SÜDMO™

DSV COMPLETE
DOUBLE SEAT
VALVES

FOODANDBEVERAGE.PENTAIR.COM
DOUBLE SEAT
VALVES SERIES
DSV COMPLETE
Based on its many years of experience in valve
construction, Südmo offers a comprehensive,
refined double-seat valve for implementation
and automation of widely varying production
processes in the food and beverage industry.
Why use Südmo double seat valves?
As well as a wide range, the series is
characterized by ease of handling and
maintenance, and is therefore the ideal
component for operating your processes with
maximum efficiency and safety.

GENERAL REQUIREMENTS FOR HYGIENIC DOUBLE SEAT VALVES

• Reliable separation of two media (e.g. product and cleaning liquid)
> Two sealing elements work separately
> Leakage chamber open to atmosphere
- Avoids pressure build-up
- Visual leak detection

• All surfaces in contact with product can be cleaned

FUNCTION
CIP SUPPLY
• The function of the double-seat valve is
shown in the below tank farm application
example.

• Simultaneous, programmed filling,

emptying and cleaning of four production
lines without risk of mixing. Reliable
separation of upper and lower valve
housing allows one or more lines or tanks
(purple and red lines) to be cleaned during
production (yellow and green lines). PRODUCT 1
2
3 CIP RETURN
4
BENEFITS
INNOVATIVE HIGH OPERATING SAFE
SEALING CONCEPT PRESSURES CLEANING
In seat area • Open, close and seal up to 10 bar* • Cycle stroke with defined ring gap

• Step seat with conical seal O-ring • High pressure pulse resistance • Leakage chamber flushing via external
connection
• Radial seat with RSC seal (Radial Seal
Complete) • Sterile chamber for shaft flushing /
* Depending on type and nominal width
sterilization
In shaft area
• Shaft flushing of lower valve disc
• Sealing by form-fit profile seal

OPTIMIZED DRIVE & TOP MAINTENANCE &

CONTROL CONCEPT QUALITY SERVICE
• Durable pneumatic seals • Body machined from solid bar stock • Simple, rapid maintenance

• Main spring chambered • High surface quality • No special tools needed

• All valve positions can be monitored • Reduced-friction surfaces on moving parts • Easy handling thanks to compact
IntelliTop 2.0 control unit construction
• Design optimized for cleaning
• Low maintenance costs (Opex)

LICENCES & CERTIFICATES

• 3A

• PMO

• ATEX
R
• CRN
R

• Official licences for use in milk heaters

• All seals comply with FDA standards

53-04 53-04

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STRUCTURE OF DSV COMPLETE DOUBLE SEAT VALVES

IntelliTop® 2.0 to control lift

and position feedback

Main spring chambered

Air connection cyclic lift
of lower valve disc

Durable pneumatic seals

Air connection main lift

Air connection cyclic lift

Form-fit profile seal of upper valve disc

One-piece,
solid valve housing

Closing sleeve Upper shaft passage

(upper valve disc)

Ring gap with

metal definition

Seat region
Radial seal ring “RSC”
(Radial Seal Complete)

Lower shaft passage

Form-fit profile seal

Valve disc
(lower valve disc)

Leakage outlet
UPPER SHAFT PASSAGE

Support ring
Ensures better guidance and optimized
friction behavior
Profile seal
Minimized contact areas to ensure long life
and improved wear and friction behavior;
special design prevents press-out (pressure
pulses) or pull-out (sticky media).
O-ring
Seal between valve housing and housing
holder

SEAT AREA (ON TYPE D 620)

Double O-ring seal

In the upper valve disc, the upper O-ring
ensures a product seal in closed valve
position, and lower O-ring ensures a leakage
chamber seal in open valve position
RSC radial seal
Special shape ensures improved
performance and doubling of swell
compensation compared with conventional
radial O-ring seals. Smaller contact area
ensures longer life

LOWER SHAFT PASSAGE

Profile seal
Minimized contact areas to ensure long life
and improved wear and friction behavior;
special design prevents press-out (pressure
pulses) or pull-out (sticky media).
Support ring
Ensures improved guidance and optimum
friction behavior
O-ring
Seal between valve housing and housing
cover

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BASIC VALVE FUNCTION

BASIC VALVE POSITIONS

Valve closed
• Media are separated, secure against mixing
• Any leaks escape to the environment without pressure
Valve open
• Lower valve disc lifts and closes the leakage chamber
• Product in the leakage chamber is discharged to the outside

Valve closed Valve open

VALVE CLEANING - CYCLIC FUNCTIONS

Cleaning via lower valve seat
• Lower valve disc is raised while cleaning the lower line (cyclic lift via predefined ring gap)
• Lower valve seat, disc seal, leakage chamber and leakage drain are cleaned
Cleaning via upper valve seat
• Upper valve disc is raised while cleaning the upper line
(cyclic lift via predefined ring gap)
• Upper valve seat, disc seal, leakage chamber and leakage drain are cleaned
Cleaning via lower Cleaning via upper
valve seat valve seat

EXTENDED VALVE FUNCTIONS

LEAKAGE CLEANING VIA EXTERNAL STERILIZATION / FLUSHING UPPER SHAFT FLUSHING OF
FLUSHING CONNECTION AND LOWER SHAFT AREA LOWER VALVE DISC

Cleaning of
leakage chamber
by external flushing
connection

Valve sterilization

Cleaning of leakage chamber via external Sterilization or flushing via external Flushing of lower shaft area
flushing connection connections (Scallop design)
• Leakage chamber and leakage drain are • Sterilization or flushing of lower and upper • Flushing of shaft area during activation of
cleaned via an external connection shaft area cyclic lift of lower valve plate
DSV COMPLETE OPTIONS

Low leakage

Closed Movement of lower disc Movement of lower plate Open

Lower valve disc with conical seal Lower line OPEN Lower line open Valve open
Leakage chamber open Leakage chamber closed Leakage chamber closed
->Flushing effect / Product loss

Leakage-free

Closed Movement of lower disc Movement of lower disc Open

Lower valve disc radial seal Lower line CLOSED Lower line closed Valve open
(RSC seal) Leakage chamber open Leakage chamber closed Leakage chamber closed
-> No product loss

D620 D365it
MODELS D600 D610 D620 D630
S-sp
D620U D640 D650 D660
PMO

Switching with minimal product loss

(low-leakage)
• • •

Switching with no product loss (leak-free) • • • • • • •

Leakage space cleaned during cleaning by

lifting stroke function
• • • • • • •

Lower shaft cleaned during cleaning by lifting

stroke function
•

Leakage space cleaned via external rinsing

port
• • •

Sterile chambers (sterilizable + rinsable) in

upper and lower shaft section
•

Axial-conical sealing O-rings in upper and lower

valve disc
• • •

Axial-conical sealing O-rings in upper valve disc

and radial sealing RSC seal in lower valve disc
• • • • (2x) • • •

Single-piece housing • • • • • • • • •

S Ü D M O D S V C O M P L E T E D O U BL E S E AT VA LV E S 7
DESIGN D 600
• Low product loss switching 1. Valve closed
(low leakage) 2. Valve open
• Cycling of valve disc during cleaning allows 3. Cyclic lift of lower valve disc
cleaning of leakage chamber
4. Cyclic lift of upper valve disc
• Lower valve disc conical seal (O-ring)

1. 2.

3. 4.

DESIGN D 610
• Low product loss switching 1. Valve closed
(low leakage) 2. Valve open
• No cyclic lift function 3. Cleaning via flushing
• Cleaning via external flushing connection connection
• Lower valve disc conical seal (O-ring)

1. 3.
DESIGN D 620
• Product loss free switching 1. Valve closed
(leakage free) 2. Valve open
• Cycling of valve disc during cleaning allows 3. Cycling lower seat
cleaning of leakage chamber
4. Cycling upper seat
• Lower valve disc radial seal
RSC (Radial Seal Complete)

1. 2.

3. 4.

DESIGN D 630
• Product loss free switching 1. Valve closed
(leakage free) 2. Valve open
• No cyclic lift function 3. Cleaning via flushing
• Cleaning via external flushing connection connection
• Lower valve disc radial seal
RSC (Radial Seal Complete)

1. 3.

2.

S Ü D M O D S V C O M P L E T E D O U BL E S E AT VA LV E S 9
DESIGN D 620 S-SP (suitable for sterilizing - flushing)
• Product loss free switching (leakage free) 1. Valve closed
• Cycling of valve disc during cleaning allows cleaning of leakage 2. Valve open
chamber 3. Cyclic lift of lower valve disc
• Flushing chamber for flushing/sterilization of shaft areas 4. Cyclic lift of upper valve disc
• Cleaning/sterilization via external flushing connection (Sp) 5. Sterilization/flushing
• Lower valve disc radial seal
RSC (Radial Seal Complete)

1. 2. 5.

3. 4.

DESIGN D 620 U (change over valve)

• Product loss free switching 1. Valve closed
(leakage-free) 2. Valve open
• Cyclic lift functions for cleaning of leakage 3. Cyclic lift of lower valve disc
chamber
4. Cyclic lift of upper valve disc
• Switch-over function
• Lower valve disc radial seal
RSC (Radial Seal Complete)

1. 2.

3. 4.
DESIGN D 640 (bottom seat valve / tank outlet valve)
• Product loss free switching 1. Valve closed
(leakage free) 2. Valve open
• Cyclic lift functions for cleaning of leakage 3. Cyclic lift of lower valve disc
chamber
4. Cyclic lift of upper valve disc
• Lower valve disc radial seal
RSC (Radial Seal Complete)

1. 2.

3. 4.

DESIGN D 650 (for ring pipes)

• Product loss free switching 1. Valve closed
(leakage free) 2. Valve open
• Cyclic lift functions for cleaning of leakage 3. Cyclic lift of lower valve disc
chamber
4. Cyclic lift of upper valve disc
• Lower valve disc radial seal
RSC (Radial Seal Complete)

1. 2.

3. 4.

S Ü D M O D S V C O M P L E T E D O U BL E S E AT VA LV E S 11
DESIGN D 660 (for CIP-areas)
• Flushing of the leakage chamber during cyclic lift (opening/ 1. Valve closed
closing) 2. Valve open
• Lower valve disc conical seal (O-ring) 3. Cyclic lift opening/closing
• Vertical mounting position (other mounting positions on request) of the valve
• EPDM sealing -> short-time flushing effect
of the leakage chamber/exit

1. 2. 3.

DESIGN D 365it PMO VARIANTS

• Product loss free switching (leakage free) 1. Valve closed D 365it to
• Cyclic lift functions for cleaning of leakage chamber 2. Valve open Bottom Seat Valve / Tank Outlet Valve
• Lower valve disc radial seal RSC (Radial Seal Complete) 3. Cyclic lift of lower valve disc Special design for direct integration into
• Shaft flushing (for maximum security) 4. Cyclic lift of upper valve disc the tank. The design with no dead zones
allows optimum tank cleaning.
• Three-seat valve (deflector)
• Meets aligned requirements of PMO and 3A 85-02 Type D 640 Type D 650

1. 2.

D 365it
Cheese curd design
The large open cross section of the 365it
Complete Cheese Curd Outlet PMO Mix Proof
3. 4.
Valve provides gentle handling of the curd,
and allows particles of up to approximately
1.5 inches to pass unobstructed through the
valve.
GENERAL TECHNICAL DATA
MATERIAL PRESSURES SURFACES
Area in contact with product Control air pressure Product wetted Ra ≤ 0,8 μm
1.4404 (AISI 316L) Standard 6 bar (87 psi) – 8 bar (116 psi) Others Ra 1,6 μm
Optional
Area not in contact with product Operating pressure
Higher-quality surfaces, e-polished
1.4301 (AISI 304) / 1.4307 (AISI 304 L) Standard 10 bar (145 psi)*
CONNECTIONS
Optional Lower operating pressures apply to the
Higher quality materials following types: Pipe dimensions in accordance with
D640 5 bar (72.5 psi) - DIN 11850-2 (DIN 11866-A)
Seals*
D650 5 bar (72.5 psi) - ASTM A270 (DIN 11866-C) (ASME BPE-2009)
EPDM / HNBR / FKM
D660 5 bar (72.5 psi) - DIN EN ISO 1127 (DIN 11866-B)
*All seal qualities are FDA-compatible
*Depending on type and nominal width

OPERATING TEMPERATURES
EPDM HNBR FKM
Standard Optional Optional

Hot water Hot water Hot water

+95 °C (203 °F) continuous +95 °C (203 °F) continuous +80 °C (176 °F) continuous
Steam Steam Steam
+130 °C (266 °F) continuous +121 °C (250 °F) continuous +121 °C (250 °F) brief sterilization
+150 °C (300 °F) brief sterilization +140 °C (284 °F) brief sterilization (15-20 minutes)
(15-20 minutes) (15-20 minutes)
Cold water
Cold water Cold water +1 to +2 °C (33.8 – 35.6 °F) continuous
+1 to +2 °C (33.8 – 35.6 °F) continuous +1 to +2 °C (33.8 – 35.6 °F) continuous

CONNECTION
CONNECTION LAYOUT MARKINGS

B
H
D
E G
A L
D 621 D 622 D 623 D 624
I C
F
J
K
Different customer needs can be met thanks
to the housing constructed of solid material.
Discuss your needs with us at any time.

OPTIONAL ACCESSORIES

Air pressure amplifier / booster Position feedback OPEN/CLOSED Position feedback upper valve disc
• Supports main lift function • Proximity initiator M12 • Feedback CLOSED
• Used for low control air pressure* • Proximity initiator M8
*Control air pressure depending on type &
nominal width

S Ü D M O D S V C O M P L E T E D O U BL E S E AT VA LV E S 13
IDEAL FOR VALVE MANIFOLDS
DSV COMPLETE
OUR KNOW-HOW, PLANNING, DESIGN & CUSTOMER
YOUR SUCCESS PRODUCTION BENEFITS
A successful process begins with the 3D drawing of a valve manifold • Cost-efficient complete package
design and assembly of the valves into Before production comes planning. Using
• Decades of experience in design and
larger function units. As well as the pure modern 3D systems, the valve manifold
production
functionality of the system, many other is planned in every detail and the result
points must be taken into account: presented to the customer. Then production • Compact construction
of the valve manifold can begin.
• Selection of suitable components • Simple and rapid installation
Building the frame
• Correct installation position of all individual • Perfect integration in process control
A stainless steel tube frame holds the valve
components (e.g. IntelliTop 2.0 with 24VDC, AS
manifold. Each frame is made individually to
meet the customer's needs. interface, DeviceNet, or 110VAC)
• Arrangement with no dead zones
Mounting the valves • Countless possible variations in
• No sumps or domes
The individual parts of the valves for consultation with our experts
• Complete drainability mounting come together on the workbench. • Simple access for maintenance
• Arrangement compatible with orbital The valve housing is sent directly to the plant (e.g. with access platforms or steps)
welding construction.
• Excellent WIG weld seam qualities to
• Reduction in number of weld seams Housing preparation DIN EN 287
Before combining the valve housings into a
• Compensation for heat expansion manifold, the housings are equipped with • Valve manifold production observing
flanges, elbows and other components using Pressure Vessel Directive 97/23/EC
• Adequate support and stabilization of
components welding machines.

• Capture and discharge of leakage Orbital welding

The valve housing is welded using orbital
• Simple maintenance work welders. Together with accurate weld seam
preparation, this ensures reproducible weld
seams of the highest quality.
Preparation
All weld seams of the valve manifold are
externally prepared mechanically. The valve
manifold is then cleaned.
Fitting valve upper parts
Finally, the valve manifold is fitted with the
valve upper parts, the air hoses suitable to
the customer's needs, and the electric wiring
for the process control heads is prepared;
the finished valve manifold is then subjected
to a final test.
Finished valve manifolds
The finished valve manifolds can be installed
in your plant directly after
delivery and brought into operation.
INTELLIGENT CONTROL
TECHNOLOGY
INTELLITOP 2.0
TECHNICAL DATA BENEFITS
The innovative control unit of- Communication • Process-reliable system monitoring,
24 V DC simple, intuitive and rapid implementation
fers the customer countless AS interface
• Process valve switch times can be set
possibilities for automation of DeviceNet
using integral supply and extraction air
110 V AC
process systems, and hence chokes
considerable potential for in- Travel Measurement System • All-round LED display for visual status
monitoring (color allocation can be
creasing efficiency. Lift range 85 mm
configured)
Feedback  3 positions, adjustable,
The IntelliTop 2.0 was awarded the IF
connection for external • Simplified valve maintenance thanks
Product Design Award 2010 for its perfect
signal to maintenance function which can be
combination of function and aesthetics.
activated externally
The IntelliTop 2.0 control unit from Pentair Magnetic valves
• Plant-specific adaptations via integrated
Südmo combines control and monitoring Number 0-3 pcs
micro-controller
of process valves in one unit. The decentral
Flow 200 l/min
arrangement of the control heads on the • Integrated micro-controller supplies
process valves allows a reduction in hose Choke function Intake and extraction air additional information
and cable lengths and leads to a clear system separate
• Short air hose and cable routes, clear
structure.
Electrical connections structure of process plant
The heart of the IntelliTop 2.0 is the travel 24 VDC Cable passage • Simple, rapid fault analysis and repair, so
measurement system to detect up to three
AS interface Cable with 4-pin M12x1 reduction in plant downtimes
switch positions of the process valve. Great
emphasis has been placed on simple pro- plug
• Compact construction and optimum
gramming by means of three Teach-In keys. DeviceNet Cable with 5-pin M12x1 compatibility with Pentair Südmo process
This guarantees rapid and process-reliable plug valves
commissioning. At the same time, the closed
110 V AC Cable passage • Scanning of all valve positions possible in
travel measurement system serves as a
protective tube which prevents risk of injury double-seat valve
Pneumatic connections
when the control head is open, and protects
Push-fit hose connection Ø 6 mm
the internal technology on installation of the
(optional 5/16“)
head.
Push-fit hose connection Ø 8 mm (1/4“)

Other data
LED status display green, yellow, red
Protection classes IP65 and IP 67 combined
IP 69K
Ex-zone Zone 2/22

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PENTAIR SÜDMO GMBH
INDUSTRIESTRASSE 7, 73469 RIESBÜRG, GERMANY INFO.SUEDMO@PENTAIR.COM WWW.FOODANDBEVERAGE.PENTAIR.COM

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