Toolingshortform
Toolingshortform
Toolingshortform
Tooling
Mini Guide
w w w . g l e n a i r. c o . u k
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INDENT CRIMPING TOOLS
MILITARY P/N DMC P/N Astro P/N MILITARY P/N DMC P/N Astro P/N MILITARY P/N DMC P/N Astro P/N MILITARY P/N DMC P/N Astro P/N
M22520/1-01 AF8 615708 M22520/2-01 AFM8 615717 M22520/2-19 K330-2 616037 M22520/7-01 MH860 616336
M22520/1-02 TH1A 615709 M22520/2-02 K1S 615718 M22520/2-20 K331-2 616038 M22520/7-02 86-1S 616327
M22520/1-03 TH4 615710 M22520/2-03 K60S 615719 M22520/2-21 K332-2 616039 M225207-03 86-2 616328
M22520/1-04 TH163 615711 M22520/2-04 K151 615720 M22520/2-22 K212 615448 M22520/7-04 86-3 616329
M22520/1-05 UH2-5 615712 M22520/2-05 K3 615721 M22520/2-23 K267-1 616191 M22520/7-05 86-4 616330
M22520/1-06 TP45 615713 M22520/2-06 K41 615722 M22520/2-24 K75S-1 616260 M22520/7-06 86-5 616331
M22520/1-07 TP85 615714 M22520/2-07 K40 615723 M22520/2-25 K261-1 616411 M22520/7-07 86-6 616332
M22520/1-08 TH199S 615715 M22520/2-08 K13-1 615724 M22520/2-26 K262-1 616412 M225207-08 86-7 616333
M22520/1-09 TP360 615821 M22520/2-09 K42 615725 M22520/2-27 K269-1 616413 M225207-09 86-11S 616334
M22520/1-10 TP365 615822 M22520/2-10 K43 615726 M22520/2-28 K373-1 616414 M225207-10 86-12S 616335
M22520/1-11 TP465 616406 M22520/2-11 K287 615727 M22520/2-29 K372-1 61641 M22520/7-11 86-19 620083
M22520/1-12 TH270 616407 M22520/2-12 K286 615729 M22520/2-30 K404 616416 M22520/7-12 86-20 620084
M22520/1-13 TH285 616408 M22520/2-13 K338 616031 M22520/2-31 K406 616417 M22520/7-13 86-21 620085
M22520/1-14 TH286 616409 M22520/2-14 K340 616032 M22520/2-32 K496 620261 M22520/3-3 G145 616337
MILITARY P/N DMC P/N Astro P/N MILITARY P/N DMC P/N Astro P/N MILITARY P/N DMC P/N Astro P/N MILITARY P/N DMC P/N Astro P/N
M22520/5-01 HX4 620175 M22520/5-13 Y206P 620367 M22520/5-35 Y137 620305 M22520/5-57 Y209P 620369
M22520/5-02 Y200P 620560 M22520/5-15 Y207P 620528 M22520/5-37 Y138 620306 M22520/5-59 Y208P 620370
M22520/5-03 Y196 620291 M22520/5-17 Y193 620298 M22520/5-39 Y139 620307 M22520/5-61 Y178 620316
M22520/5-04 Y152 620292 M22520/5-19 Y142 620299 M22520/5-41 Y140 620308 M22520/5-63 Y314P 620317
M22520/5-05 Y197 620293 M22520/5-21 Y149 620300 M22520/5-43 Y141 620309 M22520/5-100 Y501 620617
M22520/5-06 Y203 620294 M22520/5-23 Y145 620301 M22520/5-45 Y143 620310 M22520/5-101 Y527 620618
M22520/5-07 Y195 620295 M22520/5-25 Y110P 620368 M22520/5-47 Y144 620311 M22520/5-102 Y539 630000
M22520/5-08 Y215 620296 M22520/5-27 Y151 620302 M22520/5-49 Y146 620312 M22520/5-103 Y540 630001
M22520/5-09 Y204P 620365 M22520/5-29 Y109P 620371 M22520/5-51 Y147 620313 M22520/5-104 Y692 630003
Further information can be found on our website: www.glenair.co.uk or call (01623) 638100
MIL SPEC No DESCRIPTION DMC P/N ASTRO P/N MIL SPEC No DESCRIPTION DMC P/N ASTRO P/N
M22520/23-03 DIE ASSY. 6 WA23-3 AMT23003DA M22520/23-12 LOCATOR 4, 4N, 4G WA23-12 AMT23012L
M22520/23-04 DIE ASSY. 4 WA23-4 AMT23004DA M22520/23-13 LOCATOR 1/0 WA23-13 AMT23013L
M22520/23-05 DIE ASSY. 1/0 WA23-5 AMT23005DA M22520/23-14 LOCATOR 1/0, 1/0N WA23-14 AMT23014L
M22520/23-06 DIE ASSY. 2/0 WA23-6 AMT23006DA M22520/23-15 LOCATOR 2/0, 2/0N WA23-15 AMT23015L
M22520/23-07 DIE ASSY. 4/0 WA23-7 AMT23007DA M22520/23-16 LOCATOR 4/0, 4/0N WA23-16 AMT23016L
Further information can be found on our website: www.glenair.co.uk or call (01623) 638100
Installation and removal tools are specifically designed to enable the reliable and easy
insertion and extraction of contacts into circular and rectangular connectors. They are
available in metal, plastic and metal-tipped plastic variants depending on the contact and
connector range. The part numbers listed below only cover the tools in the Mil-I-81969
specification; Note many more tools and types are available, for further information
please contact our sales department.
Military P/ N DMC P/N ASTRO P/N Military P/N DMC P/N ASTRO P/N Military P/N DMC P/N
Further information can be found on our website: www.glenair.co.uk or call (01623) 638100
We offer a large
ADAPTOR TOOL SETS COLOUR
range of products CONNECTOR IDENTIFICATION REFERENCE
for fixing and hold- PLUG RECEPTACLE
ing circular connec- AS50151 Series MS3100, MS3400 & MS3450 CM-S-5015 CM-S-5015R CHROME
tors during the cor-
MIL-DTL-22992 CLASS C, J, CM-S-229 N/A BROWN
rect installation and
removal of acces- MIL-DTL-22992 CLASS CM-S-229L N/A BLACK
DMC Wiring System Maintenance Kits are used extensively to repair wiring systems
onboard military and commercial aircraft. Kits are customised for individual aircraft to
provide everything required for wire preparation, contact termination and insertion/removal
and are supplied with comprehensive operational instructions for the repair and replacement
of contacts, terminals and shield terminations. Wiring system maintenance kits have been
produced for all popular aircraft models and types and are also available for avionic
equipment, land vehicles and shipboard applications.
All kits are packaged in hand transportable cases or workshop cabinets, with individual
foam cut outs to visually indicate any missing tools - thus minimising the FOD risk.
For applications not listed below or for customised kits, please contact our sales department.
* Consult Factory
Further information can be found on our website: www.glenair.co.uk or call (01623) 638100
Astro Tool Corporation has developed a complete range of AS5768/1 wire stripper
tools and blades.
These provide a consistent, easy wire stripping action by utilising a unique
“Drop-Target” blade, designed to improve stripping accuracy via the use of a high
contrast target circle around each cutting slot to properly locate the wire.
Tool handles are colour coded to identify wire sizes, Red 10-14 AWG and Black
16-30 AWG.
For further advice on selecting the correct blade(s) for your application, please con-
tact our sales department.
Astro Tool SAE Tool P/N Astro blade SAE Blade P/N Wire Size
Wire Type
P/N AS5768/1- P/N AS5768/1- Cavities
Astro’s AMT4001 (M220/40-01) crimp tool is a fast, manually operated tool for crimping
AS7928 (MIL-T-7928) Ring Terminals and Splices for wire sizes 26 through 14 (terminal
and splice color codes, Small Yellow, Red, and Blue).
The AMT4001 provides a ratchet-controlled crimp to ensure full crimp force/closure is
applied, meaning that the handles will not open until the crimp is completed.
The tool is designed to crimp a range of MS25036 and MS17143 terminals. For full ter-
minal information, please contact our Sales Department.
* Part numbers and related information are property of the Tyco Corporation
Further information can be found on our website: www.glenair.co.uk or call (01623) 638100
C 10 - 2 18
Proprietary and other military connector series Notice: The above part numbers apply to
may be serviced by DMC Retention Testers. retention tools only (less tips). All tips
Please consult Glenair for verification. must be purchased under separate
part number.
Further information can be found on our website: www.glenair.co.uk or call (01623) 638100
• Hand Tools
• Pneumatic Tools
• DMC Wiring System Support Kits
Our trained engineers can strip down and rebuild any DMC tools, return-
ing them to the manufacturers original specification and performance,
replacing any damaged or worn parts as required.
Our recertification process ensures that the tools operate within the same
manufacturer's tolerances and gauging limits as when the original left the
DMC factory.
We hold a large inventory of spare parts and offer a quick turn around on
all tool repairs and re-certifications and in the unlikely event that a tool is
found to be beyond economic repair, we can provide a replacement tool
from our extensive stock.
We are also able to support and repair tools from the other manufacturers
in our range.
OTHER SERVICES
CONTACT
For sales, technical support or general For re-certification and repair, please return
enquiries contact our Sales Department at: parts to our Repair Department along with
a purchase order to cover to:
Glenair UK Ltd
Glenair UK Ltd
40 Lower Oakham Way
Oakham Business Park Crimp Tool Repair Department
Mansfield Units 1 & 2 Kings Mill Way
Nottinghamshire Hermitage Lane Industrial Estate
NG18 5BY Mansfield
Nottinghamshire
Tel: (01623) 638100 NG18 5ER
Fax: (01623) 661044
Email: tooling.sales@glenair.co.uk
Further information can be found on our website: www.glenair.co.uk or call (01623) 638100