CD Cabinet Dryer Ver.B
CD Cabinet Dryer Ver.B
Cabinet Dryer
3(43)
3.3 Check the Rotation Direction of Blower.............................................. 36
5. Trouble-shooting ..................................................................................... 41
Table Index
Picture Index
4(43)
Picture 2-1:Working Principle Illustration........................................................ 15
Picture 2-2:Assembly Drawing ....................................................................... 16
Picture 2-3:Main Circuit (400V) ...................................................................... 20
Picture 2-4:Control Circuit (400V) .................................................................. 21
Picture 2-5:Components Layout (400V) ......................................................... 22
Picture 2-6:Main Circuit (230V) ...................................................................... 27
Picture 2-7:Control Circuit (230V) .................................................................. 28
Picture 2-8:Components Layout (230V) ......................................................... 29
Picture 2-9:Overload Relay ............................................................................ 34
Picture 3-1:Machine Ins Tallation Distance .................................................... 35
Picture 3-2:Blower Inlet / Outlet ..................................................................... 36
Picture 4-1:Temp. Controller .......................................................................... 37
Picture 4-2:Adjustment of Air Rate ................................................................. 39
Picture 4-3:Start-up Timer Setting.................................................................. 40
Picture 4-4:Setting the Over-thermal Protector .............................................. 40
5(43)
6(43)
1. General Description
CD series of cabinet dryer are mostly used for simultaneous drying of different
kinds of polymers in small quantities or for drying materials for trial moulding. They
can also be applied in electronic engineering, electroplating, pharmacy, paint
baking, printing industries, etc. for preheating or drying related products.
7(43)
1.1 Coding Principle
CD- x x - x x
Option *
No. of Tray
(L stands for enlarge dimension,
only suitable for CD-20L)
Cabinet Dryers
Note:*
CE=CE Conformity
1.2 Feature
1) Standard configuration
8(43)
All service work should be carried out by a person with technical training or
corresponding professional experience. The manual contains instructions for both
handling and servicing. Chapter 6, which contains service instructions intended for
service engineers. Other chapters contain instructions for the daily operator.
Our company provides excellent after-sales service. Should you have any problem
during using the machine, please contact the company or the local vendor.
9(43)
1.3 Technical Specifications
1.3.1 Specifications
Table 1-1:Specifications
Inner
Pipe Total Tray Outer
Blower Power Temperature Number Dimensions Weight
Model Ver. Heater Capacity Dimensions
(kW, 50/60 Hz) Range (℃) Of Trays H1×W1×D1 (kg)
(kW) (kg) H×W×D (mm)
(mm)
Note: 1) Power supply: 3Φ, 230 / 400 / 460 / 575VAC, 50 / 60Hz. We reserve the right to change
2) "HT" stands for heat insulation model, the surface temperature specifications without prior notice.
of which will not be more than 80℃ when setup temperature is 250℃.
3) When drying temperature is below 150 ℃, "HT" models can
keep internal temperature accuracy of ±5 ℃, when it is above
150 ℃, internal temperature accuracy is ±12 ℃.
10(43)
1.3.2 Outline Drawing
11(43)
1.4 Safety Regulations
1.4.1 Safety Signs and Labels
Please abide by the safety guide when you operate the machine so as to
prevent damage of the machine and personal injuries.
Warning! Be careful!
Be more careful when this mark appears.
Attention!
No need for regular inspection because all the electrical parts in the
control unit are fixed tightly!
1) CD series are packed in crates or plywood cases with wooden pallet at the
bottom, suitable for quick positioning by fork lift.
2) After unpacked, castors equipped on the machine can be used for ease of
movement.
3) Do not rotate the machine and avoid collision with other objects during
transportation to prevent improper functioning.
4) The structure of the machine is well-balanced, although it should also be
handled with care when lifting the machine for fear of falling down.
5) The machine and its attached parts can be kept at a temperature from -25℃
to +55℃ for long distance transportation and for a short distance, it can be
transported with temperature under +70℃.
12(43)
Storage
1) CD series should be stored indoors with temperature kept from 5℃to 40℃
and humidity below 80%.
2) Disconnect all power supply and turn off main switch and control switch.
3) Keep the whole machine, especially the electrical components away from
water to avoid potential troubles caused by the water.
4) Plastic film should be used to protect the machine from dust and rains.
Working environment
When the equipment has run out its life time and can not be used any more,
unplug the power supply and dispose of it properly according to local code.
Fire hazard
13(43)
1. Any careless or man-made installations, operation and maintenances upon
machines without referring to the Manual prior to machine using.
2. Any incidents beyond human reasonable controls, which include man-made
vicious or deliberate damages or abnormal power, and machine faults caused
by irresistible natural disasters including fire, flood, storm and earthquake.
3. Any operational actions that are not authorized by Shini upon machine,
including adding or replacing accessories, dismantling, delivering or repairing.
4. Employing consumables or oil media that are not appointed by Shini.
14(43)
2. Structure Characteristics and Working Principle
2.1 Main Functions
For cabinet dryer, materials to be dried are placed on the stainless steel made
moveable material trays. During operation, process air will flow to heating wire
and be heated up to required temperature, then flow through a manifold with
evenly scattered holes. Moisture air is sent out through air exhaust port. It is
designed to achieve an even drying effect.
Names of Parts:
15(43)
2.3 Drawing and Parts List
2.3.1 Assembly Drawing (CD-5/9(HT))
Remarks: Please refer to material list 2.3.2 for specific explanation of the Arabic
numbers in parts drawing.
Picture 2-2:Assembly Drawing (CD-5/9(HT))
16(43)
2.3.2 Parts List (CD-5/9(HT))
Table 2-1:Parts List (CD-5/9(HT))
Part No.
No. Name
CD-5-(HT) CD-9-(HT)
1 3” mobile castor YW03000300000 YW03000300000
2 Oven door back hinge BW09000200100 BW09000200100
3 The switch YE10200300000 YE10200300000
4 Motor switch YE10210400000 YE10210400000
5 Electric switch YE10210400000 YE10210400000
6 Timer switch YE10220600000 YE10220600000
7 Temperature controller YE85020000000 YE85020000000
8 Timer YE86002400000 YE86002400000
9 Motor YM10271100000 YM10271100000
10 Motor longer shaft BH11053800010 BH11053800010
11 Motor blade YW09007500100 YW09007500100
12 Heating wire* BH70050400050 BH70094500050
13 Door lock YW00000000000 YW00000000000
14 Pallet - -
15 3” Fixed castor YW03000300300 YW03000300300
* means possible broken parts. ** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the
item number of the spare part is in accordance with the real object.
17(43)
2.3.3 Assembly Drawing (CD-20/20L(HT))
Remarks: Please refer to material list 2.3.4 for specific explanation of the Arabic
numbers in parts drawing.
Picture 2-3:Assembly Drawing (CD-20/20L(HT))
18(43)
2.3.4 Parts List (CD-20/20L(HT))
Table 2-2:Parts List (CD-20/20L(HT))
Part No.
No. Name
CD-20-(HT) CD-20L-(HT)
1 3” mobile castor YW03000300000 YW03000300000
2 Oven door back hinge BW09000200100 BW09000200100
3 Door handle YW09000300200 YW09000300200
4 The switch YE10210300000 YE10210300000
5 Motor switch YE10210400000 YE10210400000
6 Electric switch YE10210400000 YE10210400000
7 Timer switch YE10210600000 YE10210600000
8 Temperature controller YE85020000000 YE85020000000
9 Timer YE86002400000 YE86002400000
10 Motor YM10290400000 YM10290400000
11 Motor longer shaft BH11203600010 BH11203600010
12 Motor blade YW09001200400 YW09001200400
13 Heating wire* BH70200900050 BH70201800050
14 Support among - -
15 3” Fixed castor YW03000300300 YW03000300300
16 Pallet - -
* means possible broken parts. ** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the
item number of the spare part is in accordance with the real object.
19(43)
2.4 Electrical Diagram
2.4.1 Main Circuit (400V)
20(43)
2.4.2 Control Circuit (400V)
21(43)
2.4.3 Components Layout (400V)
22(43)
2.4.4 Electrical Components List (400V)
Table 2-3:Electrical Components List (CD-5/CD-5-HT) (400V)
CD-5/CD-5-HT
No. Symbol Name
Specification Part No.
1 Q1 Main switch 16A YE10200300000
2 Q2 Circuit breaker** 10A YE40600300000
3 K1 Contactor* 230V 50/60Hz YE00301000000
4 K2 Contactor* 230V 50/60Hz YE00300000000
5 K3 Temp. controller* 230V 50/60Hz YE80010200000
6 K4 24H timer 230V 50/60Hz YE86002400000
7 F1 Overload relay* 1~1.6A YE01011600000
8 F11 Fuse** 2A YE41001000000
9 T Transformer* 350mA YE70040000200
10 S1 Control switch 6P (WH) YE25801000100
11 S2 S3 Control switch 4P (WH) YE10220600000
12 S4 Overheat protector* 250V 0~300℃ YE10210400000
13 S5 Thermoouple K YE21503000200
14 H1 Alarm lamp 230V 50/60Hz YM60121200400
15 FM Fan 230V 50/60Hz YE83305100200
16 X1 Terminal board 32A YE61250000000
17 - - - YE61253500000
18 M1 Blower* 400V 50Hz 0.37kW YM10003700000
19 EH Heater** 400V 50Hz 4kW BH70050400050
* means possible broken parts.
** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the
item number of the spare part is in accordance with the real object.
23(43)
Table 2-4:Electrical Components List (CD-9/CD-9-HT) (400V)
CD-9/CD-9-HT
No. Symbol Name
Specification Part No.
1 Q1 Main switch 16A YE10200300000
2 Q2 Circuit breaker** 10A YE40600300000
3 K1 Contactor* 230V 50/60Hz YE00301000000
4 K2 Contactor* 230V 50/60Hz YE00300000000
5 K3 Temp. controller* 230V 50/60Hz YE80010200000
6 K4 24H timer 230V 50/60Hz YE86002400000
7 F1 Overload relay* 1~1.6A YE01011600000
8 F11 Fuse** 2A YE41001000000
9 T Transformer* 350mA YE70040000200
10 S1 Control switch 6P (WH) YE25801000100
11 S2 S3 Control switch 4P (WH) YE10220600000
12 S4 Overheat protector* 250V 0~300℃ YE10210400000
13 S5 Thermoouple K YE21503000200
14 H1 Alarm lamp 230V 50/60Hz YM60121200400
15 FM Fan 230V 50/60Hz YE83305100200
16 X1 Terminal board 32A YE61250000000
17 - - - YE61253500000
18 M1 Blower* 400V 50Hz 0.37kW YM10003700000
19 EH Heater** 400V 50Hz 4kW BH70094500050
* means possible broken parts.
** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the
item number of the spare part is in accordance with the real object.
24(43)
Table 2-5:Electrical Components List (CD-20/CD-20-HT) (400V)
CD-20/CD-20-HT
No. Symbol Name
Specification Part No.
1 Q1 Main switch 25A YE10210300000
2 Q2 Circuit breaker** 25A YE40602500000
3 K1 Contactor* 230V 50/60Hz YE00301000000
4 K2 Contactor* 230V 50/60Hz YE00320000000
5 K3 Temp. controller* 230V 50/60Hz YE80010200000
6 K4 24H timer 230V 50/60Hz YE86002400000
7 F1 Overload relay* 3.2~5A YE01032500000
8 F11 Fuse** 2A YE41001000000
9 T Transformer* 350mA YE70040000200
10 S1 Control switch 6P (WH) YE25801000100
11 S2 S3 Control switch 4P (WH) YE10220600000
12 S4 Overheat protector* 250V 0~300℃ YE10210400000
13 S5 Thermoouple K YE21503000200
14 H1 Alarm lamp 230V 50/60Hz YM60121200400
15 FM Fan 230V 50/60Hz YE83305100200
16 X1 Terminal board 41A YE61040000000
17 - - - YE61043500000
18 - Terminal board 32A YE61250000000
19 - - - YE61253500000
20 M1 Blower* 400V 50Hz 1.5kW YM10105000000
21 EH Heater** 400V 50Hz 9kW BH70200900050
* means possible broken parts.
** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the
item number of the spare part is in accordance with the real object.
25(43)
Table 2-6:Electrical Components List (CD-20L/CD-20L-HT) (400V)
CD-20L/CD-20L-HT
No. Symbol Name
Specification Part No.
1 Q1 Main switch 32A YE10220300000
2 Q2 Circuit breaker** 40A YE40100300000
3 K1 Contactor* 230V 50/60Hz YE00301000000
4 K2 Contactor* 230V 50/60Hz YE00350000000
5 K3 Temp. controller* 230V 50/60Hz YE80010200000
6 K4 24H timer 230V 50/60Hz YE86002400000
7 F1 Overload relay* 3.2~5A YE01032500000
8 F11 Fuse** 2A YE41001000000
9 T Transformer* 350mA YE70040000200
10 S1 Control switch 6P (WH) YE25805000000
11 S2 S3 Control switch 4P (WH) YE10220600000
12 S4 Overheat protector* 250V 0~300℃ YE10210400000
13 S5 Thermoouple K YE21503000200
14 H1 Alarm lamp 230V 50/60Hz YM60121200400
15 FM Fan 230V 50/60Hz YE83305100200
16 X1 Terminal board 57A YE61060000000
17 - - - YE61063500000
18 - Terminal board 32A YE61250000000
19 - - - YE61253500000
20 M1 Blower* 400V 50Hz 1.5kW YM10105000000
21 EH Heater** 400V 50Hz 18kW BH70201800050
* means possible broken parts.
** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the
item number of the spare part is in accordance with the real object.
26(43)
2.4.5 Main Circuit (230V)
27(43)
2.4.6 Control Circuit (230V)
28(43)
2.4.7 Components Layout (230V)
29(43)
2.4.8 Electrical Components List (230V)
Table 2-7:Electrical Components List (CD-5) (230V)
CD-5
No. Symbol Name
Specification Part No.
1 Q1 Main switch 16A YE10200300000
2 Q2 Circuit breaker** 20A YE40602000000
3 K1 Contactor* 230V 50/60Hz YE00301000000
4 K2 Contactor* 230V 50/60Hz YE00320000000
5 K3 Temp. controller* 230V 50/60Hz YE80010200000
6 K4 24H timer 230V 50/60Hz YE86002400000
7 F1 Overload relay* 1.25~2A YE01125200000
8 F11 Fuse** 2A YE41001000000
9 F12 Ampere meter 2A YE25802000000
10 S1 Control switch 6P (WH) YE10220600000
11 S2 S3 Control switch 4P (WH) YE10210400000
12 S4 Overheat protector 250V 300℃ YE21503000200
13 S5 Thermocouple K BE90015000050
14 H1 Alarm lamp 230V 50/60Hz YE61250000000
15 FM Fan 230V 50/60Hz YM60121200400
16 X1 Terminal board 32A YE61253500000
17 - Terminal board - YE61253500000
18 M1 Blower* 230V 50Hz 0.37kW YM10003700000
19 EH Heater** 230V 50Hz 4kW BH70050400050
* means possible broken parts.
** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the
item number of the spare part is in accordance with the real object.
30(43)
Table 2-8:Electrical Components List (CD-9) (230V)
CD-9
No. Symbol Name
Specification Part No.
1 Q1 Main switch 16A YE10210300000
2 Q2 Circuit breaker** 20A YE40602500000
3 K1 Contactor* 230V 50/60Hz YE00301000000
4 K2 Contactor* 230V 50/60Hz YE00330000000
5 K3 Temp. controller* 230V 50/60Hz YE80010200000
6 K4 24H timer 230V 50/60Hz YE86002400000
7 F1 Overload relay* 1.25~2A YE01125200000
8 F11 Fuse** 2A YE41001000000
9 F12 Ampere meter 2A YE25802000000
10 S1 Control switch 6P (WH) YE10220600000
11 S2 S3 Control switch 4P (WH) YE10210400000
12 S4 Overheat protector 250V 300℃ YE21503000200
13 S5 Thermocouple K BE90015000050
14 H1 Alarm lamp 230V 50/60Hz YE61250000000
15 FM Fan 230V 50/60Hz YM60121200400
16 X1 Terminal board 32A YE61253500000
17 - Terminal board - YE61253500000
18 M1 Blower* 230V 50Hz 0.37kW YM10003700000
19 EH Heater** 230V 50Hz 4kW BH70094500050
* means possible broken parts.
** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the
item number of the spare part is in accordance with the real object.
31(43)
Table 2-9:Electrical Components List (CD-20) (230V)
CD-20
No. Symbol Name
Specification Part No.
1 Q1 Main switch 32A YE10250400000
2 Q2 Circuit breaker** 40A YE40605000000
3 K1 Contactor* 230V 50/60Hz YE00301000000
4 K2 Contactor* 230V 50/60Hz YE00350000000
5 K3 Temp. controller* 230V 50/60Hz YE80010200000
6 K4 24H timer 230V 50/60Hz YE86002400000
7 F1 Overload relay* 5~8A YE01050800000
8 F11 Fuse** 2A YE41001000000
9 F12 Ampere meter 2A YE25805000000
10 S1 Control switch 6P (WH) YE10220600000
11 S2 S3 Control switch 4P (WH) YE10210400000
12 S4 Overheat protector 250V 300℃ YE21503000000
13 S5 Thermocouple K BE90565800050
14 H1 Alarm lamp 230V 50/60Hz YE83305100200
15 FM Fan 230V 50/60Hz YM60121200400
16 X1 Terminal board 57A YE61060000000
17 - Terminal board - YE61063500000
18 - Terminal board 32A YE61250000000
19 - Terminal board - YE61253500000
20 M1 Blower* 230V 50Hz 1.5kW YM10105000000
21 EH Heater** 230V 50Hz 4.5kW BH70094500050
* means possible broken parts.
** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the
item number of the spare part is in accordance with the real object.
32(43)
Table 2-10:Electrical Components List (CD-20L)(230V)
CD-20L
No. Symbol Name
Specification Part No.
1 Q1 Main switch 63A YE10250400000
2 Q2 Circuit breaker** 80A YE40800300000
3 K1 Contactor* 230V 50/60Hz YE00301000000
4 K2 Contactor* 230V 50/60Hz YE00482200000
5 K3 Temp. controller* 230V 50/60Hz YE80010200000
6 K4 24H timer 230V 50/60Hz YE86002400000
7 F1 Overload relay* 5~8A YE01050800000
8 F11 Fuse** 2A YE41001000000
9 F12 Ampere meter 2A YE25801000000
10 S1 Control switch 6P (WH) YE10220600000
11 S2 S3 Control switch 4P (WH) YE10210400000
12 S4 Overheat protector 250V 300℃ YE21503000200
13 S5 Thermocouple K BE90565800050
14 H1 Alarm lamp 230V 50/60Hz YE83305100200
15 FM Fan 230V 50/60Hz YM60121200400
16 X1 Terminal board 101A YE61160000000
17 - Terminal board - YE61163500000
18 - Terminal board 32A YE61250000000
19 - Terminal board - YE61253500000
20 M1 Blower* 230V 50Hz 1.5kW YM10105000000
21 EH Heater** 230V 50Hz 18kW BH70201800050
* means possible broken parts.
** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the
item number of the spare part is in accordance with the real object.
33(43)
2.4.9 Main Electrical Components Description
Overload Relay
At delivery, the overload relay is set for manual reset. (the reset button pointing
to H). Manually reset the relay at the tripping of the switch. When motor
overload occurs, stop the machine, then check and solve the problem. After that
open the door of control box, press down the reset button of overload relay (if
you can not press down the reset button, wait for one minute).
⑥
①
⑤
③
④
②
⑦
⑥
34(43)
3. Installation and Debugging
Install the CD Cabinet Dryer at a proper place where is easy for service and
maintenance.
Note!
Keep the machine 2M from the combustible distance.
35(43)
3.3 Check the Rotation Direction of Blower
1) Check whether the wind direction of inlet and outlet on the two sides of oven
is right.
2) If the rotation direction is not right:
a) Stop the machine.
b) Turn off the main switch.
c) Change any two lines of the main power supply 's three lines.
d) Stop the machine, and check it again.
36(43)
4. Application and Operation
Open the distribution box and connect the power source in accordance with
wiring diagram. Make sure that the power voltage is in compliance with the
required specifications.
Notes!
Before connecting, the main switch and heat switch should be off.
4.1 Test
After all wires are connected, turn the main switch and the heater switch to “ON”,
then the pilot lamp light, observe if the rotating direction of blower is consistent
with the arrow. If not, exchange any two power cables.
37(43)
4.2.1 Keys Operature Instruction
Parameter layer selection key
1) If select this key under common condition, system will enter Parameter
layer selection mode, and press this key again to Select parameter
layer. If want to enter parameter mode, please Press key.
2) If press this key under parameter mode, system will out of the
parameter mode and enter the parameter layer selection mode.
3) Under setting mode, press the selection key to store the parameters
and out of the setting mode, enter the parameter mode.
4) Under all modes, press this key for 2 seconds to skip back to
common condition.
Setting keys
1) Under common mode, press setting key to set the 'setting value'
directly.
2) Under parameter layer selection mode, press setting key to skip back
the last parameter layer.
3) Under parameter mode, press this key, system will enter setting mode,
and may set the parameters.
4) Under setting mode, press setting key to select the setting numbers or
store the parameters and skip back the parameter mode.
Up key
38(43)
Down key
39(43)
Picture 4-3:Start-up Timer Setting
Output setting
Open setting: Reverse the setting section of dial entad, at this time, red mark
appears in the dial.(shown in the above picture)
Close setting: Reverse the setting section of dial to the outside, the red mark
disappears, then rotate the timing dial to the switch position.
40(43)
5. Trouble-shooting
Fault Possible reasons Solution
1. The motor switch isn't open. 1. Turn on the motor switch.
It doesn't start after
turning on the main 2. The fuse is broken. 2. Replace a new fuse.
switch.
3. The transformer is burnt out. 3. Replace a new transformer.
41(43)
6. Maintenance and Repair
Clear off the dust on the motor fan periodically, avoid the damage to the blower.
42(43)
6.1 Maintenance Schedule
6.1.1 About the Machine
Voltage: V Hz
Fuse melt current: 1 Phase A 3 Phase A
Check phase sequence of the power supply.
43(43)