Sitransf fs220 Fi01 en
Sitransf fs220 Fi01 en
Sitransf fs220 Fi01 en
Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FS220 ultrasonic flowmeter
■ Overview ■ Application
The SITRANS FS220 can be used for the following application
conditions:
• Pipe sizes from 10 mm to 10 m
• Pipe materials: ideal for all metals, glass, FRP and most PVC
variants; NOT for concrete pipes and special compound
pipes
• Pipe wall thickness from 1 to 35 mm; specials on request up
to 65 mm
• Media temperatures from -40 to 121 °C; universal high tem-
3 perature sensors for up to 230 °C max.
• Underground/submerged locations, non-ideal environments,
strong pipe vibrations
SITRANS FS220 flowmeters are suitable for most clean liquid ap-
plications, including the following:
• Water and wastewater industry
- Potable water
The SITRANS FS220 is a clamp-on ultrasonic flow system con-
- Water and aqueous solutions
sisting of an FST020 transmitter and FSS200 clamp-on sensors.
- Wastewater, influent & effluent
The transmitter classification FST020 describes a basic clamp- - Processed sewage, sludge
on ultrasonic flowmeter for basic application requirements. • Chemical feed industry
Based on the same digitalized platform as the FST030 this sys- - Sodium hypochlorite
tem provides the same accuracy and similar functions on a - Sodium hydroxide
lower cost level. This system is ideal for water measurement and
any application not requiring temperature or viscosity compen- • HVAC and power industries
sation. - Coolant flow
- Fuel flow
■ Benefits
- Utility district heating, cooling
- Refrigeration liquids
• Easy installation at any time; no production stop, no need to • Process control
cut pipe or stop flow - Chemicals
• Minimal maintenance; external sensors do not require peri- - Pharmaceuticals
odic cleaning - Food products
- Very low flow sensitiity (< 0.1 m/s)
• No moving parts to foul or wear. No contact with media - High temperature liquids > 120 °C (248 °F)
• No pressure drop or energy loss
• Wide turn-down ratio, bidirectional and high stability at zero
flow conditions
• Anomaly compensation tool for correction of non-ideal straight
pipe runs. Automatic compensation during backflow
• Optional WideBeam technology ensures highest performance
and accuracy
• Compatible with all previously installed transit time sensors
Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FS220 ultrasonic flowmeter
■ Application (continued)
Sensor type selection guide
Application condition
Standard sensor supported in MLFB
High precision Universal Notes
3
Note all that apply before making selection
Media
General survey (clean liquids) on non-steel pipes X
General survey (clean liquids) on a limited range of steel X
pipes
Moderately aerated liquid or slurry, up to 121 °C (250 °F) X
Permanent installation on steel pipe (clean liquids) X
Installation in offshore or corrosive environment X With optional stainless steel mounting
Liquid temperature greater than 120 °C (248 °F) O X High temperature metal block sensors
(up to 230 °C (446 °F))
Operation on single pipeline flowing multiple products X O
Pipe material
Steel X
Steel pipe with diameter/wall thickness ratio < 10 O X
Non-steel pipe material (copper, ductile iron, cast iron, etc.) O X High precision sensors can also be used on plastic and
aluminum pipes in special cases
O = not suitable X = preferred choice
Definitions
Sensor chart Description
FSS200 Formerly 1011 clamp-on sensors of the 1010 systems
Standard Standard system sensor, selectable as part of a configured product
Special Sensors available for non-standard applications and pipes. Contact tech support for application use
Corrosions resistant Stainless steel metal parts on all Size C, D and E and all high temperature sensors
Aluminum Aluminum metal parts on all HP and Universal size A and B (Corrosion resistant on request for size B)
Spare Not available as part of a configured product, must be ordered separately
CE Transmitter and sensors certified for sale in the EU
Trackless mount Sensors fixed only by straps, no other mounting (spacer bar as an option) - not recommended
Tracks Permanent installation for universal size A/B, high precision size A/B and all sizes of high temperature. Tracks always come as dual-
part for either direct or reflect mounting, and always with straps.
Frames Three sizes, for permanent installation for universal size C/ D/ E, and for high precision size C/D. For universal and high precision
size B available for pipes > 125 OD (Spare)
T1 Usable from -40 ... +120 °C (-40 ... +248 °F), but best for Ø temperature below 80 °C (< 176 °F); standard
T2 Usable from -40 ... +120 °C (-40 ... +248 °F), but best for Ø temperature above 80 °C (< 176 °F)
Submersible Sensors can be used submerged; adding Denso for supplemental protection is recommended
Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FS220 ultrasonic flowmeter
■ Application (continued)
Sensor Availability Guide
Availability
Submersible
Spare only
Trackless
Standard
Catalog
Frames
Tracks
T1
T2
Sensor models
Universal Sensor -40 … 120 °C housing CE IP68
A1 Universal for pipe OD – 5.8 … 50.8 mm (0.23" … 2") X X X
A2 Universal for pipe OD – 12.7 … 50.8 mm (0.5" … 2") X X X X
B1 Universal for pipe OD – 12.7 … 76 mm (0.5" … 3") X X X X
B2 Universal for pipe OD – 12.7 … 76 mm (0.5" … 3") X X X X
B3 Universal for pipe OD – 19 … 127 mm (0.75" … 5") X X X X X
C1 Universal for pipe OD – 51 … 254 mm (2" … 10") X X X X X
C2 Universal for pipe OD – 51 … 254 mm (2" … 10") X X X X X
C3 Universal for pipe OD – 51 … 305 mm (2" … 12") X X X X X X
D1 Universal for pipe OD – 102 … 508 mm (4" … 20") X X X X X
D2 Universal for pipe OD – 152 … 610 mm (6" … 24") X X X X X
D3 Universal for pipe OD – 203 … 610 mm (8" … 24") X X X X X X
*E1 Universal for pipe OD – 254 … 3048 mm (10" … 120") X X X X X
*E2 Universal for pipe OD – 254 … 6096 mm (10" … 240") X X X X X X
*E3 Universal for pipe OD – 304 … 10007 mm (12" … 394") X X X X X
High Precision Sensor -40 … 120 °C (-40 ... +248 °F) T1 (T2) CE IP68
A1H (High Precision) for pipe WT - 0.64 ... 1.0 mm (0.025" ... 0.04") X X X X X
A2H (High Precision) for pipe WT - 1.0 ... 1.5 mm (0.04" ... 0.06") X X X X X
A3H (High Precision) for pipe WT - 1.5 ... 2.0 mm (0.06" ... 0.08") X X X X X
B1H (High Precision) for pipe WT - 2.0 ... 3.0 mm (0.08" ... 0.12") X X X X X X X
B2H (High Precision) for pipe WT - 3.0 ... 4.1 mm (0.12" ... 0.16") X X X X X X X
B3H (High Precision) for pipe WT - 2.7 ... 3.3 mm (0.106" ... 0.128") X X X X X X X
C1H (High Precision) for pipe WT - 4.1 ... 5.8 mm (0.16" ... 0.23") X X X X X X X X
C2H (High Precision) for pipe WT - 5.8 ... 8.1 mm (0..23" ... 0.32") X X X X X X X X
* D1H (High Precision) for pipe WT - 8.1 ... 11.2 mm (0..32" ... 0.44") X X X X X X X X
* D2H (High Precision) for pipe WT - 11.2 ... 15.7 mm (0.44" ... 0.62") X X X X X X X X
* D3H (High Precision) for pipe WT - 7.4 ... 9.0 mm (0..293" ... 0.354") X X X X X X X X
* D4H (High Precision) for pipe WT - 15.7 ... 31.8 mm (0..62" ... 1.25") X X X X X X X X
High Temperature Universal Sensor -40 ... +230 °C (-40 ... +446 °F)
High Temperature size 1 ... 230 °C (Ø 12.7 ... 100 mm) X X X X1)
High Temperature size 2 ... 230 °C (Ø 30 ... 200 mm ) X X X X X
High Temperature size 3 ... 230 °C (Ø 150 ... 610 mm) X X X X X
High Temperature size 4 ... 230 °C (Ø 400 ... 1200 mm) X X X X X
High Temperature size 2A ... 230 °C (Ø 30 ... 200 mm) X X X X1)
High Temperature size 3A ... 230 °C (Ø 150 ... 610 mm) X X X X1)
High Temperature size 4A ... 230 °C (Ø 400 ... 1200 mm) X X X X1)
Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FS220 ultrasonic flowmeter
■ Application (continued)
Sensor mounting availability guide
Sensor (Dedicated)
Universal High precision High temperature
universal
Mounting
Trackless (straps only) X X
Tracks universal dedicated X
Tracks HP dedicated X
Frames universal dedicated X 3
Frames HP dedicated X
Tracks high temperature universal X
High precision mounting single enclosure for one pair sensors X
High precision mounting dual enclosure for one pair sensors X
SpacerBar X X
Straps X X X
Denso X X
■ Function
Operating principle Once the raw flow velocity is determined, the fluid Reynolds
Number (Re) must be determined to properly correct for fully de-
The SITRANS F S system is a transit-time ultrasonic meter that veloped flow profile. This requires the entry of the fluid’s kine-
provides exceptional performance using a non-intrusive clamp- matic viscosity (visc) as shown in the equations below, where Q
on approach. Ultrasonic sensors transmit and receive acoustic represents the final flow profile compensated volumetric flow
signals directly though the existing pipe wall, where the fluid re- rate.
fraction angle is governed by Snell’s law of refraction.
Re = Di · v / visc Q = K(Re) · ( π / 4 ·Di2 ) · v
v = Flow velocity
A B
visc = μ / ρ = (dynamic viscosity / density)
K(Re) = Reynolds flow profile compensation
In wetted type ultrasonic flowmeters the meter constants are
θ configured prior to leaving the factory. As this is not possible with
v
Di
Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FS220 ultrasonic flowmeter
Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FS220 ultrasonic flowmeter
0 MC 0 0
3
tracks (including portable) • Frames for universal sensor size D 0 MC 0 1
FSS200 A2 universal LB0 1 • Frames for universal sensor size E 0 MC 0 2
FSS200 B3 universal LC0 1 • Frames for High precision sensor size B CQO:1012FNH-PB
FSS200 C3 universal LD0 0 (for pipes >125 mm (5 inch))
• Frames for High precision sensor size C 0 MD 0 0
FSS200 D3 universal LE 0 0
• Frames for High precision sensor size D 0 MD 0 1
FSS200 E2 universal L F 0 0
Mounting straps for mounting frames
FSS200 A1H (high precision) LG0 1 (slotted stainless steel)
FSS200 A2H (high precision) LH0 1 • Straps for pipes from DN 50 to DN 150 0 SM 0 0
FSS200 A3H (high precision) L J 0 1 • Straps for pipes from DN 50 to DN 300 0 SM 1 0
FSS200 B1H (high precision) GK 1 • Straps for pipes from DN 300 to DN 600 0 SM 2 0
• Straps for pipes from DN 600 to DN 1200 0 SM 3 0
FSS200 B2H (high precision) GL 1
• Straps for pipes from DN 1200 to DN 1500 0 SM 4 0
FSS200 B3H (high precision) GT 1 • Straps for pipes from DN 1500 to DN 2100 0 SM 5 0
FSS200 C1H (high precision) GM 0 • Straps for pipes from DN 2100 to DN 3000 0 SM 6 0
FSS200 C2H (high precision) GN 0 Spacer bars (for indexing sensors on pipe)
FSS200 D1H (high precision) GP 0 • Spacer bar for pipes to 200 mm/8 inch (liquid), 0MS 1 0
FSS200 D2H (high precision) GQ 0 600 mm/24 inch (gas)
• Spacer bar for pipes to 500 mm/20 inch (liquid), 0MS 2 0
FSS200 D3H (high precision) GU 0 DN 1200/48 inch (gas)
FSS200 D4H (high precision) GR 0 • Spacer bar for pipes to 800 mm/32 inch (liquid) 0MS 3 0
High temperature universal liquid sensors • Spacer bar-extension for pipes to 1200 mm/48 inch 0MS 4 0
up to 230 °C (446 °F) (liquid) Only use in conjunction with
7ME3960-0MS30
FSS200 High temp. sensor size 1 for LA1 3
12.7 to 100 mm diam. High precision mounting enclosures. Spacer bar is
FSS200 High temp. sensor size 2 for LA2 3 included; straps should be ordered separately
30 to 200 mm diam. • Stainless steel mounts for high precision size "C" 0WS 5 0
sensor pair, single enclosure (each)
FSS200 High temp. sensor size 3 for LA4 3
• Stainless steel mounts for high precision size "D/E" 0WS 6 0
150 to 600 mm diam.
sensor pair, single enclosure (each)
FSS200 High temp. sensor size 4 for LA7 3 • Stainless steel mounts for high precision size "C" 0 WD 5 0
400 to 1200 mm diam. sensors, dual enclosure (pair)
• Stainless steel mounts for high precision size "D/E" 0 WD 6 0
sensors, dual enclosure (pair)
Stainless steel straps for weld seal enclosure
mounting (2 x required for dual enclosures)
Mounting strap for pipe diameter to 300 mm 0 SM0 1
(13 inch)
Mounting strap for pipe diameter to 600 mm 0 SM1 1
(24 inch)
Mounting strap for pipe diameter to 1200 mm 0 SM2 1
(48 inch)
Mounting strap for pipe diameter to 1500 mm 0 SM3 1
(60 inch)
Mounting strap for pipe diameter to 2130 mm 0 SM4 1
(84 inch)
Mounting strap for pipe diameter to 3050 mm 0 SM5 1
(120 inch)
Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FS220 ultrasonic flowmeter
Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FS220 ultrasonic flowmeter
Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FS220 ultrasonic flowmeter
■ Dimensional drawings
175.6 (6.9) 130.6 (5.1)
227.6 (9.0)
240.2 (9.5)
3
80.4 (3.17)
87.2 (3.43)
Ø26.7
(1.61)
40.9
(1.05)
SITRANS FST020 IP65 (NEMA 4X), wall mount enclosure, dimensions in mm (inch)
Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FST020 ultrasonic flow transmitter, wall mount housing
3
shooting and meter validation
• Configurable upper and lower alarm and warning limits for all
process values
Outputs and control
• Monitoring comprised of 1 individually configurable totalizer
• Single parameter outputs that can be assigned individually to
any of the following parameters:
- Volume flow
The SITRANS FST020 is the basic device for simple and cost-ef- - Flow velocity
fective clamp-on applications. As a single-path device, it is suit- - Sound velocity
able for flow measurement on liquids that do not require tem- - Flow direction
perature or viscosity consideration and where highest Channel 1 is 4 to 20 mA analog output. The current signal can
accuracies are not required. be configured for passive volume flow.
Historically, the FST020 comes from the clamp-on family of ana- Relay output(s) can be user configured to Alarm status or warn-
log FUS1010 transmitters. Since the revision in 2017, the up- ing.
dated transmitter is now part of a digital platform based on the
latest developments within Digital Signal Processing (DSP) tech- Modbus RTU RS 485 comes as standard.
nology - engineered for high measuring performance, fast re-
sponse to step changes in flow, high immunity against process Signal input
noise and simplicity in installation, commissioning and mainte- The signal input can be user-configured for:
nance.
• Totalizer reset functions
The FST020 transmitter delivers standard parameter measure- • Forcing outputs or freezing process values
ments i.e. volume flow, flow speed or sound velocity by analog
outputs and Modbus communication. • Initiating automatic zero point adjustment
Process values Approvals and certificates
• Volume flow The SITRANS FST020 transmitter was designed to comply with
• Flow velocity or exceed the requirements of international standards and regu-
lations.
• Sound velocity
• Totalizer 1 ■ Design
■ Benefits • Field clamp-on (non-intrusive)
• Single path, for only one pair of sensors on one pipe
Flow calculation and measurement • IP65 (NEMA 4X) wall mount housing, constructed of polycar-
• Dedicated volume flow calculation with DSP technology bonate
• 100 Hz update rate for all primary process values • Available AC or DC power, 100 to 240 V AC, 11.5 to 28.5 V DC
• Maximum data age from sensor to output is 20 ms
• Independent low flow cut-off settings for volume flow and ve- ■ Function
locity • 240 x 160 pixel graphical display with 4 key navigation and
• Zero-point adjustment on command from discrete input or backlight
host system • 6 user programmable views for individual process and diag-
Operation and display nostic information
• User-configurable operation display • Modbus RTU communication
- Fully graphical display 240 x 160 pixel display with up to • 100 Hz update rate for all primary process value
6 programmable views • Independent low flow cut-off settings for volume and flow ve-
- Self-explaining alarm handling/log in clear text locity
- Help text for all parameters appears automatically in the con-
figuration menu • Fully compatible with Siemens PDM version 8.2 service pack
1 or higher
• Bidirectional flow operation
• Menus available in English and German
Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FST020 ultrasonic flow transmitter, wall mount housing
■ Technical specifications
Input
Flow range ± 12 m/s (± 40 ft/s), depending on
pipe size higher or lower
Flow direction bi-directional
Flow sensitivity 0.0003 m/s (0.001 ft/s) flow rate inde-
pendent
Digital inputs
Totalizer Hold Optically isolated diode
3
Activated ON: Input voltage:
2 … 10 V DC
Totalizer Reset Opticall isolated diode
Activated ON: Input voltage:
2 … 10 V DC
Output Channel 1
Current 4 ... 20 mA (isolated)
Externally powered 10 … 30 V DC
Relay 30 V DC, 3 VA AC max.
Pulse rate Optically isolated transistor 10 mA,
30 V DC max
Pulse: 41.6 ms ... 5 s pulse duration
Frequency: 0 ... 12.5 kHz (50 % duty
cycle)
Accuracy
Accuracy For velocities above 0.3 m/s (1 ft/s),
±1.0 % of flow
Repeatability ± 0.25 % (according to ISO 11631)
Zero Drift 0.1 % of rate; < ±0.001 m/s
(±0.003 ft/s)
Data refresh rate 100 Hz
Rated operation conditions
Operating temperature -10 … +50 °C (14 … +122 °F)
Storage temperature -20 … +60 °C (-4 … +140 °F)
Degree of protection IP65/NEMA 4X
Design
Weight 1.4 kg (3.0 lbs)
Dimensions (W x H x D) 176 x 240 x 87 mm
(6.9 x 9.5 x 3.4 inch)
Enclosure material Polycarbonate
Power supply 100 ... 240 V AC @ 20 VA or
11.5 ... 28.5 V DC @ 10 W
Certificates and approvals
Unclassified locations
• General safety UL, cUL, CE
Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FST020 ultrasonic flow transmitter, wall mount housing
3
Meter power options
100 ... 240 V AC A
11.5 ... 28.5 V DC B
Sensor FSS2001)
When ordering a flow system, sensors always come automatically with suitable mounting equipment. Smaller sensor sizes A &
B come with mounting tracks, while sensor sizes C, D & E are supplied with frames and spacer bars. Straps provided are for the
indicated maximum OD listed below.Strap kits are available to accommodate larger pipes (refer to spare part list). Refer to
"Sensor Selection Charts" to find the most suitable sensors for specific pipe sizes and wall thicknesses.
No sensor A
For the following Universal sensors, temperature range is -40 ... +121 °C (-40 ... +250 °F), FSS200 Universal: select according
to outer pipe diameter
FSS200 Universal A2 12.7 ... 50 mm (0.5 ... 2") Track mount and straps provided up to 75 mm (3") B
FSS200 Universal B3 19 ... 127 mm (0.75 ... 5") Track mount and straps provided up to 125 mm (5") C
FSS200 Universal C3 51 ... 305 mm (2 ... 12") Mounting frame, straps and spacer bar provided up to D
330 mm (13")
FSS200 Universal D3 203 ... 610 mm (8 ... 24") Mounting frame and straps and spacer bar provded up to E
600 mm (24")
FSS200 Universal E2 304 ... 9144 mm (12 ... 360") Mounting frame and straps and spacer bar provided up to F
1200 mm (48")
For the following High Precision sensors T1, temperature range is -40 ... +120 °C (-40 ... +248 °F), FSS200 High Precision:
select according to pipe wall thickness
FSS200 HP A1H 0.6 ... 1.0 mm (0.025 ... 0.4") Track mount and straps provided up to 75 mm (3") G
FSS200 HP A2H 1.0 ... 1.5 mm (0.04 ... 0.06") Track mount and straps provided up to 75 mm (3") H
FSS200 HP A3H 1.5 ... 2.0 mm (0.06 ... 0.08") Track mount and straps provided up to 75 mm (3") J
FSS200 HP B1H 2.0 ... 3.0 mm (0.08 ... 0.12") Track mount and straps provided up to 125 mm (5") K
FSS200 HP B2H 3.0 ... 4.1 mm (0.12 ... 0.16") Track mount and straps provided up to 125 mm (5") L
FSS200 HP C1H 4.1 ... 5.8 mm (0.16 ... 0.23") Mounting frame, straps and spacer bar up to 600 min (24") M
FSS200 HP C2H 5.8 ... 8.1 mm (0.23 ... 0.32") Mounting frame, straps and spacer bar up to 600 min (24") N
FSS200 HP D1H 8.1 ... 11.2 mm (0.32 ... 0.44") Mounting frame and straps provided up to 1200 mm (48")1) P
FSS200 HP D2H 11.2 ... 15.7 mm (0.44 ... 0.62") Mounting frame and straps provided up to 1200 mm (48")1) Q
FSS200 HP D4H 15.7 ... 31.8 mm (0.62 ... 1.25") Mounting frame and straps provided up to 1200 mm (48")1) R
For the following High Temperature sensors, temperature range is -40 ... +230 °C (-40 ... +446 °F), FSS200 High Temperature:
select according go outer diameter
FSS200 HT Size 2 30 ... 200 mm (1 ... 8") Mounting track and straps provided up to 250 mm (10") Z P1A
FSS200 HT Size 3 150 ... 610 mm (6 ... 24") Mounting track and straps provided up to 650 mm (26") Z P2A
FSS200 HT Size 4 400 ... 1200 mm (16 ... 48") Mounting track and straps provided up to 1250 mm (50") Z P3A
Sensor cable (pair - terminated)
No sensor cable A
Sensor cable, HDPE jacket, submersible, length
• 5 m (16.4 ft) P
• 10 m (32.8 ft) Q
• 20 m (65.6 ft) R
• 30 m (98.4 ft) S
• 60 m (196.8 ft) T
• 100 m (328 ft) U
Approvals
UL, ULc, CE 1
1) Supplied spacer bar supports pipes up to 1050 mm (42"). For pipes larger than 1050 mm (42") purchase also, spare part 7ME3960-0MS40 (1012BN-4).
2) Made of stainless steel construction.
Flow Measurement
SITRANS FS (ultrasonic)
Clamp-on ultrasonic flowmeters
SITRANS FST020 ultrasonic flow transmitter, wall mount housing
Further designs
Please add "-Z" to Article No. and specify Order
code(s).
Cable termination kit for customer supplied sen-
sor cable pair
Sensor cable termination for standard and plenum T01
cable
Mass storage
Enable mass storage function or SD-card (not avail- S30
3 able for USA)
Tag and name plates
Tag plate, transmitter and sensor Y19
■ Dimensional drawings
175.6 (6.9) 130.6 (5.1)
227.6 (9.0)
240.2 (9.5)
80.4 (3.17)
87.2 (3.43)
Ø26.7
(1.61)
40.9
(1.05)
SITRANS FST020 IP65 (NEMA 4X), wall mount enclosure, dimensions in mm (inch)