Seadoo GTX 4 Tech

SPLIT TYPE
ROOM AIR CONDITIONER

WALL MOUNTED type
INVERTER
SERVICE
INSTRUCTION
Models Indoor unit Outdoor unit
ASU24CL AOU24CL
ASU24RL AOU24RL
ASU30CLX AOU30CLX
ASU36CLX AOU36CLX
R410A
CONTENTS
1. SPECIFICATION
ASU24CL/RL, AOU24CL/RL, ASU30/36CLX, AOU30/36CLX........................................ 01-01
2. DIMENSIONS
ASU24CL/RL, AOU24CL/RL........................................................................................... 02-01
ASU30/36CLX................................................................................................................. 02-02
AOU30/36CLX................................................................................................................. 02-03
3. REFRIGERANT SYSTEM DIAGRAM
ASU24CL/RL, AOU24CL/RL........................................................................................... 03-01
ASU30/36CLX, AOU30/36CLX....................................................................................... 03-02
4. CIRCUIT DIAGRAM
ASU24CL/RL, AOU24CL/RL........................................................................................... 04-01
ASU30/36CLX, AOU30/36CLX....................................................................................... 04-02
5. DESCRIPTION OF EACH CONTROL OPERATION

1. COOLING OPERATION.............................................................................................. 05-01
2. HEATING OPERATION.............................................................................................. 05-02
3. DRY OPERATION...................................................................................................... 05-03
4. AUTO CHANGEOVER OPERATION......................................................................... 05-04
5. INDOOR FAN CONTROL........................................................................................... 05-05
6. OUTDOOR FAN CONTROL....................................................................................... 05-07
7. LOUVER CONTROL................................................................................................... 05-08
8. COMPRESSOR CONTROL........................................................................................ 05-10
9. TIMER OPERATION CONTROL................................................................................ 05-11
10. ELECTRONIC EXPANSION VALVE CONTROL........................................................ 05-13
11. TEST OPERATION CONTROL.................................................................................. 05-13
12. PREVENT TO RESTART FOR 3 MINUTES ( 3 MINUTES ST )................................ 05-13
13. FOUR-WAY VALVE EXTENSION SELECT............................................................... 05-13
14. AUTO RESTART........................................................................................................ 05-13
15. MANUAL AUTO OPERATION ( Indoor unit body operation )..................................... 05-14
16. COMPRESSOR PREHEATING.................................................................................. 05-14
17. COIL DRY OPEARTION CONTROL.......................................................................... 05-14
18. DEFROST OPERATION CONTROL.......................................................................... 05-15
19. OFF DEFROST OPERATION CONTROL.................................................................. 05-17
20. VARIOUS PROTECTIONS......................................................................................... 05-18
21. FORCED COOLING OPERATION............................................................................. 05-20
22. COMPRESSOR STOP CONTROL............................................................................. 05-20
6. REFRIGERANT CAUTION -R410A-
1. R410A TOOLS............................................................................................................ 06-01
2. PRECAUTION FOR INSTALLATION......................................................................... 06-02
3. PRECAUTION FOR SERVICING............................................................................... 06-04
4. NEW REFRIGERANT R410A..................................................................................... 06-05
5. DEFFERENCE FROM CONVENTIONAL MODEL(R22) AND PRECAUTIONS........ 06-08
7. TROUBLE SHOOTING
1. WHEN THE UNIT DOES NOT OPERATE AT ALL.................................................... 07-01
2. SELF DIAGNOSIS FUNCTION.................................................................................. 07-02
3. TROUBLE SHOOTING METHOD
4. SELF-DIAGNOSIS FUNCTION AND CHECKING POINTS....................................... 07-03
5. SERIAL SIGNAL DIAGNOSIS.................................................................................... 07-08
6. IPM PROTECTION..................................................................................................... 07-09
7. ACTIVE FILTER DAILURE......................................................................................... 07-10
8. TROUBLE SHOOTING OF REFRIGERANT CYCLE................................................. 07-11
8. APPENDING DATA
1. JUMPER SETTING OF INDOOR UNIT AND OUTDOOR UNIT................................ 08-01
2. THERMISTOR RESISTANCE VALUES..................................................................... 08-02
3. CAPACITY/INPUT DATA........................................................................................... 08-04
9. REPLACEMENT PARTS
1. EXPLODED VIEW...................................................................................................... 09-01
2. INVERTER ASSEMBLY SPECIFICATION................................................................. 09-12
10. INSTALLATION MANUAL

R410A
WALL MOUNTED type

INVERTER
1 . SPECIFICATIONS
SP ECIF ICAT IO NS
ASU24CL ASU24RL ASU30CLX ASU36CLX

MODEL NAME AOU24CL AOU24RL AOU30CLX AOU36CLX
PHASE Ph 1 1 1 1
POWER SOURCE FREQUENCY Hz 60 60 60 60
VOLTAGE V 208-230 208-230 208-230 208-230
7.10 7.10 9.00 9.70
kW
(1.52~7.62) (1.52~7.62) (2.92~9.50) (2.90~10.0)
CAPACITY
24,200 24,200 30,700 33,100
Btu /h
(5,200~26,000) (5,200~26,000) (9,900~32,400) (9,900~34,100)
2,310 2,310 3,460 4,040
POWER CONSUMPTION W
(250~2,620) (250~2,620) (580~4,100) (580~4,330)
W /W 3.07 3.07 2.60 2.40
EER
Btu /(h.W) 10.5 10.5 8.90 8.20
SEER Btu /(h.W) 18.00 18.00 15.00 15.00
COOLING
RUNNING CURRENT A 10.1 10.1 15.2 17.7
PERFORMANCE
POWER FACTOR % 99 99 99 99
MAXIMUM CURRENT A 12.0 12.0 18.0 19.0
L /hr 3.0 3.0 4.6 4.8
MOISTURE REMOVAL
Pt /h 6.3 6.3 9.7 10.1
HI dB 47 47 47 49
ME dB 41 41 41 41
OPERATING NOISE INDOOR UNIT
LO dB 36 36 36 36
(SOUND PRESSURE)
QUIET dB 32 32 32 32
OUTDOOR UNIT dB 52 52 53 54
- 8.10 - -
kW
- (1.80~10.6) - -
CAPACITY
- 27,600 - -
Btu /h
- (4,100~36,200) - -
- 2,470 - -
POWER CONSUMPTION W
- (250~3,870) - -
W /W - 3.28 - -
COP
Btu /(h.W) - 11.2 - -
HEATING
HSPF Btu /(h.W) - 10.00 - -
PERFORMANCE
RUNNING CURRENT A - 10.8 - -
POWER FACTOR % - 99 - -
MAXIMUM CURRENT A - 17.5 - -
HI dB - 45 - -
ME dB - 41 - -
OPERATING NOISE INDOOR UNIT
LO dB - 36 - -
(SOUND PRESSURE)
QUIET dB - 32 - -
OUTDOOR UNIT dB - 53 - -
TYPE - Scroll Scroll Rotary Rotary
COMPRESSOR
OUTPUT W 1,200 1,200 1,700 1,700
m3 /h 1,100 1,100 1,110 1,210
INDOOR UNIT
AIR CIRCULATION cfm 647 647 647 706
(FAN MODE) m3 /h 2,340 2,340 3,600 3,600
OUTDOOR UNIT
cfm 1,377 1,377 2,119 2,119
STARTING CURRENT A 10.8 10.1 15.2 17.7
OTHER
MINIMUM CIRCUIT AMPACITY A 21 21 22 22
INDICATION
MAXIMUM OVERCURRENT PROTECTION A 25 25 30 30
HIGH SIDE PSI(MPa) 450(3.10) 450(3.10) 450(3.10) 450(3.10)
DESIGN PRESSURE
LOW SIDE PSI(MPa) 240(1.65) 240(1.65) 240(1.65) 240(1.65)
°F 14~115 14~115 14~115 14~115
COOLING
PERMISSIBLE OUTDOOR °C -10~46 -10~46 -10~46 -10~46
TEMPERATURE °F - 5~75 - -
HEATING
°C - -15~24 - -
01-01
SP ECIF ICAT IO NS
ASU24CL ASU24RL ASU30CLX ASU36CLX

MODEL NAME AOU24CL AOU24RL AOU30CLX AOU36CLX
CONNECTING METHOD - Flare Flare Flare Flare
mm 6.35 6.35 9.52 9.52
LIQUID SIDE
in. 1/4 1/4 3/8 3/8
PIPE SIZE
mm 15.88 15.88 15.88 15.88
GAS SIDE
in. 5/8" 5/8" 5/8" 5/8
m 7.5 7.5 7.5 7.5
STANDARD PIPE LENGTH
ft. 25 25 25 25
m 30 30 50 50
MAXIMUM PIPE LENGTH
ft. 98 98 164 164
INSTALLATION
m 15 15 20 20
CHARGE LESS PIPE LENGTH
ft. 49 49 66 66
g /m 20 20 40 40
AMOUNT OF ADDITIONAL CHARGE
oz. /ft. 3/16 3/16 7/16 7/16
m 20 20 30 30
MAXIMUM HEIGHT DIFFERENCE
ft. 66 66 98 98
NUMBER OF WIRE - 4 4 4 4
mm 670 670 670 670
DRAIN HOSE LENGTH
in. 26-3/8 26-3/8 26-3/8 62-3/8
kg 14 14 14 14
INDOOR UNIT
lbs. 31 31 31 31
NET
kg 44 44 62 62
OUTDOOR UNIT
lbs. 97 97 137 137
WEIGHT
kg 18 18 18 18
INDOOR UNIT
GROSS lbs. 40 40 40 40
(PACKAGING WEIGHT) kg 48 48 70 70
OUTDOOR UNIT
lbs. 106 106 155 155
mm 320 320 320 320
HEIGHT
in. 12-5/8 12/-5/8 12-5/8 12-5/8
mm 998 998 998 998
INDOOR UNIT WIDTH
in. 39-1/4 39-1/4 39-1/4 39-1/4
mm 228 228 228 228
DEPTH
MAIN UNIT in. 9 9 9 9
DIMENSIONS mm 578 578 830 830
HEIGHT
in. 22-3/4 22-3/4 32-5/8 32-5/8
mm 790 790 900 900
OUTDOOR UNIT WIDTH
in. 31-1/8" 31-1/8" 35-3/8 35-3/8
mm 315 315 330 330
DEPTH
OTHER in. 12-3/8 12-3/8 13 13
INDICATION mm 319 319 319 319
HEIGHT
in. 12-1/2 12-1/2 12-1/2 12-1/2
mm 1,090 1,090 1,090 1,090
INDOOR UNIT WIDTH
in. 42-7/8 42-7/8 42-7/8 42-7/8
mm 429 429 429 429
DEPTH
PACKAGE in. 16-7/8 16-7/8 16-7/8 16-7/8
DIMENSIONS mm 648 648 970 970
HEIGHT
in. 25-1/2 25-1/2 38-1/4 38-1/4
mm 910 910 1,050 1,050
OUTDOOR UNIT WIDTH
in. 35-7/8 35-7/8 41-3/8 41-3/8
mm 380 380 445 445
DEPTH
in. 15 15 17-1/2 17-1/2
KIND OF REFRIGERANT - R410A R410A R410A R410A
Refrigerant kg 1.60 1.60 2.10 2.10
AMOUNT OF CHARGING
lbs. 3-1/2 3-1/2 4-5/8 4-5/8
01-02
R410A
WALL MOUNTED type

INVERTER
2 . DIMENSIONS
DIMENSIONS
Models : ASU24CL / AOU24CL Unit : inch (mm)

ASU24RL / AOU24RL
INDOOR UNIT
12-5/8"
(320)
39-1/4" (998) 9" (228)

1-7/8" (48)
OUTDOOR UNIT
20" (508)
20
13-5/8" (347)
12-5/8" (320)
21-1/4" (540) 4-7/8" (125)
31-1/8" (790) 2-5/8" (66) 12-3/8" (300)

22-3/4" (578)
3/8"(10)
02-01
DIMENSIONS
Unit : inch (mm)

Models : ASU30CLX
ASU36CLX
39-1/4" (998)
12-5/8"
(320)
9" (228)
02-02
DIMENSIONS
Unit : inch (mm)

Models : AOU30CLX
AOU36CLX
1-1/4" 1/2"
35-1/2" (900) 3"(77) (31) 13" (330) (12)
32-3/4" (830)
17-3/8" (440)
7/8" (21)
3/8"
(9)
15-3/4" (400)
25-5/8" (650)
Air Flow
14-5/8" (370)
7-3/4" (196)
3-7/8"
(99)
5-3/4" (147)
6-3/4" (170)
02-03
R410A
WALL MOUNTED type

INVERTER
3 . REFRIGERANT SYSTEM DIAGRAM

REFRIGERANT SYSTEM DIAGRAM
Models : ASU24CL / AOU24CL

ASU24RL / AOU24RL
Heat exchanger
3-Way ( INDOOR )
valve
Muffler 2-Way
valve
Compressor
4-Way valve
Strainer
Sub-accumulator
Expansion valve
Heat exchanger Strainer

Strainer ( OUTDOOR )
Cooling
Heating
Refrigerant pipe diameter

Liquid : 1/4" (6.35 mm)
Gas : 5/8" (15.88 mm)
03-01
REFRIGERANT SYSTEM DIAGRAM
Models : ASU30CLX / AOU30CLX

ASU36CLX / AOU36CLX
3-Way Heat exchanger 3-Way

valve ( INDOOR ) valve
(Large) (Small)
Muffler
Pressure
switch
Compressor
4-Way valve
Strainer
Sub-accumulator
Expansion valve
Heat exchanger Strainer

( OUTDOOR )
Cooling
Refrigerant pipe diameter

Liquid : 3/8" (9.52 mm)
Gas : 5/8" (15.88 mm)
03-02
R410A
WALL MOUNTED type

INVERTER
4 . CIRCUIT DIAGRAM
C I R C U I T D I A GR A M
Models : ASU24CL / AOU24CL
ASU24RL / AOU24RL
04-01
C I R CUI T DI AG RAM
Models : ASU30CLX / AOU30CLX

ASU36CLX / AOU36CLX
04-02
R410A
WALL MOUNTED type

INVERTER
5 . DESCRIPTION OF EACH
CONTROL OPERATION
1. COOLING OPERATION
1-1 COOLING CAPACITY CONTROL

A sensor (room temperature thermistor) built in the indoor unit body will usually perceive
difference or variation between a set temperature and present room temperature, and
controls the operation frequency of the compressor.
* If the room temperature is 4 F (2 C) higher than a set temperature, the compressor operation
frequency will attain to maximum performance.
* If the room temperature is 5 F (2.5 C) lower than a set temperature, the compressor will be
stopped.
* When the room temperature is between +4 F (+2 C) to -5 F (-2.5 C) of the setting temperature,
the compressor frequency is controlled within the range shown in Table1.
However, the maximum frequency is limited in the range shown in Figure 1 based on the
fan speed mode and the outdoor temperature.
( Table 1 : Compressor Frequency Range )

minimum maximum maximum
frequency frequency frequency
ASU24RL 15Hz 115Hz 80Hz
ASU24CL 15Hz 115Hz 80Hz
ASU30CLX 21Hz 94Hz 67Hz
ASU36CLX 21Hz 94Hz 79Hz
( Fig. 1 : Limit of Maximum Frequency based on Outdoor Temperature )

Outside air Outside air Hi Me Lo Quiet
temperature temperature 24RL A zone 115Hz 66Hz 54Hz 34Hz
96.8 F (36 C) B zone 115Hz 66Hz 54Hz 34Hz
A zone C zone 115Hz 66Hz 54Hz 34Hz
93.2 F (34 C) D zone 58Hz 45Hz 38Hz 24Hz
89.6 F (32 C) E zone 58Hz 45Hz 38Hz 24Hz
B zone F zone 58Hz 45Hz 38Hz 24Hz
86 F (30 C) 24CL A zone 115Hz 66Hz 54Hz 34Hz
69.8 F(21 C) B zone 115Hz 66Hz 54Hz 34Hz
C zone C zone 115Hz 66Hz 54Hz 34Hz
66.2 F (19 C) D zone 58Hz 45Hz 38Hz 24Hz
53.6 F (12 C) E zone 58Hz 45Hz 38Hz 24Hz
F zone 58Hz 45Hz 38Hz 24Hz
D zone
50 F (10 C) 30CLX A zone 94Hz 64Hz 54Hz 39Hz
35.6 F (2 C) B zone 94Hz 64Hz 54Hz 39Hz
E zone C zone 73Hz 54Hz 48Hz 39Hz
32 F (0 C) D zone 54Hz 48Hz 42Hz 30Hz
E zone 54Hz 48Hz 42Hz 30Hz
F zone
36CLX A zone 94Hz 64Hz 54Hz 39Hz
B zone 94Hz 64Hz 54Hz 39Hz
C zone 85Hz 54Hz 48Hz 39Hz
D zone 61Hz 48Hz 42Hz 30Hz
E zone 61Hz 48Hz 42Hz 30Hz
When the compressor operates for 30 minutes continuously at over the maximum frequency ,
the maximum frequency is changed from Maximum Frequency to Maximum Frequency .
The room temperature is controlled 2 F (1 C) lower than the setting temperature for 40 minutes
after starting the operation.
After 40 minutes, it is controlled based on the normal setting temperature.
05-01
2. HEATING OPERATION
2-1 HEATING CAPACITY CONTROL
A sensor (room temperature thermistor) built in the indoor unit body will usually perceive
difference or variation between a set temperature and present room temperature, and
controls the operation frequency of the compressor.
* If the room temperature is lower by 6 F (3 C) than a set temperature, the compressor operation
frequency will attain to maximum performance.
* If the room temperature is higher 5 F(2.5 C) than a set temperatire, the compressor will be
stopped.
* When the room temperature is between+4 F(+2 C) to -6 F(-3 C) of the setting temperature,
the compressor frequency is controlled within the range shown in Table2.
However, the maximum frequency is limited in the range shown in Figure 2 based on the
fan speed mode and the outdoor temperature.
( Table 2 : Compressor Frequency Range )

minimum maximum
frequency frequency
ASU24RL 15Hz 130Hz
( Fig.2 : Limit of Maximum Frequency based on Outdoor Temperature )

Outside air Outside air
temperature temperature Hi Me+ Me Lo Quiet
24RL A zone 130Hz 130Hz 101Hz 75Hz 62Hz
66.2 F (19 C) B zone 130Hz 130Hz 101Hz 75Hz 62Hz
C zone C zone 130Hz 130Hz 101Hz 57Hz 62Hz
62.6 F(17 C)
57.2 F(14 C)
B zone
53.6 F(12 C)
A zone
* The room temperature is controlled 4 F(2 C) higher than the setting temperature for 60 minutes
after starting the operation.
After 60 minutes, it is controlled based on the normal setting temperature.
05-02
3. DRY OPERATION
3-1 INDOOR UNIT CONTROL
The compressor rotation frequency shall change according to the temperature, set temperature,
and room temperature variation which the room temperature sensor of the indoor unit body has
detected as shown in the Table 3. However, after the compressor is driven, the indoor unit shall
run at operation frequency of 58Hz, for a minute.
( Table 3 : Compressor frequency )

Operating
frequency
ASU24RL 34Hz
ASU24CL 34Hz
ASU30CLX 39Hz
ASU36CLX 39Hz
( Fig.3 : Compressor Control based on Room Temperature )

room room
temperatu re temperature
compressor ON
Ts+3 F (1.5 C)
Ts+1 F (0.5 C)
compressor OFF
( Fig.4 : Indoor Fan Control )
Compressor
ON
OFF
Indoor fan
Dry air flow
S-Lo
OFF
10 30 60 180 60 180 60 10 30 (sec)
05-03
4. AUTO CHANGEOVER OPERATION
When the air conditioner is set to the AUTO mode by remote cintrol, operation starts in the optimum
mode from amoung the HEATING, COOLING, DRY and MONITORING modes. During operation, the
optimum mode is automatically swiched in accordance with temperature changes. The temperature
can be set between 64 F(18 C) and 88 F(30 C) in 2 F (1 C) steps.
1 .When operation starts, only the indoor and outdoor fans are operated for 1 minute. After 1 minute,
the room temperature and outside air temperature are sensed and the operation mode is
selected in accordance with the table below.
( Fig.5 : Outside air temperature zone selection )

C zone
89.6 F(32 C)
B zone
14 F(-10 C)
A zone
( Table.4 Operation mode selection table)

Outside air temperature (TO)
A zone B zone C zone
Room temperature(TB)
Cooling Cooling
TB > TS+ 4 F (2 C) Monitoring
(automatic dry) (automatic dry)
TS+ 4 F (2 C) TB TS- 4 F(2 C) Monitoring Monitoring Monitoring
TB<TS- 4 F (2 C) *Heating *Heating Monitoring
*24CL, 30CLX, 36CLX is Monitoring
2 .When COOING was selected at 1 , the air conditioner operates as follow:

The same operation as COOLING OPERATION of item 1 above is performed.
When the room temperature has remained at (set tempareure - 2 F(1 C) for 8 minutes, operation is
automatically switched to DRY and the same operation as DRY OPERATION of item 3 above
is performed.
If the room temperature reaches (set temperature+4 F(2 C) during DRY operation, operation returns to
COOLING operation.
3 .When HEATING was selected at 1 , the same operation as HEATING OPERATION of item 2
above is performed.
4 When the compressor was stopped for 6 consecutive minutes by the temperature control function
after the COOLING or HEATING operation mode was selected at 1 above, operation is switched
to MONITORING and the operation mode is selected again.
05-04
5. INDOOR FAN CONTROL
(1).Fan speed
( Table 5 : Indoor Fan Speed )
ASU24RL ASU24CL
Operation mode Air flow mode Speed (rpm) Operation mod e Air flow mode Speed (rpm)
Heating Hi 1310 Cooling S-Lo 250
Me+ 1220 Fan Hi 1310
Me 1120 Me 1120
Lo 940 Lo 940
Quiet 830 Quiet 830
Cool air 650 Dry 830
prevention
S-Lo 250
Cooling Hi 1310 ASU30CLX
Fan Me 1120
Lo 940 Operation mod e Air flow mode Speed (rpm)
Quiet 830 S-Lo 250
Cooling
Dry 830 Hi 1330
Fan
Me 1120
Lo 940
Quiet 830
Dry 830
ASU36CLX
Operation mod e Air flow mode Speed (rpm)
Cooling S-Lo 250

Fan Hi 1430
Me 1120
Lo 940
Quiet 830
Dry 830
When air flow mode set at Quiet, it lighting on Quiet LED.

(Cooling only model)
(2).FAN OPERATION
The airflow can be switched in 5 steps such as AUTO, QUIET, LOW, MED, HIGH, while the indoor
fan only runs.
When Fan mode is set at (Auto), it operates on (MED) Fan Speed.
(3).COOLING OPERATION
Switch the airflow [AUTO], and the (Fig.6)
indoor fan motor will run according airflow change - over ( Cooling:AUTO )
to a room temperature, as shown in When the room
Figure 6. temperature rises
On the other hand, if switched in HIGH mode
[HIGH] [QUIET], the indoor motor +5 F(2.5 C)
will run at a constant airflow of [COOL] +4 F(2.0 C)
operation modes QUIET, LOW, MED, MED mode
HIGH, as shown in Table 5. +3 F(1.5 C)
+2 F(1.0 C)
LOW mode
When the room
temperature lowers
(Room temperature) D (Setting temperature)
05-05
(4).DRY OPERATION
Refer to the table 4.
Durring the dry mode operation, the fan speed
setting can not be changed.
(5).HEATING OPERATION
Switch the airflow [AUTO], and the (Fig.7)
indoor fan motor will run according airflow change - over ( Heating:AUTO)
to a room temperature, as shown in When the room
Figure 7. temperature rises
On the other hand, if switched LOW mode
[HIGH] [QUIET], the indoor motor -2 F(-1.0 C)
will run at a constant airflow of [HEAT] -3 F(-1.5 C)
operation modes QUIET, LOW, MED, MED mode
HIGH, as shown in Table 5. -4 F(-2.0 C)
-5 F(-2.5 C)
MED +mode
When the room
temperature lowers
(Room temperature) D (Setting temperature)
(6).COOL AIR PREVENTION CONTROL (Heating mode)

The maximum value of the indoor fan speed is set as shown in Figure 8, based on the detected
temperature by the indoor heat exchanger sensor on heating mode.
(Fig.8 : Cool Air Prevention Control)
Indoor heat exchanger Indoor heat exchanger

temperature temperature
116.6 F(47 C) Hi
104 F(40 C) Me+ 104 F(40 C)
98.6 F(37 C)
Lo 93.2 F(34 C)
Cool air prevention 89.6 F(32 C)

86 F(30 C)
82.4 F(28 C)
S-Lo
05-06
6. OUTDOOR FAN CONTROL
(1). Fan speed
Table 6 : Fan speed (Cooling, Dry)

Outdoor temperature Cooling Dry
Over than 53.6 F(12 C) 950/820/670/500rpm 550rpm
ASU24RL
Less than 53.6 F(12 C) 400/280/230rpm 400/280/230rpm
Over than 53.6 F(12 C) 950/820/670/500rpm 550rpm
ASU24CL
Less than 53.6 F(12 C) 400/280/230rpm 400/280/230rpm
Over than 53.6 F(12 C) 850/780/700/500rpm 550/450rpm
ASU30CLX
Less than 53.6 F(12 C) 500/320/250/200rpm 500/320/250/200rpm
Over than 53.6 F(12 C) 850/780/700/500rpm 550/450rpm
ASU36CLX
Less than 53.6 F(12 C) 500/320/250/200rpm 500/320/250/200rpm
Table 7 : Fan speed (Heating)

Heating
ASU24RL 1100/1000/730/670/550/450rpm
* The outdoor fan speed is changed in the range of the speed shown in the above table,
based on the frequency of the compressor.
(When the compressor frequency increases, the outdoor fan speed is also changed to
higher speed. If the compressor frequency decreases, the outdoor fan speed is changed
to the lower speed as well.)
After starting up the outdoor fan, it operates with the following speed for initial 20 seconds.
Table 8 : Fan speed when starting up Outdoor fan

Outdoor temperature Speed
Over than 53.6 F(12 C) 500rpm
ASU24RL
Less than 53.6 F(12 C) 200rpm
ASU24CL
ASU30CLX
ASU36CLX
* After operating the defrost control function on heating mode, its speed becomes 1,000rpm
regardless of the compressor frequency.
However, it returns to the normal speed control when the defrosting operation does not function
for 240 minutes after releasing the defrost operation or when the outdoor temperature sensor
detection value becomes higher than 41 F(5 C).
05-07
7. LOUVER CONTROL
(1). LOUVER CONTROL
When the indoor control interface device receives a control signal light from the remote control,
it will actuate, the step motor according to the control signal, and set the louver to each position.
In addition, if the air conditioner is stopped, vertical louver will be closed automatically.
Vertical Air Direction Adjustment

(Function Range)
Each time the button is pressed, the air direction range will change as follow:
(Fig 9: Air Direction Range)

6
(Operation Range)
Cooling / Dry mode
Heating mode
Fan mode
Use the air direction adjustments within the ranges shown above.
Horizontal Air Direction Adjustment

(Function Range)
Each time the button is pressed, the air direction range will change as follow:
The vertical airflow direction is set automatically as shown, in accordance with the type of operation
selected.
Cooling / Dry mode Horizontal flow 1

Heating mode Downward flow 6
When the temperature of the air being blown out is low at the start of heating operation or during
defrosting, the airflow direction temporarily becomes 6 to prevent cold air being blown onto the body.
During use of the Cooling and Dry modes, do not set the Air Flow Direction Louver in the Heating
range ( 4 6 ) for long period of time, since water vapor many condense near the outlet louvers and
drop of water may drip from the air conditioner. During the Cooling and Dry modes, if the Air Flow
Direction Louvers are left in the hating range for more than 20minutes, they will automatically
return to position .
During Monitor operation in AUTO CHANGEOVER mode, the airflow direction automatically
becomes , the horizontal airflow direction become , and it cannot be adjusted.
05-08
(2). SWING OPERATION
To select Vertical Airflow Swing Operation

When the swing signal is received from the remote controller, the vertical louver starts to swing.
(Swinging Range)
Cooling mode / Dry mode / Fan mode( 1 3) 1 4
Heating mode / Fan mode( 4 6 ) 3 6
When the indoor fan is at S-Lo or Stop mode, the swinging operation is interrrupted
and it stops at either right end or left end.
To select Horizontal Airflow Swing Operation

When the swing signal is received from the remote controller, the horizontal louver starts to swing.
(Swinging Range)
All mode : 1 5
When the indoor fan is S-Lo or Stop mode, the swinging operation is interrrupted
and it stops at either upper end or bottom end.
To select Vertical and Horizontal Airflow Swing Operation

When the horizontal swing signal is input from remote control, the combination of the vertical
and horizontal swing operation is performed.
05-09
8. COMPRESSOR CONTROL
(1). OPEARTION FREQUENCY RANGE
The operation frequency of the compressor is different based on the operation mode as
shown in the table 9.
(Table 9 : Compressor Operation Frequency Range)

Cooling Heating
Dry
Min Max Min Max
ASU24RL 15Hz 115Hz 15Hz 130Hz 34Hz
ASU24CL 15Hz 115Hz - - 34Hz
ASU30CLX 21Hz 94Hz - - 39Hz
ASU36CLX 21Hz 94Hz - - 39Hz
(2). OPEARTION FREQUENCY CONTROL AT START UP
The compressor frequency soon after the start-up is controlled as shown in the figure 10.
(Fig.10 : Compressor Control at Start-up )
ASU24CL/RL ASU30/36CLX
Frequency
Frequency Frequency
Time
Time Time
(Frequency)
Frequency Frequency
ASU24RL 40Hz -
ASU24CL 40Hz -
ASU30CLX 40Hz 59Hz
ASU36CLX 40Hz 59Hz
(Time)
Time Time
ASU24RL 500sec -
ASU24CL 500sec -
ASU30CLX 60sec 40sec
ASU36CLX 60sec 40sec
05-10
9. TIMER OPEARTION CONTROL
The table 10 shows the available timer setting based on the product model.
(Table 10 : Timer Setting)
ON TIMER / OFF TIMER PROGRAM TIMER SLEEP TIMER
ASU24RL
ASU24CL
ASU30CLX
ASU36CLX
(1). OFF TIMER AND ON TIMER
OFF timer : When the clock reaches the set time, the air conditioner will be turned off.
Operation mode
Stop mode
Set time of timer

ON timer : Depending on the difference between the actual room temperature and the set
temperature value, the unit will start operation automatically in order to bring the room
temperature to the desired set temperature value by the timer previously set.
Operation mode
Stop mode
Before the operation start
Set time of timer
(2). PROGRAM TIMER

The program timer allows the OFF timer and ON timer to be used in combination one time.
Operation mode Operation mode Operation mode
Stop mode Stop mode Stop mode
Set time Set time Set time Set time

Operation will start from the timer setting (either OFF timer or ON timer) whichever is closest
to the clock's current timer setting. The order of operations is indicated by the arrow in the remote
control unit's display.
SLEEP timer operation cannot be combined with ON timer operation.
05-11
(3). SLEEP TIMER
If the sleep is set, the room temperature is monitored and the operation is stopped automatically.
If the operation mode or the set temperature is change after the sleep timer is set, the operation is
continued according to the changed setting of the sleep timer from that time ON.
In the cooling operation mode

When the sleep timer is set, the setting temperature is increased 2 F(1 C).
It increases the setting temperature another 2 F(1 C) after 1 hour.
After that, the setting temperature is not changed and the operation is stopped at the time
of timer setting.
Set temperature rises
( Ts : Set temperature )
+4 F(+2.0 C)
+2 F(+1.0 C) Stop of operation
Ts
Set 60min
In the heating operation mode

When the sleep timer is set, the setting temperature is decreased 2 F(1 C).
It decreases the setting temperature another 2 F(1 C) every 30 minutes.
Upon lowering 4degC, the setting temperature is not changed and the operation stops at
the time of timer setting.
Set temperature lowers

( Ts : Set temperature )
Ts
-2 F(-1.0 C)
-4 F(-2.0 C)
-6 F(-3.0 C)
-8 F(-4.0 C) Stop of operation
Set 30min 30min 30min
05-12
10. ELECTRONIC EXPANSION VALVE CONTROL
The most proper opening of the electronic expansion valve is calculated and controlled under the
present operating condition based on the following values.
The compressor frequency, the temperatures detected by the discharge temperature sensor, the
indoor heat exchanger sensor, the outdoor heat exchanger sensor, and the outdoor temperature
sensor.
(1) Pulse range of EEV
Pulse range
ASU24RL 60 480 pulse
ASU24CL 60 480 pulse
ASU30CLX 53 480 pulse
ASU36CLX 53 480 pulse
(2) The EEV is set up at 480 pulses when the compressor is stopped.
(3) Intialization (Input of 528 pulses toward closing direction) is operated under the
following condition.
* When the power is turned on.
* 3 hours has passed since the last initialization, and 3 minutes has passed after
the compressor stop.
(If 12 hours has passed since the last initialization, the compressor is compulsorily
stopped.)
11. TEST OPERATION CONTROL

Under the condition where the air conditioner runs, press the test operation button of the remote
control, and the test operation control mode will appear. During test running, the operation lamp
and timer lamp of the air conditioner body twinkle simultaneously. Set the test operation mode,
and the compressor will continue to run regardless of whether the room temperature sensor detects.
The test operation mode is released if 60 minutes have passed after setting up the test operation.
12. PREVENT TO RESTART FOR 3 MINUTES ( 3 MINUTES ST )

The compressor won't enter operation status for 3 minutes after the compressor is stopped,
even if any operation is given.
13. FOUR-WAY VALVE EXTENSION SELECT

At the time when the air conditioner is switched from the cooling mode to heating mode, the
compressor is stopped, and the four-way valve is switched in 3 minutes later after the compressor
stopped.
14. AUTO RESTART
When the power was interrupted by a power failure, etc. during operation, the operation contents
at that time are memorized and when power is recovered, operation is automatically started with
the memorized operation contents.
When the power is interrupted and recovered during timer operation, since the timer operation time
is shifted by the time the power was interrupted, an alarm is given by blinking (7 sec ON/2 sec OFF)
the indoor unit body timer lamp.
[Operation contents memorized when the power is interrupted]
Operation mode
Set temperature
Set air flow
Timer mode and timer time
Set air flow Direction
Swing
05-13
15. MANUAL AUTO OPERATION (Indoor unit body operation)
If MANUAL AUTO Button is set, the operation is controlled as shown in Table 12.
If the remote control is lost or battery power dissipated, this function will work without the remote
control.
(Table 12)
OPERATION MODE Auto changeover
FAN CONT. MODE Auto
TIMER MODE Continuous (No timer setting available)
SETTING TEMP. 75.2 F(24 C)
SETTING LOUVER Standard
SWING OFF
16. COMPRESSOR PREHEATING
When the outdoor heat exchanger temperature is lower than temperature and the heating operation
has been stopped for 30 minutes, power is applied to the compressor and the compressor is heated.
(By heating the compressor, warm air is quickly discharged when operation is started.)
When operation was started, and when the outdoor temperature rises to temperature or greater,
preheating is ended.
(Table 13 : Preheating Operation / Release Temperature)
Temperature Temperature
ASU24RL 41 F(5 C) 44.6 F(7 C)
ASU24CL 41 F(5 C) 44.6 F(7 C)
ASU30CLX 41 F(5 C) 44.6 F(7 C)
ASU36CLX 41 F(5 C) 44.6 F(7 C)
17. COIL DRY OPERATION CONTROL
The coil-dry operation functions by pressing Coil Dry operation button on the remote controller.
The coil-dry operation is consisted of 3 cycles of [Fan operation 3 minutes / Heating operation
2 minutes], and Fan operates for 3 minutes at last before ending the air conditioner operation.
(It takes 18 minutes to complete the coil-dry operation.)
Following table indicates the indoor unit setting on the coil-dry operation.
(Table 14 : Coil-dry Operating Functions)

Compressor Louver Position Main Unit
Indoor Fan Speed
Frequency Vertical Horizontal Indication
ASU24RL 940rpm 27Hz 3 Coil-dry indication : ON

Other indication : OFF
05-14
18. DEFROST OPERATION CONTROL
(1). CONDITION OF STARTING THE DEFROST OPERATION

The defrost operation starts when the outdoor heat exchanger temperature sensor detects
the temperature lower than the values shown in Table 15.
(Table 15 : Condition of starting Defrost Operation)
1ST time defrosting Compressor operating time

after starting Less than 17 minutes 17 to 60 minutes 60 minutes to 4 hours After 4 hours
operation ASU24RL Does not operate 15.8 F(- 9 C) 23 F(- 5 C) 26.6 F(- 3 C)
Compressor operating time

Defrosting after 2 ST
time upon starting 35 minutes to
Less than 35 minutes After 4 hours
4 hours
operation ASU24RL Does not operate 21.2 F(- 6 C) 26.6 F(- 3 C)
(2). CONDITION OF THE DEFROST OPERATION COMPLETION

Defrost operation is released when the conditions become as shown in Table 16.
(Table 16 : Defrost Release Condition)
Release Condition
ASU24RL Outdoor heat exchanger temperature sensor value is higher than 55 F(13 C) or
Compressor operation time has passed 15 minutes.
05-15
Defrost Flow Chart
The defrosting shall proceed by the integrating operation time and outdoor heat exchanger
temperature as follows.
Heating operation start : Compressor ON
(Not defrosted for 10 minutes)
(In case of 1st defrost) (In case of 2nd and later defrost)
Compressor integrating Compressor integrating Compressor integrating Compressor integrating Compressor integrating
operation: operation: operation: operation: operation:
Over 17 minutes to Over 60 minutes to Over 240 minutes Over 35 minutes to Over 240 minutes
below 60 minutes below 240 minutes below 240 minutes
Outdoor heat exchanger Outdoor heat exchanger Outdoor heat exchanger Outdoor heat exchanger Outdoor heat exchanger
temperature: temperature: temperature: temperature: temperature:
Below 15.8 F(- 9 C) Below 23 F(- 5 C) Below 26.6 F(- 3 C) Below 21.2 F(- 6 C) Below 26.6 F(- 3 C)
Defrost start
Defrost Indicator:
[Operation lamp]
7 sec ON / 2 sec OFF
Compressor OFF
Outdoor fan motor OFF
30 sec later four - way valve OFF
36 sec later compressor ON
Outdoor heat exchanger temperature:

Over 55 F(13 C)
or
Compressor ON time:
Over 15 minutes
Defrost end
05-16
19. OFF DEFROST OPEARTION CONTROL
When operation stops in the [Heating operation] mode, if frost is adhered to the outdoor unit heat
exchanger, the defrost operation will proceed automatically. In this time, if indoor unit operation
lamp flashes slowly (7 sec ON / 2 sec OFF), the outdoor unit will allow the heat exchanger to defrost,
and then stop.
(1). OFF DEFROST OPERATION CONDITION

In heating operation, the outdoor heat exchanger temperature is less than 24.8 F(- 4 C), and compressor
operation integrating time lasts for more than 30 minutes.
(2). OFF DEFROST END CONDITION
Release Condition
Outdoor heat exchanger temperature sensor value is higher than 55 F(13 C) or
ASU24RL
Compressor operation time has passed 15 minutes.
OFF Defrost Flow Chart
Heating operation stop

Below 24.8 F(- 4 C)
and
Compressor integrating operation:
Over 30 minutes
Defrost start
Defrost Indicater:
[Operation lamp]
7 sec ON / 2 sec OFF

Over 55 F(13 C)
or
Compressor ON time:
Over 15 minutes
Defrost end
05-17
20. VARIOUS PROTECTIONS
(1). DISCHARGE GAS TEMPERATURE OVERRISE PREVENSION CONTROL

The discharge gas thermosensor (discharge thermistor : Outdoor side) will detect discharge gas
temperature.
When the discharge temperature becomes higher than Temperature ,the compressor frequency
is decreased 20 Hz, and it continues to decrease the frequency for 20 Hz every 120 seconds until
the temperature becomes lower than Temperature .
When the discharge temperature becomes lower than Temperature ,the control of the control of the
compressor frequency is released.
When the discharge temperature becomes higher than Temperature ,the compressor is stopped
and the indoor unit LED starts blinking.
(Table 17 : Discharge Temperature Over Rise Prevension Control / Release Temperature)

Temperature Temperature Temperature
ASU24RL 219.2 F(104 C) 213.8 F(101 C) 230 F(110 C)
ASU24CL 219.2 F(104 C) 213.8 F(101 C) 230 F(110 C)
ASU30CLX 219.2 F(104 C) 213.8 F(101 C) 230 F(110 C)
ASU36CLX 219.2 F(104 C) 213.8 F(101 C) 230 F(110 C)
(2). CURRENT RELEASE CONTROL

The compressor frequency is controlled so that the outdoor unit input current does not exceeds
the current limit velue that was set up with the outdoor temperature.
The compressor frequency returns to the designated frequency of the indoor unit at the time
when the frequency becomes lower than the release value.
(Table 18 : Current Release Operation Value / Release Value)
[ Heating ] [ Cooling / Dry ]

ASU24RL ASU24RL ASU24CL ASU30CLX ASU36CLX
OT (Control / Release) OT (Control / Release) OT (Control / Release) OT (Control / Release) OT (Control / Release)
62.6 F 10.5A / 10.0A 7.0A / 6.5A 7.0A / 6.5A

122 F 10.0A / 9.5A 122 F 10.0A /9.5A
114.8 F 114.8 F
(17 C) (46 C) (46 C) (50 C) (50 C)
13.0A / 12.5A 9.5A / 9.0A 9.5A / 9.0A 11.0A /10.5A 11.0A /10.5A
53.6 F 104 F 104 F 114.8 F 114.8 F
(12 C) 15.0A / 14.5A (40 C) 11.5A / 11.0A (40 C)11.5A / 11.0A (46 C) 14.5A /14.0A (46 C)
14.5A /14.0A
41 F 104 F 104 F
(5 C) 17.0A / 16.5A (40 C) 18.0A /17.5A (40 C)
18.0A /17.5A
OT : Outdoor Temperature
(3). ANTIFREEZING CONTROL (Cooling and Dry mode)

The compressor frequency is decrease on cooling & dry mode when the indoor heat exchanger
temperature sensor detects the temperature lower than Temperature .
Then, the anti-freezing control is released when it becomes higher than Temperature .
(Table 19 : Anti-freezing Protection Operation / Release Temperature)
Outdoor
Temperature Temperature Temperature
ASU24RL Over than 53.6 F(12 C) 39.2 F(4 C) 44.6 F(7 C)
Less than 53.6 F(12 C) 39.2 F(4 C) 55.4 F(13 C)
ASU24CL Over than 53.6 F(12 C) 39.2 F(4 C) 44.6 F(7 C)
Less than 53.6 F(12 C) 39.2 F(4 C) 55.4 F(13 C)
ASU30CLX Over than 53.6 F(12 C) 39.2 F(4 C) 44.6 F(7 C)
Less than 53.6 F(12 C) 39.2 F(4 C) 55.4 F(13 C)
ASU36CLX Over than 53.6 F(12 C) 39.2 F(4 C) 44.6 F(7 C)
Less than 53.6 F(12 C) 39.2 F(4 C) 55.4 F(13 C)
05-18
(4). COOLING PRESSURE OVERRISE PROTECTION
When the outdoor unit heat exchange sensor temperature rises to temperature or greater, the
compressor is stopped and trouble display is performed.
(Table 20 : Cooling Pressure Over Rise Protection Function Temperature)

Temperature
ASU24RL 152.6 F (67 C)
ASU24CL 152.6 F (67 C)
ASU30CLX 152.6 F (67 C)
ASU36CLX 152.6 F (67 C)
(5). HIGH TEMPERATURE RELEASE CONTROL ( HEATING MODE )

On heating mode, the compressor frequency is controlled as following based on the
detection value of the indoor heat exchanger temperature sensor.
(The control system is different depending on the product model)
(Fig 11 : Heating Overload Protection Control)

[ Control System ]
Indoor heat exchange
temperature
Refer to below
Temp Temp
Temperature
ASU24RL 127 F (53 C) 122 F (50 C)
Temperature
Compressor Operation
Over than 15Hz Frequency down every 60 seconds
Less than 15Hz OFF
(6). COMPRESSOR TEMPERATURE PROTECTION

When the compressor temperature sensor detects higher than Temperature in the table below,
the compressor is stopped. The protection is released when the compressor temperature sensor
detects Temperature in the table below after 3 minutes of compressor stop.
(Table 22 :Operating Temperature of Compressor Protection)
Temperature Temperature
ASU30CLX 248 F (120 C) 176 F (80 C)
ASU36CLX 248 F (120 C) 176 F (80 C)
(7). HIGH PRESSURE PROTECTION

When the pressure switch becomes OFF (open : higher than 609.2 psi /4.2 Mpa), the compressor is
stopped. It is released when the pressure switch becomes ON (close : lower than 464.1 psi/3.2 Mpa)
after 3 minutes of compressor stop.
05-19
21. FORCED COOLING OPERATION
The forced cooling operation starts up when MANUAL / AUTO button is pressed more than
10 seconds.
During the forced cooling operation, it keeps operation regardless of detection value of room
temperature sensor.
Operation LED and Timer LED light up while the unit is on the forced cooling operation.
The forced cooling operation is released after 60 minutes from starting time.
22. COMPRESSOR STOP CONTROL
When the detection value of outdoor temperature sensor is lower than Temp in the table below,
the compressor is stopped.
(Table 23 : Operation temperature of compressor stop control)

Temp
Cooling Heating
ASU24RL 5 F(-15 C) -4 F(-20 C)
ASU24CL 5 F(-15 C)
ASU30CLX 5 F(-15 C)
ASU36CLX 5 F(-15 C)
05-20
R410A
WALL MOUNTED type

INVERTER
6 . REFRIGERANT CAUTION -R410A-

2. PRECAUTION FOR INSTALLATION
Precaution for installation
Pipe diameter, recommended material and wall thickness

Nominal diameter
(in) 1/4" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1 1/8" 1 1/4" 1 3/8" 1 1/2"
Outside diameter
(mm) 6.35 9.52 12.70 15.88 19.05 22.22 25.40 28.58 31.75 34.92 38.10
COPPER COPPER
Material 1) 2)
JIS H3300-C1220T-O or equivalent JIS H3300-C1220T-H or equivalent
Wall thickness 3)
(mm) 0.8 0.8 0.8 1.0 1.2 1.0 1.0 1.0 1.1 1.2 1.3
> 33 (N/mm2 ); 2) Allowable tensile stress > 61 (N/mm2 ); 3) Design pressure 4.2MPa.
1) Allowable tensile stress = =
The pipe must be properly pressure rated for R410A

The pipe must be an air-conditioning refrigerant pipe.
Flare and flare nuts
Diameter 1/4 ” (6.35mm) 3/8 ” (9.52mm) 1/2 ” (12.7mm) 5/8 ” (15.88mm) 3/4 ” (19.05mm)
R22 R22 R22 R22 R22
Refrigerant R410A /R407C R410A /R407C R410A /R407C R410A /R407C R410A /R407C
A 9.1 9.0 13.2 13.0 16.6 16.2 19.7 19.4 24 23.7
B 13 12 20 15 13 20 25 23 29 29
C 12 11 16 12.5 19 16 22 20 24 24
Nut width 17 22 26 24 29 27 36
Always use the flare nut that is packed

A B with the product.
Do not use existing (for R22) pipes
• Be sure to use new pipes when replacing

conventional (R22) model with HFC
(R407C, R410A) model.
• If you use existing pipes, it may cause

resolution of compressor oil by remaining
mineral oil.
06-02
3. PRECAUTION FOR SERVICING
Feature 1 Refrigerant oil is different from before.
Refrigerant oil for Different point from Precaution on Tools

New Refrigerant previous one
Use the gauge manifold and charge hose
Synthetic oil Absorbent character for New Refrigerant(HFC), which shall
Ether is high. be segregated from those of R22.
Contamination occurs Attach the stop valve on the vacuum pump
Esther
when mixed withe other and avoid the oil from reverse frow.
Previously it was
mineral oil.
kind of oil. It is necessary to use the vacuum pump
which can obtain the high vacuum condition.
R410A R22
Feature 2 New Refrigerant has Approx 1.6 times higher pressure than previous refrigerant.
R410A Different point from

Precaution on Tools
previous one
Diameter of Service port It requires the gauge manifold and charge

High Pressure has been changed from hose exclusively for R410A.
1.6 times of R22. 1/4 Flare to 5/16 Flare.
JIS standard of flare It requires the flare tool and torque wrench
process It became lager that satisfies New JIS standard.
To keep thethickness of Previous flare tool + flare adapter can be used as well.
copper tube.
(1/4,3/3=more than 0.8mm)
06-04
4. NEW REFRIGERANT R410A
* What is HFC ?
Phase-out schedule of HCFC according to Montreal protocol
(%)
100% =(HCFC consumption of 1989) +
100 (CFC consumption of 1989) x 2.8%
80
65%
60
total abolition
40 35%
only service use
20 started control
10%
0.5%
0
1996 2000 2004 2010 2015 2020 2030 (Year)
06-05
5. DEFFERENCE FROM CONVENTIONAL MODEL (R22) AND PRECAUTIONS
OIL
• Use new synthetic oils such as ester because HFC series refrigerant has less solubility with mineral oils
conventionally used for R22.
• As these new synthetic oils are easily influenced by moisture and dusts, they must be treated more care-
fully than the conventional lubricating oils.
CAUTION
For installation/servicing, take more precautions than the case of conventional refrigerants to avoid moisture
and dusts entering the refrigerant circuit. Also, for storing parts, more precautions must be taken.
COMPRESSOR
• Use better grade of material for sliding parts for securing good lubrication of sliding part as HFC
refrigerant does not contain chloride.
• Review insulating materials
• Increase pressure resistance strength
CAUTION
Check if the compressor is suitable for the refrigerant (model) when replacing. Complete welding within 15
minutes after opening the cap when replacing.
HEAT EXCHANGER
• Review the water,contaminants controlling level
• Use thinner tube to increase pressure Increase capacity for resistance strength (only outdoor unit)
improving performance
CAUTION
During storage, due care must be taken so that foreign matters such as dust and water do not enter.
4-WAY VALVE
• Review materials
CAUTION
Check if the valve is suitable for the refrigerant (model) when replacing.
2, 3-WAY VALVE
• Review material O-ring, valve core seal for securing suitability with oil.
CAUTION
Check if the valve is suitable for the refrigerant (model) when replacing.
06-08
R410A
WALL MOUNTED type

INVERTER
7 . TROUBLE SHOOTING
1. When the unit does not operate at all (Operation lamp and Timer lamp do not light up)
2. Self Diagnosis Function (Either Operation lamp or Timer lamp is blinking)

* How to operate the self-diagnosis function
* Self- diagnosis table and Check points
3. Trouble shooting method

* Serial signal check
* IPM protection check
* Active filter error check
* Refrigeration cycle diagnosis
Does not operate at all (Operation Lamp and Timer Lamp do not light up)
[Check Point]
(1) Is the input power voltage from the exclusive circuit AC outlet normal?
(2) Is the AC plug inserted to the AC outlet securely and not loose?
(3) Check if each connector is inserted securely.
[Checking Flow Chart]
NO
Is AC input voltage from AC outlet normal ? Input power supply failure
YES (AC208/230V)
NO
Is AC voltage between VA 1 normal? Switching power circuit
(F1, VA1 defective)

YES (AC208/230V)
NO
Is DC voltage between terminal of C5 normal? Switching power circuit
YES (AC208/230V) (F2, D1, R1 defective)

NO
Is DC voltage between terminals of C7 and C12 Switching power circuit
YES (C7:DC20V) (IC2, T1 or IC3 defective)
(C12:DC13.5 1V)
NO
Terminal board temperature
Is DC voltage between terminal 1 & 2 of IC6 normal?
fuse is blown or CN1 is loose
YES (DC12 14V)
NO
Is DC voltage between terminals of C9 IC4 defective
YES (DC15V)
NO
Is DC voltage between terminals 3 & 4 of IC7 normal? IC7 defective
YES (Pulse wave of DC5Vp-p)

Controller PCB defective
07-01
SELF-DIAGNOSIS FUNCTION
This function memorizes the self-diagnosis function (lamp display) in the in door control P.C.Board
when trouble occurs.
(The memory contents are not destroyed even when the power cord is unplugged from the AC outlet.)
Self-diagnosis function [lamp display] (memory reading)

(1) When error occurs, it is indicated by blinking [Operation lamp (Red)] and [Timer lamp (Green)].
(2) Upon pulling out and inserting the AC is on, the starts to operates from remote control.
(At this state, a normal operation indication is performed.)
(3) By pressing [TEST] button of remote control, indicated only during.
[3 minutes ST].
(3 minutes ST : 3 minutes from the timing AC is ON)
[Lamp display]
3 minutes delay
Normal indication after
Turn off Operating Error Indication 3min.ST
Indication
AC ON Start operation Input TEST signal
How to erase Memory

(1) While Error Indication is ON by the self-diagnosis function, the memorized contents
can be erased by pressing [Forced Auto Button] on the main unit.
(Indoor unit buzzer beeps 3 seconds.)
07-02
Self - diagnosis function and Checking points
Error contents Error Indication Wired remote Small Div. Contents

(Protection)
Diagnosis Method
Transmission Opera Timer controller
error tion
OFF 0.5 sec Serial reverse transfer At the start up, the indoor unit does not receive the signal for 10 consecutive seconds from the time when the
2 times error at starting up power relay was ON. > Permanent stop after 30 seconds.
operation
[Diagnosis Point]
01 - Check the indoor/outdoor cable connection (in order). If the cable wiring is not abnormal, measure the
voltage of the outdoor unit terminals and diagnose the defective location.
(Refer to the after mentioned [Serial Signal Diagnosis] for the voltage measuring method and diagnosis
method.)
OFF 0.5 sec Serial reverse transfer When the indoor unit does not receive the signal for 10 consecutive seconds during the operation > Permanent
3 times error during the stop after 30 seconds.
operation
[Diagnosis Point]
method.)
07-03
OFF 0.5 sec Serial forward transfer The outdoor unit does not receive the signal for 10 consecutive seconds from the time when the power relay was
4 times error at starting up ON. > Outdoor unit stops.
operation
[Diagnosis Point]
method.)
OFF 0.5 sec Serial forward transfer When the outdoor unit does not receive the signal for 10 consecutive seconds during the operation >
5 times error during the Outdoor unit stops.
operation
[Diagnosis Point]
method.)
OFF 0.5 sec Wired remote controller When the communication is cut off longer than 1 minutes upon connection.
8 times error > Compressor , Outdoor fan : OFF
(If the communication becames normal, they automatically resume operation.
00 [Diagnosis Point]
- Check wiring
- Controller PCB failure
Indoor unit 0.5 0.5 sec Room temperature The room temperature thermistor detected a abnormal temperature when the power was turned on.
thermistor error sec. 2 times thermistor defective > Remote control does not operate.
2 times
- Check Thermistor resistance value (Refer to “Thermistor characteristics table”).
- Controller PCB defective.
0.5 sec Indoor Heat Exchanger The detection value of the indoor heat exchanger thermistor is either open or shorted when the power is ON.
3 times Thermistor Error > Remote control does not operate.
Outdoor unit 0.5 0.5 sec Discharge Thermistor The detection value of the discharge thermistor is either open or shorted
thermistor error sec. 2 times Error > Compressor, Outdoor Fan : OFF (It automatically releases when the normal value is detected.)
3 times
0C [Diagnosis Point]
0.5 sec Outdoor Heat Exchanger The detection value of the outdoor heat exchanger thermistor is open.
07-04
3 times Thermistor Error > Compressor, Outdoor Fan : OFF (It automatically releases when the normal value is detected.)
- Controller PCB defective
0.5 sec Outdoor Temperature The detection value of the outdoor temperature thermistor is either open or shorted
0A [Diagnosis Point]
0.5 sec Compressor Temperature The detection value of the compressor thermistor is either open or shorted
[Diagnosis Point]
15
Indoor unit 0.5 0.5 sec Forced Auto Switch Forced Auto Switch becomes ON for 10 consecutive seconds.
Controller sec. 2 times Error > It indicates the error but the operation continues.
Error 4 times
- Check if forced Auto Switch is kept pressed.
- Forced Auto Switch defective.
0.5 sec No Display Main Relay Error After 2 minutes 20 seconds of stopping operation, the signal from outdoor unit is received even though the main
3 times relay is OFF.
> Main Relay OFF continues (Outdoor Unit OFF Command)
[Diagnosis Point]
- Main Relay defective
0.5 sec No Display Power Supply Frequency The power supply frequency can not be recognized after 4 seconds of power ON.
4 times Detection Error > Permanent stop.
[Diagnosis Point]
Outdoor Unit 0.5 0.5 sec IPM Protection Abnormal current value of IPM is detected > Permanent stop.
Controller sec. 2 times
Error 5 times [Diagnosis Point]
- Heat radiation is blocked (Inlet/Outlet)
17 - Check if Outdoor Fan is defective (does not rotate).
- Controller PCB defective (Refer to after mentioned “IPM diagnosis”)
07-05
- Refrigeration cycle defective (Refer to after mentioned “Refrigeration cycle diagnosis”).
0.5 sec CT Error The current value during the operation after 1 minute from starting up the compressor is 0 A.
3 times > Permanent stop.
- Check if CT wire is open.
0.5 sec Compressor Location The compressor speed does not synchronize with the control signal. (Including start up failure of the compressor)
5 times Error > Permanent stop.
[Diagnosis Point]
1A - Check if 2 way valve or 3 way valve is left open.
- Check the compressor (Winding resistance value, Loose lead wire).
- Refrigeration cycle defective (Refer to after mentioned “Refrigerant cycle diagnosis”).
0.5 sec Outdoor Fan Error Either the outdoor fan motor abnormal current or location error was detected.
6 times (DC Fan Error) > Permanent stop.
[Diagnosis Point]
1b - Fan motor connector loose/ defective contact.
- Fan motor defective.
Indoor Fan 0.5 0.5 sec No Display Indoor Fan Lock Error The indoor fan speed is 0 rpm after 56 seconds from starting operation or from the time the fan mode was
Motor Error sec. 2 times changed. > Operation stops. (It releases by sending the operation stop signal from the remote controller.)
6 times
[Diagnosis Point]
- Fan motor connector loose/ defective contact.
0.5 sec No Display Indoor Fan Speed Error The indoor fan speed is 1/3 of the target frequency after 56 seconds from starting operation or from the time the
3 times fan mode was changed. > Operation stops. (It releases by sending the operation stop signal from the remote
controller.)
[Diagnosis Point]
- Fan motor connector loose/ defective contact.
Refrigerant 0.5 0.5 sec Discharge Temperature The discharge temperature error is activated. > Permanent stop.
Cycle Error sec. 2 times Error
7 times [Diagnosis Poijnt]
0F - Check if 2 way valve or 3 way valve is left open.
- Heat radiation is blocked (Inlet/Outlet)
- Check if Outdoor Fan is defective (does not rotate).
07-06
0.5 sec Excessive High Pressure Excessive high pressure protection on cooling mode has been activated.
3 times Protection on Cooling > Compressor, Outdoor Fan : OFF (It releases after 3 minute ST)
[Diagnosis Point]
24 - Heat radiation is blocked (Inlet/Outlet)
- Check if Outdoor Fan is defective (does not rotate).
0.5 sec Pressure Switch Error If the pressure switch is open for 10 sec. when the power is turned on
5 times > Compressor, Outdoor Fan : OFF
When it becomes normal after 10 sec. passed, the operation is resumed based
on serial forward transfer signal.
- Check interruption of heat radiation (Air intake / outlet)
- Check outdoor fan operation (does not rotate)
- Check refrigerant cycle (Refer to "Refrigerant cycle diagnosis" which is described in the later chapter)
Other Error 0.5 0.5 sec Active Filter Error Output voltage error of Active filter is detected. > Permanent stop.
sec. 2 times (Permanent Stop)
8 times [Diagnosis Point]
19 - Check the wiring connection (Connector is loose/open, Choke coil)
- Controller PCB defective (Refer to after mentioned “Active Filter diagnosis”)
0.5 sec Active Filter Error Active filter error or instantaneous cut off error is detected.
3 times > Compressor, Outdoor Fan : OFF
[Diagnosis Point]
19 - Check the wiring connection (Connector is loose/open, Choke coil)
- Controller PCB defective (Refer to after mentioned “Active Filter diagnosis”)
<CAUTION> Even if the unit is normal, it may detect error depending on the power supply voltage condition.
0.5 sec PFC Circuit Error Excessive voltage of DC voltage on PFC circuit in Inverter PCB is detected, or the excessive current in the circuit
4 times is detected. > Permanent stop.
07-07
Serial Signal Diagnosis
[Check Point] Check and find out if the cause is at Indoor unit or Outdoor unit.
* Remove the side cover of Outdoor unit for testing the Outdoor unit connection terminals with a meter.
* Turn on the power and press [TEST] button of Remote control.
[Checking Flow Chart]
CAUTION: Do not touch the terminals or electrical components to avoid electric shock.
[Check Indoor Unit]
NO
Is AC208V/AC230V applied to the terminals N-L on
the Outdoor unit terminal plate? Connecting cable wiring defect
In correct wiring
Main PCB defective
YES
Measure the voltage between terminals N-3 on the

Outdoor unit terminal plate.
Refer to Fig.1 for Measuring Method.
Judge the result based on Table 1.
Diode
Outdoor unit terminal Measurement method 1 (Dielectric voltage : Higher than 600V)
plate
Red 3 Red 3
Black L Serial
Black L +
Power supply signals
AC203V/230V
White N White N
-
Range DC
Measurement method 2 (Normal : DC30 60V)
Red 3
Black L +
White N
-
Range DC
(Normal : DC30 60V)
Fig.1 Selial Signal Measuring Method
Table 1: Judgement table

Measurement 1 Measurement 2 Indoor unit Outdoor unit Defective point
voltage value voltage value trouble display operation
0 ~ 5.0V 30 ~60 V Display No operation Indoor unit control PCB defective
30 ~ 60V 0 ~ 5V Display No operation Outdoor unit fuse open (input)

Inverter defective
07-08
IPM Protection
[Checking Points]
Check the following points and locae the cause in the outdoor unit.
[Cause]
㵘(1) Compressor failure
㵘(2) Refrigeration cycle failure
㵘(3) PC Board defective
㵘(4) IPM defective
㵘(5) Incorrect wiring
[First step]
Measure the DC voltage at terminals (between Electrolytic Capacitor and discharge resistance)
in the Inverter Controller Assy, and make sure it is lower than DC5V.
If it is higher than 5V, wait until the discharging is over.
Check point (1)

No(Abnormal)
Open the Inverter Controller Assy Incorrect wiring > Correct and recheck
and check if there is abnormal points. Parts touched > Correct and recheck
Parts broken > Change the broken part
Yes(Normal)
Go to Check point (2)
Check point (2) No(Not rotating)

Turn on the power and press TEST button
on Remote Control. IPM or PCB defective > Replace PCB
Is the outdoor fan rotating?
Yes(Rotating)
Check point (3) No(Not operating)
Operate the unit for certain time and

check if the compressor is operating. IPM or PCB defective > Replace PCB
Yes(Operating)
The unit is normal.
Recheck
Operate the unit for certain time and Yes(Operating) > Check completed
check if the compressor is operating. No(Not operating) > Return to the start
07-09
Active Filter Failure
[Checking points]
Check the following points and locae the cause in the outdoor unit.
[Cause]
(1) Incorrect wiring
(2) Active Filter Module defective
(3) PC Board defective
(4) DC voltage detectiion circuit defective
[First Step]
㵘Measure the DC voltage at terminals (between Electrolytic Capacitor and discharge resistance)
in the Inverter Controller Assy, and make sure it is lower than DC5V.
If it is higher than 5V, wait until the discharging is over.
Check point (1) No(Abnormal)

Open the Inverter Controller Assy Incorrect wiring > Correct and recheck
and check if there is abnormal points. Parts touched > Correct and recheck
(Incorrect wiring, Parts touched, Parts broken) Parts broken > Change the broken part
Yes(Normal)
Check point (2) No(Not rotating)

Turn on the power and press TEST button
on Remote Control. ACTPM or PCB defective > Replace Main PCB
Is the outdoor fan rotating?
Yes(Rotating)
Check point (3) No(Out of range)
Operate the unit for certain time and ACTPM or PCB defective > Replace ACTPM or
measure the terminal voltage of the Main PCB.
discharge resistance. (Replace only ACTPM if Main PCB was replaced
Is the DC voltage between 350 to 425V? at Check point (2).)
Yes(Within range)
The unit is normal.
Recheck
Operate the unit for certain time and Yes(Operating) > Check completed
check if the compressor is operating. No(Not operating) > Return to the start
07-10
Trouble Shooting of Refrigerant Cycle
[Diagnosis Table for Defective Component]

: Item of most possible cause
Cooling High
Compressor Discharge
IPM Protection Pressure
Location error Temperature Error
Protection
Refrigerant leak
Compressor failure(*)
EEV failure (*)
Thermistor failure (*)
(*) Trouble Shooting Method

(1) Checking method of the compressor failure
Insert the AC plug and start up the cooling operation. Input Test operation signal and check if the
compressor operates.
If it does not operate, measure the resistance value of compressor windings between U-V, V-W,
W-U.
If any of the resistance value between U-V, V-W, W-U is not same as others, the compressor is
defective.
Compressor Failure
NORMAL[ohm]
ASU24RL/24CL Compressor Case Temperature at 20degC: U-V 1.147 V-W 1.136 U-W 1.161
ASU30CLX/36CLX Compressor Case Temperature at 20degC: U-V 0.720 V-W 0.726 U-W 0.708
(The above resistance value is a typical value. There is some distribution. As it also changes by the
compressor temperature, the measured value may be much different from the above table when
measured right after stopping operation.)
(2) Checking method of EEV failure

- Insert the AC plug and start up the operation. Check if the EEV operates just before compressor is turned
on. (Touch EEV by hand and check it.)
If it does not operate, check if the coil or connector of EEV is removed or loose.
If it operates, check the discharge thermistor / outdoor heat exchanger thermistor / indoor heat
exchanger thermistor. (Refer to (3) for checking method.)
(3) Checking method of Thermistor

- Check each thermistor if it is removed or the connector is loose.
If there is no problem, remove the connector of the thermistor from the PCB and check the resistance
value (refer to the thermitor characteristics table).
07-11
R410A
WALL MOUNTED type

INVERTER
8 . APPENDING DATA
1. Jumper setting of Indoor unit and Outdoor unit
2. Thermistor Resistance Values
3. Capacity / Input data

JP (Jumper) Setting
[Indoor Unit]
ASU24RL/24CL
ASU30CLX/36CLX
- Remote control custom code
When multiple number of indoor units are installed in the same room, erroneous receipt of the signal can
be avoided by setting up the remote control custom code separately.
To set up the remote control custom code, always set up the same code on both indoor unit PCB and
remote control PCB.
(When the indoor unit PCB is changed to Code B, it can not receive the signal unless remote control PCB
is also changed to Code B.)
Indoor Unit Remote Control
JM8(JP) JM10(JP)
Code A (Default)
Code B
Code C
Code D
- Auto Restart
It is possible to disengage Auto Restart function if it is not needed.
Indoor Unit
JM5 (JP)
With Auto Restart function
(Default)
Without Auto Restart
function
- Correct coefficient of Room temperature

Indoor unit Coefficient
JM6 (JP) JM7 (JP) Cooling Dry Heating
Default
Lower(Low) Lower(Low) Lower
Lower(Low) Lower(Low) Higher
Lower(High) Lower(High) Higher
[Outdoor Unit]
AOU24RL/24CL
JP
JM1 JM903 JM902 JM901
24RL Normal Preheat
Higher Preheat
24CL Normal Preheat
Higher Preheat
AOU30CLX/36CLX
JP
JM1 JM903 JM902 JM901
30CLX Normal Preheat
Higher Preheat
36CLX Normal Preheat
Higher Preheat
- it is possible to select the higher or standard level of preheating function.

- When it is set up at the higher level of preheat, the magnetic noise of the compressor becomes higher.
08-01
Thermistor resistance values
Room temperature thermistor Indoor heat exchanger thermistor Characteristics of room temperature thermistor
40.00
Tempe F Tempe C Resistance(k ) Voltage(V) Tempe F Tempe C Resistance(k ) Voltage(V)
35.00
32.0 0.00 33.62 1.15 32.0 0.00 176.03 1.10
Resistance(k )
30.00
41.0 5.00 25.93 1.39 41.0 5.00 134.23 1.36
25.00
50.0 10.00 20.18 1.66 50.0 10.00 103.34 1.63
20.00
59.0 15.00 15.84 1.94 59.0 15.00 80.28 1.92 15.00
68.0 20.00 12.54 2.22 68.0 20.00 62.91 2.21 10.00
77.0 25.00 10.00 2.50 77.0 25.00 49.70 2.51 5.00
86.0 30.00 8.04 2.77 86.0 30.00 39.57 2.79 0.00
32 50 68 86 104 122 140
95.0 35.00 6.51 3.03 95.0 35.00 31.74 3.06 (0.00) (10.00) (20.00) (30.00) (40.00) (50.00) (60.00)
104.0 40.00 5.30 3.27 104.0 40.00 25.64 3.30 Temperature F( C)
113.0 45.00 4.35 3.48 113.0 45.00 20.85 3.53
122.0 50.00 3.59 3.68 122.0 50.00 17.06 3.73 Characteristics of heat exchanger thermistor
(Indoor)
131.0 55.00 2.98 3.85 131.0 55.00 14.10 3.90 180.00
140.0 60.00 2.47 4.00 140.0 60.00 11.64 4.55 160.00
149.0 65.00 2.09 4.14 149.0 65.00 9.69 4.19 140.00
Resistance(k )
120.00
158.0 70.00 1.76 4.25 158.0 70.00 8.12 4.30 100.00
167.0 75.00 1.49 4.35 167.0 75.00 6.83 4.40 80.00
176.0 80.00 1.27 4.44 176.0 80.00 5.78 4.48 60.00
185.0 85.00 1.09 4.51 185.0 85.00 4.91 4.55 40.00
20.00
194.0 90.00 0.93 4.57 194.0 90.00 4.19 4.61
0.00
203.0 95.00 0.81 4.63 203.0 95.00 3.59 4.66 32 68 104 140 176
(0.00) (20.00) (40.00) (60.00) (80.00)
212.0 100.00 0.70 4.67 212.0 100.00 3.09 4.71
Temperature F( C)
Discharge thermistor Compressor temperature thermistor Characteristics of discharge thermistor

Tempe F Tempe C Resistance(k ) Voltage(V) Tempe F Tempe C Resistance(k ) Voltage(V) 1000.00
-22.0 -30.00 931.50 0.07 -22.0 -30.00 931.50 0.07
-13.0 -25.00 683.30 0.09 -13.0 -25.00 683.30 0.09 800.00
-4.0 -20.00 506.60 0.13 -4.0 -20.00 506.60 0.13
Resistance(k )
5.0 -15.00 379.40 0.17 5.0 -15.00 379.40 0.17 600.00
14.0 -10.00 286.90 0.22 14.0 -10.00 286.90 0.22
23.0 -5.00 219.00 0.28 23.0 -5.00 219.00 0.28 400.00
32.0 0.00 168.60 0.36 32.0 0.00 168.60 0.36
41.0 5.00 130.70 0.45 41.0 5.00 130.70 0.45 200.00
50.0 10.00 102.20 0.56 50.0 10.00 102.20 0.56
59.0 15.00 80.51 0.70 59.0 15.00 80.51 0.70 0.00
-22 32 86 140 194 248
68.0 20.00 63.89 0.85 68.0 20.00 63.89 0.85 (-30.00) (0.00) (30.00) (60.00) (90.00) (120.00)
77.0 25.00 51.05 1.01 77.0 25.00 51.05 1.01 Temperature F( C)
86.0 30.00 41.07 1.20 86.0 30.00 41.07 1.20
95.0 35.00 33.26 1.41 95.0 35.00 33.26 1.41
Characteristics of compressor thermistor
104.0 40.00 27.09 1.62 104.0 40.00 27.09 1.62
113.0 45.00 22.20 1.85 113.0 45.00 22.20 1.85 1000.00
122.0 50.00 18.29 2.08 122.0 50.00 18.29 2.08

800.00
131.0 55.00 15.15 2.31 131.0 55.00 15.15 2.31
Resistance(k )
140.0 60.00 12.62 2.54 140.0 60.00 12.62 2.54 600.00

149.0 65.00 10.56 2.76 149.0 65.00 10.56 2.76
158.0 70.00 8.88 2.97 158.0 70.00 8.88 2.97 400.00
167.0 75.00 7.50 3.17 167.0 75.00 7.50 3.17
176.0 80.00 6.36 3.36 176.0 80.00 6.36 3.36 200.00
185.0 85.00 5.42 3.53 185.0 85.00 5.42 3.53
194.0 90.00 4.64 3.69 194.0 90.00 4.64 3.69 0.00
-22 32 86 140 194 248
203.0 95.00 3.98 3.83 203.0 95.00 3.98 3.83 (-30.00) (0.00) (30.00) (60.00) (90.00) (120.00)
212.0 100.00 3.43 3.96 212.0 100.00 3.43 3.96 Temperature F( C)
221.0 105.00 2.97 4.07 221.0 105.00 2.97 4.07
230.0 110.00 2.58 4.17 230.0 110.00 2.58 4.17
239.0 115.00 2.24 4.26 239.0 115.00 2.24 4.26
248.0 120.00 1.96 4.34 248.0 120.00 1.96 4.34
08-02
Outdoor heat exchanger thermistor Outdoor temperature thermistor Characteristics of heat exchanger thermistor
(Outdoor)
Tempe F Tempe C Resistance(k ) Voltage(V) Tempe F Tempe C Resistance(k ) Voltage(V) 100.00
-22.0 -30.00 88.42 0.254 -22.0 -30.00 181.60 0.87

80.00
-13.0 -25.00 64.89 0.341 -13.0 -25.00 133.30 1.12
-4.0 -20.00 48.13 0.449 -4.0 -20.00 98.86 1.40
Resistance(k )
60.00
5.0 -15.00 36.07 0.581 5.0 -15.00 74.08 1.70
14.0 -10.00 27.29 0.741 14.0 -10.00 56.05 2.03
40.00
23.0 -5.00 20.84 0.928 23.0 -5.00 42.80 2.36
32.0 0.00 16.05 1.14 32.0 0.00 32.97 2.69
20.00
41.0 5.00 12.45 1.38 41.0 5.00 25.57 3.00
50.0 10.00 9.74 1.64 50.0 10.00 20.00 3.28 0.00
59.0 15.00 7.67 1.91 59.0 15.00 15.76 3.54 -22 14 50 86 122 158
(-30.00) (-10.00) (10.00) (30.00) (50.00) (70.00)
68.0 20.00 6.09 2.19 68.0 20.00 12.51 3.77 Temperature F( C)
77.0 25.00 4.87 2.47 77.0 25.00 10.00 3.96
86.0 30.00 3.92 2.74 86.0 30.00 8.05 4.13 Characteristics of outdoor temperature
thermistor
95.0 35.00 3.17 3.00 95.0 35.00 6.52 4.27 200.00
104.0 40.00 2.59 3.24 104.0 40.00 5.31 4.39

160.00
113.0 45.00 2.12 3.46 113.0 45.00 4.35 4.49
Resistance(k )
122.0 50.00 1.75 3.66 122.0 50.00 3.59 4.57 120.00
131.0 55.00 1.45 3.83 131.0 55.00 2.97 4.64
140.0 60.00 1.21 3.99 140.0 60.00 2.48 4.70 80.00
149.0 65.00 1.01 4.12 149.0 65.00 2.07 4.74

40.00
158.0 70.00 0.85 4.24 158.0 70.00 1.74 4.78
167.0 75.00 0.72 4.34 167.0 75.00 1.47 4.81
0.00
176.0 80.00 0.61 4.43 176.0 80.00 1.25 4.84 -22 14 50 86 122
(-30.00) (-10.00) (10.00) (30.00) (50.00)
Temperature F( C)
08-03
ASU24CL Capacity/Input data (1/1)
Cooling
<Capacity>
150%
O
Indoor : 80/65 F
140%
130%
120%
Capacity(%)
110%
100%
90%
80%
70%
60%
-10
14 0
32 10
50 20
68 30
86 40 43
104 115
66 Outdoor DB( F)
O
<Input>
120%
O
Indoor : 80/65 F
110%
100%
90%
80%
Input(%)
70%
60%
50%
40%
30%
20%
-10
14 0
32 10
50 20
68 30
86 40 43
104 115
Outdoor DB( F)
O
66
*Both capacity and input decrease when temperature is 66 or less degrees F, for compressor
frequency restrictions operate.
*Both capacity and input decrease when temperature is 104 or more degrees F, as compressor speed is
decreased due to current release protection.
*Both capacity and input change largely when temperature is 50 or less degrees F, as outdoor fan speed
is decreased due to low ambient temperature cooling control.
*Both capacity and input change more largely at less than 32 degrees F of ambient temperature as
outdoor fan speed is decreased further.
08-04
ASU24RL Capacity/Input data (1/2)
Heating
<Capacity>
Maximum operation
Current release works
140%
Indoor DB : 70 F
O
130%
120% Without Frost

110%
100% Current release works

Capacity(%)
90%
Rated
80% operation
70%
With Frost
60%
50% Without Frost

40%
30%
-15
5 -10
14 -5
23 0
32 415 10
12
50 15
59 20
68 25
77
Outdoor DB( F)
O
42 54 63 75
<Input>
180%
Indoor DB : 70 F
O
Without Frost
170%
160% Maximum operation
Current release works
150%
140%
Input(%)
130% Current release works

120%
With Frost
110%
100% Without Frost
90%
80% Rated
operation
70%
60%
-15
5 -10
14 -5
23 0
32 5
41 10
50 15
59 20
68 25
77
O
Outdoor DB( F) 42 54 63 75
*Defrosting operation is performed when temperature is less than 42 degrees F.

Frost appears on an outdoor unit heat exchanger at 42 or less degrees F.
*Solid line:Integral capacity/Input containing the defrosting cycle.
*Dotted line:Capacity/Input which does not contain the defrosting cycle.
08-05
(2/2)
Cooling
<Capacity>
150%
Indoor : 80/65 F
O
140%
130%
120%
Capacity(%)
110%
100%
90%
80%
70%
60%
-10
14 0
32 10
50 20
68 30
86 40 43
104 115
66 O
Outdoor DB( F)
<Input>
120%
Indoor : 80/65 F
O
110%
100%
90%
80%
Input(%)
70%
60%
50%
40%
30%
20%
-10
14 0
32 10
50 20
68 30
86 40 43
104 115
O
66 Outdoor DB( F)
08-06
ASU30CLX Capacity/Input data
Cooling
<Capacity>
130%
O
Indoor : 80/65 F
120%
110%
Capacity (%)
100%
90%
80%
70%
60%
50%
14 32 50 68 86 104 115
Outdoor DB ( F) O
<Input>
120%
O
Indoor : 80/65 F
110%
100%
90%
80%
Input (%)
70%
60%
50%
40%
30%
20%
14 32 50 68 86 104 115
Outdoor DB ( F) O
08-07
ASU36CLX Capacity/Input data
Cooling
<Capacity>
130%
Indoor : 80/65 OF
120%
110%
Capacity (%)
100%
90%
80%
70%
60%
50%
14 32 50 68 86 104 115
Outdoor DB ( F) O
<Input>
120%
Indoor : 80/65OF
110%
100%
90%
80%
Input (%)
70%
60%
50%
40%
30%
20%
14 32 50 68 86 104 115
Outdoor DB ( F) O
08-08
R410A
WALL MOUNTED type

INVERTER
9 . REPLACEMENT PARTS
R EPL ACEMENT PART S
Models : AOU24CL
AOU24RL
09-06
Models : AOU24CL
AOU24RL
PROCESS Arrangement of lead wires to be connected to the inverter assembly.
1 BINDER
A
C
Maximum
20mm
Thermistor(Heat exchanger) A
Thermistor(Outdoor Temp.) B
EEV Coil Lead
Pass the lead wire underneath
the piping.
09-12
Models : AOU24CL
AOU24RL
PROCESS ATTACHMENT OF INVERTER ASSY
E-E
30
30
E PCB side
Binder TOP direction
Signal Line
F-F
D E 4way valve lead

5 leads from PCB
Do not let each thermistor lead wires (discharge,
Gather lead wires with the binder.
outdoor temperature, heat exchanger) step over
the signal wire.
4way valve lead height

Motor lead height
1 Binder location Binder location
20~30
40~60 1
Height upon gathering
0~10
20~30
F F
30~50
each wire
Gathering location
Hole
bottom and 4way
of inverter case
Distance between Inverter
20~30
valve lead.
10~20
case bottom and EMI
Gather 4way
valve lead
Spec. of Slack for
4way valve lead.
10~20
C
1
09-13
Models : AOU24CL
AOU24RL
PROCESS Installation of wire to Inverter assy
1 Comp Lead
2 Thermistor (Discharge)
3 Thermistor (Heat exchanger)
4 Thermistor (Outdoor Temp.)
5 EEV Coil Lead
6 4way valve Coil Lead
7 Motor Lead
7 Motor Lead
1 Comp Lead
Lead wire shall be securely fit in
1 Comp Lead
Each Connector Location
4 Thermistor (Outdoor Temp.)
3 Thermistor (Heat exchanger) 6 4way valve Coil Lead
5 EEV Coil Lead
7 Motor Lead
09-14
Models : AOU24CL
AOU24RL
PROCESS Installation of wire to Inverter assy
Spec. of slack
motor Lead.
7 Motor Lead
7 Motor Lead
1 Comp Lead
7 Motor Lead
Lead wire shall be beneath the rib.

Lead wire shall be beneath the rib.
Each Lead Location

4 Thermistor (Outdoor Temp.) 6 valve Coil Lead Compressor lead shall be
located beneath motor lead
7 Motor Lead
1 Comp Lead
7 Motor Lead 3 Thermistor (Heat exchanger) 5 EEV Coil Lead
09-15
Models : AOU30CLX
AOU36CLX
PROCESS Assemble wires ( COIL,CHOKE )

1 WIRE WITH TERMINAL
REGULATIONS
As shown in Fig.1, assemble wires to COIL,CHOKE and ACTPM.
A right picture shows the example of two times of the twist.
COIL,CHOKE
9900366018 30A0.32MH
Twist 5 times or more.
1 WIRE WITH TERMINAL
L2 WHITE
L1 WHITE
1 WIRE WITH TERMINAL must draw around

the under of W16 RED and W17 BLACK.
Fig.1
09-16
Models : AOU30CLX
AOU36CLX
PROCESS Assemble wires ( TR PWB ASSY) 1 WIRE WITH CONNECTOR

2 WIRE WITH CONNECTOR
REGULATIONS
As shown in Fig.1, assemble wires to TR PWB ASSY.
2 WIRE WITH CONNECTOR must draw around

2 WIRE WITH CONNECTOR Fig.1
the under of WIRE WITH TERMINAL.
09-17
Models : AOU30CLX
AOU36CLX
PROCESS Assemble EMI FILTER (TEMINAL)

1 EMI FILTER ZCAT2132
- 1130
2 BINDER M
REGULATIONS
As shown in Fig.1, assemble EMI FILTER.

Certainly fix EMI FILTER to wires by BINDER.
W2 WHITE (FILTER PWB)

WIRE WITH TERMINAL
W1 BLACK (FILTER PWB )

WIRE WITH TERMINAL
Fig.1
09-18
Models : AOU30CLX
AOU36CLX
REGULATIONS
As shown in Fig.1, assemble EMI FILTER.

Certainly fix EMI FILTER to wires by BINDER.
W2 WHITE (FILTER PWB)

WIRE WITH TERMINAL
W1 BLACK (FILTER PWB)

WIRE WITH TERMINAL
Fig.3
1 EMI FILTER ZCAT2132 -1130 must pass

W2 WHITE (FILTER PWB) and 40 +- 10mm
W1 BLACK (FILTER PWB)
1 EMI FILTER
1 EMI FILTER 2 BINDER M
2 BINDER M ZCAT2132 - 1130
ZCAT2132-1130
Fig.2
Certainly fix EMI FILTER

to wires by BINDER.
Fig.3
09-19
Models : AOU30CLX
AOU36CLX
REGULATIONS
As shown in Fig.4, connect WIRE WITH TERMINAL.
Fig.4
W1 BLACK (FILTER PWB) W2 WHITE (FILTER PWB)

WIRE WITH TERMINAL WIRE WITH TERMINAL
09-20
Models : AOU30CLX
AOU36CLX
PROCESS Connect wires. ( TERMINAL )
REGULATIONS
As shownin Fig . 2, connect wires.
W18 WHITE(FILTER PWB)

WIRE WITH TERMINAL
W17 BLACK(FILTER PWB)

WIRE WITH TERMINAL
09-21
Models : AOU30CLX
AOU36CLX
REGULATIONS
As shownin Fig . 2, connect wires.
W17,W18 must draw around the under of

W2 WHITE(FILTER PWB) and
W1 BLACK(FILTER PWB).
Fig.2
W18 WHITE(FILTER PWB) W17 BLACK(FILTER PWB) W4 RED (MAIN PWB)
WIRE WITH TERMINAL WIRE WITH TERMINAL WIRE WITH TERMINAL
09-22
Models : AOU30CLX
AOU36CLX
PROCESS Connect wires

(PWB ASSY(FILTER),PWB ASSY(MAIN))
REGULATIONS
As shown in Fig. 3, twist wires.
180
W19 BLACK W20 WHITE
(FILTER PWB) WIRE WITH
Make the twist once by the connector
CONNECTOR YELLOW
180 degrees, and do the twist 5 times
or more.
180
Fig.2
FILTER PWB
Fig.1 Keep the state of the twist until Fig.3

the wire is connected.
09-23
Models : AOU30CLX
AOU36CLX
PROCESS Connect wires

(PWB ASSY(FILTER),PWB ASSY (MAIN))
REGULATIONS
As shown in Fig.1, connect wires.
CN110
from W19 BLACK W20 WHITE(FILTER PWB)
WIRE WITH CONNECTOR YELLOW
W9 and W21
twist 9 times from 6 times.
CN1
from CN100(FILTER PWB)
WIRE WITH CONNECTOR BLACK
TM601 TM600
from W9 BLACK(FILTER PWB) from W21 GRAY (FILTER PWB)
WIRE WITH TERMINAL WIRE WITH TERMINAL Fig.1
09-24
Models : AOU30CLX
AOU36CLX
PROCESS Connect WIRE WITH TERMINAL

(THERMISTOR)
REGULATIONS
As shown Fig. 3, connect wires.
W25 ORANGE W26 ORANGE

(FILTER PWB)
WIRE WITHTERMINAL
W25 and W26 must do the twist

13 times from 10 times
W28 and W29 must do the twist

13 times from 10 times
The point must become

complete in each wire that
does the twist.
Fig.1 W28 ORANGE (FILTER PWB) W29 BROWN(FILTER PWB)

09-25
Models : AOU30CLX
AOU36CLX
REGULATIONS
As shown Fig. 3, connect wires.
W25,W26,W28,W29(FILTER PWB) Draw around CN100(FILTER PWB)

Pass WIRE WITH TERMINAL through WIRE WITH CONNECTER
EDGE SADDLE. as shown in figure.
W25 ORANGE W26 ORANGE (FILTER PWB)

WIRE WITH TERMINAL
Fig.2
THERMISTOR
ZPR0YCE400A300
W29 BROWN(FILTER PWB)

WIRE WITH TERMINAL The wire must not pass
Fig.3
on CASE(PWB)AS
W28 ORANGE(FILTER PWB)
WIRE WITH
TERMINAL
09-26
Models : AOU30CLX
AOU36CLX
PROCESS Fix the wires to CASE(PWB)AS.

(PWB ASSY(CAPACITOR),ACTL)
REGULATIONS
As shown in Fig. 3, twist wires.
W7 YELLOW W 8 BLUE 180

( CAPACITOR PWB) Make the twist once by the connector
WIRE WITH TERMINAL 180 degrees, and do the twist 5 times
or more.
180 Fig.2
Fig.1 CAPACITOR PWB Fig.3
Keep the state of the twist until

the wire is connected.
09-27
Models : AOU30CLX
AOU36CLX
REGULATIONS
As shown in Fig. 5, assemble PWB ASSY (CAPACITOR).
must pass the under of

Confirm whether to fill regulations
the fingernail of CASE(HEATSINK).
at the twist.
W7 YELLOW W8 BLUE
( CAPACITOR PWB)
WIRE WITH TERMINAL
PWB ASSY (CAPACITOR)
Fig. 4 Fig.5
W12 WHITE W13 VIOLET

(CAPACITOR PWB) W12 and W13(CAPACITOR PWB) WIRE WITH
WIRE WITH TERMINAL TERMINAL must do the twist six times or more.
09-28
Models : AOU30CLX
AOU36CLX
REGULATIONS
Pass each wire through CLIP(CABLE) as shown in fig .7 .
Each wire must keep the state of

the twist until being connected.
Eachwire must not

pass on CASE(PWB)AS
Fig. 6
W12 WHITE W13 VIOLET W28 ORANGE W29 BROWN
(CAPACITOR PWB) (FILTER PWB)
W7 YELLOW W8 BLUE
( CAPACITOR PWB)
WIRE WITH TERMINAL
WIRE WITH TERMINAL Fig. 7
09-29
Models : AOU30CLX
AOU36CLX
PROCESS Connect wires.

(PWB ASSY(CAPACITOR),TR PWB ASSY ,etc )
REGULATIONS
As shown in Fig.1, connect wires.
W7 YELLOW W8 BLUE W12 WHITE W13 VIOLET

180 ( CAPACITOR PWB) ( CAPACITOR PWB) ( CAPACITOR PWB)
WIRE WITH CONNECTOR WIRE WITH TERMINAL WIRE WITH TERMINAL
Fig.2 180
W7 and W8 make the twist once by

the connector 180 degrees, and must
do the twist 5 times or more.
Connect it surely. N(VIOLET)
W301 YELLOW W302 BLUE P(WHITE)

(TR PWB) TM102
WIRE WITH CONNECTOR
TM101
TR PWB ASSY
W29 BROWN(FILTER PWB) W28 ORANGE(FILTER PWB) ACTPM

WIRE WITH TERMINAL WIRE WITH TERMINAL SACT32010F1
W28 and W29 must do the twist W12 and W13 must do the twist
10 times or more. 6 times or more. Fig.1
09-30
R410A
WALL MOUNTED type

INVERTER
10 . INSTALLATION MANUAL
This air conditioner uses new refrigerant HFC (R410A). 5 cm or over INDOOR UNIT ● For left piping and left rear piping, align the marks on the wall
Alignment marks
SPLIT TYPE ROOM AIR CONDITIONER hook bracket and shape the connection pipe.
The basic installation work procedures are the same as conventional refrigerant (R22) models. CUTTING THE HOLE IN THE WALL FOR THE CONNECTING PIPING ● Bend the connection piping at the bend radius of 4”(100 mm) or
Wall hook bracket Centering marks more and install no more than 1-3/8”(35 mm) from the wall.
However, pay careful attention to the following points: (1) Cut a 3-1/8”(80 mm) diameter hole in the wall at the position shown in
● After passing the indoor piping and drain hose through the wall
the figure.
hole, hang the indoor unit on the hooks at the top and bottom of Wall hook
(1) Since the working pressure is 1.6 times higher than that of conventional refrigerant(R22) mod- (2) When cutting the wall hole at the inside of the wall hook bracket, cut bracket
the wall hook bracket.
INSTALLATION MANUAL els, some of the piping and installation and service tools are special.(See the table below.) the hole to a point of intersection of center marks.
When cutting the wall hole at the outside of the wall hook bracket, cut Lower Lower
Small piping
[Installing the indoor unit]
(PART NO. 9315342058) ENGLISH Especially, when replacing a conventional refrigerant(R22) model with a new refrigerant R410A the hole at a point of 10mm below. Connection piping Large piping
(3) Cut the hole so that the outside end is lower (3/16” to 3/8” (5 to 10 ● Hang the indoor unit from the hooks at the top of the wall hook
model, always replace the conventional piping and flare nuts with the R410A piping and flare mm)) than the inside end. bracket.
(4) Always align the center of the wall hole. If misaligned, water leakage 3-1/8”(80 mm) 3/8” (10 mm) ● Insert the spacer, etc. between the indoor unit and the wall hook
nuts. Top hooks
hole or over bracket and separate the bottom of the indoor unit from the wall.
will occur. 3-1/8”(80 mm)
• Connect all wiring tightly. Loose wiring may cause overheating at con- (2) Models that use refrigerant R410A have a different charging port thread diameter to prevent (5) Cut the wall pipe to match the wall thickness, stick it into the wall cap, Fasten with hole
IMPORTANT! nection points and a possible fire hazard. fasten the cap with vinyl tape, and stick the pipe through the hole. (The vinyl tape Indoor unit
erroneous charging with conventional refrigerant(R22) and for safety. Therefore, check connection pipe is supplied in the installation set.)
3/16” to 3/8”(5 to 10 mm) (Spacer)
Please Read Before Starting When Transporting beforehand.[The charging port thread diameter for R410A is 1/2 threads per inch.] (6) For left piping and right piping, cut the hole a little lower so that drain
(Wall pipe) Wall hook
water will flow freely. bracket
(Wall cap) Wall hook bracket
This air conditioning system meets strict safety and operating standards. Be careful when picking up and moving the indoor and outdoor units. (3) Be more careful that foreign matter (oil, water, etc.) does not enter the piping than with (Inside) Wall (Outside) Indoor unit
As the installer or service person, it is an important part of your job to Get a partner to help, and bend your knees when lifting to reduce strain (Fitting) Bottom hooks
install or service the system so it operates safely and efficiently. on your back. Sharp edges or thin aluminum fins on the air conditioner refrigerant(R22) models. Also, when storing the piping ,securely seal the opening by pinching,
INSTALLING THE WALL HOOK BRACKET After hooking the indoor unit to the top hook, hook the fittings of the indoor
can cut your fingers. taping, etc. Wall hook bracket
unit to the two bottom hooks while lowering the unit and pushing it against
For safe installation and trouble-free operation, you must: (1) Install the wall hook bracket so that it is correctly positioned horizon- the wall.
When Installing... (4) When charging the refrigerant, take into account the slight change in the composition of the tally and vertically. If the wall hook bracket is tiled, water will drip to the
• Carefully read this instruction booklet before beginning.
• Follow each installation or repair step exactly as shown. gas and liquid phases, and always charge from the liquid phase side whose composition is floor. Leveling method
...In a Ceiling or Wall
• Observe all local, state, and national electrical codes. (2) Install the wall hook bracket so that it is strong enough to withstand Hang weight CONNECTING THE PIPING
Make sure the ceiling/wall is strong enough to hold the unit’s weight. It stable. from here.
• Pay close attention to all danger, warning, and caution notices given in the weight of an adult. Tapping screw
may be necessary to construct a strong wood or metal frame to provide Tighten with two wrenches.
this manual. ● Fasten the wall hook bracket to the wall with 6 or more screws through (size: large; quantity: 8)
added support. CONNECTION
Special tools for R410A the holes near the outer edge of the bracket.
This symbol refers to a hazard or unsafe practice which (1) Install the outdoor unit wall cap (supplied with the optional Wrench (fixed)
WARNING: ...In a Room ● Check that there is no rattle at the wall hook bracket.
can result in severe personal injury or death. Wall hook
installation set or procured at the site) to the wall pipe.
Properly insulate any tubing run inside a room to prevent “sweating” that Tool name Contents of change bracket String
(2) Connect the outdoor unit and indoor unit piping. Flare nut
Weight Torque
This symbol refers to a hazard or unsafe practice which can cause dripping and water damage to walls and floors. (3) After matching the center of the flare surface and tightening wrench
Pressure is high and cannot be measured with a conventional gauge. To prevent erroneous WARNING
CAUTION: can result in personal injury and the potential for product the nut hand tight, tighten the nut to the specified tightening
...In Moist or Uneven Locations
mixing of other refrigerants, the diameter of each port has been changed. CAUTION torque with a torque wrench. To prevent gas leakage, coat the flare
or property damage. Gauge manifold If the wall pipe is not used, the cord interconnecting Connection pipe surface with refrigerator oil.
Indoor unit pipe
Use a raised concrete pad or concrete blocks to provide a solid, level It is recommended the gauge with seals-0.1 to 5.3 MPa (-1 to 53 bar) for high pressure. the indoor and outdoor units may touch metal and Install the wall hook bracket horizontally and perpen-
• Hazel alerting symbols FLARING
foundation for the outdoor unit. This prevents water damage and abnor- -0.1 to 3.8 MPa (-1 to 38 bar) for low pressure. cause electric leakage. dicularly. (1) Cut the connection pipe to the
mal vibration. Check if [L] is flared uniformly Flare nut tightening torque and L dimension
necessary length with a pipe cut- and is not cracked or scratched.
Electrical Charge hose To increase pressure resistance, the hose material and base size were changed. ter. Flare nut Tightening torque L dimension
...In an Area with High Winds (2) Hold the pipe downward so that
Vacuum pump A conventional vacuum pump can be used by installing a vacuum pump adapter. FORMING THE DRAIN HOSE AND PIPE 11.8 to 13.3 ft•lbs
Securely anchor the outdoor unit down with bolts and a metal frame. cuttings will not enter the pipe 1/4” (6.35 mm) dia. 1.4 to 1.7mm
Special gas leakage detector for HFC refrigerant R410A. (160 to 180 kgf•cm)
Provide a suitable air baffle. Gas leakage detector [Rear piping, Right piping, Bottom piping] and remove the burrs.
46.5 to 55.3 ft•lbs 2.2 to 2.4mm
(3) Insert the flare nut onto the pipe 5/8” (15.88 mm) dia.
● Install the indoor unit piping in the direction of the wall hole and bind (630 to 750 kgf•cm)
Safety / alert ...In a Snowy Area (for Heat Pump-type Systems) Copper pipes and flare the pipe with a flaring
the drain hose and pipe together with vinyl tape.
tool.
Install the outdoor unit on a raised platform that is higher than drifting It is necessary to use seamless copper pipes and it is desirable CONNECTION PIPE REQUIREMENT ● Install the piping so that the drain hose is at the bottom. Pipe outside diameter
Bind with vinyl tape Insert the flare nut (always use the
snow. Provide snow vents. that the amount of residual oil is less than 40 mg/10m. Do not ● Wrap the pipes of the indoor unit that are visible from the outside with Right piping
Maximum height flare nut attached to the indoor and A (mm)
If Necessary, Get Help use copper pipes having a collapsed, deformed or discolored Nominal Outer decorative tape. Pipe (top) Die Pipe outside
Thickness Maximum (between indoor and outdoor units respectively) onto the diameter Flash tool for Conventional (R22) flare tool
When Connecting Refrigerant Tubing diameter diameter length Rear piping
These instructions are all you need for most installation sites and mainte- portion (especially on the interior surface). Otherwise, the ex- outdoor) [For Left rear piping, Left piping] pipe and perform the flare process- A R410A, clutch type Clutch type Wing nut type
Bottom Indoor unit drain hose
nance conditions. If you require help for a special problem, contact our pansion value or capillary tube may become blocked with con- ing with a flare tool. ø 6.35 mm (1/4”) 0 to 0.5 1.0 to 1.5 1.5 to 2.0
• Keep all tubing runs as short as possible. 0.8mm Interchange the drain cap and the drain hose. piping (bottom)
1/4in 6.35mm Use the special R410A flare tool, Pipe
sales/service outlet or your certified dealer for additional instructions. • Use the flare method for connecting tubing. taminants. 30m(99ft) 20m(66ft) ø 15.88 mm (5/8”) 0 to 0.5 1.0 to 1.5 1.5 to 2.0
5/8in 15.88mm 1.0mm For left outlet piping, cut off the or the conv-entional (for R22) flare
• Apply refrigerant lubricant to the matching surfaces of the flare and As an air conditioner using R410A incurs pressure higher than CAUTION piping outlet cutting groove
In Case of Improper Installation tool.
union tubes before connecting them, then tighten the nut with a torque when using R22, it is necessary to choose adequate materials. with a hacksaw.
(1) In order to align the drain hose and drain cap, be When using the conventional flare
The manufacturer shall in no way be responsible for improper installation wrench for a leak-free connection. CAUTION
Thicknesses of copper pipes used with R410A are as shown in the table. Never use copper pipes thinner than that in the sure to insert securely and vertically. Incline inser- tool, always use an allowance ad-
or maintenance service, including failure to follow the instructions in this • Check carefully for leaks before starting the test run. (1) Fasten a flare nut with a torque wrench as instructed in this manual. If
table even when it is available on the market. tion will cause water leakage. Remove the drain cap by pulling
justment gauge and secure the A di-
document. fastened too tight, the flare nut may be broken after a long period of time
(2) When inserting, be sure not to attach any material Indoor unit at the projection at the end of mension shown in the table. and cause a leakage of refrigerant.
NOTE: drain hose Drain cap the cap with pliers, etc.
besides water. If any other material is attached, it BENDING PIPES (2) During installation, make sure that the refrigerant pipe is attached firmly
Depending on the system type, liquid and gas lines may be either nar-
SPECIAL PRECAUTIONS WARNING will cause deterioration and water leakage. before you run the compressor. Do not operate the compressor under the
row or wide. Therefore, to avoid confusion the refrigerant tubing for your CAUTION
CAUTION (1) When bending the pipe, be careful not to crush it. condition of refrigerant piping not attached properly with 2-way or 3-way
particular model is specified as either “small” or “large” rather than as (3) After removing drain hose, be sure not to forget (2) To prevent breaking of the pipe, avoid sharp bends. valve open. This may cause abnormal pressure in the refrigeration cycle
When Wiring (1) Do not use the existing (for R22) piping and flare nuts. mounting drain cap. that leads to breakage and even injury.
“liquid” or “gas”. Insert the drain hose and drain cap into the drain port, mak- Bend the pipe with a radius of curvature of 6” (150 mm) or
• If the existing materials are used, the pressure inside the refrigerant cycle will rise and cause breakage, injury, (4) Be sure to fix the drain hose with tape to the bottom ing sure that it comes in contact with the back of the drain over.
ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL of piping. (3) If the copper pipe is bend the pipe or pulled to often, it will
When Servicing etc.(Use the special R410A materials.) port, and then mount it. If the drain hose is not connected
INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED become stiff.
(5) Prevent drain water frozen under low tempera- properly, leaking will occur.
ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM. • Turn the power OFF at the main circuit breaker panel before opening (2) When installing and relocating the air conditioner, do not mix gases other than the specified refrigerant(R410A) to Do not bend the pipes more than three times at one place.
• Do not supply power to the unit until all wiring and tubing are completed the unit to check or repair electrical parts and wiring. ture environment. • Attach the Insulation (Drain hose) to the drain hose.
enter the refrigerant cycle.
or reconnected and checked. • Keep your fingers and clothing away from any moving parts. When installing indoor unit's drain hose outdoors, necessary
• Highly dangerous electrical voltages are used in this system. Carefully • Clean up the site after you finish, remembering to check that no metal • If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise to an abnormally high value measure for frost protection should be taken to prevent drain
refer to the wiring diagram and these instructions when wiring. Improper scraps or bits of wiring have been left inside the unit being serviced. and cause breakage, injury, etc. water frozen.
connections and inadequate grounding can cause accidental injury • After installation, explain correct operation to the customer, using the • Under low temperature environment (when outdoor tem-
or death. operating manual. perature under 32 °F), after cooling operation is executed,
• Ground the unit following local electrical codes. CAUTION water in the drain hose could be frozen.
Once drain water is frozen, the drain hose will be blocked Insulation (Drain hose)
When installing pipes shorter than 10 ft (3m), sound of the outdoor unit will be transferred to the indoor unit, which and water leakage may be resulted for indoor unit.
will cause large operating sound or some abnormal sound. Drain hose
GENERAL STANDARD ACCESSORIES SELECTING THE MOUNTING INSTALLATION DIAGRAM OF ELECTRICAL WIRING (INDOOR UNIT) 14AWG
This INSTALLATION MANUAL briefly outlines where The following installation accessories are supplied. Use them as HOW TO THE INSTALL THE INTER-UNIT WIRE HARNESS The method of adjusting inter-unit wire harness
and how to install the air conditioning system. Please required.
POSITION INDOOR AND OUTDOOR UNITS 1. Remove the screws, then remove the conduit holder. To connect inter-unit wire harness to the terminal correctly, please
Decide the mounting position with the customer as follows: [INDOOR UNIT]
read over the entire set of instructions for the indoor 2. Fasten the inter-unit wire harness to the conduit holder using the lock nut. refer to the figure to adjust the length of the part of Inter-unit Wire
Wall hook bracket
Name and Shape Q’ty Name and Shape Q’ty 1. INDOOR UNIT IMPORTANT: Refer to figure of inlet-unit wire length about the length of harness ahead from conduit holder. (1:1)
and outdoor units and make sure all accessory parts 2-1/2”(6 cm)
Wall hook bracket Cloth tape (1) Install the indoor unit level on a strong wall which is not subject inter-unit wire harness. EARTH WIRE
listed are with the system before beginning. or over
to vibration. 2”(5 cm) or over 3. Use the screws to install the conduit holder with which Inter-unit wire har-
1. TYPE OF COPPER PIPE AND INSULATION MATERIAL (2) The inlet and outlet ports should not be obstructed : the air should ness is included.
1 1 be able to blow all over the room. 2”(5 cm) 4. Remove the screws, then remove the cord clamp.
Copper tubing for connectin the outdoor unit to the indoor (3) Install the unit near an electric outlet or special branch circuit. or over 5. Connect inter-unit wire harness to the terminal. lock nut CONDUIT HOLDER
unit and insulation material is available for purchase locally. (4) Do not install the unit where it will be exposed to direct sunlight. Refer to the wiring diagram.
1" (25mm)
When you purchase them, please specify the following. Tapping screw (big) (5) Install the unit where connection to the outdoor unit is easy. 6. Use the screws to install the cord clamp.
Remote (6) Install the unit where the drain pipe can be easily installed.
A. Deoxidized annealed copper pipe for refrigerant piping as: (7) Take servicing, etc. into consideration and leave the spaces shown SCREW CONDUIT
control CONNECTOR
8 in the figure. Also install the unit where the filter can be removed.
unit
1" (25mm)
Small pipe Large pipe 60”(150 cm)

2. OUTDOOR UNIT or over
Outer diameter Thickness Outer diameter Thickness 1 95”(240 cm) (Wall cap)
Tapping screw (small) (1) If possible, do not install the unit where it will be exposed to di- or over
0.031496 in 0.03937 in
1/4”(6.35 mm) 5/8”(15.88 mm) rect sunlight. (If necessary, install a blind that does not interfere
(0.8 mm) (1.0 mm) with the air flow.)
2 Remote Connection cord
(2) Do not install the unit where a strong wind blows or where it is control unit
Cut each pipe to the appropriate length +12” (30 cm) very dusty. holder
Battery (3) Do not install the unit where people pass.
to16” (40 cm) to dampen vibration between units. (4) Take your neighbors into consideration so that they are not dis- Remote Cord clamp
Air cleaning filter turbed by air blowing into their windows or by noise. Tapping 1 2 3 4 Cord clamp
B. Foamed polyethylene insulation for copper pipes as 2 control unit
(5) Provide the space shown in the figure so that the air flow is not blocked. screw(small)
required to precise length of piping. Wall thickness Tab
Also for efficient operation, leave open three of the four direc-
of the insulation should not be less than 5/16” (8 mm). 2 tions front, rear, and both sides.
C. Use insulated copper wire for field wiring. Remote control
unit holder WARNING
[OUTDOOR UNIT] 4”(10 cm) or over Screw Square hole
CAUTION Air cleaning filter frame Install at a place that can withstand the weight of the
Check local electrical codes and regulations 24”(60 cm) or over Insert the tab into the square hole of the
1 indoor and outdoor units and install positively so that Screw Connection cord
indoor unit and fasten with a screw.
before obtaining wire. Also, check any specified 2 the units will not topple or fall.
instructions or limitations.
4”(10 cm) or over
2. ADDITIONAL MATERIALS REQUIRED FOR INSTALLATION CAUTION 12”
A. Refrigeration (armored) tape Drain pipe Insulation (Drain hose) (1) Do not install where there is the danger of com- (30 cm)
B. Insulated staples or clamps for connecting wire (Reverse cycle or over
model only) bustible gas leakage. 12”(30 cm) or over
(See your local electrical codes.) 1 1 (2) Do not install near heat sources.
7" (175mm)
C. Putty
7-1/2" (190mm)
D. Refrigeration lubricant (3) If children under 10 years old may approach the
unit, take preventive measures so that they can-
HOW TO CONNECT WIRING TO THE TERMINALS
E. Clamps or saddles to secure refrigerant piping • Do not directly install it on
not reach the unit. the ground, otherwise it Fig. 14
will cause failure. A. For solid core wiring (or F-cable)
3. OPERATING RANGE Round
The following items are necessary to install this air conditioner. (The (4) Install the indoor unit on the wall where the height 2”(5 cm) or over (1) Cut the wire end with a wire cutter or wire-cutting pliers, then strip A. Solid wire B. Strand wire
terminal
items are not included with the air conditioner and must be purchased the insulation to about 15/16" (25 mm) to expose the solid wire.
Cooling/Dry Mode Heating Mode from the floors more than 240 cm. • To obtain better operation
(2) Using a screwdriver, remove the terminal screw(s) on the terminal
separately.) efficiency, when the outdoor
unit is installed, be sure to board. Loop
Outdoor temperature About 14 to 115 °F About 5 to 75 °F
open the front and left side. (3) Using pliers, bend the solid wire to form a loop suitable for the termi-
Indoor temperature About 64 to 90 °F 88 °F or less
Name Q’ty nal screw.
[Indoor unit piping direction] 21-1/4”(54 cm) (4) Shape the loop wire properly, place it on the terminal board and
Connection pipe assembly 1
Indoor humidity About 80% or less The piping can be connected in the 7 directions in the figure. When tighten securely with the terminal screw using a screwdriver. Insulation
Strip 15/16" (25 mm)
Strip 3/8" (10 mm)
Connection cord 1
the piping is connected in direction 2, 3, 4 or 5, cut along the
Wall pipe 1 B. For strand wiring Screw with
ADDITIONAL CHARGE piping groove in the side of the front panel with a hacksaw. special washer Screw with
Outdoor
Decorative tape special washer
(32 cm)
Refrigerant suitable for a piping length of 49 ft (15 m) is charged in 1 (1) Cut the wire end with a wire cutter or wire-cutting pliers, then strip
12-9/16”
unit bottom
the outdoor unit at the factory. the insulation to about 3/8" (10 mm) to expose the strand wiring. Round
Vinyl tape 1
When the piping is longer than 49 ft (15 m), additional charging is necessary. (2) Using a screwdriver, remove the terminal screw(s) on the terminal terminal
Wall cap 1 Drain hose board. Round
For the additional amount, see the table below. Terminal
(3) Using a round terminal fastener or pliers, securely clamp a round Wire terminal
Saddle 1 set CAUTION board
terminal to each stripped wire end.
Pipe length 66 ft (20 m) 83 ft (25 m) 99 ft (30 m) Drain hose (1) When the outdoor temperature is 32 °F or less, do not use the accessory Wire
1 (Rear) (4) Position the round terminal wire, and replace and tighten the termi-
drain pipe and drain cap. If the drain pipe and drain cap are used, the CONDUIT HOLDER
Additional 3.5 oz (100 g) 9.0 oz (200 g) 10.5 oz (300 g) Tapping screws 1 set drain water in the pipe may freeze in extremety cold weather.(Reverse nal screw using a screwdriver. Terminal block
refrigerant cycle model only)
Sealant 1 5 Left (2) In the area with heavy snowfall, if the intake and outlet of outdoor unit
Between 49 ft (15 m) and 99 ft (30 m), when using a connection pipe is blocked with snow, it is likely to cause of the breakdown. Please con-
outlet
other than that in the table, charge additional refrigerant with 0.21 oz/ struct a canopy and a pedestal or place the unit on a high stand (local
ft (20g/1 m) as the criteria. configured).
ELECTRICAL REQUIREMENT 7 Left rear
2 Right outlet
CAUTION Always make the air conditioner power supply a special branch cir- outlet
1 Rear 6 Center
outlet 4 Left bottom
cuit and provide a special switch and receptacle. Do not extend the 3 Bottom outlet outlet CAUTION
(1) When adding refrigerant, add the refrigerant from outlet
the charging port at the completion of work. power cord. (1) Match the terminal block numbers and connection (3) Always fasten the outside covering of the connection
(2) The maximum length of the piping is 99 ft (30 cord colors with those of the outdoor unit. cord with the cord clamp. (If the insulator is chafed,
m). If the units are further apart than this, cor- CAUTION Erroneous wiring may cause burning of the electric electric leakage may occur.) CONDUIT CONNECTOR
rect operation can not be guaranteed. MINIMUM CIRCUIT AMPACITY 21 A parts. (4) Always connect the ground wire.
MAXIMUM OVERCURRENT PROTECTION 25 A
(2) Connect the connection cords firmly to the terminal (5) Do not use the earth screw for an external connector.
(TIME DELAY FUSE OR HACR TYPE CIRCUIT BREAKER) block. Imperfect installation may cause a fire. Only use for interconnection between two units.
05L354_9315342058_En 1 2006.1.12, 2:07 PM

OUTDOOR UNIT ELECTRICAL WIRING (OUTDOOR UNIT) PUMP DOWN OPERATION (FORCED COOLING OPERATION)
OUTDOOR UNIT INSTALLATION To avoid discharging refrigerant into the atmosphere at the time of relocation or disposal, recover refrigerant by doing the cooling operation
or forced cooling operation according to the following procedure. (When the cooling operation cannot start in winter, and so on, start the
1. Remove the screws, then remove the control box cover. forced cooling operation.)
● Set the unit on a strong stand, such as one made of concrete blocks to
2. Fasten the Inter unit wire harness and power supply to the conduit holder using the lock nut.
minimize shock and vibration. (1) Do the air purging of the charge hose by connecting the charging hose of gauge manifold to the charging port of 3 way valve and opening the
3. Connect inter-unit wire harness and power supply to the terminal.
● Do not set the unit directly on the ground because it will cause trouble. low-pressure valve slightly.
Refer to the wiring diagram
Connector cover removal (2) Close the valve stem of 2 way valve completely.
4. Use the screws to install the control box cover.
● Remove the tapping screws. (3) Start the cooling operation or following forced cooling operation.
Installing the connector cover When using the remote control unit
Press the TEST RUN button after starting the cooling operation by the remote control unit.
(1) After inserting the two front hooks, then insert the rear hook.
The operation indicator lamp and timer indicator lamp will begin to flash simultaneously during test run.
(2) Tighten the tapping screws.
Tapping screw WARNING When using the MANUAL AUTO button of the indoor unit (The remote control unit is lost, and so on.)
NOTE: Keep on pressing the MANUAL AUTO button of the indoor unit for more than 10 seconds.
Front hooks Be sure to comply with local codes while run- • Connector trade size for this unit is 1/2” (12.7 mm). The connector (The forced cooling operation cannot start if the MANUAL AUTO button is not kept on pressing for more than 10 seconds.)
WARNING (4) Close the valve stem of 3 way valve when the reading on the compound pressure gage becomes 0.05~0 MPa (0.5~0 kg/cm2).
Rear hooks ning the wire from the indoor unit to the outdoor can be bought at a hardware store. Refer to “How to connect wir-
(1) Install the unit where it will not be tilted by more ing to the terminals” for instructions on connecting depending on (5) Stop the operation.
than 5°. unit (size of wire and wiring method, etc. ). the wire type you are using. • Press the START/STOP button of the remote control unit to stop the operation.
Connector cover • Press the MANUAL AUTO button when stopping the operation from indoor unit side.
Every wire must be connected firmly. • The fuse located in the outdoor unit provides power supply pro-
(2) When installing the outdoor unit where it may tection and may blow when power is applied if the system has (It is not necessary to press on keeping for more than 10 seconds.)
exposed to strong wind, fasten it securely. No wire should be allowed to touch refrigerant been incorrectly wired.
tubing, the compressor or any moving part. CAUTION
AIR PURGE During the pump-down operation, make sure that the compressor is turned off before you remove the refrigerant piping.
Loose wiring may cause the terminal to over-
Do not remove the connection pipe while the compressor is in operation with 2 way or 3 way valve open. This may cause abnormal
Always use a vacuum pump to purge the air. CAUTION heat or result in unit malfunction. A fire hazard pressure in the refrigeration cycle that leads to breakage and even injury.
Refrigerant for purging the air is not charged in (1) Refrigerant must not be discharged into atmos- may also exist. Therefore, be sure all wiring is
the outdoor unit at the factory. phere. tightly connected. Lock nut
Close the high pressure side valve of the gauge manifold fully and (2) After connecting the piping , check the joints for Connect wires to the matching numbers of ter-
do not operate it during the following work. gas leakage with gas leak detector. CAUTION
minals.
Install heat insulation around both the gas and liquid pipes. Failure to do so may cause water leaks.
1. Check if the piping connections are secure. Use heat insulation with heat resistance above 248 °F. (Reverse cycle model only)
In addition, if the humidity level at the installation location of the refrigerant piping is expected to exceed 70%, install heat insula-
tion around the refrigerant piping. If the expected humidity level is 70-80%, use heat insulation that is 15 mm or thicker and if the
10. Fully open the valve stems of the 2-way valve and 3-way valve
2. Check that the stems of 2-way valve and 3-way valve are closed using a hexagon wrench. (After the valve stem begins to turn, expected humidity exceeds 80%, use heat insulation that is 20 mm or thicker.
fully. turn it with a torque of less than 2.14 ft•lbs (30 kgf•cm) until it If heat insulation is used that is not as thick as specified, condensation may form on the surface of the insulation.
Cord Clamp
stops turning.) Indoor unit Outdoor unit In addition, use heat insulation with heat conductivity of 0.045 W/(m·K) or less (at 68 °F).
Terminal Terminal
3. Connect the gauge manifold charge hose to the charging port Grounding line
of the 3-way valve (side with the projection for pushing in the G G
valve core). 11. Firmly tighten the 2-way valve and 3-way valve blank cap and
5
the charging port cap.
(N)
Control line
(L)
POWER SUPPLY
1 phase, 208/230V
4. Open the low pressure side valve of the gauge manifold fully. 208/230V Conduit
3
3
connector
Gauge manifold 208/230V
2
2 Power supply
Compound pressure gauge
Pressure gauge 208/230V Inter-unit
1
-0.1 MPa 1
5. Operate the vacuum pump and start pump down. 3-way valve 2-way valve wire harness
(-76 cmHg LO
HI DISCONNECT
Flare nut -1 bar) SWITCH (Inter Unit)
High (FIELD SUPPLY) Power line
6. Slowly loosen the flare nut of the 3-way valve and check if air Low pressure pressure
enters, then retighten the flare nut. side valve side valve
(When the flare nut is loosened the operating sound of the (closed)
vacuum pump changes and the reading of the compound
pressure gauge goes from minus to zero.) Valve stem Charge
Blank cap hose
Charge hose
Indoor unit Outdoor unit
Charging port
7. Pump down the system for at least 15 minutes, then check if the terminal block terminal block
compound pressure gauge reads -0.1 MPa (-76 cmHg, -1 bar). Charging port cap
Vacuum pump
1 2 3 4
1 2 3 4 5
8. At the end of pump down, close the low pressure side gauge of
the gauge manifold fully and stop the vacuum pump. Tightening torque Earth screw Disconnect switch Earth screw
Blank cap (2-way valve) 14.75 to 18.44 ft•lbs (200 to 250 kgf•cm)
Blank cap (3-way valve) 22.12 to 25.81 ft•lbs (300 to 350 kgf•cm)
G G
9. Slowly loosen the valve stem of the 3-way valve. When the Charging port cap 7.37 to 8.85 ft•lbs (100 to 120 kgf•cm)
compound pressure gauge reading reaches 0.1-0.2 MPa,
retighten the valve stem and disconnect the charge hose from
the 3-way valve charging port.
(If the stem of the 3-way valve is opened fully before the
charge hose is disconnected, it may be difficult to disconnect
the charge hose.)
Power supply line
FINISHING TEST RUNNING

(1) Insulate between pipes. Overlap the insulation ● Perform test operation and check items 1 and 2 below.
● For rear, right, and bottom piping, overlap the connection pipe heat insu- ● For the test operation method, refer to the operating manual.
Connection pipe ● The outdoor unit, may not operate, depending on the room temperature. In this case, press the test run button on the remote control unit
lation and indoor unit pipe heat insulation and bind them with vinyl tape
(heat insulation) Indoor unit pipe
so that there is no gap. while the air conditioner is running, (Point the transmitter section of the remote control unit toward the air conditioner and press the test run
Bind the pipes together so (heat insullation)
● For left and left rear piping, butt the connection pipe heat insulation and Vinyl tape button with the tip of a ball-point pen, etc.)
that there is no gap. ● To end test operation, press the remote control unit START/STOP button.
indoor unit pipe heat insulation together and bind them with and vinyl
tape so that there is no gap. (When the air conditioner is run by pressing the test run button, the OPERATION indicator lamp and TIMER indicator lamp will simultane-
● For left and left rear piping, wrap the area which accommodates the rear ously flash slowly.)
piping housing section with cloth tape. Pipe
1. INDOOR UNIT
● For left and left rear piping, bind the connection cord to the top of the
Wrap with (1) Is operation of each button on the remote control unit normal? Transmitter section
pipe with vinyl tape. cloth tape (2) Does each lamp light normally?
● For left and left rear piping, bundle the piping and drain hose together by Drain hose Cloth tape
(3) Do the air flow-direction louver operate normally?
wrapping them with cloth tape over the range within which they fit into
(4) Is the drain normal?
the rear piping housing section. Left piping
(2) Temporarily fasten the connection cord along the connection pipe with vinyl 2. OUTDOOR UNIT
Connection cord
tape. (Wrap to about 1/3 the width of the tape from the bottom of the pipe so (1) Is there any abnormal noise and vibration during operation?
that water does not enter.) (2) Will noise, wind, or drain water from the unit disturb the neighbors?
Test run button
(3) Fasten the connection pipe to the outside wall with saddles, etc. (3) Is there any gas leakage?
(4) Fill the gap between the outside wall pipe hole and the pipe with sealer so
Pipe Drain hose
that rain water and wind cannot blow in.
(5) Fasten the drain hose to the outside wall, etc.
POWER
For connection from the left rear
Wall pipe Connection cord WARNING CAUTION
(Outside wall cap) Connection pipe (1) The rated voltage of this product is 208/230 V AC (1) The power source capacity must be the sum of
(Saddle) 60 Hz. the air conditioner current and the current of other
Drain hose
(Sealer putty)
(2) Before turning on the power, check if the voltage electrical appliances. When the current contracted
Check the following: BAD BAD BAD is within the 208 V -10 % to 230 V +10% range. capacity is insufficient, change the contracted ca-
(3) Always use a special branch circuit and install a pacity.
GOOD Drain hose
(Outdoors) Saddle special receptacle to supply power to the room (2) When the voltage is low and the air conditioner is
air conditioner. difficult to start, contact the power company the
Lifted up Wave End in water
Pipe Wall voltage raised.
(4) Use a circuit breaker and receptacle matched to
the capacity of the air conditioner.
(5) Do not extend the power cord.
FRONT PANEL REMOVAL AND INSTALLATION CUSTOMER GUIDANCE
(6) Perform wiring work in accordance with stand-
Explain the following to the customer in accordance with the operat-
THE INTAKE GRILLE REMOVAL ards so that the air conditioner can be operated
ing manual:
(1) Open the intake grille. Intake grille safely and positively. (1) Starting and stopping method, operation switching, temperature
(2) Pull down the knob. Intake grille adjustment, timer, air flow switching, and other remote control unit
(3) Lift the intake grille upward, until the axle at the top of the Mounting shaft (7) Install a leakage circuit breaker in accordance with
operations.
intake grille is removed. Bearing the related laws and regulations and electric com- (2) Air filter removal and cleaning, and how to use the air louvers.
Front panel Knob pany standards. (3) Give the operating and installation manuals to the customer.
THE INTAKE GRILLE INSTALLATION
Front panel
(1) The fixing axle of the intake grille is installed on the Panel.
(2) Lay down the intake grille.
REMOTE CONTROL UNIT INSTALLATION
Screws (6 position)
THE FRONT PANEL REMOVAL
(1) Remove intake grille (Reference the intake grille removal.) CAUTION
(2) Remove six screws.
(3) The thumb is hung on the lower part as shown in the figure, Front panel (1) Check that the indoor unit correctly receives the
and it pulls to the front, pushing [-] mark , and bottom hooks Push Wall hook bracket signal from the remote control unit, then install
(two position) is removed from wall hook bracket.
[-] mark
the remote control unit holder.
(4) The front panel is pulled to the front, raising the upper sur-
Push (2) Select the remote control unit holder selection
face, and a front panel is removed.
site by paying careful attention to the following:
Top holes (two sides)
THE FRONT PANEL INSTALLATION Avoid places in direct sunlight.
(1) Firstly, fit the lower part of the front panel, and insert top and Top hook (center) Select a place that will not be affected by the heat Remote control unit Remote control
Top hole (center) Front panel holder fixing unit mounting
bottom hooks. (Three top sides) from a stove, etc.
(2) Six screws is attached. 1 Set
(3) The intake grille is attached.
Remote control
1. REMOTE CONTROL UNIT HOLDER INSTALLA- unit holder
TION 2 Push
Top hooks Install the remote control unit with a distance of 23
Indoor unit •
(two sides)
ft(7 m) between the remote control unit and the pho-
Tapping
tocell as the criteria. However, when installing the re-
screw Remote
mote control unit, check that it operates positively. (small) control unit
CAUTION • Install the remote control unit holder to a wall, pillar,
Install the front panel and INTAKE GRILLE securely. If installation is imperfect, the front panel or INTAKE GRILLE etc. with the tapping screw.
may fall off and cause injury.
05L354_9315342058_En 2 2006.1.12, 2:07 PM

This air conditioner uses new refrigerant HFC (R410A). 5 cm or over INDOOR UNIT ● For left piping and left rear piping, align the marks on the wall
Alignment marks
SPLIT TYPE ROOM AIR CONDITIONER hook bracket and shape the connection pipe.
The basic installation work procedures are the same as conventional refrigerant (R22) models. CUTTING THE HOLE IN THE WALL FOR THE CONNECTING PIPING ● Bend the connection piping at the bend radius of 4”(100 mm) or
Wall hook bracket Centering marks more and install no more than 1-3/8”(35 mm) from the wall.
However, pay careful attention to the following points: (1) Cut a 3-1/8”(80 mm) diameter hole in the wall at the position shown in
● After passing the indoor piping and drain hose through the wall
the figure.
hole, hang the indoor unit on the hooks at the top and bottom of Wall hook
(1) Since the working pressure is 1.6 times higher than that of conventional refrigerant(R22) mod- (2) When cutting the wall hole at the inside of the wall hook bracket, cut bracket
the wall hook bracket.
INSTALLATION MANUAL els, some of the piping and installation and service tools are special.(See the table below.) the hole to a point of intersection of center marks.
When cutting the wall hole at the outside of the wall hook bracket, cut Lower Lower
Small piping
[Installing the indoor unit]
(PART NO. 9315342089) ENGLISH Especially, when replacing a conventional refrigerant(R22) model with a new refrigerant R410A the hole at a point of 10mm below. Connection piping Large piping
(3) Cut the hole so that the outside end is lower (3/16” to 3/8” (5 to 10 ● Hang the indoor unit from the hooks at the top of the wall hook
model, always replace the conventional piping and flare nuts with the R410A piping and flare mm)) than the inside end. bracket.
(4) Always align the center of the wall hole. If misaligned, water leakage 3-1/8”(80 mm) 3/8” (10 mm) ● Insert the spacer, etc. between the indoor unit and the wall hook
nuts. hole bracket and separate the bottom of the indoor unit from the wall.
will occur. or over Top hooks
3-1/8”(80 mm)
• Connect all wiring tightly. Loose wiring may cause overheating at con- (2) Models that use refrigerant R410A have a different charging port thread diameter to prevent (5) Cut the wall pipe to match the wall thickness, stick it into the wall cap, Fasten with hole
IMPORTANT! nection points and a possible fire hazard. fasten the cap with vinyl tape, and stick the pipe through the hole. (The vinyl tape Indoor unit
erroneous charging with conventional refrigerant(R22) and for safety. Therefore, check connection pipe is supplied in the installation set.)
3/16” to 3/8”(5 to 10 mm) (Spacer)
Please Read Before Starting When Transporting beforehand.[The charging port thread diameter for R410A is 1/2 threads per inch.] (6) For left piping and right piping, cut the hole a little lower so that drain
(Wall pipe)
water will flow freely. Wall hook
(Wall cap) Wall hook bracket
This air conditioning system meets strict safety and operating standards. Be careful when picking up and moving the indoor and outdoor units. (3) Be more careful that foreign matter (oil, water, etc.) does not enter the piping than with (Inside) Wall (Outside) bracket
Indoor unit
As the installer or service person, it is an important part of your job to Get a partner to help, and bend your knees when lifting to reduce strain
install or service the system so it operates safely and efficiently. on your back. Sharp edges or thin aluminum fins on the air conditioner refrigerant(R22) models. Also, when storing the piping ,securely seal the opening by pinching, (Fitting) Bottom hooks
can cut your fingers. taping, etc. INSTALLING THE WALL HOOK BRACKET Wall hook bracket After hooking the indoor unit to the top hook, hook the fittings of the indoor
For safe installation and trouble-free operation, you must: unit to the two bottom hooks while lowering the unit and pushing it against
(1) Install the wall hook bracket so that it is correctly positioned horizon-
the wall.
When Installing... (4) When charging the refrigerant, take into account the slight change in the composition of the tally and vertically. If the wall hook bracket is tiled, water will drip to the
• Carefully read this instruction booklet before beginning.
• Follow each installation or repair step exactly as shown. gas and liquid phases, and always charge from the liquid phase side whose composition is floor. Leveling method
...In a Ceiling or Wall
• Observe all local, state, and national electrical codes. (2) Install the wall hook bracket so that it is strong enough to withstand Hang weight CONNECTING THE PIPING
Make sure the ceiling/wall is strong enough to hold the unit’s weight. It stable. from here.
• Pay close attention to all danger, warning, and caution notices given in the weight of an adult. Tapping screw
may be necessary to construct a strong wood or metal frame to provide Tighten with two wrenches.
this manual. ● Fasten the wall hook bracket to the wall with 6 or more screws through (size: large; quantity: 8)
added support. CONNECTION
Special tools for R410A the holes near the outer edge of the bracket.
This symbol refers to a hazard or unsafe practice which (1) Install the outdoor unit wall cap (supplied with the optional Wrench (fixed)
WARNING: ...In a Room ● Check that there is no rattle at the wall hook bracket.
can result in severe personal injury or death. Wall hook
installation set or procured at the site) to the wall pipe.
Properly insulate any tubing run inside a room to prevent “sweating” that Tool name Contents of change bracket String
(2) Connect the outdoor unit and indoor unit piping. Flare nut
Weight Torque
This symbol refers to a hazard or unsafe practice which can cause dripping and water damage to walls and floors. (3) After matching the center of the flare surface and tightening wrench
Pressure is high and cannot be measured with a conventional gauge. To prevent erroneous WARNING
CAUTION: can result in personal injury and the potential for product the nut hand tight, tighten the nut to the specified tightening
...In Moist or Uneven Locations
mixing of other refrigerants, the diameter of each port has been changed. CAUTION torque with a torque wrench. To prevent gas leakage, coat the flare
or property damage. Gauge manifold If the wall pipe is not used, the cord interconnecting Connection pipe surface with refrigerator oil.
Indoor unit pipe
Use a raised concrete pad or concrete blocks to provide a solid, level It is recommended the gauge with seals-0.1 to 5.3 MPa (-1 to 53 bar) for high pressure. the indoor and outdoor units may touch metal and Install the wall hook bracket horizontally and perpen-
• Hazel alerting symbols FLARING
foundation for the outdoor unit. This prevents water damage and abnor- -0.1 to 3.8 MPa (-1 to 38 bar) for low pressure. cause electric leakage. dicularly. (1) Cut the connection pipe to the
mal vibration. Check if [L] is flared uniformly Flare nut tightening torque and L dimension
necessary length with a pipe cut- and is not cracked or scratched.
Electrical Charge hose To increase pressure resistance, the hose material and base size were changed. ter. Flare nut Tightening torque L dimension
...In an Area with High Winds (2) Hold the pipe downward so that
Vacuum pump A conventional vacuum pump can be used by installing a vacuum pump adapter. FORMING THE DRAIN HOSE AND PIPE 21.70 to 30.38 ft•lbs
Securely anchor the outdoor unit down with bolts and a metal frame. cuttings will not enter the pipe 3/8” (9.52 mm) dia. 1.8 to 2.0mm
Special gas leakage detector for HFC refrigerant R410A. (300 to 420 kgf•cm)
Provide a suitable air baffle. Gas leakage detector and remove the burrs.
[Rear piping, Right piping, Bottom piping] 46.5 to 55.3 ft•lbs 2.2 to 2.4mm
(3) Insert the flare nut onto the pipe 5/8” (15.88 mm) dia.
(630 to 750 kgf•cm)
Safety / alert ...In a Snowy Area (for Heat Pump-type Systems) Copper pipes ● Install the indoor unit piping in the direction of the wall hole and bind and flare the pipe with a flaring
the drain hose and pipe together with vinyl tape. tool.
Install the outdoor unit on a raised platform that is higher than drifting It is necessary to use seamless copper pipes and it is desirable CONNECTION PIPE REQUIREMENT Pipe outside diameter
● Install the piping so that the drain hose is at the bottom. Bind with vinyl tape Insert the flare nut (always use the
snow. Provide snow vents. that the amount of residual oil is less than 40 mg/10m. Do not Right piping
Maximum height ● Wrap the pipes of the indoor unit that are visible from the outside with flare nut attached to the indoor and A (mm)
If Necessary, Get Help use copper pipes having a collapsed, deformed or discolored Nominal Outer Pipe (top) Die Pipe outside
Thickness Maximum (between indoor and decorative tape. outdoor units respectively) onto the diameter Flash tool for Conventional (R22) flare tool
When Connecting Refrigerant Tubing diameter diameter length Rear piping
These instructions are all you need for most installation sites and mainte- portion (especially on the interior surface). Otherwise, the ex- outdoor) pipe and perform the flare process- A R410A, clutch type Clutch type Wing nut type
[For Left rear piping, Left piping] Bottom Indoor unit drain hose
nance conditions. If you require help for a special problem, contact our pansion value or capillary tube may become blocked with con- ing with a flare tool. ø 9.52 mm (3/8”) 0 to 0.5 1.0 to 1.5 1.5 to 2.0
• Keep all tubing runs as short as possible. 0.8mm piping (bottom)
3/8in 9.52mm Interchange the drain cap and the drain hose. Use the special R410A flare tool, Pipe
sales/service outlet or your certified dealer for additional instructions. • Use the flare method for connecting tubing. taminants. 50m(165ft) 30m(99ft) ø 15.88 mm (5/8”) 0 to 0.5 1.0 to 1.5 1.5 to 2.0
5/8in 15.88mm 1.0mm For left outlet piping, cut off the or the conv-entional (for R22) flare
• Apply refrigerant lubricant to the matching surfaces of the flare and As an air conditioner using R410A incurs pressure higher than CAUTION piping outlet cutting groove tool.
In Case of Improper Installation union tubes before connecting them, then tighten the nut with a torque with a hacksaw.
when using R22, it is necessary to choose adequate materials. When using the conventional flare
The manufacturer shall in no way be responsible for improper installation wrench for a leak-free connection. (1) In order to align the drain hose and drain cap, be CAUTION
Thicknesses of copper pipes used with R410A are as shown in the table. Never use copper pipes thinner than that in the tool, always use an allowance ad-
or maintenance service, including failure to follow the instructions in this • Check carefully for leaks before starting the test run. sure to insert securely and vertically. Incline inser- (1) Fasten a flare nut with a torque wrench as instructed in this manual. If
table even when it is available on the market. Remove the drain cap by pulling
justment gauge and secure the A di-
document. tion will cause water leakage. fastened too tight, the flare nut may be broken after a long period of time
Indoor unit at the projection at the end of mension shown in the table. and cause a leakage of refrigerant.
NOTE: (2) When inserting, be sure not to attach any mate- drain hose Drain cap the cap with pliers, etc.
rial besides water. If any other material is attached, BENDING PIPES (2) During installation, make sure that the refrigerant pipe is attached firmly
Depending on the system type, liquid and gas lines may be either nar-
SPECIAL PRECAUTIONS WARNING it will cause deterioration and water leakage. before you run the compressor. Do not operate the compressor under the
row or wide. Therefore, to avoid confusion the refrigerant tubing for your CAUTION
CAUTION (1) When bending the pipe, be careful not to crush it. condition of refrigerant piping not attached properly with 3-way valve open.
particular model is specified as either “small” or “large” rather than as (3) After removing drain hose, be sure not to forget (2) To prevent breaking of the pipe, avoid sharp bends. This may cause abnormal pressure in the refrigeration cycle that leads to
When Wiring (1) Do not use the existing (for R22) piping and flare nuts. mounting drain cap. breakage and even injury.
“liquid” or “gas”. Insert the drain hose and drain cap into the drain port, mak- Bend the pipe with a radius of curvature of 6” (150 mm) or
• If the existing materials are used, the pressure inside the refrigerant cycle will rise and cause breakage, injury, (4) Be sure to fix the drain hose with tape to the bottom ing sure that it comes in contact with the back of the drain over.
ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL of piping. (3) If the copper pipe is bend the pipe or pulled to often, it will
When Servicing etc.(Use the special R410A materials.) port, and then mount it. If the drain hose is not connected
INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED become stiff.
(5) Prevent drain water frozen under low temperature properly, leaking will occur.
ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM. • Turn the power OFF at the main circuit breaker panel before opening (2) When installing and relocating the air conditioner, do not mix gases other than the specified refrigerant(R410A) to Do not bend the pipes more than three times at one place.
• Do not supply power to the unit until all wiring and tubing are completed the unit to check or repair electrical parts and wiring. environment. • Attach the Insulation (Drain hose) to the drain hose.
enter the refrigerant cycle.
or reconnected and checked. • Keep your fingers and clothing away from any moving parts. When installing indoor unit's drain hose outdoors, necessary
• Highly dangerous electrical voltages are used in this system. Carefully • Clean up the site after you finish, remembering to check that no metal • If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise to an abnormally high value measure for frost protection should be taken to prevent drain
refer to the wiring diagram and these instructions when wiring. Improper scraps or bits of wiring have been left inside the unit being serviced. and cause breakage, injury, etc. water frozen.
connections and inadequate grounding can cause accidental injury • After installation, explain correct operation to the customer, using the • Under low temperature environment (when outdoor tempera-
or death. operating manual. ture under 32 °F), after cooling operation is executed, water in
• Ground the unit following local electrical codes. CAUTION the drain hose could be frozen.
Once drain water is frozen, the drain hose will be blocked Insulation (Drain hose)
When installing pipes shorter than 17ft (5m), sound of the outdoor unit will be transferred to the indoor unit, which and water leakage may be resulted for indoor unit.
will cause large operating sound or some abnormal sound. Drain hose
GENERAL STANDARD ACCESSORIES SELECTING THE MOUNTING INSTALLATION DIAGRAM OF ELECTRICAL WIRING (INDOOR UNIT) 14AWG
This INSTALLATION MANUAL briefly outlines where The method of adjusting inter-unit wire harness
The following installation accessories are supplied. Use them as INDOOR AND OUTDOOR UNITS HOW TO THE INSTALL THE INTER-UNIT WIRE HARNESS
and how to install the air conditioning system. Please required.
POSITION 1. Remove the screws, then remove the conduit holder. To connect inter-unit wire harness to the terminal correctly, please
read over the entire set of instructions for the indoor Decide the mounting position with the customer as follows: [INDOOR UNIT] 2. Fasten the inter-unit wire harness to the conduit holder using the lock nut. refer to the figure to adjust the length of the part of Inter-unit Wire
Wall hook bracket
and outdoor units and make sure all accessory parts Name and Shape Q’ty Name and Shape Q’ty 1. INDOOR UNIT IMPORTANT: Refer to figure of inlet-unit wire length about the length of harness ahead from conduit holder. (1:1)
2-1/2”(6 cm) EARTH WIRE
listed are with the system before beginning. Wall hook bracket Cloth tape (1) Install the indoor unit level on a strong wall which is not subject inter-unit wire harness.
or over
to vibration. 2”(5 cm) or over 3. Use the screws to install the conduit holder with which Inter-unit wire har-
1. TYPE OF COPPER PIPE AND INSULATION MATERIAL (2) The inlet and outlet ports should not be obstructed : the air should ness is included.
1 1 be able to blow all over the room. 2”(5 cm) 4. Remove the screws, then remove the cord clamp.
Copper tubing for connectin the outdoor unit to the indoor
(3) Install the unit near an electric outlet or special branch circuit. or over 5. Connect inter-unit wire harness to the terminal.
unit and insulation material is available for purchase locally. lock nut CONDUIT HOLDER
(4) Do not install the unit where it will be exposed to direct sunlight. Refer to the wiring diagram.
1" (25mm)
When you purchase them, please specify the following. Tapping screw (big) (5) Install the unit where connection to the outdoor unit is easy. 6. Use the screws to install the cord clamp.
Remote (6) Install the unit where the drain pipe can be easily installed.
A. Deoxidized annealed copper pipe for refrigerant piping as: (7) Take servicing, etc. into consideration and leave the spaces shown SCREW CONDUIT
control CONNECTOR
8 in the figure. Also install the unit where the filter can be removed.
Small pipe Large pipe unit
1" (25mm)
60”(150 cm)
Outer diameter Thickness Outer diameter Thickness 2. OUTDOOR UNIT or over
1 95”(240 cm) (Wall cap)
0.031496 in 0.03937 in Tapping screw (small) (1) If possible, do not install the unit where it will be exposed to di- or over
3/8”(9.52 mm) 5/8”(15.88 mm) rect sunlight. (If necessary, install a blind that does not interfere
(0.8 mm) (1.0 mm)
2 with the air flow.) Remote Connection cord
(2) Do not install the unit where a strong wind blows or where it is control unit
Cut each pipe to the appropriate length +12” (30 cm) very dusty. holder
Battery (3) Do not install the unit where people pass.
to16” (40 cm) to dampen vibration between units.
(4) Take your neighbors into consideration so that they are not dis- Remote Cord clamp
B. Foamed polyethylene insulation for copper pipes as Air cleaning filter turbed by air blowing into their windows or by noise. control unit Tapping 1 2 3 4 Cord clamp
required to precise length of piping. Wall thickness 2 (5) Provide the space shown in the figure so that the air flow is not blocked. screw(small)
Also for efficient operation, leave open three of the four direc- Tab
of the insulation should not be less than 5/16” (8 mm). 2 tions front, rear, and both sides.
C. Use insulated copper wire for field wiring. [OUTDOOR UNIT] 4”(10 cm) or over
WARNING 24”(60 cm) or over
Screw Square hole
CAUTION Remote control Air cleaning filter frame Install at a place that can withstand the weight of the
unit holder indoor and outdoor units and install positively so that Screw Connection cord Insert the tab into the square hole of the
Check local electrical codes and regulations indoor unit and fasten with a screw.
before obtaining wire. Also, check any specified 2 the units will not topple or fall.
instructions or limitations. 4”(10 cm) or over
1
2. ADDITIONAL MATERIALS REQUIRED FOR INSTALLATION CAUTION 10”
Insulation (Drain hose)
(1) Do not install where there is the danger of com- (25 cm)
A. Refrigeration (armored) tape 24”(60 cm) or over
or over
B. Insulated staples or clamps for connecting wire bustible gas leakage.
1
(See your local electrical codes.) (2) Do not install near heat sources.
7" (175mm)
7-1/2" (190mm)
C. Putty (3) If children under 10 years old may approach the

D. Refrigeration lubricant unit, take preventive measures so that they can-
HOW TO CONNECT WIRING TO THE TERMINALS
• Do not directly install it on
E. Clamps or saddles to secure refrigerant piping The following items are necessary to install this air conditioner. (The not reach the unit. the ground, otherwise it Fig. 14
will cause failure. A. For solid core wiring (or F-cable)
items are not included with the air conditioner and must be purchased 2”(5 cm) or over Round
3. OPERATING RANGE (4) Install the indoor unit on the wall where the height (1) Cut the wire end with a wire cutter or wire-cutting pliers, then strip A. Solid wire B. Strand wire
separately.) terminal
the insulation to about 15/16" (25 mm) to expose the solid wire.
Cooling/Dry Mode from the floors more than 240 cm. • To obtain better operation
(2) Using a screwdriver, remove the terminal screw(s) on the terminal
efficiency, when the outdoor
Name Q’ty unit is installed, be sure to board. Loop
Outdoor temperature About 14 to 115 °F open the front and left side. (3) Using pliers, bend the solid wire to form a loop suitable for the termi-
Connection pipe assembly 1
nal screw.
Indoor temperature About 64 to 90 °F
Connection cord 1 [Indoor unit piping direction] (4) Shape the loop wire properly, place it on the terminal board and
Indoor humidity About 80% or less Wall pipe The piping can be connected in the 7 directions in the figure. When tighten securely with the terminal screw using a screwdriver. Insulation
Strip 15/16" (25 mm)
Strip 3/8" (10 mm)
1
the piping is connected in direction 2, 3, 4 or 5, cut along the
Decorative tape 1 Screw with
piping groove in the side of the front panel with a hacksaw. B. For strand wiring Screw with
ADDITIONAL CHARGE Vinyl tape special washer
1 (1) Cut the wire end with a wire cutter or wire-cutting pliers, then strip special washer
Refrigerant suitable for a piping length of 66 ft (20 m) is charged in
Wall cap 1 the insulation to about 3/8" (10 mm) to expose the strand wiring. Round
the outdoor unit at the factory. (2) Using a screwdriver, remove the terminal screw(s) on the terminal terminal
When the piping is longer than 66 ft (20 m), additional charging is necessary. Saddle 1 set Round
board.
For the additional amount, see the table below. Wire Terminal terminal
Drain hose 1 (3) Using a round terminal fastener or pliers, securely clamp a round
CAUTION board
terminal to each stripped wire end.
Tapping screws 1 set Wire
Pipe length 99 ft (30 m) 131 ft (40 m) 165 ft (50 m) (Rear) In the area with heavy snowfall, if the intake and outlet of outdoor unit is (4) Position the round terminal wire, and replace and tighten the termi-
Sealant blocked with snow it is likely to cause of the breakdown. Please con- CONDUIT HOLDER
Additional 1 nal screw using a screwdriver. Terminal block
14.2 oz (400 g) 1 lb 12 oz (800 g) 2 lb 10 oz (1200 g) struct a canopy and a pedestal or place the unit on a high stand (local
refrigerant M10 bolt, nut 4 set configured).
5 Left
outlet
Between 66 ft (20 m) and 165 ft (50 m), when using a connection pipe
other than that in the table, charge additional refrigerant with 0.43 oz/
7 Left rear
ft (40g/1 m) as the criteria. ELECTRICAL REQUIREMENT outlet
2 Right
Always make the air conditioner power supply a special branch cir- 1 Rear 6 Center
outlet 4 Left bottom
CAUTION cuit and provide a special switch and receptacle. Do not extend the outlet outlet CAUTION
3 Bottom outlet outlet
power cord.
(1) When adding refrigerant, add the refrigerant from (1) Match the terminal block numbers and connection (3) Always fasten the outside covering of the connection
the charging port at the completion of work. cord colors with those of the outdoor unit. cord with the cord clamp. (If the insulator is chafed,
(2) The maximum length of the piping is 165 ft (50 CAUTION Erroneous wiring may cause burning of the electric electric leakage may occur.) CONDUIT CONNECTOR
m). If the units are further apart than this, cor- parts. (4) Always connect the ground wire.
rect operation can not be guaranteed. MINIMUM CIRCUIT AMPACITY 22 A
MAXIMUM OVERCURRENT PROTECTION (2) Connect the connection cords firmly to the terminal (5) Do not use the earth screw for an external connector.
30 A block. Imperfect installation may cause a fire. Only use for interconnection between two units.
(TIME DELAY FUSE OR HACR TYPE CIRCUIT BREAKER)
05M109_9315342089_En 1 2006.1.12, 13:48

OUTDOOR UNIT ELECTRICAL WIRING (OUTDOOR UNIT)
OUTDOOR UNIT INSTALLATION CAUTION
WARNING When connecting the power supply cord, make sure that
(1) Install the unit where it will not be tilted by more than 3°. However, do not install the unit with it tilted the phase of the power supply matches with the phase of
the terminal board. If the phases do not match, the
towards the side containing the compressor. Hook
compressor will rotate in reverse and will not be able to
(3 places)
(2) When installing the outdoor unit where it may exposed to strong wind, fasten it securely. compress.
(1) Service cover removal

(1) Outdoor unit to be fasten with bolts at the four places indicated by the (2) Fix securely with bolts on a solid block. (Use 4 sets of commercially Direction of the service
• Remove the two mounting screws.
arrows without fail. available M10 bolt, nut and washer.) panel removal
• Remove the service cover by pushing downwards. Service cover
Bolt (2) Fasten the power supply cord and the connection cord to the conduit
Bottom side Nut holder using the lock nut.
Block (open the knock out holes if necessary)
(3) Connect the power supply cord and the connection cord to terminal.
(4) Fasten the power supply cord and connection cord with cord clamp.
370 mm
Lock
(14-9/16")
Control box
nut
650 mm
(25-19/32")
Plug
Drain pipe
4-ø 12 hole
mounting place
Inter-unit line
G G
AIR PURGE Power supply
Terminal
(1) Remove the cap, and connect the gauge manifold and the vacuum
Connecting pipe Cord clamp
pump to the charging valve by the service hoses.
(2) Vacuum the indoor unit and the connecting pipes until the pressure Blank cap Power supply cord
Connection cord Keep the earth wire longer than the other wires.
gauge indicates –0.1 MPa (–76 cmHg). Hexagon wrench
Outdoor unit (indoor unit and
(3) When –0.1 MPa (–76 cmHg) is reached, operate the vacuum pump outdoor unit ")
for at least 60 minutes. Use a 4 mm /16
connection cord) (1-3
(4) Disconnect the service hoses and fit the cap to the charging valve to hexagon wrench. mm
Service hose 3-way valve 30
the specified torque.
with valve core Charging port Power supply
(5) Remove the blank caps, and fully open the spindles of the 3-way valves
Earth wire ") cord or connec-
with a hexagon wrench [Torque: 6~7 N·m (60 to 70 kgf·cm)]. /16
(1-9 tion cord
(6) Tighten the blank caps of the 3-way valve to the specified torque. mm more
40 or
Cap INDOOR OUTDOOR UNIT
14AWG
Tightening torque CAUTION INDOOR UNIT (Inter-unit)
9.52 mm (3/8 in.) 20 to 25 N·m (200 to 250 kgf·cm) Gauge manifold Power lines TERMINAL
WARNING
Blank Use a clean gauge mani- TERMINAL
cap t fold and charging hose 230/208 V
15.88 mm (5/8 in.) 30 to 35 N·m (300 to 350 kgf·cm) 1 1 Disconnect switch and circuit breaker for over current pro-
for R410A exclusively. 230/208 V
Charging port cap 10 to 12 N·m (100 to 120 kgf·cm) Lo Hi 2 2 tection given in the table below is to be installed between
230/208 V
Vacuum pump 3 3 the indoor unit and the outdoor unit.
DISCON- CIRCUIT (L) 4
NECT BREAKER (N) 5
SWITCH OR FUSE
Disconnect switch Circuit breaker (or Fuse)
CAUTION
(FIELD (FIELD 20A 240 V - 5A
Power supply line

Single-phase, 230/208 V
1 Do not purge the air with refrigerants, but use a vacuum SUPPLY) SUPPLY)
pump to vacuum the installation! There is no extra re-
G Grounding
G CAUTION
frigerant in the outdoor unit for air purging!
line
Be sure to comply with local codes while running the wire
2 Use a vacuum pump and gauge manifold and charg-
Service hose from the indoor unit to the outdoor unit (size of wire and
ing hose for R410A exclusively. Using the same vacuum
wiring method, etc. ).
for different refrigerants may damage the vacuum
Indoor unit Outdoor unit
pump or the unit. terminal block Every wire must be connected firmly.
terminal block
3 After connecting the piping, check the all joints for gas 1 2 3 4 No wire should be allowed to touch refrigerant tubing, the
Earth screw 1 2 3 4 5
leakage with gas leak detector. compressor or any moving part.
Earth screw Disconnect switch Earth screw
4 When inspecting gas leakage, always use the vacuum G

G G Loose wiring may cause the terminal to overheat or result
pump for pressure. Do not use nitrogen gas. in unit malfunction. A fire hazard may also exist. There-
fore, be sure all wiring is tightly connected.
Power supply line Connect wires to the matching numbers of terminals.
FINISHING TEST RUNNING PUMP DOWN OPERATION (FORCED COOLING OPERATION)

(1) Insulate between pipes. Overlap the insulation ● Perform test operation and check items 1 and 2 below.
To avoid discharging refrigerant into the atmosphere at the time of relocation or disposal, recover refrigerant by doing the cooling operation
● For rear, right, and bottom piping, overlap the connection pipe heat insu- ● For the test operation method, refer to the operating manual.
Connection pipe
or forced cooling operation according to the following procedure. (When the cooling operation cannot start in winter, and so on, start the
lation and indoor unit pipe heat insulation and bind them with vinyl tape ● The outdoor unit, may not operate, depending on the room temperature. In this case, press the test run button on the remote control unit
(heat insulation) forced cooling operation.)
so that there is no gap. Indoor unit pipe while the air conditioner is running, (Point the transmitter section of the remote control unit toward the air conditioner and press the test run
Bind the pipes together so (heat insulation) (1) Do the air purging of the charge hose by connecting the charging hose of gauge manifold to the charging port of 3 way valve (large) and
● For left and left rear piping, butt the connection pipe heat insulation and Vinyl tape button with the tip of a ball-point pen, etc.)
that there is no gap. ● To end test operation, press the remote control unit START/STOP button. opening the low-pressure valve slightly.
indoor unit pipe heat insulation together and bind them with and vinyl
(When the air conditioner is run by pressing the test run button, the OPERATION indicator lamp and TIMER indicator lamp will simultane- (2) Close the valve stem of 3 way valve (small) completely.
tape so that there is no gap.
ously flash slowly.) (3) Start the cooling operation or following forced cooling operation.
● For left and left rear piping, wrap the area which accommodates the rear
When using the remote control unit
piping housing section with cloth tape. Pipe
1. INDOOR UNIT Press the TEST RUN button after starting the cooling operation by the remote control unit.
● For left and left rear piping, bind the connection cord to the top of the
Wrap with (1) Is operation of each button on the remote control unit normal? Transmitter section The operation indicator lamp and timer indicator lamp will begin to flash simultaneously during test run.
pipe with vinyl tape. cloth tape (2) Does each lamp light normally? When using the MANUAL AUTO button of the indoor unit (The remote control unit is lost, and so on.)
● For left and left rear piping, bundle the piping and drain hose together by Drain hose Cloth tape
(3) Do the air flow-direction louver operate normally? Keep on pressing the MANUAL AUTO button of the indoor unit for more than 10 seconds.
wrapping them with cloth tape over the range within which they fit into
(4) Is the drain normal? (The forced cooling operation cannot start if the MANUAL AUTO button is not kept on pressing for more than 10 seconds.)
the rear piping housing section. Left piping 2. OUTDOOR UNIT (4) Close the valve stem of 3 way valve (large) when the reading on the compound pressure gage becomes 0.05~0 MPa (0.5~0 kg/cm2).
(2) Temporarily fasten the connection cord along the connection pipe with vinyl Connection cord
(1) Is there any abnormal noise and vibration during operation? (5) Stop the operation.
tape. (Wrap to about 1/3 the width of the tape from the bottom of the pipe so
(2) Will noise, wind, or drain water from the unit disturb the neighbors? • Press the START/STOP button of the remote control unit to stop the operation.
that water does not enter.)
Test run button • Press the MANUAL AUTO button when stopping the operation from indoor unit side.
(3) Fasten the connection pipe to the outside wall with saddles, etc. (3) Is there any gas leakage?
(It is not necessary to press on keeping for more than 10 seconds.)
(4) Fill the gap between the outside wall pipe hole and the pipe with sealer so
Pipe Drain hose
that rain water and wind cannot blow in.
(5) Fasten the drain hose to the outside wall, etc.
POWER CAUTION
For connection from the left rear
During the pump-down operation, make sure that the compressor is turned off before you remove the refrigerant piping.
Wall pipe Connection cord WARNING CAUTION
Do not remove the connection pipe while the compressor is in operation 3 way valve open. This may cause abnormal pressure in the
(Outside wall cap) Connection pipe (1) The rated voltage of this product is 208/230 V AC (1) The power source capacity must be the sum of refrigeration cycle that leads to breakage and even injury.
(Saddle) 60 Hz. the air conditioner current and the current of other
Drain hose
(Sealer putty)
(2) Before turning on the power, check if the voltage electrical appliances. When the current contracted
Check the following: BAD BAD BAD is within the 208 V -10 % to 230 V +10% range. capacity is insufficient, change the contracted ca-
pacity. CAUTION
GOOD Drain hose (3) Always use a special branch circuit and install a
Saddle special receptacle to supply power to the room (2) When the voltage is low and the air conditioner is Install heat insulation around both the gas and liquid pipes. Failure to do so may cause water leaks.
(Outdoors)
air conditioner. difficult to start, contact the power company the Use heat insulation with heat resistance above 248 °F. (Reverse cycle model only)
Lifted up Wave End in water In addition, if the humidity level at the installation location of the refrigerant piping is expected to exceed 70%, install heat insula-
Pipe Wall voltage raised.
(4) Use a circuit breaker and receptacle matched to tion around the refrigerant piping. If the expected humidity level is 70-80%, use heat insulation that is 15 mm or thicker and if the
the capacity of the air conditioner. expected humidity exceeds 80%, use heat insulation that is 20 mm or thicker.
(5) Do not extend the power cord. If heat insulation is used that is not as thick as specified, condensation may form on the surface of the insulation.
FRONT PANEL REMOVAL AND INSTALLATION CUSTOMER GUIDANCE In addition, use heat insulation with heat conductivity of 0.045 W/(m·K) or less (at 68 °F).
(6) Perform wiring work in accordance with stand-
Explain the following to the customer in accordance with the operat-
THE INTAKE GRILLE REMOVAL ards so that the air conditioner can be operated
ing manual:
(1) Open the intake grille. Intake grille safely and positively. (1) Starting and stopping method, operation switching, temperature
(2) Pull down the knob. Intake grille adjustment, timer, air flow switching, and other remote control unit
(3) Lift the intake grille upward, until the axle at the top of the Mounting shaft (7) Install a leakage circuit breaker in accordance with
operations.
intake grille is removed. Bearing the related laws and regulations and electric com- (2) Air filter removal and cleaning, and how to use the air louvers.
Front panel Knob pany standards. (3) Give the operating and installation manuals to the customer.
THE INTAKE GRILLE INSTALLATION
Front panel
(1) The fixing axle of the intake grille is installed on the Panel.
(2) Lay down the intake grille.
REMOTE CONTROL UNIT INSTALLATION
Screws (6 position)
THE FRONT PANEL REMOVAL
(1) Remove intake grille (Reference the intake grille removal.) CAUTION
(2) Remove six screws.
(3) The thumb is hung on the lower part as shown in the figure, Front panel (1) Check that the indoor unit correctly receives the
and it pulls to the front, pushing [-] mark , and bottom hooks Push Wall hook bracket signal from the remote control unit, then install
(two position) is removed from wall hook bracket.
[-] mark
the remote control unit holder.
(4) The front panel is pulled to the front, raising the upper sur-
Push (2) Select the remote control unit holder selection
face, and a front panel is removed.
site by paying careful attention to the following:
Top holes (two sides)
THE FRONT PANEL INSTALLATION Avoid places in direct sunlight.
(1) Firstly, fit the lower part of the front panel, and insert top and Top hook (center) Select a place that will not be affected by the heat Remote control unit Remote control
Top hole (center) Front panel holder fixing unit mounting
bottom hooks. (Three top sides) from a stove, etc.
(2) Six screws is attached. 1 Set
(3) The intake grille is attached.
Remote control
1. REMOTE CONTROL UNIT HOLDER INSTALLA- unit holder
TION 2 Push
Top hooks Install the remote control unit with a distance of 23
Indoor unit •
(two sides)
ft(7 m) between the remote control unit and the pho-
Tapping
tocell as the criteria. However, when installing the re-
screw Remote
mote control unit, check that it operates positively. (small) control unit
CAUTION • Install the remote control unit holder to a wall, pillar,
Install the front panel and INTAKE GRILLE securely. If installation is imperfect, the front panel or INTAKE GRILLE etc. with the tapping screw.
may fall off and cause injury.
05M109_9315342089_En 2 2006.1.12, 13:48

1116, Suenaga, Takatsu-ku, Kawasaki 213-8502, Japan
GS15012006 JAN 2006 Printed in Japan

Seadoo GTX 4 Tech

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SPLIT TYPE

ROOM AIR CONDITIONER

5. DESCRIPTION OF EACH CONTROL OPERATION

10. INSTALLATION MANUAL

WALL MOUNTED type

ASU24CL ASU24RL ASU30CLX ASU36CLX

ASU24CL ASU24RL ASU30CLX ASU36CLX

WALL MOUNTED type

Models : ASU24CL / AOU24CL Unit : inch (mm)

39-1/4" (998) 9" (228)

21-1/4" (540) 4-7/8" (125)

31-1/8" (790) 2-5/8" (66) 12-3/8" (300)

Unit : inch (mm)

Unit : inch (mm)

WALL MOUNTED type

3 . REFRIGERANT SYSTEM DIAGRAM

Models : ASU24CL / AOU24CL

Heat exchanger Strainer

Refrigerant pipe diameter

Models : ASU30CLX / AOU30CLX

3-Way Heat exchanger 3-Way

Heat exchanger Strainer

Refrigerant pipe diameter

WALL MOUNTED type

Models : ASU30CLX / AOU30CLX

WALL MOUNTED type

1-1 COOLING CAPACITY CONTROL

( Table 1 : Compressor Frequency Range )

( Fig. 1 : Limit of Maximum Frequency based on Outdoor Temperature )

2-1 HEATING CAPACITY CONTROL

( Table 2 : Compressor Frequency Range )

( Fig.2 : Limit of Maximum Frequency based on Outdoor Temperature )

3-1 INDOOR UNIT CONTROL

( Table 3 : Compressor frequency )

( Fig.3 : Compressor Control based on Room Temperature )

( Fig.4 : Indoor Fan Control )

10 30 60 180 60 180 60 10 30 (sec)

( Fig.5 : Outside air temperature zone selection )

( Table.4 Operation mode selection table)

TB<TS- 4 F (2 C) *Heating *Heating Monitoring

*24CL, 30CLX, 36CLX is Monitoring

2 .When COOING was selected at 1 , the air conditioner operates as follow:

Operation mod e Air flow mode Speed (rpm)

Cooling S-Lo 250

When air flow mode set at Quiet, it lighting on Quiet LED.

(Room temperature) D (Setting temperature)

(Room temperature) D (Setting temperature)

(6).COOL AIR PREVENTION CONTROL (Heating mode)

Indoor heat exchanger Indoor heat exchanger

104 F(40 C) Me+ 104 F(40 C)

Cool air prevention 89.6 F(32 C)

(1). Fan speed

Table 6 : Fan speed (Cooling, Dry)

Table 7 : Fan speed (Heating)

Table 8 : Fan speed when starting up Outdoor fan

(1). LOUVER CONTROL

Vertical Air Direction Adjustment

(Fig 9: Air Direction Range)

Horizontal Air Direction Adjustment

TB<TS- 4 F (2 C) Heating Heating Monitoring