Ek9.9-Ek15'03 (62S-65G)
Ek9.9-Ek15'03 (62S-65G)
Ek9.9-Ek15'03 (62S-65G)
9HMH’03(62S1)
EK15NMH ’03(65G2)
1B65G−200E1
FOREWORD
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replace- 5. Quantity Column Information
ment parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
NAME for Q’TY COLUMN APPLICABLE MODEL
EK9.9HMH’03(62S1), EK15NMH’03(65G2)
EK99 EK9.9HMH
EK15 EK15NMH
1. Modifications or additions which have been made after issue of the Parts Catalogue will
be announced in the Yamaha Parts News. 6. Applicable Starting Serial No. and Color Code
It is advisable that you make necessary corrections to the Parts Catalogue according to 1) Engine Starting Serial No.
the Yamaha Parts News.
2. Abbreviations EK9.9HMH L 6M7K : 1000001 EK15NMH S/L 6M7K : 1000001
The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made
(Parts need to be ordered locally)
“O/S” Over Size
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part
name as shown below.
EXAMPLE 2) Color Code
CARBURETOR ASSY
.JET, PILOT Color Code Color Name Abbreviation
.NOZZLE, MAIN 004D DARK BLUISH GRAY METALLIC 2 DBNM2
4. Number of component for assembly
7. Note that the illustrations for reference in finding parts numbers, not to be used for as-
The numeral appearing to the right of each component part indicates the quantity of
sembling. When assembling, please use the applicable service manual.
parts for each assembly unit.
EXAMPLE 8. The asterisk (*) before a reference number indicates modification items after the first
edition.
EHT
A2
CONTENTS
TOP COWLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4
CYLINDER. CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . A5
CRANKSHAFT. PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A6
INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2
FUEL 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4
FUEL 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7
STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C1
GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C2
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C3
BOTTOM COWLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C4
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C5
CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C7
BRACKET 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D2
BRACKET 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D4
UPPER CASING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D6
LOWER CASING. DRIVE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . D7
LOWER CASING. DRIVE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . E3
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E5
REPAIR KIT 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E6
REPAIR KIT 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F1
INDEX
NUMERICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F2
A3
FIG. 1 TOP COWLING
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
1 65G−42610−L0−4D TOP COWLING ASSY 1
2 63V−42615−00 .SEAL 1 1
3 6G1−42651−02 .HOOK 1 1
4 90266−04M04 .RIVET 2 2
6 90266−04M04 .RIVET 2 2
A4
FIG. 2 CYLINDER. CRANKCASE
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
1 65G−W0090−02−1S CRANK CYLINDER ASSY 1 1
3 682−11325−00 ANODE 1 1
17 6F5−12411−02 THERMOSTAT 1 1
22 65G−11951−00 PLATE 1 1
23 97090−06012 BOLT 1 1
A5
FIG. 3 CRANKSHAFT. PISTON
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
1 63V−15396−01−94 HOUSING, OIL SEAL 1 1
2 93210−46MH8 O−RING 1 1
6 97095−06016 BOLT 1 1
7 92995−06600 WASHER 1 1
9 63V−11412−00 .CRANK 1 1 1
10 63V−11422−00 .CRANK 2 1 1
11 63V−11432−00 .CRANK 3 1 1
12 63V−11442−00 .CRANK 4 1 1
13 93306−205U7 .BEARING 3 3
17 93310−620W5 .BEARING 2 2
18 90209−20M23 .WASHER 4 4
20 93440−52009 .CIRCLIP 1 1
A6
FIG. 3 CRANKSHAFT. PISTON
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
24 93602−14104 PIN, DOWEL 50 50
26 93450−15023 CIRCLIP 4 4
28 63V−11445−00 SPACER 2 2
A7
FIG. 4 INTAKE
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
1 65G−13610−00 REED VALVE ASSY 1 1
4 97095−06016 BOLT 3 3
5 92995−06600 WASHER 3 3
6 90101−06128 BOLT 1 1
8 677−14198−00 GASKET 1 1
9 65G−14417−00 COVER 1 1 1
12 90209−05M24 WASHER 2 2
13 95380−06700 NUT 2 2
14 92995−06600 WASHER 2 2
17 689−41273−00 GROMMET 1 1
18 6J8−41274−00 GROMMET 2 1 1
22 95380−04700 NUT 1 1
23 90468−10004 CLIP 1 1
B1
FIG. 5 CARBURETOR
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
1 65G−14301−01 CARBURETOR ASSY 1 1 1
10 647−14385−00 .FLOAT 1 1
13 626−14398−00 .GASKET 1 1
19 650−14327−01 .SCREW 1 1
20 650−14349−00 .PIPE 1 1
22 6L2−14398−00 .GASKET 2 2
B2
FIG. 5 CARBURETOR
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
24 680−14181−00 .BODY, FLOAT CHAMBER 1 1 1
29 652−14385−00 .FLOAT 1 1
30 6A4−14348−00 .PIPE 1 1 1
32 6M7−14348−00 .PIPE 1 1 1
33 65G−14346−00 .PLATE 1 1
34 652−14147−00 .O−RING 1 1
35 93430−04301 .CIRCLIP 1 1
37 65G−14348−00 .PIPE 1 1 1
B3
FIG. 6 FUEL 1
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
1 680−24304−01 FUEL PIPE JOINT COMP. 1 1 1
2 97095−06020 BOLT 1 1
6 93210−32738 .O−RING 1 1
7 95380−08600 NUT 2 2
8 90467−08004 CLIP 6 6
10 97013−06010 BOLT 1 1
14 652−24471−10 .DIAPHRAGM 1 1
15 652−24415−01 .BODY 4 1 1
17 92990−04500 .WASHER 3 3
18 6A4−24471−00 .DIAPHRAGM 1 1
21 648−24411−00 .DIAPHRAGM 1 1
26 95380−03600 .NUT 2 2
27 663−24411−00 .DIAPHRAGM 1 1
B4
FIG. 6 FUEL 1
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
28 648−24435−02 .GASKET, BODY 2 1 1
29 6A0−24413−00 .BODY 2 1 1
32 6A0−24412−02 .BODY 1 1 1
34 97095−06025 BOLT 1 1
35 92995−06600 WASHER 1 1
36 97095−06055 BOLT 2 2
37 92995−06600 WASHER 2 2
40 97013−06010 BOLT 1 1
41 90467−09M03 CLIP 8 8
48 90445−09228 HOSE 1 1
49 61A−24314−00 PIPE 4 1 1
50 90446−14M58 HOSE 4 4
51 65G−24364−00 STAY 1 1
52 97095−06020 BOLT 2 2
53 92995−06600 WASHER 2 2
54 65G−24329−00 SEAL 1 1
B5
FIG. 6 FUEL 1
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
55 90464−09M31 CLAMP 1 1
B6
FIG. 7 FUEL 2
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
1 6Y3−24306−04 FUEL PIPE COMP. 1 1 1 AP FOR SRI LANKA
5 650−24351−01 .BAND 1 4 4
7 93210−08287 ..O−RING 2 2
B7
FIG. 8 STARTER
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
1 63V−15710−02 STARTER ASSY 1 1
4 90387−06M05 .COLLAR 3 3
8 63V−15753−00 .BUSH 1 1
11 63V−15767−01 .SPRING 1 1
13 63V−15744−00 .CIRCLIP 1 1
14 63V−15768−00 .BOLT 1 1
15 63V−15764−00 .COLLAR 1 1 1
16 63V−15793−00 .SCREW 1 1
19 6G1−15779−00 .COVER 1 1
21 97095−06020 BOLT 3 3
22 92995−06600 WASHER 3 3
C1
FIG. 9 GENERATOR
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
1 63V−85550−11 ROTOR ASSY 1 1
6 90387−06M53 COLLAR 2 2
9 97095−06012 BOLT 2 2
11 90170−12066 NUT 1 1
C2
FIG. 10 ELECTRICAL
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
1 63V−85540−01 C.D.I. UNIT ASSY 1 1
2 97095−06020 BOLT 2 2
3 92995−06600 WASHER 2 2
4 90464−15M11 CLAMP 1 1
5 90465−08M61 CLAMP 1 1
9 62E−8231X−00 .TERMINAL 1 1 1
10 90465−11M10 .CLAMP 1 1
11 90480−25161 .GROMMET 1 1
12 97095−06018 BOLT 2 2
13 92995−06600 WASHER 2 2
14 90464−08M02 CLAMP 1 1
15 97095−06012 BOLT 1 1
16 92995−06600 WASHER 1 1
18 97095−06012 BOLT 1 1
19 92995−06600 WASHER 1 1
C3
FIG. 11 BOTTOM COWLING
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
1 63V−42711−03−4D COWLING, BOTTOM 1 1
2 682−42724−00 GROMMET 1 1
3 682−42725−02 GROMMET 1 1
4 63V−42726−00 GROMMET 1 1
5 682−42727−00 GROMMET 1 1
6 6G1−42748−00 GROMMET 2 2
7 90480−06M19 GROMMET 2 2
10 90386−12M45 BUSH 2 2
13 97095−06025 BOLT 1 1
14 95380−06700 NUT 1 1
15 97095−06025 BOLT 4 4
16 92995−06600 WASHER 4 4
17 90387−06034 COLLAR 4 4
18 90480−15M31 GROMMET 4 4
21 90465−25M57 CLAMP 1 1
22 6E7−42791−00 MARK 1 1 1
C4
FIG. 12 STEERING
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
1 63V−42111−00−4D HANDLE, STEERING 1 1
2 90386−34M97 BUSH 1 1
5 90386−33M96 BUSH 1 1
7 97095−06020 BOLT 1 1
13 90269−02M09 RIVET 1 1
15 90149−05M13 SCREW 1 1
18 90386−08032 BUSH 1 1
20 6E0−42159−02 STAY 1 1
25 90387−06M86 COLLAR 1 1
C5
FIG. 12 STEERING
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
28 63V−44124−02 LINK, SHIFT ROD 1 1
30 90468−18008 CLIP 1 1
32 682−82556−00 .STOPPER 1 1
33 689−8257Y−00 .CAP 1 1
C6
FIG. 13 CONTROL
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
1 63V−14497−02 STAY, THROTTLE WIRE 1 1
2 65G−44194−00 CAP 1 1
3 90387−06M50 COLLAR 1 1
5 97095−06012 BOLT 1 1
6 92995−06600 WASHER 1 1
12 688−44194−00 CAP 1 1
15 95380−05700 NUT 1 1
16 90468−10005 CLIP 1 1
21 63V−41638−00 PULLEY 1 1
C7
FIG. 13 CONTROL
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
28 90159−05M25 SCREW, WITH WASHER 1 1
29 97095−06012 BOLT 1 1
30 92995−06600 WASHER 1 1
31 63V−44116−00 SPRING 1 1
35 95380−06700 NUT 1 1
36 90170−06015 NUT 1 1
D1
FIG. 14 BRACKET 1
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
1 63V−43111−05−4D BRACKET, CLAMP 1 1
7 90243−04M01 PIN 2 2
12 90386−22M94 BUSH 1 1
13 90386−22M94 BUSH 1 1
16 90387−06M13 COLLAR 1 1
17 90101−06M29 BOLT 1 1
18 92995−06600 WASHER 1 1
19 95380−06700 NUT 1 1
23 682−43318−01 COVER 1 1
26 90387−07M07 COLLAR 1 1
27 90386−07M95 BUSH 1 1
D2
FIG. 14 BRACKET 1
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
28 66M−43350−01 RECEIVER ASSY 1 1
32 99080−05600 CIRCLIP 2 2
37 93430−04M03 CIRCLIP 1 1
39 99080−05600 CIRCLIP 1 1
43 90109−06M84 BOLT 4 4
D3
FIG. 15 BRACKET 2
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
1 93700−06M03 NIPPLE, GREASE 1 1
7 90209−40008 WASHER 1 1
9 90386−30048 BUSH 1 1
10 93210−29M94 O−RING 1 1
11 90386−30M60 BUSH 1 1
14 63V−44526−00 PLATE 1 1
15 95380−08600 NUT 2 2
16 90387−16002 COLLAR 1 1
19 97095−06018 BOLT 3 3
20 92995−06600 WASHER 3 3
24 97075−06055 BOLT 2 2
25 92995−06600 WASHER 2 2
26 97075−06075 BOLT 2 2
27 92995−06600 WASHER 2 2
D4
FIG. 15 BRACKET 2
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
28 90179−06M28 NUT 4 4
D5
FIG. 16 UPPER CASING
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
1 63V−45111−04−4D CASING, UPPER 1 S
6 97095−08030 BOLT 6 6
7 92995−08600 WASHER 6 6
11 97095−06020 BOLT 5 5
12 92995−06600 WASHER 5 5
D6
FIG. 17 LOWER CASING. DRIVE 1
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
1 65E−45300−02−4D LOWER UNIT ASSY 1 S
3 93315−314V8 BEARING 1 1
5 93341−41414 BEARING 1 1
7 93332−00005 BEARING 1 1
10 90430−08020 GASKET 2 2
14 63V−44352−01 IMPELLER 1 1
16 93210−44398 O−RING 1 1
19 97080−08045 BOLT 4 4
D7
FIG. 17 LOWER CASING. DRIVE 1
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
20 63V−44328−00 PLATE 2 2
25 93210−06ME6 O−RING 1 1
26 97080−08025 BOLT 2 2
29 63V−45551−00 PINION 1 1
30 90179−08M06 NUT 1 1
31 6E7−45560−01 GEAR 1 1
32 6E7−45571−00 GEAR 1 1
E1
FIG. 17 LOWER CASING. DRIVE 1
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
43 93315−317U2 BEARING 1 1
45 93210−57M09 O−RING 1 1
46 93210−56M80 O−RING 1 1
47 97095−06020 BOLT 2 2
48 92995−06600 WASHER 2 2
E2
FIG. 18 LOWER CASING. DRIVE 2
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
1 63V−44365−10 DAMPER, WATER SEAL 1 1
5 97075−08030 BOLT 4 4
6 92995−08600 WASHER 4 4
11 61N−45251−01 ANODE 1 1
15 6E7−45987−01 SPACER 1 1
E3
FIG. 18 LOWER CASING. DRIVE 2
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
20 683−W4592−02−EL PROPELLER (3X9−3/4”X6−1/2”−J) 1 1 UR
E4
FIG. 19 FUEL TANK
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
1 6YK−24201−20 FUEL TANK ASSY (25L,KEROSENE) 1 1 AP KEROSENE
6 6YL−24329−00 .SEAL 4 4
10 93210−08287 ..O−RING 1 1
15 650−24351−01 .BAND 1 6 6
17 93210−08287 ..O−RING 2 2
25 6YL−24329−00 .SEAL 4 4
E5
FIG. 20 REPAIR KIT 1
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
1 65G−W0001−02 POWER HEAD GASKET KIT 1 1
5 93210−46MH8 .O−RING 1 1
10 63V−11445−00 .SPACER 2 2
12 93210−32738 .O−RING 1 1
15 677−14198−00 .GASKET 1 1
20 647−14385−00 .FLOAT 1 1
22 626−14398−00 .GASKET 1 1
24 6L2−14398−00 .GASKET 2 2
E6
FIG. 20 REPAIR KIT 1
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
28 652−14385−00 .FLOAT 1 1
29 652−14147−00 .O−RING 1 1
E7
FIG. 21 REPAIR KIT 2
REF.
EK99
EK15
PART NO. DESCRIPTION REMARKS
NO.
1 65G−W0001−C1 LOWER UNIT GASKET KIT 1 1 FOR CHROMATE
5 90430−08020 .GASKET 2 2
6 93210−44398 .O−RING 1 1
10 93210−06ME6 .O−RING 1 1
12 93210−57M09 .O−RING 1 1
13 93210−56M80 .O−RING 1 1
18 97080−08045 .BOLT 4 4
20 63V−44352−01 .IMPELLER 1 1
F1
NUMERICAL INDEX
F2
NUMERICAL INDEX
F3
NUMERICAL INDEX
97095−06012 10 − 15
10 − 18
13 − 5
13 − 29
97095−06016 3− 6
4− 4
97095−06018 10 − 12
15 − 19
97095−06020 6− 2
6− 52
8− 21
10 − 2
12 − 7
16 − 11
17 − 47
97095−06025 6− 34
11 − 13
11 − 15
97095−06055 6− 36
97095−08030 16 − 6
97595−06516 1− 8
97880−05030 4− 10
97885−05012 12 − 21
97885−06008 14 − 4
97885−06030 13 − 9
97885−08010 14 − 5
97890−04005 5− 21
97980−04112 5− 36
20 − 30
97980−04115 5− 9
20 − 19
98503−05028 6− 30
98780−04010 6− 16
98780−05015 2− 4
99080−05600 14 − 32
14 − 39
F4
EK9.9HMH/EK15NMH
PARTS CATALOGUE
E2002 by Yamaha Motor Co., Ltd.
1st Edition, Sep. 2002
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan
G7