting and stopping safety function

Overview
In some situations, for example tests during commissioning, you can start or stop the
safety function manually.

Approach
Start safety function
►
Click on the button.

90 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 CONFIGURATION 7

Stop the safety function

►
Click on the button.

7.18 Report
Overview

Figure 48: Report

1 Contents of the report
2 Composition of the report

A report shows the settings and data of a device. You have the option of saving and
archiving these data as a PDF.

Report
When you open the Report dialog box, the Safety Designer creates a report. If you click
on Update after making changes to the configuration, you will receive an updated report.

Composition of the report

You can assemble the contents of the report as required.

Complementary information
National and international standards promote or recommend specific data and the
person responsible for it. The required data are included in the report.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 91

Subject to change without notice
7 CONFIGURATION

7.19 Service

7.19.1 Restart device

If you have problems with the device, you can restart the device or subsections of the
device (safety function, connections, additional functions).

Restarting safety function

• The fastest type of restart
• Serious errors remain, even if the cause has been rectified (for example a locking
state because of a supply voltage which is too low).
• Communication with the device remains intact (connections for configuration,
safety function and data not relating to safety).
• Communication beyond the device is not impaired.

Restarting safety function and connections

• The device’s function is also re-established after serious errors if the cause has
been rectified.
• Communication with the device is interrupted (connections for configuration,
safety function and data not relating to safety). The device sets up communication
again automatically after restarting.
• Communication beyond the device is not impaired.

Restarting device completely

• The device behaves exactly as it does when the voltage supply is switched off and
back on again.
• The device’s function is also re-established after serious errors if the cause has
been rectified.
• Communication with the device is interrupted (connections for configuration,
safety function and data not relating to safety).
• Communication beyond the device is interrupted. This may also affect devices
which communicate beyond the device.

7.19.2 Factory settings

Overview
Before reconfiguring the device, you can reset all settings to factory settings.

Resetting safety function to factory settings

• The configuration for the safety function is reset to factory settings.
• Communication beyond the device is not impaired.

Resetting safety function and communication settings to factory settings

• The configuration for the safety function is reset to factory settings.
• The configuration of device communication is reset to factory settings (connec‐
tions for configuration, safety function and data not relating to safety).

Resetting complete settings to factory settings

• The configuration for the safety function is reset to factory settings.
• The configuration of device communication is reset to factory settings (connec‐
tions for configuration, safety function and data not relating to safety).
• The Maintenance personnel and Authorized client user groups are deactivated.
• The password of the Administrator user group is reset to the factory settings.

92 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 CONFIGURATION 7

7.19.3 Managing passwords

Assigning or changing passwords
1. Establish connection to the device.
2. In the device window under Service, select the User password entry.
3. In the User password dialog box, select the user group.
4. Enter the new password twice and confirm with Transfer to device.
5. When you are prompted to log on, select your user group and enter the corre‐
sponding password.
✓ The new password is valid for the user group immediately.

Reset password
If you have forgotten the password of the Administrator user group, you can reset it with
the assistance of SICK.
1. Request the form for resetting your password from SICK support.
2. Connect to the device in Safety Designer.
3. In the device window under Service, select the User password entry.
4. In the User password dialog box, select the Start process for resetting the password
option.
5. Send the information displayed on the form to SICK support.
✓ You will then receive an activation code.
6. If the device is connected via network: On the display of the device in the relevant
menu, allow the resetting of the password by pressing the OK pushbutton.
7. Enter and confirm the activation code in the field provided in Safety Designer.
✓ The password of the Administrator user group is reset to factory settings
(SICKSAFE). The Maintenance personnel and Authorized client user groups are deac‐
tivated. The configuration is not changed.

7.19.4 Access management

Overview
You can activate or deactivate interfaces and selected functions as needed.
In the Projected device area, you can see the settings in the project.
When a device is connected, you can see in the Physical device area the configuration in
the device and the status describing the actual behavior of the device.
Older devices may not support all settings.

Functions and settings

You can activate, deactivate or select the default setting for each function displayed.
The default setting depends on the device and its range of functions.
Safety Designer displays the minimum functionality that the device must have to sup‐
port the setting.

Behavior if the "deactivated" setting is not supported by the device or replacement device:
It may happen that settings are stored in the system plug that the device cannot
evaluate, e.g., because a device has been replaced by an older device. You can set how
the device should behave in this case.
Older devices ignore all settings in this window. Safety Designer shows up to which
functional range the settings are ignored.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 93

Subject to change without notice
7 CONFIGURATION

7.19.4.1 Functions and settings

Device restart (without network) via device display
You can specify whether the device can be restarted using the pushbuttons on the
display.

Ethernet Port 1 4)
You can activate or deactivate the network connection.

Ethernet CoLa 2 (Device configuration and diagnosis)

The CoLa 2 interface enables device configuration and diagnostics with Safety Designer
via network. For information on further functions of the CoLa 2 interface, refer to the
technical information “microScan3, outdoorScan3, nanoScan3: Data output via UDP
and TCP/IP” (part number 8022706).
As soon as the interface is deactivated, no new connections can be established. An
existing connection remains open until it is closed or the timeout expires.

7.19.5 Optics cover calibration

Overview
After replacing an optics cover, the measurement system of the safety laser scanner
must be calibrated to the new optics cover. During optics cover calibration, the refer‐
ence for the contamination measurement of the optics cover is defined (status = not
contaminated).

Important information

WARNING
Incorrect reference value of optical properties
If optics cover calibration is not done correctly, persons and parts of the body to be
protected may not be detected.
► Carry out an optics cover calibration with the Safety Designer every time the optics
cover is replaced.
► Carry out the optics cover calibration at room temperature (10 °C to 30 °C).
► Only carry out the optics cover calibration using a new optics cover.
► Make sure that the entire system is clear of contamination when the adjustment is
carried out.

Approach
1. In the Exchange column, click on Yes.
2. Check that the front screen is clean.
3. In the Check cleanliness column, click on OK.
4. In the Optical cover calibration column, click on Start.
✓ The calibration process starts. Typically, this process can take up to a minute. A
progress bar shows the progress.
5. Do not switch off the safety laser scanner and do not disrupt the connection
between the computer and the safety laser scanner during the adjustment.
✓ The end of the calibration is shown.

4) The network connection is available for certain system plugs.

94 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 CONFIGURATION 7

7.19.6 Compare configuration

Overview
You can use this function to compare the current configuration in the device window
with a previously exported configuration or the configuration in the device.
Exported configurations are stored in their own format: “.sdsc”. You can export a
configuration under Service > Compare configurations in the Current configuration of project
area in the device window.

Prerequisites
• The configuration export contains only one device.
• Type code of the device is identical in both configurations.
• Version number of the functionality is identical in both configurations.

Approach
1. In the navigation menu of the device window, navigate to Service > Compare configu‐
rations.
✓ The Safety Designer shows the current device configuration at the top left of the
workspace.
2. Reading in comparison data:
° Reading a configuration from the device: Open the drop-down menu next to
the device symbol and select Read from Device.
° Importing a configuration file: Select and import a previously exported config‐
uration file using Import data.
° Use the current configuration in the device window: Select Use comparison
data.
✓ The Safety Designer starts the configuration comparison and displays the results
in a table in the workspace.
3. If necessary, export the comparison result as a .csv file using Export result via the
comparison table.

Complementary information
Table 22: Buttons
Button Description
Current configuration of project area:
Exports the current configuration in the “.sdsc” format for another
comparison
Comparison data area:
Exports the comparison configuration in the “.sdsc” format
Via the comparison table:
Exports the comparison result
Imports the configuration file in the “.sdsc” format

Identifying the device

Reads the configuration from the device

Updates the configuration comparison

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 95

Subject to change without notice
8 COMMISSIONING

8 Commissioning
8.1 Safety
Important information

WARNING
Dangerous state of the machine
The machine or the protective measure may not yet behave as you have planned
When changes are made to the machine, the effectiveness of the protective measure
may be affected unintentionally.
► Before commissioning the machine, make sure that the machine is first checked
and released by qualified safety personnel.
► Only operate the machine with a perfectly functioning protective device.
► Check the effectiveness of the protective measure after each change to the
machine, the integration or the operating and boundary conditions of the safety
laser scanner. Perform commissioning again.

8.2 Overview
Prerequisites
• Project planning has been completed.
• Mounting is complete.
• Electrical installation is completed.
• Configuration is completed.
• No-one is in the hazardous area during commissioning.

Further topics
• "Project planning", page 19
• "Mounting", page 52
• "Electrical installation", page 54
• "Configuration", page 59

8.3 Alignment
Overview
Various options are available for precisely aligning the safety laser scanner depending
on the mounting kit that is used.

Approach
1. Align the safety laser scanner.
2. Tighten the screws to the specified tightening torque.
3. Check alignment.

8.4 Switching on
After switching on, the safety laser scanner performs various internal tests. The OFF
LED illuminates continually. The ON LED is off.
When the start procedure is complete, the status LEDs and the display show the safety
laser scanner’s current operational status.

96 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 COMMISSIONING 8

Further topics
• "Troubleshooting", page 109

8.5 Check during commissioning and modifications

The thorough check is intended to ensure that the safety functions are fulfilling their
planned purpose and whether persons are being adequately protected.
► Carry out the checks specified in the test plan of the manufacturer of the machine
and the operating entity.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 97

Subject to change without notice
9 OPERATION

9 Operation
9.1 Safety

NOTE
This document does not provide instructions for operating the machine in which the
safety laser scanner is integrated.

9.2 Regular thorough check

The thorough check is intended to ensure that the safety functions are fulfilling their
planned purpose and whether persons are being adequately protected.
► Carry out the checks specified in the test plan of the manufacturer of the machine
and the operating entity.

9.3 Status indicators

1 23

54

1 LED ON status
2 LED OFF status
3 LED restart interlock/warning field
4 Display
5 Network LED
6 Button

Table 23: Status LEDs

Number Function Color Meaning
1 ON state Green Lights up green when at least one
safety output is in the ON state.
2 OFF state Red Lights up red when at least one
safety output is in OFF state due to
an interrupted field.
Flashes red when a safety output is
in the OFF state due to an error.

98 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 OPERATION 9

Number Function Color Meaning

3 Restart interlock/ Yellow Setup with reset: Flashes if the
warning field restart interlock has been triggered.
Configuration with automated restart
after a time: Lights up while the con‐
figured time to restart expires.
Warning field: Lights up yellow if at
least one warning field is interrupted.
4 Display Red/yellow/green Information about the status of the
safety laser scanner
5 Network LED Yellow/green • Lights up green: Ethernet connec‐
tion established.
• Flashes yellow: Data are being
transmitted.
6 Button Operation of the display

The the ON state, OFF state and restart interlock/warning field LEDs are arranged in
three sets on the base of the optics cover so that they are clearly visible from all
directions.

Complementary information
The display elements are only used for diagnostic purposes and are not safety-relevant.
The safety function of the device is not impaired even if the status indicators are
incorrectly displayed or fail.

9.4 Status indicator with the display

Overview
The display shows current information about the status of the safety laser scanner. The
display switches off after approx. 60 s if all fields are clear and no other notification is
displayed.

Approach
► If the display is switched off, press any button briefly to activate the display.
► Press the button briefly to obtain more details about the displayed status informa‐
tion.
► If there are a number of pages with detailed information, this is shown in the top
right of the display. Press the button briefly to change between a number of pages
with detailed information.

Status indicator
Table 24: Overview of status information
Display Device or configura‐ Meaning
tion
All devices and config‐ All fields clear, safety outputs in ON state.
urations The number at bottom right indicates the
active monitoring case.

Devices and configu‐ Protective field interrupted, safety output in

rations with a config‐ OFF state.
ured safety output

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 99

Subject to change without notice
9 OPERATION

Display Device or configura‐ Meaning

tion
Devices and configu‐ For the cut-off paths of both safety outputs,
rations with 2 config‐ the following applies: the protective field is
ured safety outputs interrupted or there is a warning field in the
active monitoring case. Safety outputs in the
OFF state.
Each column stands for a safety output.
Devices and configu‐ The protective field in the cut-off path of safety
rations with 2 config‐ output 1 is interrupted or there is a warning
ured safety outputs field in the active monitoring case. The safety
output is in the OFF state.
Safety outputs for which no field is interrupted
and which are in the ON state are marked with
their number.
Devices with 2 safety The protective field in the cut-off path of safety
outputs if only safety output 2 is interrupted or there is a warning
output 2 is configured field in the active monitoring case. The safety
output is in the OFF state.
Safety outputs that are not configured are not
marked.
Configuration with Protective field is clear, reset can take place.
restart interlock

Configuration with Reset button pressed. Safety output in the OFF

restart interlock state.

Configuration with Reset button pressed. Safety output in the ON

restart interlock state.

Configuration with Protective field is clear, configured time to

automated restart restart expires.
after a time

Configuration with at Warning field interrupted (left column: num‐

least one warning field ber of interrupted warning fields, right col‐
umn: number of warning fields in the current
monitoring case).

All devices and config‐ Error. All safety outputs in the OFF state.
urations

Display flashes
All devices and config‐ Contamination warning.
urations
► Check the optics cover for damage.
► Clean the optics cover.

Display flashes

100 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 OPERATION 9

Display Device or configura‐ Meaning

tion
All devices and config‐ Contamination error. All safety outputs in the
urations OFF state.
► Check the optics cover for damage.
► Clean the optics cover.

Display flashes
All devices and config‐ Dazzle warning. Check whether the safety laser
urations scanner is being dazzled by an external light
source in the scan plane, e.g., sun, halogen
light, infrared light source. Remove or cover the
light source.
Display flashes
All devices and config‐ Dazzle error. The associated safety outputs are
urations in the OFF state. Check whether the safety
laser scanner is being dazzled by an external
light source in the scan plane, e.g., sun, hal‐
ogen light, infrared light source. Remove or
cover the light source.
Display flashes
Configuration with Error in the external device monitoring (EDM).
external device moni‐ OSSD pair in OFF state.
toring (EDM)

Display flashes
Configuration with ref‐ Manipulation protection. The safety laser scan‐
erence contour field ner does not detect any contour within the con‐
figured tolerance band of the reference con‐
tour field. All safety outputs in the OFF state.

Display flashes
All devices and config‐ Manipulation protection. The safety laser scan‐
urations ner measures no values within the distance
measurement range in an area of at least 90°.
All safety outputs in the OFF state.

Display flashes
All devices and config‐ Safety function stopped. All safety outputs in
urations the OFF state. Restart the device using the
keypad or Safety Designer.

All devices and config‐ A valid input signal is not yet applied at the
urations control inputs. All safety outputs in the OFF
state.
After switching on, the safety laser scanner
waits for a valid input signal. During this time,
an invalid input signal does not result in an
error.
All devices The device is not configured. The device is in
the as-delivered state or has been reset to
factory settings. All safety outputs in the OFF
state.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 101

Subject to change without notice
9 OPERATION

Display Device or configura‐ Meaning

tion
All devices and config‐ Passive state. All safety outputs in the OFF
urations state. Press the button to obtain more informa‐
tion.

102 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 MAINTENANCE 10

10 Maintenance
10.1 Safety

DANGER
Improper work on the product
A modified product may not offer the expected protection if it is integrated incorrectly.
► Apart from the procedures described in this document, do not repair, open, manip‐
ulate or otherwise modify the product.

10.2 Regular cleaning

Overview
Depending on the ambient conditions, the optical cover must be cleaned regularly and
in the event of contamination. For example, static charges can cause dust particles to
be attracted to the optical cover.

Important information

WARNING
Contamination or damage to the optics cover
If the optical properties of the optics cover are impaired, persons or body parts might
not be detected or not detected in time.
► Remove dirt (e.g. droplets, condensation, frost, ice formation). Restart the safety
laser scanner.
► Replace damaged optics covers.
► Keep the optics cover free of substances containing oil and grease.

NOTICE
► Do not use aggressive or abrasive cleaning agents.
► Recommendation: Use anti-static cleaning agents.
► Recommendation: Use anti-static plastic cleaners and lens cloths from SICK.

Approach
Cleaning the optics cover
1. Make sure that the dangerous state of the machine is and remains switched off
during the cleaning.
2. Remove dust from the optics cover using a soft, clean brush.
3. Moisten a clean, soft towel with anti-static plastic cleaner and use it to wipe the
optics cover.
4. Check the effectiveness of the protective device.

Complementary information
If the display shows a contamination warning, the optics cover is dirty and must be
cleaned soon.
If the display shows a contamination error, the optics cover is very dirty and the safety
laser scanner has switched to the OFF state for safety reasons.

Further topics
• "Cleaning agent", page 132
• "Thorough check of the principal function of the protective device", page 49

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 103

Subject to change without notice
10 MAINTENANCE

10.3 Replacing the optics cover

Overview
If the optics cover is scratched or damaged, it must be replaced.

Important information

WARNING
Incorrect reference value of optical properties
If optics cover calibration is not done correctly, persons and parts of the body to be
protected may not be detected.
► Carry out an optics cover calibration with the Safety Designer every time the optics
cover is replaced.
► Carry out the optics cover calibration at room temperature (10 °C to 30 °C).
► Only carry out the optics cover calibration using a new optics cover.
► Make sure that the entire system is clear of contamination when the adjustment is
carried out.

NOTICE
► The optics cover of the safety laser scanner is an optical component. Make sure
that the optics cover does not become dirty or scratched during unpacking and
mounting. Prevent fingerprints on the optics cover. Wear the gloves supplied with
the new optics cover during replacement.
► Replace the optics cover in a dry environment free of dust and dirt.
► Never replace the optics cover during continuous operation, as dust particles
could penetrate into the safety laser scanner.
► Avoid soiling the inside of the optics cover, e.g, by fingerprints.
► Do not use any additional sealant, such as silicone, for sealing the optics cover.
Any vapors that are created may damage the optical components.
► Mount the optics cover according to the following instructions to ensure IP65 leak
tightness of the housing.
► Only use a new optics cover as a replacement.
► Provide ESD protection when replacing the optics cover.

NOTICE
Enclosure rating IP65 only applies if the optics cover and the system plug are mounted
and the USB connection is closed with the protective cover.

Prerequisites
Tool required:
• TX10 key

104 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 MAINTENANCE 10

Approach
1

1 1

Figure 49: Fixing screws for the optics cover

1 Fixing screw

Replacing the optical cover

1. First, clean the safety laser scanner from the outside so that no foreign bodies
penetrate into the open device.
2. Unscrew the fixing screws for the optical cover.
3. Slowly and carefully detach the optics cover from the safety laser scanner. If the
seal of the optics cover sticks to the safety laser scanner, carefully detach the
optics cover using a screwdriver.
4. If necessary, remove contamination from the sealing groove and the bearing sur‐
face of the safety laser scanner. Use residue-free plastic cleaners.
5. During the following steps, wear the gloves supplied with the new optical cover.
6. Take the new optics cover out of the packaging and remove the residual packag‐
ing.
7. If the seal has come loose, place the seal in the slot provided in the optics cover.
8. Carefully push the optical cover over the mirror. Make sure that the optical cover
does not touch the mirror.
9. Place the optics cover onto the safety laser scanner. Make sure that the optics
cover rests over the whole area.
10. Screw on the optics cover with the new fixing screws. For tightening torque, see
mounting instructions of the optics cover.
11. Make sure that the optical cover is clear of dirt and damage.
Putting the safety laser scanner back into operation
1. Properly remount the safety laser scanner.
2. Reconnect all electrical connections to the safety laser scanner.
3. Carry out optics cover calibration.
4. Start the safety function using the Safety Designer.
5. Check the effectiveness of the protective device.
° Generally, the protective device is checked exactly as during commissioning.
° If, during project planning, the possible tolerances of the devices have been
considered and it is ensured that the configuration, wiring, or alignment of
the safety laser scanner have not been changed, a function check-out is
sufficient.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 105

Subject to change without notice
10 MAINTENANCE

Further topics
• "Spare parts", page 130
• "Cleaning agent", page 132
• "Mounting the device", page 53
• "Optics cover calibration", page 94

10.4 Replacing the safety laser scanner

Important information

DANGER
Hazard due to lack of effectiveness of the protective device
If an unsuitable configuration is saved in the system plug, it may cause the dangerous
state to not end in time.
► After replacement, make sure the same system plug is used or the configuration is
restored.
► Make sure that the safety laser scanner is aligned correctly after the replacement.

NOTICE
Enclosure rating IP65 only applies if the optics cover and the system plug are mounted
and the USB connection is closed with the protective cover.

NOTICE
If the system plug is mounted with excessive force, the contacts can break or bend.
► Plug in the system plug carefully.
► Do not force it.

10.4.1 Replacing the safety laser scanner without system plug

Overview

In many cases, you can reuse the existing bracket and the existing system plug. When
the new safety laser scanner is switched on for the first time, it reads the configuration
from the system plug and can be used without having to be reconfigured.

Prerequisites
Tool required:
• TX10 key
Approach
1. Make sure that the environment is clean and clear of fog, moisture, and dust.
2. Unscrew the fixing screws and remove the defective safety laser scanner.
3. Unscrew screws in the system plug and remove the system plug from the defective
safety laser scanner.
4. Mount the system plug on the new safety laser scanner.
5. Mount the new safety laser scanner.

106 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 MAINTENANCE 10

6. Check the effectiveness of the protective device.

° Generally, the protective device is checked exactly as during commissioning.
° If during the project planning the possible tolerances of the devices have
been considered and it is ensured that the configuration, wiring, or alignment
of the safety laser scanner have not been changed, a function check-out is
sufficient.

Complementary information
In certain cases (in the event of dust, high air humidity), it may make sense not to
disconnect the system plug and the safety laser scanner at first:
1. Disconnect the connecting cables to the system plug.
2. Unscrew screws from the bracket and remove the defective safety laser scanner
from the bracket.
3. Move the safety laser scanner with the system plug to a clean location (e.g. office,
maintenance areas).
4. Unscrew screws in the system plug and remove the system plug from the defective
safety laser scanner.
5. See above for further steps.

Further topics
• "Replacing the system plug", page 107
• "Mounting the device", page 53

10.4.2 Replacing the safety laser scanner with system plug

Approach
1. Disconnect the connecting cables to the system plug.
2. Unscrew the fixing screws and remove the defective safety laser scanner.
3. Mount the new safety laser scanner.
4. Reconnect the connecting cables to the system plug.
5. Configure the safety laser scanner.
6. Perform commissioning again, taking particular care to conduct all of the thorough
checks described.

Further topics
• "Mounting the device", page 53

10.5 Replacing the system plug

Important information

NOTICE
Enclosure rating IP65 only applies if the optics cover and the system plug are mounted
and the USB connection is closed with the protective cover.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 107

Subject to change without notice
10 MAINTENANCE

NOTICE
If the system plug is mounted with excessive force, the contacts can break or bend.
► Plug in the system plug carefully.
► Do not force it.

Prerequisites
Tool required:
• TX10 key
Approach
1. Make sure that the environment is clean and clear of fog, moisture, and dust.
2. Disconnect the connecting cables to the system plug.
3. Unscrew the screws in the defective system plug and remove the system plug from
the safety laser scanner.
4. Make sure that the seal is seated correctly.
5. Carefully push the new system plug into the safety laser scanner.
6. Screw in the system plug using the captive screws. Tightening torque: 1.3 Nm.
7. Reconnect the connecting cables to the system plug.
8. Configure the safety laser scanner.
9. Perform commissioning again, taking particular care to conduct all of the thorough
checks described.

Further topics
• "Mounting the device", page 53

10.6 Regular thorough check

The thorough check is intended to ensure that the safety functions are fulfilling their
planned purpose and whether persons are being adequately protected.
► Carry out the checks specified in the test plan of the manufacturer of the machine
and the operating entity.

108 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 TROUBLESHOOTING 11

11 Troubleshooting
11.1 Safety

DANGER
Improper work on the product
A modified product may not offer the expected protection if it is integrated incorrectly.
► Apart from the procedures described in this document, do not repair, open, manip‐
ulate or otherwise modify the product.

DANGER
Hazard due to unexpected starting of the machine
► When any work is taking place, use the protective device to secure the machine or
to ensure that the machine is not switched on unintentionally.

NOTE
Additional information on troubleshooting can be found at the responsible SICK subsid‐
iary.

Further topics
• "Status indicators", page 98
• "Status indicator with the display", page 99

11.2 Detailed diagnostics using the display

Overview
Use the button to call up the menu.
The menu provides access to the following areas:
• Hardware
• Configuration
• Service interfaces
• Data output
• Service
• Device restart
Approach
► Press and hold to call up the menu.
► Press the button briefly to switch to the desired menu item.
► Press and hold the button to confirm the desired menu item.
► Press the button briefly to navigate through the selected submenu.
► Press the button repeatedly and briefly to return to the main menu.
► Do not press the button for some time so that the display returns to the status
display.

Complementary information
The display language is set using Safety Designer during configuration. The display
language and the configuration cannot be changed using the button on the display.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 109

Subject to change without notice
11 TROUBLESHOOTING

11.3 Error indication on the display

Overview
If there is an error, the display shows a warning symbol, a type of error and an error
code on a red flashing background.

Figure 50: Error indication

• The two-character error type will help you during troubleshooting.

• The eight-character error code in the bottom line helps SICK support during the
detailed error analysis.
• Pressing the button briefly shows you more information about the error for trouble‐
shooting.
• You will find detailed information in Safety Designer’s message history about the
individual errors and information about events not shown by the display.

Error indication on the display

Table 25: Error types (selection)
Error type Brief description Cause Troubleshooting
C1 Faulty configuration The configuration is faulty. ► Reconfigure the device.
C2 Incompatible configura‐ The configuration in the system plug ► Check device variant.
tion does not match the device’s func‐ ► Replace or reconfigure the
tionality. device.
C3 Incompatible firmware The configuration in the system plug ► Check the firmware version of
does not match the device’s firm‐ the device.
ware version. ► Replace or reconfigure the
device.
D1 Speed tolerance The deviation between the meas‐ ► Check the configuration with
exceeded ured speeds of the two incremen‐ Safety Designer.
tal encoders has exceeded the toler‐ ► Check the working process of the
ance permitted for the current travel machine.
situation for longer than permissi‐ ► Check speed source.
ble.
D2 Direction of rotation dif‐ The direction of rotation output by ► Check the configuration with
ferent the incremental encoders is differ‐ Safety Designer.
ent. The allowed tolerance time has ► Check the working process of the
been exceeded. machine.
► Check speed source.

D3 Wiring error at dynamic • Cross-circuit between 0° and ► Check wiring.

control inputs 90°
• Cross-circuit between incremen‐
tal encoder 1 and incremental
encoder 2
• Connection cable of the incre‐
mental encoders not correctly
connected
D4 Maximum speed The maximum speed or the maxi‐ ► Check the configuration with
or input frequency mum input frequency (pulses per Safety Designer.
exceeded second) was exceeded at a dynamic ► Check the working process of the
control input. machine.
► Check speed source.

110 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 TROUBLESHOOTING 11

Error type Brief description Cause Troubleshooting

D5 Speed limit exceeded The speed is outside the configured ► Check the configuration with
speed range. The signal is applied Safety Designer.
for longer than 1 s. ► Check the working process of the
machine.
► Check speed source.

E1 Error in the safety laser The safety laser scanner has an ► Perform a device restart using
scanner internal error. the display or Safety Designer or
interrupt the voltage supply for at
least two seconds.
► Replace the safety laser scanner
and send it to the manufacturer
for repair.
E2 Error in the safety laser The safety laser scanner has an ► Perform a device restart using
scanner internal error. the display or Safety Designer or
interrupt the voltage supply for at
least two seconds.
► Replace the safety laser scanner
and send it to the manufacturer
for repair.
E3 Error in the system plug The system plug has an internal ► Perform a device restart using
error. the display or Safety Designer or
interrupt the voltage supply for at
least two seconds.
► Replace the system plug.

E4 Incompatible system The system plug is unsuitable for ► Check part number or type code.
plug the safety laser scanner. ► Replace the system plug.
E5 Dazzle error Strong external light source, e.g., ► Remove or cover the light source.
sun, halogen headlamps, infrared ► Perform a device restart using
light source, stroboscope. the display or Safety Designer or
interrupt the voltage supply for at
least two seconds.
F1 Current too high at an The current is too high at an OSSD. ► Check connected switching ele‐
OSSD The limit has been exceeded for cur‐ ment.
rent allowed short-term or perma‐
nently.
F2 OSSD short-circuit to There is a short-circuit to 24 V at an ► Check wiring.
24 V OSSD.
F3 OSSD short-circuit to There is a short-circuit to 0 V at an ► Check wiring.
0V OSSD.
F4 Short-circuit between 2 There is a short-circuit between 2 ► Check wiring.
OSSDs OSSDs.
F5 Short-circuit between There is a short-circuit between ► Check wiring.
OSSD and universal an OSSD and a universal input or
input or universal I/O between an OSSD and a universal
I/O.
F9 General OSSD error At least one OSSD is showing unex‐ ► Check the wiring of the OSSDs.
pected behavior.
L2 Invalid configuration of The configuration of the external ► Check whether the external
the external device device monitoring (EDM) is invalid. device monitoring is connected
monitoring (EDM) The configuration is unsuitable for correctly.
the wiring. ► Check the configuration with
Safety Designer.
L3 Error in the exter‐ A faulty signal is applied at the ► Check whether the contactors
nal device monitoring external device monitoring (EDM). are wired correctly and operating
(EDM) The allowed tolerance time has correctly.
been exceeded.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 111

Subject to change without notice
11 TROUBLESHOOTING

Error type Brief description Cause Troubleshooting

L8 Error in the reset input An invalid signal is applied at a reset ► Check the reset pushbutton, the
input. The reset signal is applied for wiring, and any other compo‐
too long. nents affected.
L9 Short-circuit at the Exactly the same signal is applied at ► Check wiring for cross-connec‐
reset input a reset input as at another input, an tions.
OSSD or an output. There may be a
short-circuit.
M1 Incompatible configura‐ The data output is configured in a ► Reconfigure the data output.
tion of the data output way that the device does not sup‐
port (e.g., invalid start angle).
M2 Data output: Data The data output could not transmit ► Configure the data output so that
packets lost all data packets (for example, buffer less data is transmitted.
memory full).
M3 Configuration not veri‐ The configuration is not verified. ► Verify the configuration.
fied
N1 Invalid input signal The signal applied at the control ► Check the configuration with
inputs is not assigned to a monitor‐ Safety Designer.
ing case. The signal is applied for ► Check the working process of the
longer than the set input delay +1 s. machine.
N2 Incorrect switching The configured switching sequence ► Check the working process of the
sequence was interrupted by the new monitor‐ machine.
ing case. ► Change configured switching
order.
N3 Invalid input signal The signal applied at the static con‐ ► Check activation of the control
trol inputs does not match the com‐ inputs.
plementary condition. The signal is
applied for longer than 1 s.
T1 Temperature error The operating temperature of the ► Check whether the safety laser
safety laser scanner has exceeded scanner is being operated in
or fallen below the permitted range. accordance with the permissible
ambient conditions.
W1 Warnings exceed toler‐ The combination of multiple warn‐ ► Use Safety Designer to check
ance time ings has resulted in an error. The what warnings exist.
tolerance time of 1 s has been
exceeded as there are multiple
warnings.

11.4 Diagnostics using Safety Designer

Diagnostic tools
The following diagnostics tools are available in the device window:
• Data recorder
• Event history
• Message history
Interfaces
The following interfaces are suitable for diagnostics:
• USB 5)
• Ethernet

5) The USB connection may only be used temporarily and only for configuration and diagnostics.

112 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 TROUBLESHOOTING 11

11.4.1 Data recorder

Overview

Figure 51: Data recorder

You can use the data recorder to record the device’s signals. Depending on the inter‐
face and the load on the interface, the measurement data may not be transmitted and
shown for every scan cycle.
The data is saved in a data recorder diagnostics file.
You can play the data recorder diagnostic file in the data recorder.
You can adjust the settings in the Safety Designer main window.
Table 26: Data recorder

Start recording

Stop recording

Prerequisites
• Existing connection between Safety Designer and device
• Configuration in the project and configuration in the device are synchronized.

Typical applications
• Check spatial geometry
• Check where a person can stay or when a person is detected

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 113

Subject to change without notice
11 TROUBLESHOOTING

• Check input information about the current monitoring case

• Check why safety outputs have switched

11.4.2 Event history

Overview

Figure 52: Event history

1 Data source
2 Available views
3 Navigation

The safety laser scanner stores data on important events. The event history displays
information about the most recently stored events.

Event memory in the safety laser scanner

The safety laser scanner stores data on the following events:
• Safety output switches to the OFF state.
• An object is detected in a safety-related field.
For each object detection where a safety output switches to the OFF state, the safety
laser scanner stores the data from 10 scans. When the internal memory of the safety
laser scanner is full, the scan data of the oldest object detection is overwritten to store
a new object detection. The position and time of the object detection are retained.
The internal memory of the safety laser scanner is cleared during a restart and when
transferring a configuration.

114 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 TROUBLESHOOTING 11

Data source
• Read from device: Only available when a device is connected. The data stored in the
device will be read.
• Load file: You can open a file that stores events that were previously read from a
device.
• Store data: You can save the events read from a device to a file for later analysis.

Events
The Events view shows a graphical overview of the object detections in safety-related
fields that have led to a safety output switching to the OFF state.
• Navigation: You can select the event whose measurement data is displayed in the
right area.
• Overview of events: The position of each recorded object detection relative to the
safety laser scanner is displayed. If you hold the mouse pointer on a position, the
set multiple sampling is displayed. When you click on a position, the corresponding
measurement data is displayed in the right-hand area.
• Measurement data for the selected event: The measurement data of the selected
object detection is displayed. If multiple scans are stored for the selected object
detection, you can view the individual scans one by one by clicking on the icons
next to Scan.

Event table
The event table shows detailed information about the events which have led to a safety
output switching to the OFF state.
Based on the measurement data, a probable cause is assigned to each event:
• Object: An object was probably detected in the protective field.
• Contour: A reference contour field or a contour identification field detects a devia‐
tion of the monitored contour.
• Contamination: The shutdown was triggered by a contamination of the optics cover
in the area of the protective field.
• Glare: The shutdown was triggered by an external light source in the scan plane
in the area of the protective field, e.g., sun, halogen light, infrared light source,
stroboscope.
• Close to field edge or particle in field: Object detection in the protective field was
probably triggered at the edge or by particles.

Multiple sampling
The Multiple sampling view shows how often object detections with different durations
occurred. All object detections in safety-related fields are taken into account. Therefore,
the number of entries in this view may deviate from the other views.
The duration is specified as the number of consecutive scans in which an object is
detected in the field. For each duration, the diagram shows the corresponding number
of object detections.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 115

Subject to change without notice
11 TROUBLESHOOTING

11.4.3 Message history

Overview

Figure 53: Message history

1 Message history
2 Display filter
3 Details about the selected message

Events such as errors, warnings and information are stored in the message history.
By right-clicking on the table header, you can select the columns displayed in the
message history.
Safety Designer shows details about the events in the bottom part of the window, ways
to solve them are also shown.
Table 27: Print or export message history

Print message history

Save message history as a PDF

Save message history as CSV

116 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 DECOMMISSIONING 12

12 Decommissioning
12.1 Disposal
Approach
► Always dispose of unusable devices in accordance with national waste disposal
regulations.

Complementary information
SICK will be glad to help you dispose of these devices on request.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 117

Subject to change without notice
13 TECHNICAL DATA

13 Technical data
13.1 Version numbers and functional scope
Functional scope
Older devices might not support the full functional scope of the latest Safety Designer.
To identify the different levels of the functionality, we use a three-digit version number.
The functional scope of the device is at the following locations:
• Type label, Version field
• Display, entry in the Hardware menu
• Safety Designer, Overview dialog box (only with connected device)
• Safety Designer, report
Table 28: Functional scope
Type code Version number Amendments and new functions
NANS3-AAAZ30AN1 V 1.0.0 • First released version
V 1.1.0 • Deviating multiple sampling after object
detection can be configured
• Interfaces and selected functions can be
activated or deactivated
• New Always ON (NON-safe) function in moni‐
toring case tables
NANS3-CAAZ30AN1 V 1.0.0 • First released version
V 1.1.0 • Deviating multiple sampling after object
detection can be configured
• Interfaces and selected functions can be
activated or deactivated
• New Always ON (NON-safe) function in moni‐
toring case tables

Revision
To identify the different revision levels of the devices, we use a three-digit version
number. The revision level of the device is indicated on the type label in the Revision
field.
Table 29: Revision
Type code Version number Amendments and new functions
NANS3-AAAZ30AN1 Rev 1.0.0 • First released version
Rev 1.1.0 • Data output: Accuracy of angle specifica‐
tion improved
Rev 1.2.0 • Transmission of the measurement data to
Safety Designer optimized, improved live
display of the spatial contour
Rev 1.3.0 • Adaptation of detection behavior for opti‐
mized safety and availability

118 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 TECHNICAL DATA 13

Type code Version number Amendments and new functions

NANS3-CAAZ30AN1 Rev 1.0.0 • First released version
Rev 1.1.0 • Data output: Accuracy of angle specifica‐
tion improved
Rev 1.2.0 • Transmission of the measurement data to
Safety Designer optimized, improved live
display of the spatial contour
• Encoder evaluation: General stability
improvement
Rev 1.3.0 • Adaptation of detection behavior for opti‐
mized safety and availability

13.2 Data sheet

Table 30: Features
nanoScan3 Core I/O nanoScan3 Pro I/O
Protective field range ≤ 3.0 m, details: see "Sensing range", page 125
Scanning range of the refer‐ Like protective field range, see "Sensing range", page 125
ence contour field
Scanning range of the con‐ Like protective field range, see "Sensing range", page 125
tour detection field
Warning field range ≤ 10 m
Distance measurement range ≤ 40 m
Fields ≤8 ≤ 128
Simultaneously monitored ≤4 ≤8
fields
Field sets ≤8 ≤ 128
Monitoring case tables 1 2
Monitoring cases ≤2 ≤ 128
Scanning angle 275° (–47.5° to 227.5°)
Protective field resolution 20 mm, 30 mm, 40 mm, 50 mm, 60 mm, 70 mm, 150 mm,
200 mm
Angular resolution 0.17°
Response time ≥ 70 ms, details: see "Response times", page 124
Scan cycle time 30 ms
Generally necessary protec‐ 65 mm
tive field supplement (TZ =
tolerance zone of the safety
laser scanner)
Additional supplement 350 mm
ZR for reflection-based meas‐
urement errors
Deviation from ideal flatness ≤ ± 75 mm
of scan field at 3 m
Multiple sampling 2 … 16

Table 31: Safety-related parameters

nanoScan3 Core I/O nanoScan3 Pro I/O
Type Type 3 (IEC 61496)
Safety integrity level SIL 2 (IEC 61508)

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 119

Subject to change without notice
13 TECHNICAL DATA

nanoScan3 Core I/O nanoScan3 Pro I/O

SIL claim limit SILCL 2 (IEC 62061)
Category Category 3 (ISO 13849-1)
Performance level PL d (ISO 13849-1)
PFHD (mean probability of a 8 × 10-8
dangerous failure per hour)
TM (mission time) 20 years (ISO 13849-1)
Safe status when a fault At least one OSSD is in the OFF state.
occurs

Table 32: Interfaces

nanoScan3 Core I/O nanoScan3 Pro I/O
OSSD pairs 1 ≤2
Automated restart of OSSDs 2 s to 60 s (configurable)
after
Length of cable ≤ 30 m ≤ 20 m
Configuration and diagnostic interface
Connection type USB 2.0 Micro-B (female connector)
Transmission rate ≤ 12 Mbit/s (Full Speed) ≤ 12 Mbit/s (Full Speed)
Length of cable ≤3m

Table 33: Electrical data

nanoScan3 Core I/O nanoScan3 Pro I/O
Operating data
Protection class III (IEC 61140)
Supply voltage VS 24 V DC (16.8 V to 30 V DC) (SELV/PELV) 1)
Residual ripple ± 5% 2)
Start-up current at 24 V ≤ 1.3 A
Current consumption at 24 V
No output load Typ. 0.16 A
With maximum output load Typ. 0.66 A
Sleep mode Typ. 0.13 A
Power consumption
No output load Typ. 3.9 W
With maximum output load Typ. 15.9 W
Sleep mode Typ. 3.2 W
Total output current ≤ 500 mA
Power-up delay ≤ 12 s
Safety outputs (OSSD)
Type of output 2 PNP semiconductors for 2 PNP semiconductors for
each OSSD pair, short-circuit each OSSD pair, short-circuit
protected, cross-circuit moni‐ protected, cross-circuit moni‐
tored tored
Output voltage for ON state (UV – 2 V) … UV (UV – 2 V) … UV
(HIGH)
Output voltage for OFF state 0V…2V
(LOW)

120 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 TECHNICAL DATA 13

nanoScan3 Core I/O nanoScan3 Pro I/O

Output current for ON state 0.5 mA … 250 mA per OSSD 3)

(HIGH)
Leakage current ≤ 250 µA
Load inductance ≤ 2.2 H
Load capacity ≤ 1 µF in series with 50 Ω
Permissible resistivity ≤4Ω
between load and device
Test pulse width ≤ 300 µs (typ. 230 µs)
Test pulse interval Typ. 8 × scan cycle time
Duration of OFF state ≥ 80 ms
Discrepancy time (time ≤ 10 ms
offset between switching
OSSDs of an OSSD pair)
Universal output, universal I/O (configured as output)
Output voltage HIGH (UV – 2 V) … UV
Output voltage LOW 0V…2V
Output current HIGH 0.5 mA … 200 mA 3)
Leakage current ≤ 250 µA
Switch-on delay time 30 ms
Switch off delay 30 ms
Static control input, universal input, universal I/O (configured as input)
Input voltage HIGH 24 V (11 V … 30 V)
Input voltage LOW 0 V (-30 V … 5 V)
Input current HIGH 2 mA … 3 mA
Input current LOW 0 mA … 2 mA
Input capacitance Typ. 10 nF
Input frequency (max. ≤ 20 Hz
switching sequence when
used as control input)
Sampling time 4 ms
Response time at EDM after 300 ms
switching on OSSDs (when
used as EDM input)
Actuating duration of control 60 ms to 30 s
switch for reset (when used
as reset input)
Actuating duration of switch ≥ 120 ms
for sleep mode (when used
as sleep mode input)
Dynamic control input
Input voltage HIGH - 24 V (11 V … 30 V)
Input voltage LOW - 0 V (-30 V … 5 V)
Input current HIGH - 2 mA … 3 mA
Input current LOW - 0 mA … 2 mA
Input capacitance - Typ. 1 nF
Input frequency - ≤ 100 kHz
Duty cycle (Ti/T) - 0.5

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 121

Subject to change without notice
13 TECHNICAL DATA

nanoScan3 Core I/O nanoScan3 Pro I/O

Incremental encoders that can be evaluated
Type - Dual-channel, 90° phase sep‐
aration
Outputs required on the - Push-pull
incremental encoders
Number of pulses per path - ≥ 100 pulses per cm
Length of cable (shielded) - ≤ 20 m
1) The power supply unit must be able to jumper a brief power failure of 20 ms as specified in IEC 60204-1.
Suitable power supply units are available as accessories from SICK.
2) The voltage level must not fall below the specified minimum voltage.
3) Total output current of all outputs ≤ 500 mA.

Table 34: Mechanical data

nanoScan3 Core I/O nanoScan3 Pro I/O
Dimensions (incl. system 106.6 mm × 80.2 mm × 117.5 mm
plug, W × H × D)
Weight (including system 0.67 kg
plug)
Housing material Aluminum
Housing color RAL 9005 (black) and RAL 1021 (rape yellow)
Optics cover material Polycarbonate

Table 35: Ambient data

nanoScan3 Core I/O nanoScan3 Pro I/O
Enclosure rating 1)
IP65 (IEC 60529)
Ambient light immunity ≤ 40 klx 2)
Ambient operating tempera‐ -10 °C … 50 °C
ture
Storage temperature -25 °C … 70 °C
Air humidity ≤ 95%, non-condensing 3) ≤ 95%, non-condensing 4)
Height above sea level during ≤ 2,300 m
operation
Vibration resistance 5)
Standards • IEC 60068-2-6
• IEC 60068-2-64
• IEC 60721-3-5
• IEC TR 60721-4-5
• IEC 61496-3
Class • 5M1 (IEC 60721-3-5)
Sinusoidal vibrations • 0.35 mm, 50 m/s², 10 Hz … 150 Hz
• 1.5 mm, 1 Hz … 9 Hz
• 50 m/s², 9 Hz … 200 Hz
• 10 m/s², 10 Hz … 1,000 Hz
Noise vibrations • 0.3 m²/s³, 10 Hz … 200 Hz
• 0.1 m²/s³, 200 Hz … 500 Hz
• 50 m/s², 10 Hz … 500 Hz
Shock resistance 5)

122 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 TECHNICAL DATA 13

nanoScan3 Core I/O nanoScan3 Pro I/O

Standards • IEC 60068-2-27
• IEC 60721-3-5
• IEC TR 60721-4-5
• IEC 61496-3
Class • 5M1 (IEC 60721-3-5)
Single shock 150 m/s², 11 ms
Continuous shock • 50 m/s², 11 ms
• 100 m/s², 16 ms
EMC In accordance with IEC 61496-1, IEC 61000-6-2, and
IEC 61000-6-3
1) The specified enclosure rating only applies if the optics cover and the system plug are mounted and the
USB connection is closed with the protective cover.
2) For ambient light sources directly in the scan plane in accordance with IEC 61496-3: ≤ 3 klx
3) IEC 61496-1, no. 4.3.1 and no. 5.4.2, IEC 61496-3, no. 4.3.1 and no. 5.4.2. Condensation has an
influence on normal operation.
4) IEC 61496-1, no. 4.3.1 and no. 5.4.2, IEC 61496-3, no. 4.3.1 and no. 5.4.2. Condensation has an
influence on normal operation.
5) In direct mounting.

Table 36: Miscellaneous data

nanoScan3 Core I/O nanoScan3 Pro I/O
Type of light Pulsed laser diode
Wavelength 905 nm
Detectable remission 1.8% to several 1,000%
Maximum uniform contami‐ 30%
nation of the optics cover
without reducing the detec‐
tion capability 1)
Area where detection capabil‐ ≤ 50 mm 2)
ity is restricted
Light spot size 3)
At front screen 9 mm × 3 mm
At 3.0 m distance 15 mm × 2 mm
Pulse duration Typ. 4 ns
Average output power 12.8 mW
Laser class 1 4)
Measurement uncertainty 5)
Typ. ± 25 mm
1) In the event of heavy contamination, the safety laser scanner displays a contamination error and
switches all safety outputs to the OFF state.
2) In close proximity (50 mm-wide area in front of the optics cover), the detection capability of the safety
laser scanner may be restricted. If required, this area must be secured using an undercut or frame, for
example.
3) W × H when the laser beam exits at a 90° angle to the front.
4) This laser product has laser class 1 according to IEC 60825-1:2014. In some cases, evaluation is
required according to the older IEC 60825-1:2007 standard, e.g. by employers in the EU according to
Directive 2006/25/EC. According to the older IEC 60825-1:2007 standard, laser class 1M must be used
as the basis.
5) Typical values at 20 °C and remission factor = 1.8%, distance = protective field range.
The measured values are less accurate for reflectors or reflective surfaces because the distance meas‐
urement is designed for lower remission values.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 123

Subject to change without notice
13 TECHNICAL DATA

Complementary information
For more technical data specifically relating to the measurement data, see the technical
information “microScan3, outdoorScan3, nanoScan3: Data output via UDP and TCP/IP”
(part number 8022706).

13.3 Response times

Overview
The protective device’s response time is the maximum time between the occurrence of
the event leading to the sensor’s response and supply of the switch-off signal to the
protective device’s interface (for example OFF state of the OSSD pair).
In addition to the protective device’s response time, further signal transmission and
processing also influence the time up until the end of the dangerous state. This
includes a control’s processing time and the response times of downstream contactors,
for example.

Response time
The safety laser scanner’s response time depends on the set multiple sampling.
You can calculate the response time using the following formula:
tR = n × 30 ms +10 ms
The following rules apply:
• tR = response time
• n = set multiple sampling (default: n = 2)

13.4 Course of the OSSD test over time

The safety laser scanner tests the OSSDs at regular intervals. To do this, the safety
laser scanner switches each OSSD briefly to the OFF state and checks whether this
channel is voltage-free during this time.
Make sure that the machine’s control does not react to these test pulses and the
machine does not switch off.

124 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 TECHNICAL DATA 13

tS tS tS tS tS tS tS tS tS
V

OSSD 1.A
t

OSSD 1.B
t

OSSD 2.A
t

OSSD 2.B
t

Figure 54: Switch-off tests

tS Scan cycle time tS = 30 ms

4 × tS

≤ 300 µs ≤ 300 µs
V

OSSD 1.A
t

OSSD 1.B
t

Figure 55: Duration and time offset for the switch-off tests in an OSSD pair

tS Scan cycle time tS = 30 ms

13.5 Sensing range

Protective field range
The effective protective field range depends on the object resolution that has been set.
Table 37: Protective field range
Resolution Protective field range
≥ 70 mm 3.00 m
60 mm 2.60 m
50 mm 2.15 m
40 mm 1.60 m
30 mm 1.25 m
20 mm 1.25 m

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 125

Subject to change without notice
13 TECHNICAL DATA

Scanning range of the reference contour field

The effective scanning range of the reference contour field is the same as the protec‐
tive field range.

Scanning range of the contour detection field

The effective scanning range of the contour detection field is the same as the protective
field range.

Warning field range and distance measurement range

For non-safety applications (warning fields, measurement data output), the safety laser
scanner has a larger scanning range than the maximum protective field range. The
requirements for size and remission factor of objects to be detected are illustrated
in the following graphs as a function of the desired scanning range. Under good condi‐
tions, in many cases a smaller object size or a lower remission factor is sufficient to
achieve the desired scanning range.
The range is limited to 10 m for warning fields.
d [mm]
1000

500

200

100

50

20

10
5 10 20 50 D [m]
Figure 56: Range and object size for measured data output

d Required minimum size of the object in mm

D Scanning range in m

126 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 TECHNICAL DATA 13

R [%]

500 6

200

100 5
4
50

20 3

10

5 2

2 1

1
5 10 20 50 D [m]
Figure 57: Range and required remission for measured data output

R Required minimum remission in %

D Scanning range in m
1 Black shoe leather
2 Matt black paint
3 Gray cardboard
4 Writing paper
5 White plaster
6 Reflectors > 2,000%, reflective tapes > 300% 6)

6) The measured values are less accurate for reflectors or reflective surfaces because the distance measurement is designed for lower
remission values.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 127

Subject to change without notice
13 TECHNICAL DATA

13.6 Dimensional drawings

106,6 a
ø 86 1
2

b
19 31,5 29,7
3

80,2

50,5
c
26,3 24
65 M5 × 7,5
44
117,5

-45° 225°

102,5
90°

100,6

Figure 58: Dimensional drawing

All dimensions in mm.
1 Mirror rotational axis
2 Scan plane
3 Required viewing slit
• a: Length of the viewing slit
• b: Minimum height above the scan plane
• c: Minimum height below the scan plane

Required viewing slit

If the device is installed in paneling, for example, you must ensure that the laser beam
can exit unhindered. The reflected laser beam must also reach the device unhindered.
That means the viewing slit must be large enough.
The required minimum height and width of the viewing slit depends on the following
parameters, among others:
• Deviation from the ideal flatness of the scan field at the end of the viewing slit
• Light spot size at the end of the viewing slit
• Vibrations that affect the flatness of the scan field or the geometry of the viewing
slit
For a viewing slit with length a ≤ 200 mm, the viewing slit must be at least 28 mm high
(b, c ≥ 14 mm). The viewing slit must be wide enough to leave at least 16 mm of space
free next to each field.
If the viewing slit is longer (a > 200 mm), a case-by-case consideration is required.
► Contact the responsible SICK subsidiary.

128 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 ORDERING INFORMATION 14

14 Ordering information
14.1 Scope of delivery
• Safety laser scanner without system plug
• Safety note
• Mounting instructions
• Operating instructions for download: www.sick.com

14.2 Ordering information

Table 38: Ordering information
Designation Type code Part number
nanoScan3 Core I/O NANS3-AAAZ30AN1 1100333
nanoScan3 Pro I/O NANS3-CAAZ30AN1 1100334

A system plug is required to operate the safety laser scanner, see "System plug",
page 131.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 129

Subject to change without notice
15 SPARE PARTS

15 Spare parts
15.1 Additional spare parts
Table 39: Additional spare parts
Part Part number
Optics cover (with seal and screws) 2111696

130 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 ACCESSORIES 16

16 Accessories
16.1 System plug
Table 40: System plug
Accessories for Connection type Type code Part number
Device Part number
nanoScan3 Core I/O 1100333 • Cable with plug connector NANSX-AAABZZZZ1 2105106
for voltage supply and
inputs and outputs, length:
300 mm 1)
1100333 • Cable with plug connector NANSX-AAABAEZZ1 2104949
for voltage supply and
inputs and outputs, length:
300 mm 1)
• Cable with plug connec‐
tor for network connection,
length: 250 mm 2)
nanoScan3 Pro I/O 1100334 • Cable with plug connector NANSX-AAACZZZZ1 2105107
for voltage supply and
inputs and outputs, length:
300 mm 3)
1100334 • Cable with plug connector NANSX-AAACAEZZ1 2104860
for voltage supply and
inputs and outputs, length:
300 mm 3)
• Cable with plug connec‐
tor for network connection,
length: 250 mm 2)
1100334 • Cable with flying leads NANSX-AACCZZZZ1S01 2128781
for voltage supply and
inputs and outputs, length:
880 mm 3)
1100334 • Cable with flying leads for NANSX-AACCZZZZ1 2105109
voltage supply and inputs
and outputs, length: 2 m 3)
1100334 • Cable with flying leads NANSX-AACCAEZZ1S01 2128780
for voltage supply and
inputs and outputs, length:
880 mm 3)
• Cable with plug connec‐
tor for network connection,
length: 250 mm 2)
1100334 • Cable with flying leads for NANSX-AACCAEZZ1 2105108
voltage supply and inputs
and outputs, length: 2 m 3)
• Cable with plug connec‐
tor for network connection,
length: 250 mm 2)
1) Bend radius (with fixed installation) ≥ 30 mm , bend radius (with flexible installation) ≥ 56 mm
2) Bend radius (with fixed installation) ≥ 26 mm , bend radius (with flexible installation) ≥ 51 mm
3) Bend radius (with fixed installation) ≥ 46 mm , bend radius (with flexible installation) ≥ 92 mm

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 131

Subject to change without notice
16 ACCESSORIES

16.2 Brackets
Table 41: Brackets ordering information
Part Part number
Mounting kit 1a 2111767
Mounting kit 1b (with protection for optical cover) 2111768
Mounting kit 2a (alignment bracket, alignment with cross-wise axis and 2111769
depth axis possible)
Mounting kit 2b (alignment bracket, alignment with cross-wise axis and 2111770
depth axis possible, with protection for optics cover)

16.3 Alignment aid

Table 42: Alignment aid ordering information
Part Part number
Alignment aid 2101720

16.4 Cleaning agent

Table 43: Cleaning agent ordering information
Part Part number
Anti-static plastic cleaner 5600006
Lens cloth 4003353

16.5 Test rods

Table 44: Ordering information, test rods
Part Part number
Test rod 20 mm 2022600
Test rod 30 mm 2022602
Test rod 40 mm 2022604
Test rod 50 mm 2095105
Test rod 70 mm 2095139
Test rod holder 4096204

132 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 GLOSSARY 17

17 Glossary
CoLa 2 CoLa 2 (Command Language 2) is a protocol from SICK, with
which a client (control, computer, etc.) can access suitable SICK
sensors via a network (TCP/IP) or USB.
Contour detection field The contour detection field monitors a contour of the environment.
The electro-sensitive protective device switches the associated
safety outputs to the OFF state if a contour does not correspond to
the set specifications, e.g. because a door or flap is open.
Control input A control input receives signals, e.g. from the machine or from
the control. Use of control inputs is how the protective device
receives information about the conditions at the machine, e.g., if
there is a change of operating mode. If the protective device is
configured appropriately, it will activate a different monitoring case
after receiving a new control input.
The control input information must be transmitted reliably. Gener‐
ally, at least 2 separate channels are used to do this.
Depending on the device, a control input can be realized as a
static control input or a dynamic control input.
Dangerous state A dangerous state is a status of the machine or facility, where
people may be injured. Protective devices prevent this risk if the
machine is operated within its intended use.
The figures in this document always show the dangerous state of
the machine as movement of a machine part. In practice, there
are different dangerous states, such as:

• Machine movements
• Electrical parts
• Visible and invisible beam
• A combination of multiple hazards
Dynamic control input A dynamic control input is a single-channel control input that eval‐
uates a number of pulses per time. An incremental encoder can
be connected to a dynamic control input. The incremental encoder
reports, for example, the speed of an AGV. In conjunction with a
second control input, a dynamic control input is used to switch
between different monitoring cases depending on the speed.
EDM External device monitoring
Electro-sensitive protective An electro-sensitive protective device is a device or system of
device devices for safety-related detection of people or parts of the body.
It is used to protect people from machines and facilities that pose
a risk of injury. It triggers the machine or facility to adopt a safe
state before a person is exposed to a hazardous situation.
Examples: Safety light curtain, safety laser scanner.
ESD Electrostatic discharge
ESPE Electro-sensitive protective device
External device monitoring The external device monitoring (EDM) monitors the status of down‐
stream contactors.
In order to use external device monitoring, positively guided con‐
tactors must be used to switch off the machine. If the auxiliary
contacts of the positively guided contactors are connected to the
external device monitoring, the external device monitoring checks
whether the contactors switch correctly when the OSSDs are
switched off.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 133

Subject to change without notice
17 GLOSSARY

Field set A field set consists of one or more fields. The fields in a field set
are monitored simultaneously.
A field set can contain different field types, e.g., a protective field
and a warning field.
Hazardous area Hazardous area is any space within and/or around machinery in
which a person can be exposed to a hazard. (ISO 12100)
Incremental encoder An incremental encoder generates electrical pulses proportional
to a movement. Various physical quantities can be derived from
these pulses, e.g. speed and distance covered.
Monitoring case A monitoring case indicates the machine status to the sensor.
Generally, one field set is assigned to each monitoring case.
The sensor receives a defined signal for the current machine
status. When a signal change occurs, the sensor activates the
monitoring case and thereby the field set that is associated with
the new machine status.
OFF state The OFF state is the status of the outputs of the protective device,
where the controlled machine is triggered to quit its dangerous
state and the start-up of the machine is prevented (e.g., the volt‐
age at the OSSDs is LOW, so that the machine is switched off and
remains still).
ON state The ON state is the status of the outputs of the ESPE, where the
controlled machine is permitted to operate (e.g., the voltage at the
OSSDs is HIGH so that the machine can run).
OSSD Output signal switching device: signal output for the protective
device, which is used for stopping the dangerous movement.
An OSSD is a safety switching output. The functionality of each
OSSD is tested periodically. OSSDs are always connected in pairs
and must undergo dual-channel analysis for safety reasons. An
OSSD pair is formed from 2 OSSDs that are connected and ana‐
lyzed together.
PFHD Probability of dangerous failure per hour
PL Performance level (ISO 13849)
Protective field The protective field is the area in which the test object specified
by the manufacturer is detected by the electro-sensitive protec‐
tive equipment (ESPE). As soon as the electro-sensitive protective
device detects an object in the protective field, it switches the
associated safety outputs to the OFF state. This signal can be
passed to controllers resulting in the dangerous state coming to
an end, e.g. to stop the machine or the vehicle.
Reference contour field The contour as reference field monitors a contour of the environ‐
ment. The safety laser scanner switches all safety outputs to
the OFF state if a contour does not match the set parameters,
because, for example, the mounting of the safety laser scanner
has been changed.
National and international standards require or recommend that a
reference contour is monitored, if the safety laser scanner is used
in vertical operation for hazardous point protection or for access
protection.

134 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 GLOSSARY 17

Reset When a protective device has sent a stop command, the stopped
state must be maintained until a reset device is activated and the
machine can be restarted in a second step.
The reset brings the protective device back to the monitoring state
after it has sent a stop command. The reset also quits the start-up
or restart interlock of a protective device, so that the machine can
be restarted in a second step.
The reset must only be possible, when all safety functions and
protective devices are functional.
The reset of the protective device must not introduce any move‐
ment or dangerous situations itself. The machine is only permitted
to start after the reset once a separate start command has been
sent.

• Manual resets are performed using a separate, manually oper‐

ated device, such as a reset pushbutton.
• Automatic resets by the protective device are only permitted in
special cases, if one of the following conditions is met:
° Itarea
must not be possible for people to be in the hazardous
without triggering the protective device.
It must be ensured that no people are in the hazardous
° area during or after the reset.
Resolution The resolution of an active opto-electronic protective device (also
known as the sensor detection capability) is the minimum size of
an object for it to be reliably detected.
Response time The protective device’s response time is the maximum time
between the occurrence of the event leading to the sensor’s
response and supply of the switch-off signal to the protective devi‐
ce’s interface (for example OFF state of the OSSD pair).
Restart interlock The restart interlock prevents the machine from automatically
starting up, for example after a protective device has responded
while the machine is operating or after changing the machine’s
operating mode.
The restart interlock can be implemented in the protective device
or in the safety controller.
A command to reset the protective device must be given, for
example using a reset pushbutton, before the machine can be
restarted.
Retroreflector A retroreflector reflects light back toward the light source largely
independently of the alignment of the retroreflector.
RSSI Received Signal Strength Indicator (RSSI): Indicator of the strength
of the received signal. A higher value corresponds to a better
reception. There is no universal relationship between a physical
quantity and a specified RSSI.
Safety function Function of a machine whose failure can result in an immediate
increase of the risk(s). (ISO 12100)
Safety output A safety output provides safety-related information.
Safety outputs are OSSDs, for example, or safety-related informa‐
tion on a safety-related network.
Scan cycle time The scan cycle time is the time the sensor needs for a complete
scan of its detection area.
Example: Time required by the mirror of a safety laser scanner for
one rotation.
SIL Safety integrity level
SILCL SILCL: SIL claim limit. Designation in older versions of IEC 62061.
Replaced by SIL in versions from 2021.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 135

Subject to change without notice
17 GLOSSARY

Static control input A static control input is a dual-channel control input, which evalu‐
ates the status of every channel as the value 0 or 1. The signal
states of one or more static control inputs give a unique signal
pattern. This signal pattern activates a monitoring case.
Test rod The test rod is an opaque, cylinder-shaped object used to check
the detection capability of the active opto-electronic protective
device. The diameter of the test rod is the same as the resolution
of the active opto-electronic protective device.
Universal I/O Universal I/O can be configured as universal input or as universal
output.
Universal input Depending on the device, a universal input can be used for reset‐
ting, external device monitoring (EDM), sleep mode, or restarting
the protective device, for example. If sleep mode is activated by
a universal input, the sleep mode must not be used for safety
applications. Certain universal inputs can also be used in pairs as
a static control input.
Universal output The function of a universal output is configurable. Which functions
are available depends on the device. Possible signals are, for
example: reset required, contamination warning.
Warning field The warning field monitors larger areas than the protective field.
Simple switching functions can be triggered with the warning field,
e.g. a warning light or an acoustic signal can be triggered if a
person approaches, even before the person enters the protective
field.
The warning field must not be used for safety applications.

136 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 ANNEX 18

18 Annex
18.1 Conformities and certificates
You can obtain declarations of conformity, certificates, and the current operating
instructions for the product at www.sick.com. To do so, enter the product part number
in the search field (part number: see the entry in the “P/N” or “Ident. no.” field on the
type label).

18.1.1 EU declaration of conformity

Excerpt
The undersigned, representing the manufacturer, herewith declares that the product is
in conformity with the provisions of the following EU directive(s) (including all applicable
amendments), and that the standards and/or technical specifications stated in the EU
declaration of conformity have been used as a basis for this.
• ROHS DIRECTIVE 2011/65/EU
• EMC DIRECTIVE 2014/30/EU
• MACHINERY DIRECTIVE 2006/42/EC

18.1.2 UK declaration of conformity

Excerpt
The undersigned, representing the following manufacturer herewith declares that this
declaration of conformity is issued under the sole responsibility of the manufacturer.
The product of this declaration is in conformity with the provisions of the following
relevant UK Statutory Instruments (including all applicable amendments), and the
respective standards and/or technical specifications have been used as a basis.
• Restriction of the Use of Certain Hazardous Substances in Electrical and Elec‐
tronic Equipment Regulations 2012
• Electromagnetic Compatibility Regulations 2016
• Supply of Machinery (Safety) Regulations 2008

18.2 Note on standards

Standards are specified in the information provided by SICK. The table shows regional
standards with similar or identical contents. Not every standard applies to all products.
Table 45: Note on standards
Standard Standard (regional)
China
IEC 60068-2-6 GB/T 2423.10
IEC 60068-2-27 GB/T 2423.5
IEC 60204-1 GB/T 5226.1
IEC 60529 GB/T 4208
IEC 60825-1 GB 7247.1
IEC 61131-2 GB/T 15969.2
IEC 61140 GB/T 17045
IEC 61496-1 GB/T 19436.1
IEC 61496-2 GB/T 19436.2
IEC 61496-3 GB 19436.3
IEC 61508 GB/T 20438

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 137

Subject to change without notice
18 ANNEX

Standard Standard (regional)

China
IEC 62061 GB 28526
ISO 13849-1 GB/T 16855.1
ISO 13855 GB/T 19876

138 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 ANNEX 18

18.3 Licenses
SICK uses open source software which is published by the rights holders under a
free license. Among others, the following license types are used: GNU General Public
License (GPL version 2, GPL version 3), GNU Lesser General Public License (LGPL), MIT
license, zlib license and licenses derived from the BSD license.
This program is provided for general use without warranty of any kind. This warranty
disclaimer also extends to the implicit assurance of marketability or suitability of the
program for a particular purpose.
See the GNU General Public License for more information. For complete license texts,
see www.sick.com/licensetexts. Printed copies of the license texts are also available
on request.

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 139

Subject to change without notice
18 ANNEX

18.4 Checklist for initial commissioning and commissioning

Checklist for manufacturers or installers for installing electro-sensitive protective
device (ESPE)
The details relating to the items listed below must be available no later than when the
system is commissioned for the first time. However, these depend on the specific appli‐
cation (the requirements of which must be reviewed by the manufacturer or installer).
This checklist should be retained and kept with the machine documentation to serve as
reference during recurring tests.
This checklist does not replace the initial commissioning, nor the regular inspection by
qualified safety personnel.
Have the safety rules and regulations been observed in compliance with the Yes ⃞ No ⃞
directives and standards applicable to the machine?
Are the applied directives and standards listed in the declaration of conformity? Yes ⃞ No ⃞
Does the protective device correspond to the required PL/SIL and PFHd in Yes ⃞ No ⃞
accordance with ISO 13849-1 / IEC 62061 and the required type in accordance
with IEC 61496-1?
Is access to the hazardous area or hazardous point only possible through the Yes ⃞ No ⃞
protective field of the ESPE?
Have appropriate measures been taken to protect (mechanical protection) or Yes ⃞ No ⃞
monitor (protective devices) any persons or objects in the hazardous area when
protecting a hazardous area or hazardous point, and have these devices been
secured or locked to prevent their removal?
Are additional mechanical protective measures fitted and secured against Yes ⃞ No ⃞
manipulation which prevent reaching below, above or around the ESPE?
Has the maximum shutdown and/or stopping time of the machine been meas‐ Yes ⃞ No ⃞
ured, specified and documented (at the machine and/or in the machine docu‐
mentation)?
Has the ESPE been mounted such that the required minimum distance from the Yes ⃞ No ⃞
nearest hazardous point has been achieved?
Are the ESPE devices properly mounted and secured against manipulation after Yes ⃞ No ⃞
alignment?
Are the required protective measures against electric shock in effect (protection Yes ⃞ No ⃞
class)?
Is the control switch for resetting the protective devices (ESPE) or restarting the Yes ⃞ No ⃞
machine present and correctly installed?
Are the outputs of the ESPE (OSSDs or safety outputs via the network) inte‐ Yes ⃞ No ⃞
grated according to the required PL/SIL in accordance with ISO 13849-1 / IEC
62061 and does the integration correspond to the circuit diagrams?
Has the protective function been checked in compliance with the test notes of Yes ⃞ No ⃞
this documentation?
Are the specified protective functions effective at every operating mode that can Yes ⃞ No ⃞
be set?
Are the switching elements activated by the ESPE, e.g. contactors, valves, moni‐ Yes ⃞ No ⃞
tored?
Is the ESPE effective over the entire period of the dangerous state? Yes ⃞ No ⃞
Once initiated, will a dangerous state be stopped when switching the ESPE on Yes ⃞ No ⃞
or off and when changing the operating mode, or when switching to another
protective device?

140 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 LIST OF FIGURES 19

19 List of figures
1. Laser class 1...............................................................................................................10
2. Device overview.......................................................................................................... 13
3. Principle of time-of-flight measurement....................................................................14
4. Light pulses scan an area.......................................................................................... 14
5. Hazardous area protection: detection of the presence of a person in the hazard‐
ous area...................................................................................................................... 17
6. Hazardous point protection: Hand detection............................................................ 17
7. Access protection: detection of a person when accessing a hazardous area........18
8. Mobile hazardous area protection: detection of a person when a vehicle
approaches................................................................................................................. 18
9. Prevent crawling beneath...........................................................................................20
10. Prevent stepping over.................................................................................................20
11. Unsecured areas.........................................................................................................21
12. Overrun of the protective field in front of an opening.............................................. 23
13. Tolerance band of the contour as reference field (protective field within the pro‐
tected opening, edge of the protected opening = reference contour).................... 24
14. Stationary application with horizontal scan plane for hazardous area protection.26
15. Protection against reaching over with low scan plane (dimensions in mm)...........27
16. Protection against reaching over with high scan plane (dimensions in mm)......... 28
17. Scan plane at calf height........................................................................................... 29
18. Distance of the protective field from the wall........................................................... 30
19. Stationary application in vertical operation for hazardous point protection.......... 31
20. Stationary application in vertical operation for access protection..........................33
21. Mobile application in horizontal operation for hazardous area protection.............34
22. Flat-rate supplement for lack of ground clearance.................................................. 35
23. Minimum supplement for lack of ground clearance................................................ 36
24. Stopping distance as a function of the vehicle’s speed...........................................36
25. Recommended fitting height..................................................................................... 38
26. Recommended fitting height for inverted mounting................................................ 38
27. Dual-channel and isolated connection of an OSSD pair..........................................40
28. No potential difference between load and protective device.................................. 41
29. How the restart interlock works (1): no one in protective field, machine operates
..................................................................................................................................... 45
30. How the restart interlock works (2): person detected in protective field, safety out‐
put in OFF state.......................................................................................................... 45
31. How the restart interlock works (3): person in hazardous area, no detection in pro‐
tective field, safety output still in OFF state..............................................................46
32. How the restart interlock works (4): the reset pushbutton must be pressed before
restarting the machine............................................................................................... 46
33. Mounting safety laser scanner.................................................................................. 53
34. Connecting cable (male connector, M12, 8-pin, A-coded).......................................54
35. Connecting cable (male connector, M12, 17-pin, A-coded).................................... 55
36. Network pin assignment (M12 female connector, 4-pin, D-coding)....................... 58
37. Software controls........................................................................................................60
38. Configuration...............................................................................................................63
39. Overview...................................................................................................................... 65
40. Contour as Reference field........................................................................................ 71
41. Field editor.................................................................................................................. 72
42. Editing fields using coordinates.................................................................................77
43. Area that cannot be monitored..................................................................................78
44. Inputs and outputs, local........................................................................................... 80
45. Monitoring cases........................................................................................................ 83
46. Simulation................................................................................................................... 87
47. Data output................................................................................................................. 88

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 141

Subject to change without notice
19 LIST OF FIGURES

48. Report..........................................................................................................................91
49. Fixing screws for the optics cover............................................................................105
50. Error indication......................................................................................................... 110
51. Data recorder............................................................................................................113
52. Event history............................................................................................................. 114
53. Message history....................................................................................................... 116
54. Switch-off tests......................................................................................................... 125
55. Duration and time offset for the switch-off tests in an OSSD pair........................125
56. Range and object size for measured data output.................................................. 126
57. Range and required remission for measured data output.................................... 127
58. Dimensional drawing................................................................................................128

142 O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 8024596/1IVX/2023-02-22 | SICK

Subject to change without notice
 LIST OF TABLES 20

20 List of tables
1. Target groups and selected sections of these operating instructions.......................8
2. Field types and their function.................................................................................... 16
3. Status of the channels of the control inputs with complementary evaluation....... 42
4. True vales with 1-off-n-evaluation with 2 input pairs (example).............................. 42
5. Network services and ports....................................................................................... 47
6. Pin assignment of the connecting cable with 8-pin M12 plug connector.............. 55
7. Pin assignment of the connecting cable with 17-pin M12 plug connector............ 55
8. Pin assignment of the connecting cable with flying leads, 17-wire........................ 57
9. Network pin assignment............................................................................................ 58
10. User groups................................................................................................................. 61
11. Type code in Safety Designer.....................................................................................64
12. Recommended multiple sampling.............................................................................69
13. Buttons on the toolbar............................................................................................... 73
14. Colors of the field types............................................................................................. 74
15. Buttons for field sets.................................................................................................. 74
16. Manage field set templates....................................................................................... 75
17. Background image......................................................................................................75
18. Settings for the field editor........................................................................................ 76
19. Mask areas..................................................................................................................78
20. Propose field............................................................................................................... 79
21. Empirical values for the required input delay........................................................... 84
22. Buttons........................................................................................................................ 95
23. Status LEDs.................................................................................................................98
24. Overview of status information.................................................................................. 99
25. Error types (selection).............................................................................................. 110
26. Data recorder............................................................................................................113
27. Print or export message history.............................................................................. 116
28. Functional scope...................................................................................................... 118
29. Revision.....................................................................................................................118
30. Features.................................................................................................................... 119
31. Safety-related parameters....................................................................................... 119
32. Interfaces..................................................................................................................120
33. Electrical data...........................................................................................................120
34. Mechanical data.......................................................................................................122
35. Ambient data............................................................................................................ 122
36. Miscellaneous data.................................................................................................. 123
37. Protective field range............................................................................................... 125
38. Ordering information................................................................................................ 129
39. Additional spare parts..............................................................................................130
40. System plug.............................................................................................................. 131
41. Brackets ordering information.................................................................................132
42. Alignment aid ordering information.........................................................................132
43. Cleaning agent ordering information.......................................................................132
44. Ordering information, test rods............................................................................... 132
45. Note on standards....................................................................................................137

8024596/1IVX/2023-02-22 | SICK O P E R A T I N G I N S T R U C T I O N S | nanoScan3 I/O 143

Subject to change without notice
8024596/1IVX/2023-02-22/en

Australia Hungary Slovenia

Phone +61 (3) 9457 0600 Phone +36 1 371 2680 Phone +386 591 78849
1800 33 48 02 – tollfree E-Mail ertekesites@sick.hu E-Mail office@sick.si
E-Mail sales@sick.com.au India South Africa
Austria Phone +91-22-6119 8900 Phone +27 10 060 0550
Phone +43 (0) 2236 62288-0 E-Mail info@sick-india.com E-Mail info@sickautomation.co.za
E-Mail office@sick.at Israel South Korea
Belgium/Luxembourg Phone +972 97110 11 Phone +82 2 786 6321/4
Phone +32 (0) 2 466 55 66 E-Mail info@sick-sensors.com E-Mail infokorea@sick.com
E-Mail info@sick.be Italy Spain
Brazil Phone +39 02 27 43 41 Phone +34 93 480 31 00
Phone +55 11 3215-4900 E-Mail info@sick.it E-Mail info@sick.es
E-Mail comercial@sick.com.br Japan Sweden
Canada Phone +81 3 5309 2112 Phone +46 10 110 10 00
Phone +1 905.771.1444 E-Mail support@sick.jp E-Mail info@sick.se
E-Mail cs.canada@sick.com Malaysia Switzerland
Czech Republic Phone +603-8080 7425 Phone +41 41 619 29 39
Phone +420 234 719 500 E-Mail enquiry.my@sick.com E-Mail contact@sick.ch
E-Mail sick@sick.cz Mexico Taiwan
Chile Phone +52 (472) 748 9451 Phone +886-2-2375-6288
Phone +56 (2) 2274 7430 E-Mail mexico@sick.com E-Mail sales@sick.com.tw
E-Mail chile@sick.com Netherlands Thailand
China Phone +31 (0) 30 204 40 00 Phone +66 2 645 0009
Phone +86 20 2882 3600 E-Mail info@sick.nl E-Mail marcom.th@sick.com
E-Mail info.china@sick.net.cn New Zealand Turkey
Denmark Phone +64 9 415 0459 Phone +90 (216) 528 50 00
Phone +45 45 82 64 00 0800 222 278 – tollfree E-Mail info@sick.com.tr
E-Mail sick@sick.dk E-Mail sales@sick.co.nz United Arab Emirates
Finland Norway Phone +971 (0) 4 88 65 878
Phone +358-9-25 15 800 Phone +47 67 81 50 00 E-Mail contact@sick.ae
E-Mail sick@sick.fi E-Mail sick@sick.no United Kingdom
France Poland Phone +44 (0)17278 31121
Phone +33 1 64 62 35 00 Phone +48 22 539 41 00 E-Mail info@sick.co.uk
E-Mail info@sick.fr E-Mail info@sick.pl USA
Germany Romania Phone +1 800.325.7425
Phone +49 (0) 2 11 53 010 Phone +40 356-17 11 20 E-Mail info@sick.com
E-Mail info@sick.de E-Mail office@sick.ro Vietnam
Greece Singapore Phone +65 6744 3732
Phone +30 210 6825100 Phone +65 6744 3732 E-Mail sales.gsg@sick.com
E-Mail office@sick.com.gr E-Mail sales.gsg@sick.com
Hong Kong Slovakia
Phone +852 2153 6300 Phone +421 482 901 201
E-Mail ghk@sick.com.hk E-Mail mail@sick-sk.sk

Detailed addresses and further locations at www.sick.com

SICK AG | Waldkirch | Germany | www.sick.com