Edms 21 300 1 L V P F Capcitor Bank
Edms 21 300 1 L V P F Capcitor Bank
Edms 21 300 1 L V P F Capcitor Bank
EDMS 21-300-1
SPECIFICATIONS
.) يجب تحديدها بواسطة شركة التوزيع قبل الطرحOption items ( توجد بنود اختيارية
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Ministry Of Electricity and renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
CONTENTS
1. SCOPE……………………………………………………………………………………
2. APPLICABLE CODES AND STANDARDS…………………………………………..
3. DESIGN OF CAPACITORS……………………………………………………………
3.1 Capacitor Type……………………………………………………………………………
3.2 Self- Healing…………………………………………………………………………………….
3.3 Overpressure Disconnectors……………………………………………………………..
4. CONSTRUCTION REQUIREMENTS………………………………………………...
4.1 General………………………………………………………………………………………….
4.2 Inrush Current…………………………………………………………………………………
4.3 Overcurrent and Short-circuit Protection……………………………………………………
4.4 Capacitor Contactors/thyristor Modules…………………………………………………….
4.5 Enclosure………………………………………………………………………………………..
5. HARMONICS…………………………………………………………………………….
5.1 Detuned Filtering (PFC-DF)……………………………………………………………………
6. POWER FACTOR CONTROLLER (Regulator)………………………………………
7. TYPES OF CAPACITORS FOR COMPENSATION………………………………….
7.1 Fixed Capacitors…………………………………………………………………………………
7.2 Automatic Capacitor Banks (option)…………………………………………………………..
8. PLACEMENT OF COMPENSATION CAPACITORS………………..........................
8.1 Global Compensation……………………………………………………………………………
8.2 Compensation by Sector…………………………………………………………………………
8.3 Individual Compensation………………………………………………………………………..
9. SAFETY REQUIREMENTS……………………………………………………………...
10. INSPECTION AND TESTING……………………………………………………………
11. CURRENT TRANSFORMERS……………………………………………………………
12. GROUNDING……………………………………………………………………………….
13. HANDLING…………………………………………………………………………………
14. CERTIFICATION………………………………………………………………………….
15. WARRANTY /DISCLAIMERS…………………………………………………………….
16. INDICATION LAMP, NAME PLATE, SAFETY INSTRUCTORS…………….............
17. FUSE AND IT'S BASE……………………………………………………………………..
18. CONTACTOR………………………………………………………………………………..
19. DETUNED REACTOR (as distribution company requirement)………………………….
20. CALCULATIONS……………………………………………………………………………
21. ADDITIONAL REQUIREMENTS…………………………………………………………
22. Spare parts……………………………………………………………………………………
23. Technical Data Schedule………………………………………………………………….
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Ministry Of Electricity and renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
1. SCOPE
This specification covers the minimum technical requirements for the design, installation of Power
Factor Correction capacitors intended to be used with low voltage equipment. Such equipment shall
be utilized for the improvement of power factor and/or mitigation of harmonics in AC electrical
power systems; this is in addition to special requirement of Distribution Company.
2.1 IEC 61921 Power capacitors-low –voltage power factor correction banks
2.2 IEC 60831-1 Capacitor units and capacitor banks intended to be used,
Particularly, for power-factor correction of A.C power
Systems having a rated voltage up to and including 1000 V
And frequencies 50 Hz. Guidelines for performance, rating
and testing. Safety requirements, Guide for installation and operation.
2.4 IEC 61557-1 Electrical safety in low voltage distribution systems up to 1000VAC.
2.6 ISO 2063 Etallic coatings-protection of iron and steel against corrosion- metal
Spraying of zinc and aluminum.
2.7 IEC 60439-1 Low-voltage switchgear and control gear assemblies-type tested and
Partially type tested assemblies.
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Ministry Of Electricity and renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
3. DESIGN OF CAPACITORS
3.1 Capacitor type
The capacitor unit shall be dry or impregnated or filled with gas (as distribution company
requirement). The thickness of the dielectric depends on voltage rating. The metallization and edge
enhancement with extra junctions or cross profile metallization play a significant role in achieving
high current handling and stable capacitance at high operating temperatures.
3.2 Self-healing
The capacitors shall have self-healing ability.
4. CONSTRUCTION REQUIREMENTS
4.1 General
The power capacitors shall be operable on (480/525 volt: as distribution company
requirement) & 50 Hz and shall meet or comply with industry standards, in particular IEC
60831-1, IEC 60439 and IEC 61557-1. They shall be sited in cool ventilated locations away
from other heat radiating elements. Capacitors will be none polluting, nontoxic and
environmentally friendly.
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Ministry Of Electricity and renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
Except for capacitors directly connected to the motor terminals, all capacitor banks shall be
provided with a switching device equipped with an automatic trip.
The mounting arrangement of capacitors shall allow visual inspection and maintenance
access, while allowing an individual capacitor to be removed without disconnection or
removal of any adjacent capacitors. Power capacitors shall also be capable of being mounted
in vertical and horizontal position.
Additionally, adequate protection shall be provided against dust and direct solar radiation.
The capacitors shall incorporate the following to limit the inrush current:-
Contactors with pre charging resistors.
Serial air coils for each stage (between contactor & capacitor units) to limit
the max inrush current to be less than 70 times of the rated current.
4.3 Over current and short circuit protection
4.3.1 HRC fuses or MCCBs shall be used for short circuit protection. The connecting cables
and circuitry shall be selected so that 1.3 times the rated capacitor current can be
permanently handled.
4.3.2 The maximum admissible over current of 1.3 of the rated current (Ir) according to IEC
standard 60831 shall be maintained by all capacitors. Thermal / Thermal magnetic or
electronic over current relays shall be used for over current protection. HRC fuses do
not protect against overload.
4.3.3 The HRC fuse rating should be 1.6 to 1.8 time's nominal capacitor current.
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Ministry Of Electricity and renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
thyristors (with discharge reactor) shall be employed that have a switching time of only a few
milliseconds.
4.5 Enclosure
Capacitor bank enclosures for both indoor and outdoor applications shall be frame construction
made out of cut and welded sheet steel angles and shall comply with standard IEC 60529. Either -
zinc or Galvanized sheet steel (before painting) with thickness 2mm except the doors should be 2.5
mm as the case may be shall be used. Where necessary ribs / reinforcements shall be used to
prevent excessive wobbling especially on the doors. Welded structures and fabricated components
shall be pretreated and then electrostatic powder coated to give protection against environment.
The degree of protection shall be IP 20 to IP 54 depending on the distribution company
requirement.
5.0 HARMONICS
Capacitors shall be positioned so as to avoid the occurrence of resonance. The same value of KVAR
installed at high voltage rather than low voltage can eliminate a resonant condition.
Capacitors with detuned filtering technique shall be employed to correct power factor while
avoiding the risk of resonance condition. This shall be performed by shifting the resonance
frequency to lower values where no harmonic currents are present, by introducing a
filter reactor in series with the capacitors, such that the capacitor/reactor combination is
inductive at the dangerous frequencies but capacitive at fundamental frequency.
The reactors shall be selected taking into account the inductance value of the feeding line so
as to get the desired tuning frequency and the current capability high enough for the
harmonic current absorption that can be expected.
Filter reactors shall be designed to give an inductive voltage drop up to 10% of the system
nominal voltage, thus protecting the capacitors from harmonics.
The following steps shall be performed to estimate the harmonic content of the system :-
i. The presence of harmonic currents in the main feeder cable of the system without
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Ministry Of Electricity and renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
capacitors shall be measured at all possible load conditions. The frequency and maximum
amplitude for every existing harmonic that could exist shall be measured to get the Total
Harmonic Distortion of Current, THD-I.
ii. The presence of harmonic voltages coming from outside the system shall be measured, if
possible the HV side to get the Total Harmonic Distortion of Voltage, THD-V.
iii. Harmonics exceeds than the latest IEEE Limits (519/92) the detuned reactor must be
installed.
iv. The detuned factor should be calculated using the following equation :-
P% = (fN/fR)^2 x 100%.
Where,
P : Detuning factor.
fR : Resonance frequency in HZ.
fN : Frequency of the network in HZ.
v. The calculation of the reactive power for the detuned filter capacitor stage shall calculated as
following equation:
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Ministry Of Electricity and renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
It has the capability to adjust setting time of contact between stages and setting C/K
automatic (as option).
It can store the data in spite of the supply with switch off.
It can be operated in different programs.
The regulator (controller) has IP 52 as minimum.
It shall be flush mounted for indoor panels, and it shall be surface mounted for outdoor.
Regulator (controller) should have a possibility for downloading data through PC (as
option).
7. TYPES OF CAPACITORS FOR COMPENSATION
The capacitors provided should be supplied in either the fixed or automatically switched
configuration depending on their configuration i.e. PFC, detuned systems, UPS, wind turbines,
transformers and harmonic filtering.
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Ministry Of Electricity and renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
9. SAFETY REQUIREMENTS
9.1 Power capacitors shall be installed in a suitable ventilated location and not close to
objects that dissipate heat, like filter circuit reactors and furnaces or in direct sunlight.
9.2 Enough space shall be left on top of the capacitor to allow for longitudinal expansion of
the can and proper functioning of the overpressure disconnectors. A minimum spacing
of 20 mm is necessary between capacitors to ensure proper cooling.
9.4 Discharge reactors or resistors shall be incorporated to protect against electric shock
hazards. Functioning of these resistors/reactors shall be tested by powering the
capacitor up and down. The voltage across the terminal must fall to <50 V within 60 sec
(option).
9.5 Good and effective grounding for capacitor enclosures should be provided.
9.7 Capacitors should not be stored in a corrosive environment especially where chloride gas,
sulfide gas or similar substances are present.
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Ministry Of Electricity and renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
12. GROUNDING
The capacitor bank should be provided with suitable ground terminal.
13. HANDLING
A shock control shall be placed on the package of the capacitor bank. If the bank falls, this
control will be broken.
The equipment shall be provided with lifting rings, or provided with provision for using a
Forklift truck for handling.
For Installation, a 100 mm minimum space should be provided at the back of the bank in
order to have an optimal position of the bank for good ventilation.
14. CERTIFICATION
The capacitor & the main component such as: C.B, contactors, (fuse link & fuse base) and
…………… should be approved by EEHC.
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Ministry Of Electricity and renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
15. WARRANTY/DISCLAIMERS
15.1 The capacitor assembly shall be warranted by the manufacturer to be free from defects
for a period of 30 months from factory shipment or a period of two years after the unit
is energized, whichever occurs later.
15.2 In case of any component defected during the warranty period, the warranty period well
be restarted from the replacement date of this defected component.
16.2 Name plate for each panel shall include the following data:-
16. 4 The fins of the ventilation fans should be made from metal.
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Ministry Of Electricity and renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
18. Contactor
The contactor specification shall comply with IEC 60947-4-1 2007 and IEC 60831 2005
Number of operations at rated current 240 per hour.
Electrical durability 250000 operation.
Control voltage coil (220 volt ±10%).
Frequency 50 Hz.
Max ambient temperature 50 °C.
The contactor shall include auxiliary contacts (as distribution company requirement) .
The contactor utilization category should be AC 6b.(suitable for switching of capacitor bank)
19. Detuned Reactor (as distribution company requirement)
Winding material should be copper
Power losses 3.5 – 6 W/ KVAR.
Ambient Temperature 50 °C
IEC 60289 , IEC 60076 , VDE 0532
Temperature class F 155°C (temperature rise limit at coils on air) the classification of
insulations is that given in clause 2 of IEC 60085
Basic Insulation Level 0.525/2.5/8 KV- AC
Temperature protection 130 °C ± 5 %
Tolerance ± 5% of Rated Reactance.
20. Calculations (as table 1 & table 2)
The manufacturer shall comply with any calculations submitted to him by table 1 & table 2and by
…EDC such as :-
Ventilation calculation
CB rating calculation
Fuse rating calculation
Contactor rating calculation
Cable size calculation
Current transformer
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Ministry Of Electricity and renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
)Table (1
سعة الكونتاكتور سعه الفيوز مساحة مقطع سلك التوصيل التيار المار *3.1
ك.فار *3.1 قدرة وحدة المكثف (ك فار)
(أمبير) شعر نحاس والتقل عن(مم)2 ( أمبير)
*(7.1أمبير)
≥ 31 31 2.1 5..1 1
≥ 21 21 4 35.1 31
≥ 21 12 1 24.1.1 32.1
≥ 11 41 31 25.21 31
≥ 15 11 31 15 21
≥ 45 11 31 47..1 21
≥ 57 321 11 5..1 مرحلة )21*2( 11
)Table (2
مقنن القاطع (أمبير)
قيمة مقترحة و سعة القطع ( Icuك أمبير) مساحة مقطع كابل التوصيل قدرة لوحة
لمعدل تدفق التيار المار *3.1
سعة القطع مقنن القاطع المكثف
الهواء نحاس والتقل عن(مم)2 ( امبير)
Icu ك.فار*3.1*3.1 (ك فار)
( م /1س)
(أمبير)
2.1*4 5..1 1
12 4*4 35.1 31
كيلو أمبير) طبقا لسعة القطع المناسبة للمحول المغذي للوحة المكثفاتIcu
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Ministry Of Electricity and renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
Page 14 of 15
Ministry Of Electricity and renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
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