TIMKEN Maintenance Tools
TIMKEN Maintenance Tools
TIMKEN Maintenance Tools
saFeTY
WARNING Failure to observe the following warnings could create a risk of serious injury.
Never spin a bearing with compressed air. The rollers may be forcefully expelled. Proper maintenance and handling procedures are critical. always follow installation instructions and maintain proper lubrication. Tensile stresses can be very high in tightly fitted bearing components. attempting to remove such components by cutting the cone (inner race) may result in a sudden shattering of the component causing fragments of metal to be forcefully expelled. always use properly guarded presses of bearing pullers to remove bearings from shafts, and always use suitable personal protective equipment, including safety glasses.
Disclaimer
Every reasonable effort has been made to ensure the accuracy of the information contained in this writing, but no liability is accepted for errors, omissions or for any other reason.
Induction Heaters
Timken offers a large assortment of high-quality induction heaters designed for demanding industrial applications. They can heat and radially expand a wide variety of gears, rings, couplings, bearings and other components. All heaters are produced in accordance with International (IEC) and European (CE) health and safety requirements. They feature a microprocessorcontrolled power supply, automated time and temperature control and automatic demagnetization.
Induction heating is a superior, fast and controlled heating method. It is a safe and environmentally friendly alternative for traditional heating methods such as ovens, oil baths or blow torches. These methods cause smoke, fumes or oil waste and are hazardous for personal health and safety. Timken induction heaters use the principle of induction, similar to a transformer. The heater and yokes remain cool; only the work piece is heated. During the induction heating cycle, a certain degree of magnetism occurs. All Timken heaters demagnetize automatically after each heating cycle.
Timken induction heaters can be used for heating gear wheels, bushings, couplings and other components. Proper mounting lengthens the life span of your equipment, and controlled induction heating helps prevent unnecessary damage. Digital electronics provide optimal control during the heating process and automatically select the most efficient power supply to ensure balanced and fast heating. Timken induction heaters are dependable. The robust and easy-to-use designs offer you reliable heaters that are suitable for continuous operation in industrial environments.
n n
n VHin 33 Model
Min. Bore 10 mm (0.4)
VHin 331 VHin 331gB VHin 331en VHin 332gB VHin 332US
n VHiS 75 Model
Min. Bore 15 mm (0.6)
VHiS 751 VHiS 751gB VHiS 751en VHiS 752gB VHiS 754US
Plug & Heat Turbo Swing Arm Model Max. O.D. 750 mm (29.5)
230V - C, Yokes 14, 30, 60 230V - C, Yokes 14, 30, 60 230V - C, Yokes 14, 30, 60 120V - C, Yokes 14, 30, 60 120V - F, Yokes 14, 30, 60 Weight kg 2.6 63.0 63.0 95.0 Weight lbs. 5.7 138.9 138.9 209.4 O.D. mm 150 400 400 460 O.D. inch 5.9 15.7 15.7 18.1 Bore mm 70 240 240 280 Bore inch 2.8 9.4 9.4 11.0 Heating Time 1.5 min. 53.0 min. 53.0 min. 45.0 min.
Mobile extra-powerful heater with unique swing arm Max. O.D. 920 mm (36.2)
400V - C, Yoke 80 450V - C, Yoke 80 500V - F, Yoke 80
95.8 300
211 661
460 600
18.1 23.6
11.0 210
280 8.3
4 min. 3 min.
inDUCTiOn HeaTerS
n VHin 10 Model
Min. Bore 15 mm (0.6)
VHin 10 VHin 10gB VHin 10US VHin 10en VHin 101gB
Portable design, easy to use, ideal for on-site jobs. Max. O.D. 210 mm (8.3)
230V - C, Yokes 10, 14, 40 230V - C, Yokes 10, 14, 40 120V - F, Yokes 10, 14, 40 230V - C, Yokes 10, 14, 40 120V - C, Yokes 10, 14, 40
n VHiS 35 Model
Min. Bore 15 mm (0.6)
VHiS 35 VHiS 35gB VHiS 35en VHiS 351gB VHiS 351US
This bench-top model is the most popular among customers and features a unique swing arm for ergonomic working. Max. O.D. 480 mm (18.9)
230V - C, Yokes 14, 30, 60 230V - C, Yokes 14, 30, 60 230V - C, Yokes 14, 30, 60 120V - C, Yokes 14, 30, 60 120V - F, Yokes 14, 30, 60
Large capacity bench-top model with swing arm. Max. O.D. 720 mm (28.3)
450V - C, Yokes 20, 70 400V - C, Yokes 20, 70 500V - F, Yokes 20, 70
Mobile heavy-duty heater with unique swing arm Max. O.D. 1020 mm (40.2)
400V - C, Yoke 80 450V - C, Yoke 80 500V - F, Yoke 80
Suffix please add the following suffix to the appropriate part number to identify your plug:
Plug type European plug 230V UK 2-pin plug for 120V UK-3 pin plug for 230V US 2-flat pin plug 120 V 3-round pin plug 230 V
GB US EN
Models
Powerful heater for exceptionally heavy components up to 600 kg (1,322 lbs.). Popular in workshops within steel mills, paper mills and gear box manufacturing. Heats parts in horizontal and vertical positions. Max. O.D. 900 mm (35.4)
400V - C, Yoke 100 450V - C, Yoke 100 500V - F, Yoke 100
Powerful heater for exceptionally heavy components up to 1,250 kg (2,756 lbs.). Popular in workshops within steel, rail, wind, paper and gear box operations. Heats parts in horizontal and vertical positions. Max. O.D. 1400 mm (55.1)
400V - C, Yoke 150 450V - C, Yoke 150 500V - F, Yoke 150
The biggest standard size and capacity design. Powerful heater for exceptionally heavy components up to 1,500 kg (3,300 lbs.). Max. O.D. 1760mm (69,29)
400V - C, Yoke 150 450V - C, Yoke 150 500V - F, Yoke 150
Contact your local Timken representative for assistance in building a custom solution for extremely large heaters.
TempeRATuRe pRObe: each Timken Induction Heater model is supplied with a magnetic temperature probe. A clamp is also available for nonferrous components. Replacement probes are also available for purchase. part number: VHIA 100001
inDUCTiOn HeaTerS
Type
eLeCTriCiTy Power Rating Voltage/Current Different Voltage Option Frequency Swing Arm Plug WOrk PieCe Max. Weight - Bearings - Other Parts Min. Bore Diameter Max O.D. Vertical/Horizontal Max. Work Piece Width POLe DiMenSiOnS Operating area Width x Height Pole Section Pole Height COnTrOLS Temperature Control Max. Temp Time Control Max. Time Auto Power Reduction OPTiOnS Standard / Optional Yokes
VHin 10
3.6 k VA 120V/20A 230V/16A 50/60 Hz No Yes
VHin 33
3.6 k VA 120V/15A 230V/16A 50/60 Hz No Yes
VHiS 35
3.6 kVA 120/20A 230V/16A 50/60Hz Yes Yes
VHiS 75
3.6 kVA 120V/15A 230V/16A 50/60Hz Yes Yes
VHiS 100
8 kVA 400/450/500V 20A 230V 50/60Hz Yes
15 kg (33.1 lbs.) 10 kg (22.1 lbs.) 15 mm (0.6) 210 mm (8.3) 120 mm (4.7) 120 x 130 mm (4.7 x 5.1) 40 mm (1.6) 130 mm (5.1)
40 kg (88,2 lbs.) 25 kg (55,1 lbs.) 10 mm (0.4) 350 mm (13.8) 135 mm (5.3) 135 x 135 mm (5.3 x 5.3) 95/40 mm (3.7/1.6) 135 mm (5.3)
35 kg (77.2 lbs.) 20 kg (44.1 lbs.) 15 mm (0.6) 340/480 mm (13.4/18.9) 150 mm (5.9) 150 x 140 mm (5.9 x 5.5) 60 mm (2.4) 140 mm (5.5)
95 kg (209.4 lbs.) 50 kg (110.2 lbs.) 15 mm (0.6) 520/750 mm (20.5/29.5) 230 mm (9.1) 200 x 230 mm (7.9 x 9.1) 120/60 mm (2.4/4.7) 230 mm (9.1)
125 kg (275.6 lbs.) 75 kg (165.4 lbs.) 30 mm (1.2) 480/720 mm (18.9/28.4) 200 mm (7.9) 200 x 180 mm (7.9 x 7.1) 70 mm (2.8) 210 mm (8.3)
150 C (302 F) 0 30 Min. 10,14, 20, 40 mm (0.4, 0.6, 0.8, 1.6) (in case)
240 C (464 F) 0 45 Min. Automatically 7, 10, 14, 20, 40 mm (0.3, 0.4, 0.6, 0.8, 1.6) Yes
240 C (464 F) 0 45 Min. 10, 14, 20, 30, 40, 50, 60 mm (0.4, 0.6, 0.8, 1.2, 1.6, 2.0, 2.4) (in carry box) Yes
240 C (464 F) 0 45 Min. Automatically 10, 14, 20, 30, 40, 50, 60 mm (0.4, 0.6, 0.8, 1.2, 1.6, 2.0, 2.4) (in carrier) Yes
240 C (464 F) 0 60 Min. Automatically 20, 30, 40, 50, 70 mm (0.8, 1.2, 1.6, 2.0, 2.8)
Support for Horizontal Heating Mobile Temperature Control DiMenSiOnS Dimensions Package Size Mass Heater Body (excludes yokes) MiSCeLLaneOUS Sound Signal Temperature Hold Demagnetizing <2 A/cm Thermal Safety Guard Magnetic Temperature Probe DigiTaL DiSPLay Temperature Time Error Report
Yes
435 x 225 x 275 mm (17.1 x 8.9 x 10.8) 500 x 250 x 350 mm (19.7 x 9.8 x 13.8) 21 kg (46.3 lbs.) (includes yokes) yes yes yes yes yes yes yes yes
600 x 220 x 275 mm (23.6 x 8.7 x 10.8) 650 x 290 x 350 mm (25.6 x 11.4 x 13.8) 23 kg (50.7 lbs.)
340 x 290 x 380 mm (13.4 x 11.4 x 15.0) 600 x 450 x 600 mm (23.6 x 17.7 x 23.6) 31 kg (68.3 lbs.)
440 x 370 x 360 mm (17.3 x 14.6 x 14.2) 700 x 500 x 700 mm (27.6 x 19.7 x 27.6) 38 kg (83.8 lbs.)
630 x 365 x 470 mm (24.8 x 14.4 x 18.5) 700 x 500 x 700 mm (27.6 x 19.7 x 27.6) 53 kg (116.8 lbs.)
VHiS 200
12 kVA 400/450/500V 32A 50/60Hz Yes
VHiS 400
12 kVA 400/450/500V 32A 50/60Hz Yes
VHin 550
24 kVA 400/450/500V 63A 50/60Hz No
VHin 800
40 kVA 400/450/500V 100A 50/60Hz No -
VHin 850
40 kVA 400/450/500V 100A 50/60Hz No -
250 kg (551.2 lbs.) 150 kg (330.7 lbs.) 30 mm (1.2) 700/1020 mm (27.6/40.2) 265 mm (10.4) 265 x 310 mm (10.4 x 12.2) 80 mm (3.2) 310 mm (12.2)
550 kg (1,212.5 lbs.) 450 kg (992.1 lbs.) 60 mm (2.4) 920 mm (36.2) 350 mm (13.8) 350 x 305 mm (13.8 x 12.0) 170/110 x 80 mm (6.7/4.3 x 3.2) 305 mm (12.0)
600 kg (1,322.8 lbs.) 350 kg (771.6 lbs.) 85 mm (3.4) 900 mm (35.4) 400 mm (15.8) 390 x 400 mm (15.4 x 15.8) 100 mm (3.9) 390 mm (15.4)
1250 kg (2,755.8 lbs.) 750 kg (1,653.5 lbs.) 85 mm (3.4) 1400 mm (55.1) 420 mm (16.5) 660 x 420 mm ( 26.0 x 16.5) 150 mm (5.9) 660 mm (26.0)
1500 kg (3,300 lbs.) 800 kg (1,764 lbs.) 145 mm (5.7) 1760 mm (69,29) 700 mm (27.6) 750x700 mm (29,52x27,56) 240 mm (9.5) 750 mm (29.5)
240 C (464 F) 0 99 Min. Automatically 20, 30, 40, 60, 80 mm (0.8, 1.2, 1.6, 2.4, 3.2) Yes Yes
240 C (464 F) 0 99 Min. Automatically 60, 80, 100 mm (2.4, 3.2, 4.0)
240 C (464 F) 0 99 Min. Automatically 60, 80, 100, 150 mm (2.4, 3.2, 4.0, 5.9)
240 C (464 F) 0 99 Min. Automatically 60, 80, 100, 150 mm (2.4, 3.2, 4.0, 5.9)
Yes Yes
Yes On request up to 480C ( 896F) 1000 x 500 x 1350 mm (39.4 x 19.7 x 53.2) 1400 x 700 x 1600 mm (55.1 x 27.6 x 63.0) 200 kg (440.9 lbs.)
Yes On request up to 480C (896F) 1500 x 600 x 1470 mm (59.1 x 23.6 x 57.9) 1920 x 950 x 1720 mm (75.6 x 37.4 x 67.7) 660 kg (1,455.1 lbs.)
Yes On request up to 480C (896F) 2300 x 1000 x 1000 mm (90.6 x 39.4 x 39.4) 2750 x 1350 x 1350 mm (108 x 53 x 53)3000 kg (6614,0 lbs.)
950 x 640 x 1000 mm (37.4 x 25.2 x 39.4) 1140 x 750 x 1000 mm (44.9 x 29.5 x 39.4) 120 kg (264.6 lbs.)
1200 x 640 x 1000 mm (47.2 x 25.2 x 39.4) 1250 x 750 x 1000 mm (49.2 x 29.5 x 39.4) 205 kg (452.0 lbs.)
Features:
n n n n
Integrated pump, cylinder, hose and puller with safety-release valve. Compact design: The self-contained hydraulic pump and puller saves space. Sets are supplied in handy carrying case. Multi-purpose: Ideal for pulling a wide variety of press-fit parts including bearings, wheels, bushings, gears and pulleys. The pump handle is able to rotate 360-degrees providing flexibility to use the puller in the most convenient position. Pullers can be used with two or three legs. Available with accessories.
n n
benefits Practical: Ergonomic design - easy to handle Flexible - use in any position with a pump handle that rotates 360 degrees Protective - prevents damage to shafts and objects being pulled Efficient - saves time Accessories - available for models from 4 to 12 tons Safe: The safety-release valve prevents overloading and ensures that you never exceed maximum force. Easy-to-use: The VHPS20 and VHPS30 ton models are equipped with an innovative 2-stage pump for easier and safer pumping. Rugged: The greater the pulling force, the tighter the jaws grip the object concerned. The arms cannot be bent or deflected. Economical: The combination 2- or 3- arm puller gives you 2 pullers for the price of one.
10
MODEL
Width of Grip
STROKE
MASS
4t 6t 8t 12 t 20 t 30 t
190 mm (7,48) 230 mm (9,1) 280 mm (11) 305 mm (12) 365 mm (14,4) 465 mm (18,3)
325 mm (12,8) 380 mm (15) 450 mm (17,7) 485 mm (19,1) 570 mm (22,4) 680 mm (26,8)
For proper puller engagement, the jaws/legs should be centered. When pulling, make sure puller and pulled part are kept covered by the safety blanket provided. When operating the puller please wear protective clothing, including safety shoes, protective glasses, gloves and helmet. Spindle and puller body should always be kept clean. Make sure you avoid puller overload, as it can result in breakage of the pullers arms and/or beam. This breakage can cause damage to the puller, shaft and bearing as well as personal injury.
ACCESSORIES SET MODELS: VHPT490, VHPT690A, VHPT890, VHPT1290 Puller shown with accessories. (set supplied without pump) For puller VHPS6A please use VHPT690A accessory set only
11
Hydraulic Pullers
Timken has a wide range of self-contained portable hydraulic pulling systems that have capacities from four to 30 tons. They are excellent for the removal of all kinds of shaft-fitted parts.
Advantages:
n n n n
Integrated pump, cylinder, hose and puller with safety-release valve. Compact design: The self-contained hydraulic pump and puller saves space. Sets are supplied in handy carrying case. Multi-purpose: Ideal for pulling a wide variety of press-fit parts including bearings, wheels, bushings, gears and pulleys. The pump handle is able to rotate 360-degrees providing flexibility to use the puller in the most convenient position. Pullers can be used with two or three legs. Available with accessories.
n n
HydrAulic Pullers HAndling tiPs Check condition of puller before use. If there are indications of wear and tear such as ground-down, overloaded or worn-out parts, exchange them with new parts. Do not use a hammer when operating spindle. If any indications of overload, stiff working, etc., can be observed during pulling, please stop the procedure at once. Try to use a larger or different type of puller if necessary. For proper puller engagement, the jaws/legs should be centered. When pulling, make sure puller and pulled part are kept covered by the safety blanket provided. When operating the puller please wear protective clothing, including safety shoes, protective glasses, gloves and helmet. Spindle and puller body should always be kept clean.
12
MODEL
Width of Grip
STROKE
MASS
4t 6t 8t 12 t 20 t 30 t
185 mm (7.3) 230 mm (9,1) 230 mm (9.1) 270 mm (10.6) 360 mm (14.2) 360 mm (14.2)
275 mm (10.8) 300 mm (11.8) 350 mm (13.8) 375 mm (14.8) 520 mm (20.5) 550 mm (21.7)
84 mm (3.3) 122 mm (4.8) 122 mm (4.8) 118 mm (4.6) 161 mm (6.3) 155 mm (6.1)
4.5 kg (9.9 lbs.) 6.5 kg (14.3 lbs.) 6.5 kg (14.3 lbs.) 8 kg (17.6 lbs.) 22 kg (48.5 lbs.) 32 kg (70.6 lbs.)
250 mm (9.8) 280 mm VHPT6a (11.0) 280 mm VHPT8 (11.0) 325 mm VHPT12 (12.8) VHPT4
8.5 kg (18.7 lbs.) 12.5 kg (21.6 lbs.) 12.5 kg (21.6 lbs.) 18 kg (39.7 lbs.)
1- Arm Length 2- Width of Grip 3- Stroke
13
Proper mounting allows the load to be transmitted to the ring experiencing the interference fit. This way, mounting forces are not transmitted via the rolling elements, avoiding damage to the raceways. this metric mounting set consists of:
n n n
33 collets 3 sleeves 1 impact hammer weight : 0.7 kg (1.5 lbs.) absorbs shock and vibration case dimensions: 430 x 320 x 100 mm (16.9 x 12.6 x 4.0)
When operating the impact fitting tool, please wear protective clothing, including safety shoes, protective glasses, gloves and helmet. Do not use the collets to mount components that have a temperature greater than 80 C (176 F). Never mount the cup and cone of a tapered bearing together or mount a cone from the front face. Proper mounting is essential to ensure long bearing life. Designed to permit the safe, precise and quick mounting of bearings, bushings, sealing rings, cam wheels and pulleys, the Timken Impact Fitting Tool Set features impact-resistant plastic collets, which help to avoid metalto-metal contact and the resulting shaft damage. During the mounting of bearings, such as ball and spherical roller bearings, where the faces lie in the same plane, the collets enable the load to be transmitted to the ring experiencing the interference fit. In this way, mounting forces are not transmitted via the rolling elements and hence damage to the raceways is avoided. Part number: ViFt 3300
14
Sleeve a1
Ring 10-26 10-30 10-35 12-28 12-32 12-37 15-32 15-35 15-42 17-35 17-40 17-47
All ISO bearings codes ending with: 000 200 300 001 201 301 002 202 302 003 203 303 004 204 304 403 005 205 305 404 006 206 306 405 007 207 307 406 008 208 308 407 009 209 309 408 010 210 310 409
60,62, 63,64 6000 6200 6300 6001 6201 6301 6002 6202 6302 6003 16003 6203 6303 6004 6204 6304 6403 6005 6205 6305 6404 6006 6206 6306 6405 6007 6207 6307 6406 6006 6208 6308 6407 6009 6209 6309 6408 6010 6210 6310 6409
12,22, 13,23 129 1200 2200 1300 1201 2201 1301 2301 1202 2202 1302 2302 1203 2203 1303 2303 1204 2204 1304 2304 1205 2205 1305 2305 1206 2206 1306 2206 1207 2207 1307 2307 1208 1308 2308 1209 2209 1309 2309 1210 2210 1310 2310
32, 33 3200
222,213,223
NU,NJ,N 234
7203B 7303B 7004 7204B 7304B 7005 7205B 7305B 7206B 7306B 7007 7207B 7307B 7208B 7308B 7209B 7309B 7210B 7310B
3203 3303 3204 3304 3205 3305 3206 3306 3207 3307 3208 3308 3209 3309 3210 3310 21304 22205 21305 22206 21306 22207 21307 22208 21308 22308 22209 21309 22309 22210 21310 22310 204 304 205 305 206 306 405 207 307 406 208 308 407 209 309 408 210 310 409
30203 30303 30204 30304 30205 32205 30305 30206 32206 30306 30207 32207 30307 30208 32208 30308 32009 30209 32209 30309 32303 32004 32304 32005 33205 31305 32305 32006 33206 31306 32306 32007 33207 31307 32307 32008 33208 31308 32308 33209 31309 32309 32010 33210
B2
c3
35-62 35-72 35-80 40-68 40-80 40-90 45-75 45-85 45-100 50-80 50-90 50-110
Impact rings 50-90, 45-100, 50-110 also fit the following bearing where only the outer ring is to be fitted (e.g. shaft is not installed) c3 50-90 6011 6012 45-100 6013 1211 7211B 3211 22211 211 6211 2211 7212B 50-110 6014 1212 7213B 3212 22212 212 6015 1213 3213 22213 213 6212 2213 3211 21311 311 6213 2213 22311 410 6311 1311 6410 2311 For tapered bearings, impact rings fit outer ring and also inner ring if driving is from larger diameter side. The numbers on each impact ring (e.g. 25-62) are clearly marked on the ring. The first figure refers to shaft diameter, the second to bearing outer diameter
15
WARNING: Proper maintenance and handling practices are critical. Failure to follow user manual instructions can result in equipment failure, creating a risk of serious bodily harm.
Bearings steel Precision components lubrication seals remanufacture and repair industrial services
www.timken.com
Timken is a registered trademark of The Timken company 2009 The Timken company Printed in europe Order No. e7710-GB