Bendi B40i3 Operators Manual F-500-0808
Bendi B40i3 Operators Manual F-500-0808
Bendi B40i3 Operators Manual F-500-0808
Operator’s Manual
LANDOLL CORPORATION
1900 North Street
Marysville, Kansas 66508
(785) 562-5381
800-428-5655 ~ WWW.LANDOLL.COM
F-500-0808 08/01/2008
F-500-0808 Edition
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Vehicle Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Traction Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Liquefied Petroleum Gas (LPG) Fuel System . . . . . . . . . . . . . . . . . 1-4
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Operator’s Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Bendi B40i3 Model Narrow Aisle Forklift . . . . . . . . . . . . . . . . . . . 1-12
Available Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Appendix B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
· read and understand the warnings and · Employment safety and health standards or
operating procedures in this manual. regulations (Examples: “Occupational Safety
and Health Standards (USA)”, “Canada
In addition a qualified person, experienced in lift Material Handling Regulations”.
truck operation, must guide a new operator through
· Safety codes and standards (Example:
several driving and load handling operations before American National Standard, ANSI B56.1,
the new operator attempts to operate the lift truck Safety Standard for Low Lift and High Lift
alone. Trucks.
It is the responsibility of the employer to make sure · Publications from government safety
that the operator can see, hear, and has the physical agencies, government insurers, private
and mental ability to operate the equipment safely. insurers and private organizations (Example:
Accident Prevention Manual for Industrial
Various laws and regulations require the employer to Operations, from the National Safety
train lift truck operators. These laws and regulations Council).
include:
· “Operator Safety Training Course” describes
· Occupational Safety and Health Act (USA) lift truck safety, good maintenance practices,
· Canada Material Handling Regulations and training programs. Available from your
Landoll dealer for BENDI lift trucks. Landoll
NOTE: A comprehensive operator training pro- Part No. 107218
gram is available from Landoll. For further de-
NOTE: BENDI lift trucks are not intended for
tails, contact your Landoll dealer for BENDI lift
use on public roads.
trucks.
Safety Warning
Do not make modifications or additions
Site Supervision to electrical devices. Do not tamper
with or disconnect safety features or
Supervision is an essential
element in the safe operation of
modify protective guards (such as,
powered industrial lift trucks. overhead guards or load backrest ex-
tensions). Do not add or remove struc-
The site supervisor must check tural parts.
that the Operator’s Manual is in the seat
compartment on the truck at all times. Operators Any of the above could affect truck ca-
must be trained on the use, maintenance and safety
pacity and/or safe operation of the truck
aspects of the Bendi B40i3 Model trucks under the
supervision of a trained and experienced operator.
and is a serious safety violation that
could cause personal injury, could
Only those individuals trained to operate and/or weaken the construction of the truck, or
service this truck may do so. Familiarization and could affect the safe operation of the
driving practice with a new truck must be arranged in truck.
a safe area, away from other trucks, obstacles and
people. The training program must be applied to all NO MODIFICATIONS OR ADDITIONS MAY BE
new operators, regardless of previous experience. MADE TO THIS TRUCK WITHOUT PRIOR
WRITTEN PERMISSION FROM:
Operator performance must be evaluated to ensure
he/she has the proper skills and knowledge to Landoll Corporation
operate the truck. Operators must be retrained Material Handling Product Group
when new equipment is introduced, existing 1900 North Street
equipment is modified, operating conditions change, Marysville, KS 66508 U.S.A.
or an operator’s performance is determined
unsatisfactory. Telephone: (785) 562-5381
Fax: (785) 562-4853
The truck must be inspected daily for problems or
damage risking the safety of the driver and any
people in the work area, or possible damage to the
truck and the load being moved. When trucks are
used on a round-the-clock basis, they must be
inspected after each shift. Problems found must be
reported and corrected. The truck must be taken out
of operation until all repairs have been made and the
truck has been reinspected for safety.
Warning
Warning means serious injury or death
can occur if safety measures or instruc-
tions on this label are not properly fol-
lowed.
Caution
Caution means serious equipment or
other property damage can occur if in-
structions on this label are not properly
followed.
Note: Means that failure to follow these instruc-
tions could cause damage to the equipment or
cause it to operate improperly.
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bendi ic decals
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Figure S-3
Bendi B40i3 Series Forklift Operator’s Manual
S-6
Safety Precautions
Operator Warning
Warning When driving in narrow aisles, make
sure there is enough space for the truck
Check that all directional and opera- and the load, travel at reduced speeds,
tional controls and levers are in their and where applicable, request a helper
NEUTRAL position, the brakes are set to guide you safely through the area.
and your seat belt is fastened before
setting the key switch to ON (See head- · The operator is responsible for observing all
ing ‘ Seat belt’ on page S-8). instructions and safety regulations in his or
her daily work routine related to the use of
this truck.
To avoid personal injury when operat-
ing the truck, be extremely careful that · Be careful at cross aisles, doorways and
NO part of your body (head, feet, arms, other locations where people may step into
the path of travel of the truck.
legs, fingers) is outside the operator’s
cab where it could be subject to injury · He/she must check the condition of the truck
by aisle supports, other trucks or any at the start of each work shift. In particular,
obstacle in the area. he/she must check the operation of the
steering and brakes; the directional control
lever; the pivot and shift, tilt and lift/lower
joysticks; the condition of the batteries,
parking brake, horn, and signaling devices,
where applicable.
· Make sure all access/service panels, doors
Know the location of and be especially and covers are installed, closed and latched
careful of all pinch points, as indicated tight. Do not operate the truck with panels,
by the WARNING and DANGER labels doors and covers removed, opened or
on the truck. unlatched.
· Keep the truck clean and in good working
Be especially careful when there are order. Report any problems or damage
other people or moving or fixed objects risking the safety of the driver and any people
in the work area. Problems found must be
in the working area, or when the load re- reported and corrected. The truck must be
duces visibility (See heading ‘Visibility’ taken out of operation until all repairs have
on page S-12). Never drive a truck up to been made and the truck has been
anyone standing in front of an object. reinspected for safety.
Ensure that people stand clear of the · Always start, stop, change direction, travel
rear swing area before making turns. and brake smoothly so as not to shift the load
and/or overturn the truck.
NEVER lift, lower or transport people.
NEVER allow anyone on or under the
forks (or load). Under no circumstances
are there to be any riders anywhere on
the truck, other than the operator.
Note: A powered industrial truck is considered · The lap part of the belt must be worn low and
snug on the hips, just touching the thighs.
unattended when the operator is 25 feet (7.6 m)
or more away from the truck which still remains
in his/her view…
IMPORTANT!
or Make sure the release button on the buckle is
positioned so you can unbuckle the seat belt
...whenever the operator leaves the truck and it quickly in an emergency.
is not in view.
Warning
Careless driving, such as, fast starts or LP GAS
abrupt braking, excessive speed at CYLINDER
turns or through cross aisles, sudden
stops, or hard turns at high speeds can
all lead to serious personal injury and
damage to the truck and load. Always
drive with safety as your number one
goal.
Gas Engine
ULTRASONIC
Features FUEL LEVEL
SENSOR
The Bendi B40i3 Model truck is powered by a
liquified petroleum gas (LPG) engine and is
designed to minimize harmful emissions. BASE MOUNT
PLATE
Fuel is supplied from a standard 33 or 43 lb. ICC
gas cylinder tank mounted horizontally on the rear
deck of the truck. The tank is held in the tank mount lp tank attach
In case of a fire!
· Have everyone vacate the area immediately.
· Call the fire department, no matter what the
size of the fire. Emergency telephone
numbers should be posted at each telephone.
· Use your extinguisher correctly, according to
the directions on the label and in this manual.
Professionals should handle large fires.
· Be ready to leave the area in the event the
fire cannot be controlled immediately.
bendi ic id plate
Component Identification
The following illustration will help you locate
components on your Bendi B40i3 forklift (See Figure
1-2).
1. Forks
2. Load Backrest
3. Mast
4. Load Wheels
5. Drive Wheels
6. Overhead Guard
7. LP Gas Cylinder
8. Steering Column
Identification Plate
The identification plate, which lists the rated
capacity, serial number and other vehicle Figure 1-2 Component Locations
characteristics, is located to the left of the seat (See
Figure 1-3).
Parking Brake
Truck Overview
A parking brake system is fitted to both drive units.
The system is foot pedal actuated, and is electrically
Frame interlocked to create a NEUTRAL condition when
the brake lever is actuated.
The frame consists of 3/8” to 1” thick (9.525 mm to
25.4 mm) steel panels welded together to form the The parking brake system consists of an overcenter
backbone of the truck (basic truck shape). A latch to hold the stop pedal in the down position.
number of thick rectangular steel shapes
To continue, the operator must first set the direction
(counterweights) are welded within the frame to
control lever to NEUTRAL, release the parking
counterbalance the truck against the weight of its
brake, then set the control lever to the desired
load. The rear wall of the truck also includes a thick
direction of travel.
steel plate to add additional counterbalance.
Safety Interlock
Traction Drive
Both a key lock switch (key switch) and an
Bendi B40i3 Model trucks are dual-drive, operator’s seat switch must be activated before the
four-wheeled trucks, having two steerable, truck can move. The seat switch is activated when
articulating load support wheels in the front and two the operator is seated in the driver’s seat (Also see
drive wheels in the rear. The rear drive is operated 'Seat Safety Switch,’ on page S-9 for additional
by a single hydraulic circuit consisting of a variable information).
displacement hydraulic pump and radial piston
hydraulic motors. The variable displacement
hydraulic pump is controlled by the vehicle master Liquefied Petroleum Gas
controller (VMC). (LPG) Fuel System
Brake System The truck is powered by a four-cylinder liquified
petroleum gas (LPG) engine designed to minimize
The brake system uses two independent methods. harmful emissions. See pages 4-10 - 4-11 for LPG
The use of the drive pedal to actively control tank removal, filling, and installation procedures.
hydraulic pump displacement and the stop pedal to
Additional information is available in the Appendix
provide a mechanical lock-up at the drive motors.
section of the Bendi B40i3 Service Manual.
The hydrostatic drive system will act as service
brake. Braking sensitivity can be controlled by
releasing the drive pedal slowly or quickly. Electrical System
This Bendi B40i3 forklift is equipped with a spring The electrical system includes a 12-volt battery, key
applied hydraulic released brake system. The stop switch, fuses, gauges, switches, electrical
pedal does not operate as a gentle service brake, harnesses, and diagnostic ports for J1939.
but a firmly acting parking brake. It is to be used as
for emergency stops or as parking brake. If possible
do not operate the stop pedal while the forklift is in
motion as this could result in the loss of the load
from the forks.
As the stop pedal is depressed, the drive motor
shuts down and the directional control electrically
resets to NEUTRAL, preventing further movement of
the truck.
Battery Steering
A 12-volt lead -acid battery provides electrical power Steering is controlled by the steering control valve,
for the engine, lights, and other auxiliary equipment. or orbital, metering oil supplied by the auxiliary pump
based on the operator's input to the steering wheel.
For maintenance and/or emergencies, turn off the Pressurized oil from the steering control valve is
key switch to stop power to the truck. For sent through a motion control valve to the hydraulic
maintenance, the driver's seat compartment cover, a steering motor. This motor turns the gear set, which
hinged side cover provides easy access to the rotates the front plate and mast.
engine compartment where the battery is located.
Hydraulic Fan
Hydraulic System
The oil flow to the hydraulic fan is regulated by a
The hydraulic system consists of two separate proportional valve controlled by the VMC. The fan
circuits driven by a through shaft system originating speed is controlled by varying the oil flow based on
at the pump drive attached to the flywheel on the engine temperature. As engine temperature rises,
engine. The first of these circuits is the hydrostatic the fan speed will increase to match the greater
drive and the second is the auxiliary pump circuit. coding demand. Consequently, the hydraulic fan is
shut off when full mast lift is commanded to allow all
hydraulic fluid flow to the mast. However, when
Hydrostatic Drive engine temperature is greater than 230o F mast
inputs are ignored and the fan is allowed to run
The hydrostatic drive is comprised of a variable
continuously to prevent overheating.
displacement pump plumbed to a fixed displacement
motor for each of the two drive wheels all controlled
by the Vehicle Master Controller (VMC). The Mast Valve
operator sends a direction and throttle signal to the
VMC via the operator's controls. The VMC in-turn Oil supplied by the auxiliary pump, not used by
sends a throttle signal to the engine control module steering or the hydraulic fan is directed to the
and a command to the variable displacement pump. 3-spool mast control valve. An inlet relief controls
This pump then sends oil at pressure to the wheel pressure in this branch of the auxiliary pump circuit.
motors. The wheel motors then rotate the drive tires The 3-spool valve directs lift circuit pressurized oil to
with speed and torque. Refer to the VMC section of the lift, tilt, and side shift functions based on the
the Service Manual for additional information and operator's shifting of the valve levers. In the event
calibration instruction and procedures. that an attachment or 4th function is added, oil from
the side shift spool is split to go either to the side
shift cylinders or the 4th function based on the signal
Auxiliary Pump Circuit from a push-button switch mounted to the spool
control lever.
The auxiliary pump is located on the front of the
variable displacement pump. The auxiliary pump
provides oil at pressure to the following: Filtration and Cooling
· Steering
Return oil from the steering function, hydraulic fan,
· Hydraulic Fan and lift function are combined at the filter manifold
and sent through the hydraulic cooler to be cooled.
· Mast Valve
Cooled oil from the hydraulic oil cooler is then sent
through the in-tank hydraulic oil filter.
Driving speed of the truck must be gov- · Key switch - switches electrical power to the
erned by your work environment, such truck ON and OFF and starts the engine.
Starter lockout prevents restart of running
as, slippery floors, cross aisles, slanted engine (See Figure 1-5).
driving surfaces, load size, visibility or
other people working in the area.
STEERING
WHEEL AND
KNOB
DRIVE PEDAL
STOP
PEDAL
KEYSWITCH
bendi ic keyswitch
DIRECTION CONTROL
LEVER
LIFT LEVER
ATTACHMENT
LEVER (OPTION)
TILT LEVER
SIDE SHIFT LEVER
bendi ic armrest
DASH STEERING
DISPLAY WHEEL
DISPLAY
FUNCTION
BUTTONS
HEADLIGHT
TOGGLE SWITCH
• Warning Icons H
E
Mast Assemblies
Various mast assembly configurations (duplex,
triplex and /or quadplex) can be applied to the Bendi
B40i3 Model trucks to provide both collapsed and
extended heights suitable for most customer
requirements. The lifting capacity of the mast also
varies depending on the truck and its application.
Load capacities are determined at 24” (609.6 mm)
centers, centered on the mast and include all
attachments on the carriage.
The Bendi Specifications sheet at the end of this
chapter lists the dimensions of standard masts
available for these trucks. Also check the capacity
plate in the operator’s compartment for the
Figure 1-12 Mast in Collapsed Position
maximum lifting capabilities based on the particular
truck and mast combination (See Figure 1-1).
The trucks are counterweighted to compensate for
all positions of the maximum allowed load.
Masts are engineered to distribute thrust loads
evenly between the rollers and rails. Masts move as
a unit, providing maximum strength and endurance
for the rated load and consist of up to three pairs of
channels or rails (steel beams) rolling one within the
other on steel rollers.
The outer rails provide guidance and support for the
middle rails, which in turn guide and support the
inner rails. The truck forks are mounted on a
carriage assembly that runs on rollers within the
inner rails (See Figure 1-12).
Figure 1-13 Mast in Free Lift Position
Warning
Dry-powder extinguishers are shipped
fully charged. Do not experiment with
your extinguisher since even a small
amount of discharge could cause it to
slowly lose the rest of its pressure, ren-
dering the extinguisher useless.
Load Backrest
Fork Positioner
OHG LATCH
AND PIN
BATTERY
COVER PIN
HOLD DOWN
LATCH
bendi ic cover latch
· Driver’s seat - Check the seat covering for · Hydraulic oil level - Check the oil level
rips or cuts. Check seat belt straps for worn weekly. Low oil can cause operational
or frayed areas or cuts. Check that the seat problems (See ‘Check Hydraulic Oil Level,’ in
belt is firmly attached and that the buckle is the Service Manual.
not damaged. Check that the seat belt works
properly. · Instruments - Inspect the instrument panel
for damaged or non-working gauges. These
The driver’s seat limit switch system includes require the key switch to be ON and can be
an interlock that shuts down the drive and checked prior to beginning your daily work
power steering motors and disables the routine.
direction control (resets to NEUTRAL) · Mast operation - With the key switch turned
bringing the truck to a smooth STOP. The ON, raise the mast. Check that the primary
mast functions remain operable. cylinder extends fully and that the lift carriage
raises to the top of the inner rails before the
To check the brake interlock, secondary cylinders begin to move.
• Sit in the driver’s seat, set the key
switch to ON and release the parking
Warning
brake.
Never place your head, hands, arms or
• Set the control lever to FORWARD
feet in the mast area! Make sure there is
and slowly increase motor speed until
the truck begins to move.
sufficient room above to raise the mast
safely.
• Lift yourself from the seat far enough
to release the seat switch. The truck • When the lift carriage reaches the top
must immediately slow to a STOP, of the inner rails, the secondary
and power steering is disabled. cylinders and middle rails begin lifting.
• If the truck continued moving forward, Check to make sure the rails travel
it must be removed from operation smoothly and that there is no chatter
and the seat switch must be replaced. or visible binding.
· Fasteners - Check for damaged, loose or • With the mast fully extended, begin
missing screws and nuts. Tighten and/or lowering the mast. The secondary
have service replace as needed. cylinders and middle rails fully lower
first, followed by the primary cylinder
· Horn, Lights, etc. - Check lights for proper and the lift carriage.
on/off operation and for blown bulbs. Check
that the horn sounds when pressed. Repair • Check for smooth travel with no
and/or replace as needed. chattering or visible binding.
· Hydraulic lines, loose fittings - Check • If there is noticeable chatter or
underneath the truck for evidence of fluid binding, immediately notify your
leaks. Look for hydraulic hose wear, damage immediate supervisor or service
and leaks. Make sure clamps and fittings are personnel.
tight. If leaks are found, have service repair • DO NOT attempt to repair the mast or
all leaks immediately and check the hydraulic operate the truck until the problem is
fluid level. Do not use the truck. corrected.
OVERHEAD
Replacing the Battery GUARD
Warning
Failure to use lifting equipment of ade- LOCATION OF
quate capacity to lift and move your 2ND STRAP
Bendi forklift can cause lifting equip-
ment failure, which can lead to serious
injury or death.
If you use lifting equipment, such as elevators,
cranes, or ship hoisting gear, to move a forklift to
another location, make sure the hoisting equipment
has adequate size and capacity to move the
equipment.
If you need to use a hoist to lift your Bendi forklift: LOCATION OF
1ST STRAP
bendi ic move fork
1. Pass a strap under the truck just in front and
behind of the rear wheels (See Figure 2-6).
Figure 2-6 Using Lift Equipment
2. Pass a second strap under the cross-member at
the top of the mast.
3. Make sure you place a spacer, such as a 2” x 6”
(5 x 15 cm) block of wood between the overhead
guard and the lift point to avoid damage to the
truck.
1 4 3
1 5
2 5
2 4 3
Figure 3-1 Right View 90o Stability Figure 3-2 Left View 90o Stability
Before you begin to operate your Bendi B40i3 3. Mast No. The serial number of the mast appears
forklift, you need to know some basic principles of here.
how it works. This includes knowing how much 4. Rated capacity. The rated capacity is stated with
weight it can carry and how to properly carry a load the forks at various fork heights. As you lift the
to maintain stability. load higher, the rated capacity of the forklift
One of the most important facts you need to know decreases.
about your Bendi B40i3 forklift is its rated capacity 5. Lift height. This is the fork height stated in
(how much weight it can safely lift). This weight is inches. This is the distance between the ground
listed as the rated capacity on the capacity plate. and the top edge of the forks.
The rated capacity varies for each load depending
on: 6. Weight. The rated capacity of the forklift at
various fork heights. Rated capacity stated in
· Where the horizontal and vertical load
centers are pounds and kilograms.
· The height you plan to lift the load 7. Unladen mass. The actual weight of your Bendi
B40i3 forklift as built; stated in pounds and
· Attachments used kilograms.
8. Truck Type. This designation assigned by the
Underwriter’s Laboratory (UL) Standard 558
describes the overall design of the components
for the internal combustion engine powered
truck. Type “LP” designated units are liquefied
petroleum gas units having minimum acceptable
safeguards against inherent fire hazards. Type
“LPS” designated units are similar to the “LP”
units with additional safeguards to the exhaust,
fuel, and electrical systems.
9. Nominal Voltage. Nominal voltage indicates that
the truck uses a 12 VDC battery.
10. Horizontal Load Center. The horizontal load
center is equal to one-half the length of the rated
load when the weight is evenly distributed.
11. Vertical Load Center. The vertical load center is
equal to one-half the height of the rated load
when the weight is evenly distributed.
Caution
The mast serial number is also located
on the left side of the mast (See Figure
3-4). You must compare the mast serial
number listed on the identification plate
with the mast serial number on the mast
of the truck before you operate the
truck.
FULCRUM
REAR OF
FORKS
VERTICAL
bendi ic load center rating LOAD CENTER
Maximum Fork Height When you load at high elevations, tilt the load back
far enough to seat it against the load backrest or
Warning forks.
When you unload at high elevations, make sure you
The load capacity of your forklift de- only use enough tilt to place the load onto the rack
creases the higher you raise the forks. or stack.
Refer to the rated capacity at the
heights listed on the identification
plate. Failure to heed these guidelines
Attachments
can cause your forklift to tip over caus- Warning
ing serious injury or death.
The maximum fork height is the highest position your Never modify your Bendi B40i3 forklift
Bendi B40i3 forklift can lift a load (See Figure 3-6). in any manner. Only options and attach-
This is measured from the floor to the forks when ments approved by Landoll may be in-
they are raised in their highest position. The higher stalled on the truck. Other modifica-
the forks are raised, the less stable the forklift tions will void the warranty and can
becomes. cause serious injury or death.
Attachments to the forks may affect the load center.
When the factory, dealer, or distributor installs
attachments approved by Landoll, an additional
identification plate is attached to the truck. The new
plate identifies the type of attachment, the changes
in the load centers, and the rated capacity.
It is illegal to use attachments for which revised
capacities are not available.
DRIVE PEDAL
STOP
PEDAL
Key Switch
The key switch is located to the right of the steering STEERING
column (See Figure 4-2). Insert the key and turn WHEEL AND
KNOB
right to operate the truck. Make sure the parking
brake is applied and the direction switch is in neutral
before switching on. All load controls and the
accelerator should be in neutral (i.e. not depressed)
before starting. Do not depress the accelerator
during starting.
KEYSWITCH
Steering Wheel and Tilt Clamp
Caution
Adjusting the steering column while
driving the truck is dangerous. The
movement of the column could startle bendi ic keyswitch
Seat Adjustments 1. Raise the left armrest and climb into the seat. A
step (cutout) is added in the side panel to assist
A lever, under the front of the seat releases the you into the operator’s compartment.
catch for forward or backward seat adjustment (See
Figure 4-4). Weight or suspension adjustment is 2. Pull the latch lever outward and slide the seat
controlled by the handwheel. A gauge showing the forward or backward as needed. Release the
adjusted level is located to the right of the latch lever and try to move the seat slightly to
adjustment handwheel. make sure that it is locked (See Figure 4-4).
Warning Warning
Adjust the driver’s seat only when the If the seat is not locked, it could slide
truck is NOT moving. You could lose forward in a sudden stop or crash,
control or the sudden movement could which could cause injury to the driver.
cause you to push a wrong pedal if you 3. The rake adjustment has three positions. Lift the
attempt to adjust the seat with the truck seat at the front corners. Adjust the seat
moving. forward or backward until in position. Push the
front corners down to lock the position.
4. Fasten the seat belt - see “Seat Belt,” page 4-6.
5. Lower the left armrest.
6. To dismount, release the seat belt and raise the
left armrest and dismount using the side panel
step.
7. The seat cushion is handwheel adjustable for
operator comfort. A gauge showing the adjusted
level is located to the right of the handwheel
(See Figure 4-4).
FORWARD/BACKWARD
SEAT ADJUSTMENT
LEVER
WEIGHT/SUSPENSION
ADJUSTMENT HANDWHEEL
seat adjustment
Seat Belt
The driver’s seat belt must always be worn
when driving this truck.
1. Sit up straight in the driver’s seat.
2. Pull the belt across you. Do not let the belt twist.
Warning
A twisted belt can seriously injure you.
In a crash or a tip-over, the full width of
the belt would not be available to take Figure 4-5 Belt Release Button
up the impact forces.
3. Push the latch plate into the buckle until it
clicks. Pull up on the latch plate to make sure it
is secure.
DASH
If the belt stops before reaching the buckle, let it DISPLAY
go back all the way, then start again.
4. The lap part of the belt must be worn low and
snug on the hips, just touching the thighs.
IMPORTANT!
Make sure the release button on the buckle is
set so you can unbuckle the seat belt quickly in
an emergency (See Figure 4-5).
DASH STEERING
DISPLAY WHEEL
DISPLAY
FUNCTION
BUTTONS
HEADLIGHT
TOGGLE SWITCH
L
6. Display Function Buttons 4:56 PM HRS 0
Horn
The horn is located on the control pod (See Figure
4-9).
DIRECTION CONTROL
LEVER
LIFT LEVER
ATTACHMENT
LEVER (OPTION)
TILT LEVER
SIDE SHIFT LEVER
bendi ic armrest
Use the following procedure to fill the LPG tank: 6. Open the shut-off valve on the LPG tank.
7. Open the valve on the end of the supply hose.
Warning 8. Watch for a discharge from the vent valve on the
liquid level indicator. When a cloud of visible
Read and follow all the refueling pre- vapor appears, the LPG tank is full. Do not fill
cautions and instructions under the LPG tank more than the maximum level
Liquefied Petroleum Gas (LPG). indicated by the liquid level indicator.
Immediately close the valve at the end of the
supply hose.
9. Close the vent valve on the LPG tank.
10. Close the shut-off valve on the LPG tank.
11. Disconnect the supply hose.
12. Stop the pump.
13. Close the liquid outlet valve and the by-pass
return valve on the storage tank.
To avoid personal injury when operat- · Use the steps and handholds provided for
ing the truck, be extremely careful that this purpose.
NO part of your body (head, feet, arms,
legs) is outside the operator’s compart-
ment where it could be subject to injury
by aisle supports, other trucks, the
mast raising or lowering, or any obsta-
cle in the area.
Warning Caution
Remain in your seat with the seatbelt Never open valve quickly, as this will
fastened while the truck is moving. cause the safety check valve to close.
Your seatbelt will help you remain in-
side of the truck should it tip over. 3. Sit in the seat and face forward in the position
Never jump from the truck if it begins to outlined above (See Figure 4-10).
tip. The truck may land on you causing 4. Make sure that the direction lever is in neutral
serious injury or death. (See Figure 4-11).
DIRECTION CONTROL
LEVER
ADJUST SEAT
FASTEN SEATBELT
Figure 4-10 Proper Seating Position Figure 4-11 Direction Control Lever
5. Insert the key into the key switch and turn it to 9. Raise the forks 12 in. or so from the ground and
start the engine. Do not depress accelerator tilt them fully back. This is the recommended
while starting. traveling position.
10. Hold the steering wheel with the left hand. Use
Caution the knob provided to facilitate quick turning of
the wheel (See Figure 4-11).
Do not engage the starter for more than
30 seconds at a time. If the engine does 11. Note the direction in which the forks are facing.
not start, turn the key switch to OFF. The truck will travel in that direction – so make
sure that it is clear. Set the direction of travel.
Wait 60 seconds before engaging the
starter again. 12. Release the parking brake operation of the stop
pedal. To release: Depress catch lever and
6. If the engine does not start after four attempts, pedal at once to release locking hook from catch
get help from authorized service personnel. pin.
7. As soon as the engine starts, release the ignition
key, which will automatically return to the “ON” Notice
position. Check that all gauges are functioning.
This Bendi IC forklift is equipped with a
8. After starting a cold engine, the engine will spring applied hydraulically released
operate at a speed faster than idle
(approximately 1000 RPM) for a few minutes
brake system. The pedal does not oper-
until the oil pressure and coolant temperature ate a gentle service brake, but a firmly
are in the normal area. This warm-up period will acting parking brake. It is to be used for
permit oil to reach all bearing surfaces, thus emergency stops or as a parking brake.
reducing the possibility of scoring and premature If possible, do not operate this pedal
wear of internal engine parts. Then, operate all while the Bendi IC forklift is in motion
controls to make sure they are functioning as this could result in the loss of the
properly. Stop the engine and make a visual load from the forks.
inspection for oil, coolant, or fuel leaks.
13. Move the direction control lever (See Figure
NOTE: Do not idle LPG engines for more than 5 4-11) to the desired direction of travel.
minutes after starting. Cold fouling of spark
plugs can result and lubrication in cold weather 14. Gently depress the drive pedal and the truck will
can be inadequate. Do not run the engine at begin to move away (See Figure 4-12). Depress
maximum power continuously until engine is the drive pedal as required to achieve a safe
fully warmed up. operating speed.
Caution Warning
Inching requires coordinated move-
Close the fuel valve on the LPG tank ment of the drive pedal. New operators
when parking the lift truck more than must practice this procedure before at-
momentarily. tempting to handle loads.
Warning
LP Gas is a combustible vapor that is
heavier than air. Escaping gas can ac-
cumulate in low areas.
Stopping
Stopping Distance
Stopping distance changes with the incline and
quality of the road surface.
To make sure you come to a safe stop:
· Reduce speed
· Allow adequate distance between the truck
and any other vehicle, object, or person
Parking
Warning Figure 4-13 Lift, Tilt, and Shift Placard
4. Push the TILT lever away from you to move the 6. Tilting a loaded mast forward should be done
mast forward, or to return the forks to their slowly by feathering the TILT lever. Rapid tilting
horizontal position as indicated by the tilt level might jostle a load off the forks prematurely.
gauge mounted on the right and left sides of the
mast (See Figure 4-14). 7. Make sure the area to the right and left of the
truck is clear.
5. Practice tilting the mast slowly by feathering in
the desired direction. Feathering is the process 8. Push the SHIFT lever forward to shift the mast to
of moving the lever ever so slowly in the the right (See Figure 4-13).
required direction to very slowly move the load 9. Pull the SHIFT lever back to shift the mast to the
into position. left.
Warning 10. When you are thoroughly familiar with all of the
control movements of the mast levers, practice
depositing and retrieving a load under the
Avoid jerky movements of the mast, es- supervision of an experienced instructor or
pecially when the load is raised. Jerky operator.
movements with the mast raised could
tip the truck or allow the load to slip Warning
from the forks, causing serious injury
and/or damage. NEVER handle loads in excess of the
specified rating on the capacity plate lo-
You should tilt the mast only at the floor cated in the operator’s compartment.
level or at the load level in the rack Do not handle unstable or loosely
when depositing or picking up a load. stacked loads. Too heavy a load may tip
At any other time, forward tilting could the truck, causing injury to the opera-
cause the truck to tip forward or cause tor. Unstable loads may fall off, injuring
the load to slide off the forks causing people nearby.
serious injury to yourself or anyone in
the area. Make sure you are thoroughly familiar
with the operation of the Bendi B40i3
Model before you attempt to handle
loads. Repeated practice is a must! A
mistake in load movement could jam
the load into the racks, causing dam-
age, or could dislodge a load from the
forks, causing serious injury to people
below.
Operating Instructions –
Handling a Load
Narrow-aisles, plus the size of the truck, prevent a
load from being pulled straight out of the rack. You
must pivot the front end and shift (or inch) the load in
or out of the rack. A combination of movements,
where the pivot or shift actions occur with forward or
backward movements of the truck, are needed to
inch the load in and out of position. This will require
some practice by the operator to be performed
smoothly and effectively.
Figure 4-15 Tipping a Load
Warning
Never use the forklift to elevate anyone
You must immediately lower the load to without the use of an approved attach-
about 12” (30 cm) from the floor before ment.
moving the load to another location.
Lowering the load improves driver visi- Never carry passengers on the truck.
bility, and improves the stability of the
truck by reducing the possibility of per- Never load your Bendi B40i3 forklift be-
sonal injury or damage to the load yond its rated capacity. Rated capacity
should it slip from the forks. Look in the is stated on the truck’s capacity plate.
direction you will travel before you be- Loading the truck beyond its rated ca-
gin to drive the forklift. pacity can cause axle(s) to break, the
truck to tip over and the load to fall.
Warning
Make sure the load center of the load
Make sure forks are set so the spacing does not exceed the load center rating
between them is equal to one-half the stated on the truck’s capacity plate.
opening between the end stringers on
the pallet. If the mast continues to raise after the
control lever is released, turn off the
Make sure you insert forks fully into the key switch.
pallet. Do not “tip load” (See Figure
4-15). FAILURE TO FOLLOW THESE GUIDE-
LINES CAN CAUSE SERIOUS INJURY
Read and understand the information in OR DEATH. SEE CAPACITY PLATE
the Before You Begin section before FOR RATED CAPACITY AND LOAD
you operate a Bendi B40i3 forklift. CENTER INFORMATION.
Do not handle unstable or loosely
stacked loads. Use caution when you
handle high or wide loads.
Warning
Never pull a fork toward you as this
places your hands in a possible pinch
position, which could cause serious in-
frkrls
jury. Always push the fork away from
your body. Figure 4-17 Manual Fork Adjust
4. Press the fork locks down to ensure locking.
Retrieving a Load
Note: Actual minimum aisle width (item 5) Fig-
ure 4-18 will vary based upon application.
Note: The following illustrations show standard
1
40 in. x 48 in. (W x L) pallets loaded on a rack S
with 96 in. beams.
The arrow labeled with an ‘S’ shows the direc- 4
2
tion you must turn the steering wheel. 3
Follow these steps to retrieve a load:
1. Approach the side of the aisle that is opposite
the load (item 1) Figure 4-18.
2. For narrow aisles, straighten out the truck so it is
8 in., (item 2) Figure 4-18, from the edge of the
aisle opposite the load. For wider aisles,
straighten out the truck so it is 36 in. to 48 in., 6
(item 6) Figure 4-18, from the side of the aisle
where the load is located.
5
bendi ic load retrieve 1
3. Center the forks using the side shift lever.
stckngc
10. Shift into reverse and slowly back away from the 11. You may need to side shift as you back out the
stack as you turn the steering wheel to keep the load to clear the rack.
forks straight (See Figure 4-23).
12. If you still are unable to get enough clearance,
drive forward and try the removal process again.
To get more clearance, don’t start turning the
forks until you have backed out 8 in. to 16 in.
13. When the first corner of the load (item 1) Figure
4-24 clears the rack, stop backing and turn the
steering wheel clockwise to straighten out the
forks so they are parallel with the body of the
truck (See Figure 4-25).
S
14. Lower the forks until they are 4 in. to 6 in. off the
ground and slowly drive the truck to the next
location observing the safety rules previously
stated.
Warning
Lowering the mast improves driver visi-
bility, and improves the stability of the
truck by reducing the possibility of per-
sonal injury or damage to the load if it
were to slip from the forks.
bendi ic load retrieve 5
S S
Figure 4-24 Retrieving the Load Figure 4-25 Normal Travel Position
Warning
Failure to follow these guidelines can
cause serious injury or death.
If you sense your forklift is going to tip-over, follow
these instructions:
1. Lean away from the direction the truck is tipping
(See Figure 4-27).
Figure 4-28
Figure 4-27
Figure 4-29
4. Don’t jump (See Figure 4-30). Follow these rules when you carry a load to help
prevent the truck from tipping:
· Slow down. Your forklift can tip over if you
turn at a high rate of speed!
· Sound the horn as you reach the intersection
to warn pedestrians and other equipment
operators you are approaching the
intersection.
· Always follow the rules of the road and yield
to other equipment operators and pedestrians
as required.
Transporting a Load
Figure 4-30 Follow these guidelines when you transport a load:
· Do not speed.
Turning
· Use your horn to warn others of danger.
· Make sure the load is seated firmly against
the load backrest.
· Tilt the mast back.
· Lower the load so the forks are 4 in. to 6 in.
off the ground.
· Be alert to overhead obstructions such as low
doorways, racking, and pipes. Make sure you
know the raised and lowered heights of the
mast.
· Make sure the load is not wider than the
Figure 4-31 width of the gangways or aisles, especially if
you are backing a bulky load down an incline.
Warning
A lateral tip-over can occur if your truck
is improperly operated (See Figure
4-31). Slow down before turning! Fail-
ure to slow down can cause serious in-
jury or death.
Traveling on Inclines
Warning
Use extra caution when operating on
ramps. Travel slowly and do not turn.
Travel with load uphill. Travel with
empty forks downhill. Failure to follow
these guidelines can cause serious in-
jury or death.
When you travel up or down an incline, follow these
guidelines:
· Make sure the gradient is 12% or less with a
loaded Bendi B40i3 forklift and 15% or less if
you are not carrying a load.
· Always keep the load pointed uphill (See bendi ic load uphill
Figure 4-32). Travel with the forks facing
uphill whether you are going up or down an Figure 4-32 Traveling Uphill
incline. That means you must back down an
incline when you are carrying a load. If vision
is obscured, arrange for a ‘Banksman’ to
guide you.
· If you are not carrying a load, travel with the
forks facing uphill when you are going up the
incline and face the forks downhill when you
are traveling down an incline (See Figure
4-33).
· Never travel across a grade. This can cause
the truck to tip-over laterally and can cause
serious injury or death.
· Raise the forks as necessary to avoid
damaging the forks or load as the road
surface changes grade at the top or bottom of
an incline. Lower the forks to 4 in. to 6 in. off
the ground when you clear the incline.
Do not roll down inclines with the en- Figure 4-33 Traveling Down an Incline
gine not running. Severe damage to the
hydrostatic drive can occur.
Should the engine stall while traversing an incline,
immediately press hard on the brake pedal to stop
the truck. Put the direction lever in neutral and
restart the engine. Next, shift the direction lever to
the desired direction, depress the drive pedal,
release the brake pedal, and resume travel.
Warning
If the forks or load jam or catch during a
stacking operation, do not attempt to
free them by reaching through the mast.
FAILURE TO FOLLOW THIS GUIDELINE S
CAN CAUSE SERIOUS INJURY OR
DEATH.
5. Lift the load to the proper height.
6. Stop the forklift and turn the load 90° (turn the
steering wheel counterclockwise) so it points in
the direction you will drop it off (See Figure
4-35).
Note: When you turn the steering wheel with the
truck stopped, do not apply the stop pedal. bendi ic unload 2
stckngb
bendi ic unload 4
Figure 4-37 Inserting the Load Figure 4-38 Leveling the Load
bendi ic unload 5
· it is fully charged
Figure 4-41 Removing the Forks
· the seal is not broken
· the instruction pamphlet is clearly visible
IMPORTANT!
Dry-powder extinguishers are shipped fully
charged. Do not experiment with your extin-
guisher since even a small amount of discharge
could cause it to slowly lose the rest of its pres-
sure, rendering the extinguisher useless.
In Case of a Fire!
Warning
Fumes and smoke from any fire may be
dangerous and can be deadly.
5. Move closer to the area, as the fire is Press the button and pull the joystick back to bring
extinguished, BUT NOT CLOSE SO AS TO the forks together (C).
DISPERSE BURNING MATERIAL.
6. When the fire is extinguished, beware of
reignition.
7. Vacate and ventilate the area immediately.
8. Be equipped to leave the area in the event the
fire cannot be controlled immediately.
Mast Dimensions
Mast A B C D (A + S)
Type Max. Fork Collapsed Free Lift Max. Overall
Height Height Height Height
In. Cm. In. Cm. In. Cm. In. Cm.
Triple 188 478 83 211 61 155 224 569
Triple 198 503 87 221 65 165 234 594
Triple 216 549 95 241 73 185 252 640
Triple 224 569 98 249 74 188 260 660
Triple 240 610 106 269 82 208 276 701
Triple 258 655 115 292 91 231 294 746
Triple 276 701 122 310 98 249 312 792
Triple 294 747 128 325 104 264 330 838
Triple 312 792 132 335 108 274 348 883
Quad 250 635 87 221 62 145 2886 726
Quad 258 655 89 226 64 163 3294 746
Quad 276 701 95 241 70 178 312 8792
Quad 294 747 101 257 76 193 330 838
Quad 312 792 107 272 82 208 348 883
Truck Dimensions
B40/48IC-180D E F G H I J K L M N O P Q R S T U V W X
In. 12 69 28 109 10 33 89 49 37 4 31 18o 12o 40 36 75 19 44 110 26
R L
D J
K B
C
S
V
X
U
I
Q N P
E F G
bendi ic spec dim H
Standard Specifications
Model B40/48IC-180D
Rated Capacity at 24” Load Center 4,000 lb (1,814 kg)
Rated Capacity to 198” w/ Sideshifter 4,000 lb (1,814 kg)
Mast Tilting Angle
Forward 3o
Reverse 3o
Traveling Speed
Forward 8 mph (13 kph)
Reverse 8 mph (13 kph)
Total Truck Weight 13,140 lb (5,966 kg)
Front Truck Weight 3,500 lb (1,589 kg)
Rear Truck Weight 9,640 lb (4,377 kg)
Engine
GM 2.4L 4 cyl.
HP Rating 60 hp @ 2,400 rpm
Fuel LPG
Battery Voltage 12 volt
Traction Hydrostatic
Gradeability 15%
Poly Load Tire (Front) 14 x 5 x 8 in (36 x 13 x 20 cm)
Rubber Cushion Tire (Rear) 18 x 7 x 12 in (46 x 18 x 30 cm)
Fork Size (Standard) 1-1/2 x 4 x 40 in
ITA Class II Carriage 3.8 x 10 x 1000
Lifting Speed
Empty 90 ft/min (27 m/min)
Loaded 70 ft/min (21 m/min)
Lowering Speed
Empty 60 ft/min (18 m/min)
Loaded 90 ft/min (27 m/min)
BENDI B40i3
Operator’s Daily Checklist
Daily pre-shift inspection is an OSHA requirement. It is important that these inspections are documented.
BENDI B40i3
Installation Checklist
LANDOLL CORPORATION
1900 North Street · Marysville, KS 66508
Phone: (785)562-5381· Fax: (785)562-4853
NOTE: CUSTOMER MUST FILE CLAIM WITH CARRIER FOR ANY DAMAGES RECEIVED DURING TRANSIT.
List damages:
CHECK OPERATION AND ADJUST WHERE NECESSARY
COMMENTS
TRUCKS SHOULD BE GIVEN GENERAL INSPECTION - PARTICULARLY APPEARANCE - BOLTS, COTTER PINS, ETC.
I hereby certify that this machine has been thoroughly checked and
DISTRIBUTION found to be in good mechanical and operating condition.
Original - Landoll Corporation
SERVICEMAN_____________________ DATE______________
Part 2 - Dealer Copy
Part 3 - Customer Copy DEALER/BRANCH_________________________________________
ADDRESS_______________________________________________
Operation 50-
Hours 1st 200 200 600 1000 2000
100
Operation 50-
Hours 1st 200 200 600 1000 2000
100
Hydraulic Reservoir Suction Screens - Clean with X
Solvent
Operator’s Compartment Capacity Plate Attached - X
Information Matches Model, Serial No., and
Attachments
Engine Oil and Filter - Change X
Engine Compartment - Clean X
Engine Oil and Filter - Replace X
Alternator and Starter - Clean with compressed air; X
Check brushes and springs, check power terminals
Battery - Thoroughly Clean X
Muffler and Exhaust System - Check for leaks X
LPG System - Check pressure hoses and fitting X
seals
LPG Filter - Change X X
Seat Belt, Buckle, and Retractors - Functioning X
Smoothly
Radiator - Use air to clean fins; correct cap and X
tighten; check hoses and clamps
Radiator - Clean Cooling Holes and Oil Cooler of X
Debris or Restrictions
Tires - Check for Debris; Drive Tire Lug Nuts - X
Torque to 205 ft. lbs. (275 Nm)
Leaks - Hydraulic Oil, Battery, Brake Fluid, X
Complete Transmission
Hydraulic Hoses and Connections - Check for Wear X
Switches (interlock, direction, parking/seat, key, X X
pressure, and temperature) - Check Operation
Wire connections and sending units - Check X X
Grease Fittings - Service X
Check All Connections for Proper Torque X X
6 4
3
5
10
9
bendi ic lube
Component Torque
Transmission
Wheel 205 ft. lbs. (275 Nm.)
Fluid draining and filling plug 16 ft. lbs. (22 Nm.)
Hydraulic braking unit and brake cable 37 ft. lbs. (50 Nm.)
Drive motor with vehicle frame 130 ft. lbs. (176 Nm.)
Hydraulic Power Steering Motor
Bolt 5/16-24 UNF 2A 22-26 ft. lbs. (30-35 Nm.)
Bolt 3/8-24UNF 2A 45-55 ft. lbs. (61-75 Nm.)
Bolt 5/8-18 UNF 2A 140-180 ft. lbs. (190-244 Nm.)
Nut 3/4-16 UNF 2B 175-255 ft. lbs. (237-346 Nm.)
Nut 1-20 UNEF 2B 300-400 ft. lbs. (407-542 Nm.)
Nut 1-1/8-18 UNEF 2B 300-400 ft. lbs. (407-542 Nm.)
Hydrostatic Steering Control Unit
Plug and o-ring assy #8 SAE fitting 44-48 ft. lbs. (60-65 Nm.)
Steering control unit assy bolt (M8 X1.0) 18-23 ft. lbs. (24-31 Nm.)
Mounting bolts 23-25 ft. lbs. (31-34 Nm.)
Mast and Sideshifter
Chain guard capscrews 48-52 ft. lbs. (65-71 Nm.)
Main lift cyl. plunger retainer 95-125 ft. lbs. (129-169 Nm.)
Free lift cyl. plunger retainer 275-300 ft. lbs. (373-407 Nm.)
Carriage roller capscrews 70-80 ft. lbs. (95-108 Nm.)
Chain and hose sheave screws 26-30 ft. lb. (35-41 Nm.)
Lift chain adjusting nuts 50-70 ft. lbs. (68-90 Nm.)
Backrest screws 145 ft. lbs. (197 Nm.)
Side shift mounting hooks 115-125 ft. lbs. (156-170 Nm.)
Fluid Capacities
Item Capacity
quarts (liters)
Hydraulic Tank 10 gallons (40 liters)
Fuel Tank 11.5 gallons (43.5 liters)
Engine Oil (GM 2.4L) 4.5 quarts (4.3 liters)
Cooling System (50% Water/50% Dexcool) 2.9 gallons (11.0 liters)
LANDOLL CORPORATION
GENERAL TORQUE SPECIFICATIONS (REV. 4/97)
THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED
ON PROCESS OR DRAWING.
ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED
CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
WHEN FASTENERS ARE DRY (SOLVENT CLEANED), ADD 33% TO AS RECEIVED CONDITION TORQUE.
BOLT HEAD IDENTIFICATION MARKS INDICATE GRADE AND MAY VARY FROM MANUFACTURER TO MANUFACTURER.
THICK NUTS MUST BE USED ON GRADE 8 CAPSCREWS.
USE VALUE IN [ ] IF USING PREVAILING TORQUE NUTS.
TORQUE IS SPECIFIED IN FOOT POUNDS
UNC SAE Grade SAE Grade SAE Grade UNF SAE Grade SAE Grade SAE Grade
Size 2 5 8 Size 2 5 8
1/4-20 4 [5] 6 [7] 9 [11] 1/4-28 5 [6] 7 [9] 10 [12]
5/16-18 8 [10] 13 [16] 18 [22] 5/16-24 9 [11] 14 [17] 20 [25]
3/8-16 15 [19] 23 [29] 35 [43] 3/8-24 17 [21] 25 [31] 35 [44]
7/16-14 24 [30] 35 [43] 55 [62] 7/16-20 27 [34] 40 [50] 60 [75]
1/2-13 35 [43] 55 [62] 80 [100] 1/2-20 40 [50] 65 [81] 90 [112]
9/16-12 55 [62] 80 [100] 110 [137] 9/16-18 60 [75] 90 [112] 130 [162]
5/8-11 75 [94] 110 [137] 170 [212] 5/8-18 85 [106] 130 [162] 180 [225]
3/4-10 130 [162] 200 [250] 280 [350] 3/4-16 150 [188] 220 [275] 320 [400]
7/8-9 125 [156] 320 [400] 460 [575] 7/8-14 140 [175] 360 [450] 500 [625]
1-8 190 [237] 408 [506] 680 [850] 1-14 210 [263] 540 [675] 760 [950]
1-1/8-7 270 [337] 600 [750] 960 [1200] 1-1/8-12 300 [375] 660 [825] 1080 [1350]
1-1/4-7 380 [475] 840 [1050] 1426 [1782] 1-1/4-12 420 [525] 920 [1150] 1500 [1875]
1-3/8-6 490 [612] 110 [1375] 1780 [2225] 1-3/8-12 560 [700] 1260 [1575] 2010 [2512]
1/1-2-6 650 [812] 1460 [1825] 2360 [2950] 1/1-2-12 730 [912] 1640 [2050] 2660 [3325]
METRIC
COARSE THREAD METRIC CLASS 10.9 FASTENERS AND CLASS 10.0 NUTS AND THROUGH HARDENED FLAT WASHERS, PHOSPHATE
COATED, ROCKWELL “C” 38-45.
USE VALUE IN [ ] IF USING PREVAILING TORQUE NUTS.
Nominal Standard Torque Nominal Standard Torque
Thread Newton- Foot- Thread Newton- Foot-
Diameter Meters Pounds Diameter Meters Pounds
mm mm
6 10 [14] 7 [10] 20 385 [450] 290 [335]
7 16 [22] 12 [16] 24 670 [775] 500 [625]
8 23 [32] 17 [24] 27 980 [1105] 730 [825]
10 46 [60] 34 [47] 30 1330 [1470] 990 [1090]
12 80 [101] 60 [75] 33 1790 [1950] 1340 [1450]
14 125 [155] 90 [115] 36 2325 [2515] 1730 [1870]
16 200 [240] 150 [180] 39 3010 [3210] 2240 [2380]
18 275 [330] 205 [245]
LANDOLL CORPORATION
HYDRAULIC FITTING TORQUE SPECIFICATIONS
37o JIC, ORS, & ORB (REV. 07/2008)
THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED
ON PROCESS OR DRAWING.
ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL
LUBRICATION (AS RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME
PRESSURE LUBRICANTS ARE USED.
BRASS FITTINGS AND ADAPTERS - 65% OF THE TORQUE VALUE FOR STEEL. STAINLESS STEEL, ALUMINUM AND MONEL - THREADS ARE
TO BE LUBRICATED.
TORQUE IS SPECIFIED IN FOOT POUNDS
AEROQUIP BRAND FITTINGS
Dash Size 37 Degree JIC O-Ring (ORS) O-Ring Boss (ORB)
-4 11-12 10-12 14-16
-5 15-16 — 18-20
-6 18-20 18-20 24-26
-8 38-42 32-35 50-60
-10 57-62 46-50 72-80
-12 79-87 65-70 125-135
-14 — — 160-180
-16 108-113 92-100 200-220
-20 127-133 125-140 210-280
-24 158-167 150-165 270-360
-32 245-258 — —
GATES BRAND FITTINGS
Dash Size 37 Degree JIC O-Ring (ORS) O-Ring Boss (ORB)
-4 10-11 10-12 14-16
-5 13-15 — —
-6 17-19 18-20 24-26
-8 34-38 32-40 37-44
-10 50-56 46-56 50-60
-12 70-78 65-80 75-83
-14 — 65-80 —
-16 94-104 92-105 111-125
-20 124-138 125-140 133-152
-24 156-173 150-180 156-184
-32 219-243 — —
PARKER BRAND FITTINGS
Dash Size 37 Degree JIC O-Ring (ORS) O-Ring Boss (ORB)
-4 11-13 15-17 13-15
-5 14-16 — 21-23
-6 20-22 34-36 25-29
-8 43-47 58-62 40-44
-10 55-65 100-110 57.5-62.5
-12 80-90 134-146 75-85
-16 115-125 202-218 109-121
-20 160-180 248-272 213-237
-24 185-215 303-327 238-262
-32 250-290 — 310-340
Model B40i3
Operator’s Manual
LANDOLL CORPORATION
1900 North Street
Marysville, Kansas 66508
(785) 562-5381
800-428-5655 ~ WWW.LANDOLL.COM
F-500-0808 08/01/2008