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INSPECTION & TESTING

STORAGE TANK
Project :
User :
Location :
LEGEND RESPONSIBILITY : LEGEND ACTIFITY :
Project : F : Fabricator / Contractor / H : Hold Point P : Perform
Location : Installator A : Approval R : Review
Owner / User : C : Client S : Surveillance V : Verification
Contractor : TP : Third Party (PJIT) W : Witness Activity Date :
Third Party : M : Migas Rev :

VERIFIYING SCOPE OF INSPECTION


NO. ACTIVITY ACCEPTANCE CRITERIA
DOCUMENT F C TP M
I Document Review
1.1 QC System
a. QA/QC Procedure Owner Spec. Approved Document P A R R.A
b. Organization chart
c. Planning & Scheduling
d. Project Administration

1.2 Design Review & Calculation Review/Approval Approved P A R R


a. Shell Plate layout % Detail Drawing API 650 3.6 design & drawing
b. Nozzle detail & shell Opening drawing, shell API 650 FIG 3-4A, 3-5
Manhole, shell nozzle
c. Bottom Plate layout & detail drawing API 650 3.4, 3.5
d. Roof plate layout & Detail Drawing API 650 3.10
e. Accessories detail drawing, shell attchment API 650 3.8, 3.9
& appurtenances wind gilder
f. Any other drawing & calculation API 650

1.3 Material specification compying with standart, design & API 650 SEC.2 P A R R
operation of tank

1.4 Welding Procedure ASME Sec. IX Approved Document P V,A R A


INSPECTION & TESTING
STORAGE TANK
Project :
User :
Location :
LEGEND RESPONSIBILITY : LEGEND ACTIFITY :
Project : F : Fabricator / Contractor / H : Hold Point P : Perform
Location : Installator A : Approval R : Review
Owner / User : C : Client S : Surveillance V : Verification
Contractor : TP : Third Party (PJIT) W : Witness Activity Date :
Third Party : M : Migas Rev :

a. Approved WPS API 650 7.2


b. PQR data supported WPS MIGAS
c. All welding configuration covered by WPS Approval
d. Welded joint identification

1.5 WPQT (Welder Qualification) ASME Sec. IX Welder records P V,A R,V W
API 650 7.3 Migas Certification
1.6 HSE Procedure Owner Spec. Approved HSE
a. Safety Policy & commitment Plan document P A R R
b. Safety meeting, audit
c. PPE requirement
d. Hazards Analysis
e. Emergency Respond Plan
f. Construction waste treatment
g. Others

1.7 Fabrication Procedure API 650 Approved Document P A R


a. PWHT procedure
b. Hydrotest procedure
c. NDT procedure
d. Painting procedure
e. Repair procedure
INSPECTION & TESTING
STORAGE TANK
Project :
User :
Location :
LEGEND RESPONSIBILITY : LEGEND ACTIFITY :
Project : F : Fabricator / Contractor / H : Hold Point P : Perform
Location : Installator A : Approval R : Review
Owner / User : C : Client S : Surveillance V : Verification
Contractor : TP : Third Party (PJIT) W : Witness Activity Date :
Third Party : M : Migas Rev :

II Field Inspection
2.1 Material Verification Original Mill Cert.No Defect Mill Certificate or P R,V H R
or comply with API 650 App N Material Test Result

2.2 Tank fabrication & Erection Comply with approved Tank Fabricarion P V S S
Drawing & Procedures & Erection Record
API 650 Sec. 4 & 5
2.3 Thickness Measurement Approved Procedure Thickness P V S
Measurement Record

2.4 Joint Fit Up API 650 5.2 Welding Map P V W,S


Misalignment Record

2.5 Visual Welding Inspection NDE & Testing Procedure Visual Insp. Record V V S

2.6 NDT Result Verification NDE & Testing Procedure NDT Records P R,A R R
Cert. Calibration of
Equip. Personnel
Certificate

2.7 PWHT Verification PWHT Procedure PWHT Record P R,A R,V


2.8 Tank Dimension Measurement API 650 Para 5.5 Tank Dimension P W W
(Tank Diameter, Tank Height, Plumbness, Roundness Record (Plumbness,
INSPECTION & TESTING
STORAGE TANK
Project :
User :
Location :
LEGEND RESPONSIBILITY : LEGEND ACTIFITY :
Project : F : Fabricator / Contractor / H : Hold Point P : Perform
Location : Installator A : Approval R : Review
Owner / User : C : Client S : Surveillance V : Verification
Contractor : TP : Third Party (PJIT) W : Witness Activity Date :
Third Party : M : Migas Rev :

Local Deviation) Roundness, Peaking,


Bending)

2.9 Settlement Survey API 650 Settlement Record P W W

2.10 Tank Safety Appurtenances Drawing design Calibration Certificate P V V H


Verification of : calculation API 650
- Breather P/V Valve 3.10.2.5.2,
- Frangible Joint API 574 7.6.2
- Grounding
- Fire Extinguisher

2.11 Hydrostatic Test Hydrostatic Procedure Hydrostatic Record P H H H

III Documentation & Report Completeness of all process Approved MDR P R,A V R
- Verification of MDR document & record Inspection Report
- Inspection Report Completion dimensi format Report

IV Issued of Migas Certification Inspection Report Tank Certificate, P A


(Tank Operation Permit) Migas operation
permit
Owner Representative Third Party Representative MIGAS
INSPECTION & TESTING
STORAGE TANK
Project :
User :
Location :
LEGEND RESPONSIBILITY : LEGEND ACTIFITY :
Project : F : Fabricator / Contractor / H : Hold Point P : Perform
Location : Installator A : Approval R : Review
Owner / User : C : Client S : Surveillance V : Verification
Contractor : TP : Third Party (PJIT) W : Witness Activity Date :
Third Party : M : Migas Rev :

(..............) (..............) (..............)


INSPECTION AND TEST PLAN
FOR EXISTING PRESSURE VESSEL

PROJECT :
USER :
LOCATION :
PJIT : PT. Marka Inpektindo Technical (Marindotech) Remark
R : Actual Inspection P : Provide
PROJECT DURATION : V : Verification AR : Approval Required
H : Hold Point W : Withness
REFERENCE VERIFIED ACCEPTANCE SCOPE OF INSP.
NO ACTIVITY
DOCUMENT DOCUMENT CRITERIA USER PJIT MIGAS
1 PRE-INSPECTION
Documents Review
- Quality system ISO 9000 series or similar QMS Procedures level 2/3 or similar P R
- Design information SK Migas 84K/38/DJM/1998 Manufacture data report P R
- Inspection history ANSI-NB 23 Insp. Report & record P R
- As built drawing API 510 Drawing (as built) P R
- Current PV jurisdictional Insp. License API 520 PV Migas license P R
- ASME code stamp History Card Name plate record P R
Drawing (as built) Repair/alteration procedure
Repair / Alteration Procedure Log book
Log Book
2 DOCUMENT EVALUATION Report of Document Review Report of Document Review Minute of Meeting H H R*

3 EXTERNAL INSPECTION
a. Visual
- Foundation and Support, anchors API RP 572 P V -
- Level glass, PSV, press. & Temp gauges ANSI-NB23 P V -
- Shell, head, nozzles, flange connections P V -
- Coating and insulation P V -
b. NDT (as required) NDT procedure NDT report P V -
c. Settlement measurement P V -
d. Thicknees Measuremant* P V -
INSPECTION AND TEST PLAN
FOR EXISTING PRESSURE VESSEL

PROJECT :
USER :
LOCATION :
PJIT : PT. Marka Inpektindo Technical (Marindotech) Remark
R : Actual Inspection P : Provide

4 INTERNAL INSPECTION P V -
- Visual Inspection Inspection procedure Inspection report / record P V -
- Corrosion Mapping P V -
- Wall Thickness Measurement P V -
- NDT (as required) P V -

5 RUBBING NAME PLATE ASME-NB23 Name plate rubbing / record P V -

6 FINAL INSPECTION ASME Sect. VIII Hydrostatic Test Procedure Hydrostatic Test Procedure H W W

7 FINAL EVALUATION Insp. Report Documents Insp. Report Documents Minute of meeting H H -

8 REPORT
- Final Inspection Report AR P -
- Certificate of Inspection - P R

9 ISSUED MIGAS LICENSE - - P

3rd Party Inspection Company Owner / User MIGAS


INSPECTION AND TEST PLAN
FOR EXISTING PRESSURE VESSEL

PROJECT :
USER :
LOCATION :
PJIT : PT. Marka Inpektindo Technical (Marindotech) Remark
R : Actual Inspection P : Provide
(....................) (.......................) (....................)
INSPECTION AND TEST PLAN
ON-SHORE PIPELINE CERTIFICATION
Project :
Owner :
Location :

3rd Party Insp : Migas Letter Assignment R : Review SW : Spot Witness


No : S : Surveillance / Inspection V : Verify
Project Ref. : Tgl : W : Witness Inspection H : Hold Point
Project Duration : P : Provide
Reference Acceptance Surveillance Inspection
No. Activity Document Document Criteria Contractor/ 3rd Party
Owner MIGAS
Installator Insp. Comp.
1 Document Review
- QA/QC procedure Application code QA manual, QC procedure ISO 9000 P R R
- Constraction procedure Owner spec. & Appl.code Construction procedure Owner spec. & appl. Code P R R
- Design basis
a. Pipeline routing, incl. ROW Owner spec. & Appl.code Design document Migas reg. (300 K) P R
b. Physical and chemical characteristics of fluid Owner spec. & Appl.code Design document Owner spec. & appl. Code P R
c. Material selection incl. Internal corrosion
assessment Owner spec. & Appl.code Design document Owner spec. & appl. Code P R
d. Temperature / pressure profile Owner spec. & Appl.code Design document Owner spec. & appl. Code P R
e. Pressure containment (well thickness calc.) Owner spec. & Appl.code Design document Migas reg. Owner spec. P R
f. Pipeline expansion (if applicable) Owner spec. & Appl.code Design document Migas reg. (300 K) P R
g. Free span assessment (if applicable) Owner spec. & Appl.code Design document Owner spec. & appl. Code P R
h. Lateral snaking assessment (if applicable) Owner spec. & Appl.code Design document Owner spec. & appl. Code P R
I. Crossing design (if applicable) Owner spec. & Appl.code Design document Migas reg. (300 K) P R
j. Tie-in design (if applicable) Owner spec. & Appl.code Design document Owner spec. & appl. Code P R
k. Trenching asseement (if applicable) Owner spec. & Appl.code Design document Migas reg. (300 K) P R
l. Pig launcher / receiver design (if applicable) Owner spec. & Appl.code Design document Owner spec. & appl. Code P R
m. Flange calculation (if applicable) Owner spec. & Appl.code Design document Owner spec. & appl. Code P R
n. T-joints valves. etc. (if applicable) Owner spec. & Appl.code Design document Owner spec. & appl. Code P R

- Pipeline drawings Drawings P R R


- WPS / PQR and welder certificate Owner spec. & Appl.code WPS / PQR and welder certificate Owner spec. & appl. Code P R R
- NDT procedure and NDT personnel certificate Owner spec. & Appl.code NDT procedure and personnel certificat Owner spec. & appl. Code P R R
- Repair procedure Owner spec. & Appl.code Repair procedure Owner spec. & appl. Code P R R
- Hydrostatic test procedure Owner spec. & Appl.code Hydrostatic test procedure Owner spec. & appl. Code P R R
- Cleaning, pigging, and drying procedures Owner spec. & Appl.code Cleaning procedure Owner spec. & appl. Code P R R
- Safety devices and instrumentation system Owner spec. & Appl.code Data sheet manufacture certificate Owner spec. & appl. Code P R R
- Environmental protection and control system Owner spec. & Appl.code AMDAL report Government regulation P R
- Corrosion control system
a. Cathodic protection design report Owner spec. & Appl.code Design report Owner spec. & appl. Code P R
INSPECTION AND TEST PLAN
ON-SHORE PIPELINE CERTIFICATION
Project :
Owner :
Location :

3rd Party Insp : Migas Letter Assignment R : Review SW : Spot Witness


No : S : Surveillance / Inspection V : Verify
Project Ref. : Tgl : W : Witness Inspection H : Hold Point
Project Duration : P : Provide
Reference Acceptance Surveillance Inspection
No. Activity Document Document Criteria Contractor/ 3rd Party
Owner MIGAS
Installator Insp. Comp.
b. Anode manufacturing and installation spec. Owner spec. & Appl.code Design report Owner spec. & appl. Code P R
c. Coating manufacturing spec. Owner spec. & Appl.code Design specification Owner spec. & appl. Code P R
d. Field joint coating spec. Owner spec. & Appl.code Design specification Owner spec. & appl. Code P R
e. Corrosion monitoring system spec. Owner spec. & Appl.code Design specification Owner spec. & appl. Code P R
f. Material take off / data sheets Owner spec. & Appl.code Data sheet Owner spec. & appl. Code P R R
- Operation and maintenance procedure Owner spec. & Appl.code Operation & maintenance procedure Owner spec. No. P R

2 Site inspection & verification


- On-shore installation preparation
a. Pre installation survey Owner spec. & Appl.code Inspection report check list Owner spec. No. P S
b. Extent of preparation for crossings Owner spec. & Appl.code Inspection report check list Migas reg. (300 K) P S
- Pipeline installation
a. Pipeline material inspection & trecebility Owner spec. & Appl.code Material / Mill certificate Owner spec. & appl. Code P H V/H
b. Repairs of damage to external & internal coat Owner spec. & Appl.code Repair procedure, inspection report Owner spec. & appl. Code P R/SW R/SW
c. Welding inspection (incl. Electrode & fit-up) Owner spec. & Appl.code Inspection report, check list Owner spec. & appl. Code P R/SW R/SW
d. NDT process Owner spec. & Appl.code NDT procedure, NDT record Owner spec. & appl. Code P R/SW R/SW
e. Excavation, welding and NDT of repairs Owner spec. & Appl.code Procedure, Inspection report Owner spec. & appl. Code P R/SW R/SW
f. Field joinst coating / insulation (if any) Owner spec. & Appl.code Coating procedure, calibration cert. RepOwner spec. & appl. Code P R/SW R/SW
g. Pipe lowering activities Owner spec. & Appl.code Check list Migas regulation (300 K) P R/S R/SW
h. Tie-in (line-up and fit-up) Owner spec. & Appl.code Tie-in procedure / check list Owner spec. & appl. Code P R/S R/W
I. Trenching Owner spec. Trenching report Migas regulation (300 K) P R/S R/SW

3 Testing and Commissioning (Government regulation)


- Pigging and cleaning / check gauge plate Owner spec. & Appl.code Pigging inspection report, check list Owner spec. & appl. Code P R/W R/W
- System pressure testing
a. Water sampling Owner spec. & Appl.code Sampling report Owner spec. & appl. Code P R R
b. Inhibitor (if application) Owner spec. & Appl.code Catalog report Owner spec. & appl. Code P R R
c. Water filling Owner spec. & Appl.code Check list Owner spec. & appl. Code P R/S
d. Instrumentation and equipment calibration Owner spec. & Appl.code Calibration certificate Owner spec. & appl. Code P R/S R/H
e. Pressure Test Owner spec. & Appl.code Test procedure and report Migas regulation (300 K) P R/H R/H
INSPECTION AND TEST PLAN
ON-SHORE PIPELINE CERTIFICATION
Project :
Owner :
Location :

3rd Party Insp : Migas Letter Assignment R : Review SW : Spot Witness


No : S : Surveillance / Inspection V : Verify
Project Ref. : Tgl : W : Witness Inspection H : Hold Point
Project Duration : P : Provide
Reference Acceptance Surveillance Inspection
No. Activity Document Document Criteria Contractor/ 3rd Party
Owner MIGAS
Installator Insp. Comp.
f. Dewatering and cleaning Owner spec. & Appl.code Test procedure and report Owner spec. & appl. Code P R/S

4 Handover
- Installation data package / dossier Owner spec. & Appl.code QC inspection report, document dossierOwner spec. & appl. Code P R R
- Certification of Inspection QC inspection report, document dossierMigas regulation (300 K) P

3rd Party Inspection Company Owner / User MIGAS

(.......................) (....................) (....................)


Document No. : Legend : Prepared By Approved by Verified by
Owner/Client PT.CHEVRON PASIFIC INDONESIA V : Verification PR : PROVIDE FABRICATOR OWNER/CLIENT THIRD PARTY MIGAS
Item No. V-GS-001 H : Hold Point
Description GAS SEPARATOR ,OD=36 INCH ; TINGGI 150 INCH W : Witness Point
Project Title DURI RETROFIT GAS PLANT R : Review
Date 30-Jan-18 M : Monitor
Rev. : X : Resposibility
Page No. : AFC : AppROVED for Contruction Drawing
LOCATION : UZBEKISTAN
INSPECTION AND TESTING PLAN
PRESSURE VESSEL BARU
REF CONTROL ACCEPTANCE CERTIFYING DOCUMENT INSPECTION
No. PROCESS DESCRIPTION INSPECTION ACTIVITIES DOCUMENT CRITERIA VERIFIYING DOC. TO BE INCL FAB SIGN OWNER/ SIGN THIRD SIGN MIGAS SIGN
IN QA DOSSIER CLIENT PARTY
1.0 DOCUMENT
1.1 QA/QC MANUAL QA/QC MANUAL X R R
1.2 APPROVAL OF DRAWINGS AND DESIGN CALCULATIONS ASME SECT.VIII ASME SECT.VIII DATA SHEET AS BUILT DRAWING R R/H R
DATA SHEET COM. APPROVAL DESIGN CALCS. DESIGN CALCS.
OWNER SPEC DRAWING DATA SHEET
1.3 QUALIFICATION/APPROVAL OF WELDING PROCEDURES ASME SECT.IX ASME SECT.IX WPS/PQR APP MENAKER WPS/PQR PR R R
OWNER SPEC OWNER SPEC APPROVAL
1.4 QUALIFICATION/APPROVAL OF WELDERS AND WELDING ASME SECT.IX ASME SECT.IX JURU LAS SERTIFIKAT JURU LAS X R R
OPERATORS ISSUED BY MIGAS ISSUED BY MIGAS
1.5 APPROVAL OF NDT PROCEDURE INCLUDING PERSONNEL ASME SECT.V ASME SECT.V NDT PROCEDURE & R H R
OWNER SPEC PERSONNELS CERTI
BAPETEN
2.0 MATERIALS
2.1 REVIEW OF MILL/TEST CERTIFICATES AND CONFORMANCE ASME SECT.II ASME SECT.II MILL CERTS MILL CERTS R R R
TO CODE OWNER SPEC
2.2 CHECK MATERIALS (VISUAL) ASME SECT.VIII ASME SECT.VIII RECEIVING REPORT MILL CERTS X H H
OWNER SPEC
2.3 DIMENSIONAL CHECK AND REPORT ASME SECT.VIII ASME SECT.VIII MANUF. REPORT MANUF. REPORT X/R W R
MILL CERTS DESIGN CALCS.
2.4 CHECK THICKNESS MILL CERTS DESIGN CALCS. INSP. REPORTS INSP. REPORTS X R R

3.0 LAYOUT AND CUTTING


3.1 CUTTING PLATES AND OTHER STOCK ASME SECT.VIII ASME SECT.VIII INSP. REPORTS INSP. REPORTS X M R
3.2 CHECK TRANSFERRING OF HEAT NUMBERS ASME SECT.VIII MILL CERTS INSP. REPORTS INSP. REPORTS X M M
OWNER SPEC
3.3 CHECK LAYOUT AND MARKING OF SHELL AFC DRAWING AFC DRAWING INSP. REPORTS INSP. REPORTS X M R
3.4 CHECK POSITION OF NOZZLE AFC DRAWING AFC DRAWING INSP. REPORTS INSP. REPORTS X M R

4.0 FIT UP
4.1 CHECK FIT-UP OF SHELL / HEAD / NOZZLES
4.1.1 LONG SEAMS ASME SECT.VIII X W R/W
4.1.2 CIRCUM SEAMS ASME SECT.VIII AFC DRAWING INSP. REPORTS INSP. REPORTS X W R/W
4.1.3 NOZZLE ATTACHMENTS OWNER SPEC X W R/W
Document No. : Legend : Prepared By Approved by Verified by
Owner/Client PT.CHEVRON PASIFIC INDONESIA V : Verification PR : PROVIDE FABRICATOR OWNER/CLIENT THIRD PARTY MIGAS
Item No. V-GS-001 H : Hold Point
Description GAS SEPARATOR ,OD=36 INCH ; TINGGI 150 INCH W : Witness Point
Project Title DURI RETROFIT GAS PLANT R : Review
Date 30-Jan-18 M : Monitor
Rev. : X : Resposibility
Page No. : AFC : AppROVED for Contruction Drawing
LOCATION : UZBEKISTAN
INSPECTION AND TESTING PLAN
PRESSURE VESSEL BARU
REF CONTROL ACCEPTANCE CERTIFYING DOCUMENT INSPECTION
No. PROCESS DESCRIPTION INSPECTION ACTIVITIES DOCUMENT CRITERIA VERIFIYING DOC. TO BE INCL FAB SIGN OWNER/ SIGN THIRD SIGN MIGAS SIGN
IN QA DOSSIER CLIENT PARTY
4.1.4 REINFORCEMENT PAD & TELL TALE HOLE X W R/W
4.1.5 OTHERS X M R
5.0 WELDING
5.1 CHECK PREHAETING (IF ANY) ASME SECT. IX WPS/PQR X M -
5.2 CHECK CONFORMANCE TO WPS WPS/PQR WPS/PQR WELDING MAP WELDING MAP X M R
OWNER SPEC.
5.3 CHECK WELDERS AND WELDING OPERATORS ASME SECT. VIII CERTIFICATES CERTIFICATES X M R/M
ASME SECT. IX WELD RECORD
5.4 CHECK WELDING ELECTRODE USED ASME SECT. IX MATERIAL CERTS MATERIAL CERTS X M M
WPS/PQR
6.0 N.D.E
6.1 BUTTWELD ( LONG SEAM, CIRCUM SEAMS & NOZZLE TO FLANGE)
6.1.1 100% VISUAL INSPECTION AFTER WELDING ASME SECT. VIII ASME SECT. VIII NDE REPORT NDE REPORT X W W
6.1.2 100% RT BEFORE AND AFTER PWHT (IF ANY) OWNER SPEC. NDE REPORT NDE REPORT X R R
6.2 OTHER
6.2.1 UT ON NOZZLE TO SHELL/HEAT ATTACHMENT OWNER SPEC. ASME SECT. VIII NDE REPORT NDE REPORT X W/R R
6.2.2 MPT ON ATTACHMENT TO SHELL/HEAD OWNER SPEC. ASME SECT. VIII NDE REPORT NDE REPORT X W/R R
6.2.3 MPT ON NOZZLE, REPAD ATTACHED TO PRESSURE PART OWNER SPEC. ASME SECT. VIII NDE REPORT NDE REPORT X W/R R
6.2.4 MPI AFTER BACK GOUGING IF BACKSIDE OF ROOD PASS OWNER SPEC. ASME SECT. VIII NDE REPORT NDE REPORT X W/M R
ACCESSIBLE MPI
MPI AFTER ROOT PASS IF BACKSIDE OF INACCESSIBLE

7.0 PWHT
7.1 PROCEDURE ASME SECT. VIII ASME SECT. VIII PWHT PROCEDURE PWHT PROCEDURE X R R
7.2 CALIBRATION OF GAUGES CALIB. CERTIFICATES CALIB. CERTIFICATES X,R R R
7.3 PWHT OPERATION PROCEDURE PROCEDURE X W/R M
7.4 RECORD OWNER SPEC. PHWT RECORD PHWT RECORD R R R
7.5 HARDNESS TEST ASME SECT. VIII ASME SECT. VIII HARDNESS REPORTS HARDNESS REPORTS R W/R R

8.0 DIMENSIONAL AND FINAL CHECK


8.1 CHECK ROUNDNESS OF SHELL AFTER WELDING ASME SECT. VIII ASME SECT. VIII INSP. REPORT INSP. REPORT X W W
8.2 FINAL VISUAL AND DIMENSIONAL CHECK (INCLUDING WELD ASME SECT. VIII ASME SECT. VIII INSP. REPORT INSP. REPORT X W H
CONTOUR, WELD SIZE AND FINISH)
Document No. : Legend : Prepared By Approved by Verified by
Owner/Client PT.CHEVRON PASIFIC INDONESIA V : Verification PR : PROVIDE FABRICATOR OWNER/CLIENT THIRD PARTY MIGAS
Item No. V-GS-001 H : Hold Point
Description GAS SEPARATOR ,OD=36 INCH ; TINGGI 150 INCH W : Witness Point
Project Title DURI RETROFIT GAS PLANT R : Review
Date 30-Jan-18 M : Monitor
Rev. : X : Resposibility
Page No. : AFC : AppROVED for Contruction Drawing
LOCATION : UZBEKISTAN
INSPECTION AND TESTING PLAN
PRESSURE VESSEL BARU
REF CONTROL ACCEPTANCE CERTIFYING DOCUMENT INSPECTION
No. PROCESS DESCRIPTION INSPECTION ACTIVITIES DOCUMENT CRITERIA VERIFIYING DOC. TO BE INCL FAB SIGN OWNER/ SIGN THIRD SIGN MIGAS SIGN
IN QA DOSSIER CLIENT PARTY
8.3 CHECK FOR COMPLETENESS OF NOZZLE, SUPPORT, PADS, ETC AFC DRAWING AFC DRAWING INSP. REPORT INSP. REPORT X W W
8.4 CHECK FOR NDE COVERAGE NDE REPORT NDE REPORT X R R
8.5 CHECK SOAP SUD TEST OF PAD ASME SECT. VIII ASME SECT. VIII INSP. REPORT INSP. REPORT X W W
8.6 INTERNAL CHECK FOR CLEAN INSP. REPORT INSP. REPORT X W W
9.0 HYDROTEST
9.1 PROCEDURE ASME SECT. VIII ASME SECT. VIII HYDROTEST PROC. HYDROTEST PROC. X H R
OWNER SPEC. CALIB. CERT. CALIB. CERT.
9.2 CALIBRATION OF GAUGES ASME SECT. VIII HYDROTEST REPORT HYDROTEST REPORT X,W R R
9.3 HYDROTEST OPERATION PROCEDURE H W W
9.4 RECORD ASME SECT. VIII R R H

10.0 PAINTING
10.1 CHECK PAINTING MATERIAL (BATCH NO) INSP. REPORTS INSP. REPORTS X R M
10.2 HUMIDITY CHECK INSP. REPORTS INSP. REPORTS X W M
10.3 CHECK SURFACE PREPARATION OWNER SPEC. SSPC-SP-10 INSP. REPORTS INSP. REPORTS X W M
10.4 CHECK DFT OF PRIMING OWNER SPEC. OWNER SPEC. INSP. REPORTS INSP. REPORTS X W M
10.5 CHECK DFT OF SECOND COAT ASTM-D1186 ASTM-D1186 INSP. REPORTS INSP. REPORTS X W M
10.6 CHECK DFT OF TOP COAT ASTM-D1186 ASTM-D1186 INSP. REPORTS INSP. REPORTS X W M
10.7 RECORD ASTM-D1186 ASTM-D1186 INSP. REPORTS INSP. REPORTS X W M
10.8 ADHESIVE TEST OWNER SPEC. ASTM-D1186 INSP. REPORTS INSP. REPORTS X W M

11.0 DISPATCH AND DOCUMENTATION


11.1 CHECK INTERNAL ARE INSTALLAED AND TIGHTENED PROPERLY AFC DRAWING AFC DRAWING X W R
11.2 CHECK THAT VESSEL NAME PLATE'S CONTENT IS CORRECT AND AFC DRAWING AFC DRAWING X W R
FITTED CORRECTLY, BLIND OPENING AND SHIPPING MARKS
11.3 PACKING LIFTING AND TRANSPORTATION ARRANGEMENT PROCEDURE/AFC PROCEDURE AFC DRAWING AFC DRAWING X,R R R
OWNER SPEC. AFC DRAWING
11.4 QUALITY RECORDS OWNER SPEC. OWNER SPEC. QC DOSSIER X R R

3rd Party Inspection Company Owner / User DISNAKER


Document No. : Legend : Prepared By Approved by Verified by
Owner/Client PT.CHEVRON PASIFIC INDONESIA V : Verification PR : PROVIDE FABRICATOR OWNER/CLIENT THIRD PARTY MIGAS
Item No. V-GS-001 H : Hold Point
Description GAS SEPARATOR ,OD=36 INCH ; TINGGI 150 INCH W : Witness Point
Project Title DURI RETROFIT GAS PLANT R : Review
Date 30-Jan-18 M : Monitor
Rev. : X : Resposibility
Page No. : AFC : AppROVED for Contruction Drawing
LOCATION : UZBEKISTAN
INSPECTION AND TESTING PLAN
PRESSURE VESSEL BARU
REF CONTROL ACCEPTANCE CERTIFYING DOCUMENT INSPECTION
No. PROCESS DESCRIPTION INSPECTION ACTIVITIES DOCUMENT CRITERIA VERIFIYING DOC. TO BE INCL FAB SIGN OWNER/ SIGN THIRD SIGN MIGAS SIGN
IN QA DOSSIER CLIENT PARTY

(.......................) (....................) (....................)


INSPECTION AND TEST PLAN
OFFSHORE PIPELINE

Project Title : Legend : A is audit S1 is Surveillance on a visit basis


Project Ref. : I is for Information only S2 is Surveillance frequency minimum once per day
Doc. No. : , Revision : 0 R is Review S3 is surveillance frequency minimum once per shift
Client/User : H is hold
3rd Party :
Surveillance Inspection
No Activity Description Controlling Document Verified Document Aceptance Criteria REMARK
Contractor Owner 3rd Party MIGAS

I. OVERALL PROJECT MANAGEMENT


1. Review Project Quality Management Documentation Project Quality Manual Project Quality Manual Project Quality Manual R
2. Audit of Project Quality Management System Project Quality Manual Project Quality Manual Project Quality Manual R
3. Review of Sub-contractor control Project Quality Manual Project Quality Manual Project Quality Manual R
4. Review of methods of information flow Project Quality Manual Project Quality Manual Project Quality Manual R

II. PIPELINE INTEGRITY DESIGN


1. General (if applicable)
a. Safety objective Project Specification Project Specification Project Quality Manual I
b. Confirmation that the different contractor and subcontrac- Project Specification Project Specification Project Quality Manual R
tor quality system meet the requirement of ISO 9000
c. Description of pipeline system and overall project Project Specification Project Specification Project Quality Manual R
organization
d. Risk assessment and indentification of critical aspect Project Specification Project Specification Project Specification R
e. Document register Project Specification Project Specification Project Specification R

2. Structural (Main)
a. Deisgn basis Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
b. Pipeline routing Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
c. Phisycal and chemical characteristic of fluid Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
d. Material selection including internal corrosion assessment Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
(linepipe and pipeline component)
e. Temperature/pressure profile Owner Spec. / Project Spec. Owner Spec. / Project Spec. Regulation R
f. Pressure contaitment (wallthicknes calculation) Owner Spec. / Project Spec. Owner Spec. / Project Spec. Owner/Project Spec. R
g. Stability (including temporary and permanent condition) Owner Spec. / Project Spec. Owner Spec. / Project Spec. Applicable R
h. Pipeline expansion (if applicable) Owner Spec. / Project Spec. Owner Spec. / Project Spec. Code.Standard R
I. Free span assessment (if applicable) Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
j. Upheaval buckling assessment (if applicable) Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
k. Crossing design (if applicable) Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
l. Tie-in design, expansion spool calculation (if applicable) Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
INSPECTION AND TEST PLAN
OFFSHORE PIPELINE

Project Title : Legend : A is audit S1 is Surveillance on a visit basis


Project Ref. : I is for Information only S2 is Surveillance frequency minimum once per day
Doc. No. : , Revision : 0 R is Review S3 is surveillance frequency minimum once per shift
Client/User : H is hold
3rd Party :
Surveillance Inspection
No Activity Description Controlling Document Verified Document Aceptance Criteria REMARK
Contractor Owner 3rd Party MIGAS

m. Shore crossing assessment (if applicable) Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
n. Installation analysis Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
o. Trenching assessment (if applicable) Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
p. Fixed riser strength analysis (if applicable) Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
q. Fixed riser support analysis (if applicable) Owner Spec. / Project Spec. Owner Spec. / Project Spec. R

3. Structural (appurtenance)
a. Pig Launcher/Receiver design (if available) Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
b. Flange calculation (if available) Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
c. T-joint, valve, etc. (if available) Owner Spec. / Project Spec. Owner Spec. / Project Spec. R

4. Structural Drawing
a. Pipeline route drawings Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
b. Detailed pipeline crossing drawings Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
c. Platform layout drawings Owner Spec. / Project Spec. Owner Spec. / Project Spec. Regulation R
d. Spool drawings Owner Spec. / Project Spec. Owner Spec. / Project Spec. Owner/Project Spec. R
e. Pipeline protection drawings Owner Spec. / Project Spec. Owner Spec. / Project Spec. Applicable R
f. Riser and riser clamp drawings Owner Spec. / Project Spec. Owner Spec. / Project Spec. Code.Standard R

5. Linepipe and pipeline components (including welding)


a. Linepipe specifications Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
b. Welding specifications Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
c. Material take off/data sheets Owner Spec. / Project Spec. Owner Spec. / Project Spec. R

6. Corrosion control system and weight coating


a. Cathodic Protection design Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
b. Anode manufacturing and installation specification Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
c. Coating manufacturing specifications Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
d. Field joint coating specifications Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
e. Corrosion monitoring system specifications Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
INSPECTION AND TEST PLAN
OFFSHORE PIPELINE

Project Title : Legend : A is audit S1 is Surveillance on a visit basis


Project Ref. : I is for Information only S2 is Surveillance frequency minimum once per day
Doc. No. : , Revision : 0 R is Review S3 is surveillance frequency minimum once per shift
Client/User : H is hold
3rd Party :
Surveillance Inspection
No Activity Description Controlling Document Verified Document Aceptance Criteria REMARK
Contractor Owner 3rd Party MIGAS

f. Material take off/data sheets Owner Spec. / Project Spec. Owner Spec. / Project Spec. R

7. Installation
a. Installation and testing specifications and drawings Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
b. Vessel evaluation & possible qualification testing specification Owner Spec. / Project Spec. Owner Spec. / Project Spec. R

III. CONSTRUCTION
1. Linepipe Production (if required)
Prior to commencement of the work
a. Review quality management system documents Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
b. Quality system audit at relevant manufacturer and sub-supplier Owner Spec. / Project Spec. Owner Spec. / Project Spec. A
c. Review of specifications and procedures Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
d. Technical kick-off meeting and review of manufacturing document Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
e. Verify the performance and testing during the procedure and Owner Spec. / Project Spec. Owner Spec. / Project Spec. H
personnel qualification testing
Inspection Activities Regulation
a. Material identification (pipe list) and tracking Owner Spec. / Project Spec. Owner Spec. / Project Spec. Owner/Project Spec. S3
b. Check pipe forming and bevel Owner Spec. / Project Spec. Owner Spec. / Project Spec. Applicable S3
c. Weldig and consumable handling Owner Spec. / Project Spec. Owner Spec. / Project Spec. Code.Standard S2
d. Weld repairs Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
e. View and interpretX-rays of repairs Owner Spec. / Project Spec. Owner Spec. / Project Spec. S3
f. Expanding, review record of expansion ration Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
g. Check calibration of gauge Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
h. Hydrostatic test Owner Spec. / Project Spec. Owner Spec. / Project Spec. S3
I. End facing and squareness Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
j. View nd interpret X-rays of pipe ends Owner Spec. / Project Spec. Owner Spec. / Project Spec. S3
k. Calibration of UT equipment Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
l. Automatic ultrasonic on pipe (longitudinal and transverse) Owner Spec. / Project Spec. Owner Spec. / Project Spec. S3
m. Dimensional inspection as per specification Owner Spec. / Project Spec. Owner Spec. / Project Spec. S3
INSPECTION AND TEST PLAN
OFFSHORE PIPELINE

Project Title : Legend : A is audit S1 is Surveillance on a visit basis


Project Ref. : I is for Information only S2 is Surveillance frequency minimum once per day
Doc. No. : , Revision : 0 R is Review S3 is surveillance frequency minimum once per shift
Client/User : H is hold
3rd Party :
Surveillance Inspection
No Activity Description Controlling Document Verified Document Aceptance Criteria REMARK
Contractor Owner 3rd Party MIGAS

n. Visual external inspection, including cleanliness of pipe body Owner Spec. / Project Spec. Owner Spec. / Project Spec. S3
o. Weighing of pipe Owner Spec. / Project Spec. Owner Spec. / Project Spec. S3
p. Bevel protector (if required) Owner Spec. / Project Spec. Owner Spec. / Project Spec. S3
q. Marking, check tracking records, die stamp weld bevel, paint Owner Spec. / Project Spec. Owner Spec. / Project Spec. S3
mark internal, colour code external
r. Storage of finished pipe Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
s. Mehanical testing of production test pieces Owner Spec. / Project Spec. Owner Spec. / Project Spec. S3
t. Check chemical analysis Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
u. review manufacturing and testing records Owner Spec. / Project Spec. Owner Spec. / Project Spec. R

2. Loading and handling operations


a. Review quality management system documents Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
b. Quality system audit at relevant manufacturer and sub-supplier Owner Spec. / Project Spec. Owner Spec. / Project Spec. A
c. Review of specifications and procedures Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
d. Loading and handling operations at manufactures Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
e. Loading operations at ports Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
f. Review of loading and handling report Owner Spec. / Project Spec. Owner Spec. / Project Spec. Regulation R
Owner/Project Spec.

3. Coating application (internal or external) Applicable


Initial activities Code.Standard
a. Review quality management system documents Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
b. Quality system audit at relevant manufacturer and sub-supplier Owner Spec. / Project Spec. Owner Spec. / Project Spec. A
c. Review of specifications and procedures Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
d. Technical meetig/kick-off meeting and review of manufacturing Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
document
e. Verify the performance and testing during the procedure and Owner Spec. / Project Spec. Owner Spec. / Project Spec. H
personnel qualification testing
Inspection activities
a. testing of coating materials Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
INSPECTION AND TEST PLAN
OFFSHORE PIPELINE

Project Title : Legend : A is audit S1 is Surveillance on a visit basis


Project Ref. : I is for Information only S2 is Surveillance frequency minimum once per day
Doc. No. : , Revision : 0 R is Review S3 is surveillance frequency minimum once per shift
Client/User : H is hold
3rd Party :
Surveillance Inspection
No Activity Description Controlling Document Verified Document Aceptance Criteria REMARK
Contractor Owner 3rd Party MIGAS

b. Qualification test Owner Spec. / Project Spec. Owner Spec. / Project Spec. S3
c. Examination of pipe prior to surface preparation Owner Spec. / Project Spec. Owner Spec. / Project Spec. S3
d. Examination of grit Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
e. Pretreatment temperature, steel temperature humidity duirng Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
pretreatment, surface condition
f. Visual inspection after blast cleaning for cleaning standard, Owner Spec. / Project Spec. Owner Spec. / Project Spec. S3
roughness, surface imperfections, cleanliness, segregation,
repair and reinstalment of rejected pipes
g. Painting application, temperature, steel temperature humidity Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
duirng painting application, surface condition
h. Curing conditions Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
I. Paint thickness application Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
j. Final inspection and marking of coated pipes Owner Spec. / Project Spec. Owner Spec. / Project Spec. S3
k. Storage and handling of coated pipes Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
l. Review of fabrication and testing records Owner Spec. / Project Spec. Owner Spec. / Project Spec. R

4. Fabrication of pressure and non pressure-containing


components Regulation
Initial activities Owner/Project Spec.
a. Review quality management system documents Owner Spec. / Project Spec. Owner Spec. / Project Spec. Applicable R2
b. Quality system audit at relevant manufacturer and sub-supplier Owner Spec. / Project Spec. Owner Spec. / Project Spec. Code.Standard A
c. Review of specifications and procedures Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
d. Technical meetig/kick-off meeting and review of manufacturing Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
document
e. Verify the performance and testing during the procedure and Owner Spec. / Project Spec. Owner Spec. / Project Spec. H
personnel qualification testing
Inspection activities
a. Material identification (material certificate) Owner Spec. / Project Spec. Owner Spec. / Project Spec. S3
b. Check pipe-forming, hat treatment and machining Owner Spec. / Project Spec. Owner Spec. / Project Spec. S3
INSPECTION AND TEST PLAN
OFFSHORE PIPELINE

Project Title : Legend : A is audit S1 is Surveillance on a visit basis


Project Ref. : I is for Information only S2 is Surveillance frequency minimum once per day
Doc. No. : , Revision : 0 R is Review S3 is surveillance frequency minimum once per shift
Client/User : H is hold
3rd Party :
Surveillance Inspection
No Activity Description Controlling Document Verified Document Aceptance Criteria REMARK
Contractor Owner 3rd Party MIGAS

c. Welding and consumable handling Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
d. NDT verification & calibration of gauge Owner Spec. / Project Spec. Owner Spec. / Project Spec. S3
e. Hydrostatic test Owner Spec. / Project Spec. Owner Spec. / Project Spec. S3
f. Dimensional inspections as per specification Owner Spec. / Project Spec. Owner Spec. / Project Spec. S3
g. Visual external inspection, including cleanliness of inside body Owner Spec. / Project Spec. Owner Spec. / Project Spec. S3
h. Weighing (if applicable) Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
I. Storage of final product Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
j. Review of fabrication and tetsing report Owner Spec. / Project Spec. Owner Spec. / Project Spec. R

IV. INSTALLATION
1. Pre-installation survey and pipeline route
Initial activities
a. Review quality management system documents Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
b. Quality system audit at relevant manufacturer and sub-supplier Owner Spec. / Project Spec. Owner Spec. / Project Spec. A
c. Review of specifications and procedures Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
d. Technical meetig/kick-off meeting and review of installation Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
document
Inspection Activities
a. Pre-installation survey: Owner Spec. / Project Spec. Owner Spec. / Project Spec. Regulation S1
- pre-installation survey Owner/Project Spec.
b. Sea bed preparations: Owner Spec. / Project Spec. Owner Spec. / Project Spec. Applicable S1
- extens of preparation Code.Standard
- preparation method and procedures
- sea bed preparations survey report
c. Crossing: Owner Spec. / Project Spec. Owner Spec. / Project Spec. S1
- extens of preparation
- preparation method and procedures
- cable crossing preparations survey report
d. Preparation of shore approach Owner Spec. / Project Spec. Owner Spec. / Project Spec. S1
INSPECTION AND TEST PLAN
OFFSHORE PIPELINE

Project Title : Legend : A is audit S1 is Surveillance on a visit basis


Project Ref. : I is for Information only S2 is Surveillance frequency minimum once per day
Doc. No. : , Revision : 0 R is Review S3 is surveillance frequency minimum once per shift
Client/User : H is hold
3rd Party :
Surveillance Inspection
No Activity Description Controlling Document Verified Document Aceptance Criteria REMARK
Contractor Owner 3rd Party MIGAS

- extens of preparation
- preparation method and procedures
- sea bed preparations survey report
- onshore preparations survey report
e. Review of final survey report Owner Spec. / Project Spec. Owner Spec. / Project Spec. R

2. Qualification of lay barge, marine spread and installation


equipment
Prior to commencement of the work
a. Review quality management system documents Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
b. Quality system audit at relevant installer and subcontractor Owner Spec. / Project Spec. Owner Spec. / Project Spec. A
c. Review of specification and procedures Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
d. Safety objective at barge Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
Inspection activities
a. Positioning system Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
b. Anchoring system Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
c. Combined positioning/anchoring system - tensioner test Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
d. Tension system tes & calibration Owner Spec. / Project Spec. Owner Spec. / Project Spec. R/S2
e. Abondonment and retrieval which test/calibration Owner Spec. / Project Spec. Owner Spec. / Project Spec. R/S2
f. Test of friction clamp Owner Spec. / Project Spec. Owner Spec. / Project Spec. Regulation S2
g. Test of remote operated buckle detector Owner Spec. / Project Spec. Owner Spec. / Project Spec. Owner/Project Spec. S2
h. Calibration of measuring devices used for configuration control Owner Spec. / Project Spec. Owner Spec. / Project Spec. Applicable R
I. Stinger configuration and control devices Owner Spec. / Project Spec. Owner Spec. / Project Spec. Code.Standard R
j. Welding machines Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
k. Welding system (WPS, bevelling, line-up, fit-up, consumbale, Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
mechanical testing, etc.)
l. NDT Equipment testing and calibration Owner Spec. / Project Spec. Owner Spec. / Project Spec. R/S2
m. Review report and documentation Owner Spec. / Project Spec. Owner Spec. / Project Spec. R/S2
INSPECTION AND TEST PLAN
OFFSHORE PIPELINE

Project Title : Legend : A is audit S1 is Surveillance on a visit basis


Project Ref. : I is for Information only S2 is Surveillance frequency minimum once per day
Doc. No. : , Revision : 0 R is Review S3 is surveillance frequency minimum once per shift
Client/User : H is hold
3rd Party :
Surveillance Inspection
No Activity Description Controlling Document Verified Document Aceptance Criteria REMARK
Contractor Owner 3rd Party MIGAS

3. Qualification of Equipment, Consumables, Procedures,


and Personnel
Prior to commencement of the work
a. Review quality management system documents Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
b. Quality system audit at relevant installer and subcontractor Owner Spec. / Project Spec. Owner Spec. / Project Spec. A
c. Review of specification and procedures Owner Spec. / Project Spec. Owner Spec. / Project Spec. R

Inspection Services
a. Qualification of WPS (including mechanical testing) Owner Spec. / Project Spec. Owner Spec. / Project Spec. R/S2
b. Review of NDT procedure Owner Spec. / Project Spec. Owner Spec. / Project Spec. R2
c. Qualification of field joint coating (procedure until testing) Owner Spec. / Project Spec. Owner Spec. / Project Spec. R/S2
d. Qualification of external coating repair (procedure until testing) Owner Spec. / Project Spec. Owner Spec. / Project Spec. R/S2
e. Qualification of internal coating repair (procedure until testing), if any Owner Spec. / Project Spec. Owner Spec. / Project Spec. R/S2
f. Welder/Welding operator qualification/certification records Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
g. NDT operator qualification/certification records Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
h. Welding consumbale records Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
I. Fabrication of Abandonment and Repair and Pulling Heads Owner Spec. / Project Spec. Owner Spec. / Project Spec. R/S2
(material, WPS, Welder, Welding, NDT, Dimensional, etc)
j. Review report and documentation Owner Spec. / Project Spec. Owner Spec. / Project Spec. R

4. Double Jointing (onshore or offshore) Regulation


Prior to commencement of the work Owner/Project Spec.
a. Review quality management system documents Owner Spec. / Project Spec. Owner Spec. / Project Spec. Applicable R
b. Quality system audit at relevant installer and subcontractor Owner Spec. / Project Spec. Owner Spec. / Project Spec. Code.Standard A
c. Review of specification and procedures Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
Inspection activities
a. All major equipment is available and ready for use Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
b. All procedures for use during DJ are accepted Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
c. Valid certification for welding inspection and NDT personnel Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
INSPECTION AND TEST PLAN
OFFSHORE PIPELINE

Project Title : Legend : A is audit S1 is Surveillance on a visit basis


Project Ref. : I is for Information only S2 is Surveillance frequency minimum once per day
Doc. No. : , Revision : 0 R is Review S3 is surveillance frequency minimum once per shift
Client/User : H is hold
3rd Party :
Surveillance Inspection
No Activity Description Controlling Document Verified Document Aceptance Criteria REMARK
Contractor Owner 3rd Party MIGAS

d. Pipe receiving inspection and storage Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
e. Receipt of welding consumable Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
f. Bevelling, cleaning, line-up and welding at welding station Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
(including repair welding)
g. Non Destructive Testing Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
h. Field joint coating Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
I. Review report and documentation Owner Spec. / Project Spec. Owner Spec. / Project Spec. R

5. Pipeline Installation
Prior to commencement of the work Owner Spec. / Project Spec. Owner Spec. / Project Spec.
a. Review quality mangement system documents Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
b. Quality system audit at relevant manufacturer and sub-supplier Owner Spec. / Project Spec. Owner Spec. / Project Spec. A
c. Review of specifications and procedures Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
d. Technical meeting/kick-off meeting and review of Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
installation document
Inspection activities
a. All major equipment is availabe and ready for use Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
b. All procedures for use during DJ are accepted Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
c. Valid certification for welding inspection and NDT personnel Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
d. Pipe receiving inspection and storage Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
e. Receipt of welding consumable Owner Spec. / Project Spec. Owner Spec. / Project Spec. R/S2
f. Bevelling, cleaning, line-up and welding at welding station Owner Spec. / Project Spec. Regulation S2
(including repair welding) Owner/Project Spec.
g. Non Destructive Testing Owner Spec. / Project Spec. Owner Spec. / Project Spec. Applicable S2
h. Field joint coating Owner Spec. / Project Spec. Owner Spec. / Project Spec. Code.Standard S2
I. Bukle detector: Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
- pulling wire tension
- load chart reading
j. Pipelying activities: Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
INSPECTION AND TEST PLAN
OFFSHORE PIPELINE

Project Title : Legend : A is audit S1 is Surveillance on a visit basis


Project Ref. : I is for Information only S2 is Surveillance frequency minimum once per day
Doc. No. : , Revision : 0 R is Review S3 is surveillance frequency minimum once per shift
Client/User : H is hold
3rd Party :
Surveillance Inspection
No Activity Description Controlling Document Verified Document Aceptance Criteria REMARK
Contractor Owner 3rd Party MIGAS

- adherence to the specified requirements and accepted


procedures for control, monitoring and data recording
during pipelying operation
k. Monitoring and recording laying activities Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
- vessel position and move speed-up
- achor pattern
- tension & roller load
- Positioning system operation
- touchdown point monitoring
- curvature and stress/strain in overbend/segbend
- buckle detection
- operation limit condition parameter
l. Abandonment & recovery operation Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
- welding of A&R head
- inspection of pipeline prior to resume ing lying
m. Shore pull Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
- verify adequate seabedpreparation
- installation of pulling head
- pulling force, tension and twisting
- ROV monitoring
n. Tie-in operation Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
- pre tie-in survey of sea bed
- line-up and fit-up, welding and parameter related Regulation
- ROV survey on both side of tie-in after lowering Owner/Project Spec.
o. Review reports and documentation Owner Spec. / Project Spec. Owner Spec. / Project Spec. Applicable R
Code.Standard

6. As-laid survey
Prior to commencement of the work
a. Review quality mangement system documents R
INSPECTION AND TEST PLAN
OFFSHORE PIPELINE

Project Title : Legend : A is audit S1 is Surveillance on a visit basis


Project Ref. : I is for Information only S2 is Surveillance frequency minimum once per day
Doc. No. : , Revision : 0 R is Review S3 is surveillance frequency minimum once per shift
Client/User : H is hold
3rd Party :
Surveillance Inspection
No Activity Description Controlling Document Verified Document Aceptance Criteria REMARK
Contractor Owner 3rd Party MIGAS

b. Quality system audit Owner Spec. / Project Spec. Owner Spec. / Project Spec. A
c. Review of specifications and procedures Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
Inspection activities
a. ROV observation of touch-down point Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
b. Identification of free-span exceeding specified length and Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
gap height
c. Condition of corrosion protection system Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
d. Pipeline support, foundation Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
e. Review of reports and documentation R

7. Span recertification and pipeline protection


Prior to commencement of the work
a. Review quality mangement system documents Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
b. Quality relevant system audit contractor & sub-contractor Owner Spec. / Project Spec. Owner Spec. / Project Spec. A
c. Review of specifications and procedures Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
Inspection activities
a. Area to be rectified Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
b. Recertification operations Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
c. Underwater monitoring Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
d. Revi verify adequate seabedpreparation Owner Spec. / Project Spec. Owner Spec. / Project Spec. R

8. As Built Survey
Prior to commencement of the work
a. Review quality mangement system documents Owner Spec. / Project Spec. Owner Spec. / Project Spec. Regulation R
b. Quality system audit Owner Spec. / Project Spec. Owner Spec. / Project Spec. Owner/Project Spec. A
c. Review of specifications and procedures Owner Spec. / Project Spec. Owner Spec. / Project Spec. Applicable R
Inspection activities Code.Standard
a. Survey operation Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
b. Review reports and documentation Owner Spec. / Project Spec. Owner Spec. / Project Spec. R2
INSPECTION AND TEST PLAN
OFFSHORE PIPELINE

Project Title : Legend : A is audit S1 is Surveillance on a visit basis


Project Ref. : I is for Information only S2 is Surveillance frequency minimum once per day
Doc. No. : , Revision : 0 R is Review S3 is surveillance frequency minimum once per shift
Client/User : H is hold
3rd Party :
Surveillance Inspection
No Activity Description Controlling Document Verified Document Aceptance Criteria REMARK
Contractor Owner 3rd Party MIGAS

V. FINAL TESTING
Prior to commencement of the work
a. Review quality mangement system documents Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
b. Quality system audit at relevant manufacturer and sub-supplier Owner Spec. / Project Spec. Owner Spec. / Project Spec. A
c. Review of specifications and procedures Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
d. Technical meeting/kick-off meeting and review of commissioning Owner Spec. / Project Spec. Owner Spec. / Project Spec. R
document
Inspection activities
a. Cleaning and gauging operation Owner Spec. / Project Spec. Owner Spec. / Project Spec. S2
b. System pressure test: Owner Spec. / Project Spec. Owner Spec. / Project Spec.
- water sampling and inhibitor S2
- water filling S2
- instrumentation and equipment calibration R
- air content measurement Regulation R
- pressurisation, pressure test and holding period Owner/Project Spec. H H
- depressurisation Applicable S2
- dewatering and cleaning Code.Standard S2

VI. Final report / issuance of Certification Owner Spec. / Project Spec. Owner Spec. / Project Spec. H H
BY THIRD PARTY

3rd Party Inspection Company Owner / User MIGAS

(.......................) (....................) (....................)

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