SSRG International Journal of Civil Engineering ( SSRG – IJCE ) – Special Issue ICTER Mar 2019

Test on the Behaviour of Hybrid Fiber

Reinforced Concrete
M.Kayalvizhi¹, K.Sasikala2 ,A.Vijaya Pandi3
1 and 2
Assistant professor , Department of Civil Engineering,Mangayarkarasi College of Engineering, paravai
Madurai – 625402, Tamil Nadu, India.
student3 ,Department of Civil Engineering,Mangayarkarasi College of Engineering, paravai
Madurai – 625402, Tamil Nadu, India.

Abstract capillaries caused by bleed water migration to the

. Now-a-days, many research works on fiber surface. Fiber reinforced concrete is less likely to crack
reinforced concrete are being carried out to enhance than standard concrete. The use of fiber can enhance
the properties of normal concrete.. Fibers are widely mechanical performances as reinforcement in a cement
used as one of the construction material for many based matrix has shown to be a promising opportunity.
centuries. Fibers are made from steel, plastic, glass and Fibers are long standard of molecules interwoven to
natural materials that are available in variety of form a linear, string like structures. The use of fibers in
shapes, sizes and thickness. A study has been proposed concrete become more and more a current practice in
to be conducted in laboratory to investigate the rehabilitation of structures and the applications are
engineering properties of fiber reinforced concrete by more and more developed. In the recent years, a great
using mixture of steel and polypropylene fibers in a deal of interest has been created worldwide on the
hybrid mannerThe main aim of the present study is to potential applications of fiber reinforced concrete
investigate the effect of inclusion of hybrid fibers (i.e. composites. Investigations have been carried out in
various volume fractions of polypropylene fibers many countries on various mechanical properties,
ranging from 0.2% to 0.4% at the increment of 1% physical performance and durability of cement based
along with a constant volume fraction of 1% of steel matrices reinforced with fibers such as polymers,
fibers) on the strength and behaviour of M30 grade polypropylenes, coir, sisal etc. This fiber reinforced
concrete. In this study the strength of hybrid steel and mortar has been reported to have better properties than
polypropylene fibrous concrete cubes, cylinders and plain mortar. The main objective of using fiber as an
beams were investigated using M30 grade concrete. additive in concrete is to improve tensile strength and
Cube size of 150mm x 150mm x 150mm and the flexural strength. It also helps to limits and controls the
cylinder size of 150mm x 300mm were cast and tested cracks and improves the shock resistance.
for compressive and split tensile strengths. Beam size of
100mm x 150mm x 1500mm were cast and tested for B. Fiber
strength and flexural behavior under two point Fiber is a small piece of reinforcing material
monotonic loading. The test result indicated that the possessing certain characteristic propertiesThey can be
inclusion of hybrid steel and polypropylene fibers in circular or flat. The fiber is often described by a
concrete improved the compressive and tensile strength convenientparameter called “aspect ratio”.The aspect
of concrete markedly. Also the flexural behaviour of ratio of the fiber is the ratio of its lengthto its diameter.
concrete beams reinforced with hybrid steel and Typical aspect ranges from 30 to 150.
polypropylene fibers are presented and discussed in
this thesis. 1) Types of Fibers
Fibers are produced from different materials in
I. INTRODUCTION various shapes and sizes. Typical fiber materials are,

A. General Steel Fibers

Concrete is one of the most popular materials Straight, crimped, twisted, hooked, ringed, and paddled
used in construction. Fragility of concrete remains a ends. Diameter range from 0.25 to 0.76mm.
handicap of its mechanical behaviour. As concrete
begins to lose volume, the restrained inhibits Polypropylene Fibers
movements, which then induces tensile stress in Plain, twisted, fibrillated, and with buttoned ends.
concrete. Once the tensile strength has been exceeded,
it will crack. Uniform distribution of fibers throughout
the concrete discourages the development of large

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 SSRG International Journal of Civil Engineering ( SSRG – IJCE ) – Special Issue ICTER Mar 2019

2) Effect of fibers in concrete

Fibers are usually used in concrete to control Structural Behaviour of FRC
cracking due to plastic shrinkage and to drying Fibers combined with reinforcing bars in
shrinkage. They also reduce the permeability of structural members will be widelyused in the future.
concrete and thus reduce bleeding of water. Some types The following are some of the structural behaviour
of fibers produce greater impact,abrasion, and shatter–
resistance in concrete. Generally fibers do not increase 1) Flexure
the flexural strength of concrete, and so cannot replace The use of fibers in reinforced concrete flexure
moment–resisting or structural steel reinforcement. members increasesductility, tensile strength, moment
Indeed, some fibers actually reduce the strength of capacity, and stiffness. The fibers improve crack
concrete. control and preserve post cracking structural integrity
The amount of fibers added to a concrete mix of member.
is expressed as a percentage ofthe total volume of the
composite (concrete and fibers), termed "volume 2) Torsion
fraction" (Vf). Vf typically ranges from 0.1 to 3%. The The use of fibers eliminates the sudden failure
aspect ratio (l/d) is calculated by dividing fiber length characteristic of plain concrete beams. It increases
(l) by its diameter (d). Fibers with a non-circular cross stiffness, tensional strength, ductility,rotational
section use an equivalent diameter for the calculation of capacity, and the number of cracks with less crack
aspect ratio. If the fiber's modulus of elasticity is higher width.
than the matrix (concrete or mortar binder), they help to
carry the load by increasing the tensile strength of the 3) Shear
material. Increasing the aspect ratio of the fiber usually Addition of fibers increases shear capacity of
segments the flexural strength and toughness of the reinforced concretebeams up to 100 percent. Addition
matrix. However, fibers that are too long tend to "ball" of randomly distributed fibersincreases shear-friction
in the mix and create workability problems. strength, the first crack strength, and ultimate strength.

C. Fiber Reinforced Concrete 4) Column

Fibers have been used in construction material The increase of fiber content slightly increases
for many centuries. The lastthree decades have seen a the ductility of axiallyloaded specimen. The use of
growing interest in the use of fibers in ready mixed fibers helps in reducing the explosive type failure for
concrete, precast concrete and shorcrete. Fiber columns.
reinforced concrete is a composite material consisting
of hydraulic cement, sand, coarse aggregate, water and 5) High Strength Concrete
fibers. In this composite material short discrete fibers Fibers increase the ductility of high strength
randomly distributed throughout the concrete mass. The concrete. The use of highstrength concrete and steel
behavior and efficiency of this composite material is far produces slender members. Fiber addition will help in
superior to that of plain concrete and many of other controlling cracks and deflections.
construction material of equal cost. Due to this benefit,
the use of fiber reinforced concrete had steadily 6) Cracking and Deflection
increased during last three decades and its current field Fiber reinforcement effectively controls
ofapplication includes airport andhighway pavements, cracking and deflection, inaddition to strength
earth-quake resistant and explosive resistant structures, improvement. In conventionally reinforced concrete
minesand tunnel linings, bridge deck overlays, beams, fiber addition increases stiffness, and reduces
hydraulic structures and rock slope stabilization. deflection.
Extensive fiber reinforcement is done by using different
type of fibers such as glass, carbon, polypropylene,
coir, sisal etc.
II. MATERIALS AND PROPERTIES properties of reinforced concrete studied. This chapter
also will give us a clear picture about this study and
A. General shows how to achieve the objective of the study.
This chapter will explain in detail about the In the primary stage the data was collected
materials and tests that will be conducted in this study. from the researches and fromother resources such as
It also included explanation about materials will be journals, research
used, and also the methods to determine the engineering
papers, book, symposium papers, articles, magazines the resources from discussion to improve the
and also from the internet. Other than that is including knowledge about the topic.

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 SSRG International Journal of Civil Engineering ( SSRG – IJCE ) – Special Issue ICTER Mar 2019

B. Materials Used
1) Cement
Ordinary Portland cement of 53 Grade was
used for casting all thespecimens. To produce a high
strength concrete, the usage of high strength cements is
necessary. The selection of brand and type of cement is
the most important to produce a good quality concrete.
Different types of cement needs different quantities of
water to produce pastes of standard consistence.
Different types of cement also will produce concrete
have a different rates of strength development. The type
of cement affects the rate of hydration, so that the Fig. 2.1: Polypropylene fiber
strengths at early ages can be considerably influenced
by the particular cement used. It is also important to
ensure compatibility of the chemical and mineral
admixtures with cement

2) Polypropylene Fiber
Fig. 3.1 shows the crimpled steel fibers used in Table 2.12: Properties of polypropylene fiber
this study. The fibers were purchased from M/S. MJ
suppliers, Madurai. The properties of polypropylene
fibers are given in Table 3.12.

SI.NO NAME OF THE PROPERTIES PROPERTIES PROVIDED

1 Material Virgin synthetic polypropylene fibers

2 Length 3,4,5,12,15,18,20,24,26,40,110 mm

3 Form Mono Filament

4 Dispersion Excellent

5 Color Brilliant white

6 Melt point 1600C

7 Specific gravity 0.91

8 Alkali resistance Very good

9 Absorption Nil

10 UV Stability Excellent

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 SSRG International Journal of Civil Engineering ( SSRG – IJCE ) – Special Issue ICTER Mar 2019

determine the engineering properties of reinforced

3) Steel Fiber concrete studied. This chapter also will give us a clear
Fig. 3.2 shows the crimpled steel fibers used in picture about this study and shows how to achieve the
this study. The fiber is purchased from M/S. MJ objective of the study.
suppliers, Madurai. The properties of polypropylene In the primary stage the data was collected
fibers are given in Table 3.13. from the researches and from otherresources such as
journals, research papers, book, symposium papers,
articles, magazines and also from the internet. Other
than that is including the resource from discussion to
improve the knowledge about the topic

B. Mixing Process
It is essential that the mix ingredients such as
cement, fine aggregate, coarseaggregate, water and
fibers are properly mixed. The first problem we
encountered inthe mixing is that the balling effect of
fibers. If the fiber does not mix properly, theproblem
will occur and fiber does not dispersed randomly. By
using concretemixture and by hand mixing problem
will be reduced.

Fig. 2.2: Steel fibers

Table 2.13: Properties of steel fiber

SI.NO NAME OF THE PROPERTIES
PROPERTIES PROVIDED
1 Fiber type Steel
2 Length 36mm
3 Equivalent Diameter 0.6mm
4 Tensile strength 1100Mpa

4) Super Plasticizer
The super plasticizer is purchased from M/S.
MJ suppliers, Madurai.Conplast SP 430 is used to Fig. 4.1: Preparation of concrete mixture
reduce the frictional properties of concrete.
C. Casting
The freshly mixed concrete was poured into
III. EXPERIMENTAL WORK the mould and the top surfacefinished smooth with
trowel. The specimens were left in the mould for 24
A. General hours andthen it is de-moulded. Identification marks
This chapter will explain in detail about the were made on the exposed face ofspecimens.
experimental works that will beconducted in this study.
It also included explanation about the methods to

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 SSRG International Journal of Civil Engineering ( SSRG – IJCE ) – Special Issue ICTER Mar 2019

having a volume fraction of 0%, 1%, and 2%. The

cubes were casted for each proportion.
The test were carried out on 150x150mm size
cube, as per IS 456-2000.Remove the specimen from
water after specified curing time and wipe out excess
water from the surface. Apply the load gradually
without shock and continuously at the rate of
140kg/cm2/minute till the specimen fails. Record the
maximum load and note any unusual features in the
type of failure. The test setup for compressive strength
is shown in fig. 4.4.

2) Split Tensile Strength

It is the method of determining the tensile
Fig. 4.2: Casting of concrete specimens
strength of concrete using acylinder which splits across
the diameter. It is expressed as the minimum
D. Curing tensilestress (force per unit area) needed to split the
After 24 hours from casting, the specimens material apart. Cylinder should beplaced in the middle
were totally immersed in water.The specimens were of the machine with their axis horizontally between two
taken out from the curing tank after 7th and 28th day of piecesof steel. The position of the steel must be correct.
curingand tested for compressive and split tensile The load is subjected to thecylinder until it is split into
strength and the flexural behavior ofbeam. two. The maximum load, P recorded. The
indirecttensile strength, f for the cylinder is calculated
using the formula below. The testsetup for strength is
shown in fig. 4.5.
Where, P- applying load, D - Diameter of the cylinder,
L- Length of theCylinder

IV. RESULTS AND DISCUSSION

A. Introduction
The present study aims to investigate the
engineering properties of Hybrid fiber reinforced
concrete with steel and polypropylene fibers. The
specimens were cured and tested at 7th and 28th days.
The fiber content added to the concrete was based on
volume fraction. This information may be very useful
for future study and future development of building
materials.

B. Compressive Strength
Fig. 4.3: Curing of concrete specimens Determination of compressive strength of the
concrete is an importantparameter. For each volume
E. Tests On Hardened Concrete fraction four standard cubes were cast to determine
7thand 28thdays compressive strength after curing. And
1) Compressive Strength also four number of control cubes are casted to know
The compressive strength of concrete is one of the original strength of the concrete. The cube size is
the most important and usefulproperties of concrete. In 150X150X150mm as per the IS 10086 – 1982. The
most structural applications concrete is employed compressive strength of concrete cubes are given in
primarily to resist compressive stress. Compressive
strength is also used as aqualitative measure for other
properties of hardened concrete. The compressive
strength of concrete was determined at the age of 7 and
28 days. The specimenswere cast and tested as per IS
456-2000. The cubes for testing were casted with fiber

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 SSRG International Journal of Civil Engineering ( SSRG – IJCE ) – Special Issue ICTER Mar 2019

Compressive Strength of Concrete cubes the mode of failure. However, thecracks do not have
SI.NO Specimen Percentage Of Compressive much influence in compressive strength.
designation Fiber Adding In StrenthIn N/Mm2
Conrete 7th day 28th day C. Tensile Strength
1 Cu S0 P0 0%(C.C) 21.36 40.57 It is very difficult to directly measure the
2 Cu S1% P0.2% 1%SF+0.2%PP 24.23 43.66 tensile strength of concrete; therefore the splitting
3 Cu S1% P0.3% 1%SF+0.3%PP 23.88 42.98 tensile test, an indirect method, was adopted. To
4 Cu S1% P0.4% 1%SF+0.4%PP 23.05 40.56 determine the split tensile strength the cylinders were
Note: C.C- Control Concrete cast. The size of the cylinder is 150mm of diameter and
300mm of length. The cylinder are cured properly and
tested on 7thand 28th day. Control concrete cylinder
50 specimen is also cured and tested as per IS
45 specification. Combinations of test results are compared
40 with control concrete specimens.
35
30 Split Tensile Strength of Cylinders
SI.N Specimen Percentage Of Fiber SPLIT TENSILE
25 O Designation Adding In STRENTH IN N/mm2
7th day
20 Conrete
7th day 28th day
15 28th day
10 1 Cy S0 P0 0%(C.C) 2.35 3.17
5 2 Cy S1% P0.2% 1%SF+0.2%PP 2.52 3.58
0 3 Cy S1% P0.3% 1%SF+0.3%PP 2.76 4.26
Cu S0 Cu S1% Cu S1% Cu S1% 4 Cy S1% P0.4% 1%SF+0.4%PP 2.65 4.03
P0 P0.2% P0.3% P0.4% Note: C.C- Control Concrete

Compressive strength for various mix proportion

4.5
From the fig., it is clear that the compressive
strength of concrete at 28thday of curing in water, we 4
are clear from the graph that the Compressive strength 3.5
ofPolypropylene added by 2% of volume fraction was 3
greater as compared to others.The values decreases in
2.5
the order that polypropylene 2% gives higher value
as43.52 N/mm2, Combination of both in 2% gives 2 7th day
42.98 N/mm2, Natural Fiber 2%gives 42.7 N/mm2, 1.5 28th day
Artificial Fiber 1% gives 42.68 N/mm2, Combination 1
1% gives41.89 N/mm2, Natural Fiber 1% gives 41.62 0.5
N/mm2, and control cube gives 41.46N/mm2. Like this
way all the values of compressive strength is decreasing 0
thisorder. And we can obtain more strength as Cy S0 P0 Cy S1% Cy S1% Cy S1%
compared to control cube.From the above figures it is P0.2% P0.3% P0.4%
clear that the compressive strength of concreteget
reduced as the volume fraction of fiber get increased. Split tensile strength for various mix proportion
And the value ofcompressive strength for S S1% P0.2%
is always greater as compared to the volumefraction of From the fig. it is clear that the split tensile
S S1% P0.3%. The values decreases in the order that strength shows a gradualincrease as the volume fraction
polypropylene fibersin a volume fraction of 0.2%, 0.3% increase. The value of split tensile strength for S
and 0.4% along with 1% of steel fibers gives43.07 S1%P0.3% is always greater as compared to the
N/mm2, 41.74 N/mm2 and 40.32 N/mm2. The control volume fraction of S S1% P0.4%. The values decreases
cube gives thecompressive strength of 40.68 N/mm2. in the order that polypropylene fibers in a volume
The usage of fibers in concrete improves the strength of fraction of 0.2%, 0.3% and 0.4% along with 1% of steel
the cube. One of the main observations while adding fibers gives 3.49 N/mm2, 4.14 N/mm2and 3.85 N/mm2.
fibers to theconcrete is to control cracking and changing The control cube gives the tensile strength of 3.25
N/mm2. So the mixing of fibers also affects the tensile

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 SSRG International Journal of Civil Engineering ( SSRG – IJCE ) – Special Issue ICTER Mar 2019

strength of concrete. Volume fraction is other factor to APPENDIX

increase the tensile strength the increase in the volume
fraction also increases the tensile strength. CONCRETE MIX DESIGN

V. CONCLUSIONS General
Based on experimental investigation and In this chapter the design mix for the study
analysis of results obtained, thefollowing conclusions will be prepared and discussed.Design procedure from
may be drawn broadly: “Recommended Guidelines for Concrete Mix Design”
(IS: 10262-1982).
i. Steel – polypropylene hybrid fiber reinforced
concrete shows a slight increase in the compressi8ve Design Stipulations
strength and significant increase in tensile strength as 1. Characteristic compressive strength required
compared with the plain or control concrete. in the Field in 28 days - 30MPa
ii. Among the Hybrid fiber combination, 1% steel fiber 2. Max size of aggregate - 20mm
and 0.2% polypropylene fiber combination gives higher 3. Degree of workability - 0.9
compressive strength than other combinations reported 4. Degree of quality control - good
in this study. 5. Type of exposure - mild
iii. Similarly, among the hybrid fiber combinations, 1%
steel fiber and 0.3% polypropylene fiber combination Test data for material
gives higher tensile strength than other combinations i) Specific gravity of cement - 3.14
reported in this study. ii) Specific gravity
iv. The maximum gain in compressive strength of a. coarse aggregates - 2.84
concrete achieved for 0.2% of polypropylene fiber b. fine aggregates - 2.65
along with 1% of steel fiber at the age of 7 and 28 days iii) Water absorption:
of curing are 9.34% and 5.88%, respectively. a. Coarse aggregates - 0.5%
v. Similarly, the maximum gain in tensile strength of b. Fine aggregates - 1%
concrete achieved for0.3% of polypropylene fiber along iv) Free moisture:
with 1% of steel fiber at the age of 7 and 28 days of a. Coarse aggregates - nil
curing are 21.98%% and 27.38%, respectively. b. Fine aggregates - 2%
vi. From the beam tests, it is evident that the fiber The zone of the coarse aggregates is II
volume has little or no effect on the load-deflection Target mean strength of concrete
response of the beam. But, there is relatively stiffer fck = fck+ t s
response after the first cracking stage for all the beams fck = characteristic compressive strength in 28 days
tested in this study when compared with reference or t = 1.65 (risk factor)
control beam. S= Standard deviation as per IS 456-2000
= 30 + (1.65x6)= 39.9 MPa
REFERENCE Selection of w/c ratio
[1] IS 10262 – 1982, “Recommended guidelines for concrete w/c ratio = 0.4
mix design”, PP 5 – 15, Bureau of Indian Standards, New
Delhi.
Selection of Sand and Water Content
[2] IS 5515-1983, “Indian standard specification for compacting 20mm aggregate size
factor apparatus”, pp3-6, Bureau of Indian Standards, New Water content including surface water per cubic = 186
Delhi. ml
[3] IS 7320-1974, “Indian standard specification for slump test
apparatus”, pp3- 6, Bureau of Indian Standards, New Delhi
Sand as percent of total aggregate by absolute volume =
.IS 3495 (Part 1) – 1976, “Part 1- Determination of 3
compressive strength”, PP 28 – 35, Bureau of Indian Adjustment of values in water content and sand
Standards, New Delhi. percentage for otherConditions
[4] IS 5816-1999, “Indian standard specification for splitting
tensile strength of concrete-method of test” pp 1-4, Bureau of
Indian Standards, New Delhi. Change In Adjustment Required In
Condition
Water % Sand In Total
Content Aggregate
For decrease in 0 -4%
w/c ratio by
(0.6 – 0.4 ) then in
0.2

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 SSRG International Journal of Civil Engineering ( SSRG – IJCE ) – Special Issue ICTER Mar 2019

For increase in 3% _
compacting factor
(0.9-0.8) that is 0.1

For sand _ _
conforming to
zone II
Total 3% -4%

Total sand content required as percentage of total

aggregate =35%-4%
3
Water content
= 186+3%
3
Determination of Coarse and Fine Aggregate Content

479 1 𝑓𝑎 1
0.98m3 = 191.61 + + 𝑋 𝑋
3.14 0.295 2.66 1000

0.98m3 =
479
191.61 + +
3.14
1 𝐶𝑎 1
𝑋 𝑋
0.295 2.83 1000

or fa = 522
Kg/m3
ca= 1249.58 Kg/m3

Water : cement : fine aggregate : coarse

aggregate
191.6 : 479 : 500.7 :
1269.16
` 0.403 : 1 : 1.097 :
2.625

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