Difference Between PLC
Difference Between PLC
Difference Between PLC
SCADA = Supervisory Control And Data Acquisition - a control system that has the
ability to control a PLC from a Supervisory standpoint. This means that the PLC
contains the critical control logic and is able to operate completely independently.
The SCADA system is granted the power to manipulate setpoints, control modes,
auto/manual functions, start/stop equipment, initiate/terminate program sequences,
etc. SCADA systems also collect, store, and display live data (on an HMI).
The data is stored in a historian (such as PI) for troubleshooting and analysis of past
events.
HMI = Human Machine Interface - A few examples are: a DCS graphic, a keypad
connected to a VFD (Variable Frequency Drive), a keypad connected to a PLC, a
graphical representation of a process that utilizes a mouse and/or touch screen to
allow an operator to interact with an industrial automation system (of any kind).
Basically, anything that a human interacts with the manipulate, monitor, and edit a
control system. RTU = Remote Terminal Unit - Some people refer to PLCs as RTUs.
The RTU itself is a microprocessor that processes I/O (input/output) that is connected
to field electrical and instrumentation devices.
The data that is collected and the control that is put into action are generally
connected to an upstream SCADA or DCS. Wikipedia has this covered very well. DCS
= Distributed Control System - an industrial control system that utilizes multiple
controllers (processors) that are located at the lowest point within the system to
ensure maximum uptime and stability during a communications or other failure.
The controllers can be in the same room, but are generally strategically placed all
over an industrial facility to allow the I/O wiring from the instrumentation and
electrical devices to be connected to it. The high-end DCS systems have two or more
redundant controllers and communication networks (usually Ethernet) to ensure
maximum uptime. Only in the most critical processes will you find redundant I/O
(Nuclear power plants are a great example of that). DCS are very flexible systems with
the ability to handle extremely complicated process control programming.
Analog and digital signal processing and conditioning combined with advanced
algorithms make DCS systems an extremely valuable tool in any industrial process. I
have been in the wastewater field for 20 years and have also worked on the power
and paper industries. DCS systems are the very core of our operations. PLC =
Programmable Logic Controller - smaller and slightly less powerful that a DCS
system, a PLC is generally utilized in a small stand-alone process where a DCS is not
needed.