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Connector

Tooling
Mini Guide
w w w . g l e n a i r. c o . u k
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INDENT CRIMPING TOOLS

The Mil-C-22520 (Type 1) Indent Crimp Tools are designed to crimp


Mil-C-39029, Mil-C-39012 and a range of proprietary contacts. These
tools are capable of crimping from 12 AWG to 32 AWG, from #12 to
#22D contacts, along with the most popular coax centre conductors.

MILITARY P/N DMC P/N Astro P/N MILITARY P/N DMC P/N Astro P/N MILITARY P/N DMC P/N Astro P/N MILITARY P/N DMC P/N Astro P/N

M22520/1-01 AF8 615708 M22520/2-01 AFM8 615717 M22520/2-19 K330-2 616037 M22520/7-01 MH860 616336

M22520/1-02 TH1A 615709 M22520/2-02 K1S 615718 M22520/2-20 K331-2 616038 M22520/7-02 86-1S 616327

M22520/1-03 TH4 615710 M22520/2-03 K60S 615719 M22520/2-21 K332-2 616039 M225207-03 86-2 616328

M22520/1-04 TH163 615711 M22520/2-04 K151 615720 M22520/2-22 K212 615448 M22520/7-04 86-3 616329

M22520/1-05 UH2-5 615712 M22520/2-05 K3 615721 M22520/2-23 K267-1 616191 M22520/7-05 86-4 616330

M22520/1-06 TP45 615713 M22520/2-06 K41 615722 M22520/2-24 K75S-1 616260 M22520/7-06 86-5 616331

M22520/1-07 TP85 615714 M22520/2-07 K40 615723 M22520/2-25 K261-1 616411 M22520/7-07 86-6 616332

M22520/1-08 TH199S 615715 M22520/2-08 K13-1 615724 M22520/2-26 K262-1 616412 M225207-08 86-7 616333

M22520/1-09 TP360 615821 M22520/2-09 K42 615725 M22520/2-27 K269-1 616413 M225207-09 86-11S 616334

M22520/1-10 TP365 615822 M22520/2-10 K43 615726 M22520/2-28 K373-1 616414 M225207-10 86-12S 616335

M22520/1-11 TP465 616406 M22520/2-11 K287 615727 M22520/2-29 K372-1 61641 M22520/7-11 86-19 620083

M22520/1-12 TH270 616407 M22520/2-12 K286 615729 M22520/2-30 K404 616416 M22520/7-12 86-20 620084

M22520/1-13 TH285 616408 M22520/2-13 K338 616031 M22520/2-31 K406 616417 M22520/7-13 86-21 620085

M22520/1-14 TH286 616409 M22520/2-14 K340 616032 M22520/2-32 K496 620261 M22520/3-3 G145 616337

M22520/1-15 TP485 616410 M22520/2-15 K341 616033 M22520/2-33 K74S 615257

M22520/1-16 TP513 620172 M22520/2-16 K339 616034 M22520/2-34 K323 620499

M22520/1-17 TP651 620537 M22520/2-17 K342 616035 M22520/2-35 K532-1 620517

M22520/3-1 G125 615716 M22520/2-18 K343 616036 M22520/2-36 K473 61642

OPEN FRAME CRIMPING TOOLS

The Mil-C-22520 (Type 2) Crimp Tools feature a system of


interchangeable dies which eliminate the need for separate fixed
die crimp tools for each and every application. Dies are available
for various crimps types including: Mil-C-39012, Mil-C-39029,
Mil-T-7928, MS25036, MS20659 and Mil-S-81824.

MILITARY P/N DMC P/N Astro P/N MILITARY P/N DMC P/N Astro P/N MILITARY P/N DMC P/N Astro P/N MILITARY P/N DMC P/N Astro P/N

M22520/5-01 HX4 620175 M22520/5-13 Y206P 620367 M22520/5-35 Y137 620305 M22520/5-57 Y209P 620369

M22520/5-02 Y200P 620560 M22520/5-15 Y207P 620528 M22520/5-37 Y138 620306 M22520/5-59 Y208P 620370

M22520/5-03 Y196 620291 M22520/5-17 Y193 620298 M22520/5-39 Y139 620307 M22520/5-61 Y178 620316

M22520/5-04 Y152 620292 M22520/5-19 Y142 620299 M22520/5-41 Y140 620308 M22520/5-63 Y314P 620317

M22520/5-05 Y197 620293 M22520/5-21 Y149 620300 M22520/5-43 Y141 620309 M22520/5-100 Y501 620617

M22520/5-06 Y203 620294 M22520/5-23 Y145 620301 M22520/5-45 Y143 620310 M22520/5-101 Y527 620618

M22520/5-07 Y195 620295 M22520/5-25 Y110P 620368 M22520/5-47 Y144 620311 M22520/5-102 Y539 630000

M22520/5-08 Y215 620296 M22520/5-27 Y151 620302 M22520/5-49 Y146 620312 M22520/5-103 Y540 630001

M22520/5-09 Y204P 620365 M22520/5-29 Y109P 620371 M22520/5-51 Y147 620313 M22520/5-104 Y692 630003

M22520/5-10 Y189 620297 M22520/5-31 Y150 620303 M22520/5-53 Y148 620314

M22520/5-11 Y205P 620366 M22520/5-33 Y136 620304 M22520/5-55 Y102 620315

Further information can be found on our website: www.glenair.co.uk or call (01623) 638100

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PNEUMATIC AND BATTERY OPERATED CRIMPING TOOLS

For high volume applications where there is a potential for operator


fatigue, we offer a range of pneumatic tools to increase productivity.
Only requiring an air line these are easy to operate and utilise the
same positioners, turret heads and die sets as our hand tools.

Also available are speciality pneumatic tools to support first and


second end terminations to help ease the manufacturing process.

• The QA Automatic Positioner Series allows the user to crimp the


contact without the need for a finger press or foot pedal.

• The LC-X1 variant features a reduced air cylinder profile,


allowing it to fit easily into the operator’s hand, and has a lower
weight than the standard tool. This makes it beneficial when
working on wiring form boards.

Alternatively if portability is required we have a range of battery


operated tools, designed to perform the same function as the
pneumatic tool without the need for an air-line.

Mil-Spec Hand Tool DMC Pneumatic Astro Pneumatic DMC Battery


Part Number Equivalent Equivalent Equivalent

M22520/1-01 WA27F APC708 AFE8B

M22520/2-01 WA22 621100 N/A

M22520/7-01 WA22P 621101 N/A

M22520/5-01 HX23 621200 HXE4B

PNEUMATIC LARGE GAUGE CRIMPING TOOLS

The Mil-DTL-22520/23 Crimp Tool is designed to provide an indent


crimp in the larger gauge contacts. Using interchangeable dies and
locators, the tool crimps sizes 8 to 4/0 AWG.

MIL SPEC No DESCRIPTION DMC P/N ASTRO P/N MIL SPEC No DESCRIPTION DMC P/N ASTRO P/N

M22520/23-01 CRIMP TOOL WA23 AMT23B M22520/23-10 LOCATOR 6 WA23-10 AMT23010L

M22520/23-02 DIE ASSY. 8 WA23-2 AMT23002DA M22520/23-11 LOCATOR 4 WA23-11 AMT23011L

M22520/23-03 DIE ASSY. 6 WA23-3 AMT23003DA M22520/23-12 LOCATOR 4, 4N, 4G WA23-12 AMT23012L

M22520/23-04 DIE ASSY. 4 WA23-4 AMT23004DA M22520/23-13 LOCATOR 1/0 WA23-13 AMT23013L

M22520/23-05 DIE ASSY. 1/0 WA23-5 AMT23005DA M22520/23-14 LOCATOR 1/0, 1/0N WA23-14 AMT23014L

M22520/23-06 DIE ASSY. 2/0 WA23-6 AMT23006DA M22520/23-15 LOCATOR 2/0, 2/0N WA23-15 AMT23015L

M22520/23-07 DIE ASSY. 4/0 WA23-7 AMT23007DA M22520/23-16 LOCATOR 4/0, 4/0N WA23-16 AMT23016L

M22520/23-09 LOCATOR 8 WA23-9 AMT23009L

Further information can be found on our website: www.glenair.co.uk or call (01623) 638100

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CONTACT INSTALLATION AND REMOVAL TOOLING

Installation and removal tools are specifically designed to enable the reliable and easy
insertion and extraction of contacts into circular and rectangular connectors. They are
available in metal, plastic and metal-tipped plastic variants depending on the contact and
connector range. The part numbers listed below only cover the tools in the Mil-I-81969
specification; Note many more tools and types are available, for further information
please contact our sales department.

Military P/ N DMC P/N ASTRO P/N Military P/N DMC P/N ASTRO P/N Military P/N DMC P/N

M81969/1-01 M81969/1-01 M81969/1-01 M81969/15-03 DRK250-0 ATML 1503 M81969/29-04 M81969/14-08


M81969/1-02 M81969/1-02 M81969/1-02 M81969/16-01 81515-20 M81969/16-01 M81969/30A-01 DRK130-22A
M81969/1-03 M81969/1-03 M81969/1-03 M81969/16-02 81515-16 M81969/16-02 M81969/30A-02 DRK130-20A
M81969/1-04 M81969/1-04 M81969/1-04 M81969/16-03 81515-12 M81969/16-03 M81969/30A-03 DRK130-16A
M81969/2-01 DAK126-23A ATML 0201 M81969/16-04 81515-23 M81969/16-04 M81969/30A-04 DRK130-12A
M81969/2-02 DAK126-20A ATML 0202 M81969/17-01 DAK55-16A ATML 1701 M81969/30A-05 DRK110-20-2
M81969/2-03 DAK126-16A ATML 0203 M81969/17-02 DAK55-12A ATML 1702 M81969/30A-06 DRK110-16-2
M81969/2-04 DAK126-12A ATML 0204 M81969/17-03 DAK20B ATML 1703 M81969/30A-07 DRK110-12-2
M81969/3-01 DRK129-23A ATML 0301 M81969/17-04 DAK16B ATML 1704 M81969/30B-01 DRK501B
M81969/3-02 DRK129-20A ATML 0302 M81969/17-05 DAK12B ATML 1705 M81969/30B-02 DRK502B
M81969/3-03 DRK129-16A ATML 0303 M81969/17-06 DAK55-8B ATML 1706 M81969/30B-03 DRK503B
M81969/3-04 DRK129-12A ATML 0304 M81969/17-07 DAK55-4B ATML 1707 M81969/30B-04 DRK504B
M81969/3-05 DRK125-23A ATML 0305 M81969/17-08 DAK55-0B ATML 1708 M81969/30B-05 DRK505B
M81969/3-06 DRK125-20A ATML 0306 M81969/17-09 DAK83S-20 ATML 1709 M81969/30B-06 DRK506B
M81969/3-07 DRK125-16A ATML 0307 M81969/18-01 DAK123A ATML 1801 M81969/30B-07 DRK507B
M81969/3-08 DRK125-12A ATML 0308 M81969/18-02 DAK123-22A ATML 1802 M81969/30B-08 DRK508B
M81969/7-01 DAK52 N/A M81969/19-01 DRK16B ATML 1901 M81969/30B-09 DRK509
M81969/8-01 DAK95-22B ATML 0801B M81969/19-02 DRK12B ATML 1902 M81969/30B-10 DRK510
M81969/8-02 DRK95-22B ATML 0802B M81969/19-03 DRK56-8B ATML 1903 M81969/30B-11 DRK511
M81969/8-03 DAK95-22B ATML 0803B M81969/19-04 DRK56-4B ATML 1904 M81969/30B-12 DRK512B
M81969/8-04 DRK95-22B ATML 0804B M81969/19-05 DRK56-0B ATML 1905 M81969/30B-13 DRK513B
M81969/8-05 DAK95-20B ATML 0805B M81969/19-06 DRK20B N/A M81969/30B-19 DRK519B
M81969/8-06 DRK95-20B ATML 0806B M81969/19-07 DRK20A ATML 1907 M81969/30B-20 DRK520B
M81969/8-07 DAK95-16B ATML 0807B M81969/19-08 DRK16A ATML 1908 M81969/30B-21 DRK521B
M81969/8-08 DRK95-16B ATML 0808B M81969/19-09 DRK12A ATML 1909 M81969/30B-22 DRK522B
M81969/8-09 DAK95-12B ATML 0809B M81969/19-10 DHK20A ATML 1910 M81969/30B-23 DRK523B
M81969/8-10 DRK95-12B ATML 0810B M81969/19-11 DHK16A ATML 1911 M81969/30B-24 DRK524B
M81969/8-205B DAK83-20B ATML 08205B M81969/20-01 DRK124A ATML 2001 M81969/30B-25 DRK525B
M81969/8-206B DRK83-20B ATML 08206B M81969/20-02 DRK124-22A ATML 2002 M81969/30B-26 DRK526B
M81969/8-207 DAK83-16B ATML 08207B M81969/21-01 DHK368 ATML 2101 M81969/30B-27 DRK527B
M81969/8-208 DRK83-16B ATML 08208B M81969/22-01 DRK222 N/A M81969/30B-28 DRK528B
M81969/8-209 DAK83-12B ATML 08209B M81969/23-01 DAK1-16P-S N/A M81969/30B-29 DRK529B
M81969/8-210 DRK83-12B ATML 08210B M81969/23-02 DAK1-16S-S N/A M81969/30B-30 DRK530B
M81969/12-01 DRK248A ATML 1201 M81969/27-01 DRK178-1A ATML 2701 M81969/30B-31 DRK531B
M81969/12-02 DRK246A ATML 1202 M81969/27-02 DRK178-2A ATML 2702 M81969/30B-32 DRK532B
M81969/13-01 N/A ATML 1301 M81969/27-03 DRK178-3A ATML 2703 M81969/30B-33 DRK533B
M81969/14-01 M81969/14-01 M81969/14-01 M81969/27-04 DRK178-4A ATML 2704 M81969/30B-34 DRK534B
M81969/14-02 M81969/14-02 M81969/14-02 M81969/27-05 DRK178-5A ATML 2705 M81969/30B-35 DK535B
M81969/14-03 M81969/14-03 M81969/14-03 M81969/27-06 DRK178-6A ATML 2706 M81969/30B-36 DRK536B
M81969/14-04 M81969/14-04 M81969/14-04 M81969/28-01 DRK310 ATML 2801 M81969/33-01 DAK55-225A
M81969/14-05 M81969/14-05 M81969/14-05 M81969/28-02 DRK337 ATML 2802 M81969/33-02 DAK55-22JA
M81969/14-10 M81969/14-10 M81969/14-10 M81969/28-03 N/A ATML 2803 M81969/34-01 DRK56-22A
M81969/14-11 M81969/14-11 M81969/14-11 M81969/29-01 CIET16-9 M81969/29-01 M81969/39-01 M81969/39-01
M81969/15-01 DRK250-8 ATML 1501 M81969/29-02 M81969/14-06 M81969/29-02
M81969/15-02 DRK250-4 ATML 1502 M81969/29-03 M81969/14-07 M81969/29-03

Further information can be found on our website: www.glenair.co.uk or call (01623) 638100

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BACKSHELL ADAPTOR TOOLING

We offer a large
ADAPTOR TOOL SETS COLOUR
range of products CONNECTOR IDENTIFICATION REFERENCE
for fixing and hold- PLUG RECEPTACLE
ing circular connec- AS50151 Series MS3100, MS3400 & MS3450 CM-S-5015 CM-S-5015R CHROME
tors during the cor-
MIL-DTL-22992 CLASS C, J, CM-S-229 N/A BROWN
rect installation and
removal of acces- MIL-DTL-22992 CLASS CM-S-229L N/A BLACK

sories (backshells, MIL-DTL-26482 SERIES 1 & 2 CM-S-264 CM-S-264R ORANGE


strain relief or MIL-DTL-26500 CM-S-837 CM-S-837RB* GREEN
EMI/RFI shielding).
MIL-DTL-28840 CM-S-288 CM-S-288R WHITE

MIL-DTL-38999 SERIES I CM-S-389L CM-S-389LR BLUE

MIL-DTL-38999 SERIES II CM-S-389S CM-S-264R GREY/ORANGE


These include:
MIL-DTL-38999 SERIES III CM-S-389T CM-S-389TR LAVENDER

MIL-DTL-38999 SERIES IV CM-S-389B CM-S-389BR BEIGE


Holding Adaptors
MIL-C-81511 SERIES 1 & 3 CM-S-815L CM-S-815R YELLOW

Strap Wrenches MIL-C-81511 SERIES 2 & 4 CM-S-815S CM-S-815R RED

MIL-DTL-83723 SERIES ICM-S-264 CM-S-264R ORANGE


Jam Nut Sockets MIL-DTL-83723 SERIES II CM-S-5015 CM-S-5015R CHROME

MIL-DTL-83723 SERIES III CM-S-837 CM-S-837RB GREEN


Circular Ring
PATTERN 602 PAN 6432-4, EL2112 CM-S-602 CM-S-264R PURPLE
Pliers
PATTERN 615 PAN 6433.2 CM-S-SJT CM-S-264R GOLD

*BAYONET COUPLINGS ONLY - THREADED RECEPTACLE SETS ARE NOT AVAILABLE.


Torque Wrenches
N/A - Not available at this time. Please consult factory.

WIRING SYSTEM MAINTENANCE KITS

DMC Wiring System Maintenance Kits are used extensively to repair wiring systems
onboard military and commercial aircraft. Kits are customised for individual aircraft to
provide everything required for wire preparation, contact termination and insertion/removal
and are supplied with comprehensive operational instructions for the repair and replacement
of contacts, terminals and shield terminations. Wiring system maintenance kits have been
produced for all popular aircraft models and types and are also available for avionic
equipment, land vehicles and shipboard applications.

All kits are packaged in hand transportable cases or workshop cabinets, with individual
foam cut outs to visually indicate any missing tools - thus minimising the FOD risk.

For applications not listed below or for customised kits, please contact our sales department.

Kit Part Number Application/Description Kit Part Number Application/Description

DMC519 AIRBUS A320/330/340 DMC977 BOEING 777

DMC899 ATR42/72 DMC1591 CANADAIR CRJ700/900

DMC902 AUGUSTA A109/129 DMC584 CANADAIR RJ

DMC684-* BAE 146 DMC260 CESSNA CITATION V

DMC1130 BEECH 1900D DMC1384 DEHAVILLAND DASH 8-Q400

DMC441 BELL 206/206L DMC1521 EMBRAER ERJ-170/190

DMC769 BOEING 737 DMC1280 EUROCOPTER EC-135

DMC1264 BOEING 737-600/700/800 DMC1253 GULFSTREAM V

DMC921 BOEING 747 DMC1293 LEARJET 45

DMC502 BOEING 757 DMC1182 MD-900 & MD-902 EXPLORER

DMC567 BOEING 757/767 DMC1576 SIKORSKY S-92

* Consult Factory

Further information can be found on our website: www.glenair.co.uk or call (01623) 638100

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AS5768/1 WIRE STRIPPER TOOLS AND BLADES

Astro Tool Corporation has developed a complete range of AS5768/1 wire stripper
tools and blades.
These provide a consistent, easy wire stripping action by utilising a unique
“Drop-Target” blade, designed to improve stripping accuracy via the use of a high
contrast target circle around each cutting slot to properly locate the wire.
Tool handles are colour coded to identify wire sizes, Red 10-14 AWG and Black
16-30 AWG.
For further advice on selecting the correct blade(s) for your application, please con-
tact our sales department.

Astro Tool SAE Tool P/N Astro blade SAE Blade P/N Wire Size
Wire Type
P/N AS5768/1- P/N AS5768/1- Cavities

AWSTFB NA NA NA Black Handle, tool Frame without Blades (16-30)


AWSTFR NA NA NA Red Handle, Tool Frame without Blades (10-14)
AWSTOP NA NA NA Adjustable Wire Stop NA
AWST101 T1 AWS101 B1 AS50861/1,/2,/4-/7 10-14
AWST102 T2 AWS102 B2 AS50861/1,/2,/4-/7 16-22
AWST103 T3 AWS103 B3 AS22759/5,/6 16-22
AWST104 T4 AWS104 B4 AS22759/7,/8 16-22
AS22758/9-/12,/16,/17,/20-/23,/28-/35,/41-/46,
AWST105 T5 AWS105 B5 AS81044/11-/13, AS85465/9-/12, 10-14
MIL-DTL-81381/3,/4
AWST106 T6 AWS106 B6 AS22759/9-/12,/20-/23,/28-/31 16-26
AS22759/9-12,20-/23/28-/31,/34,/35,/41-
AWST107 T7 AWS107 B7 /43,AS81044/7,--/14,/21,/22, MIL-DTL-81381/3, 26-30
/4,/7-/14,/21,/22
AWST108 T8 AWS108 B8 AS22759/11,/12,/16,/17, MIL-DTL-81381/11-/14,/22 16-26
AWST109 T9 AWS109 B9 AS22759/16,/17,/32-/35,/41-/46 16-26
AWST110 T10 AWS110 B10 AS22758/18,/19, MIL-DTL-81381/1,/2,/5-/10,/21 16-26
AWST111 T11 AWS111 B11 AS22759/18,/19, MIL-DTL-81381/11-/14,/22 10-14
AWST112 T12 AWS112 B12 AS22759/80-/82,/91,/92 10-14
AWST113 T13 AWS113 B13 AS22759/80-/82,/91,/92 16-24
AWST114 T14 AWS114 B14 AS22759/83-/90 10-14
AWST115 T15 AWS115 B15 AS22758/83-/90 16-26
AWST116 T16 AWS116 B16 AS81044/5-/7 10-14
AWST117 T17 AWS117 B17 AS1044/5-/7 16-26
AWST118 T18 AWS118 B18 AS81044/8-/10 10-14
AWST119 T19 AWS119 B19 AS81044/8-/10 16-26
AWST120 T20 AWS120 B20 AS81044/11-/13, AS85485/9-/12 16-26
AWST121 T21 AWS121 B21 MIL-DTL-81381/1,/2,/5-/10,/17-/21 10-14
AWST122 T22 AWS122 B22 MIL-DTL-81381/17-/20 16-26
AWST123 T23 AWS123 B23 AS85485/5-/8 10-14
AWST124 T24 AWS124 B24 AS85485/5-/8 16-26

DUAL CAVITY CRIMP TOOLS for Terminals, Splices and Endcaps

Astro’s AMT4001 (M220/40-01) crimp tool is a fast, manually operated tool for crimping
AS7928 (MIL-T-7928) Ring Terminals and Splices for wire sizes 26 through 14 (terminal
and splice color codes, Small Yellow, Red, and Blue).
The AMT4001 provides a ratchet-controlled crimp to ensure full crimp force/closure is
applied, meaning that the handles will not open until the crimp is completed.
The tool is designed to crimp a range of MS25036 and MS17143 terminals. For full ter-
minal information, please contact our Sales Department.

Astro AMT 4001 Comparable for:


Wire Handle
Application Amp/Tyco*
Range Colours
Pre-Insulated Terminls,
14-26 Red & Blue P/N 59250
Splices & Endcaps

* Part numbers and related information are property of the Tyco Corporation

Further information can be found on our website: www.glenair.co.uk or call (01623) 638100

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SAFE-T-CABLE ® - THE COMPLETE FASTENER RETENTION SYSTEM

SAFE-T-CABLE TOOL CABLE NOSE


PART NUMBER DIAMETER LENGTH

SCTR203 .022 3 Inches


SCTR207 .022 7 Inches
SCTR323 .032 3 Inches
SCTR327 .032 7 Inches
SCTR403 .040 3 Inches
SCTR407 .040 7 Inches
Add “L” at the end of the part number for Low Profile Nose Assembly

SAFE-T-CABLE PART NUMBER SYSTEM


(Example - C10-218)

C 10 - 2 18

COMPONENTS MATERIAL - CABLE DIAMETER LENGTH


Safe-T-Cable improves on conventional wire locking methods C = Kit (Cable & 08 = INCONEL 625 1 = .022 / .026 9 = 9"
by being more consistent in its construction and application. Ferrule) 09 = INCONEL 600 2 = .032 / .038 12 = 12"
The user-friendly system uses a tool to securely crimp a fer- A = Assemblies 10 = 321 CRES 3 = .040 / .046 15 = 15"
rule to a pre-formed cable guaranteeing a safe and reliable (Cable Only) 4 = .062 / .072 18 = 18"
installation every time. Operation and inspection is quick and F = Ferrules Only 21 = 21"
virtually eliminates any need for rework therefore saving 24 = 24"
both installation time and cost.
Other innovative Safe-T-Cable options include:
Self-Looping Safe-T-Cable - to simplify installation around large
or awkward structures and surfaces.
Branded Safe-T-Cable where customer’s initials or logos can be
embossed onto the end ferrule.
For further information on any Safe-T-Cable products, please
contact our sales department.

RETENTION TEST TOOLS

An important quality assurance test is contact retention, i.e. the


proper seating of contacts in the connector. This test can now be
performed simply and in a matter of seconds with the DMC
retention testing tools. These tools apply a pre-set force to either
pins or sockets to ensure they are retained correctly in the
connector. The tester pin and socket tips are available in
aluminium and plastic. All tips are replaceable.

Contact Size Colour Code Socket Tester (M)* PIN Socket

12 Yellow 67-012-01 68-012-01 67-012-01PÏ


16 Blue 67-016-0 68-016-01 67-016-01P
20 Red 7-020-01 68-020-01 67-020-01P
22, 22M, 22D Brown 67-022-01 68-022-01 67-022-01P
23 Black 67-023-01 68-023-01 67-023-01P

*(M) All Metal Tips **(P) All, or Part Plastic Tips

Retention Test Tools will service TOOL PIN RANGE LBS.


the following connector series
HT250-1 1.5 THRU 3.0
MIL-C-5015 MIL-C-38999 HT250-2 3.2 THRU 5.5
MIL-C-24308 MIL-C-81511 HT250-3 4.0 THRU 8.0
MIL-C-26482 MIL-C-81659 HT250-4 7.0 THRU 18.0
MIL-C-26500 MIL-C-81703 HT250-5 17.0 THRU 25.0
MIL-C-28748 MIL-C-83723 HT250-6 24.0 THRU 40.0

Proprietary and other military connector series Notice: The above part numbers apply to
may be serviced by DMC Retention Testers. retention tools only (less tips). All tips
Please consult Glenair for verification. must be purchased under separate
part number.

Further information can be found on our website: www.glenair.co.uk or call (01623) 638100

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CRIMP TOOL REPAIR AND RE-CERTIFICATION

Glenair UK Ltd is the sole authorised UK distributor for all Daniels


Manufacturing Corporation (DMC) connector tooling and operates the
only authorised DMC Repair Facility in the United Kingdom. We offer a
complete repair and re-certification service for their entire range
including:

• Hand Tools
• Pneumatic Tools
• DMC Wiring System Support Kits

Our trained engineers can strip down and rebuild any DMC tools, return-
ing them to the manufacturers original specification and performance,
replacing any damaged or worn parts as required.
Our recertification process ensures that the tools operate within the same
manufacturer's tolerances and gauging limits as when the original left the
DMC factory.
We hold a large inventory of spare parts and offer a quick turn around on
all tool repairs and re-certifications and in the unlikely event that a tool is
found to be beyond economic repair, we can provide a replacement tool
from our extensive stock.
We are also able to support and repair tools from the other manufacturers
in our range.

OTHER SERVICES

• Extensive tooling inventory with next day delivery


• Tensile testing service
• Contact and connector analysis
• Full technical support
• Sales Engineer visits to your site
• New tooling design and development
• Customised tool kit design

CONTACT

For sales, technical support or general For re-certification and repair, please return
enquiries contact our Sales Department at: parts to our Repair Department along with
a purchase order to cover to:
Glenair UK Ltd
Glenair UK Ltd
40 Lower Oakham Way
Oakham Business Park Crimp Tool Repair Department
Mansfield Units 1 & 2 Kings Mill Way
Nottinghamshire Hermitage Lane Industrial Estate
NG18 5BY Mansfield
Nottinghamshire
Tel: (01623) 638100 NG18 5ER
Fax: (01623) 661044
Email: tooling.sales@glenair.co.uk

Further information can be found on our website: www.glenair.co.uk or call (01623) 638100

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