HK Lucas Performer Sub Service Manual hk2005 477743

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2006/06/30

Service Documents
Confidential, for authorized service technicians only!
Do not disclose this information to or share these documents
with third parties.
Vertraulich! Nur für autorisierte Servicetechniker!
Nicht zur Weitergabe an Dritte freigegeben!

L.U.C.A.S.
PERFORMER
Note!
SUB
The components used in this product - particularly parts affecting
Achtung!
Die in diesem Produkt verwendeten Komponenten, insbesondere
safety as well as speakers and transformers - were developed and sicherheitsrelevante Teile, Lautsprecher und Transformatoren
manufactured to certain specifications. Please use original spare wurden nach spezifischen Vorgaben entwickelt und gefertigt.
parts only to ensure the product remains fully functional and safe. Bitte benutzen Sie ausschließlich Original-Ersatzteile – nur so ist
die volle Funktionalität und Sicherheit gewährleistet.

TECHNICAL SERVICE:
Stamer Musikanlagen GmbH • Magdeburger Str. 8 • 66606 St.Wendel • Germany
Music & Sales P.E. GmbH • Leipziger Str. 3 • 66606 St.Wendel • Germany
Directory

features page: 3-7

drawing-numbers-example page: 8

standard for single wire confection page: 9

HK2005-LUCAS Performer Subwoofer page: 10

exploded drawings: complete Rev.: B page: 11-12


front grille Rev.: A page: 13
chassis Rev.: A page: 14-16
cabling Rev.: C page: 17-18
preamp assembly Rev.: A page: 19
preamp Rev.: B page: 20-21
amp module page: 22

spare parts list Rev.: A page: 23-24

circuit diagrams preamp Rev.: B page: 25-28


input-board Rev.: B page: 29

layout diagrams preamp Rev.: B page: 30


L.U.C.A.S PERFORMER Manual 1.0

1 L.U.C.A.S PERFORMER System 2 Transport


Components
To transport the system, simply set the subwoofer
Subwoofer on its casters and place the satellites onto the sub-
The L.U.C.A.S PERFORMER subwoofer’s housing is woofer with the foam-rubber grille side facing down.
split into two chambers. The front chamber serves Secure the satellites, for example, using a locking
as the speaker cabinet for the 15" direct-loaded loud- strap. Use original HK Audio L.U.C.A.S PERFORMER
speaker, which has a power-handling capacity of 500 protective covers to gear up your personal system
W RMS and a nominal impedance of 8 ohms. The for the rigors of the road. Amply padded and
active electronic circuitry, the power unit, controller protected against moisture, your L.U.C.A.S
and Class D power amps are housed in a separate PERFORMER is sure to deliver satisfying
compartment at the rear of the cabinet. performance for a long time to come.

Satellites
Satellites are loaded with a 8" HK Audio Custom
speaker and a 1" compression driver with a 60° x 40°
CD horn. They are rated for 200 W RMS power-
handling capacity and a nominal impedance of
8 ohms.

The newly developed, integrated MonoTilt ™ pole


mount allows sound energy to be utilized with great
efficiency. Troublesome ceiling reflections are
minimized; the sound is clearer, tighter, and more
focused.
Beyond that, the cabinet is stabilized at its center of
gravity - no wobbling, tilting, or unintentional
turning.

More about Limiter LEDs


Dedicated LEDs, one each for the left and right If it does this, back off the volume on your mixer.
signal path as well as for the subwoofer, display the Red indicates Protect status, that is, a malfunction
limiter status for each of those paths. or overload has occurred and the power amps have
been muted as a precaution.
What is this display telling me?
The green LED indicates that the input is receiving a
signal. As long as the LED lights up green, the
system is operating at low-to-medium levels, with
plenty of headroom available for the power amps.
The yellow LED may flash off and on, but it may not
illuminate continuously.
7

1 1 1 2

5
3 3 4

L.U.C.A.S PERFORMER -- user panel

3 Connections and Control 4 Subwoofer Level 7 Through Left, Trough Right


Handling: When this knob is set to the 12 o’clock Connections: Parallel outputs for routing the line
Features position, the subwoofer’s and the satellite’s signal (left or right) to other systems, outboard com-
respective volumes are matched, ensuring the ponents, monitor power amps, etc., via XLR cables.
L.U.C.A.S PERFORMER Subwoofer proper balance between the subwoofer’s bass output
and the stallites’ mid/high-range output. If desired, 8 To Satellite Left and Right
1 Limiter LEDs you can twist the Subwoofer Level knob to the left, Connections: Connect these Speakon® outputs to the
Much like rev counters, these LEDs indicate the i.e. counterclockwise, to cut the subwoofer’s level by left and right L.U.C.A.S PERFORMER satellites using
active system’s operating status. For more info, read as much as -12 dB and to the right to boost it by as speaker cables equipped with Speakon® connectors.
the sidebar “More about Limiter LEDs.” much as 6 dB. Note: Be sure to rotate the Speakon® connectors
clockwise until they lock in place!
2 Power On LED 5 Ground
This LED lights up when the power switch (see rear Ground lift button for separating the signal and 9 Power Switch
panel) is set to On and the system is connected to a chassis ground in the event of hum. To rid the Operation: On/off switch for the active system. The
mains power supply. system of low-frequency hum, press the Ground red Power On LED in the upper control panel lights
switch in. If this doesn’t solve the problem, check all up when the system is switched on. The active
3 Gain Left/ Right power and audio cables connected to L.U.C.A.S L.U.C.A.S PERFORMER system should always be
Operation: Turn the Gain knob all the way down PERFORMER for damage, as well as all cables switched on last after you power up all equipment
(counterclockwise) before switching the system on. routing signals to the mixing console (see also Tips connected to it, and should be switched off first
Ensure the system is connected to the satellites and and Tricks in Section 4). before you switch off all the other equipment
all other connected components are on before connected to it.
powering it up. Be sure to switch on the connected 6 Input Left bzw. Input Right (Combination XLR/1/4"
mixer as well as all signal sources connected to it, jacks)
for example, keyboards, amps, effects, and so forth. L.U.C.A.S PERFORMER is equipped with separate
left and right channel inputs for connecting to a
After you power the system up, set the Gain knob to mixer. Connections: Connect the audio cables that 6 7 6 7
the 0 dBV or 12 o’clock setting. This is the preferred route the signal coming from your mixer (master
level if you have connected a mixer. (Note: If you left/right, line out, or a similar circuit) to these
connect a CD player or a keyboard directly to the balanced inputs using microphone cables equipped
system, you may not be able to achieve peak volume with XLR connectors. The XLR connectors’ pin
at this setting. If this is the case, twist the Gain knob assignments must be as follows: 1= ground, 2= +,
to the far right.) 3= -. You can also use a 1/4" Tip-Ring-Sleeve plug to
route signals via balanced circuits. Unbalanced sig-
If you hear distortion or a saturated signal, first nals can be patched in via a mono plug.
English

check the signal sources and, if possible, reduce the 8 8


output signal level there. If you are unable to turn
down the level of the signal sent to L.U.C.A.S
9
PERFORMER at the signal source, adjust the input
sensitivity using the Gain knobs. (see also Tips and L.U.C.A.S PERFORMER - user panel rear
Tricks—section 4).
L.U.C.A.S PERFORMER Manual 1.0

10 Mains Input • Ensure that the vents on the subwoofer’s side


Connections: Use the factory-included mains cable panels are free of dirt and that the fan blades can
(power cord) to connect from this socket to a wall rotate freely. Otherwise, electronic components
receptacle. may overheat and suffer damage.

11 Mains Cable Tab • L.U.C.A.S PERFORMER takes care of delivering


Clamp the power cable into the tab to prevent it optimum sound—so provide it with optimum
from being pulled out inadvertently. input signals! Noise such as hum is generally
caused by defective cables, the wrong type of
12 Fans cables, or unbalanced signals being fed to the
12 12 These fans (on the side and back of the housing) mixing console. Check all audio cables and mains
keep the power amp modules cool. Always keep the cables.
fan and ventilation vents free of dirt and debris, and
10 ensure they remain unobstructed so air can circulate • Avoid distortion! Not only is it unpleasant to your
11
freely. audience’s ears, it also endangers your equipment.
Make sure all components that are connected
L.U.C.A.S PERFORMER - user panel rear directly and indirectly to L.U.C.A.S PERFORMER
L.U.C.A.S PERFORMER Satellite have sufficient power ratings, and that they are not
distorting from being driven at their respective
Input limits. Provide a clean, undistorted signal to the
Connections: Connect the Speakon® inputs to the system that won’t require backing off the Gain
left and right L.U.C.A.S PERFORMER satellite out- knob to clean it up.
puts using speaker cables equipped with Speakon®
connectors. Note: Be sure to twist the Speakon® • Avoid ground loops! If, for example, you connect
connectors clockwise until they lock in place! You the mixer to one mains circuit/wall outlet, and
must first disengage the safety catch before you can L.U.C.A.S PERFORMER to another, you may
unplug the connector. To do this, pull the bayonet encounter a ground loop. To prevent this problem,
catch towards the cord. always connect the L.U.C.A.S PERFORMER system
and the mixing console to the same electrical
circuit (same phase!). If your equipment hums
despite this precaution, the Ground Lift switch can
be a great help.
4 Tips and Tricks
• Do not expose electronic circuitry to moisture! CAUTION: Never tape over the plug’s ground
When you set the system up outdoors, be sure to terminal – this endangers lives!
protect it against rain. Keep soft drinks, beer or any
other liquids well away from the cabinets to protect
their electronic components from short circuits.

• To ensure proper ventilation, make sure the sub-


woofer is placed a sufficient distance away from
walls and isn’t covered by curtains and the like.
This is vital to keep the power amps cool.
9

5 L.U.C.A.S PERFORMER Sound seems distorted.


Accessories 1 Check the LED displays on your mixer. They should
not be constantly in the red. If necessary, reduce
HK AUDIO Speaker Add On Package the volume at the mixer.
This is the complete L.U.C.A.S PERFORMER 2 If the LED displays on your mixer are in the green,
accessory kit consisting of two aluminum cabinet turn back L.U.C.A.S PERFORMER’s Gain knob.
tripods, one gig bag, and two speaker cables. 3 Watch the LEDs of the Limit Left, Limit Right
and Limit Subwoofer displays on L.U.C.A.S
HK AUDIO Protective Covers for L.U.C.A.S PERFORMER’s control panel. These may light up
PERFORMER yellow, but only intermittently. Under no
This set comprises one cover for the subwoofer and circumstances may they continuously illuminate
two covers for the satellites. Tear-resistant and yellow. If this is the case, turn the Gain down
water-repellant, these rugged covers are thickly (knob counterclockwise).
padded to afford lasting protection for the L.U.C.A.S
PERFORMER system during transport.
Annoying hum
To learn more about Original HK AUDIO 1 Check the cables connecting the source of the
Accessories, talk to your HK AUDIO® dealer audio signal to L.U.C.A.S PERFORMER. Replace
or visit www.hkaudio.com. any damaged cords.
2 If you cannot pinpoint the cause of the humming,
press the Ground switch in. This should remedy
6 Troubleshooting the problem in most cases.

The Power On LED dos not light up red after you


switch the system on.
1 Check if the power cable is plugged into the Mains
Input.
2 Check if the mains power supply is providing
current.

The Power On LED lights up, but there is no sound


coming from the cabinets.
1 Check the cables connected to the Left and Right
inputs.
2 Check if the signal sources (mixer, keyboard, CD
player) are on.
3 Is the Gain knob turned up?
4 Check the speaker cables for damage.
5 Check if the Speakon“ connectors are fully engaged
in their sockets (rotated to the right). They must
be locked in place to establish an electrical
connection.
English

The subwoofer’s low frequency output is too soft.


1 Check the setting of the Subwoofer Level knob.
2 Adjust this knob to set the volume of the sub-
woofer to the desired level.
11

7 Technical Specifications

L.U.C.A.S PERFORMER Subwoofer L.U.C.A.S PERFORMER Satellite

Inputs/outputs: Inputs:
Line In: XLR female, 1/4" combination jack Speaker input: Speakon® NL 4 (pin 1+= +, 1-= -)
(pin 1= ground; 2= +, 3= -)
Input: Electronically balanced & floating Speakers:
Input impedance: 47 k ohms Woofer: 1x 8"
Sensitivity: 0 dBV (=1V) Driver: 1x 1"
Max. input level: + 20 dBu Directivity: 60° x 40° CD horn
Parallel out: XLR male (pin 1= ground; 2=+, 3= -)
Speaker outputs: Speakon® NL 4 (pin 1+= +, 1-= -) Overall nominal impedance: 8 ohms
Nominal power handling: 200 W RMS
Amplifiers: SPL 1W / 1m: 102 dB (half space)
Subwoofer output: 1x 500 W RMS / Class D power amp Max. SPL / 1m: 124 dB @ 10% THD (half space)
Satellites output: 2x 200 W RMS / Class D power amp Frequency response: 130 Hz - 19 kHz, +/- 3 dB
Protective circuits: MultiBand limiter (via Controller)
Crossover frequency (passive): 2.4 kHz/ 12 dB / octave
Speakers: Driver protection: Dynamic protective circuit
Woofer: 1x 15" Pole mount: HK Audio MonoTilt™ 36 mm, -10°
Subwoofer frequency response: 47 Hz -130 Hz, ± 3 dB
38 Hz -130 Hz, - 10 dB Weights and measures:
Weight: 7,2 kg/ 15,8 lbs.
SPL 1W / 1m: 101 dB (half space) Dimensions (WxHxD): 26 cm x 38,5 cm x 28,5 cm
Max. SPL / 1m: 126 dB @ 10% THD (half space) 10-1/8" x 15-1/8" x 11-1/4"

Weights and measures:


Weight: 29,5 kg/ 64,9 lbs
Dimensions (WxHxD): 47.5 cm x 47 cm x 58.5 cm
without casters 18-3/4" x 18-1/2" x 23" General electrical data:

Protection class 1 (protectively earthed)

Max. current consumption: 4.4 A (220 – 240 V) • 8 A (110 – 120 V)


Max. power consumption: 1000 Watts
Mains voltage range +/- 10%
Ambient temperature range
during operation: -10° C to +35° C

English
DRAWING-NUMBERS
EXAMPLE

HK0106-EX-R01-1A
REVISION

VERSION

SERIAL NUMBER

DEPARTMENT:
R = R&D

CHARACTER:
BL = SHEET METAL / BLECH
EX = EXPLODED DRAWING / EXPLOSIONSZEICHNUNG
HZ = CABINET / HOLZGEHÄUSE
KU = PLASTIC / KUNSTSTOFF
LP = PCB / LEITERPLATTEN
SO = MISCELLANEOUS / SONSTIGES
SP = SCHEMATIC / SCHALTPLÄNE
TR = TRANSFORMER / TRANSFORMATOR
GK = WIRING DIAGRAM / GERÄTEVERKABELUNG

PROJECT-NR.:
HK = HK AUDIO
HU = HUGHES&KETTNER
MP = MINDPRINT
Stand 17. Jun 04

Standard for single wire confection.

16 B 150 638 I - 485 W Z I 1015

style 1015 according UL specifications

I = completely insulated with black shrinktube or appropriate sleeve


IT = partly insulated; only crimp connection insulated.
no marking = without insulation

Z = with additional junction


no marking = without additional junction

W = angled faston
no marking = straight faston

Faston connector brass tin-plated DIN 46245


638 = 6,3 * 0,8 [mm]
488 = 4,8 * 0,8 [mm]
485 = 4,8 * 0,5 [mm] if fully insulated (I) insulation with blue shrinktube
if partly insulated (IT) use IF 602 485 .
288 = 2,8 * 0,8 [mm]
285 = 2,8 * 0,5 [mm] if fully insulated (I) insulation with blue shrinktube
if partly insulated (IT) use IF 602 485
abiso = 5mm bared and tin-plated (teilabzug)
text for special constructions, (for example. 4mm ringshaped faston)

the larger faston connector always mentioned at first. (Nathan drawing number controlling)

lenght in mm within a 50 mm raster

colour
B = black (phase conductor)
R = red
BR = brown
BL = blue (neutral conductor)
W = white
YG = yellow-green (ground bonding/ earthing connection)

cross section
16 = AWG 16 (prefered usage)
Q1.5 = H07VK 1,5mm² (prefered usage)

wire designation:
P + lfd Nr. = AWG single wire black, red, blue, brown or white
E + lfd Nr. = AWG single wire green- yellow
L + lfd Nr. = twisted AWG double wire, lenght specification always in twisted condition
FQL + lfd Nr. = crossover wiring H07VK

Regarding special wirings like wiring harness or similar, drawings will be prepared and appropriate
drawing numbers will be stored in the article archive.
Service Documents
HK2005

L.U.C.A.S.
PERFORMER
SUBWOOFER
Confidential, for authorized service technicians only! Do not disclose
this information to or share these documents with third parties.

TECHNICAL SERVICE:
Stamer Musikanlagen GmbH • Magdeburger Str. 8 • 66606 St.Wendel • Germany
Music & Sales P.E. GmbH • Leipziger Str. 3 • 66606 St.Wendel • Germany
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4 4 ; .< ?! ,==* 1!= / / .; "2 ;8 .8/ % !1@=! / / .; "2 ;8 .8/< 0

! "

( ) ' ( %
# $%
'
& %% % '

(
Pos. Artikel-Nr. 1 description Titel Menge
1 974075 cross recessed panhead screw, M3x5, zinc plated Linsenschraube M3x5 vz 3
2 974100 toothed lock washer, D=3,2, AZ, black zinc plated Fächer-Scheibe az, 3,2 sw vz 3
3 974163 PCB holder, 90°, nickel plated Befestigungselement M3x15 NI 3

E E 974163 3

E 974100 2
E 974075 1

TITEL:

HK2005 -- L.U.C.A.S. PERFORMER


66606 St. Wendel / Germany PREAMP ASSEMBLY
ZEICHNUNGS-NR.: VERSION: REVISION:
HK2005-EX-R06-1A 1 A
ERSTELLT VON: AM: BLATT:
MICHAEL BOHLENDER 09.03.2006 1
INDEX ÄNDERUNG ZEICHNER GEPRÜFT/
FREIGEGEBEN VON:
AM:
BLÄTTER
WERKSTOFF: OBERFLÄCHE:

DATEINAME:
HK2005-EX-R06-1A-VORSTUFE
, 1 + , 1 1 + ,

1 1 ) ! ! ! *

! "

) *
( ) ' ( %
# $%
+ * * '
& %% % '
!" # $ $%& '" (( " , -( " ./ /( /$0 ' (%
(
Spare Parts List for: HK2005-LP-R01-1B

Project: L.U.C.A.S. Performer


Project Number: HK2005
Assembly: Preamp Board

Pos. Article No. Description Bezeichnung Reference Designators Quantity


1 914033 Poti B10K lin mono RK16 Poti B10K lin mono RK16 P1, P2 2
2 914049 Poti B10K lin mono CC RK16 Poti B10K lin mono CC RK16 P3 1
3 938009 Transistor BC 546B NPN TO92 Transistor BC 546B NPN TO92 Q9, Q8, Q7, Q6, Q5, Q4 6
4 938012 Transistor BC 556B PNP TO92 Transistor BC 556B PNP TO92 Q1, Q2, Q3 3
5 940019 IC TL 074CN 4*FET OP IC TL 074CN 4*FET OP U7 1
6 940021 IC TL 082CN/CP 2*FET OP IC TL 082CN/CP 2*FET OP U10 1
7 940032 IC MC 33078P 2*lo-noice ON IC MC 33078P 2*lo-noice ON U11, U6 2
8 940036 IC MC 33079P 4*lo-noice ON IC MC 33079P 4*lo-noice ON U1, U2, U3, U4, U5 5
9 950001 push button sw itch,2x ON-NONE-ON Druckschalter Push Button Sw . 2x UM SW1 1
10 952150 shrouded pin header 20pins, double row Wannenstecker 2*10pol Gprint JP1, JP2, JP3 3

! "

) *
( ) ' ( %
# $%
+ * * '
& %% % '
!" # $ $%& '" (( " , -( " ./ /( /$0 ' (%
(
E 959068
QuadAMP, 4ch PWM unit

To ensure the procedure of our quality assurance


(burn-in-test, quality-test,...) please send the complete
module to our technical service for replacement.
For customer inquiry please contact our service-team.
HK2005-EX-R03-1B-SUB-COMPLETE

Article No. 1 (230V) Article No. 2 (117V) Article No. 3 (100V) Description Bezeichnung Quantity
E1133 L.U.C.A.S. Performer front grill assembly Frontgitter Lucas Performer Bass 1
400278 LUCAS Performer, Bass wooden cabinet 40 Holzgeh.Lucas Perform.Bass 1
502197 L.U.C.A.S. Performer electronics chassis 50 Chass.Luc. Performer 100-240V 1
970451 front grill reeinforcement profile 15" Blech Verstrebungswinkel 15" 1
972008 damping wool Dämmwolle Hochbauschvlies 2
972047 PE-foam tube PE-Schaumstoff-Röhrchen 8
974011 hexagon socket head cap screw, M6x25, black Inbusschraube M6*25 sw 4
974017 hexagon socket countersunk head screw, M6x25, black Inbussenkschraube M6x25 sw 4
974108 plastic PCB spacer, 6.2x10x15, Polyamid black Dist.Hülse PE 6,2*10*15 [mm] 2
974322 ABC-Spax-S screws for backwall, 4x20, black Rückwandschraube, 4*20 sw 2
974355 cross recessed panhead tapping screw with collar, 3.9x30, black Blechschr. KFR-Kopf 3,9* 30 sw 14
974454 plastic PCB spacer, 6.2x10x10, Polyamid black Dist.Hülse PE 6,2*10*10[mm] 4
974455 ABC-Spax-S chipboard screw, panhead Z, 5x16, black Pan Head-Z ABC-Spax sw 5*16 4
974475 hexagon socket head cap screw, M6x50, black Inbusschraube M6*50 sw 2
974509 hexagon socket low head cap screw, M6x30, black Inbusschr. Flachkopf M6*30 sw 2
976001 rubber foot square, self-adhesive, black Gummifuss quadr. selbstkleb. sw 2
976009 rubber foot D38*H11 [mm] Gummifuss D38*H11 [mm] 4
976094 plastic dish 3403 HKBS! DART ! Griffschale 3403 HKBS! DART ! 2
976115 connector plate Befestigungsplatte M20 1
982037 sealing tape 2x6mm Iso-Zell-Band fadenvers. 2*6mm 1,10 lfdm
982044 sealing tape 2x15mm Iso-Zell-Band fadenvers. 2*15mm 0,30 lfdm
988165 1k polyurethane glue, 310mltrs. tube Polyurethan 1-K Kleber, 310ml Kartusche xxx
994235 SICA LP 390.75/N360 WT 8 Ohms SICA LP 390.75/N360 WT 8 Ohms 1

HK2005-EX-R02-1A-SUB-FRONTGRILLE-ASSEMBLY

Article No. 1 (230V) Article No. 2 (117V) Article No. 3 (100V) Description Bezeichnung Quantity
970335 front grille stretched metal Streckgitter 1
972085 acoustic grille foam, black 15mm Akustikschaum Anthrazit 15mm 1
974158 snapon retaining ring (for logo) Schnellbefestiger f. Logo 1
980105 logo ´HK Audio´ 55x55 mm Logo ´HK Audio´ 55x55 mm 1
986016 foam glue, Alfa D 4572 Klebstoff Alfa D 4572 xxx

HK2005-EX-R01-1B-SUB-CHASSIS

Article No. 1 (230V) Article No. 2 (117V) Article No. 3 (100V) Description Bezeichnung Quantity
547057 54 Lucas Performer Preamp Assembly 54 Lucas Performer Vorstufe 1
600088 60 Inputboard Lucas Max 60 Inputboard Lucas Max 1
600089 60 Mains Filter Lucas Impact 100-240V 60 Netzfilt.Lucas Imp 100-240V 1
943239 dust protection, acoustic foam, black, PPI15, 5mm Staubschutz Lucas Max "07" 2
950060 hi-inrush, mains rocker switch, C13150VB Netzschalter gross C1350VB 1
952260 power inlet, type 6100.3300, Schurter Netzbuchse Typ 6100.3300 1
952305 speakon chassis connector, NL4MP-3 Speakonbuchse 4pol eckig, NL4MP-3 2
959068 QuadAMP, 4ch PWM unit, RD0303 QuadAMP, 4ch PWM Modul, RD0303 1
966075 Push-Bottom-Trio Knopf-Swtich TRIO 1
966076 softtouch poti knob, REAN, flexifit, F313 Knopf-Poti 13mm sw/sw/ws 3
970769 Lucas Max castor stabilizer Blech Lucas Max Stützwinkel 4
970791 Subwoofer Sheet Metal Chassis, Lucas Performer Blech Lucas Perfor.Bass Chass. 1
974103 toothed lock washer, D=4.3, AZ, zinc plated Fächer-Scheibe az, 4,3 vz 2
974110 self locking hexagon nut with plastic insert, M3, zinc plated Stopmutter M3 vz 3
974197 hexagon PCB spacer, type B, M3x8, zinc plated Dist. Bol Innen/Außengew. M3*8 vz 3
974201 cross recessed raised countersunk screw, M3x5, stainless steel, black Linsensenkschraube A2 M3*5 sw 3
974271 cross recessed raised countersunk screw, M3x8, black Linsensenkschraube M3*8 sw 2
974290 self locking hexagon nut with plastic insert, M4, zinc plated Stopmutter M4 vz 4
974356 blind rivet steel standard, 6x10, black Blindniete Stahl schw. 6*10 16
974392 hexagon socket oval head screw, M3x8, black Linsenschr.m.Innens. M3*8 sw 2
974521 cross rec. raised counters. tap. screw w. cutting slot, 2.9x9.5, black Senkschr. f. Kunststoff 2,9*9,5, sw 12
976125 mains cable strain relief, HKAudio custom made Kabelhalter HK Audio 1
976141 rubberbuffer 15x15 B Gummipuffer GM-Puffer 15x15 B 4
976169 Swivel castor LPA-TPA 75K-FK, black Lenkrolle 75mm RAL2005 schwarz 4
988011 silicon glue, 310mltrs tube Silicon transparent, 310ml Kartusche xxx

HK2005-GK-R01-1C-SUB-CABLING

Article No. 1 (230V) Article No. 2 (117V) Article No. 3 (100V) Description Bezeichnung Quantity
962030 stranded wire 16-YG-200-638-638 AWG, UL, CSA Litze 16-YG-200-638-638 AWG, UL, CSA 1
962038 stranded wire 16-YG-120-638-638 AWG, UL, CSA Litze 16-YG-120-638-638 AWG, UL, CSA 1
962081 stranded wire 16-B-110-638I-638I AWG, UL, CSA Litze 16-B-110-638I-638I AWG, UL, CSA 2
962255 stranded wire 16-BL-120-638I-638I AWG, UL, CSA Litze 16-BL-120-638I-638I AWG, UL, CSA 2
962261 stranded wire 16-B-300-488I-485I AWG, UL, CSA Litze 16-B-300-488I-485I AWG, UL, CSA 2
962293 stranded wire 16-R-350-488I-485I AWG, UL, CSA Litze 16-R-350-488I-485I AWG, UL, CSA 2
962314 stranded wire 16-YG-200-638-eyelet AWG, UL, CSA Litze 16-YG-200-638-eyelet AWG, UL, CSA 1
964050 Mainscable Lucas Impact Powerkabel Lucas Impact 1
965617 flat ribbon cable 20-2-150 Typ 5, RM1,26 Flachband 20-2-150 Typ 5, RM1,27 3

HK2005-EX-R06-1A-PREAMP

Article No. 1 (230V) Article No. 2 (117V) Article No. 3 (100V) Description Bezeichnung Quantity
974075 cross recessed panhead screw, M3x5, zinc plated Linsenschraube M3x5 vz 3
974100 toothed lock washer, D=3,2, AZ, black zinc plated Fächer-Scheibe az, 3,2 sw vz 3
974163 PCB holder, 90°, nickel plated Befestigungselement M3x15 NI 3

HK2005-LP-R01-1B-PREAMP

Article No. Ref.Destricption Description Bezeichnung Quantity


914033 P1, P2 Poti B10K lin mono RK16 Poti B10K lin mono RK16 2
914049 P3 Poti B10K lin mono CC RK16 Poti B10K lin mono CC RK16 1
938009 Q9, Q8, Q7, Q6, Q5, Q4 Transistor BC 546B NPN TO92 Transistor BC 546B NPN TO92 6
938012 Q1, Q2, Q3 Transistor BC 556B PNP TO92 Transistor BC 556B PNP TO92 3
940019 U7 IC TL 074CN 4*FET OP IC TL 074CN 4*FET OP 1
940021 U10 IC TL 082CN/CP 2*FET OP IC TL 082CN/CP 2*FET OP 1
940032 U11, U6 IC MC 33078P 2*lo-noice ON IC MC 33078P 2*lo-noice ON 2
940036 U1, U2, U3, U4, U5 IC MC 33079P 4*lo-noice ON IC MC 33079P 4*lo-noice ON 5
950001 SW1 push button switch,2x ON-NONE-ON Druckschalter Push Button Sw. 2x UM 1
952150 JP1, JP2, JP3 shrouded pin header 20pins, double row Wannenstecker 2*10pol Gprint 3
1 2 3 4

Date Modification Revision Name

08-Mar-06 1st draft released 1A M. Bohlender

07-Apr-06 filter setups changed for EQ4 and Subsonic 1B M. Bohlender

(see revision logfile for details), sensitivity


D D
reduced, R114 and C57 set to NA

Input A Display
HK2005-SP-R01-1B-02Input_A.sch HK2005-SP-R01-1B-04Diplay.sch

LEFT LEFT
GAIN_RIGHT

RIGHT RIGHT
RT_GND

BASS BASS
RT_NEG

INPUT 1
RT_POS

LIMIT_LEFT LIMIT_LEFT
+15V

+15V
GND

GND
-15V

-15V
LIMIT_RIGHT LIMIT_RIGHT
C LIMIT BASS LIMIT BASS C
RT_GND

GAIN_RIGHT

INPUT 1
GND
RT_POS
RT_NEG

+15V

-15V

RIGHT

B B
Input B
HK2005-SP-R01-1B-03Input_B.sch

NA = not assembled part ----- EX = exclusive part, no alternative allowed

Title:
HK2005 L.U.C.A.S. Performer
Preamp and Filter
66606 St. Wendel / Germany

Number: HK2005-SP-R01-1B Version: 1 Revision: B

A Drawn by: Michael Bohlender Date: 08.03.2006 Page: 1 A

Checked by: Michael Bohlender Date: 13.04.2006 4 Pages

PCB No.:
All rights reserved. No part of this schematic may be reproduced, stored in a retrieval system, transmitted in any form or
by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of the author. Filename: HK2005-SP-R01-1B-01Main.sch

1 2 3 4
1 2 3 4 5 6 7 8

+15V +15V +15V R40


24K R41
U5A 12K
+15V

VCC
MC33079P(MOT)

4
U11B

100p/100V-K
D5 D6 R31 3 C27 C28
+ MC33078P(MOT)

1N4148

1N4148
C21 U11A

VCC
22K 1 5 C29 C30
+ MC33078P(MOT)

8
BR8
2 7 3
- +
C19 GAIN LEFT (max 6dB) 150n/63V 150n/63V 6 1

VEE
R28 R39 - 0R0
5 2

11
150n/63V 150n/63V
+ BR12 3K3 R42 -
D 7 GAIN_LEFT R36 D

VEE
22K 7K5
6 10K -15V

4
10u/63V

R
- 0R0
C23
R38
C20 U5B
R29 220n/63V-K
MC33079P(MOT) 10 -15V
+ 11K
8
22K R32
10u/63V P2 9 C26
-
D7 D8 RK16-B10K R33 +15V -15V +15V

1N4148

1N4148
22K U5C

L
100K MC33079P(MOT) R66
C24 47p/100V-K 47R
R34 R37 R85 R94 R95 R103
7K5 150K 4K7 4K7 150K
7K5
-15V -15V R84
47p/100V-K
220K

C25 Q4
47p/100V-K BC546B
LT_NEG
LT_POS

R35 R107
18K
1 2K7
3 2
R104
6
20
18
16
14
12
10
8
6
4
2

4 5 56K Q5
FROM ANALOG INPUT BOARD SW1A BC546B
HK1005-LP-R04 (latest revision) PBN-S2A3.5NIL-A-AG
JP4 C54
R30 100n/63V
JP3
19
17
15
13
11
9
7
5
3
1

SEK18-20P
47R/1W FASTON-6.3-ST 12
BR15 +
14 JP2
R138
RT_NEG C45 13 1 2
C RT_NEG 0R0 - C
RT_POS 47n/250V 3 4
RT_POS 10K U5D
MC33079P(MOT) 5 6
R148 7 8
10K 9 10
R64
11 12
INPUT 1 LIMIT_RIGHT LIMIT_LEFT
LIMIT_BASS 13 14
4K7 LIMIT BASS
15 16
17 18
GAIN_RIGHT
19 20
R63
INPUT2
SEK18-20P
4K7
R78 R140 R44 R141 R51 R142 R48 R143
0R0 47K 20K 0R0 33K 0R0 22K 0R0
NA NA NA NA

JP1
1 2
+15V +15V
3 4
-15V -15V
5 6
R77 R43 R46 R47 RIGHT 7 8
7K5 C50 C51 4K7 C31 C34 2K2 C32 C35 3K9 C33 C36 RIGHT
22n/63V 22n/63V 5n6/63V 5n6/63V 3n3/63V 3n3/63V LEFT 9 10
22n/63V 22n/63V LEFT
11 12
13 14
R76 R45 R50 R49
15 16
BASS 17 18
47K 22K 33K 24K BASS
-15V 19 20
SUBWOOFER
R

SEK18-20P
11

LEVEL
VEE

B B
2 6 9 13
- - - -
P3
1 7 8 14
RK16-B10K-CC 3 5 10 12
+ + + +
U3D +15V -15V +15V
VCC

R75 U3B R52 R53 R54


L

U3A U3C MC33079P(MOT)


82K MC33079P(MOT) 20K MC33079P(MOT) 33K 18K
MC33079P(MOT)
C47 R137 R67 R108 R109 R110 R112
+15V 150K 4K7 4K7 150K
100n/63V 1K5
47R R113
220K

R111
C40
R55
C42 Q6 2K7
BC546B
11K R114
470n/63V
+15V 220n/63V Q7 56K
10 C38 C37 BC546B NA
+
8 12
VCC

C57
+
4

R59 R60
9 14 3 100n/63V
- + R61 R62 NA
R70 220n/63V 220n/63V 13 1 5
U2C - 18K 3K9 +
56K MC33079P(MOT)
R56 2
- 3K9 22K 7 NA = not assembled part ----- EX = exclusive part, no alternative allowed
18K U2D
U2A 6
VEE

R68 MC33079P(MOT) C39 -


MC33079P(MOT)
11

47n/63V C41 U2B


8K2 100n/63V MC33079P(MOT) Title:
-15V HK2005 L.U.C.A.S. Performer
R69
C46
Input and Filters - Left Ch.
A 66606 St. Wendel / Germany A
R58 R57
10K
47p/100V-K 16K 11K Number: HK2005-SP-R01-1B Version: 1 Revision: B

+15V +15V Drawn by: Michael Bohlender Date: 08.03.2006 Page: 2

-15V -15V Checked by: Michael Bohlender Date: 13.04.2006 4 Pages


BR1
RIGHT RIGHT
GND PCB No.:
0R0
All rights reserved. No part of this schematic may be reproduced, stored in a retrieval system, transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of the author. Filename: HK2005-SP-R01-1B-02Input_A.sch

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

+15V +15V +15V R13


24K R14
12K
+15V

VCC
C3 U1A
U6B

4
D1 D2 R4 3 MC33079P(MOT) C9
100p/100V-K + MC33078P(MOT)

1N4148

1N4148
22K

VCC
1 150n/63V 5 C11 C12
+

8
R6 BR3
2 7 3
100K - +
C1 GAIN RIGHT (max 6dB) C10 6 1

VEE
R1 R12 150n/63V - 0R0
5 2

11
150n/63V 150n/63V
+ R7 3K3 R15 -
D 22K 7 GAIN_RIGHT U6A D

VEE
10K 7K5
6 -15V MC33078P(MOT)

4
10u/63V

R
- R11
C2
RT_POS R2 U1B
MC33079P(MOT) 10 -15V
RT_NEG + 11K
C6 8
22K R5
10u/63V P1 220n/63V 9
-
D3 D4 RK16-B10K C8 +15V -15V +15V

1N4148

1N4148
22K U1C

L
MC33079P(MOT) 47p/100V-K
R8 R10 R123 R126 R127 R128
C5
7K5 150K 4K7 4K7 150K
47p/100V-K 7K5
-15V -15V R122
220K
BR10
GAIN_RIGHT GAIN_RIGHT C7 Q8
47p/100V-K BC546B
0R0 R130
R9
BR16 18K
GAIN_RIGHT GAIN_RIGHT R65
2K7
47R
0R0 R129

56K Q9
BC546B

C60
100n/63V

12
+
14

GAIN_RIGHT
RIGHT
R139
13
C - C
10K U1D
MC33079P(MOT)
R151
10K

INPUT1_INV

INPUT 1

R74 R144 R17 R145 R24 R146 R21 R147


0R0 47K 20K 0R0 33K 0R0 22K 0R0
NA NA NA NA

R73 R16 R19 R20


7K5 C48 C49 4K7 C13 C16 2K2 C14 C17 3K9 C15 C18
22n/63V 22n/63V 5n6/63V 5n6/63V 3n3/63V 3n3/63V
22n/63V 22n/63V

R72 R18 R23 R22

47K 22K 33K 24K


-15V
11
VEE

B B
2 6 9 13
- - - -
1 7 8 14
3 5 10 12
+ + + +
VCC

R71 U4B R25 U4C R26 U4D R27


4

U4A 82K MC33079P(MOT) 20K MC33079P(MOT) 33K MC33079P(MOT) 18K +15V +15V
MC33079P(MOT)
+15V
-15V -15V

GND
C62 C44
2u2/35V-T 2u2/35V-T
+ +
+ +
C61 C43
2u2/35V-T 2u2/35V-T

NA = not assembled part ----- EX = exclusive part, no alternative allowed

Title:
HK2005 L.U.C.A.S. Performer
Input and Filters - Right Ch.
A 66606 St. Wendel / Germany A

Number: HK2005-SP-R01-1B Version: 1 Revision: B

Drawn by: Michael Bohlender Date: 08.03.2006 Page: 3

Checked by: Michael Bohlender Date: 13.04.2006 4 Pages

PCB No.:

All rights reserved. No part of this schematic may be reproduced, stored in a retrieval system, transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of the author. Filename: HK2005-SP-R01-1B-03Input_B.sch

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

D D

+15V R99
C55
+15V R80 1MEG
680p/100V-K
C52

VCC
1MEG
680p/100V-K

8
3

VCC
BASS +

4
R98 D14
3 1
RIGHT + R79 D11
1 2
- U10A 10K 1N4148
2 5
- TL082CN +

VEE
U7A 10K 1N4148
5 7

4
VEE TL074CN + R100 R102
7 6
11
R81 R83 +15V -
6 -15V U10B
R86 +15V - 22K 10K
-15V U7B TL082CN
22K 10K R101
TL074CN R106
22K R105 47R
R82 R115 1K5/1W
22K
R96 47R 10K C56
10K C53 1n/63V

SUB_GREEN
1n/63V
R87
1K5/1W

R_GREEN D13
5MM-RG
Q2
Q1 BC556B
R116
BC556B
R97 +15V D16
R_RED
C +15V 1K5/1W
5MM-RG C
1K5/1W
R89 R92
R88 R91 10K 4K7
10K 4K7
BR7
LIMIT BASS
LIMIT_RIGHT
LIMIT_RIGHT 0R0

-15V
R118
C58
1MEG
680p/100V-K
R136
1K5/1W
12
LEFT + R117 D17
14
13 U7C
- U7D 10K 1N4148
10 TL074CN Z3 Z2 Z1
TL074CN +
B 8 HALTEBOLZEN-LG HALTEBOLZEN-LG HALTEBOLZEN-LG B
R119 R121 D20
9
R124 +15V - 5MM-R
22K 10K
22K
R120
R134 47R
10K C59
1n/63V
R125
1K5/1W HO3 HO4 HO7

L_GREEN D19 NDK-R0-B40 NDK-R0-B40 NDK-R0-B40


5MM-RG
+15V +15V
Q3
BC556B
R135 -15V -15V
L_RED
+15V
1K5/1W GND

R90 R93
10K 4K7

NA = not assembled part ----- EX = exclusive part, no alternative allowed


LIMIT_LEFT
LIMIT_LEFT BR14

0R0 Title:
HK2005 L.U.C.A.S. Performer
BR13
LIMIT INDICATORS
A 0R0 66606 St. Wendel / Germany A
BR11 BR4
+15V +15V Number: HK2005-SP-R01-1B Version: 1 Revision: B
0R0 0R0
BR9 BR5 Drawn by: Michael Bohlender Date: 08.03.2006 Page: 4
-15V -15V
0R0 0R0 Checked by: Michael Bohlender Date: 13.04.2006 4 Pages
BR2 BR6
+15V +15V PCB No.:
0R0 0R0
All rights reserved. No part of this schematic may be reproduced, stored in a retrieval system, transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of the author. Filename: HK2005-SP-R01-1B-04Diplay.sch

1 2 3 4 5 6 7 8
1 2 3 4

J1
D D
2
3
1

ANALOG IN LEFT
4
5
6
7
8
9
10
R1 R2
100K 100K C1 C2 C3
NCJ9FI-H
NA NA 47p/100V-K 47p/100V-K 47p/100V-K
JP3 NA NA NA
2
3
1 GND_L
C C
XLR/M-RX90602

10
12
14
16
18
20
2
4
6
8
JP5
SEK18-20P

11
13
15
17
19
1
3
5
7
9
J2

2 JP6
3 FASTON-6.3-ST
B B
1 GND_R
ANALOG IN RIGHT

4
5 R3 R4
100K 100K C4 C5 C6
6
NA NA 47p/100V-K 47p/100V-K 47p/100V-K
7
NA NA NA
8
9
10
NA = not assembled part ----- EX = exclusive part, no alternative allowed
HT = high temperature part, assemble with distance from PCB
NCJ9FI-H
Title:
JP4 HK1005-Input_Analog_Board
2
3
66606 St. Wendel / Germany
1
Number: HK1005-SP-R04 Version: 1 Revision: B
XLR/M-RX90602
A Drawn by: F. Sitter Date: 09.08.2005 Page: 1 A

Checked by: Name geprüft Date: 01.01.2001 1 Pages

PCB No.:
All rights reserved. No part of this schematic may be reproduced, stored in a retrieval system, transmitted in any form or
by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of the author. Filename: HK1005-SP-R04-1B.sch

1 2 3 4
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