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SPARE PART LIST ELECTRO MECHANICAL

Molasses treatment Unit -1100&1200 Priority


S.No. Item Description Unit Qty. Supplier Name Model Remark
complete Gasket and plates with
stainless steel for Molasses
1 E-1201A/B cooler plate type heat exchanger set 2 FRILLI SONDEX S37 IG10 37
2 P-1100/S Molasses Feed pump Pcs. 2 FRILLI MPOMPE M65 1 F
3 sulfuric acid dosing pump Pcs. 4 FRILLI
MX-
4 1403AtoF Mechanical seal for agitators Pcs. 28 FRILLI FLUITEN C3S Ø60
XX- C.I.P Distributor of D-1403
5 1403/1404 rotating type (sprinkler) Pcs. 4 FRILLI RIBE RT1 4x7
special rotary oil for AERZEN
Delta Blower G5 Type: GM 4
6 S liters 100 FRILLI Lubricant
Reflux pump of degassing Pompetravaini TBH
7 P-1521 column /without motor Pcs. 2 FRILLI s.p.a. 202/1-C/A3
Hydroselection feeding pump Pompetravaini TCH 25-200/1-
8 P-1531 /without motor Pcs. 2 FRILLI s.p.a. C/A3
Vacuum pump of C-1510 Pompetravaini TRVB 40-200/C-
9 P-1534 /without motor Pcs. 1 FRILLI s.p.a. M/A3
Discharge pump of rectification Pompetravaini TCH 50-200/1-
10 P-1540 column/without motor Pcs. 2 FRILLI s.p.a. R/A3-T
Impeller for Discharge pump of Pompetravaini TCH 50-200/1-
11 P-1550 hydroselction column Pcs. 4 FRILLI s.p.a. R/A3-T
Impeller for CIP Distribution Pompetravaini TCH 40-250/1-
12 P-2002 pump Pcs. 2 FRILLI s.p.a. C/A3
13 P-2210A/B Process water pump Pcs. 2 FRILLI GRUNDFOS
14 P-2304/S Fuel oil transfer pump Pcs. 2 FRILLI Mingazzini
CT- on
15 2401A/B wet deck for Cooling tower set 1 FRILLI ILMED TG/P2/13/S process
stuffing box housing for Cooling MCU-CH 150-
16 P-2401 water to Unit 1500 Pcs. 1 FRILLI TRAVAINI 400/R/F
MCU-CH 150-
17 P-2402 coupling Pcs. 2 FRILLI TRAVAINI 400/R/F
MCU-CH 150-
18 P-2403 coupling rubber set 10 FRILLI TRAVAINI 400/R/F

Page 1 of 14
SPARE PART LIST ELECTRO MECHANICAL

butterfly valve lug type, - Brand


- EFFEBI
- maximum working pressure
PN 16
- Temperature resistant sealing
seats EPDM-HT
- Stainless steel
- Both sides threaded for
mounting on flanges separate
bolt (double thread lug type)
- Maximum temperature 130
degree Celsius
- Tested for vacuum
- Kit to convert from a manual
19 DN-125 valve to an actuated valve Pcs. 15 FRILLI EFFEBI
butterfly valve lug type, - Brand
- EFFEBI
- maximum working pressure
PN 16
- Temperature resistant sealing
seats EPDM-HT
- Stainless steel
- Both sides threaded for
mounting on flanges separate
bolt (double thread lug type)
- Maximum temperature 130
degree Celsius
- Tested for vacuum
- Kit to convert from a manual
20 DN-100 valve to an actuated valve Pcs. 30 FRILLI EFFEBI

butterfly valve lug type, - Brand


- EFFEBI
- maximum working pressure
PN 16
- Temperature resistant sealing
seats EPDM-HT
- Stainless steel
- Both sides threaded for
21 DN-80 mounting on flanges separate Pcs. 30 FRILLI EFFEBI

Page 2 of 14
SPARE PART LIST ELECTRO MECHANICAL

bolt (double thread lug type)


- Maximum temperature 130
degree Celsius
- Tested for vacuum
- Kit to convert from a manual
valve to an actuated valve
Temperature control valve PN16
22 TCV-1201 DN40 Pcs. 1 FRILLI
Steam check valve internal
23 springs for DN80 Pcs. 10 FRILLI VLG25D1FSB
PH probe, DolpHin Series
Models PH10 and ORP10
Electrochemical Sensors and
Accessories for pH and ORP
24 PHT1201 Measurements Pcs. 2 FRILLI DolpHin PH10 and ORP10
Thermodynamic steam trap
25 DN25 Pcs. 1 FRILLI Spirax TD42A
26 PCV1201 pressure control valve DN40 Pcs. 1 FRILLI
pressure control valve DN80
27 PCV-1500 PN40 Pcs. 1 FRILLI Fisher
three way valve for boiler fuel
system 1/2 inch, -20 -160
degree C, up to 10 bar, stainless
28 steel Pcs. 3 FRILLI valpras
Frequency converter /inverter,
MX-1204/ 1202, SIEMENS,
Sinamics G120C USS/MB,
input 3AC 400-480 ±10%, 4.1 A,
MX-1204/ output 3AC 0-input V in=3.1A,
29 1202 motor 1.5hp Pcs. 4 FRILLI SIEMENS G120C USS/MB
lowest level Boiler water level
30 gauge reflection type Pcs. 4 FRILLI
feed water pump to boiler
31 P-2301 /without motor/ Pcs. 2 FRILLI
32 fuel injection pump for boiler Pcs. 2 FRILLI hp Technik
Discharge pump of methyl Pompetravaini TCH 25-160/1-
33 P-1570 alcohol column Pcs. 2 FRILLI s.p.a. C/A3

34 5801 steam pressure regulator valve Pcs. 2 FRILLI FLOWSERVE 1221255/9

Page 3 of 14
SPARE PART LIST ELECTRO MECHANICAL

with diphram and spring system


to degasser DN32, t 300 degree
C
Automatic or Manual Actuated
35 Boiler Blowdown Valves Pcs. 2 FRILLI Spirax Sarco DFG300
36 servomotor for boiler burner Pcs. 2 FRILLI Mingazinii
Nozzel for light oil burner
37 650Kg/hr, 45˚ Pcs. 4 FRILLI Mingazinii
boiler MODEL-PB 100, General
Electrode combustion burner type
38 for boiler X1050NL, serial no. 1070 Pcs. 2 FRILLI Mingazinii
Pompetravaini
39 P-2401 staffing box Pcs. 1 FRILLI s.p.a.
conveyor from VCB services brand, single
lubrication phase, pressure from 2.5 to 8 PE-
40 unit bars with all accessories Pcs. 1 labellers
Stainless
steel pump 11 kw, 3 phase, 2900 rpm
for technical stainless steel impeller, flow 20
alcohol m3/hr, head min 60 m, inlet
41 unloading diameter DN80 Pcs. 2 FRILLI
soda, first and second rinse
pumps with reserve mechanical
seal two set for each pump total
of 6 mechanical seals) page
15/64-9 item number 57, 84
42 Pump and 90 Pcs. 3 AKOMAG
circulation pump for washing
machine page 13/64-9 item
number 38, including reserve
43 Pump two sets of mechanical seals Pcs. 1 AKOMAG
circulation pump for washing
machine page 15/64-9 item
number 67, including reserve
44 Pump two sets of mechanical seals Pcs. 1 AKOMAG
steam pressure sensor (pressure
transducer) for steam page
45 Pump 15/64-9 item number 101 Pcs. 5 AKOMAG

Page 4 of 14
SPARE PART LIST ELECTRO MECHANICAL

pressure sensor (pressure


transducer) for rinse pumps
discharge side page 15/64-9
46 Pump item number 85, 81, 91 Pcs. 6 AKOMAG

Page 5 of 14
SPARE PART LIST ELECTRO MECHANICAL

Supplier Qty. Remark Priority


No Item Name Model Description

FRILLI 01
0.75KW
FRILLI 01
1.1KW
Frequency
SINAMICS G120C- FRILLI 01
1. converter/Motor 3KW
USS/MB
Drive FRILLI 01
1.5KW
FRILLI 01
11KW

F3S-TGR-N_R Magnetic Non- PELABELLE 05


Compact Magnetic RS
Contact Safety Switch,
2. Non-contact Safety F3S-TGR-NLPR-21-05
Standard Actuator, Plastic,
Switches
24 V dc
Asameter flowmeter 24VDC card for Magnetic FRILLI 02
flow meter with maximum
flow of 420 up to 40,000
3. L/hr,
Temprature range of -10 up
to 150° C, maximum
Pressure of 16 bar
RTD Converter, Input FRILLI 02
4. RTD Converter DAT2061 RTD Pt100, Programmable,
DAT2061
D1031Q - Switch/Proximity FRILLI 02
4- channels
5. D1031Q Detector Repeater Transistor
Proximity switch
Out
2-Channels FRILLI 02
Repeater power D5014D - 2 Channels
6. D1014D
supply Repeater power supply

4- Channels D1042D FRILLI 02


Digital Output 4 Channels Digital Output
7.
Loop/Bus Powered Loop/Bus Powered

Page 6 of 14
SPARE PART LIST ELECTRO MECHANICAL

Power Relay UIN 24VDC 6A FRILLI 02


8. Power Relay
Module-Switching Relay
6EP1336-3BA00 SITOP MODULAR POWER FRILLI 01
SUPPLY/24VDC/20A
6EP1336-3BA00
Power Supply
FRILLI 01
Siemens SITOP PSU300S
9. DC24V/20A 6EP1 436-
2BA10 (6EP1436-2BA10)
IP 6EP1436-2BA10
Input: 30AC 400-500V 1,2-
1,0A 50/60Hz
Output: DCV24/20A
10. 2 channels D1020D FRILLI 02
2 channels isolating
isolating converter
converter and trip amplifier
and trip amplifier
11. single channel D1060S FRILLI 02
single channel frequency
frequency input
input
12. 4 -Channels D1042Q FRILLI 02
4 -Channels Digital Output
Digital Output
Loop/Bus Powered
Loop/Bus Powered
13. 4-Channels D5012Q FRILLI 02
4-Channels Repeater power
Repeater power
supply
supply
WAGO 857-304 Power FRILLI 20
WAGO 857-304 Relay, 857 Series, SPST, 24
VDC, 6 A, DIN Rail

General Purpose Relay & FRILLI 20


14. Power relay MK2P-I
Power Relay MK2P-I 24VAC
OMRON, MY4 220VAC Coil FRILLI 20
MY4 Power Relay ,Mini relays,
LED light

Page 7 of 14
SPARE PART LIST ELECTRO MECHANICAL

FRILLI 02
SITOP BATTERY MODULE56
24 V/10 AH WITH SERVICE-
SITOP BATTERY
15. 6EP1935-6MD11 FREE SEALED LEAD-ACID
MODULE
BATTERIES FOR SITOP DC
UPS MODULE 6 A AND 15 A
FRILLI 10
Digital electronic 6ES7 132-4BF00- 8DO DC24V/0.5A (6ES7132-
16.
module 0AA0 4BF00-0AA0)

FRILLI 10
Digital electronic ET 200S distributed I/O
module 8DI DC24V 6ES7 131-4BF00- Digital electronic module
17.
(6ES7131-4BF00- 0AA0 8DI DC24V
0AA0) (6ES7 131-4BF00-0AA0)

FRILLI 10
Power module PM-
E DC24V 6ES7138-4CA01- module PM-E DC24V
18.
(6ES7138-4CA01- 0AA0) (6ES7138-4CA01-0AA0)
0AA0)

FRILLI 10
Analog electronic ET 200S distributed I/O
module 2AO I ST analog electronic
19. 6ES7135-4GB01-0AB0
(6ES7135-4GB01- module
0AB0) (6ES7135-4GB01-0AB0)

SIMATIC DP, ELECTRONIC FRILLI 10


MODULE ET200S, 4AI
STANDARD I-
SIMATIC DP, 2-WIRE, 4 - 20MA; 13BIT,
6ES7134-4GD00-
20. ELECTRONIC 15MM WIDTH, FOR 2-WIRE
0AB0
MODULE TRANSDUCER CYCLE TIME
40 MS/MODULE WITH LED
SF
(GROUP FAULT)
Thermoplastic enclosure PELABELLE 10
21. Safety Sensor RSS-36-D-ST RS
• RFID-technology for needs-

Page 8 of 14
SPARE PART LIST ELECTRO MECHANICAL

based protection against


tampering
• Misaligned actuation
possible
• 27 mm x 108.2 mm x 35
mm
• High repeat accuracy of the
switching points
• 2 short-circuit proof PNP
safety outputs
• Integral cross-short, wire-
breakage and external
voltage monitoring of the
safety cables up to the
control cabinet
• Universal coding with RFID
technology
• 1 x connector socket M12,
8-pole
• Actuation from side
• Max. 31 sensors can be
wired in series.
22. Relay  Monitoring relay Siemens FRILLI 10
SIRIUS 3RR2141-1AA30
can be mounted to
Contactor 3RT2,
 Size S0 standard,
 digitally adjustable
Apparent/active current
monitoring 1.6...16 A,
20...400 Hz,
 2-phase Supply 24 V
AC/DC 1 change-over
contact,
 Monitoring for Current
overshoot and
undershoot Phase failure,
 Cable break with or
without fault buffer ON

Page 9 of 14
SPARE PART LIST ELECTRO MECHANICAL

delay 0-60 s
 Noise pulse suppression
0-30 s
 Switching hysteresis 6%
 Screw connection system

 Monitoring relay Siemens FRILLI 10


SIRIUS 3RR2142-
1AA30 ,
 can be mounted to
Contactor 3RT2,
 Size S0 basic,
 analog adjustment
Apparent current
monitoring 4...40 A,
50...60 Hz,
 2-phase Supply 24 V
AC/DC 1 change-over
contact Monitoring for
Current overshoot and
undershoot Phase failure,
 Cable break with or
without fault buffer ON
delay 0-60 s
 Noise pulse suppression
0-30 s
 Switching hysteresis 6%
 Screw connection system
 Rtd PT100 Temperature FRILLI 15
Transmitter 0-200ºc with
4-20mA
Temperature  Power supply: 0-30VDC
23.
sensor  Output current: 4-24mA
 Sensor : PT100
 Temperature Range: 0ºc-
200ºc
IGP10-T122D1E-N1 Model IGP10 I/A Series ® FRILLI 02
pressure Absolute and Gauge Pressure
24.
transmitters Transmitters with HART ®

Page 10 of 14
SPARE PART LIST ELECTRO MECHANICAL

Communication Protocol,
with a range of 0-300psi
E6C3-AG5B 360 Full shaft type with AKOMAG 01
rotary Resolution 360, 24VDC
25.
Encoder(absolute)

04322-40100 Relay - 04322-40100 Mitsubishi 04


Magnetic relay for 0-25000-7440 Mitsubishi Engine 24V
26.
generator NO.8G06

Page 11 of 14
SPARE PART LIST ELECTRO MECHANICAL

Machine Machine Macro Assembly Priorit


Design Parent
serial no. model unit level Page y
No. Part no. Assembly Unit Qty. Remark
part no.
CODE part no.
number
K5006447 Structur 855464 5
8554643
1 Piston Unit e 31 85546432 37 Pcs. 01
1
F02360
K5006447 Filler 855326 3
central 66 8553266
2 Filling valve 80169978 125 Pcs. 10
head 6
F02360
K5006447 Filler 555287
central 07 5552870 Position
3 Ring 50×15×24 80169978 127 Pcs. 100
head 7 43
F02360
K5006447 Filler 555287
Spring
central 07 5553380 Position
4 DM072×D007×LL080× 80169978 127 Pcs. 100
head 3 46
N06 AISI 316
F02360
K5006447 Filler 555287 4
central 07 8553525
5 Push rod 85532666 129 Pcs. 50
head 6
F02360
K5006447 Filler 801702 3
central 88 8016653 Position
6 Encoder 43002008 80170288 136 Pcs. 02
head 1 7
F02360
Bottle-Holding K5006447 Filler 801702 3
platform, central 88 8017028 Position
7 80170288 138 pcs 10
094X235 AISI 304 head 7 01
55537349 F02360
8017028 Position
8 Jack 85541288 80170288 138 pcs 10
7 06
Tank Thermometer 8553574 Position
9 80170447 202 Pcs. 02
31000052 0 05
Spring
DM012×D001×LL045× 8558032 Position
10 80170696 251 Pcs. 25
N12 AISI 316, 9 15
55527146

Page 12 of 14
SPARE PART LIST ELECTRO MECHANICAL

Spring
DM072×D007×LL080× 8558032 Position
11 80170696 251 Pcs. 25
N06 AISI 316, 9 19
55533803
Ring 0028×0015×005, 8558032 Position
12 80170696 251 Pcs. 25
55512981 9 13
13

14
8017090
15 filler outfeed star wheel 80171079 331 Pcs. 1
6
8017143
16 infeed worm screw 80171337 339 Pcs. 2
1
8559124
17 Block star wheel 80171337 337 Pcs. 1
9
8553689
Bush 80170987 323 Pcs. 100
5
8017104
Guide 80171079 313 Pcs. 1
8
2400108
Deflector 306 Pcs. 500 Local?
9
3150075
Solenoid valve 298 Pcs. 6
7
3050015
Filter + Regulator 298 Pcs. 3
2
3150032
Solenoid valve 298 Pcs. 1
4
3150032
Solenoid valve 298 Pcs. 1
5
Blower /vacuum 8016398
80170679 289 set 1
pump/ 0
8559892
Tank level probe 80170447 197 Pcs. 1
1
Spare part kit /valve 8558032
80170696 251 set 50
kit/ 85532666 9
8557591
Spare part kit/Joint kit 80170696 253 set 50
9
Pipe group 8016660 80171084 305 50

Page 13 of 14
SPARE PART LIST ELECTRO MECHANICAL

7
Product pump

BD SENSORS

Page 14 of 14

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