Bendi B40i3 Operators Manual F-500-0808

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Model B40i3

Operator’s Manual

LANDOLL CORPORATION
1900 North Street
Marysville, Kansas 66508
(785) 562-5381
800-428-5655 ~ WWW.LANDOLL.COM
F-500-0808 08/01/2008
F-500-0808 Edition
Table of Contents

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . S-1


Site Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-2
Terminology Used in Manual . . . . . . . . . . . . . . . . . . . . . . . . . . S-3
Illustrations Used in Manual . . . . . . . . . . . . . . . . . . . . . . . . . . S-3
The Meaning of Safety Statements. . . . . . . . . . . . . . . . . . . . . . . S-4
Bendi Forklift Safety Statements . . . . . . . . . . . . . . . . . . . . . . . . S-4
Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-7
Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-9
Traveling and Load Handling . . . . . . . . . . . . . . . . . . . . . . . . . S-11
Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-12
Visibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-12
Gas Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-12
Service Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-13
Side Shifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-14
Available Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-14

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Vehicle Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Traction Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Liquefied Petroleum Gas (LPG) Fuel System . . . . . . . . . . . . . . . . . 1-4
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Operator’s Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Bendi B40i3 Model Narrow Aisle Forklift . . . . . . . . . . . . . . . . . . . 1-12
Available Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

Bendi B40i3 Series Forklift Operator’s Manual


i
Receiving and Inspection . . . . . . . . . . . . . . . . . . . . . . . 2-1
Items Furnished With Your Truck. . . . . . . . . . . . . . . . . . . . . . . . 2-1
Tools and Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Routine Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Visual Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Truck Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Towing the Truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
To Ship the Truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1


Operator Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Operator Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Understanding Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Tilting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Understanding Workplace Conditions . . . . . . . . . . . . . . . . . . . . . 3-8
Working in Hazardous Environments . . . . . . . . . . . . . . . . . . . . . . 3-8
Pre-Operation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Dockboards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Warning Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Operating Your Bendi B40i3 Forklift . . . . . . . . . . . . . . . . . 4-1


Operator’s Daily Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Operating Precautions for LP Gas Engines . . . . . . . . . . . . . . . . . . 4-9
Operating Instructions - Basic Procedures . . . . . . . . . . . . . . . . . . 4-12
Operating Instructions – Handling a Load. . . . . . . . . . . . . . . . . . . 4-18
Unloading Your Forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
In Case of a Fire! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30

Standard Bendi B40i3 Series Forklift Specifications . . . . . . . . 5-1

Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Appendix B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Bendi B40i3 Series Forklift Operator’s Manual


ii
Forward

To Owners, Users, and This OPERATING MANUAL contains information


necessary for the operation of a basic fork lift truck.
Operators Optional equipment is sometimes installed that can
change some operating characteristics described in
The safe and efficient operation of a lift truck
this manual. Make sure the necessary instructions
requires skill and alertness on the part of the
are available and understood before operating the
operator. To develop the skill required the operator
lift truck.
must:
· receive training, pursuant to OSHA Some of the components and systems described in
1910.178(1) dated 12/98, in the proper this OPERATING MANUAL will NOT be installed on
operation of THIS lift truck. your unit. If you have a question about any item
described, contact your Landoll dealer for BENDI lift
· understand the capabilities and limitations of trucks.
the lift truck.
Additional information that describes the safe
· become familiar with the construction of the
lift truck and see that it is maintained in good operation and use of lift trucks is available from the
condition. following sources:

· read and understand the warnings and · Employment safety and health standards or
operating procedures in this manual. regulations (Examples: “Occupational Safety
and Health Standards (USA)”, “Canada
In addition a qualified person, experienced in lift Material Handling Regulations”.
truck operation, must guide a new operator through
· Safety codes and standards (Example:
several driving and load handling operations before American National Standard, ANSI B56.1,
the new operator attempts to operate the lift truck Safety Standard for Low Lift and High Lift
alone. Trucks.
It is the responsibility of the employer to make sure · Publications from government safety
that the operator can see, hear, and has the physical agencies, government insurers, private
and mental ability to operate the equipment safely. insurers and private organizations (Example:
Accident Prevention Manual for Industrial
Various laws and regulations require the employer to Operations, from the National Safety
train lift truck operators. These laws and regulations Council).
include:
· “Operator Safety Training Course” describes
· Occupational Safety and Health Act (USA) lift truck safety, good maintenance practices,
· Canada Material Handling Regulations and training programs. Available from your
Landoll dealer for BENDI lift trucks. Landoll
NOTE: A comprehensive operator training pro- Part No. 107218
gram is available from Landoll. For further de-
NOTE: BENDI lift trucks are not intended for
tails, contact your Landoll dealer for BENDI lift
use on public roads.
trucks.

Bendi B40i3 Series Forklift Operator’s Manual


iii
Safety
Precautions
IMPORTANT!
The Bendi B40i3 Model trucks have been designed for
optimum safety of their operators. Please follow the safety
guidelines listed in this section and adhere to all Important,
Caution, Warning, and Danger notes found within this
manual. When the truck is in operation, always keep loose
clothing, jewelry, hair and fingers out of the restricted areas
(especially pinch areas) as labeled on the truck.
This chapter on Safety must be carefully read, understood
and adhered to strictly by all operators and service
personnel using the Bendi B40i3 Model lift trucks. Do not
use this truck until you have thoroughly read this manual.
Failure to comply could cause risk of death or serious injury
to yourself and others.
It is the responsibility of the employer to make sure that the
operator can see, hear and has the physical and mental
ability to operate the lift truck safely. Various laws and
regulations require the employer to train lift truck operators.
These laws and regulations include:
· Occupational Safety and Health Act (USA)
· Canada Material Handling Regulations
A comprehensive operator training program is available
from Landoll Corporation. For further details, contact your
Landoll dealer for Bendi Lift Trucks.
* Landoll and Bendi are trademarks of the Landoll Corporation.
All other brand and product names are the trademarks of their
respective holders.
Landoll Corporation, Bendi B40i3 Model trucks meet or exceed
ASME B56.1 - Part III, Safety for Powered Industrial Trucks.

Bendi B40i3 Series Forklift Operator’s Manual


S-1
Safety Precautions

Safety Warning
Do not make modifications or additions
Site Supervision to electrical devices. Do not tamper
with or disconnect safety features or
Supervision is an essential
element in the safe operation of
modify protective guards (such as,
powered industrial lift trucks. overhead guards or load backrest ex-
tensions). Do not add or remove struc-
The site supervisor must check tural parts.
that the Operator’s Manual is in the seat
compartment on the truck at all times. Operators Any of the above could affect truck ca-
must be trained on the use, maintenance and safety
pacity and/or safe operation of the truck
aspects of the Bendi B40i3 Model trucks under the
supervision of a trained and experienced operator.
and is a serious safety violation that
could cause personal injury, could
Only those individuals trained to operate and/or weaken the construction of the truck, or
service this truck may do so. Familiarization and could affect the safe operation of the
driving practice with a new truck must be arranged in truck.
a safe area, away from other trucks, obstacles and
people. The training program must be applied to all NO MODIFICATIONS OR ADDITIONS MAY BE
new operators, regardless of previous experience. MADE TO THIS TRUCK WITHOUT PRIOR
WRITTEN PERMISSION FROM:
Operator performance must be evaluated to ensure
he/she has the proper skills and knowledge to Landoll Corporation
operate the truck. Operators must be retrained Material Handling Product Group
when new equipment is introduced, existing 1900 North Street
equipment is modified, operating conditions change, Marysville, KS 66508 U.S.A.
or an operator’s performance is determined
unsatisfactory. Telephone: (785) 562-5381
Fax: (785) 562-4853
The truck must be inspected daily for problems or
damage risking the safety of the driver and any
people in the work area, or possible damage to the
truck and the load being moved. When trucks are
used on a round-the-clock basis, they must be
inspected after each shift. Problems found must be
reported and corrected. The truck must be taken out
of operation until all repairs have been made and the
truck has been reinspected for safety.

Bendi B40i3 Series Forklift Operator’s Manual


S-2
Safety Precautions

Terminology Used in Manual


Whenever front and rear, right and left are
mentioned throughout this manual, it is assumed
that you are standing behind the vehicle looking
toward the forks. DRIVE PEDAL

Illustrations Used in Manual STOP


PEDAL
This manual makes use of many illustrations to help
you locate components on your Bendi B40i3 forklift
and follow the procedures.
You will note that each illustration has an identifying
Figure number below the illustration frame (See
Figure S-1).
bendi ic brake iso

Figure S-1 Drawing Example

Bendi B40i3 Series Forklift Operator’s Manual


S-3
Safety Precautions

The Meaning of Safety Bendi Forklift Safety


Statements Statements
You will find various types of safety information on The safety statements contained in this manual
the following pages and on the machine signs relate to the operation and maintenance of the Bendi
(decals) attached to the vehicle. This section B40i3 forklift trucks.
explains their meaning.
Note: Make sure you read and understand the
information contained in this manual and on the
machine signs (decals) before you attempt to
The Safety Alert Symbol means operate or maintain this vehicle.
ATTENTION! YOUR SAFETY IS IN-
VOLVED! The location of each machine sign on the Bendi
B40i3 forklift is illustrated on the next page (See
Danger Figure S-2) and a representation of each machine
sign is on the following page (See Figure S-3).
Danger means a life-threatening situa- Make sure you check each machine sign before you
tion exists. Death can occur if safety operate your Bendi B40i3 forklift and replace any
measures or instructions on this label that are no longer legible, missing or damaged.
are not properly followed.

Warning
Warning means serious injury or death
can occur if safety measures or instruc-
tions on this label are not properly fol-
lowed.

Caution
Caution means serious equipment or
other property damage can occur if in-
structions on this label are not properly
followed.
Note: Means that failure to follow these instruc-
tions could cause damage to the equipment or
cause it to operate improperly.

Bendi B40i3 Series Forklift Operator’s Manual


S-4
Safety Precautions

38
14
24
32 INSIDE
1 INSIDE
5
4
28 3

19

7
17
33
15
8
23
26
31
11
9 25
16
12
6
INSIDE
3

18
13
22

29
30
INSIDE

11
9 27 17
21
INSIDE 23
2 15 33
31
37
19

bendi ic decals

Figure S-2 Decal Locations

Bendi B40i3 Series Forklift Operator’s Manual


S-5
Safety Precautions

1
2

3
5

4
6 7

8
11
12
9 28

14 15
13

18

16 17

19

22
21
23

24 25

26 29
30

27
31

32

33 37
38

Figure S-3
Bendi B40i3 Series Forklift Operator’s Manual
S-6
Safety Precautions

Operator Warning
Warning When driving in narrow aisles, make
sure there is enough space for the truck
Check that all directional and opera- and the load, travel at reduced speeds,
tional controls and levers are in their and where applicable, request a helper
NEUTRAL position, the brakes are set to guide you safely through the area.
and your seat belt is fastened before
setting the key switch to ON (See head- · The operator is responsible for observing all
ing ‘ Seat belt’ on page S-8). instructions and safety regulations in his or
her daily work routine related to the use of
this truck.
To avoid personal injury when operat-
ing the truck, be extremely careful that · Be careful at cross aisles, doorways and
NO part of your body (head, feet, arms, other locations where people may step into
the path of travel of the truck.
legs, fingers) is outside the operator’s
cab where it could be subject to injury · He/she must check the condition of the truck
by aisle supports, other trucks or any at the start of each work shift. In particular,
obstacle in the area. he/she must check the operation of the
steering and brakes; the directional control
lever; the pivot and shift, tilt and lift/lower
joysticks; the condition of the batteries,
parking brake, horn, and signaling devices,
where applicable.
· Make sure all access/service panels, doors
Know the location of and be especially and covers are installed, closed and latched
careful of all pinch points, as indicated tight. Do not operate the truck with panels,
by the WARNING and DANGER labels doors and covers removed, opened or
on the truck. unlatched.
· Keep the truck clean and in good working
Be especially careful when there are order. Report any problems or damage
other people or moving or fixed objects risking the safety of the driver and any people
in the work area. Problems found must be
in the working area, or when the load re- reported and corrected. The truck must be
duces visibility (See heading ‘Visibility’ taken out of operation until all repairs have
on page S-12). Never drive a truck up to been made and the truck has been
anyone standing in front of an object. reinspected for safety.
Ensure that people stand clear of the · Always start, stop, change direction, travel
rear swing area before making turns. and brake smoothly so as not to shift the load
and/or overturn the truck.
NEVER lift, lower or transport people.
NEVER allow anyone on or under the
forks (or load). Under no circumstances
are there to be any riders anywhere on
the truck, other than the operator.

Bendi B40i3 Series Forklift Operator’s Manual


S-7
Safety Precautions

· Do not indulge in stunt driving or horseplay. Seat Belt


· Drive carefully and slowly onto dock boards The driver’s seat belt must always be
and bridge plates. Do not exceed the rated worn when driving this truck.
capacity of the dock boards or bridge plates
and ensure dock boards or bridge plates are · Sit up straight in the driver’s seat.
properly secured, either by being anchored or · Pull the belt across you. Do not let the belt
by being equipped with devices that will twist.
prevent slipping.
· Check that dock boards have substantial
contact with both the dock and the carrier,
preventing them from rocking or sliding. Warning
· Maintain a safe distance from the edge of A twisted belt can seriously injure you.
ramps, platforms and other similar working
surfaces. In a crash or a tip-over, the full width of
the belt would not be available to take
· When leaving the operator’s cab, the forks up the impact forces.
must be lowered to the floor, the mast must
be placed in a vertical position, all controls
must be in a NEUTRAL position, the parking
brake must be set and the key switch must be · Push the latch plate into the buckle until it
set to the OFF position. Truck wheels must clicks. Pull up on the latch plate to make sure
be blocked if the truck is parked on an incline. it is secure.

Note: A powered industrial truck is considered · The lap part of the belt must be worn low and
snug on the hips, just touching the thighs.
unattended when the operator is 25 feet (7.6 m)
or more away from the truck which still remains
in his/her view…
IMPORTANT!
or Make sure the release button on the buckle is
positioned so you can unbuckle the seat belt
...whenever the operator leaves the truck and it quickly in an emergency.
is not in view.

Bendi B40i3 Series Forklift Operator’s Manual


S-8
Safety Precautions

Seat Safety Switch Tipping Hazards


If the operator leaves the driver’s seat a limit switch
is released. The drive and power steering motors Warning
are disabled to prevent further truck movement.
Lift truck tip-over can cause serious in-
To continue, you must first lower and sit in the seat, jury or death to the operator or others in
set the direction control lever in NEUTRAL, then the area. Every operator must be thor-
select the direction of travel.
oughly familiar with the tipping hazards
Note: A two to three second delay is pro- listed in this section and must always
grammed into the seat switch to avoid nuisance avoid any operation of the truck which
shutdown and interruption of normal opera- is likely to result in tipping.
tions.
All lift trucks that elevate and tilt loads
Parking Brake are subject to the risk of tipping over,
especially when accelerating or when
The parking brake includes a safety interlock that applying the brakes abruptly. Trans-
shuts down the drives, disables the direction control porting loads off-center also increases
lever and applies the brakes to prevent further truck the risk of tip-over.
movement. To continue, you must set the direction
lever to NEUTRAL, release the parking brake, and If a tip-over occurs, the operator
then set the lever to the desired direction. should follow the following
guidelines shown here.
· DO NOT JUMP
· BRACE YOUR FEET
FIRMLY
· HOLD ON TIGHT
· LEAN AWAY FROM THE TIP
The most likely causes of tip-over are listed in this
section. However, the operator must use good
judgment based on proper training and experience
to determine turning sharpness and speed for the
load being handled and the operating surface (or
road) conditions.
A truck can tip longitudinally (tipping over the front or
rear wheels) or laterally (tipping either to the left or
right side).

Bendi B40i3 Series Forklift Operator’s Manual


S-9
Safety Precautions

Longitudinal Tipping Can Occur Lateral Tipping Can Occur When:


When: · the truck is turned sharply while traveling
· the truck is overloaded. rapidly in either direction, with or without a
load. An unloaded truck can tip easier than a
· the mast is tilted forward excessively, with or loaded truck (with the load lowered).
without a load.
· the load is raised and the truck is being
· the load is raised and brakes are applied turned while traveling in either direction.
while the truck is traveling forward or
backward. · the load is raised and the truck is being
turned and accelerated or braked while
· the load is raised and the truck is accelerated traveling forward or backward.
while it is traveling forward or backward.
· the truck is turned while traveling on a ramp
· the truck is driven forward down a steep or other inclined surface.
incline with a load.
· a load heavier than the rated truck capacity is
lifted.
Tipping over in these conditions is made more likely
by overloading, excessive mast tilt, or off-center
positioning of the load.
Soft tires can also reduce stability. The truck is
equipped with tires of a size and hardness that will
provide the necessary traction and maintain a proper
shape to minimize tipping. Always replace tires with
the type originally supplied by the manufacturer.
The truck can be tipped either longitudinally or
laterally if it is driven:
· over objects on the floor or ground.
· off the edge of a paved surface.
· into a pothole in a paved surface.
· off the edge of a loading dock, or off the edge
of a loading ramp. (It is important to avoid
driving too close to the edge of a dock or
ramp).
When loading or unloading a highway truck or trailer,
make sure the highway truck cannot move away
from a dock while loading is in process. Make sure
the highway truck or trailer has its brakes applied,
engine turned off and, if on an incline, has the
wheels blocked.
Tipping can also occur if the truck collides with
another truck or other vehicle, or if the mast runs into
an overhead obstruction.

Bendi B40i3 Series Forklift Operator’s Manual


S-10
Safety Precautions

Traveling and Load Handling


· Observe all traffic regulations. Keep to the
right and maintain a safe distance from the
truck ahead based on speed of travel. Keep
the truck under control at all times.
· Yield the right of way to other people in the
area.
CAPACITY
· Slow down and sound the horn at cross PLATE
aisles and other locations where visibility is
obstructed.
· Keep a clear view of the path of travel and be
alert for other traffic, people and safe
clearances.
· Under all travel conditions, operate the truck
at a speed that permits you to bring the truck
to a complete stop in a safe manner. bendi ic id plate

· Do not handle unstable loads. Use care when


tilting forward or backward, stacking, Figure S-4 Capacity Dataplate Location
depositing, or retrieving a load. Never travel
with the mast tilted forward.
· Never exceed the truck’s maximum lifting · Travel with forks or load 8” to 12” (203 mm to
capacity. Refer to heading Specifications in 305 mm) above travel surface.
this manual and the capacity plate, located in · Elevate mast or load only to pick up or
the operator’s cab (See Figure S-4). deposit a load. Watch out for obstructions,
especially overhead. Watch all clearances.
This plate lists the load weights allowable for
various fork heights, battery information, and · Tilt a loaded mast slowly.
also lists the truck model number, serial
number and other basic truck data. · Do not release the lift control lever suddenly
when lowering loads. This may cause
· Pay particular attention when picking up a bouncing of the carriage, which could dump
new load, to ensure the load weight and the load.
height requirements are within the truck’s
capacity. · Do not allow anyone, under any
circumstances, to walk or stand under the
· Truck stability and handling may be adversely forks or any part of the load.
affected.
· Never place any part of your body between
· Do not transport loads or other items within the mast structures or any moving part of the
the operator’s cab or other areas of the truck. truck.
· Check that the load is properly positioned on · Do not turn when traveling on ramps. When
the forks before lifting. descending ramps, travel forward (forks
facing downhill) when empty, travel
· Spread forks as far apart as the load permits backward (forks facing uphill) when carrying
and push completely under the load. Check a load.
that forks and loads are centered. Use care
when handling off-center loads. · Use care even when traveling without a load.
Avoid high speeds, sharp turns and abrupt
· Travel with forks straight ahead, and the mast stops.
tilted backward.

Bendi B40i3 Series Forklift Operator’s Manual


S-11
Safety Precautions

Speed An ultrasonic fuel level sensor is mounted to the


back mount plate. This sensor provides the operator
Travel speed must be chosen according to the with an accurate quantity of fuel left through the
situation, such as, the load being handled, road dash display.
surface conditions, visibility, people working in the
The engine muffler is equipped with baffles to block
area, moving and fixed objects in the area, cross
the ejection of sparks or flame, and meets standards
aisles, and so on.
required by the Forest Service of the U.S.
Always operate the truck at a speed that will permit it Department on Agriculture.
to be brought to a stop in a safe manner.

Warning
Careless driving, such as, fast starts or LP GAS
abrupt braking, excessive speed at CYLINDER
turns or through cross aisles, sudden
stops, or hard turns at high speeds can
all lead to serious personal injury and
damage to the truck and load. Always
drive with safety as your number one
goal.

Visibility LATCH HOOK


ASSEMBLY
Where visibility is restricted, travel at very slow
speed and use the horn frequently. TANK STRAP

Always ask for a helper to guide you safely through


the area when visibility is restricted. TANK MOUNT
PLATE
Always rotate in the driver’s seat to face in the
direction you are traveling.

Gas Engine
ULTRASONIC
Features FUEL LEVEL
SENSOR
The Bendi B40i3 Model truck is powered by a
liquified petroleum gas (LPG) engine and is
designed to minimize harmful emissions. BASE MOUNT
PLATE
Fuel is supplied from a standard 33 or 43 lb. ICC
gas cylinder tank mounted horizontally on the rear
deck of the truck. The tank is held in the tank mount lp tank attach

plate attached to the truck using a strap and


latch (See Figure S-5).
Figure S-5 Fuel Tank Attachment

Bendi B40i3 Series Forklift Operator’s Manual


S-12
Safety Precautions

Care 3. Whenever possible, return the truck to a service


area having sufficient lighting, work space and
Warning an assortment of tools needed to complete the
service.
Do not smoke, use an open flame, or 4. Set the key switch to OFF, set the control lever
create arcs or sparks near the LPG pro- to NEUTRAL and set (engage) the parking
pane tank. brake.

The gas engine should be maintained per 5. Disconnect the battery.


manufacturer's requirements. This includes regular
6. Never place a tool or any metal object on top of
oil changes, checking and replacement of belts and
the battery where it could possibly touch battery
filters, checking coolant levels, and checking engine
terminals causing a short or serious electrical
compression. Refer to the Service Manual for more
shock.
specific information concerning proper maintenance
and care of the engine. 7. Make sure all lifting devices and supports, such
as, a jack or support stand, are capable of
handling the weight of the load being applied.
Service Repair
When it becomes necessary to do any Warning
service repair or maintenance to the truck,
it is important to first review the following safety To be certain the truck will not move,
guidelines. place wedges (or blocks of wood) at the
front and back of the tires.
Warning
If you are servicing the brakes or tires,
You could be injured and the truck place the blocks at the front and rear of
could be damaged if you try to do ser- the tire farthest away from the one be-
vice work without proper training or ing serviced. (That would be the tire on
equipment. the opposite side of the truck and at the
opposite end.)
1. Be sure you have sufficient knowledge,
experience and the proper tools and 8. Always place an appropriate support stand
replacement parts before you attempt any truck under the truck if it is being lifted, then lower the
maintenance. truck to the stand, having both the lifting device
and stand supporting the weight of the truck.
2. Be sure to use the proper nuts, bolts and other
fasteners. Many are specifically rated; that is,
SAE Grade 5, SAE Grade 8, ISO Prop Class Danger
8.8, etc., and must be replaced with the identical
type. It is recommended to use only Landoll Getting under a truck when it is lifted or
authorized replacement parts. jacked is dangerous and could cause
serious injury or death. Never go under
Warning a truck that is supported only by a jack.
9. Fully open the required truck covers and be sure
If you use the wrong nuts, bolts or other they are braced to prevent accidental closing.
fasteners, parts can later break or
loosen. Serious injury could occur.

Bendi B40i3 Series Forklift Operator’s Manual


S-13
Safety Precautions

Side Shifting Available Options


At least once every working shift, the side shifter
must be inspected for visible damage and defects. Fork Positioner, Non-Side Shifting
Any changes occurring with the side shifter or its
Lift trucks using automatic non-side shifting fork
workings must be reported immediately to the
positioners require additional SAFETY attention.
supervisor.
Moving parts of the side shifter entail the danger of
pinching, crushing or snagging. Safe distance must
Warning
be maintained at all times to prevent clothing or body Pay strict attention to all safety labels
parts from being caught by the moving parts.
affixed to the fork positioner and
When side shifting, closely watch the load and forks backrest.
throughout the entire operation to prevent over shift
or snagging the load on other objects. No riding or standing under any part of
Operate the side shift only when the load is lifted off the load or on the forks.
the ground.
NEVER reach through the backrest or
between the fork positioner mecha-
nism.

The top of the load must not extend


above the top of the backrest.

The load must never exceed the capac-


ity of the fork positioner as stated on
the capacity plate affixed within the op-
erator’s cab.

Daily, check the upper hook engagement, the


fasteners, the lower hook engagement and inspect
for hydraulic oil leaks (See Figure S-6).
Report any problems to your supervisor and
remove the truck from service until the problem
is corrected.

Figure S-6 Fork Check Points

Bendi B40i3 Series Forklift Operator’s Manual


S-14
Safety Precautions

Fire Extinguisher Additional Publications


If your truck includes a fire Additional information that describes the safe
extinguisher it should be inspected operation and use of lift trucks is available from the
monthly or more frequently if following sources:
circumstances dictate. The
· Employment safety and health standards or
extinguisher should be checked to see regulations
that: (Examples: Occupational Safety and Health
· it is not damaged [USA], Canada Material Handling
Regulations)
· the discharge outlet is not
blocked · Safety codes and standards
(Examples: American National Standard,
· it is fully charged ANSI B56.1, Safety Standard for Low Lift and
· the seal is not broken High Lift Trucks)

· the instruction pamphlet is clearly visible · Publications from government safety


agencies, government insurers, private
Also see page 4-29 for additional operating insurers and private organizations
information. (Examples: Accident Prevention Manual for
Industrial Operations, from the National
IMPORTANT! Safety Council)
Dry-powder extinguishers are shipped fully · Operator Safety Training Course - describes
charged. Do not experiment with your extin- lift truck safety, good maintenance practices,
guisher since even a small amount of discharge and training programs.
could cause it to slowly lose the rest of its pres- Available from your Landoll dealer for Bendi
sure, rendering the extinguisher useless. Lift Trucks. Landoll part no.: 107218.

In case of a fire!
· Have everyone vacate the area immediately.
· Call the fire department, no matter what the
size of the fire. Emergency telephone
numbers should be posted at each telephone.
· Use your extinguisher correctly, according to
the directions on the label and in this manual.
Professionals should handle large fires.
· Be ready to leave the area in the event the
fire cannot be controlled immediately.

Bendi B40i3 Series Forklift Operator’s Manual


S-15
SECTION 1
Introduction
Your Bendi B40i3 Forklift Operator’s Manual contains basic
instructions for operation and maintenance of Bendi B40i3
forklifts. This information must be carefully reviewed and
understood before attempting to operate the vehicle.
Safe and efficient forklift operation requires skill and alertness.
You must be familiar with the vehicle, understand its capabilities,
and follow the operating procedures and safety instructions
recommended in this manual.
According to legislation, your employer must make training
available to ensure that you are competent to safely operate the
type of forklift that you will be using in the workplace.
Safe and efficient operation also depends on correct
maintenance of the vehicle. An Operator’s Daily Checklist, which
outlines maintenance that must be performed each time the
vehicle is put into operation, is located in Appendix A. The
checklist should be part of a complete preventive Maintenance
Schedule. Make certain that the vehicle is correctly maintained
and is in good mechanical condition at all times, even though
you may not perform all service on the vehicle yourself. Report
any failure immediately for correction. Otherwise, even minor
failures or damage may result in major failures, or create unsafe
operating conditions.

Bendi B40i3 Series Forklift Operator’s Manual


1-1
Introduction

Vehicle Description Landoll trucks meet or exceed ASME B56.1 - Part


III, Safety for Powered Industrial Trucks and are
The Bendi B40i3 is a narrow aisle type lift truck. The FMRC approved by meeting or exceeding
principle of this type of truck is that the weight of the requirements of FRMC Class 7820, ANSI/UL-558
load, which is carried on the forks in front of the load standard for Internal Combustion Engine Powered
wheels, is offset by the combined weight of the Trucks.
heavy truck chassis and its engine. To maintain a
The Bendi B40i3 Model truck utilizes the engine and
safe counterbalance limit, a ballast weight is
fuel system that are certified by EPA Tier III
mounted to the rear of the truck chassis.
Standards.
Bendi B40i3 forklift is available in a 4,000 lb.
Machine model, serial and option numbers (where
capacity. The front end can be pivoted 180 degrees.
applicable) are stamped on the capacity nameplate
This permits the vehicle to act as a conventional as
affixed within the operator’s cab (See Figure 1-1).
well as a narrow aisle forklift.
The Bendi B40i3 Model truck also offers:
· Four-wheel configuration - dual rear wheel IMPORTANT!
drive; front wheel steering and articulation The Bendi B40i3 Model truck operators and
service personnel must familiarize themselves
· Joystick operation for load functions - with this manual and the Bendi B40i3 Model
utilizing a three-function hydraulic control truck to provide safe and efficient operation.
valve. A fourth (4th) function hydraulic valve
Practice runs in a controlled and safe area, away
is available for an approved Class III
attachment. from obstacles and other personnel, are
recommended. Unauthorized driving by
· 12-volt lead-acid battery - provides power untrained or unskilled personnel must be strictly
for the lights, and other auxiliary equipment. prohibited.
· Triplex or quadplex high visibility mast All safety notices in this manual, those found in
configurations heading SAFETY of this manual, and the safety
· Lift capacity 4,000 lbs/1,814 Kg. at regulations or standards valid in your local area
24"/600mm load center must be strictly enforced.
· Ergonomically designed operator
compartment - includes sit-down operator
position, adjustable driver’s seat,
tilt/telescoping steering wheel, hand lever
direction control, armrest, and operator
supply tray.
· Safety interlocks - key switch activation and
operator seat safety switch, plus an electrical
lockout requiring the directional control lever CAPACITY
to be in the neutral, or center position before PLATE
power can be restored.

bendi ic id plate

Figure 1-1 Capacity Dataplate Location

Bendi B40i3 Series Forklift Operator’s Manual


1-2
Introduction

Component Identification
The following illustration will help you locate
components on your Bendi B40i3 forklift (See Figure
1-2).
1. Forks
2. Load Backrest
3. Mast
4. Load Wheels
5. Drive Wheels
6. Overhead Guard
7. LP Gas Cylinder
8. Steering Column

Identification Plate
The identification plate, which lists the rated
capacity, serial number and other vehicle Figure 1-2 Component Locations
characteristics, is located to the left of the seat (See
Figure 1-3).

Figure 1-3 Identification Plate

Bendi B40i3 Series Forklift Operator’s Manual


1-3
Introduction

Parking Brake
Truck Overview
A parking brake system is fitted to both drive units.
The system is foot pedal actuated, and is electrically
Frame interlocked to create a NEUTRAL condition when
the brake lever is actuated.
The frame consists of 3/8” to 1” thick (9.525 mm to
25.4 mm) steel panels welded together to form the The parking brake system consists of an overcenter
backbone of the truck (basic truck shape). A latch to hold the stop pedal in the down position.
number of thick rectangular steel shapes
To continue, the operator must first set the direction
(counterweights) are welded within the frame to
control lever to NEUTRAL, release the parking
counterbalance the truck against the weight of its
brake, then set the control lever to the desired
load. The rear wall of the truck also includes a thick
direction of travel.
steel plate to add additional counterbalance.

Safety Interlock
Traction Drive
Both a key lock switch (key switch) and an
Bendi B40i3 Model trucks are dual-drive, operator’s seat switch must be activated before the
four-wheeled trucks, having two steerable, truck can move. The seat switch is activated when
articulating load support wheels in the front and two the operator is seated in the driver’s seat (Also see
drive wheels in the rear. The rear drive is operated 'Seat Safety Switch,’ on page S-9 for additional
by a single hydraulic circuit consisting of a variable information).
displacement hydraulic pump and radial piston
hydraulic motors. The variable displacement
hydraulic pump is controlled by the vehicle master Liquefied Petroleum Gas
controller (VMC). (LPG) Fuel System
Brake System The truck is powered by a four-cylinder liquified
petroleum gas (LPG) engine designed to minimize
The brake system uses two independent methods. harmful emissions. See pages 4-10 - 4-11 for LPG
The use of the drive pedal to actively control tank removal, filling, and installation procedures.
hydraulic pump displacement and the stop pedal to
Additional information is available in the Appendix
provide a mechanical lock-up at the drive motors.
section of the Bendi B40i3 Service Manual.
The hydrostatic drive system will act as service
brake. Braking sensitivity can be controlled by
releasing the drive pedal slowly or quickly. Electrical System
This Bendi B40i3 forklift is equipped with a spring The electrical system includes a 12-volt battery, key
applied hydraulic released brake system. The stop switch, fuses, gauges, switches, electrical
pedal does not operate as a gentle service brake, harnesses, and diagnostic ports for J1939.
but a firmly acting parking brake. It is to be used as
for emergency stops or as parking brake. If possible
do not operate the stop pedal while the forklift is in
motion as this could result in the loss of the load
from the forks.
As the stop pedal is depressed, the drive motor
shuts down and the directional control electrically
resets to NEUTRAL, preventing further movement of
the truck.

Bendi B40i3 Series Forklift Operator’s Manual


1-4
Introduction

Battery Steering
A 12-volt lead -acid battery provides electrical power Steering is controlled by the steering control valve,
for the engine, lights, and other auxiliary equipment. or orbital, metering oil supplied by the auxiliary pump
based on the operator's input to the steering wheel.
For maintenance and/or emergencies, turn off the Pressurized oil from the steering control valve is
key switch to stop power to the truck. For sent through a motion control valve to the hydraulic
maintenance, the driver's seat compartment cover, a steering motor. This motor turns the gear set, which
hinged side cover provides easy access to the rotates the front plate and mast.
engine compartment where the battery is located.

Hydraulic Fan
Hydraulic System
The oil flow to the hydraulic fan is regulated by a
The hydraulic system consists of two separate proportional valve controlled by the VMC. The fan
circuits driven by a through shaft system originating speed is controlled by varying the oil flow based on
at the pump drive attached to the flywheel on the engine temperature. As engine temperature rises,
engine. The first of these circuits is the hydrostatic the fan speed will increase to match the greater
drive and the second is the auxiliary pump circuit. coding demand. Consequently, the hydraulic fan is
shut off when full mast lift is commanded to allow all
hydraulic fluid flow to the mast. However, when
Hydrostatic Drive engine temperature is greater than 230o F mast
inputs are ignored and the fan is allowed to run
The hydrostatic drive is comprised of a variable
continuously to prevent overheating.
displacement pump plumbed to a fixed displacement
motor for each of the two drive wheels all controlled
by the Vehicle Master Controller (VMC). The Mast Valve
operator sends a direction and throttle signal to the
VMC via the operator's controls. The VMC in-turn Oil supplied by the auxiliary pump, not used by
sends a throttle signal to the engine control module steering or the hydraulic fan is directed to the
and a command to the variable displacement pump. 3-spool mast control valve. An inlet relief controls
This pump then sends oil at pressure to the wheel pressure in this branch of the auxiliary pump circuit.
motors. The wheel motors then rotate the drive tires The 3-spool valve directs lift circuit pressurized oil to
with speed and torque. Refer to the VMC section of the lift, tilt, and side shift functions based on the
the Service Manual for additional information and operator's shifting of the valve levers. In the event
calibration instruction and procedures. that an attachment or 4th function is added, oil from
the side shift spool is split to go either to the side
shift cylinders or the 4th function based on the signal
Auxiliary Pump Circuit from a push-button switch mounted to the spool
control lever.
The auxiliary pump is located on the front of the
variable displacement pump. The auxiliary pump
provides oil at pressure to the following: Filtration and Cooling
· Steering
Return oil from the steering function, hydraulic fan,
· Hydraulic Fan and lift function are combined at the filter manifold
and sent through the hydraulic cooler to be cooled.
· Mast Valve
Cooled oil from the hydraulic oil cooler is then sent
through the in-tank hydraulic oil filter.

Bendi B40i3 Series Forklift Operator’s Manual


1-5
Introduction

Operator’s Cab · Drive pedal - is pressed by the driver’s right


foot to control the speed of the truck (See
Figure 1-4).
Driver Controls
Pressing the pedal down starts the truck
Driving controls for the IC Model truck include a
moving in the direction you selected. The
steering wheel, horn button, a forward and reverse closer you press the accelerator pedal to the
lever, stop pedal, and drive pedal for speed control. floor, the faster the forklift moves. Releasing
the pedal brings the vehicle to a smooth stop.
Warning · Stop pedal - (See Figure 1-4).

Driving speed of the truck must be gov- · Key switch - switches electrical power to the
erned by your work environment, such truck ON and OFF and starts the engine.
Starter lockout prevents restart of running
as, slippery floors, cross aisles, slanted engine (See Figure 1-5).
driving surfaces, load size, visibility or
other people working in the area.

Never travel at speeds with or without a


load that could be dangerous to your-
self or others. Also see separate head-
ing, Safety, in the beginning of this
manual.

STEERING
WHEEL AND
KNOB

DRIVE PEDAL

STOP
PEDAL
KEYSWITCH

bendi ic brake iso

bendi ic keyswitch

Figure 1-4 Pedals Figure 1-5 Pedals

Bendi B40i3 Series Forklift Operator’s Manual


1-6
Introduction

· Direction control lever - is located on the


driver’s side panel and selects the direction of
OHG LATCH travel of the truck (forward or reverse) (See
AND PIN Figure 1-7).
· Horn push button - The horn is also located
on the driver’s side panel.

Press in directly on the mushroom push


button to sound the horn (See Figure 1-7).
BATTERY
· Lift, tilt, and shift levers - lift, tilt, and shift
COVER PIN
movements of the mast and lift carriage are
accomplished using the three levers
HOLD DOWN (joysticks) located on the driver’s side panel.
LATCH Each lever provides independent movement
bendi ic cover latch and each is marked with a graphic icon to
represent the function it controls (See Figure
Figure 1-6 Engine Cover Latch 1-7)

Also see "Mast Operation," page 4-16 for


· Engine Compartment Access Cover /Latch - additional information.
The driver’s seat and side panel are part of · Optional attachment lever - A fourth
the pre-molded engine compartment top function can be fitted via a push button
cover. controlled solenoid. The push button is
mounted on the side shift lever. Powered
The cover includes a mechanical retention attachments are optional functions on the IC
latch and pin to secure the battery access Model.
cover to the overhead guard when opened
(See Figure 1-6). Another hold down latch is
provided to secure the cover closed.

DIRECTION CONTROL
LEVER

HORN PUSH BUTTON

LIFT LEVER

ATTACHMENT
LEVER (OPTION)
TILT LEVER
SIDE SHIFT LEVER

bendi ic armrest

Figure 1-7 Driver’s Arm Rest Control Panel

Bendi B40i3 Series Forklift Operator’s Manual


1-7
Introduction

· Driver’s seat - is adjustable to accommodate


the driver’s weight (seat cushion spring
tension), backrest tilt and distance from the
pedals (See Figure 1-8). The seat also
includes a circuit interrupt safety switch (Also
see ‘Safety interlock’ on page 1-4).

A lever under the front of the seat releases


the catch for forward or backward seat
adjustment.

Weight or suspension adjustment is


controlled by the handwheel.
FORWARD/BACKWARD
A gauge showing the adjusted level is located SEAT ADJUSTMENT
to the right of the adjustment handwheel. LEVER
· Rake Adjustment - The rake adjustment has WEIGHT/SUSPENSION
three adjustment positions. ADJUSTMENT HANDWHEEL

Operation - Lift seat at the front corners. ADJUSTMENT LEVEL GAUGE


Adjust seat forward or backward until in
position. Push front corners of seat down to seat adjustment
lock in place.
· Rear view mirror - is attached to the front Figure 1-8 Seat Adjustments
top of the overhead guard. The mirror is
adjustable up and down, and side to side.
· Steering Wheel and Tilt clamp - is equipped
with a steering knob, which should be held
firmly with your left hand at all times. The
steering column tilt and height are both
adjustable (See Figure 1-9).
· Operator switch panel - includes three
on/off rocker switches to activate optional
packages installed on your truck (See Figure
1-10).
• LEFT switch - for headlights
• CENTER switch - differential lock is TILT STEERING
standard on all trucks ADJUST LEVER
• RIGHT switch - for optional
attachment requiring on-dash tiltster
activation
Only those options included with your truck are
Figure 1-9 Steering Column
operable. Also see the Options section of this
chapter for more information about the options
available (See Page 1-12).

Bendi B40i3 Series Forklift Operator’s Manual


1-8
Introduction

DASH STEERING
DISPLAY WHEEL

DISPLAY
FUNCTION
BUTTONS
HEADLIGHT
TOGGLE SWITCH

NOT USED KEYSWITCH

12V AUXILIARY CAN


TOGGLE SWITCH DIAGNOSTIC
m146696 op PORT

Figure 1-10 Operator Switch and Dash Display Panel

· Dash Display - The Dash Display is located ENGINE OIL


on the dash behind the steering wheel. It is BATTERY ICON PRESSURE ICON
comprised of the following gauges, displays,
SEATBELT/SEAT HYD OIL TEMP
and buttons (See Figures 1-10 and 1-11):
SWITCH ICON ICON
• Engine Coolant Temperature
Gauge PARKING FAULT ICON
• Fuel Gauge ICON
• Hour Meter - accurately displays the
active operating hours FUEL
• Clock GAUGE P - +

• Warning Icons H
E

• Display Function Buttons L


· Dash Toggle Switches - The Dash Toggle
4:56 PM HRS 0

Switches are located below the steering


wheel. Note that the center switch is not CLOCK
used. The toggle switches are used for the
following applicaations: HOUR
• Headlight Toggle Switch (where METER
DRIVE FILTER
fitted) DISPLAY FUNCTION STATUS ICON
• 12V Auxiliary Toggle Switch (where BUTTONS
fitted)
ENGINE COOLANT
TEMPERATURE GAUGE
m146074

Figure 1-11 Dash Display

Bendi B40i3 Series Forklift Operator’s Manual


1-9
Introduction

Mast Assemblies
Various mast assembly configurations (duplex,
triplex and /or quadplex) can be applied to the Bendi
B40i3 Model trucks to provide both collapsed and
extended heights suitable for most customer
requirements. The lifting capacity of the mast also
varies depending on the truck and its application.
Load capacities are determined at 24” (609.6 mm)
centers, centered on the mast and include all
attachments on the carriage.
The Bendi Specifications sheet at the end of this
chapter lists the dimensions of standard masts
available for these trucks. Also check the capacity
plate in the operator’s compartment for the
Figure 1-12 Mast in Collapsed Position
maximum lifting capabilities based on the particular
truck and mast combination (See Figure 1-1).
The trucks are counterweighted to compensate for
all positions of the maximum allowed load.
Masts are engineered to distribute thrust loads
evenly between the rollers and rails. Masts move as
a unit, providing maximum strength and endurance
for the rated load and consist of up to three pairs of
channels or rails (steel beams) rolling one within the
other on steel rollers.
The outer rails provide guidance and support for the
middle rails, which in turn guide and support the
inner rails. The truck forks are mounted on a
carriage assembly that runs on rollers within the
inner rails (See Figure 1-12).
Figure 1-13 Mast in Free Lift Position

A primary cylinder is supported by the inner rails and


hydraulically controlled. As the primary cylinder rod
extends, a sheave and chain assembly lift the
fork/carriage upward at twice the distance covered
by the cylinder rod.
This first stage of carriage lift is called free lift. It is
the distance of lift available without increasing the
overall height of the mast assembly (See Figure
1-13).

A secondary cylinder, attached to the outer rails, lifts


the middle and inner rails progressively via chains,
rollers and sheaves. The inner rails are raised at
twice the rate of extension of the secondary cylinder Figure 1-14 Mast Fully Extended
piston.
This upward lift continues until the secondary
cylinders are fully extended (See Figure 1-14).

Bendi B40i3 Series Forklift Operator’s Manual


1-10
Introduction

The hydraulic fluid used to lift the primary cylinder is


applied sequentially to the secondary cylinder.
When the primary cylinder reaches full extension,
the secondary cylinder begins to extend.
The differences in weights being supported by the
cylinders, along with the differences in cylinder
diameters, ensure that the primary cylinder will be
fully extended before the secondary cylinder can
begin to move. Consequently, when the mast is
raised, it moves through two phases:
· Free lift, in which only the carriage assembly
moves, up to the maximum height allowed by
the inner rails (See Figure 1-13).
· Rail extension, in which both the middle and
inner rails move, carrying the carriage
upward (See Figure 1-14). Figure 1-15 Quadplex Mast in Collapsed Position
Downward movement of the mast is accomplished
by releasing the hydraulic fluid from the cylinders
back into the reservoir. The weight of the rails and
carriage provides enough pressure to force the fluid
from the cylinders. When the secondary cylinder
piston is fully contracted, the primary cylinder begins
to collapse, forcing its fluid back to the reservoir.
The mast is supported by trunnions, which allow it to
tilt fore and aft. Two short hydraulic cylinders
mounted between the bottom of the mast and the
pivot arm control the amount of tilt. A mast indicator
gauge (pointer) is located on the left side of the mast
(as viewed from the front of the truck) to indicate
when the carriage/forks are perfectly level with the
floor.
As an option, trucks may be equipped with quadplex
masts which utilize four sets of rails, referred to as
Outer, Outer Intermediate, middle, and Inner rails,
respectively (See Figure 1-15).
The primary cylinder and carriage operate the same
as a triplex (three-rail) mast. When the secondary
cylinders extend, they lift the middle rails. Through
an intricate system of chains and sheaves, the rising
middle rails pull up the outer intermediate rails at half
the middle rail speed, and push up the inner rails at
twice the middle rail speed.

Bendi B40i3 Series Forklift Operator’s Manual


1-11
Introduction

Technical Specifications Appendix


Bendi B40i3 Model Narrow Available Options
Aisle Forklift
Landoll Corporation’s policy is to continually improve
Fire Extinguisher
products. We reserve the right to change A dry-powder based fire
specifications and design without notice. extinguisher is mounted, using
a quick-release bracket, to the
Technical specifications for the standard Bendi
outer cage surrounding the
B40i3 Model and standard mast assemblies are
truck operator. Dry-powder
listed in the Specifications section (See Section 5).
extinguishers help fight Class
B and C type fires (oil, gas,
grease, electrical, etc.).
Fire extinguishers must be
inspected monthly and the
results recorded on the
inspection tag attached to
each extinguisher (See Figure
Figure 1-16
1-16).
Fire Extinguisher
If your truck is equipped with
an extinguisher, see "Fire
Extinguisher" page S-15. Also see 'Fire Extinguisher
Option' page 4-29 for additional information.

Warning
Dry-powder extinguishers are shipped
fully charged. Do not experiment with
your extinguisher since even a small
amount of discharge could cause it to
slowly lose the rest of its pressure, ren-
dering the extinguisher useless.

Bendi B40i3 Series Forklift Operator’s Manual


1-12
Introduction

Load Backrest

Fork Positioner

Figure 1-17 Fork Positioner Overview/ Setting

Fork Positioner, Non-Side Shifting


Fork positioner options are hydraulically driven units
that allow the forks to move equal distance from
each other to accommodate the size of the load
being moved (See Figure 1-17).
The forks start at the center of the carriage and
move equal distance to the outside and back again
as indicated by letters C and D (See Figure 1-17).
A push button is added to the pivot and shift joystick
control (See Figure 1-18).

Figure 1-18 Joystick Push Button

Bendi B40i3 Series Forklift Operator’s Manual


1-13
Introduction

Light and Alarms


Various light and alarm option packages are
available as follows (See Figure 1-19 for examples):
· Audible backup alarm — sounds (beeps or
talking) when the truck is placed in reverse to
alert all personnel in the area.
· Rear LED strobe light — includes 180°
blackout for operator protection and is
available with red, amber or blue lens. BACK UP ALARM STROBE LIGHT
· Headlights — Two LED lights with guards
can be mounted on the mast or the overhead
guard on the front, rear or both.
· Stop/tail lights — Two LED light sets can be
mounted to the back of the truck or the
overhead guard.
· Flashing backup strobe

HEADLIGHT TAIL LIGHT


alrm

Figure 1-19 Sample - Lights and Alarm

Bendi B40i3 Series Forklift Operator’s Manual


1-14
SECTION 2
Receiving and Inspection
Receiving Your Truck
Before shipping from the Landoll Corporation, each Bendi B40i3
Model truck is inspected to make sure the truck you receive is in
impeccable condition and equipped per your order. However,
we recommend that you:
· Inspect the truck for any signs of physical damage during shipment. Note any
apparent damage on the bill of lading, and request the delivery agent to sign it.
Report the damage to your distributor and the shipping company.
· Verify that the truck configuration and options match your purchase order.
Report any discrepancies to your distributor.

Items Furnished With Your Truck


Standard Bendi B40i3 Model trucks are shipped from the factory
with one copy each of the Operator’s Manual and Inspection
Check Sheets, and a set of ignition keys attached to the steering
column.

Tools and Test Equipment


In general, no special tools or test equipment beyond those
found in a well-equipped service center are required for general
maintenance. However, custom bearing and seal installation
tools and a calibrated torque wrench are helpful when
performing more involved service.

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2-1
Receiving and Inspection

To Prepare the Truck Routine Checks


1. Check the hydraulic oil level. (See ‘Check With the truck key switch set to OFF, perform a
Hydraulic Oil Level,’ in the Service Manual). walk-around inspection. Check for obvious damage
that would require more detailed inspection. If any
2. Check the engine oil level. (See “Checking the of the following is apparent during your walk-around,
Oil Level,” in the Service Manual). record it in the log book for the truck and
immediately notify your supervisor and/or service
personnel.
· Battery compartment cover / latch and pin
Warning - Check that the battery compartment cover is
lowered into position and that the latch is
If you become dizzy while using clean- secured whenever a battery is installed in the
ing solvents, get fresh air and medical truck (See Figure 2-1).
help immediately. If solvent contacts · Stop pedal - Check the operation of the stop
your eyes, immediately treat in accor- pedal for smooth, firm, unobstructed
dance with the manufacturer’s recom- movement when pressed and released.
mendations supplied with the solvent. Problems with the brake system must be
repaired immediately by service. Do not use
Always read the label affixed to the sol- the truck.
vent container for all safety information
before use.

OHG LATCH
AND PIN

BATTERY
COVER PIN

HOLD DOWN
LATCH
bendi ic cover latch

Figure 2-1 Battery Safety - Latches and Pin

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2-2
Receiving and Inspection

Inspection Check List Visual Checks


1. Before releasing the truck for use, prepare a log Many problems can be spotted by a simple visual
book or log sheet for each truck at your site. List inspection of the truck; such as, oil leaks, damaged
all services, repairs and adjustments performed, tires, cracks in welds or forks, damaged covers, etc.
as well as equipment or operation problems and However, dirt, grease, oil and debris can mask some
when they are noted and repaired (hour meter problems. If possible, the truck should be washed
reading and date the service was performed). on a regular basis. To remove stubborn grease
accumulations, a grease-dissolving solvent may be
Permanent logs serve as a checklist to show needed. Make sure the solvent is not harmful to
maintenance and repair history and to record painted surfaces.
whether faults have been corrected.
After high-pressure washing, lubricate all
2. Perform inspections with the truck key switch set unprotected grease fittings and metal-to-metal
to OFF, the control lever in the NEUTRAL surfaces, located outside the truck. See page B-2 for
position and all brakes set. lube points and lubrication table. Refer to the
3. Always pay strict attention to all CAUTION, Service Manual for lubrication instructions.
WARNING, and DANGER decals affixed to the
truck and thoroughly read the SAFETY chapter Warning
of this manual.
4. If you notice or suspect a problem, immediately Grease solvents are often toxic and
report it to your supervisor, record it in the truck may be flammable. Use only in accor-
log book, and have it checked and/or repaired dance with the solvent manufacturer’s
before releasing the truck for use. recommendations supplied with the
solvent.
IMPORTANT!
Appendix A contains an Operator's Daily Check- For example, use only i n a
list, which should be used as a guideline when well-ventilated area and do not breathe
inspecting the truck. vapors. Wear protective goggles,
aprons, and gloves. Avoid contact with
skin, eyes and clothes. Keep away from
heat and flame. Do not smoke when
using solvents or in the area where
solvents are stored.

Failure to observe these precautions


may result in death or injury.

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Receiving and Inspection

· Driver’s seat - Check the seat covering for · Hydraulic oil level - Check the oil level
rips or cuts. Check seat belt straps for worn weekly. Low oil can cause operational
or frayed areas or cuts. Check that the seat problems (See ‘Check Hydraulic Oil Level,’ in
belt is firmly attached and that the buckle is the Service Manual.
not damaged. Check that the seat belt works
properly. · Instruments - Inspect the instrument panel
for damaged or non-working gauges. These
The driver’s seat limit switch system includes require the key switch to be ON and can be
an interlock that shuts down the drive and checked prior to beginning your daily work
power steering motors and disables the routine.
direction control (resets to NEUTRAL) · Mast operation - With the key switch turned
bringing the truck to a smooth STOP. The ON, raise the mast. Check that the primary
mast functions remain operable. cylinder extends fully and that the lift carriage
raises to the top of the inner rails before the
To check the brake interlock, secondary cylinders begin to move.
• Sit in the driver’s seat, set the key
switch to ON and release the parking
Warning
brake.
Never place your head, hands, arms or
• Set the control lever to FORWARD
feet in the mast area! Make sure there is
and slowly increase motor speed until
the truck begins to move.
sufficient room above to raise the mast
safely.
• Lift yourself from the seat far enough
to release the seat switch. The truck • When the lift carriage reaches the top
must immediately slow to a STOP, of the inner rails, the secondary
and power steering is disabled. cylinders and middle rails begin lifting.
• If the truck continued moving forward, Check to make sure the rails travel
it must be removed from operation smoothly and that there is no chatter
and the seat switch must be replaced. or visible binding.
· Fasteners - Check for damaged, loose or • With the mast fully extended, begin
missing screws and nuts. Tighten and/or lowering the mast. The secondary
have service replace as needed. cylinders and middle rails fully lower
first, followed by the primary cylinder
· Horn, Lights, etc. - Check lights for proper and the lift carriage.
on/off operation and for blown bulbs. Check
that the horn sounds when pressed. Repair • Check for smooth travel with no
and/or replace as needed. chattering or visible binding.
· Hydraulic lines, loose fittings - Check • If there is noticeable chatter or
underneath the truck for evidence of fluid binding, immediately notify your
leaks. Look for hydraulic hose wear, damage immediate supervisor or service
and leaks. Make sure clamps and fittings are personnel.
tight. If leaks are found, have service repair • DO NOT attempt to repair the mast or
all leaks immediately and check the hydraulic operate the truck until the problem is
fluid level. Do not use the truck. corrected.

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Receiving and Inspection

Warning · Rust or corrosion - Check the truck frame,


side and floor panels for rust and corrosion.
Clean rusty or corroded areas and repaint, if
If the mast does not raise or lower prop- applicable. Apply a thin coat of oil to any
erly or shows signs of binding, it may bare metal surface.
release or stop suddenly or move with a
· Safety decals, data plates, etc. - Check for
jerky motion and allow the load or car- damage and missing decals. Check that the
riage to drop. This could result in death decals are legible. Clean and/or replace as
or serious injury to the operator or needed.
nearby persons and/or damage the
· Tires and wheels - Check tires for cuts or
load. chunking, oil slicks, embedded foreign
· Overhead Guard - Check the overhead material or excessive wear. Check wheels for
guard and make sure that it is firmly attached missing lug nuts. Repair and/or have service
to the truck and that all fasteners are replace immediately. Do not use the truck.
secured. The overhead guard is adjustable · Welds, cracked or broken - Check for
to accommodate various drivers’ and damage and reliability. Clean and repair
operating restrictions (low ceilings, door immediately. Do not use the truck.
openings, etc.)
· Wires or connectors - Look for damaged,
· Parking brake - The parking brake system cracked or broken insulation, bare wires
includes an interlock that shuts down the showing, loose or broken connectors. If
drive and power steering motors, disables the electrical problems are found, have service
direction control (resets to NEUTRAL) and make repairs immediately. Do not use the
applies the brakes to prevent further truck truck.
movement.

To check the brake interlock,


• Set the key switch to ON and release
the parking brake.
• Set the control lever to FORWARD
and very slowly increase motor
speed.
• As the truck moves forward at slow
speed, slowly depress the stop pedal.
• The truck must immediately slow to a
STOP.
• If the truck continues moving forward,
it must be removed from operation
and repaired.

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2-5
Receiving and Inspection

OVERHEAD
Replacing the Battery GUARD

1. Return the truck to your service charging station


area.
2. Set the key switch to OFF and place the key
in your pocket.
LATCH AND
3. Place blocks in front of and behind all wheels. PIN

4. Unlatch the compartment cover (below drivers LATCH BRACKET


seat) and raise the battery compartment top
cover.
5. Secure the cover to the overhead guard latch COMPARTMENT
and insert the locking pin. Jiggle cover to be COVER
latch
sure latch is secured (See Figure 2-2).
6. Open the left side door by sliding the locking Figure 2-2 Overhead Guard Battery
lever to the right, and then swing the door fully Cover Latch
opened.
7. Disconnect the positive and negative
battery/truck cables and lay the cables to the
side (See Figure 2-3).
8. Undo the 2 - 3/8-16 hex lock nuts and remove POSITIVE BATTERY
battery clamp bracket. The battery should be CABLE
free to move.
9. When installing the battery, it must be pushed NEGATIVE
up against the rear wall panel and centered BATTERY
within the battery compartment (See Figure 2-3). CABLE
10. Connect the positive battery cable (red) to the
positive terminal on the new battery and the BATTERY CLAMP
BRACKET
negative battery cable (black) to the negative
terminal on the new battery.
3/8-16 HEX
11. Close left side door. LOCK NUTS

12. Release the overhead guard latch and lower and


battery disconnect
secure the top cover. Make sure the cover latch
is secured and that no wires are pinched.
Figure 2-3 Battery Disconnects

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Receiving and Inspection

If the truck must be stored outside, it must be


Storage, Towing or covered securely with a tarpaulin. Continued
exposure to sunlight will cause deterioration of
Shipping rubber tires, gaskets and hoses, as well as vinyl seat
coverings, etc.
Truck Storage
Battery Storage
For long-term storage, the truck battery should be
removed and stored where it can be periodically In general, batteries that are fully charged with the
checked and recharged every three months. electrolyte at the proper level may be stored for up to
one year. Batteries should be stored in a cool, dry,
The truck should be stored indoors within a well-ventilated area, non-conductive material to
temperature range of +35° F (2° C) to +115° F (46° protect them from dirt, moisture, etc.
C) and a relative humidity of 90%.
IMPORTANT!
The truck should be raised with the tires at least 2”
(51 mm) off the floor and the frame set on large Do not drape flexible plastic sheeting over bat-
wooden blocks. Hard polyurethane tires, over long teries as it might trap explosive gases under-
periods of time can develop flat spots that may not neath. For batteries stored for more than one
return to normal when the truck is returned to year consult the manufacturer.
service, rendering the tires defective.

Towing the Truck


Warning
Make sure the towing equipment is ca-
pable of handling the weight of the
truck being towed (See Figure 1-1).

Never connect lifting equipment to the


operator's cab overhead guards..

Never use the truck to tow materials.

Never tow a truck that is carrying a load.

Never connect towing equipment to the


mast.

For better traction, partially load the


truck doing the towing.
Should it become necessary to tow the forklift, the
towing instructions decal located on the truck must
be followed (See Figure 2-4).

Figure 2-4 Towing Instruction Decal

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2-7
Receiving and Inspection

To Ship the Truck


1. Set the mast to its forward position (straight
TIE DOWN ahead).
POST /
TOW PIN 2. Back the truck onto its carrier so that the forks
are pointed away from the forward direction of
motion.
3. Set the mast to its forward (level) position and
lower the forks to the bottom of the mast - align
the mast indicator pointer located on the left side
of the mast, as viewed from the front of the
truck.
4. Set the parking brake.
5. Set wedges against the front and rear tires and
fasten them to the floor of the carrier. If the
bendi ic towpin carrier is equipped with rings or receptacles for
chains or cable rope, support the truck as firmly
Figure 2-5 Tiedown Post Used for Towing as possible.
IMPORTANT!
If the truck breaks down and cannot be repaired at Do not run chain or wire over the seat base or
that location, it may be towed by attaching a suitable any other finished metal surface. Use padding
hook and chain to the tow bar located in the cutout as necessary to protect the truck finish from
at the lower rear of the truck (See Figure 2-5). chains or cables.
Also, the power steering on the disabled truck does
not operate when the power steer motor is not
running, which makes the steering wheel difficult to
turn.
Carefully and slowly tow the truck backwards to your
service repair area. An operator must be on the
towed truck, wearing a seat belt.

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2-8
Receiving and Inspection

Using Lifting Equipment SPACER

Warning
Failure to use lifting equipment of ade- LOCATION OF
quate capacity to lift and move your 2ND STRAP
Bendi forklift can cause lifting equip-
ment failure, which can lead to serious
injury or death.
If you use lifting equipment, such as elevators,
cranes, or ship hoisting gear, to move a forklift to
another location, make sure the hoisting equipment
has adequate size and capacity to move the
equipment.
If you need to use a hoist to lift your Bendi forklift: LOCATION OF
1ST STRAP
bendi ic move fork
1. Pass a strap under the truck just in front and
behind of the rear wheels (See Figure 2-6).
Figure 2-6 Using Lift Equipment
2. Pass a second strap under the cross-member at
the top of the mast.
3. Make sure you place a spacer, such as a 2” x 6”
(5 x 15 cm) block of wood between the overhead
guard and the lift point to avoid damage to the
truck.

DO NOT USE CHAINS!

Bendi IC/HT Series Forklift Operator’s Manual


2-9
SECTION 3
Before You Begin
This section of your Bendi B40i3 Forklift Operator’s Manual
discusses the following concepts that must be thoroughly
understood before you can operate a Bendi B40i3 forklift:
Operator training - Discusses the operator training required by
legislation and its implications for operators of Bendi B40i3
forklifts.
Operator safety - Reviews the safety guidelines operators need
to be aware of before they operate a fork lift.
Understanding stability - In this discussion you will learn about
the stability triangle and how to use it to help prevent your Bendi
B40i3 forklift from tipping over.
Knowing the rated capacity - The meaning of rated capacity
and how it relates to how high you lift the load, the load center,
and attachments used is discussed in detail using several
examples.
Understanding workplace conditions - This discussion makes
you aware of hazards in the workplace that you must understand
to avoid accidents. You need to stay aware of changing
conditions in your workplace such as potholes, overhead
obstructions, and pedestrian traffic that may change on a daily
basis. You also need to understand how to load and unload
transport vehicles.

Bendi B40i3 Series Forklift Operator’s Manual


3-1
Before You Begin

Warning Understanding Stability


Read the Operator’s Manual and ma- Warning
chine signs (decals) before using the
forklift. Failure to do so can cause seri- Never load truck beyond its rated ca-
ous injury or death. pacity. Loading beyond rated capacity
can cause axles to break, truck to tip
over, load to fall, or serious injury or
Operator Training death. See identification plate for rated
capacity and load center information.
Warning
Warning
Every forklift operator must be trained
in accordance to the rules provided by Never allow anyone to stand beneath or
appropriate legislation. Your employer pass under the lifting mechanism. The
must ensure t hat each pow ered load could fall causing serious injury or
industrial truck operator is competent death.
to operate a powered industrial truck
safely, as demonstrated by t he Warning
successful completion of the relevant
training course. Operating a powered Make sure that the load is centered and
industrial truck without the proper the forks are fully engaged. Failure to
training can cause serious injury or do so can cause the load to fall, or the
death. truck to tip over, resulting in serious in-
jury or death

Operator Safety The leading causes of accidents involving forklift


trucks are due to the lack of understanding of how
Before you start using your Bendi B40i3 forklift you forklift trucks operate, especially when it comes to
must become familiar with its capabilities and stability. If you don’t understand the concepts of
thoroughly read and understand the material stability, you may tip over your Bendi B40i3 forklift
contained in this Operator’s Manual and the various truck, which can cause serious injury or death.
machine signs (decals) found on your vehicle.
Whether you are a new operator or have used
forklifts for many years, read through the following
guidelines. They provide step-by-step instructions to
help you operate your Bendi B40i3 forklift in a safe
and efficient manner.

Bendi B40i3 Series Forklift Operator’s Manual


3-2
Before You Begin

Basic Principles This triangle is commonly called the stability triangle.


Since the center of gravity is an imaginary point, it
The concepts concerning stability are actually quite will shift for various reasons that we will explore in a
simple. As the angle between the forks and the body moment. The crucial thing to remember is, as long
of the truck approaches 90° to the right (Figure 3-1) as the center of gravity of the truck remains within
or left (Figure 3-2), the truck is in its least stable the border of the stability triangle, the truck will not
position. tip.
Unlike an automobile, which has four points of If the center of gravity shifts (item 4) so it falls
suspension, Bendi B40i3 forklift trucks operate on a outside of the border of the stability triangle, the
three-point suspension. When the forks are turned truck will tip around the fulcrum.
nearly 90° to the right, two of the suspension points
are on the rear axle (item 1) and (item 2). The third The center of gravity will shift if:
suspension point is the center point of the front axle · The load exceeds the rated capacity listed on
(item 3) . The center of gravity, an imaginary point at the identification plate.
which all of the truck’s weight is concentrated, is
located as shown (item 4) when: · The load exceeds the load center dimensions
listed on the capacity plate.
· The forks are turned nearly 90° to the right
· You do not seat the forks fully into the pallet,
· No load is placed on the forks called “tip loading”.
· The truck is at rest. · You take a corner too fast (with the truck
unloaded or loaded).
In this position, the fulcrum, or axis around which the
truck will tip, is between suspension point (item 2) · You drive with the load raised.
and (item 3).
· The load is not distributed properly (always
If you try to pick up a load that is too heavy, the truck keep the heavier items near the load
will tip around the fulcrum. Let’s see why. Imagine a backrest).
triangle (item 5) is drawn between the three · You drive across a slope.
suspension points.
· You drive on a slope with the load facing
downhill.

1 4 3
1 5

2 5
2 4 3

bendi ic stability rt bendi ic stability lt

Figure 3-1 Right View 90o Stability Figure 3-2 Left View 90o Stability

Bendi B40i3 Series Forklift Operator’s Manual


3-3
Before You Begin

Knowing the Rated Capacity Identification Plate


Warning Identification plates are provided on the truck.
The following list explains each item that appears on
Never load truck beyond its rated ca- the identification plate (See Figure 3-3).
pacity. Loading beyond rated capacity
1. Model. The model number of your Bendi B40i3
can cause axles to break, truck to tip
forklift appears here.
over, load to fall, or serious injury or
death. See identification plate for rated 2. Serial No. The serial number of your Bendi
capacity and load center information. B40i3 forklift appears here.

Before you begin to operate your Bendi B40i3 3. Mast No. The serial number of the mast appears
forklift, you need to know some basic principles of here.
how it works. This includes knowing how much 4. Rated capacity. The rated capacity is stated with
weight it can carry and how to properly carry a load the forks at various fork heights. As you lift the
to maintain stability. load higher, the rated capacity of the forklift
One of the most important facts you need to know decreases.
about your Bendi B40i3 forklift is its rated capacity 5. Lift height. This is the fork height stated in
(how much weight it can safely lift). This weight is inches. This is the distance between the ground
listed as the rated capacity on the capacity plate. and the top edge of the forks.
The rated capacity varies for each load depending
on: 6. Weight. The rated capacity of the forklift at
various fork heights. Rated capacity stated in
· Where the horizontal and vertical load
centers are pounds and kilograms.

· The height you plan to lift the load 7. Unladen mass. The actual weight of your Bendi
B40i3 forklift as built; stated in pounds and
· Attachments used kilograms.
8. Truck Type. This designation assigned by the
Underwriter’s Laboratory (UL) Standard 558
describes the overall design of the components
for the internal combustion engine powered
truck. Type “LP” designated units are liquefied
petroleum gas units having minimum acceptable
safeguards against inherent fire hazards. Type
“LPS” designated units are similar to the “LP”
units with additional safeguards to the exhaust,
fuel, and electrical systems.
9. Nominal Voltage. Nominal voltage indicates that
the truck uses a 12 VDC battery.
10. Horizontal Load Center. The horizontal load
center is equal to one-half the length of the rated
load when the weight is evenly distributed.
11. Vertical Load Center. The vertical load center is
equal to one-half the height of the rated load
when the weight is evenly distributed.

Figure 3-3 Identification Plate Capacity

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3-4
Before You Begin

Bendi Serial Number Code


The following information will help decode the Bendi MAST SERIAL
serial number: NO. LOCATION
Baa/ww-ymms-xxxxx
Where:
aa = 40 for 4,000 lb rated capacity truck
ww = 48 for 48” frame width
y = last digit of year of manufacture
(ex. “8” means 2008, “9” means 2009)
mm = month of manufacture
s = component series; such as “A”
xxxxx = frame number

Caution FRAME NO.


LOCATION
The frame number is also located on the bendi ic frame and mast id

left side of the frame (See Figure 3-4).


You must compare the frame number
listed on the identification plate with the Figure 3-4 Frame and Mast Identification
frame number on the frame of the truck
before you operate the truck.

Caution
The mast serial number is also located
on the left side of the mast (See Figure
3-4). You must compare the mast serial
number listed on the identification plate
with the mast serial number on the mast
of the truck before you operate the
truck.

Bendi B40i3 Series Forklift Operator’s Manual


3-5
Before You Begin

Load Center Counterweight


Warning Warning
Make sure the actual horizontal and ver- Never let anyone stand on the back of
tical load centers do not exceed the the forklift to add counterweight. They
maximum load centers stated on the can fall off the forklift, or the truck can
identification plate. Failure to do this tip backwards, causing serious injury
can cause the forklift to tip over causing or death.
serious injury or death.
Your Bendi B40i3 forklift has a counterweight that
You need to consider two types of load centers. The allows it to travel with heavy loads. When the forklift
horizontal load center is equal to one-half the length lifts a heavy load, the counterweight on the other
of the load when the weight is evenly distributed. For end of the forklift keeps the center of gravity inside
example, a load that is 48 in. long has a horizontal the stability triangle and prevents it from tipping over
load center of 24 in. The further the load center is (See Figure 3-5).
from the fulcrum, the less stable the forklift. Always
make sure your load is flush against the rear of the
forks, and that unevenly distributed loads are loaded
with the heaviest end of the load closest to the front
wheels (See Figure 3-5).
HORIZONTAL
The vertical load center is equal to one-half the LOAD
height of the load when the weight is evenly CENTER
distributed. For example, a load that is 48 in. high
has a vertical load center of 24 in. Make sure that
you do not pick up a load that is higher than twice
the vertical load center.
The maximum horizontal and vertical load centers
your Bendi B40i3 forklift can handle is listed on the
identification plate.
COUNTERWEIGHT

FULCRUM
REAR OF
FORKS

VERTICAL
bendi ic load center rating LOAD CENTER

Figure 3-5 Load Center Rating

Bendi B40i3 Series Forklift Operator’s Manual


3-6
Before You Begin

Maximum Fork Height When you load at high elevations, tilt the load back
far enough to seat it against the load backrest or
Warning forks.
When you unload at high elevations, make sure you
The load capacity of your forklift de- only use enough tilt to place the load onto the rack
creases the higher you raise the forks. or stack.
Refer to the rated capacity at the
heights listed on the identification
plate. Failure to heed these guidelines
Attachments
can cause your forklift to tip over caus- Warning
ing serious injury or death.
The maximum fork height is the highest position your Never modify your Bendi B40i3 forklift
Bendi B40i3 forklift can lift a load (See Figure 3-6). in any manner. Only options and attach-
This is measured from the floor to the forks when ments approved by Landoll may be in-
they are raised in their highest position. The higher stalled on the truck. Other modifica-
the forks are raised, the less stable the forklift tions will void the warranty and can
becomes. cause serious injury or death.
Attachments to the forks may affect the load center.
When the factory, dealer, or distributor installs
attachments approved by Landoll, an additional
identification plate is attached to the truck. The new
plate identifies the type of attachment, the changes
in the load centers, and the rated capacity.
It is illegal to use attachments for which revised
capacities are not available.

Determining the Weight of the


Load
MAXIMUM
FORK In addition to the rated capacity you must determine
HEIGHT the weight of the load before you attempt to lift it
with your Bendi B40i3 forklift:
· Weight is listed on pallet wrapper
· Weight is listed on Bill of Lading
bendi ic max fork height · Weight is determined by multiplying the
weight of each small container by the number
of small containers on a pallet. Each small
Figure 3-6 Maximum Lift Height
container should be marked with its weight.

Tilting Considerations · Ask your supervisor when in doubt

The amount of forward and rearward tilt you should


use is governed by the application.
When you travel with the truck loaded, you should tilt
the mast rearward as well as keep the load low. This
will help stabilize loads with an uneven weight
distribution.

Bendi B40i3 Series Forklift Operator’s Manual


3-7
Before You Begin

Understanding Workplace Working in Hazardous


Conditions Environments
Warning Warning
Workplace situations are constantly Some atmospheric conditions encoun-
changing. Check your area before be- tered in the workplace are extremely ex-
ginning work for the day. If in doubt, plosive and/or flammable. Make sure
check with your supervisor. Failure to your Bendi forklift is designated with
observe new workplace conditions can the type appropriate for your work-
lead to serious injury or death. place.
In addition to stability, you need to be aware of If you are unsure about the forklift,
special situations in your workplace to avoid forklift
accidents. Even if you work in the same area each
check with your supervisor. Using the
day, there could be changes that would affect your wrong type designation can cause an
safety, such as: explosion or fire resulting in a serious
injury or death.
· Contractors doing maintenance
· Wet areas
Chemical Hazards
· Overhead repair work
You should know the chemical characteristics of the
Be on the defensive for anything that might present substances you are moving. In case of an accident
a hazard. Other situations that could present special you would handle stable, reactive, or flammable
operating conditions include: substances differently. For example, if you puncture
· Potholes a drum that contains flammable material, you need
to turn off all sources of ignition and contact the
· Pedestrian traffic proper authorities.
· Very narrow aisle ways
· Overhead obstructions
· Poor lighting making it hard to see hazards
· Wet, oily, or uneven terrain
· Other equipment or vehicles operated in the
area
Remember: Do not block the following items
with your Bendi B40i3 forklift or materials you
are moving:
· Electrical panels
· Fire exits
· Emergency stop buttons
· Aisle ways

Bendi B40i3 Series Forklift Operator’s Manual


3-8
Before You Begin

Pre-Operation Checklist Trucks


Perform a pre-operation inspection of the Bendi 1. Before you load or unload a truck or trailer,
B40i3 Model lift truck daily, before beginning your make sure it does not move unintentionally:
work shift. Report all problems to your immediate
· Set the brakes
supervisor. (See ‘Routine checks,’ page 2-2). Do
not release the truck into operation until repairs · Block the wheels
are made. 2. In addition to setting the brakes and blocking the
wheels, if a trailer is not coupled to a tractor,
make sure that all four corners are supported to
Dockboards prevent upending or corner dipping.
Dockboards are designed and maintained so that 3. Maintain a safe distance from the edge of
one end contacts the dock (or loading platform) and ramps, platforms, or other similar working
the other end contacts the transport vehicle. When surfaces.
you load or unload the transport vehicle, the dock
board must be locked in place to prevent it from 4. Do not move trailers with a Bendi B40i3 forklift.
rocking or sliding. Dock boards have a high friction
surface designed to reduce the possibility of people
or trucks slipping. Handholds or other effective Warning Devices
means are provided on portable dock boards to
permit safe handling. Where possible, fork loops or Sound the horn at an intersection. Stop and look for
lugs are provided for handling by fork trucks. other vehicles and/or pedestrians and proceed with
caution.
Special rules should be followed if your workplace
uses dockboards on loading docks: Your Bendi B40i3 forklift may have other warning
devices installed. Make sure they are in working
Never exceed the carrying capacity marked on order before you start work for the day:
portable or powered dockboards.
· An amber overhead flashing beacon
Portable dockboards must be secured in position, · Flashing backup light
using anchors or other devices that prevent slipping.
· Rear safety light package
· Back up alarm

Bendi B40i3 Series Forklift Operator’s Manual


3-9
SECTION 4
Operating Your
Bendi B40i3 Forklift
This section of your Bendi B40i3 Forklift Operator’s Manual
discusses the following concepts that must be thoroughly
understood to operate a Bendi B40i3 forklift:
Operator’s Daily Checklist - Inspecting your Bendi B40i3 forklift
before you begin your shift of work is a mandatory requirement.
The procedure for performing this inspection is explained.
Controls and Indicators - The location of each control and
indicator is illustrated as well as its operation.
Operating Instructions – Basic procedures - Basic
procedures such as getting on and off the forklift, driving
position, starting and traveling, turning, stopping, and parking are
discussed.
Operating Instructions – Handling a load - This discussion
describes the procedures necessary to load and unload your
Bendi B40i3 forklift, traveling with a load, what to do in case of a
tip over, and going up and down an incline.
Theory of operation - is an overview of how the hydraulic and
electrical systems work and includes a hydraulic layout diagram
and schematic for a standard Bendi Series IC truck. A foldout
electrical schematic and wiring diagram can be found inside the
front cover in this manual.

Bendi B40i3 Series Forklift Operator’s Manual


4-1
Operating Your Bendi Forklift

Warning Operator’s Daily Checklist


Note: Daily inspection is a legal requirement.
If you haven’t done so already, please Report any defect immediately to your supervi-
read the Before You Begin section in sor!
this manual. It contains valuable infor-
mation, such as stability and rated ca- You are responsible for the daily inspection of your
pacity, you need to know before you op- Bendi B40i3 forklift:
erate your Landoll forklift. Failure to fol- · Photocopy the Operator’s Daily Checklist in
low the information provided in the Be- Appendix A of this manual or use the form
fore You Begin section can lead to seri- supplied by your supervisor.
ous injury or death. · Inspect the truck and fill out the form
Warning · Report defects to your supervisor
· Return the form to your supervisor
According to legislation your employer
must make training available to ensure
that you are competent to safely oper- Controls and Indicators
ate the type of forklift that you will be
using in the workplace. More informa- This section explains how each control and indicator
tion on operator training requirements on your Bendi B40i3 forklift works and identifies their
location with an illustration.
is included in the Before You Begin sec-
tion of this manual. Failure to receive Note: The operation of each control is estab-
proper operator training can cause seri- lished by the American Society of Mechanical
ous injury or death. Engineers (ASME) or Industrial Truck Associa-
tion (ITA). If you notice that the control opera-
tion deviates from the way it is described in this
manual, see your supervisor.

Bendi B40i3 Series Forklift Operator’s Manual


4-2
Operating Your Bendi Forklift

Drive Pedal Stop Pedal


The drive pedal is located on the floor to the right of The Stop pedal is located on the floor to the left of
the stop pedal (See Figure 4-1). the drive pedal (See Figure 4-1).
Operation - Pressing the pedal down starts the truck Operation - Pressing the pedal down stops the truck
moving in the direction you selected, see discussion movement.
of the “Direction Lever.” The closer you press the
drive pedal to the floor, the faster the forklift moves.
Releasing the pedal brings the vehicle to a smooth Seat Switch
stop. A seat switch tells the hydraulic controller when you
are in the operator’s seat. Traction operations will
shut down if the seat switch opens signaling that you
are not in the operator’s seat.

DRIVE PEDAL

STOP
PEDAL

bendi ic brake iso

Figure 4-1 Drive and Stop Pedals

Bendi B40i3 Series Forklift Operator’s Manual


4-3
Operating Your Bendi Forklift

Key Switch
The key switch is located to the right of the steering STEERING
column (See Figure 4-2). Insert the key and turn WHEEL AND
KNOB
right to operate the truck. Make sure the parking
brake is applied and the direction switch is in neutral
before switching on. All load controls and the
accelerator should be in neutral (i.e. not depressed)
before starting. Do not depress the accelerator
during starting.

KEYSWITCH
Steering Wheel and Tilt Clamp
Caution
Adjusting the steering column while
driving the truck is dangerous. The
movement of the column could startle bendi ic keyswitch

or confuse you causing you to lose con-


trol of the truck. Figure 4-2 Steering Wheel Components

Adjust the steering column only when


the truck is not being driven.
The steering wheel, is equipped with a steering
knob, which should be held firmly with your left hand
STEERING
at all times (See Figure 4-2). The steering column tilt
WHEEL AND
and height are adjustable: KNOB
1. Loosen the tilt clamp (or lever) (See Figure 4-3).
TILT CLAMP
2. Adjust the angle and height of the steering
column.
3. Tighten the tilt lever.
4. Rock the column gently forward and back to
ensure the lever is tight.

bendi ic tilt clamp

Figure 4-3 Tilt Clamp Location

Bendi B40i3 Series Forklift Operator’s Manual


4-4
Operating Your Bendi Forklift

Seat Adjustments 1. Raise the left armrest and climb into the seat. A
step (cutout) is added in the side panel to assist
A lever, under the front of the seat releases the you into the operator’s compartment.
catch for forward or backward seat adjustment (See
Figure 4-4). Weight or suspension adjustment is 2. Pull the latch lever outward and slide the seat
controlled by the handwheel. A gauge showing the forward or backward as needed. Release the
adjusted level is located to the right of the latch lever and try to move the seat slightly to
adjustment handwheel. make sure that it is locked (See Figure 4-4).

Warning Warning
Adjust the driver’s seat only when the If the seat is not locked, it could slide
truck is NOT moving. You could lose forward in a sudden stop or crash,
control or the sudden movement could which could cause injury to the driver.
cause you to push a wrong pedal if you 3. The rake adjustment has three positions. Lift the
attempt to adjust the seat with the truck seat at the front corners. Adjust the seat
moving. forward or backward until in position. Push the
front corners down to lock the position.
4. Fasten the seat belt - see “Seat Belt,” page 4-6.
5. Lower the left armrest.
6. To dismount, release the seat belt and raise the
left armrest and dismount using the side panel
step.
7. The seat cushion is handwheel adjustable for
operator comfort. A gauge showing the adjusted
level is located to the right of the handwheel
(See Figure 4-4).

FORWARD/BACKWARD
SEAT ADJUSTMENT
LEVER

WEIGHT/SUSPENSION
ADJUSTMENT HANDWHEEL

ADJUSTMENT LEVEL GAUGE

seat adjustment

Figure 4-4 Driver's Seat Controls

Bendi B40i3 Series Forklift Operator’s Manual


4-5
Operating Your Bendi Forklift

Seat Belt
The driver’s seat belt must always be worn
when driving this truck.
1. Sit up straight in the driver’s seat.
2. Pull the belt across you. Do not let the belt twist.

The belt may lock if you pull it across to quickly


or stop too soon. If this happens, let the belt go
back slightly to unlock it. Then pull the belt
across more slowly.

Warning
A twisted belt can seriously injure you.
In a crash or a tip-over, the full width of
the belt would not be available to take Figure 4-5 Belt Release Button
up the impact forces.
3. Push the latch plate into the buckle until it
clicks. Pull up on the latch plate to make sure it
is secure.
DASH
If the belt stops before reaching the buckle, let it DISPLAY
go back all the way, then start again.
4. The lap part of the belt must be worn low and
snug on the hips, just touching the thighs.
IMPORTANT!
Make sure the release button on the buckle is
set so you can unbuckle the seat belt quickly in
an emergency (See Figure 4-5).

bendi ic dash display

Figure 4-6 Dash Display Location

Bendi B40i3 Series Forklift Operator’s Manual


4-6
Operating Your Bendi Forklift

DASH STEERING
DISPLAY WHEEL

DISPLAY
FUNCTION
BUTTONS
HEADLIGHT
TOGGLE SWITCH

NOT USED KEYSWITCH

12V AUXILIARY CAN


TOGGLE SWITCH DIAGNOSTIC
m146696 op PORT

Figure 4-7 Dash Display Gauges

Dash Display ENGINE OIL


BATTERY ICON PRESSURE ICON
The Dash Display is located on the dash behind the
steering wheel (See Figure 4-6). It is comprised of SEATBELT/SEAT HYD OIL TEMP
the following gauges, displays, and switches (See SWITCH ICON ICON
Figures 4-7 and 4-8):
PARKING FAULT ICON
1. Engine Coolant Temperature Gauge
ICON
2. Fuel Gauge
3. Hour Meter FUEL
GAUGE P - +
4. Clock F
H
5. Warning Icons E

L
6. Display Function Buttons 4:56 PM HRS 0

Dash Toggle Switches CLOCK


The Dash Toggle Switches are located below the
steering wheel (See Figure 4-7). Note that the center HOUR
switch is not used.The toggle switches are used for METER
DRIVE FILTER
the following applicaations: STATUS ICON
DISPLAY FUNCTION
1. Headlight Toggle Switch (where fitted) BUTTONS

2. 12V Auxiliary Toggle Switch (where fitted) ENGINE COOLANT


TEMPERATURE GAUGE
m146074

Figure 4-8 Dash Display Location

Bendi B40i3 Series Forklift Operator’s Manual


4-7
Operating Your Bendi Forklift

Direction Lever Tilt Lever


The direction lever is located on the front of the The second lever, on the front of the armrest is the
control pod (See Figure 4-9). tilt lever (See Figure 4-9).
Operation - Push the lever away from you for Operation - Pull it back for backward tilt; push it
forward travel and pull it toward you for rearward forward for forward tilt.
travel. Placing the lever in neutral while traveling will
bring the vehicle to a quick stop.
Side Shift Lever
Lift Lever The third lever, on the front of the armrest is the side
shift lever (See Figure 4-9). Side shift is a standard
The first lever, (closest to the operator) on the front function on Bendi B40i3 forklifts.
of the armrest is the lift lever (See Figure 4-9).
Operation - Pull it back to shift to the right; push it
Operation - Pull it back to lift the forks; push it forward to shift to the left
forward to lower the forks
Attachment Functions - Optional
A fourth optional function can be fitted via a push
button controlled solenoid (See Figure 4-9). The
push button is mounted on the side shift lever.
Powered attachments are optional functions on
Bendi B40i3 forklifts.

Horn
The horn is located on the control pod (See Figure
4-9).

DIRECTION CONTROL
LEVER

HORN PUSH BUTTON

LIFT LEVER

ATTACHMENT
LEVER (OPTION)
TILT LEVER
SIDE SHIFT LEVER

bendi ic armrest

Figure 4-9 Control Levers

Bendi B40i3 Series Forklift Operator’s Manual


4-8
Operating Your Bendi Forklift

Operating Precautions for LP Liquefied Petroleum Gas (LPG)


Gas Engines There is a fuel gauge that is part of the LCD dash
display. The gauge provides an indication of fuel in
IMPORTANT the tank. The fuel icon flashes when there is less
SAFETY FIRST! The following caution hints than 10% remaining in the tank.
have been prepared for your safety and the
safety of your fellow workers and should be Warning
strictly adhered to. Carefully read and under-
stand each one before attempting to operate the Close the shut-off valve on the tank
truck. when parking the lift truck more than
· DO NOT run at low idle for prolonged momentarily. Do not park the lift truck
periods. near heat or ignition sources.
· Never operate engine at more than the
regular governed speed. Excessive speeds Do not store LPG tanks near heat or an
are harmful. open flame. For complete instructions
· The governor is set at the factory and needs
on the storage of LPG fuels, refer to
no adjustment. ANSI/NFPA 58 and 505.
· Immediately after engine starts, ensure the LPG is extremely flammable. When
low oil pressure icon has gone out. If it is not,
stop engine and inspect oil system to find the checking or filling an LPG tank: No
cause of failure. If you are unable to find the smoking. Stop engine.
cause, be sure to consult your service person
before operating the engine. Under no Frost on the surface of the tank, the
circumstances attempt operation without oil valves or fittings and the odor of LPG
pressure. fuel indicates a leak. Inspect the LPG
· Make sure all gauges are in the normal system and repair a leak immediately.
operating zone. An LPG fuel leak creates an explosion
“Frequent reading of the instrument panel must and fire hazard. Do not attempt to start
become a habit.” the engine if there is a leak in the LPG
fuel system.
· Follow Recommended Schedules of
Maintenance - This will avoid trouble, which
can cause expensive breakdowns. Maintain Only trained and authorized personnel
your lift truck for dependable and economical are permitted to operate filling equip-
operation. ment. LPG tanks are heavy. The weight
of an LPG tank can exceed the maxi-
mum recommended weight for safe lift-
ing by an individual. Get assistance
when lifting or lowering an LPG tank.
Use correct lifting procedures.

Fill LPG tanks outdoors. Stay at least 50


feet (15 meters) from buildings, motor
vehicles, electrical equipment, or other
ignition sources. Stay at least 15 feet (5
meters) from LPG storage tanks.

Bendi B40i3 Series Forklift Operator’s Manual


4-9
Operating Your Bendi Forklift

Use the following procedure to remove the LPG


NOTE: The following instructions are general
tank:
procedures. There is a variation in equipment
1. Removable LPG tanks can be replaced indoors for filling LPG tanks. The local authorities that
only if the lift truck is a minimum of 25 feet (8 have jurisdiction have specific rules and regula-
meters) from any open flame or ignition source. tions for filling LPG tanks. Make sure these
rules and regulations are available and under-
2. Move the lift truck to the area where LPG tanks
stood.
are changed.
1. Check the LPG tank to make sure it needs
3. Turn the tank shut-off valve clockwise until the filling. During the fill operation, the LPG tank
fuel valve is completely closed. must be in a position so that the liquid level
indicator will always be in the vapor space
4. Run the engine until it stops, then turn the key above the liquid level.
switch to the OFF position.
2. Open the liquid outlet valve and by-pass return
5. Disconnect the quick disconnect fitting. valve on the storage tank.
6. Release the tank latch and remove the tank from 3. Start the pump.
the bracket.
4. Connect the supply hose to the quick disconnect
Warning fitting on the LPG tank. If the LPG tank has an
auxiliary fill fitting, connect the supply hose to
this fitting. Make sure the correct adapter is used
Use only an approved LPG tank. Do not to connect the supply hose to the auxiliary fill
use an LPG tank that is damaged. A fitting.
damaged LPG tank must be removed
from service. 5. Open the vent valve on the liquid level indicator.

Use the following procedure to fill the LPG tank: 6. Open the shut-off valve on the LPG tank.
7. Open the valve on the end of the supply hose.
Warning 8. Watch for a discharge from the vent valve on the
liquid level indicator. When a cloud of visible
Read and follow all the refueling pre- vapor appears, the LPG tank is full. Do not fill
cautions and instructions under the LPG tank more than the maximum level
Liquefied Petroleum Gas (LPG). indicated by the liquid level indicator.
Immediately close the valve at the end of the
supply hose.
9. Close the vent valve on the LPG tank.
10. Close the shut-off valve on the LPG tank.
11. Disconnect the supply hose.
12. Stop the pump.
13. Close the liquid outlet valve and the by-pass
return valve on the storage tank.

Bendi B40i3 Series Forklift Operator’s Manual


4-10
Operating Your Bendi Forklift

Use the following procedure to install the LPG tank: LP Gas


1. Before the LPG tank is installed on the lift truck, Natural Gas Processors Association Specifications -
check the operation of the fuel gauge. Look at HD-5
the fluid gauge and move the tank. If the gauge
needle does not move, a new tank must be
installed. Engine Coolant
The coolant level is checked by checking the level in
Warning the plastic reserve tank - not by removing the
radiator cap.
Make sure the alignment pin extends
through the correct hole in the rim of When required, coolant must be added to the
the LPG tank. The hose or the fittings system only at the reserve tank - not by removing
the radiator cap. When adding coolant, use the
can be damaged if the LPG tank is not proper anti-freeze solution. Anti-freeze protection
installed in the correct position. A dam- must be provided for and checked in both the
aged hose or fitting can release LPG radiator and reserve tank.
fuel and cause an explosion and fire
hazard. NOTE: The cooling system is filled with an
Dexcool Anti-Freeze solution for protection to
2. Install the LPG tank in its bracket so that the -10oF(-2oC). Always fill or replace with the same
alignment pin is in the correct hole. Close the mixture or with a solution of higher concentra-
latch on the tank bracket. tion for operating in temperatures below
-10oF(-2oC).
3. Connect the quick disconnect fitting to the
shut-off valve on the LPG tank. Use your hand
to tighten the fitting. Caution
4. Turn the shut-off valve counterclockwise to open
the valve. Never operate the engine without a ther-
mostat as severe engine damage can
5. Inspect the fuel system for leaks when the fuel result through incorrect cooling.
valve is open. Frost on the surface of the tank,
valves or fittings or a strong odor of LPG fuel
indicates a leak.

Bendi B40i3 Series Forklift Operator’s Manual


4-11
Operating Your Bendi Forklift

Operating Instructions - Basic Warning


Procedures
Look in the direction you will travel be-
Warning fore you begin to drive the forklift. Fail-
ure to look in the direction you are trav-
Check all systems before operating this eling can cause serious injury or death.
vehicle. Report unsafe conditions and
correct them before operating vehicle. Before you operate your Bendi B40i3 forklift,
Do not operate vehicle unless trained become familiar with the controls and indicators and
practice going forward, backward, turning, stopping
and authorized to do so. Failure to fol-
and parking without a load on the truck. After you
low these guidelines can result in seri- become familiar with the truck’s operation, learn how
ous injury or death. to load and unload the forklift.

Warning As the truck operator, you are responsible for


observing all speed restrictions and traveling in
Every forklift operator must be trained accordance with aisle and work area conditions.
in accordance to the rules provided by You are responsible for observing all instructions
and safety regulations during your daily work routine
OSHA, relating to Forklift Trucks. Your related to the use of this truck.
employer must ensure that each pow-
ered industrial truck operator is compe- It is your responsibility to thoroughly read the
tent to operate a powered industrial Operator’s Manual, paying particular attention to the
truck safely, as demonstrated by the chapters devoted to Safety, before attempting to
successful completion of the training operate this lift truck.
and evaluation. Operating a powered in- Under normal driving conditions, speed must be
dustrial truck without the proper train- chosen according to the situation, such as, surface
ing can cause serious injury or death. It conditions, visibility, people working in the area,
is also illegal. moving and fixed objects in the area, cross aisles,
etc.
The guidelines here are to give addi- Where visibility is a restricted, always travel at very
tional information relating to this spe- slow speed and ask for a helper to guide you
cific truck. This information is through the area.
additional to that given in structured
driver training. Always rotate in your seat to face in the direction
you are traveling.
IT SHOULD NEVER BE USED INSTEAD
OF DRIVER TRAINING. Getting On and Off the Forklift
· Always maintain a three-point contact when
Warning you get on and off the forklift.

To avoid personal injury when operat- · Use the steps and handholds provided for
ing the truck, be extremely careful that this purpose.
NO part of your body (head, feet, arms,
legs) is outside the operator’s compart-
ment where it could be subject to injury
by aisle supports, other trucks, the
mast raising or lowering, or any obsta-
cle in the area.

Bendi B40i3 Series Forklift Operator’s Manual


4-12
Operating Your Bendi Forklift

Driving Position Starting and Traveling


Warning Failure to follow this procedure will result in traction
not being enabled.
Only operate the vehicle from the op- 1. If the lift truck uses LPG fuel, open the fuel valve
erator’s seat with the seat belt fastened. on the LPG tank.
Do not place any part of your body out-
side the vehicle. Do not carry passen- Warning
gers. Failure to follow these guidelines
can result in serious injury or death. LPG is very flammable. An odor of LPG
fuel can indicate a leak in the fuel sys-
Refer to Figure 4-10 for proper seating position.
tem. DO NOT start the engine until the
1. Adjust the driving seat for comfortable operation fuel leak is repaired.
of the forklift controls (See Figure 4-10). You
must be correctly seated with all body parts 2. On LPG units, make sure the LPG tank is
inside the cab. properly mounted and connected. Open tank
valve slightly until pressure equalizes. Then,
2. Fasten your seatbelt (See Figure 4-10). open the valve the rest of the way.

Warning Caution
Remain in your seat with the seatbelt Never open valve quickly, as this will
fastened while the truck is moving. cause the safety check valve to close.
Your seatbelt will help you remain in-
side of the truck should it tip over. 3. Sit in the seat and face forward in the position
Never jump from the truck if it begins to outlined above (See Figure 4-10).
tip. The truck may land on you causing 4. Make sure that the direction lever is in neutral
serious injury or death. (See Figure 4-11).

DIRECTION CONTROL
LEVER

ADJUST SEAT

FASTEN SEATBELT

bendi ic direction control


bendi ic driving position

Figure 4-10 Proper Seating Position Figure 4-11 Direction Control Lever

Bendi B40i3 Series Forklift Operator’s Manual


4-13
Operating Your Bendi Forklift

5. Insert the key into the key switch and turn it to 9. Raise the forks 12 in. or so from the ground and
start the engine. Do not depress accelerator tilt them fully back. This is the recommended
while starting. traveling position.
10. Hold the steering wheel with the left hand. Use
Caution the knob provided to facilitate quick turning of
the wheel (See Figure 4-11).
Do not engage the starter for more than
30 seconds at a time. If the engine does 11. Note the direction in which the forks are facing.
not start, turn the key switch to OFF. The truck will travel in that direction – so make
sure that it is clear. Set the direction of travel.
Wait 60 seconds before engaging the
starter again. 12. Release the parking brake operation of the stop
pedal. To release: Depress catch lever and
6. If the engine does not start after four attempts, pedal at once to release locking hook from catch
get help from authorized service personnel. pin.
7. As soon as the engine starts, release the ignition
key, which will automatically return to the “ON” Notice
position. Check that all gauges are functioning.
This Bendi IC forklift is equipped with a
8. After starting a cold engine, the engine will spring applied hydraulically released
operate at a speed faster than idle
(approximately 1000 RPM) for a few minutes
brake system. The pedal does not oper-
until the oil pressure and coolant temperature ate a gentle service brake, but a firmly
are in the normal area. This warm-up period will acting parking brake. It is to be used for
permit oil to reach all bearing surfaces, thus emergency stops or as a parking brake.
reducing the possibility of scoring and premature If possible, do not operate this pedal
wear of internal engine parts. Then, operate all while the Bendi IC forklift is in motion
controls to make sure they are functioning as this could result in the loss of the
properly. Stop the engine and make a visual load from the forks.
inspection for oil, coolant, or fuel leaks.
13. Move the direction control lever (See Figure
NOTE: Do not idle LPG engines for more than 5 4-11) to the desired direction of travel.
minutes after starting. Cold fouling of spark
plugs can result and lubrication in cold weather 14. Gently depress the drive pedal and the truck will
can be inadequate. Do not run the engine at begin to move away (See Figure 4-12). Depress
maximum power continuously until engine is the drive pedal as required to achieve a safe
fully warmed up. operating speed.

Caution Warning
Inching requires coordinated move-
Close the fuel valve on the LPG tank ment of the drive pedal. New operators
when parking the lift truck more than must practice this procedure before at-
momentarily. tempting to handle loads.
Warning
LP Gas is a combustible vapor that is
heavier than air. Escaping gas can ac-
cumulate in low areas.

Bendi B40i3 Series Forklift Operator’s Manual


4-14
Operating Your Bendi Forklift

When you reach an intersection:


· Slow down. Even if the forklift is not carrying
a load it can tip-over if you turn at a high rate
of speed!
· Sound the horn as you reach the intersection
DRIVE PEDAL
to warn pedestrians and other equipment
operators you are approaching the
intersection.
STOP
PEDAL
· Always follow the rules of the road and yield
to other equipment operators and pedestrians
as required.

Stopping

bendi ic brake iso


Warning
When you stop, stay inside the cab until
the truck comes to a complete stop.
Figure 4-12 Drive and Stop Pedals Failure to stay inside the cab can cause
serious injury or death.
To slow down, release the accelerator, and the truck
Turning will automatically slow down to a stop.
Warning Your Bendi B40i3 forklift will also “brake by plugging”
if you release the drive pedal, change direction with
A lateral tip-over can occur if your truck the direction lever, and press the drive pedal again,
is improperly operated. Slow down be- the truck will come to a smooth stop and then
fore turning! Failure to slow down can reverse direction. This process is automatic, DO
cause serious injury or death. NOT press the brake pedal.
For an emergency stop, release the drive pedal and
press hard on the stop pedal with your right foot or
put the directional lever in the neutral position.

Bendi B40i3 Series Forklift Operator’s Manual


4-15
Operating Your Bendi Forklift

Stopping Distance
Stopping distance changes with the incline and
quality of the road surface.
To make sure you come to a safe stop:
· Reduce speed
· Allow adequate distance between the truck
and any other vehicle, object, or person

Parking
Warning Figure 4-13 Lift, Tilt, and Shift Placard

When you exit the vehicle, place con-


trols in neutral and set the hand brake. LEVEL SETTING,
If you leave the truck unattended, fully IN DEGREES
lower the mast, turn engine Off and re-
move the key. Failure to properly exit 321
123

and park your forklift can cause serious


injury or death.
Before you park the vehicle make sure:
· The parked truck will not cause an
obstruction or safety hazard. LEVEL INDICATOR
· The forklift is clear of fire exits, fire TILT CYLINDER
equipment, and stairways. tiltset
· The truck is not left unattended on an incline.
Figure 4-14 Tilt Level Gauge
If the truck is inoperative and you must leave it
parked on an incline, securely block the wheels and
remove the key.
When you park your forklift always: Mast Operation
1. Apply the stop pedal. Each mast operation is controlled by individual
2. Tilt the mast forward. control levers - LIFT, TILT and SHIFT (See Figure
4-13). Practice using each lever, as explained
3. Lower the forks to the ground. below, until you are comfortable with the operation of
the mast.
4. Turn the key switch to the OFF position.
1. Slowly pull the LIFT lever towards you to raise
5. Remove the key. the mast. Lift the mast only one or two feet for
Note: Make sure all accessories are off (lights, practice.
etc.) before you turn the key switch to the Off 2. Push the LIFT lever away from you to lower the
position. mast forks.
3. Pull the TILT lever towards you to tilt the mast
back. Rear tilt is 3° maximum (See Figure
4-14).

Bendi B40i3 Series Forklift Operator’s Manual


4-16
Operating Your Bendi Forklift

4. Push the TILT lever away from you to move the 6. Tilting a loaded mast forward should be done
mast forward, or to return the forks to their slowly by feathering the TILT lever. Rapid tilting
horizontal position as indicated by the tilt level might jostle a load off the forks prematurely.
gauge mounted on the right and left sides of the
mast (See Figure 4-14). 7. Make sure the area to the right and left of the
truck is clear.
5. Practice tilting the mast slowly by feathering in
the desired direction. Feathering is the process 8. Push the SHIFT lever forward to shift the mast to
of moving the lever ever so slowly in the the right (See Figure 4-13).
required direction to very slowly move the load 9. Pull the SHIFT lever back to shift the mast to the
into position. left.

Warning 10. When you are thoroughly familiar with all of the
control movements of the mast levers, practice
depositing and retrieving a load under the
Avoid jerky movements of the mast, es- supervision of an experienced instructor or
pecially when the load is raised. Jerky operator.
movements with the mast raised could
tip the truck or allow the load to slip Warning
from the forks, causing serious injury
and/or damage. NEVER handle loads in excess of the
specified rating on the capacity plate lo-
You should tilt the mast only at the floor cated in the operator’s compartment.
level or at the load level in the rack Do not handle unstable or loosely
when depositing or picking up a load. stacked loads. Too heavy a load may tip
At any other time, forward tilting could the truck, causing injury to the opera-
cause the truck to tip forward or cause tor. Unstable loads may fall off, injuring
the load to slide off the forks causing people nearby.
serious injury to yourself or anyone in
the area. Make sure you are thoroughly familiar
with the operation of the Bendi B40i3
Model before you attempt to handle
loads. Repeated practice is a must! A
mistake in load movement could jam
the load into the racks, causing dam-
age, or could dislodge a load from the
forks, causing serious injury to people
below.

Bendi B40i3 Series Forklift Operator’s Manual


4-17
Operating Your Bendi Forklift

Operating Instructions –
Handling a Load
Narrow-aisles, plus the size of the truck, prevent a
load from being pulled straight out of the rack. You
must pivot the front end and shift (or inch) the load in
or out of the rack. A combination of movements,
where the pivot or shift actions occur with forward or
backward movements of the truck, are needed to
inch the load in and out of position. This will require
some practice by the operator to be performed
smoothly and effectively.
Figure 4-15 Tipping a Load

Warning
Never use the forklift to elevate anyone
You must immediately lower the load to without the use of an approved attach-
about 12” (30 cm) from the floor before ment.
moving the load to another location.
Lowering the load improves driver visi- Never carry passengers on the truck.
bility, and improves the stability of the
truck by reducing the possibility of per- Never load your Bendi B40i3 forklift be-
sonal injury or damage to the load yond its rated capacity. Rated capacity
should it slip from the forks. Look in the is stated on the truck’s capacity plate.
direction you will travel before you be- Loading the truck beyond its rated ca-
gin to drive the forklift. pacity can cause axle(s) to break, the
truck to tip over and the load to fall.
Warning
Make sure the load center of the load
Make sure forks are set so the spacing does not exceed the load center rating
between them is equal to one-half the stated on the truck’s capacity plate.
opening between the end stringers on
the pallet. If the mast continues to raise after the
control lever is released, turn off the
Make sure you insert forks fully into the key switch.
pallet. Do not “tip load” (See Figure
4-15). FAILURE TO FOLLOW THESE GUIDE-
LINES CAN CAUSE SERIOUS INJURY
Read and understand the information in OR DEATH. SEE CAPACITY PLATE
the Before You Begin section before FOR RATED CAPACITY AND LOAD
you operate a Bendi B40i3 forklift. CENTER INFORMATION.
Do not handle unstable or loosely
stacked loads. Use caution when you
handle high or wide loads.

Do not allow anyone to stand beneath


or pass under the mast.

Bendi B40i3 Series Forklift Operator’s Manual


4-18
Operating Your Bendi Forklift

Setting the Forks


Warning
Review heading Safety with regards to
fork positioners for proper safety pre-
cautions when adjusting the location of FORK LOCK
the forks on the carriage.
FORK
Make certain the truck key switch is in SPACING
the OFF position and that the parking
brake is set.
CARRIAGE
The forks must be set equal distance NOTCH
from the center of the fork carriage.
Setting them too far to the left or right CENTER TO CENTER
could cause a load to unbalance and tip BETWEEN FORK
the truck. OPENINGS
bendi ic setting the forks

Before you get on the forklift make sure the spacing


between the forks is properly set (See Figure 4-16): Figure 4-16 Setting the Forks
1. Measure the center to center between the fork
openings on the pallet (See Figure 4-16). ROTATE
AND LIFT TO
2. Rotate and lift the fork locks up (See Figure UNLOCK
4-16).
3. Move the forks until the center to center spacing
is equal to the center to center distance. Make
sure the forks are seated in a carriage notch and
equidistant from the ends of the carriage (See
Figure 4-16).

Warning
Never pull a fork toward you as this
places your hands in a possible pinch
position, which could cause serious in-
frkrls
jury. Always push the fork away from
your body. Figure 4-17 Manual Fork Adjust
4. Press the fork locks down to ensure locking.

Bendi B40i3 Series Forklift Operator’s Manual


4-19
Operating Your Bendi Forklift

Retrieving a Load
Note: Actual minimum aisle width (item 5) Fig-
ure 4-18 will vary based upon application.
Note: The following illustrations show standard
1
40 in. x 48 in. (W x L) pallets loaded on a rack S
with 96 in. beams.
The arrow labeled with an ‘S’ shows the direc- 4
2
tion you must turn the steering wheel. 3
Follow these steps to retrieve a load:
1. Approach the side of the aisle that is opposite
the load (item 1) Figure 4-18.
2. For narrow aisles, straighten out the truck so it is
8 in., (item 2) Figure 4-18, from the edge of the
aisle opposite the load. For wider aisles,
straighten out the truck so it is 36 in. to 48 in., 6
(item 6) Figure 4-18, from the side of the aisle
where the load is located.
5
bendi ic load retrieve 1
3. Center the forks using the side shift lever.

Figure 4-18 Setup - Load Pick Up


Warning
If the forks or load jam or catch during a
stacking operation, do not attempt to
free them by reaching through the mast.
Failure to follow this guideline can
cause serious injury or death.
4. Drive forward until the center of the load wheels,
(item 3) Figure 4-18, are aligned with the center
of the pallet (item 4) Figure 4-18. S
5. Lift the forks to the required height, and then
level the forks using the tilt lever.
6. Stop the forklift and turn the forks 90° using the
steering wheel to align them with the load (See
Figure 4-19).

bendi ic load retrieve 2

Figure 4-19 Align the Forks

Bendi B40i3 Series Forklift Operator’s Manual


4-20
Operating Your Bendi Forklift

Note: When you turn the steering wheel with the


truck stopped, do not apply the stop pedal.
7. Straighten out the forks using the steering wheel
as you drive them into the load so the forks
enter the load in a straight line (See Figure
4-20).
S
8. Turn the steering wheel to keep the forks
straight as you fully insert them into the load and
lift, tilt, and side shift as required to stabilize and
pickup the load (See Figure 4-21). Only raise
the load high enough to clear the rack or the
load backrest may catch on the rack.
Note: All movement may be controlled to a
greater extent by the use of the inching feature.
9. Tilt the mast back to make sure the load will not
slide off the forks (See Figure 4-22).

bendi ic load retrieve 3

Figure 4-20 Positioning the Forks

stckngc

Figure 4-22 Tilting the Load


bendi ic load retrieve 4

Figure 4-21 Inserting the Forks into the Load

Bendi B40i3 Series Forklift Operator’s Manual


4-21
Operating Your Bendi Forklift

10. Shift into reverse and slowly back away from the 11. You may need to side shift as you back out the
stack as you turn the steering wheel to keep the load to clear the rack.
forks straight (See Figure 4-23).
12. If you still are unable to get enough clearance,
drive forward and try the removal process again.
To get more clearance, don’t start turning the
forks until you have backed out 8 in. to 16 in.
13. When the first corner of the load (item 1) Figure
4-24 clears the rack, stop backing and turn the
steering wheel clockwise to straighten out the
forks so they are parallel with the body of the
truck (See Figure 4-25).
S
14. Lower the forks until they are 4 in. to 6 in. off the
ground and slowly drive the truck to the next
location observing the safety rules previously
stated.

Warning
Lowering the mast improves driver visi-
bility, and improves the stability of the
truck by reducing the possibility of per-
sonal injury or damage to the load if it
were to slip from the forks.
bendi ic load retrieve 5

Figure 4-23 Retrieving the Pallet

S S

bendi ic load retrieve 6 bendi ic load retrieve 7

Figure 4-24 Retrieving the Load Figure 4-25 Normal Travel Position

Bendi B40i3 Series Forklift Operator’s Manual


4-22
Operating Your Bendi Forklift

In Case Your Forklift Tips Over


The following conditions can cause a forklift to tip
over:
· A load exceeding the stated load centers
· Tip Loading (See Figure 4-26)
· A load that is too heavy
· Taking a corner too fast
· Driving with the load raised
· A load that is not distributed properly (keep Figure 4-26
the heavier items near the load backrest)
· Driving across a slope 2. Hold on to the steering wheel (See Figure 4-28).
· Driving on a slope with the load facing
downhill

Warning
Failure to follow these guidelines can
cause serious injury or death.
If you sense your forklift is going to tip-over, follow
these instructions:
1. Lean away from the direction the truck is tipping
(See Figure 4-27).
Figure 4-28

3. Brace your feet (See Figure 4-29).

Figure 4-27

Figure 4-29

Bendi B40i3 Series Forklift Operator’s Manual


4-23
Operating Your Bendi Forklift

4. Don’t jump (See Figure 4-30). Follow these rules when you carry a load to help
prevent the truck from tipping:
· Slow down. Your forklift can tip over if you
turn at a high rate of speed!
· Sound the horn as you reach the intersection
to warn pedestrians and other equipment
operators you are approaching the
intersection.
· Always follow the rules of the road and yield
to other equipment operators and pedestrians
as required.

Transporting a Load
Figure 4-30 Follow these guidelines when you transport a load:
· Do not speed.
Turning
· Use your horn to warn others of danger.
· Make sure the load is seated firmly against
the load backrest.
· Tilt the mast back.
· Lower the load so the forks are 4 in. to 6 in.
off the ground.
· Be alert to overhead obstructions such as low
doorways, racking, and pipes. Make sure you
know the raised and lowered heights of the
mast.
· Make sure the load is not wider than the
Figure 4-31 width of the gangways or aisles, especially if
you are backing a bulky load down an incline.
Warning
A lateral tip-over can occur if your truck
is improperly operated (See Figure
4-31). Slow down before turning! Fail-
ure to slow down can cause serious in-
jury or death.

Bendi B40i3 Series Forklift Operator’s Manual


4-24
Operating Your Bendi Forklift

Traveling on Inclines
Warning
Use extra caution when operating on
ramps. Travel slowly and do not turn.
Travel with load uphill. Travel with
empty forks downhill. Failure to follow
these guidelines can cause serious in-
jury or death.
When you travel up or down an incline, follow these
guidelines:
· Make sure the gradient is 12% or less with a
loaded Bendi B40i3 forklift and 15% or less if
you are not carrying a load.
· Always keep the load pointed uphill (See bendi ic load uphill
Figure 4-32). Travel with the forks facing
uphill whether you are going up or down an Figure 4-32 Traveling Uphill
incline. That means you must back down an
incline when you are carrying a load. If vision
is obscured, arrange for a ‘Banksman’ to
guide you.
· If you are not carrying a load, travel with the
forks facing uphill when you are going up the
incline and face the forks downhill when you
are traveling down an incline (See Figure
4-33).
· Never travel across a grade. This can cause
the truck to tip-over laterally and can cause
serious injury or death.
· Raise the forks as necessary to avoid
damaging the forks or load as the road
surface changes grade at the top or bottom of
an incline. Lower the forks to 4 in. to 6 in. off
the ground when you clear the incline.

Caution bendi ic downhill

Do not roll down inclines with the en- Figure 4-33 Traveling Down an Incline
gine not running. Severe damage to the
hydrostatic drive can occur.
Should the engine stall while traversing an incline,
immediately press hard on the brake pedal to stop
the truck. Put the direction lever in neutral and
restart the engine. Next, shift the direction lever to
the desired direction, depress the drive pedal,
release the brake pedal, and resume travel.

Bendi B40i3 Series Forklift Operator’s Manual


4-25
Operating Your Bendi Forklift

Unloading Your Forklift


Note: Actual minimum aisle width may vary
based upon application (item 5) (See Figure
4-34).
1
Note: The following illustrations show standard S
40 in. x 48 in. (W x L) pallets loaded on a rack
with 96in. beams. The arrow labeled with an ‘S’ 4
shows the direction you must turn the steering 2
3
wheel.
Follow these steps to store a load:
1. Approach the side of the aisle that is opposite
the area where you will unload the forklift (item
1) (Figure 4-34).
2. For narrow aisles, straighten out the truck so it is
6 in. to 8 in., (item 2) (Figure 4-34), from the 6
edge of the aisle opposite the drop off point. For
wide aisles, straighten out the truck so it is 36 in.
to 48 in. (item 6) (Figure 4-34), from the side of 5
bendi ic unload retrieve 1
the aisle where the load is located.
3. Center the load using the side shift lever. Figure 4-34 Setup - Delivering a Load
4. Drive forward until the center of the load wheels,
(item 3) (Figure 4-34), are aligned with the
center of the rack opening (item 4) (Figure 4-34).

Warning
If the forks or load jam or catch during a
stacking operation, do not attempt to
free them by reaching through the mast.
FAILURE TO FOLLOW THIS GUIDELINE S
CAN CAUSE SERIOUS INJURY OR
DEATH.
5. Lift the load to the proper height.
6. Stop the forklift and turn the load 90° (turn the
steering wheel counterclockwise) so it points in
the direction you will drop it off (See Figure
4-35).
Note: When you turn the steering wheel with the
truck stopped, do not apply the stop pedal. bendi ic unload 2

Figure 4-35 Load Drop-off

Bendi B40i3 Series Forklift Operator’s Manual


4-26
Operating Your Bendi Forklift

7. Drive forward and straighten out the load using


the steering wheel so it is square over the stack
(See Figure 4-36).
8. Turn the steering wheel to keep the load straight
as you drive it into the opening (See Figure
4-37).
S
Warning
Be careful that the load does not hit the
side of the rack as it is inserted. You
may have to move the truck forward or
backward to help provide clearance for
the load to swing into the rack.

Also make sure the load is a few inches


above the bottom rail of the rack and
that it does not strike any cross mem-
bers above.
bendi ic unload 3

9. Position the load directly over the rack beams


and tilt the mast into its vertical position (See Figure 4-36 Straighten the Load for Drop-off
Figure 4-38).

stckngb

bendi ic unload 4

Figure 4-37 Inserting the Load Figure 4-38 Leveling the Load

Bendi B40i3 Series Forklift Operator’s Manual


4-27
Operating Your Bendi Forklift

Warning “NO LOAD” POSITION


When you lower the forks to the “no
load” position, make sure you do not
lower the forks too far (See Figure 4-39).
If the forks are lowered too far beyond
the “no load” position, you can damage
the mast, rack, or other containers on
the stack. THIS CAN CAUSE SERIOUS
INJURY OR DEATH.
10. Lower the forks until the load sits firmly on the
rack. Continue to lower the forks until they no
longer support the load (‘no load’ position) (See
Figure 4-39).

Warning bendi ic no load

Do not attempt to withdraw the forks Figure 4-39 No-Load Position


until they have been lowered to a “no
load” position.

FAILURE TO FOLLOW THIS GUIDELINE


CAN CAUSE THE LOAD TO FALL OFF
THE STACK CAUSING SERIOUS IN-
JURY OR DEATH.
S
Note: Do not tilt the mast back until the forks
clear the pallet.
11. Shift into reverse and slowly back out of the load
as you turn the steering wheel to keep the forks
straight (See Figure 4-40).

bendi ic unload 5

Figure 4-40 Backing Away from the Load

Bendi B40i3 Series Forklift Operator’s Manual


4-28
Operating Your Bendi Forklift

12. When the first fork (item 1) (See Figure 4-41)


clears the rack, stop backing and turn the 1
steering wheel to straighten out the forks so they
are parallel with the body of the truck.
13. Lower the forks until they are 4 in. to 6 in. off the
ground and slowly drive the truck to the next
location observing the safety rules previously
stated.
S
Fire Extinguisher Option
If your truck includes a fire
extinguisher it should be inspected
monthly or more frequently if
circumstances dictate. The
extinguisher should be checked to see
that:
· it is not damaged
· the discharge outlet is not
blocked bendi ic unload 6

· it is fully charged
Figure 4-41 Removing the Forks
· the seal is not broken
· the instruction pamphlet is clearly visible
IMPORTANT!
Dry-powder extinguishers are shipped fully
charged. Do not experiment with your extin-
guisher since even a small amount of discharge
could cause it to slowly lose the rest of its pres-
sure, rendering the extinguisher useless.

Bendi B40i3 Series Forklift Operator’s Manual


4-29
Operating Your Bendi Forklift

In Case of a Fire!
Warning
Fumes and smoke from any fire may be
dangerous and can be deadly.

Professionals should handle all fires.


Call the fire department, no matter what
the size of the fire. Emergency tele-
phone numbers should be posted at
each telephone.
The following directions are for general use only,
intended to familiarize you with the key functions and
procedure of the fire extinguisher. Always check the
Figure 4-42 Setting the Forks
extinguisher label for specific techniques and
starting distances.
1. Have everyone vacate the area immediately. Fork Positioner Option
2. Hold the extinguisher upright and pull the pin. The forks start at the center of the carriage and
move equal distance to the outside and back again
3. Stand back from the fire the minimum distance as indicated by letters C and D (See Figure 4-42).
indicated on the extinguisher label.
A push button is added to the pivot and shift joystick
4. Continue to keep the extinguisher upright, control (See Figure 4-43).
compress the handles together to discharge
while sweeping the extinguisher from side to Press the button and push the joystick forward to
side over the fire. separate the forks to the outside (D).

5. Move closer to the area, as the fire is Press the button and pull the joystick back to bring
extinguished, BUT NOT CLOSE SO AS TO the forks together (C).
DISPERSE BURNING MATERIAL.
6. When the fire is extinguished, beware of
reignition.
7. Vacate and ventilate the area immediately.
8. Be equipped to leave the area in the event the
fire cannot be controlled immediately.

Figure 4-43 Sample, Joystick Push


Button Option

Bendi B40i3 Series Forklift Operator’s Manual


4-30
SECTION 5
Standard Bendi B40i3 Series
Forklift Specifications
This section of your Bendi B40i3 Forklift Operator’s Manual
includes the standard specifications for the following Bendi
forklift trucks:
· B40i3

Bendi B40i3 Series Forklift Operator’s Manual


5-1
Standard Bendi Forklift Specifications

Mast Dimensions
Mast A B C D (A + S)
Type Max. Fork Collapsed Free Lift Max. Overall
Height Height Height Height
In. Cm. In. Cm. In. Cm. In. Cm.
Triple 188 478 83 211 61 155 224 569
Triple 198 503 87 221 65 165 234 594
Triple 216 549 95 241 73 185 252 640
Triple 224 569 98 249 74 188 260 660
Triple 240 610 106 269 82 208 276 701
Triple 258 655 115 292 91 231 294 746
Triple 276 701 122 310 98 249 312 792
Triple 294 747 128 325 104 264 330 838
Triple 312 792 132 335 108 274 348 883
Quad 250 635 87 221 62 145 2886 726
Quad 258 655 89 226 64 163 3294 746
Quad 276 701 95 241 70 178 312 8792
Quad 294 747 101 257 76 193 330 838
Quad 312 792 107 272 82 208 348 883

Above dimensions are based on 3” mast underclearance.

Truck Dimensions
B40/48IC-180D E F G H I J K L M N O P Q R S T U V W X
In. 12 69 28 109 10 33 89 49 37 4 31 18o 12o 40 36 75 19 44 110 26

Cm. 30 176 72 277 27 84 226 123 94 10 79 102 91 189 49 112 279 67

Bendi B40i3 Series Forklift Operator’s Manual


5-2
Standard Bendi Forklift Specifications

R L

D J

K B

C
S
V
X
U
I

Q N P
E F G
bendi ic spec dim H

Bendi B40i3 Series Forklift Operator’s Manual


5-3
Standard Bendi Forklift Specifications

Standard Specifications
Model B40/48IC-180D
Rated Capacity at 24” Load Center 4,000 lb (1,814 kg)
Rated Capacity to 198” w/ Sideshifter 4,000 lb (1,814 kg)
Mast Tilting Angle
Forward 3o
Reverse 3o
Traveling Speed
Forward 8 mph (13 kph)
Reverse 8 mph (13 kph)
Total Truck Weight 13,140 lb (5,966 kg)
Front Truck Weight 3,500 lb (1,589 kg)
Rear Truck Weight 9,640 lb (4,377 kg)
Engine
GM 2.4L 4 cyl.
HP Rating 60 hp @ 2,400 rpm
Fuel LPG
Battery Voltage 12 volt
Traction Hydrostatic
Gradeability 15%
Poly Load Tire (Front) 14 x 5 x 8 in (36 x 13 x 20 cm)
Rubber Cushion Tire (Rear) 18 x 7 x 12 in (46 x 18 x 30 cm)
Fork Size (Standard) 1-1/2 x 4 x 40 in
ITA Class II Carriage 3.8 x 10 x 1000
Lifting Speed
Empty 90 ft/min (27 m/min)
Loaded 70 ft/min (21 m/min)
Lowering Speed
Empty 60 ft/min (18 m/min)
Loaded 90 ft/min (27 m/min)

Bendi B40i3 Series Forklift Operator’s Manual


5-4
Appendix A
This section of your Bendi B40i3 Forklift Operator’s Manual
includes the following checklists and maintenance schedules:
· Operator’s Daily Checklist
· Installation Checklist
· Customer Bendi B40i3 Truck Installation Report
· Routine Maintenance Schedule for Bendi B40i3 Forklifts
These checklists and schedules should be used to help maintain
the truck and keep it in the best working order. For more
information on using these checklists and schedules, see the
Bendi B40i3 Service Manual.

Bendi IC/HT Series Forklift Operator’s Manual


A-1
Appendix A

BENDI B40i3
Operator’s Daily Checklist

Daily pre-shift inspection is an OSHA requirement. It is important that these inspections are documented.

Date _____________________ Inspector __________________ Record Fluids Added:


Truck No. _________________ Model No. _________________ Coolant ____________________
Location __________________ Serial No. _________________ Hydraulic Oil ________________
Shift _____________________ Hour Meter Reading _________ Engine Oil __________________

SAFETY & OPERATIONAL CHECKS O.K. (X) Need Maintenance


Have a qualified mechanic correct all problems.
Fuel Odor - If present, do not start truck! Report immediately!
Forks, Top Clip Retaining Pin and Heel - Condition
Load Backrest Extension - Attached
Lift and Lowering Control - Functioning smoothly
Tilt Control - Forward and Back - Functioning smoothly
Sideshift Control - Functioning smoothly
Hang-on Attachment- Functioning smoothly, securely attached, fittings
attached
Steering Operation - Functioning smoothly
Accelerator and Stop Pedal - Functioning smoothly
Controls (Turn Power On); Investigate unusual noises immediately
Dash Display - Functioning properly
Horn, Lights, Seat Switch - Functioning properly
Parking Brake - Holds truck in stopped position
Drive Control - Forward/Reverse - Functioning smoothly
Engine Air Cleaner - Squeeze rubber dirt trap; Clean and check
Engine Belt - Check for wear
Battery
Hood and Seat Latch - Function properly
Operator’s Compartment Capacity Plate Attached - Info. matches
Model, Serial No., and Attachments; Operator’s Manual in Case
Seat Belt, Buckle, and Retractors - Functioning smoothly
Overhead Guard - Properly mounted and attached
Radiator - Check Level in Overflow Tank
LPG Hoses - Check for damage, kinks and correct fitting
LPG Tank - Securely attached; free of rust, corrosion, and damage
Overall machine - Keep clean and tidy appearance
Engine Oil, Hydraulic Fluid - Check levels
Tires - Check for debris; Drive Tire Lug Nuts - Torque to 205 ft.lbs.
(275 Nm)
Major Structural Points (Front Rotation, Mast Braces, Overhead Guard)
- Check for cracks
Hydr. Cylinders, Pump, Valve - Check for leaks, noise, proper function
Safety Warnings - Attached (Refer to Operator’s Manual for Location)

Bendi B40i3 Series Forklift Operator’s Manual


A-2
Appendix A

BENDI B40i3
Installation Checklist

QUALITY CONTROL SHEET Remit Copy to Landoll Corporation

Date _____________________ Inspector __________________ Record Fluids Added:


Truck No. _________________ Model No. _________________ Coolant ____________________
Location __________________ Serial No. _________________ Hydraulic Oil ________________
Shift _____________________ Hour Meter Reading _________ Engine Oil __________________

SAFETY & OPERATIONAL CHECKS O.K. (X) Need Maintenance


Have a qualified mechanic correct all problems.
Forks, Top Clip Retaining Pin and Heel - Condition
Load Backrest Extension - Attached
Tilt Control - Forward and Back - Functioning Smoothly
Hoist and Lowering Control - Functioning Smoothly
Attachment Control - Operational
Hydraulic Hoses, Mast Chains and Stops - Check Visually (Note
Bracket Location)
Steering Operation - Functioning Smoothly
Accelerator - Functioning Smoothly
Parking Brake - Holds truck in stopped position
Dash Display - Functioning properly
Lights - Functioning
Drive Control - Forward/Reverse - Functioning Smoothly
Hydraulic Fluid Level
Engine Oil Level
Operator’s Compartment Capacity Plate Attached - Information
Matches Model, Serial No., and Attachments
Seat Belt, Buckle, and Retractors - Functioning Smoothly
Horn - Functioning
Radiator Coolant Level
Controls (Turn Power On); Investigate Unusual Noises Immediately
Safety Warnings - Attached (Refer to Operator’s Manual for Location)
Overhead Guard - Attached
Tires - Check for Debris; Drive Tire Lug Nuts - Torque to 205 ft. lbs.
(275 Nm)
Leaks - Hydraulic Oil, Battery, Brake Fluid

Bendi B40i3 Series Forklift Operator’s Manual


A-3
Appendix A

LANDOLL CORPORATION
1900 North Street · Marysville, KS 66508
Phone: (785)562-5381· Fax: (785)562-4853

Customer Bendi B40i3 Truck Installation Report


CUSTOMER ______________________________
ADDRESS _______________________________ TRUCK SERIAL NO.________________________
INSTALLATION DATE ______________________ CITY, STATE, ZIP __________________________
Before any warranty claim can be honored for new equipment being
24 MONTH WARRANTY END DATE __________ installed, this form must be filled out completely and properly signed
36 MONTH WARRANTY END DATE __________ by the dealer/branch representative and responsible customer
official. Installation report must be submitted within five days after
delivery. The installation date will initiate the warranty.

NOTE: CUSTOMER MUST FILE CLAIM WITH CARRIER FOR ANY DAMAGES RECEIVED DURING TRANSIT.
List damages:
CHECK OPERATION AND ADJUST WHERE NECESSARY

1. Upright and Fork Carriage


a. Forks or Parts . . . . . . . . . . . . . . . . . . . . . . . c 13. Electrical Controls: . . . . . . . . . . . . . . . . . . . . . . . c
b. Chain Adjustment of Lift Tie Bar Assembly . . . . . . . . c a. Inching Pedal . . . . . . . . . . . . . . . . . . . . . . . c
2. Load Backrest . . . . . . . . . . . . . . . . . . . . . . . . . . c b. Switches (Brake-Seat-Steer Position) . . . . . . . . . . . c
c. Battery . . . . . . . . . . . . . . . . . . . . . . . . . . c
3. Door Adjustment . . . . . . . . . . . . . . . . . . . . . . . . c
d. Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . c
4. Tires: e. Warning Lights . . . . . . . . . . . . . . . . . . . . . . c
a. Drive Tires. . . . . . . . . . . . . . . . . . . . . . . . . c
14. Hydraulic System - Oil Leaks:
b. Steer Tires . . . . . . . . . . . . . . . . . . . . . . . . c
a. Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . c
5. Wheel Bolts: Torque to 205 ft.-lbs. (275 Nm) . . . . . . . . . . c b. Control Valve . . . . . . . . . . . . . . . . . . . . . . . c
6. Seat Adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . c c. Hydrostatic Motors . . . . . . . . . . . . . . . . . . . . c
7. Brakes: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . c d. Hydrostatic Pumps . . . . . . . . . . . . . . . . . . . . c
e. Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . c
8. Horn and Lights:
f. Tilt Cylinders . . . . . . . . . . . . . . . . . . . . . . . c
(Head-Spot-Tail). . . . . . . . . . . . . . . . . . . . . . . . . c g. Attachment Cylinders . . . . . . . . . . . . . . . . . . . c
9. Drive Controls: h. Hydraulic Lines and Fittings . . . . . . . . . . . . . . . . c
a. Direction Master Switch (Forward, Reverse, and Neutral). c 15. Test Run
b. Accelerator Pedal . . . . . . . . . . . . . . . . . . . . . c Was truck operator instructed? . . . . . . . . . . . Yes c No c
10. Steering: Was truck manual delivered?. . . . . . . . . . . . Yes c No c
a. Power Steer Operation . . . . . . . . . . . . . . . . . . c Was maintenance department instructed? . . . . . Yes c No c
b. Steering Stops . . . . . . . . . . . . . . . . . . . . . . c Was truck already in service? . . . . . . . . . . . Yes c No c
11. Hour Meter Reading . . . . . . . . . . . . . . . . . . . . . . . c Were caution/warning plates reviewed
with operator? . . . . . . . . . . . . . . . . . . . Yes c No c
12. Hydraulic Controls
a. Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . c 16. Fluid and Lube:
b. Tilt (Angle and Alignment) . . . . . . . . . . . . . . . . . c a. Hydraulic Oil; Check Dipstick . . . . . . . . . . . . . . . c
c. Attachment . . . . . . . . . . . . . . . . . . . . . . . . c b. Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . c
c. Radiator Fluid . . . . . . . . . . . . . . . . . . . . . . . c
d. Lube Points . . . . . . . . . . . . . . . . . . . . . . . . c

COMMENTS
TRUCKS SHOULD BE GIVEN GENERAL INSPECTION - PARTICULARLY APPEARANCE - BOLTS, COTTER PINS, ETC.

I hereby certify that this machine has been thoroughly checked and
DISTRIBUTION found to be in good mechanical and operating condition.
Original - Landoll Corporation
SERVICEMAN_____________________ DATE______________
Part 2 - Dealer Copy
Part 3 - Customer Copy DEALER/BRANCH_________________________________________

ADDRESS_______________________________________________

ACCEPTANCE BY COMPANY OFFICAL


LAN-0054
CUSTOMER_____________________ DATE______________
REV-000
May 2003 SIGNATURE_____________________ TITLE______________

Bendi B40i3 Series Forklift Operator’s Manual


A-4
Appendix A

ROUTINE MAINTENANCE SCHEDULE FOR BENDI B40i3 FORKLIFTS


First 2 First Semi-
*Time Monthly Quarterly Annually
wks month Annually

Operation 50-
Hours 1st 200 200 600 1000 2000
100

FOR ENGINE ROUTINE MAINENANCE SCHEDULE, SEE ENGINE OP-


ERATOR'S MANUAL
Forks, Top Clip Retaining Pin and Heel - Condition X
Load Rollers - No Greater than 1/16” X
Mast - Inspect all friction surfaces and check lift X
chain tension
Mast chains - Inspect, Clean, and Lubricate X
Mast, Carriage, or Attachment Friction Surfaces - X
Clean, inspect for wear or damage, and lubricate
Lift and Tilt Cylinder Fittings - Check; Be sure they X
work together and in unison
Lift Chains - Clean and lubricate X
Extend Mast - Check for Excessive Wear X
Attachment Control - Operational X
Mast Chains - Lube with SAE 40W oil or Bowman X
Heavy Load Red Grease - Check for Wear and
Stretch
Drive Wheels - Retorque lug nuts X
Wheel Bearings - Clean and fill with grease X
Vacuum Hoses - Check for cracks and leaks X
Power Steering System - Fill and Air Bleed X
Power Steering Pump - Check Operation X
Steering Operation - Functioning Smoothly; X
Lubricate Steering Knob
Power Steering System - Fill and Air Bleed X
Accelerator - Functioning Smoothly X
Controls (Turn Power On); Investigate Unusual X
Noises Immediately
Instrument Monitors - Functioning X
Stop Pedal - Functioning X
Parking and Service Brakes - Check for X
effectiveness
Parking and Service Brakes - Functioning X
Smoothly, Check Pads for Excessive Wear
Hydraulic Oil Pump - Check Operation X
Air Cleaner Element - Clean X
Air Cleaner Element - Replace X
Vacuum Hoses - Check for cracks and leaks X
Hydraulic Fluid Level - Check and Fill X
Hydraulic Oil Filter - Change element and check for X
Proper Level - Check Pressures
Exterior of Hydraulic Tank and Oil Tank Breather - X
Clean
Hydraulic Oil - Change X

Bendi B40i3 Series Forklift Operator’s Manual


A-5
Appendix A

ROUTINE MAINTENANCE SCHEDULE FOR BENDI B40i3 FORKLIFTS


First 2 First Semi-
*Time Monthly Quarterly Annually
wks month Annually

Operation 50-
Hours 1st 200 200 600 1000 2000
100
Hydraulic Reservoir Suction Screens - Clean with X
Solvent
Operator’s Compartment Capacity Plate Attached - X
Information Matches Model, Serial No., and
Attachments
Engine Oil and Filter - Change X
Engine Compartment - Clean X
Engine Oil and Filter - Replace X
Alternator and Starter - Clean with compressed air; X
Check brushes and springs, check power terminals
Battery - Thoroughly Clean X
Muffler and Exhaust System - Check for leaks X
LPG System - Check pressure hoses and fitting X
seals
LPG Filter - Change X X
Seat Belt, Buckle, and Retractors - Functioning X
Smoothly
Radiator - Use air to clean fins; correct cap and X
tighten; check hoses and clamps
Radiator - Clean Cooling Holes and Oil Cooler of X
Debris or Restrictions
Tires - Check for Debris; Drive Tire Lug Nuts - X
Torque to 205 ft. lbs. (275 Nm)
Leaks - Hydraulic Oil, Battery, Brake Fluid, X
Complete Transmission
Hydraulic Hoses and Connections - Check for Wear X
Switches (interlock, direction, parking/seat, key, X X
pressure, and temperature) - Check Operation
Wire connections and sending units - Check X X
Grease Fittings - Service X
Check All Connections for Proper Torque X X

Note: The above measures do not comprise a complete service schedule.


It is essential that your forklift truck is regularly serviced by Bendi approved
personnel. Recommended service intervals are as follows:
Single shift* Every quarter
Single to double shift Every other month
Continuous use Monthly
* Single shift is 40 hrs./ week

* Perform maintenance at interval or hours of operation, which ever occurs first.

Bendi B40i3 Series Forklift Operator’s Manual


A-6
Appendix B
This section of your Bendi B40i3 Forklift Operator’s Manual
includes the following lubrication and torque specification charts:
· Bendi Lubrication Points
· Bendi Lubrication Chart
· Bendi Torque Chart
· Landoll Corporation General Torque Specifications
· Landoll Corporation Hydraulic Fitting Torque Specifications

Bendi IC/HT Series Forklift Operator’s Manual


B-1
Appendix B

6 4
3

5
10

9
bendi ic lube

Name Lubrication Notes


1 Chain SAE 40W oil or Bowman Clean and reoil
Heavy Load Red Grease
2 Upright Rail Chassis Lube or Kendall Lubricate inner sides of upright rails
SR-12X
3 Rotation Bearings Texaco Ref. C & C #880 Use standard lubrication gun
4 Steering Knob Light weight oil Lightly oil
5 Engine SAE 30W oil Drain, flush, and refill
6 Steering Gears Texaco Ref. C & C #880 Brush or spray on lubricant
7 Hydraulic Reservoir Transdraulic Fluid Mobil Drain, flush, and refill
424 (ISO Grade 68)
8 Tilt Cylinders Texaco Ref. C & C #880 Use standard lubrication gun
9 Articulating Axle Bearings Texaco Ref. C & C #880 Use standard lubrication gun
10 Load Wheel Axle Texaco Ref. C & C #880 Use lubrication gun and adapter for flush
type fittings

Bendi B40i3 Series Forklift Operator’s Manual


B-2
Appendix B

Component Torque
Transmission
Wheel 205 ft. lbs. (275 Nm.)
Fluid draining and filling plug 16 ft. lbs. (22 Nm.)
Hydraulic braking unit and brake cable 37 ft. lbs. (50 Nm.)
Drive motor with vehicle frame 130 ft. lbs. (176 Nm.)
Hydraulic Power Steering Motor
Bolt 5/16-24 UNF 2A 22-26 ft. lbs. (30-35 Nm.)
Bolt 3/8-24UNF 2A 45-55 ft. lbs. (61-75 Nm.)
Bolt 5/8-18 UNF 2A 140-180 ft. lbs. (190-244 Nm.)
Nut 3/4-16 UNF 2B 175-255 ft. lbs. (237-346 Nm.)
Nut 1-20 UNEF 2B 300-400 ft. lbs. (407-542 Nm.)
Nut 1-1/8-18 UNEF 2B 300-400 ft. lbs. (407-542 Nm.)
Hydrostatic Steering Control Unit
Plug and o-ring assy #8 SAE fitting 44-48 ft. lbs. (60-65 Nm.)
Steering control unit assy bolt (M8 X1.0) 18-23 ft. lbs. (24-31 Nm.)
Mounting bolts 23-25 ft. lbs. (31-34 Nm.)
Mast and Sideshifter
Chain guard capscrews 48-52 ft. lbs. (65-71 Nm.)
Main lift cyl. plunger retainer 95-125 ft. lbs. (129-169 Nm.)
Free lift cyl. plunger retainer 275-300 ft. lbs. (373-407 Nm.)
Carriage roller capscrews 70-80 ft. lbs. (95-108 Nm.)
Chain and hose sheave screws 26-30 ft. lb. (35-41 Nm.)
Lift chain adjusting nuts 50-70 ft. lbs. (68-90 Nm.)
Backrest screws 145 ft. lbs. (197 Nm.)
Side shift mounting hooks 115-125 ft. lbs. (156-170 Nm.)

Fluid Capacities
Item Capacity
quarts (liters)
Hydraulic Tank 10 gallons (40 liters)
Fuel Tank 11.5 gallons (43.5 liters)
Engine Oil (GM 2.4L) 4.5 quarts (4.3 liters)
Cooling System (50% Water/50% Dexcool) 2.9 gallons (11.0 liters)

Bendi B40i3 Series Forklift Operator’s Manual


B-3
Appendix B

LANDOLL CORPORATION
GENERAL TORQUE SPECIFICATIONS (REV. 4/97)
THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED
ON PROCESS OR DRAWING.
ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED
CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
WHEN FASTENERS ARE DRY (SOLVENT CLEANED), ADD 33% TO AS RECEIVED CONDITION TORQUE.
BOLT HEAD IDENTIFICATION MARKS INDICATE GRADE AND MAY VARY FROM MANUFACTURER TO MANUFACTURER.
THICK NUTS MUST BE USED ON GRADE 8 CAPSCREWS.
USE VALUE IN [ ] IF USING PREVAILING TORQUE NUTS.
TORQUE IS SPECIFIED IN FOOT POUNDS
UNC SAE Grade SAE Grade SAE Grade UNF SAE Grade SAE Grade SAE Grade
Size 2 5 8 Size 2 5 8
1/4-20 4 [5] 6 [7] 9 [11] 1/4-28 5 [6] 7 [9] 10 [12]
5/16-18 8 [10] 13 [16] 18 [22] 5/16-24 9 [11] 14 [17] 20 [25]
3/8-16 15 [19] 23 [29] 35 [43] 3/8-24 17 [21] 25 [31] 35 [44]
7/16-14 24 [30] 35 [43] 55 [62] 7/16-20 27 [34] 40 [50] 60 [75]
1/2-13 35 [43] 55 [62] 80 [100] 1/2-20 40 [50] 65 [81] 90 [112]
9/16-12 55 [62] 80 [100] 110 [137] 9/16-18 60 [75] 90 [112] 130 [162]
5/8-11 75 [94] 110 [137] 170 [212] 5/8-18 85 [106] 130 [162] 180 [225]
3/4-10 130 [162] 200 [250] 280 [350] 3/4-16 150 [188] 220 [275] 320 [400]
7/8-9 125 [156] 320 [400] 460 [575] 7/8-14 140 [175] 360 [450] 500 [625]
1-8 190 [237] 408 [506] 680 [850] 1-14 210 [263] 540 [675] 760 [950]
1-1/8-7 270 [337] 600 [750] 960 [1200] 1-1/8-12 300 [375] 660 [825] 1080 [1350]
1-1/4-7 380 [475] 840 [1050] 1426 [1782] 1-1/4-12 420 [525] 920 [1150] 1500 [1875]
1-3/8-6 490 [612] 110 [1375] 1780 [2225] 1-3/8-12 560 [700] 1260 [1575] 2010 [2512]
1/1-2-6 650 [812] 1460 [1825] 2360 [2950] 1/1-2-12 730 [912] 1640 [2050] 2660 [3325]

METRIC
COARSE THREAD METRIC CLASS 10.9 FASTENERS AND CLASS 10.0 NUTS AND THROUGH HARDENED FLAT WASHERS, PHOSPHATE
COATED, ROCKWELL “C” 38-45.
USE VALUE IN [ ] IF USING PREVAILING TORQUE NUTS.
Nominal Standard Torque Nominal Standard Torque
Thread Newton- Foot- Thread Newton- Foot-
Diameter Meters Pounds Diameter Meters Pounds
mm mm
6 10 [14] 7 [10] 20 385 [450] 290 [335]
7 16 [22] 12 [16] 24 670 [775] 500 [625]
8 23 [32] 17 [24] 27 980 [1105] 730 [825]
10 46 [60] 34 [47] 30 1330 [1470] 990 [1090]
12 80 [101] 60 [75] 33 1790 [1950] 1340 [1450]
14 125 [155] 90 [115] 36 2325 [2515] 1730 [1870]
16 200 [240] 150 [180] 39 3010 [3210] 2240 [2380]
18 275 [330] 205 [245]

Bendi B40i3 Series Forklift Operator’s Manual


B-4
Appendix B

LANDOLL CORPORATION
HYDRAULIC FITTING TORQUE SPECIFICATIONS
37o JIC, ORS, & ORB (REV. 07/2008)
THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED
ON PROCESS OR DRAWING.
ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL
LUBRICATION (AS RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME
PRESSURE LUBRICANTS ARE USED.
BRASS FITTINGS AND ADAPTERS - 65% OF THE TORQUE VALUE FOR STEEL. STAINLESS STEEL, ALUMINUM AND MONEL - THREADS ARE
TO BE LUBRICATED.
TORQUE IS SPECIFIED IN FOOT POUNDS
AEROQUIP BRAND FITTINGS
Dash Size 37 Degree JIC O-Ring (ORS) O-Ring Boss (ORB)
-4 11-12 10-12 14-16
-5 15-16 — 18-20
-6 18-20 18-20 24-26
-8 38-42 32-35 50-60
-10 57-62 46-50 72-80
-12 79-87 65-70 125-135
-14 — — 160-180
-16 108-113 92-100 200-220
-20 127-133 125-140 210-280
-24 158-167 150-165 270-360
-32 245-258 — —
GATES BRAND FITTINGS
Dash Size 37 Degree JIC O-Ring (ORS) O-Ring Boss (ORB)
-4 10-11 10-12 14-16
-5 13-15 — —
-6 17-19 18-20 24-26
-8 34-38 32-40 37-44
-10 50-56 46-56 50-60
-12 70-78 65-80 75-83
-14 — 65-80 —
-16 94-104 92-105 111-125
-20 124-138 125-140 133-152
-24 156-173 150-180 156-184
-32 219-243 — —
PARKER BRAND FITTINGS
Dash Size 37 Degree JIC O-Ring (ORS) O-Ring Boss (ORB)
-4 11-13 15-17 13-15
-5 14-16 — 21-23
-6 20-22 34-36 25-29
-8 43-47 58-62 40-44
-10 55-65 100-110 57.5-62.5
-12 80-90 134-146 75-85
-16 115-125 202-218 109-121
-20 160-180 248-272 213-237
-24 185-215 303-327 238-262
-32 250-290 — 310-340

Bendi B40i3 Series Forklift Operator’s Manual


B-5
Appendix B

Bendi B40i3 Series Forklift Operator’s Manual


B-6
Document Control Revision Log:
Date Revision Improvement(s) Description and Comments
08/01/08 F-500-0808 Initial Release
nn/nn/nn F-
nn/nn/nn F-
Equipment from Landoll Corporation is built to exacting
standards ensured by ISO 9001:2008 registration at all
Landoll manufacturing facilities.

Model B40i3
Operator’s Manual

Re-Order Part Number F-500-0808

LANDOLL CORPORATION
1900 North Street
Marysville, Kansas 66508
(785) 562-5381
800-428-5655 ~ WWW.LANDOLL.COM

Copyright 2011. Landoll Corporation - Author Tech Comm Zeke


"All rights reserved, including the right to reproduce this material or portions thereof in any form"

F-500-0808 08/01/2008

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