RF160C RW DOC V11 en
RF160C RW DOC V11 en
RF160C RW DOC V11 en
https://support.industry.siemens.com/cs/ww/en/view/63969277
Warranty and liability
Note The Application Examples are not binding and do not claim to be complete
regarding the circuits shown, equipping and any eventuality. The Application
Examples do not represent customer-specific solutions. They are only intended
to provide support for typical applications. You are responsible for ensuring that
the described products are used correctly. These application examples do not
relieve you of the responsibility to use safe practices in application, installation,
operation and maintenance. When using these Application Examples, you
recognize that we cannot be made liable for any damage/claims beyond the
liability clause described. We reserve the right to make changes to these
Application Examples at any time without prior notice.
If there are any deviations between the recommendations provided in these
application examples and other Siemens publications – e.g. Catalogs – the
contents of the other documents have priority.
We do not accept any liability for the information contained in this document.
Any claims against us – based on whatever legal reason – resulting from the use of
the examples, information, programs, engineering and performance data etc.,
described in this Application Example shall be excluded. Such an exclusion shall
Copyright Siemens AG 2012 All rights reserved
not apply in the case of mandatory liability, e.g. under the German Product Liability
Act (“Produkthaftungsgesetz”), in case of intent, gross negligence, or injury of life,
body or health, guarantee for the quality of a product, fraudulent concealment of a
deficiency or breach of a condition which goes to the root of the contract
(“wesentliche Vertragspflichten”). The damages for a breach of a substantial
contractual obligation are, however, limited to the foreseeable damage, typical for
the type of contract, except in the event of intent or gross negligence or injury to
life, body or health. The above provisions do not imply a change of the burden of
proof to your detriment.
Caution
The functions and solutions described in this article confine themselves to the
realization of the automation task predominantly. Please take into account
furthermore that corresponding protective measures have to be taken up in the
context of Industrial Security when connecting your equipment to other parts of the
plant, the enterprise network or the Internet. Further information can be found
under the Item-ID 50203404.
http://support.automation.siemens.com/WW/view/en/50203404
Reading from and Writing to Transponders with an S7-1200 CPU and RF160C
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Table of contents
Table of contents
Warranty and liability ................................................................................................... 2
1 Task ..................................................................................................................... 4
2 Solution............................................................................................................... 6
2.1 Overview............................................................................................... 6
2.2 Description of the core functionality ..................................................... 7
2.3 Hardware and software components used......................................... 10
2.4 Performance data ............................................................................... 11
3 Function Mechanisms of this Application .................................................... 12
3.1 Functionality of the application example ............................................ 12
3.1.1 Reset the RF160C communication module ....................................... 12
3.1.2 Read RFID data from transponder ..................................................... 13
3.1.3 Write RFID data to transponder ......................................................... 14
3.2 Description of the STEP 7 V14 project ............................................... 15
3.2.1 Overview............................................................................................. 15
3.2.2 Startup program (OB100) ................................................................... 15
3.2.3 Standard user program (OB1) ............................................................ 16
3.2.4 FB RF160C_RW parameters ............................................................. 17
3.2.5 Call example: FB RF160C_RW (FB160) in OB1 ............................... 18
3.2.6 Global data block: RF_PARAMETER (DB1) ...................................... 19
Copyright Siemens AG 2012 All rights reserved
Reading from and Writing to Transponders with an S7-1200 CPU and RF160C
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1 Task
1 Task
Introduction
For incoming goods, stock keeping, production logistics and distribution, RFID
(Radio Frequency Identification) provides complete tracking and documentation of
all received, stored and shipped goods. For this purpose, a small data medium –
referred to as a transponder – that stores all essential information is attached to
each product, package or pallet.
A read/write device is used to read from and write to the transponder.
The figure below shows an example of such a situation.
Figure 1-1
Copyright Siemens AG 2012 All rights reserved
Function blocks in
Automation station
the automation
system
S7-1200 station
Communication
RFID READER
module
ID:1 ID:2
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1 Task
Requirements
The aim of this application is to cover the following requirements:
An RF160C communication module is to be used to connect an RF300 reader
to an S7-1200 CPU via PROFIBUS DP.
The intention is to show how easily the function blocks of the
RF160C_S71200_1500_V14_LIB library can be used for this task.
The following RFID functions are to be implemented in the user program:
– Reset RF160C communication module (RF160C_RESET)
– Read RFID data from transponders (RF160C_READ)
– Write RFID data to transponder (RF160C_WRITE)
– Turn integrated antenna of RF310R reader on/off (RF160C_ANT_300)
Integration of simple functions to monitor the implemented processes
Error handling
Operating option via a panel
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2 Solution
2.1 Overview
2 Solution
2.1 Overview
Diagrammatic representation
The diagrammatic representation below shows the most important components of
the solution.
Figure 2-1
PROFINET
PG/PC
7
Components included
Table 2-1
No. Component Description
1 S7-1200 CPU Any S7-1200 CPU can be used
2 CM 1243-5 Communication module to connect the S7-1200 CPU to
PROFIBUS as a DP master
3 RF160C Communication module/PROFIBUS DP slave
4 SIMATIC RF310R Reader
5 SIMATIC RF360T Transponder
6 User block FB RF160C_RW (FB 160)
7 PG/PC Programming device on which the RT Simulator of the
panel is run
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2 Solution
2.2 Description of the core functionality
Configuration
The RF310R is connected to the S7-1200 via PROFIBUS DP using the RF160C
communication module to which the RF310R is connected via its RS422 interface.
The FB RF160C_RW (FB160) user block has been created with the function blocks
from the RF160C_S71200_1500_V14_LIB library. The interconnection of the RFID
functions, monitoring functions and error handling are implemented in this block.
Note For a more detailed description of these functions, please refer to chapter 3 and
the following chapters.
1
This function is also used to reset a read or write job or for error recovery.
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2 Solution
2.2 Description of the core functionality
1
4 5 6
2
7
3
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9 11
8
10 12
Table 2-2
No. Element Description
1 Timer IN Input field:
This timer monitors whether a transponder is in the reader’s
field.
Period: Preset to 10 s.
2 LEN_DATA_R Input field:
Length of the RFID data that is read from the transponder
(1..1000 bytes).
3 LEN_DATA_W Input field:
Length of the RFID data that is written to the transponder
(1..1000 bytes).
4 Timer (s) Output field:
Elapsed time of the timer in seconds.
5 Presence Presence bit
On: Transponder in the reader’s field
Off: No transponder in the reader’s field
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2 Solution
2.2 Description of the core functionality
Scope
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2 Solution
2.3 Hardware and software components used
Hardware components
Table 2-3
Component Qty. Order no. Note
PM1207 1 6EP1332-1SH71
power supply
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2 Solution
2.4 Performance data
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3 Function Mechanisms of this Application
3.1 Functionality of the application example
1
OB100 HMI
2 RF160C_RESET
FB 4
Done Error
3 RF160C_ANT_300
Copyright Siemens AG 2012 All rights reserved
FB 6
Done
The table below shows you the individual steps of the reset function.
Table 3-1
No. Description
1 Resetting the RF160C communication module starts:
Automatically after restarting the S7 CPU (startup OB, OB100) or
when clicking on the RESET button on the user interface of the SIMATIC Panel
(HMI).
2 The RF160C_RESET library block resets the RF160C communication module.
3 The RF160C_ANT_300 library block turns off the antenna field on the reader when
the reset job has been successfully completed
an error has occurred while processing the reset job.
4 If the antenna field on the reader is turned off, the reset function will be terminated.
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3 Function Mechanisms of this Application
3.1 Functionality of the application example
1
HMI
2 RF160C_ANT_300 5
FB 6
Done No
transponder
TONR detected
3 10s
Transponder
detected
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RF160C_READ
4
FB 2
Done Error
The table below shows you the individual steps of the read function (Read RFID
data from transponder).
Table 3-2
No. Description
1 Use the READ button on the user interface of the SIMATIC Panel (HMI) to start the
read function.
2 The RF160C_ANT_300 library block turns on the antenna field on the reader.
3 The TONR watchdog timer monitors whether a transponder is in the reader’s field. It
is preset to 10 s.
4 If a transponder is detected in the reader’s field within 10 s, the RF160C_READ
library block will read the RFID data from the transponder.
5 The RF160C_ANT_300 library block turns off the antenna field on the reader when
the read job has been successfully completed
an error has occurred while processing the read job
no transponder was detected in the reader’s field within 10 s.
Turning off the antenna field terminates the read function.
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3 Function Mechanisms of this Application
3.1 Functionality of the application example
1
HMI
2 RF160C_ANT_300 5
FB 6
Done No
transponder
TONR detected
3 10s
Transponder
detected
RF160C_WRITE
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4
FB 3
Done Error
The table below shows you the individual steps of the write function (Write RFID
data to transponder).
Table 3-3
No. Description
1 Use the WRITE button on the user interface of the SIMATIC Panel (HMI) to start the
write function.
2 The RF160C_ANT_300 library block turns on the antenna field on the reader.
3 A TONR watchdog timer monitors whether a transponder is in the reader’s field. It is
preset to 10 s.
4 If a transponder is detected in the reader’s field within 10 s, the RF160C_WRITE
library block will write the RFID data to the transponder.
5 The RF160C_ANT_300 library block turns off the antenna field on the reader when
the write job has been successfully completed
an error has occurred while processing the write job
no transponder was detected in the reader’s field within 10 s.
Turning off the antenna field terminates the write function.
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3 Function Mechanisms of this Application
3.2 Description of the STEP 7 V14 project
Introduction
The STEP 7 V14 project contains
the user program for the S7 CPU:
– Startup program (OB100)
– Standard user program (OB1)
Configuration and project engineering of the SIMATIC Panel.
Diagrammatic representation
The figure below shows the program structure of the entire STEP 7 project.
Figure 3-4
OB100 RF160C_RESET
RF160C_RESET
Start_up FB1
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FB4
RF160C_ANT_
300
FB6 TONR
OB1 CALL RF160C_RW CALL monitoring
FB160 function
RF160C_READ
RF160C_READ
FB2
FB2
RF160C_WRITE
HMI RF160C_WRITE
FB3
FB3
DB
RF_PARAMETER
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3 Function Mechanisms of this Application
3.2 Description of the STEP 7 V14 project
The standard user program of the SIMATIC S7-1200 CPU consists of the following
elements:
Table 3-4
Element Symbolic name Description
OB1 Main The RF160C_RW (FB160) block, including the
associated instance data block,
RF160C_RW_DB (DB160), is called cyclically in
OB1.
FB160 RF160C_RW FB RF160C_RW (FB160) already includes the
above-described functions (3.1 Functionality of
the application example) on a fully implemented
basis.
The blocks from the
RF160C_S71200_1500_V14_LIB library and the
TONR monitoring function are called in this
block.
FB2 RF160C_READ Function block for reading from the
transponder.
FB3 RF160C_WRITE Function block for writing to the
transponder.
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Library elements
FB4 RF160C_RESET Function block for resetting the RF160C.
FB6 RF160C_ANT_300 Function block for turning the antenna of
an RF300 reader on/off.
DB1 RF_PARAMETER Global data block for storing input and
output parameters and RFID data (see
chapter 3.2.7).
PLC RF_VAR RFID data structure
data type
DB160 RF160C_RW_DB Instance data block of the RF160C_RW (FB160)
block
DB2 RF160C_READ_DB Instance data block of the RF160C_READ (FB2)
block
DB3 RF160C_WRITE_DB Instance data block of the RF160C_WRITE
(FB3) block
DB4 RF160C_RESET_DB Instance data block of the RF160C_RESET
(FB4) block
DB6 RF160C_ANT_300_DB Instance data block of the RF160C_ANT_300
(FB6) block
Note For a more detailed description of the library blocks, please refer to the
“63969277_RF160C_S71200_1500_TIA_V11_en.pdf” library description \1\.
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3 Function Mechanisms of this Application
3.2 Description of the STEP 7 V14 project
The following figure and table show the call interface of the FB RF160C_RW
(FB160) user block.
Figure 3-5
INPUT
IN/OUT
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OUTPUT
Table 3-5
Symbol Data type Explanation
EN BOOL Enable input. Relevant only in FBD and LAD
representation.
ID INT Start address of the input and output ranges of the
RF160C.
Channel 1
Channel 2
GSD_IO INT Size of the input and output range of the entire RF160C
2
as selected in the GSD file .
2
Input in words and corresponds to the value of the GSD setting in HW Config. GSD_IO defines
the maximum data that can be transferred in one block run.
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3 Function Mechanisms of this Application
3.2 Description of the STEP 7 V14 project
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3 Function Mechanisms of this Application
3.2 Description of the STEP 7 V14 project
For your solution, you can also store this data in other data blocks.
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3 Function Mechanisms of this Application
3.2 Description of the STEP 7 V14 project
Overview
The application is operated using a configured SIMATIC KTP 1000 TouchPanel.
The following table shows the screens of the SIMATIC Panel.
Table 3-6
Name/description Note
Start screen
This screen appears automatically after
starting the HMI simulator.
RFID_Application:
Open Factory_Overview
Support:
Open support information
Change language
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Overview
Factory_Overview
This screen provides an overview of the
automation task.
Open support information
Open RFID_Station
Change language
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3 Function Mechanisms of this Application
3.2 Description of the STEP 7 V14 project
Name/description Note
RFID_Station
Open support information
Open overview
Change language
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Exit simulator
Support
Information on Siemens Industry Online
Support
Change language
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3 Function Mechanisms of this Application
3.2 Description of the STEP 7 V14 project
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3 Function Mechanisms of this Application
3.3 Error and status display
3.3.1 Error messages of the FB RF160C_RW (FB160) function block and the
function blocks of the library
Table 3-8
STATUS Meaning Remedy
16#8101 The length of the data block Adjust the length of the “Data”
(LEN_DATA) is outside the RF_VAR variable
range of the “Data” variable in (“63969277_RF160C_S7120
the RF_VAR data structure. 0_1500_TIA_V11_en.pdf”,
Copyright Siemens AG 2012 All rights reserved
Library
or
enter a LEN_DATA within the
valid range (1..1000).
16#8102 The previous job has not yet Wait until BUSY=FALSE
been completed. Restart process
16#8103 No transponder in the field. Appli-
cation
16#W#80xy Error messages of the extended Online help in STEP 7
functions
16#W#87xy instructions DPRD_DAT and
System
16#W#85xy DPWR_DAT.
16#25xy Error messages of the Online help in STEP 7
GetErrorID instruction.
16#0500 After startup of the RF160C, no Start reset function
RF160C
The reported errors (STATUS, 16#xx00) can be generated either directly by the
RF160C or they are provided by the connected reader and transferred by the
RF160C.
In the first case, the ERR_LED of the RF160C indicates an error; in the other case,
the ERR_LED of the reader is activated.
For a more detailed overview of these errors, please refer to the following manual:
“SIMATIC Sensors RF160C with FC44” (see \3\, chapter 6.4.2).
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4 Installation and Commissioning
4.1 Hardware configuration
NOTICE Follow the installation guidelines for S7-1200 (\6\) and RF160C (\3\). Refer
to the relevant manuals.
NOTICE Before you switch on the power supply, complete and check the
installation!
24 V
Copyright Siemens AG 2012 All rights reserved
230 V RF160C
RF310R
PROFIBUS-DP V0
CM
RF360T
PM 1207 1243-5 S7-1214C
PROFINET
PG/PC
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4 Installation and Commissioning
4.2 Installation of the standard software
Table 4-1
No. Action Remark
1 Attach the individual modules to a suitable rack. See Table 2-3
2 Connect the PM 1207 to the network. Ensure that the polarity is
(230 V AC) correct
when wiring the 24 V.
3 Connect the following devices:
PROFINET interface of the PG/PC to the PROFINET
interface of the S7 CPU
PROFIBUS interface of the RF160C to the PROFIBUS
interface of the CM 1243-5 communication module
Table 4-2
No. Action Remark
1 Connect the RF310R reader to the respective RF160C
Copyright Siemens AG 2012 All rights reserved
sockets.
2 Plug the ECOFAST connection block onto the RF160C See \3\, chapter 2.3.
module.
3 Set the PROFIBUS DP address for the RF160C on the See \3\, chapter 4.1.
connection block.
The set PROFIBUS address must match the PROFIBUS
address set in the configuration software (for the RF160C)
(see Table 4-8, step 3).
4 Use the ECOFAST connector to connect the supply voltages Ensure that the polarity is
and PROFIBUS DP to the ECOFAST connection block. correct
when wiring the 24 V.
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4 Installation and Commissioning
4.3 Installation of the STEP 7 V14 project
Select
“Use the following IP address”
and fill out the field as shown in the screen
shot. Close the dialog boxes with “OK”.
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4 Installation and Commissioning
4.5 Configuration of the S7 station
Note It is not necessary to make the following settings in the application example, as
they are already included in the project. This chapter is for information only.
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4 Installation and Commissioning
4.5 Configuration of the S7 station
No. Action
3 In the “Ethernet addresses > IP protocol” menu, enter the IP address.
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4 Installation and Commissioning
4.6 Parameterization of the RF160C communication module
No. Action
3 In the “PROFIBUS address > Parameters” menu, enter the PROFIBUS address.
Files > PROFIBUS > IDENT > RF160C”, if the RF160C is not yet listed in the
hardware catalog.
Note It is not necessary to make the following settings in the application example, as
they are already included in the project. This chapter is for information only.
Table 4-8
No. Action
1 In TIA Portal, open the Device configuration of the PLC_1 [CPU 1214C DC/DC/DC] station in the
Network view.
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4 Installation and Commissioning
4.6 Parameterization of the RF160C communication module
No. Action
2 Double-click on the RF160C communication module.
The Properties window of the RF160C opens.
Copyright Siemens AG 2012 All rights reserved
3 In the “Properties > PROFIBUS address” menu, enter the PROFIBUS address of the RF160C.
This address must match the PROFIBUS DP address set on the connection block of the RF160C
(see Table 4-2).
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4 Installation and Commissioning
4.7 Downloading the STEP 7 V14 project to the S7 CPU
No. Action
5 In the “Device-specific parameters” menu, set the additional parameters the identification systems
require (see \3\, chapter 5.2).
Copyright Siemens AG 2012 All rights reserved
Procedure:
Start TIA Portal
Open the Project view
Open the “RF160C_READ_WRITE” project
In the Project tree:
– Select “PLC_1 [CPU 1214C DC/DC/DC]”
– Right-click and select:
“Download to device > all”
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5 Operation of the Application
5.1 Starting the HMI simulation
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5 Operation of the Application
5.2 Watch table
No. Procedure
3 Open the “RFID_Station” operating screen
“Start screen > RFID_Application > right arrow key”.
Copyright Siemens AG 2012 All rights reserved
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5 Operation of the Application
5.3 Resetting the RF160C communication module
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5 Operation of the Application
5.4 Reading RFID data from the transponder
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5 Operation of the Application
5.5 Writing RFID data to the transponder
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5 Operation of the Application
5.6 Error while reading RFID data
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5 Operation of the Application
5.6 Error while reading RFID data
No. Procedure
4 An error has occurred:
Error_LED: ON
Status: 8103 -> No transponder in the reader’s field
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5 Place a transponder in the reader’s field and once again click on the READ button.
The error has been cleared.
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6 References
6 References
6.1 Bibliography
This list is by no means complete and only presents a selection of related
references.
Table 6-1
Topic Title
/1/ STEP7 Automating with SIMATIC S7-1200
SIMATIC S7-1200 Author: Hans Berger
Publicis Corporate Publishing
ISBN: 978-3-89578-356-2
Topic Title
\1\ Reference to the entry http://support.automation.siemens.com/WW/view/en/63969277
\2\ Siemens Industry http://support.automation.siemens.com
Online Support
\3\ SIMATIC Sensors http://support.automation.siemens.com/WW/view/en/42788808
RF160C with FC44
\4\ SIMATIC Sensors http://support.automation.siemens.com/WW/view/en/21738946
RFID systems
SIMATIC RF300
\5\ SIMATIC HMI HMI http://support.automation.siemens.com/WW/view/en/31032678
devices Basic Panels
\6\ SIMATIC S7 S7-1200 http://support.automation.siemens.com/WW/view/en/36932465
programmable
controller
7 History
Table 7-1
Version Date Modifications
V1.0 12/2012 First version
V1.1 01/2017 Upgrade to TIA V14
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