E-RTGTM

RTG Electrification
 E-RTGTM Systems from Conductix-Wampfler

Environmental Economical Efficient

Eco-friendly, Reduced fuel costs Quick and easy to maintain,
low emissions of up to 65% reduced downtimes,
automated operation

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We add the “E“ to your RTG
Electrification of Rubber-Tired Gantries
RTGs will remain the primary directly from the power grid. The remaining diesel engines are only
machines for moving containers The E-RTGTM conversion can be used to transfer of the RTG from one
in terminal yards worldwide accomplished with one of two different container lane to another or from the
unique electric power supply systems container lane to the maintenance
RTGs represent more than 50% developed by Conductix-Wampfler: area. During normal operation they
of the total fuel consumption at Motor Driven Cable Reel System remain switched off, which drastically
a typical port or Conductor Rail System. reduces the emission of greenhouse
gases such as CO2 or NOx into the port
Conventional rubber-tired gantry environment.
cranes (RTGs) are equipped with E-RTGTM : A Crucial Contribution
diesel gensets that transform diesel to Fuel Savings and Clean Ports! Conductix-Wampfler’s core compe-
fuel into electrical energy. This energy tency is in the development, pro-
powers the electric motors that are Low energy costs and minimal envir- duction, consulting, and installation
necessary for the movement and onmental impact are key concerns of tailor made, engineered solutions
positioning of containers in the port. of modern port logistics. With the con- that provide energy supply and data
sumption of many liters of diesel fuel transmission for our customers‘
per day and rising diesel fuel prices, moving machinery.
Electrification of the RTG powering of RTGs represents a sub-
stantial cost factor for port operators. If you seek a turnkey solution to add
Converting a conventional RTG into the “E“ to your RTG, look no further
a fully electric RTG (E-RTGTM) means The conversion of diesel to electric than Conductix-Wampfler – we have
shutting down the diesel genset and powered RTGs results in a reduction in the answers!
powering the RTG with electric power diesel fuel consumption of about 95%.

Motor Driven Reel Solution Plug-In Solution Drive-In L Solution 3

 Motor Driven Cable Reel Solution
Speed and Performance for the E-RTGTM

To add the “E“ with a power cable, a

motorized cable reel is mounted on the
RTG. Each RTG has its own reel system
that operates independently. For this
approach, Conductix-Wampfler offers two
different technologies:

• Modular Motorized
Cable Reels with Permanent
Magnetic Couplers
Conductix-Wampfler offers a unique
“plug & play” system based on
interchangeable electrical and
mechanical components.

• Frequency Controlled
Motorized Cable Reels
Conductix-Wampfler offers an extensive
array of control units. We can supply
pre-programmed hardware controls
mounted on a panel or in a control
cabinet. We can also supply a software
program designed to integrate with
existing PLC units.

Our range of systems covers low voltage

and high voltage applications. A fiber optic
core and transmitter can be integrated
into the reel and cable. Both technologies
are precisely adjusted to the dynamic
requirements of the storage applications in
container terminals. One to several blocks
in the same lane can be covered by the
same reel system.

Most worldwide operators already use our

reel systems on RMG and STS cranes.
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 E-RTGTM Systems from Conductix-Wampfler

Video cameras monitor the cable A special “wide“ cable guide is

trench to assure that the cable used, designed to accommodate
remains free to pay out and wind up lateral movements of the RTG

Since there are no guiding beams, Yard Junction Box with circuit
two optical sensors, one on each breaker protection, providing the
side of the trench, control the travel interface to connect the cable reel to
deviation of the crane the yard power supply

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 Plug-In Solution
Reliability for the E-RTGTM

With the “plug-in” system, conductor

rails are mounted on a steel
structure system bolted on top of a
concrete base. Depending on the
terminal conditions or customer
requirements, this base is either
put on top of or imbedded into the
terminal surface. Electrical energy is
picked up from the conductor rails
using a collector trolley connected to
the RTG crane. A steel cable pulls the
trolley along the steel framing.

A power cable with a plug and socket

connector link the collector trolley
electrically to the RTG.

Safety is of paramount importance.

Pilot pins are used to assure that the
plug will remain powerless during the
unplugging process. Two sockets
may be installed on either side of
the RTG to enable flexible crane
operation when changing blocks.
Limit switches are installed on the
collector trolley to prevent the crane
operator from accidentally leaving
the block while still connected to the
conductor rails.

The steel structure which holds the

conductor rails may be installed
at various predetermined heights.
This allows easy access to the RTG
during maintenance, service, or repair
procedures.

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 E-RTGTM Systems from Conductix-Wampfler

Steel structure and conductor rails for Steel structure and conductor rails
one container block to provide the for two container blocks to provide
electrical current – the 2+2 version the electrical current – the 4 parallel
version

Collector trolley including cable and Standardized concrete foundation

plug for connection to the RTG crane. and steel structure to mount
The socket connector is mounted on conductor rails
the crane side

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 Drive-In L Solution
High Flexibility for the E-RTGTM

With the “Drive-in L” solution, the

current collector system is installed on
the RTG. Once engaged in the structure
and conductor rails, the trolley runs
freely.

Drive-in process is fully automated –

requiring no additional ground staff.
All movements of the RTG are fully
electrically driven – no additional
hydraulics or pneumatics.

The design is very compact to fit into

the very narrow installation space on the
RTG.

The modular concept allows integration

of data transmission systems as a next
step towards RTG automation.

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 E-RTGTM Systems from Conductix-Wampfler

The unique track profile serves as The very compact system is the
the running beam for the collector lightest system on the market and
trolley and also carries the conductor suitable for any kind of RTG
rail system, thus allowing full control
of tolerances

The short Drive-In zone allows the The Drive-In L provides the highest
E-RTG to run with electrical power compensation of RTG working
from the very first container row. It tolerances
only takes 20-30 seconds to drive
in or drive out.
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 Conductix-Wampfler E-RTGTM Service

Custom Services!

Conductix-Wampfler’s specialists
provide complete support from
the initial programming and design
to the final assembly on site
– worldwide!

The Turnkey Solution contactless data transmission with Planning and Development
our iDATPlus system.
As a system supplier, Conductix- • Definition of the application
Wampfler offers a complete turnkey Important elements of Conductix- parameters
solution to all customers. This includes Wampfler‘s business activities
the delivery of all necessary parts to include qualified consulting, project • Selection of the right components
complete the project. engineering of the complete system, for the required system – optimized
the choice and selection of the to fulfill our customers‘ requirements,
We can also provide auto-steering right components, optimizing the application parameters, and
technology for RTGs as well as data accessories, the adequate logistic environmental targets
transmission via fiber optic cable or concept, and commissioning on site.
• Selection of the optimum energy
supply solution in cooperation with
our customers, considering cost,
service life, operating parameters,
Motor Driven
Cable Reel installation, and site conditions
Solution
Cable
Reel Final Assembly

• Supervision of construction,
assembly, and mounting on site, or

• Complete installation by our trained

Plug-In Plug-In specialists
Solution Unit

Service Agreement

• Regular maintenance and inspections

to increase the operational life of
the facility, and to ensure long-term
performance and availability
Drive-In L
Solution Drive-In
Unit • All services required on site in the
event of an incident, including spare
parts and replacement materials

• Conductix-Wampfler service
agreements: The “Worry-Free
10 RTG Modification Yard Modification Package”
 Conductix-Wampfler the complete program

Other Products from Conductix-Wampfler

E-RTG from Conductix-Wampfler represent only one product line from the broad spectrum of Conductix-Wampfler components for the transfer
of energy, data, gases, and fluids. The solutions we deliver for your applications are based on your specific requirements. In many cases, a
combination of several different Conductix-Wampfler products are needed to fill the application. You can count on all of Conductix-Wampfler’s
business units for hands-on engineering support - coupled with the perfect solution to meet your energy management and control needs.

Spring driven cable reels Slip ring assemblies Energy guiding chains Inductive Power Transfer IPT®
We have 60 years experience and Whenever powered machinery needs The “Jack of all Trades“ when it comes The contact-less system for
trusted brands such as Insul-8, to rotate 3600, field proven slip ring to managing energy and data cables transferring energy and data. For all
Wampfler, and IER. We offer small assemblies by Conductix-Wampfler and air and fluid hoses. A wide range of tasks that depend on high speeds and
cord reels all the way to large can flawlessly transfer energy and energy guiding chains are available for absolute resistance to wear.
multi-motor units, a wide range of data. Here, everything revolves many industrial applications.
accessories, and hazardous location around flexibility and reliability.
reels.

Conductor bar Cable Festoon systems Push Button Pendants Radio remote controls
Whether they are enclosed conductor It‘s hard to imagine Conductix- Our ergonomic pendants are Safe, secure, and reliable radios
rails or expandable single-pole bar Wampfler cable trolleys not being ideally suited for industrial control use the latest in microprocessor
systems, Conductix-Wampfler‘s used in virtually every industrial applications. They are available in technology. Available in several
conductor bar is the proven solution application. They are reliable and a wide range of configurations for models for overhead crane control
to reliably move people and material. robust and available in an enormous overhead cranes and other machinery. and othe types of machinery.
variety of sizes and models.

Workstation equipment Air hoists and balancers Bumpers Spring balancers and retractors
Complete with tool transporters, reels, ENDO Air hoists accurately place Conductix-Wampfler offers a ENDO spring balancers by Conductix-
or an entire air and electric supply delicate loads and continuously vary complete range of bumpers for the Wampfler are rugged, reliable
system. Workstation equipment the speed for precise positioning. auto industry, cranes, and heavy high-precision positioning devices that
provides safety and flexibility for They run cool in continuous machinery. These include rubber, reduce operator fatigue and assist
difficult tasks. operations. rubber/metal, and cellular types. with accurate tool placement.

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 www.conductix.us

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© Conductix-Wampfler | 2012 | subject to technical modifications without prior notice

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Contact us for our Global Sales Offices

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