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CD Cabinet Dryer Ver.B

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0% found this document useful (0 votes)
12 views43 pages

CD Cabinet Dryer Ver.B

Uploaded by

Rizki Al
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 43

CD Series

Cabinet Dryer

Date: Nov, 2014


Version: Ver.B (English)
Contents

1. General Description .................................................................................. 7


1.1 Coding Principle ................................................................................... 8
1.2 Feature................................................................................................. 8
1.3 Technical Specifications..................................................................... 10
1.3.1 Specifications ........................................................................... 10
1.3.2 Outline Drawing ........................................................................ 11
1.4 Safety Regulations ............................................................................. 12
1.4.1 Safety Signs and Labels ........................................................... 12
1.4.2 Transportation and Storage of the Machine.............................. 12
1.5 Exemption Clause .............................................................................. 13

2. Structure Characteristics and Working Principle ................................. 15


2.1 Main Functions................................................................................... 15
2.2 Working Principle Illustration.............................................................. 15
2.3 Drawing and Parts List ....................................................................... 16
2.3.1 Assembly Drawing.................................................................... 16
2.3.2 Parts List................................................................................... 17
2.4 Electrical Diagram .............................................................................. 20
2.4.1 Main Circuit (400V)................................................................... 20
2.4.2 Control Circuit (400V) ............................................................... 21
2.4.3 Components Layout (400V)...................................................... 22
2.4.4 Electrical Components List (400V) ........................................... 23
2.4.5 Main Circuit (230V)................................................................... 27
2.4.6 Control Circuit (230V) ............................................................... 28
2.4.7 Components Layout (230V)...................................................... 29
2.4.8 Electrical Components List (230V) ........................................... 30
2.4.9 Main Electrical Components Description .................................. 34

3. Installation and Debugging..................................................................... 35


3.1 Attentions During Installation ............................................................. 35
3.2 Machine Ins Tallation Distance .......................................................... 35

3(43)
3.3 Check the Rotation Direction of Blower.............................................. 36

4. Application and Operation...................................................................... 37


4.1 Test .................................................................................................... 37
4.2 Setting Temperature .......................................................................... 37
4.2.1 Keys Operature Instruction ....................................................... 38
4.3 Adjustment of Air Rate ....................................................................... 39
4.4 Start-up Timer Setting ........................................................................ 39
4.5 Setting the Over-thermal Protector..................................................... 40

5. Trouble-shooting ..................................................................................... 41

6. Maintenance and Repair ......................................................................... 42


6.1 Maintenance Schedule....................................................................... 43
6.1.1 About the Machine.................................................................... 43
6.1.2 Electrical Installation................................................................. 43
6.1.3 Daily Checking.......................................................................... 43
6.1.4 Weekly Checking...................................................................... 43
6.1.5 Monthly Checking ..................................................................... 43

Table Index

Table 2-1:Parts List ........................................................................................ 17


Table 2-2:Electrical Components List (CD-5/CD-5-HT) (400V)...................... 23
Table 2-3:Electrical Components List (CD-9/CD-9-HT) (400V)...................... 24
Table 2-4:Electrical Components List (CD-20/CD-20-HT) (400V).................. 25
Table 2-5:Electrical Components List (CD-20L/CD-20L-HT) (400V) .............. 26
Table 2-6:Electrical Components List (CD-5) (230V) ..................................... 30
Table 2-7:Electrical Components List (CD-9) (230V) ..................................... 31
Table 2-8:Electrical Components List (CD-20) (230V) ................................... 32
Table 2-9:Electrical Components List (CD-20L)(230V) .................................. 33

Picture Index

Picture 1-1:Outline Drawing ........................................................................... 11

4(43)
Picture 2-1:Working Principle Illustration........................................................ 15
Picture 2-2:Assembly Drawing ....................................................................... 16
Picture 2-3:Main Circuit (400V) ...................................................................... 20
Picture 2-4:Control Circuit (400V) .................................................................. 21
Picture 2-5:Components Layout (400V) ......................................................... 22
Picture 2-6:Main Circuit (230V) ...................................................................... 27
Picture 2-7:Control Circuit (230V) .................................................................. 28
Picture 2-8:Components Layout (230V) ......................................................... 29
Picture 2-9:Overload Relay ............................................................................ 34
Picture 3-1:Machine Ins Tallation Distance .................................................... 35
Picture 3-2:Blower Inlet / Outlet ..................................................................... 36
Picture 4-1:Temp. Controller .......................................................................... 37
Picture 4-2:Adjustment of Air Rate ................................................................. 39
Picture 4-3:Start-up Timer Setting.................................................................. 40
Picture 4-4:Setting the Over-thermal Protector .............................................. 40

5(43)
6(43)
1. General Description

Read this manual carefully before operation to prevent damage of the


machine or personal injuries.

Forbidden to process flammable or toxic material!

CD series of cabinet dryer are mostly used for simultaneous drying of different
kinds of polymers in small quantities or for drying materials for trial moulding. They
can also be applied in electronic engineering, electroplating, pharmacy, paint
baking, printing industries, etc. for preheating or drying related products.

Model: CD-9 Model: CD-20-HT

7(43)
1.1 Coding Principle
CD- x x - x x

Option *
No. of Tray
(L stands for enlarge dimension,
only suitable for CD-20L)
Cabinet Dryers
Note:*
CE=CE Conformity

1.2 Feature
1) Standard configuration

● Accurate P.I.D. temperature control to achieve an even drying effect.


● Air-proofed insulative door can maintain temperature constantly inside to
reduce energy consumption.
● Stainless steel tray and liner bring no contamination to materials.
● Unique design of adjustable air inlet and exhaust.
● 24 hours timer, easy to operate.
● Overheat protector can prevent excessive drying.
● Motor overload relay.
● Visible alarm to indicate troubles immediately
● Power would be automatically cut off when drying temperature exceeds set
deviation value to protect thermal fuse.
2) Accessory option
● Air exhausting device should be opted for when handling with the volatile
material.
● Flanges of air inlet and outlet are optional.
● The whole unit and tray can be customized based on demands.

8(43)
All service work should be carried out by a person with technical training or
corresponding professional experience. The manual contains instructions for both
handling and servicing. Chapter 6, which contains service instructions intended for
service engineers. Other chapters contain instructions for the daily operator.

Any modifications of the machine must be approved by SHINI in order to avoid


personal injury and damage to machine. We shall not be liable for any damage
caused by unauthorized change of the machine.

Our company provides excellent after-sales service. Should you have any problem
during using the machine, please contact the company or the local vendor.

Headquarter and Taipei factory:


Tel: (886) 2 2680 9119

Shini Plastics Technologies (Dongguan), Inc:


Tel: (86) 769 8111 6600

Shini Plastics Technologies India Pvt.Ltd.:


Tel: (91) 250 3021 166

9(43)
1.3 Technical Specifications
1.3.1 Specifications
Table 1-1:Specifications
Inner
Pipe Total Tray Outer
Blower Power Temperature Number Dimensions Weight
Model Ver. Heater Capacity Dimensions
(kW, 50/60 Hz) Range (℃) Of Trays H1×W1×D1 (kg)
(kW) (kg) H×W×D (mm)
(mm)

CD-5 A 200 1200×800×610 150


4 0.37 5 50 660×600×550
CD-5-HT A 250 1380×860×731 200

CD-9 A 200 1440×800×610 180


4.5 0.37 9 90 900×600×550
CD-9-HT A 250 1640×920×731 252

CD-20 B 200 1700×1210×860 415


9 1.5 20 200 1000×990×800
CD-20-HT B 250 1887×1310×1032 587

CD-20L B 200 1865×1800×1060 550


18 1.5 20 350 1200×1600×1000
CD-20L-HT B 250 2052×1900×1232 778

Note: 1) Power supply: 3Φ, 230 / 400 / 460 / 575VAC, 50 / 60Hz. We reserve the right to change
2) "HT" stands for heat insulation model, the surface temperature specifications without prior notice.
of which will not be more than 80℃ when setup temperature is 250℃.
3) When drying temperature is below 150 ℃, "HT" models can
keep internal temperature accuracy of ±5 ℃, when it is above
150 ℃, internal temperature accuracy is ±12 ℃.

10(43)
1.3.2 Outline Drawing

Picture 1-1:Outline Drawing

11(43)
1.4 Safety Regulations
1.4.1 Safety Signs and Labels
Please abide by the safety guide when you operate the machine so as to
prevent damage of the machine and personal injuries.

All electrical components should be installed by qualified electricians.


Turn off main switch and control switch during repair and maintenance.

Warning! High voltage!


This mark is attached on the cover of the control box.

Warning! Be careful!
Be more careful when this mark appears.

Attention!
No need for regular inspection because all the electrical parts in the
control unit are fixed tightly!

1.4.2 Transportation and Storage of the Machine


Transportation and storage of the machine

1) CD series are packed in crates or plywood cases with wooden pallet at the
bottom, suitable for quick positioning by fork lift.
2) After unpacked, castors equipped on the machine can be used for ease of
movement.
3) Do not rotate the machine and avoid collision with other objects during
transportation to prevent improper functioning.
4) The structure of the machine is well-balanced, although it should also be
handled with care when lifting the machine for fear of falling down.
5) The machine and its attached parts can be kept at a temperature from -25℃
to +55℃ for long distance transportation and for a short distance, it can be
transported with temperature under +70℃.

12(43)
Storage

1) CD series should be stored indoors with temperature kept from 5℃to 40℃
and humidity below 80%.
2) Disconnect all power supply and turn off main switch and control switch.
3) Keep the whole machine, especially the electrical components away from
water to avoid potential troubles caused by the water.
4) Plastic film should be used to protect the machine from dust and rains.

Working environment

1) Indoors in a dry environment with max. temperature +45℃ and humidity no


more than 80%.

Do not use the machine:

1) If it is with a damaged cord.


2) On a wet floor or when it is exposed to rain to avoid electrical shock.
3) If it has been dropped or damaged until it is checked or fixed by a qualified
serviceman.
4) This equipment works normally in the environment with altitude within 3000m.
5) At least a clearance of 1m surrounding the equipment is required during
operation. Keep this equipment away from flammable sources at least two
meters.
6) Avoid vibration, magnetic disturbance at the operation area.

Rejected parts disposal

When the equipment has run out its life time and can not be used any more,
unplug the power supply and dispose of it properly according to local code.

Fire hazard

In case of fire, Co2 dry powder fire extinguisher should be applied.


1.5 Exemption Clause
The following statements clarify the responsibilities and regulations born by any
buyer or user who purchases products and accessories from Shini (including
employees and agents).
Shini is exempted from liability for any costs, fees, claims and losses caused by
reasons below:

13(43)
1. Any careless or man-made installations, operation and maintenances upon
machines without referring to the Manual prior to machine using.
2. Any incidents beyond human reasonable controls, which include man-made
vicious or deliberate damages or abnormal power, and machine faults caused
by irresistible natural disasters including fire, flood, storm and earthquake.
3. Any operational actions that are not authorized by Shini upon machine,
including adding or replacing accessories, dismantling, delivering or repairing.
4. Employing consumables or oil media that are not appointed by Shini.

14(43)
2. Structure Characteristics and Working Principle
2.1 Main Functions
For cabinet dryer, materials to be dried are placed on the stainless steel made
moveable material trays. During operation, process air will flow to heating wire
and be heated up to required temperature, then flow through a manifold with
evenly scattered holes. Moisture air is sent out through air exhaust port. It is
designed to achieve an even drying effect.

2.2 Working Principle Illustration

Names of Parts:

1. Heating Coil 2. Air Inlet Blower 3. Air Chamber


4. Multi-vane Impeller 5. Paint-baked Cover 6. Air Inlet
7. Air Exhaust 8. Stainless Steel Tray 9. Heat-resistant Layer
Picture 2-1:Working Principle Illustration

15(43)
2.3 Drawing and Parts List
2.3.1 Assembly Drawing (CD-5/9(HT))

Remarks: Please refer to material list 2.3.2 for specific explanation of the Arabic
numbers in parts drawing.
Picture 2-2:Assembly Drawing (CD-5/9(HT))

16(43)
2.3.2 Parts List (CD-5/9(HT))
Table 2-1:Parts List (CD-5/9(HT))

Part No.
No. Name
CD-5-(HT) CD-9-(HT)
1 3” mobile castor YW03000300000 YW03000300000
2 Oven door back hinge BW09000200100 BW09000200100
3 The switch YE10200300000 YE10200300000
4 Motor switch YE10210400000 YE10210400000
5 Electric switch YE10210400000 YE10210400000
6 Timer switch YE10220600000 YE10220600000
7 Temperature controller YE85020000000 YE85020000000
8 Timer YE86002400000 YE86002400000
9 Motor YM10271100000 YM10271100000
10 Motor longer shaft BH11053800010 BH11053800010
11 Motor blade YW09007500100 YW09007500100
12 Heating wire* BH70050400050 BH70094500050
13 Door lock YW00000000000 YW00000000000
14 Pallet - -
15 3” Fixed castor YW03000300300 YW03000300300
* means possible broken parts. ** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the
item number of the spare part is in accordance with the real object.

17(43)
2.3.3 Assembly Drawing (CD-20/20L(HT))

Remarks: Please refer to material list 2.3.4 for specific explanation of the Arabic
numbers in parts drawing.
Picture 2-3:Assembly Drawing (CD-20/20L(HT))

18(43)
2.3.4 Parts List (CD-20/20L(HT))
Table 2-2:Parts List (CD-20/20L(HT))

Part No.
No. Name
CD-20-(HT) CD-20L-(HT)
1 3” mobile castor YW03000300000 YW03000300000
2 Oven door back hinge BW09000200100 BW09000200100
3 Door handle YW09000300200 YW09000300200
4 The switch YE10210300000 YE10210300000
5 Motor switch YE10210400000 YE10210400000
6 Electric switch YE10210400000 YE10210400000
7 Timer switch YE10210600000 YE10210600000
8 Temperature controller YE85020000000 YE85020000000
9 Timer YE86002400000 YE86002400000
10 Motor YM10290400000 YM10290400000
11 Motor longer shaft BH11203600010 BH11203600010
12 Motor blade YW09001200400 YW09001200400
13 Heating wire* BH70200900050 BH70201800050
14 Support among - -
15 3” Fixed castor YW03000300300 YW03000300300
16 Pallet - -
* means possible broken parts. ** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the
item number of the spare part is in accordance with the real object.

19(43)
2.4 Electrical Diagram
2.4.1 Main Circuit (400V)

Picture 2-4:Main Circuit (400V)

20(43)
2.4.2 Control Circuit (400V)

Picture 2-5:Control Circuit (400V)

21(43)
2.4.3 Components Layout (400V)

Picture 2-6:Components Layout (400V)

22(43)
2.4.4 Electrical Components List (400V)
Table 2-3:Electrical Components List (CD-5/CD-5-HT) (400V)

CD-5/CD-5-HT
No. Symbol Name
Specification Part No.
1 Q1 Main switch 16A YE10200300000
2 Q2 Circuit breaker** 10A YE40600300000
3 K1 Contactor* 230V 50/60Hz YE00301000000
4 K2 Contactor* 230V 50/60Hz YE00300000000
5 K3 Temp. controller* 230V 50/60Hz YE80010200000
6 K4 24H timer 230V 50/60Hz YE86002400000
7 F1 Overload relay* 1~1.6A YE01011600000
8 F11 Fuse** 2A YE41001000000
9 T Transformer* 350mA YE70040000200
10 S1 Control switch 6P (WH) YE25801000100
11 S2 S3 Control switch 4P (WH) YE10220600000
12 S4 Overheat protector* 250V 0~300℃ YE10210400000
13 S5 Thermoouple K YE21503000200
14 H1 Alarm lamp 230V 50/60Hz YM60121200400
15 FM Fan 230V 50/60Hz YE83305100200
16 X1 Terminal board 32A YE61250000000
17 - - - YE61253500000
18 M1 Blower* 400V 50Hz 0.37kW YM10003700000
19 EH Heater** 400V 50Hz 4kW BH70050400050
* means possible broken parts.
** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the
item number of the spare part is in accordance with the real object.

23(43)
Table 2-4:Electrical Components List (CD-9/CD-9-HT) (400V)

CD-9/CD-9-HT
No. Symbol Name
Specification Part No.
1 Q1 Main switch 16A YE10200300000
2 Q2 Circuit breaker** 10A YE40600300000
3 K1 Contactor* 230V 50/60Hz YE00301000000
4 K2 Contactor* 230V 50/60Hz YE00300000000
5 K3 Temp. controller* 230V 50/60Hz YE80010200000
6 K4 24H timer 230V 50/60Hz YE86002400000
7 F1 Overload relay* 1~1.6A YE01011600000
8 F11 Fuse** 2A YE41001000000
9 T Transformer* 350mA YE70040000200
10 S1 Control switch 6P (WH) YE25801000100
11 S2 S3 Control switch 4P (WH) YE10220600000
12 S4 Overheat protector* 250V 0~300℃ YE10210400000
13 S5 Thermoouple K YE21503000200
14 H1 Alarm lamp 230V 50/60Hz YM60121200400
15 FM Fan 230V 50/60Hz YE83305100200
16 X1 Terminal board 32A YE61250000000
17 - - - YE61253500000
18 M1 Blower* 400V 50Hz 0.37kW YM10003700000
19 EH Heater** 400V 50Hz 4kW BH70094500050
* means possible broken parts.
** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the
item number of the spare part is in accordance with the real object.

24(43)
Table 2-5:Electrical Components List (CD-20/CD-20-HT) (400V)

CD-20/CD-20-HT
No. Symbol Name
Specification Part No.
1 Q1 Main switch 25A YE10210300000
2 Q2 Circuit breaker** 25A YE40602500000
3 K1 Contactor* 230V 50/60Hz YE00301000000
4 K2 Contactor* 230V 50/60Hz YE00320000000
5 K3 Temp. controller* 230V 50/60Hz YE80010200000
6 K4 24H timer 230V 50/60Hz YE86002400000
7 F1 Overload relay* 3.2~5A YE01032500000
8 F11 Fuse** 2A YE41001000000
9 T Transformer* 350mA YE70040000200
10 S1 Control switch 6P (WH) YE25801000100
11 S2 S3 Control switch 4P (WH) YE10220600000
12 S4 Overheat protector* 250V 0~300℃ YE10210400000
13 S5 Thermoouple K YE21503000200
14 H1 Alarm lamp 230V 50/60Hz YM60121200400
15 FM Fan 230V 50/60Hz YE83305100200
16 X1 Terminal board 41A YE61040000000
17 - - - YE61043500000
18 - Terminal board 32A YE61250000000
19 - - - YE61253500000
20 M1 Blower* 400V 50Hz 1.5kW YM10105000000
21 EH Heater** 400V 50Hz 9kW BH70200900050
* means possible broken parts.
** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the
item number of the spare part is in accordance with the real object.

25(43)
Table 2-6:Electrical Components List (CD-20L/CD-20L-HT) (400V)

CD-20L/CD-20L-HT
No. Symbol Name
Specification Part No.
1 Q1 Main switch 32A YE10220300000
2 Q2 Circuit breaker** 40A YE40100300000
3 K1 Contactor* 230V 50/60Hz YE00301000000
4 K2 Contactor* 230V 50/60Hz YE00350000000
5 K3 Temp. controller* 230V 50/60Hz YE80010200000
6 K4 24H timer 230V 50/60Hz YE86002400000
7 F1 Overload relay* 3.2~5A YE01032500000
8 F11 Fuse** 2A YE41001000000
9 T Transformer* 350mA YE70040000200
10 S1 Control switch 6P (WH) YE25805000000
11 S2 S3 Control switch 4P (WH) YE10220600000
12 S4 Overheat protector* 250V 0~300℃ YE10210400000
13 S5 Thermoouple K YE21503000200
14 H1 Alarm lamp 230V 50/60Hz YM60121200400
15 FM Fan 230V 50/60Hz YE83305100200
16 X1 Terminal board 57A YE61060000000
17 - - - YE61063500000
18 - Terminal board 32A YE61250000000
19 - - - YE61253500000
20 M1 Blower* 400V 50Hz 1.5kW YM10105000000
21 EH Heater** 400V 50Hz 18kW BH70201800050
* means possible broken parts.
** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the
item number of the spare part is in accordance with the real object.

26(43)
2.4.5 Main Circuit (230V)

Picture 2-7:Main Circuit (230V)

27(43)
2.4.6 Control Circuit (230V)

Picture 2-8:Control Circuit (230V)

28(43)
2.4.7 Components Layout (230V)

Picture 2-9:Components Layout (230V)

29(43)
2.4.8 Electrical Components List (230V)
Table 2-7:Electrical Components List (CD-5) (230V)

CD-5
No. Symbol Name
Specification Part No.
1 Q1 Main switch 16A YE10200300000
2 Q2 Circuit breaker** 20A YE40602000000
3 K1 Contactor* 230V 50/60Hz YE00301000000
4 K2 Contactor* 230V 50/60Hz YE00320000000
5 K3 Temp. controller* 230V 50/60Hz YE80010200000
6 K4 24H timer 230V 50/60Hz YE86002400000
7 F1 Overload relay* 1.25~2A YE01125200000
8 F11 Fuse** 2A YE41001000000
9 F12 Ampere meter 2A YE25802000000
10 S1 Control switch 6P (WH) YE10220600000
11 S2 S3 Control switch 4P (WH) YE10210400000
12 S4 Overheat protector 250V 300℃ YE21503000200
13 S5 Thermocouple K BE90015000050
14 H1 Alarm lamp 230V 50/60Hz YE61250000000
15 FM Fan 230V 50/60Hz YM60121200400
16 X1 Terminal board 32A YE61253500000
17 - Terminal board - YE61253500000
18 M1 Blower* 230V 50Hz 0.37kW YM10003700000
19 EH Heater** 230V 50Hz 4kW BH70050400050
* means possible broken parts.
** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the
item number of the spare part is in accordance with the real object.

30(43)
Table 2-8:Electrical Components List (CD-9) (230V)

CD-9
No. Symbol Name
Specification Part No.
1 Q1 Main switch 16A YE10210300000
2 Q2 Circuit breaker** 20A YE40602500000
3 K1 Contactor* 230V 50/60Hz YE00301000000
4 K2 Contactor* 230V 50/60Hz YE00330000000
5 K3 Temp. controller* 230V 50/60Hz YE80010200000
6 K4 24H timer 230V 50/60Hz YE86002400000
7 F1 Overload relay* 1.25~2A YE01125200000
8 F11 Fuse** 2A YE41001000000
9 F12 Ampere meter 2A YE25802000000
10 S1 Control switch 6P (WH) YE10220600000
11 S2 S3 Control switch 4P (WH) YE10210400000
12 S4 Overheat protector 250V 300℃ YE21503000200
13 S5 Thermocouple K BE90015000050
14 H1 Alarm lamp 230V 50/60Hz YE61250000000
15 FM Fan 230V 50/60Hz YM60121200400
16 X1 Terminal board 32A YE61253500000
17 - Terminal board - YE61253500000
18 M1 Blower* 230V 50Hz 0.37kW YM10003700000
19 EH Heater** 230V 50Hz 4kW BH70094500050
* means possible broken parts.
** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the
item number of the spare part is in accordance with the real object.

31(43)
Table 2-9:Electrical Components List (CD-20) (230V)

CD-20
No. Symbol Name
Specification Part No.
1 Q1 Main switch 32A YE10250400000
2 Q2 Circuit breaker** 40A YE40605000000
3 K1 Contactor* 230V 50/60Hz YE00301000000
4 K2 Contactor* 230V 50/60Hz YE00350000000
5 K3 Temp. controller* 230V 50/60Hz YE80010200000
6 K4 24H timer 230V 50/60Hz YE86002400000
7 F1 Overload relay* 5~8A YE01050800000
8 F11 Fuse** 2A YE41001000000
9 F12 Ampere meter 2A YE25805000000
10 S1 Control switch 6P (WH) YE10220600000
11 S2 S3 Control switch 4P (WH) YE10210400000
12 S4 Overheat protector 250V 300℃ YE21503000000
13 S5 Thermocouple K BE90565800050
14 H1 Alarm lamp 230V 50/60Hz YE83305100200
15 FM Fan 230V 50/60Hz YM60121200400
16 X1 Terminal board 57A YE61060000000
17 - Terminal board - YE61063500000
18 - Terminal board 32A YE61250000000
19 - Terminal board - YE61253500000
20 M1 Blower* 230V 50Hz 1.5kW YM10105000000
21 EH Heater** 230V 50Hz 4.5kW BH70094500050
* means possible broken parts.
** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the
item number of the spare part is in accordance with the real object.

32(43)
Table 2-10:Electrical Components List (CD-20L)(230V)

CD-20L
No. Symbol Name
Specification Part No.
1 Q1 Main switch 63A YE10250400000
2 Q2 Circuit breaker** 80A YE40800300000
3 K1 Contactor* 230V 50/60Hz YE00301000000
4 K2 Contactor* 230V 50/60Hz YE00482200000
5 K3 Temp. controller* 230V 50/60Hz YE80010200000
6 K4 24H timer 230V 50/60Hz YE86002400000
7 F1 Overload relay* 5~8A YE01050800000
8 F11 Fuse** 2A YE41001000000
9 F12 Ampere meter 2A YE25801000000
10 S1 Control switch 6P (WH) YE10220600000
11 S2 S3 Control switch 4P (WH) YE10210400000
12 S4 Overheat protector 250V 300℃ YE21503000200
13 S5 Thermocouple K BE90565800050
14 H1 Alarm lamp 230V 50/60Hz YE83305100200
15 FM Fan 230V 50/60Hz YM60121200400
16 X1 Terminal board 101A YE61160000000
17 - Terminal board - YE61163500000
18 - Terminal board 32A YE61250000000
19 - Terminal board - YE61253500000
20 M1 Blower* 230V 50Hz 1.5kW YM10105000000
21 EH Heater** 230V 50Hz 18kW BH70201800050
* means possible broken parts.
** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the
item number of the spare part is in accordance with the real object.

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2.4.9 Main Electrical Components Description
Overload Relay
At delivery, the overload relay is set for manual reset. (the reset button pointing
to H). Manually reset the relay at the tripping of the switch. When motor
overload occurs, stop the machine, then check and solve the problem. After that
open the door of control box, press down the reset button of overload relay (if
you can not press down the reset button, wait for one minute).







Picture 2-10:Overload Relay


1) Terminal for contact coil A2.
2) Setting current adjusting scale.
3) Reset (blue).
H: manual reset
A: automatic reset
4) Switch position indication (green).
Tripping of a manual-resetting is indicated by a pin projecting from the front
plate.
5) Test button (red).
6) Auxiliary contact terminals shown in 95.96.97.98. NC and NO contacts are
shown in position 95.96. and 97.98. respectively.
7) Main circuit connection No. must be correspond with terminal Number of
contactor.

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3. Installation and Debugging
Install the CD Cabinet Dryer at a proper place where is easy for service and
maintenance.

3.1 Attentions During Installation


1) Make sure voltage and frequency of the power source comply with those
indicated on the manufacture's plate, which is attached to the machine.
2) Power cable and earth connections should conform with local regulations.
3) Use independent power cable and ON/OFF switch. The cable's size should
not smaller than those applied in the control box.
4) The power cable connection terminals should be tightened securely.
5) The machine requires a 3-phase 4-wire power source, connect the power
lead (L1, L2, L3) to the live wires, and the earth (PE) to the ground.
6) Power supply requirements:
Main power voltage: ±5%
Main power frequency: ±2%
3.2 Machine Ins Tallation Distance

Picture 3-1:Machine Ins Tallation Distance

Note!
Keep the machine 2M from the combustible distance.

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3.3 Check the Rotation Direction of Blower
1) Check whether the wind direction of inlet and outlet on the two sides of oven
is right.
2) If the rotation direction is not right:
a) Stop the machine.
b) Turn off the main switch.
c) Change any two lines of the main power supply 's three lines.
d) Stop the machine, and check it again.

Picture 3-2:Blower Inlet / Outlet

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4. Application and Operation
Open the distribution box and connect the power source in accordance with
wiring diagram. Make sure that the power voltage is in compliance with the
required specifications.

Notes!
Before connecting, the main switch and heat switch should be off.
4.1 Test
After all wires are connected, turn the main switch and the heater switch to “ON”,
then the pilot lamp light, observe if the rotating direction of blower is consistent
with the arrow. If not, exchange any two power cables.

4.2 Setting Temperature


Firstly press key , then press keys to adjust temperature , finally press
confirmative key to confirm the adjusting. Use temperature adjustor
together with material dry thermometer to set the temperature. After heating for
a period of time, the yellow light and red light will flash alternatively, which
indicates that the setting temperature value has been reached, at that time the
actual temperature of temperature controller and setting temperature are the
same.

Picture 4-1:Temp. Controller

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4.2.1 Keys Operature Instruction
Parameter layer selection key

1) If select this key under common condition, system will enter Parameter
layer selection mode, and press this key again to Select parameter
layer. If want to enter parameter mode, please Press key.
2) If press this key under parameter mode, system will out of the
parameter mode and enter the parameter layer selection mode.
3) Under setting mode, press the selection key to store the parameters
and out of the setting mode, enter the parameter mode.
4) Under all modes, press this key for 2 seconds to skip back to
common condition.
Setting keys

1) Under common mode, press setting key to set the 'setting value'
directly.
2) Under parameter layer selection mode, press setting key to skip back
the last parameter layer.
3) Under parameter mode, press this key, system will enter setting mode,
and may set the parameters.
4) Under setting mode, press setting key to select the setting numbers or
store the parameters and skip back the parameter mode.
Up key

1) Under parameter layer selection mode, press up key to enter


parameter mode.
2) Under parameter mode, press up key to select the parameters of this
parameter layer.
3) Under setting mode, press up key to increase the parameters' value
until their upper limit.

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Down key

1) Under parameter layer selection mode, press down key to enter


parameter mode.
2) Under parameter mode, press down key to select the parameters of
this parameter layer.
3) Under setting mode, press down key to increase the parameters' value
until their lower limit.
4.3 Adjustment of Air Rate
Adjustment of air rate is the most important factor for the drying result, should
adjust the air outlet and inlet when drying different material.
For example:
1) When heat and brake the electronic, galvanized and baked-finish products,
the air-inlet and air-outlet should be closed completely.
2) When dry up the plastic materials and other products contained much
moisture, the air-inlet and air-outlet should be opened properly.

Picture 4-2:Adjustment of Air Rate

4.4 Start-up Timer Setting


Turn on timer switch after all switch has been on, take down the glassy shield
outside of the timer, then push the small black switch to "Auto". Set current time
and drying time required, cover the glassy shield. Therefore the cabinet dryer
will run automatically till drying time.

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Picture 4-3:Start-up Timer Setting
Output setting
Open setting: Reverse the setting section of dial entad, at this time, red mark
appears in the dial.(shown in the above picture)
Close setting: Reverse the setting section of dial to the outside, the red mark
disappears, then rotate the timing dial to the switch position.

4.5 Setting the Over-thermal Protector


Over-thermal protector will be used when the actual heating temperature
exceeds the setting temperature to protect the motor and heater. And it's setting
temperature should be higher than that of thermometer.

Picture 4-4:Setting the Over-thermal Protector

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5. Trouble-shooting
Fault Possible reasons Solution
1. The motor switch isn't open. 1. Turn on the motor switch.
It doesn't start after
turning on the main 2. The fuse is broken. 2. Replace a new fuse.
switch.
3. The transformer is burnt out. 3. Replace a new transformer.

1. The motor switch isn't open. 1. Turn on the motor switch.

2. The circuit breaker trips. 2. Press "RESET" key.


The motor doesn't
run. 3. The magnet contactor
3. Replace a new magnet contactor.
breakdowns.
4. The motor is burned out. 4. Replace a new motor.
1. The temperature controller
1. Replace it.
breakdowns.
2. The temperature contactor
The temperature is 2. Replace it.
breakdowns.
abnormal. 3. The magnet contactor
3. Replace it.
breakdowns.
4. The heater breakdowns. 4. Replace it.

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6. Maintenance and Repair
Clear off the dust on the motor fan periodically, avoid the damage to the blower.

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6.1 Maintenance Schedule
6.1.1 About the Machine

Model SN Manufacture date

Voltage Ф V Frequency Hz Power kW

6.1.2 Electrical Installation

Voltage: V Hz
Fuse melt current: 1 Phase A 3 Phase A
Check phase sequence of the power supply.

6.1.3 Daily Checking

Check power supply wires.


Check the start/stop function.

6.1.4 Weekly Checking

Check the switches of the machine.


Check all the electrical wires.
Check the pipe heater.
Check motor overload relay.

6.1.5 Monthly Checking

Check the switches and automatism on-off of the machine.


Check the pipe heater.
Check if there are loose electrions.

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