User Manual: GSK Da98A Full Digital AC Servo System
User Manual: GSK Da98A Full Digital AC Servo System
User Manual: GSK Da98A Full Digital AC Servo System
User Manual
Foreword
Thank you for purchasing DA98A AC Servo System. For optimum performance and safety
instruction, please read this manual carefully.
Pay attention to the following signs when reading the user manual:
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DA98 DA98A User Manual
Safety regulation
Warning
● Design and manufacturing of the product are not used for the mechanism and system
which can cause danger to people.
● Precautions in design and making should be taken to avoid accidents resulted by
malpractice or malfunction of the product when matching with this product.
Acceptance
Caution
● Products that were damaged or broken-down cannot be put into use.
Delivery
Caution
● Products should be stored and delivered by proper storage and delivery environment.
● Do not put many packing boxes in piles to avoid falling down.
● Appropriate package should be done for delivery.
● Do not drage its wires, spindle or encoder when moving the servomotor.
● Protect the servo driver and the servomotor from external force and crash.
Installation
Caution
Servo driver and servomotor:
● Do not install it on or near flammable objects.
● Avoid vibration and protect it from impact.
● No assembly for product that was damaged or lack of components.
Servo driver:
● It should be fixed in a control coffer with a high protection level.
● Enough clearance should be set aside with other equipments.
● A good heat radiation condition should be provided.
● Protect dust, corrosive gas, conductive objects, liquids and flammable or explosible
material from entering it.
Servomotor:
● Fastness must be assured to avoid looseness owing to shaking.
● Protect liquids from entering motor and encoder.
● Forbid hammeringking motor and its spindle to avoid damaging encoder.
● Load cannot exceed the maximum of motor spindle.
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DA98A User Manual
Connection
Warning
● Only qualified persons can do or check the connection.
● Connection and checking cannot be performed in 5 minutes after the power supply is
switched off.
● The servo driver and servomotor must be grounded.
● Explosion or operation incident caused by mistakenn voltage or polarity of power supply
may occur.
● Connection is permitted after stable installation of servo driver and servomotor.
● Insulate and Protect from squeezing wires to avoid electric shock.
Caution
● Correctness and fastness of connection must be assured, otherwise the motor will run in a
mistakenn direction and the equipment may be damaged by loosen connection.
● U, V, W terminals must not be connected reversely and connected with AC power supply.
● Servomotor must be directly connected with servo driver without connecting of
capacitance, inductance or filter.
● Protect conductive fastener and end of wire from entering servo driver.
● Wires and non-thermal protective objects are not permitted to approach to servo driver
radiator and servomotor.
● Freewheeling diode in parallel on output signal of DC relay must not be connected
reversely.
Debugging
Caution
● Stable assembly and fixation of servo driver and servomotor, correctness of power voltage
and cable connection must be assured before the power supply is switched on.
● Servomotor should run in dry run mode while debugging. Load debugging should be
performed after the parameters are rightly set to avoid damage of machine and equipment
caused by maloperation.
Usage
Caution
● Emergency circuit should be connected to make the machine stop running immediately
with power cut off when an incident occurs.
● The running signal must be off before resetting an alarm or it will restart suddently.
● The servo driver must be matched with the specified servomotor.
● Do not frequently switch on/off the power supply of servomotor to avoid damaging
servomotor.
● Do not touch the driver radiator and the servomotor in running and power off to avoid
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DA98 DA98A User Manual
scalding .
● Must not refit the servo system.
Troubleshooting
Warning
● Do not touch the terminals in 5minutes after power is off because of the high voltage of
servo driver.
● Only qualified persons can dismount or maintain it.
Caution
● Resolve malfunction after alarming, and reset alarming signal before restarting.
● Keep away from machine while power is on after instantaneous power off because machine
might start suddently.(No danger occurrence in restarting should be assured in design. )
Option
Note
● Rated torque of servomotor should be higher than that of effective continuous load.
● Inertia ratio between the load and the servomotor should be less than that of
recommendation.
● The servo driver should be matched with the servomotor.
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DA98A User Manual
Contents
Overview ............................................................................................................................................ 1
Installation ....................................................................................................................................... 5
Wiring ................................................................................................................................................... 9
Parameter ....................................................................................................................................... 17
Run ....................................................................................................................................................... 37
Specification ................................................................................................................................ 43
Order ................................................................................................................................................... 56
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DA98A User Manual
Overview
1.1 Introduction
AC servo technology has been advanced and improved since the early of 90th last century and
applied to NC machine, printing packing machinery, textile machinery, automatic production line
and other automatic fields.
With high integration, compact, excellent reliability, DA98A AC servo system is the first full digital
one in China, employed with the advanced digital signal processor DSP(TMS320f2407A) from
America TI company, large-scale complex programmable logic device and MITSUBISHI intellegent
power module, and with PID operation to execute PWM control. Its performance has reached the
same overseas level.
DA98A AC servo system has advantages
compared to stepper system as follows:
Open loop control
Stepper motor
z Avoiding out-of-step
Servomotor is employed with encode, its
position signal feedbacks to servo driver with
open loop position controller to compose a
Controller
semi closed loop control system.
Note
z Do not install servo system which is damaged or lacks of components
z Servo driver must be matched with servomotor which performance matches
the former.
z Please contact with us or suppliers if there are any questions after receiving
goods.
2) Type signification:
(1) Type for servo driver
DA98A-04-130SJT-M060D
Adaptive to servomotor type(GSK SJT series motor) ※1
Output power:2-bit digit(04,06…23) corresponding to 0.4~2.3KW ※2
Series code
※ 1:It can be matched with other homemade or imported servomotor which is needed to order. The
driver which is short of parameters can be only adaptive to SJT, STZ, Star series servomotor.
※ 2:Small power (less than 1.5KW) is the standard configuration, and middle power (<1.5≤26KW is
employed with thicker radiator.
Note: Product type has been filled in before delivery and check the product with its nameplate.
Note 1: Signal cable (standard 3m) can be provided when it is matched with our position controller.
Note 2: User can select feedback cable (standard 3m) when our servomotor is provided.
(2) Standard accessories of servomotor are provided according to servomotor user manual
1.3 Outline
Radiator
-3000
Panel Cabinet
4 — button
Power terminal TB R
Signal terminal
S CN1
T
PE
U Feedback terminal
CN2
V
W
P
D
r
t
Note
z Storage and installation must be a proper environmental condition.
z Do not put many packing boxes in piles to protect from being damaged and fallen
z Products are employed with original packing boxes in delivery.
z Products which are damaged or lacks some components must not be installed.
z Products are installed with fireproofing and must not be installed on or near flammable to
avoid fire accident.
z Servo driver must be installed in electricity box to prevent dust, corrosive air, liquid,
conductors and inflammable substances from entering it.
z Protect the servo driver and servomotor from being vibrated and shocked.
z Protect motor wire, motor spindle and encoder from be dragged.
Atmosphere No corrosive gas,flammable gas, No corrosive gas,flammable gas, oil fog or dust in
environment oil fog or dust in control cabinet storehouse(no insolation)
Note
z It must be installed in a protective electric cabinet.
z It must be installed in the specified direction and interval to get good heat sink.
z It must not be installed on or near flammable objects to avoid fire.
1) Installation environment
(1) Guard
The servo driver without guard must be installed in the protective electric cabinet to prevent
dust, corrosive gas, liquid, electricity-conduct or inflammable substances from entering it.
2) Installation method
(1) Installation mode
The driver is employed with bottom board or panel installation mode in the upright direction of
installation side.
Fig 21. is sketch map for bottom board installation and Fig.2.2 is one for panel installation.
>100mm
>25mm >25mm >100mm
Servo driver
Servo driver
Servo driver
>100mm
Ventilation direction Ventilation direction
Note
z Protect motor shaft or encoder from pounding to avoid vibration or
impact.
z Do not drag the motor shaft, outgoing line or encoder.
z Motor shaft cannot be over loaded, otherwise which may damage
motor.
z Motor must be installed firmly and there should be measures against
loose.
1)Installation environment
(1)Guard
GSK SJT series, Star series servomotors from Huazhong University of Science and
Technology are not employed with waterproof device. So, protect liquid from splashing on
motor and grease from motor internal by its lead wire and shaft.
Note: Please remark in order if you need servomotor with waterproof.
(2)Temperature and humidity
Environmental temperature should be -25~40℃(no freezing). Measures of heat radiation
must be done when the motor’s temperature rises owing to long-term run, if there is small
surrounding space or there is heating equipment nearby.
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(3)Vibration
Servomotor should not be installed in vibrational environment and its vibration should be
2
less than 0.5G(4.9m/s ).
2)Installtion method
(1) Installtion mode
SJT, Star series motors are employed with flange installation mode in every direction.
(2) Cautions:
z Do not hammer motor or its shaft to protect it from damaging encoder when removing belt
wheel. Helical instruments are employed to removing it.
z SJT, Star series motor cannot be weighted with heavy axial, radial load. It should be
employed with flexible shaft coupling to load.
z Anti-loose washer is employed to fix motor to protect it from loose.
Warning
● Only qualified persons can connect the system or check the connection
● Wiring and check cannot be done in 5 minutes after the power supply is switched off to
avoid electric shock.
Caution
● Connect with voltage and polarity of terminal to avoid damaging equipment and
injuring pepole.
● Driver and servomotor must be grounded.
Note
z U, V, W should be connected with motor winding one by one.
z Cable and lead wire must be fixed to avoid to approach radiator of driver and motor,
which will ensure the insulation.
z Do not touch driver and motor in 5 minutes after the power supply is switched off
because there is large electrolytic capacitance to keep high pressure even if they are
switched off.
Servomotor
Motor
Three-phase
Servo driver
or single phase
PE
Servo ready OK
Servo alarm
Output public terminal
17
Encoder in Z direction
outputs public terminals
Position instruction
Position instruction
1) Terminal configuration
Fig. 3.2 is for interface terminal configuration of servo driver. TB is terminal block; CN1 is
DB25 connector assembly,socket is male and plug is female; CN2 is DB25 connector
assembly, socket is female and plug is male.
TB CN1 CN2
1 SRDY 13 MHP
R 14 COIN/SCMP 25 NC
2 CZ 12 A-
S 15 ALM 24 A+
3 DG 11 B-
T 16 DG 23 B+
4 DG 10 Z-
PE E 17 DG 22 Z+
5 CZCOM 9 U-
U 18 PULS+ 21 U+
6 PULS- 8 V-
V 19 SIGN+ 20 V+
7 SIGN- 7 W-
W 20 COM+ 19 W+
8 COM+ 6 +5V
P 21 SON 18 +5V
9 ALRS 5 +5V
D 22 FSTP 17 +5V
10 RSTP 4 0V
r 23 CLE/SC1 16 0V
11 INH/SC2 3 0V
t 24 FG 15 FG
12 FIL 2 0V
25 FG 14 FG
13 RIL 1 0V
DB25 DB25
12~24V 4.7K
SW
servo amplifier
max 50mA
max 25V
(1) External power supply is provided by user, and if its polarity is connected reversely, the driver
will be damaged.
(2) Output is electron collector open circuit, max. current is 50mA, and external max. voltage is 25V.
Load of switch value output signal must meet the limited value. If the load exceeds them or
output is connected directly with power supply, the servo driver may be damaged;;
(3) If the load is inductive one as relay, terminals of load must be connected with freewheeling diode
in parallel. If they are connected reversely, the servo driver is damaged.
PULS-
SIGN+ 220
SIGN-
Fig. 3.5 Type3 differential drive mode of pulse value input interface
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servo amplifier
VCC Driver side
PULS+ 220
R PULS-
SIGN+ 220
R SIGN-
Fig. 3.6 Type3 single terminal drive mode of pulse value input interface
(1) It is better to adopt with differential drive mode to transmit correctly pulse value data;
(2) AM26LS31, MC3487 or RS422 driver are employed in the differential drive mode;
(3) Operating frequency will be reduced in single terminal drive mode. Define the resistance R value
according to pulse value input circuit, the drive current 10~15mA and max. voltage 25V of the
limited external current. Practical data: VCC=24V,R=1.3~2K;VCC=12V,R=510~820Ω;
VCC=5V,R=82~120Ω.
(4) In single terminal drive mode, the external power supply is provided by user. and if its polarity is
connected reversely, the servo driver may be damaged.
(5) Refer to Table 3.4 about pulse input form, arrowhead is represented to counting drift, and Table
3.5 is represented to pulse input time sequence and parameter. If 2-phase input form is employed,
4 folds pulse frequency is less than 500kH.
SIGN
th tck
90%
PULS
10%
ts tl ts
trh trl
90%
SIGN
10%
Fig. 3.7 Pulse +symbol input interface time sequence (max. pulse frequency 500kHz)
X-
AM26LS32
X=A,B,Z,U,V,W
Note
z Operator to set parameters must understand parameter meanings and mistakenn setting
may cause to damage the equipment and injure people.
z Adjust parameter when the servomotor runs in no load mode.
z Motor parameter defaults servomotors of GSK SJT series, STZ, Star series from
Huazhong University of Science and Technology, and the corresponding parameters must
be adjusted if other servomotor is used, otherwise, the motor may run abnormally.
2 110STZ4-1 DA98A-08-110STZ4-1
8 130STZ10-1 DA98A-14-130STZ5-1
9 130STZ5-1 DA98A-10-130STZ5-1
19 130STZ6-1 DA98A-12-130STZ6-1
30 110ST-M02030H DA98A-06-110ST-M02030H
35 110ST-M04030H DA98A-12-110ST-M04030H
37 110ST-M06020H DA98A-12-110ST-M06020H
39 130ST-M04025H DA98A-10-130ST-M04025H
45 130ST-M05025H DA98A-13-130ST-M05025H
46 130ST-M06025H DA98A-15-130ST-M06025H
47 130ST-M07720H DA98A-16-130ST-M07720H
49 130ST-M10015H DA98A-15-130ST-M10015H
50 130ST-M10025H DA98A-26-130ST-M10025H
51 130ST-M15015H DA98A-23-130ST-M15015H
130SJT-M050C DA98A-10-130SJT-M050C
61
130SJT-M040C DA98A-10-130SJT-M040C
75 110SNMA2IE DA98A-04-110SNMA2IE
76 110SNMA4IE DA98A-08-110SNMA4IE
81 130SNMA4ⅡE DA98A-08-130SNMA4ⅡE
82 130SNMA5IE DA98A-10-130SNMA5IE
84 130SNMA6ⅡE DA98A-12-130SNMA6ⅡE
85 130SNMA7.5IE DA98A-15-130SNMA7.5IE
86 130SNMA10IE DA98A-15-130SNMA10IE
87 130SNMA15IE DA98A-23-130SNMA15IE
Note
z Only qualified persons can execute check and maintenance.
z Do not touch the driver and motor in 5 minutes after they are switched off to avoid
electric shock and burn.
z Firstly remove of malfunction according to alarm code after the driver alarms and then
use it.
z Confirm SON(the servo is valid)signal is invalid to avoid the unexpected accident
owing to start suddently the motor before resetting alarm.
-- Normal
The position deviation counter Absolute value of position deviation counter exceeds
8
overflows. 230
① Change servomotor.
Motor is started ① Encode zero fault ② Adjust encoder zero by the
manufacturer.
Connect with
control power ① Circuit board fault ①Change the servo driver.
supply
Connecting with ① Motor lead wire U, V, W is not connected
main power correctly.
① Connect the wire correctly.
supply and ② Cable lead wire of encoder is not connected
control circuit, correctly.
inputting
instruction pulse
① Encoder fault ① Change the servo driver.
and the motor
Position
doesn’t rotate
is out-of-
4 ① The position out-of-toleration detecting ① Increase the detecting
toleration.
Motor is runnig setting range is too small. range.
5 Motor is Connect with ① Circuit board fault ① Change the servo driver.
Encoder is
9 ① Encoder cable is inferior erfect. ① Change the cable.
fault
Motor is running ①Brake resistance connection is switched off. ① Connect the wire again.
z The driver panel consists of 6 LED digital display and 4 keys ↑, ↓, ←, Enter, used for displaying
various system status and setting parameters etc. And the functions for keys are as followings:
↑ :sequence number, numberical number increment or forwarding selection
↓ :sequence number, numberical number decreasement or backword selection
← :back to upper operation menu or cancellation of operation
Enter :enter into next operation menu or confirmation of operation
Note: holding press ↑,↓ at the same time, the operation is executed repetitively, the longer the
holding time is, and the faster the repetitive operation speed is.
z The 6-bit digital LED can display various status and data of system, flashing of all digital tubes or
the decimal point of rightmost digital tube means alarm.
z Performance is executed by multilayer operating menus. The first layer is main menu that includes
8 operating modes and the second is the functional menu of each operating mode. Fig.6.1 is
operating frame of main menu:
Select “dP-” in the first layer and press Enter to enter into monitoring mode which includes 21
display modes. Select the desired display mode by ↑, ↓k, then press Enter to enter into specific
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display mode.
DP-Frq Position instruction pulse frequencry(KHz) F 12.6 Position instruction pulse frequency 12.6KHz
DP-APo Absolute position of rotor per rev(pulse) A 3265 Absolute position of rotor 3265
DP-rES Reserved U 0
Note 2: Pulse unit is the internal pulse one that is 10,000 pulse/rev in this system. The magnitude for
pulse is described by high 4-bit plus low 4-bit and the caculation method is as follows:
Pulse =high 4-bit numberical value×10,000+low 4-bit numerical value
Note 3: Control mode:0-position control;1-speed control;2-speed trial run; 3- run in JOG mode;
4-encoder zeroing; 5-motor testing.
Note 4: Pulse frequency of position instruction is the actual one before inputting the electronic gear and
its min. unit is 0.1 kHz, with positive number for positive direction and negative number for
negative direction.
2 2
I= ( I U + I V2 + I W2 )
3
Note 6: The absolute position of rotor in a rev means the relative one opposite to stator, one rev is one
loop, and its range is 0~9999.
Note 7: Input terminals is as Fig.6.3, output terminals is as Fig.6.4, encoder signal displaying is as
Fig.6.5.
INH (instruction pulse prohibit)
SC2(speed selection 2)
ALRS(alarm zeroing)
SON(servo
enabling)
Fig. 6.3 Input terminal display (light is ON and poor light is OFF)
COIN(positioning completion)
SCMP(speed in-position)
Reserved
ALM(servo alarm)
SRDY(servo ready
OK)
Encoder (W)
Encoder (U) Encoder (Z)
Encoder (E)
Encoder (A)
F
ig. 6.5 Encoder signal displaying (light is ON and poor light is OFF)
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Note 1: Runnig state:
“cn- oFF”:the main circuit has not charged and the servo system does not run;
“cn- CH”: the main circuit has been charged and the servo system does not run(the
servo has no enabling and an alarm occurs);
“cn- on”: the main circuit has been charged and the servo system runs anormally;
Note 2: “Err --” for alarm means the system is normal and no alarm occurs.
Note
z Other parameters can be modified after parameter 0 is set to its corresponding
numerical value.
z Setting of parameters effects immediately and false setting may result in false run to
occur accidents.
Select “PA-”in the first layer and press Enter to enter into parameter setting mode. Select parameter
number by ↑,↓,then press Enter to display the value of that parameter , modify the value by ↑,↓.
Press ↑ or ↓key for once to increase or decrease 1 for the parameter value, press and hold on ↑,
↓to continuously increase or decrease value for the parameter. When the parameter value is modified,
the decimal point of rightmost LED digital tube is lighted, press Enter to confirm the modification, and
then the decimal point of rightmost LED digital tube is put out. And the modified value will immediately
respond to the control process, press ↑ , ↓ to go on modify parameters till the completion of
modification, then press ← to back to parameter selection. Do not press Enter to confirm if the
parameters modified are not proper, press ←to cancel it to make the parameters recover to their
previous value and back to the parameter selection.
PA- 0 Parameter
参 数 N oNo.0
.0
Parameter No. 1
PA- 1 参 数 No.1
E n te r ↑
↓ ↑ : : 1000. E n te r
: : ↓
←
PA- 99 参 数 N o No.99
Parameter .99
Modified parameters which are not executed the read operation are not saved
and valid after power off.
The parameters management mainly processes memory and EEPROM option. Select “EE-” in the
first layer and press Enter to enter into parameter management mode. Firstly select the selection
mode that has 5 modes by ↑,↓. For example, for “ parameter access ” , select “EE-Set”,then
press Enter and hold it on for over 3 seconds, the CRT displays “StArt” that means the parameters
are being reading into EEPROM. After 1~2 seconds, the CRT displays “FInISH” if the reading is
succeeded, otherwise“Error” is displayed. Press ←again to return to selection mode.
z EE-Set: parameter writing. It means to write the parameters in the memory into EEPROM
parameter zone. The parameters modified by user only change the parameter values in the
memory that they will recover to their previous values after power on again. If the parameter
values are changed permanently, parameter writing operation is executed, and the parameters
in the memory are written into the EEPROM parameter zone so the modified parameter values
are valid after power on again.
z EE-rd: parameter reading. It means to read the data in EEPROM parameter zone into the
memory. The process will be executed automatically when power on. At the beginning, the
parameters in the memory are the same as that of EEPROM parameter zone. If the parameters
are modified by user, the parameter values in the memory will change. If the user is not satisfied
with the modified parameter values or the parameters are disordered, the parameter reading
operation is executed to read data in EEPROM parameter zone into the memory to recover the
previous parameters which are in the state of power on.
z EE-bA: parameters backup. It means to write the parameter in the memory into EEPROM
backup zone. The whole EEPROM zone consists of parameter zone and backup zone that can
store two sets of parameter. EEPROM parameter zone is used for power on, parameter writing
and reading, and EEPROM backup zone for parameter backup and backup recovering. If user
is satisfied with one set of parameters with further modification, he can save the memory
parameters into the EEPROM backup zone by executing the parameter backup operation in
advance, then modify the parameters. If the result is not satisfied, recover the backup to read
the parameters which are saved in EEPROM backup zone last time into the memory for further
modification or completion. Besides, after the user set parameters, execute the reading and
backup to ensure data in EEPROM parameter and backup zero are the same to avoid
parameter to be modified by mistaken, and also use the recovering backup operation to read the
data in EEPROM backup zone into the memory and write operations by parameters, and write
parameter in the memory into EEPROM parameter zone.
z EE-rS:recovering copy. It means to read the data in EEPROM backup zone into the memory,
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which does not execute the parameter writing and reading the data in EEPROM parameter zone
into the memory when power on again. If the user permanently uses parameter in EEPROM
backup zone, execute the parameter writing operation again.
z EE-dEF: recovering default value. It means to read all default values of parameters into
memory and write them into EEPROM parameter zone that it will be used when power on again.
Execute the above operation to recover all parameter to their original before delivery if the user
adjusts parameter by mistaken to cause the system cannot run normally. Because the different
driver type corresponds to different parameter default value, ensure the driver type is right
(parameter No.1) when using the recovering default parameters.
EE-SEt Parameter
参 数 写 writing
入
EE- rd Parameter
参 数 读 reading
取 按 下 and
Press 并 保hold持for3 3s
秒 FInISH 操 作 成 功
Operation success
E n te r StArt
↓ ↑ EE- bA 参 数 备 backup
Parameter 份
Error 操 作 失 failure
Operation 败
EE- rS Recovering
恢 复 备 份 backup
←
EE-dEF 恢 复 缺 default
Recovering 省 值 value
Note
z Execute the speed trial run or run in JOG mode when there is no load for motor to
avoid the unexpected accident.
z The driver SON(servo enabling) must be valid in trial run.
Select “Sr-” in the first layer and press Enter to enter into the trial run mode. The prompt identifier
“J” and the unit is r/min. The system is in speed control mode and speed instructions are changed by
↑ , ↑ , and the motor runs as the specified speed. Press ↑ to increase speed and press ↓to
decrease speed. The motor rotates clockwise when the display speed is positive, and vice versa.
↑
S 800 ↓
Select “Jr-” in the first layer and press Enter key to enter into JOG run. The prompt identifier “J” and
the unit is r/min. The system is in speed control mode and its speed instructions are changed by keys.
After entering into JOG mode, press ↑ and hold to make motor run in JOG mode, release the key to
make motor stop with 0; press ↓and hold it to make motor run counterclockwise in JOG mode, and
release the key to make motor stop with the speed of 0. The speed in JOG mode is set by No.21.
↑
J 120 ↓
Select “oL-” in the first layer and press Enter to enter into motor testing mode. The prompt denfifier “J”
and the unit is r/min. The system is in speed control mode with position limit value 268,435,456 pulses
and its speed is set by No.24. After entering into motor testing mode, press Enter and hold it for 2s to
make motor run in testing mode, Press ← and hold it for 2s to make motor stop with the speed of 0.
Press← to switch off servo enabling to exit motor testing mode.
6.8 Miscellaneous
It is not available for the automatic gain adjustment which is being developed.
The encoder zeroing is executed when the motor runs without load, otherwise it will affect the zero
precision.
Run
Note
z The driver and the motor must be grounded, and PE terminal of driver must be connected
with the terminal of grounding device.
z The power supply of driver is provided through isolation transformer and power supply filter
to get better safety and anti-interference ability.
z The power supply is switched on after wiring is correctly completed.
z Connect with an emergent stop circuit to make the power supply stop immediately when
there is fault. (Refer to Fig. 7.1).
z After the driver alarms, it should be insured that the fault has been resolved and SON
signal is invalid before startup again.
z Cannot touch them in at least 5 minutes to avoid electric shock after the driver and motor
are cut off.
z Prevent from being burned because the temperature will rise after the driver and motor run
for a period of time.
RA ALM
DG
24V
Servo driver
(ALM)
(ALRS) >50mS
Servo enabling output
(SON) <10mS <10mS
Servo motor power on
7.3 Adjustment
Note
z Ensure parameters are correct before starting to avoid equipment damaged and
unexpected accident caused by mistaken parameter setting.
z Adjust the system in dry run mode before the loading adjustment.
(1)[Speed proportional gain] (parameter No.5) setting value should be big as far as possible
without vibration. Generally, the bigger the load inertia is, the bigger the setting value< speed
proportional gain> is.
(2)[Speed integration time constant] ( parameter No.6) setting value should be set big as far as
possible. If it is too big, the responding speed will be quick but the vibration will occur. The
setting value should be set as far as possible without vibration. If it is set too big, the speed will
be great changed when the load is changed. Generally, the bigger the load inertia is, the
smaller the setting value is.
(3)[Position propotion gain](parameter No.9)setting value should be big as far as possible in a
stable range. If it is too big, the track characteristic of position instruction is good and the lag
error is small, but there will be vibration when stopping positioning.
gain
Speed testing
filter PG
Quadruple frequency
No.8
Fig. 7.4 Adjustment frame of basic parameters
The servo driver must be properly matched with servomotor. The described
Note servomotor in the manual is from GSK SJT series, STAR series of Huazhong
University of Science and Technology. Please remark in your order if you choose
others.
1) Introduction
2) Characteristics of GSK SJT three-pahse AC permanent magnetism synchronous servomotor
series are as follows:
√ Latest model rare eartj material, big output power.
√ Perfect low speed , timing ratio>1:10000.
√ High dielectric strength and insulation resistance to ensure safety.
√ Strong overload ability, instantaneous torque reaching 8 times of rated one.
3) Terminal
(1) SJT series motor wind
Motor U, V, W and chassis earth are led out by 4-core connector assembly, and their
corresponding relation is as Table 1. U, V, W and chassis eartg respectively connects with
U, V, W, PE of driver main circuit.
photoelectric encoder lead wire is led out by one 15-core connector assembly shown in
Table 2. The lead wire is connected to the plug of driver feedback signal CN2 as
requirement of driver.
Table 8.3 Encoder connection
Encoder lead Chassis A B
VCC GND A B Z
wire earth
Socket serial
1 2 3 4 7 5 8 6
number
Encoder lead Z U V W
U V W
wire
Socket serial
9 10 13 11 14 12 15
number
Socket serial
2 3 4
number
Motor wind A B C
Remark 1-pin ground (chassis)
Photoelectric encoder lead method: 15-core socket.
Sign 2 3 4 7 5 8 6 9 10 13 11 14 12 15
3) Specification
Table 8.8 SJT series motor specification
Specification
Item 130SJT—M050C 130SJT—M060C 130SJT—M075C
Polarity 4 4 4
Driver input voltage three-pahse 220 V three-pahse 220 V three-pahse 220 V
Rated current(IN) 4.7 A 5.6 A 6.8 A
Rted torque(TN) 5 N·m 6 N·m 7.5 N·m
Max. torque(TMAX) 12.5 N·m 18 N·m 20 N·m
Ratd speed(nN) 2000 rpm 2000 rpm 2000 rpm
Max. speed(nMAX) 2500 rpm 2500 rpm 2500 rpm
Rotation inertia(J) 1.41×10-3 kg·m2 1.62×10-3 kg·m2 1.95×10-3 kg·m2
Acceleration time
constant(Tm) 60 ms 56 ms 53 ms
(rated torque)
Specification
Item 110SJT—M020C 110SJT—M040C 110SJT—M060C
Polarity 4 4 4
Driver input voltage three-pahse 220 V three-pahse 220 V three-pahse 220 V
Rated current(IN) 2.5 A 4.5 A 5A
Rated torque(TN) 2 N·m 4 N·m 6 N·m
Max. torque(TMAX) 6 N·m 12 N·m 12N·m
Rated speed(nN) 2000 rpm 2000 rpm 2000 rpm
Zero
Type Rated Rotor Working
Power speed Rated current Mechanical time Weight
speed inertia voltage
(Kw) torque (A) constant (ms) (Kg)
(rpm) (Kgm2) (VDC)
(Nm)
-4
110STZ2-1-HM 0.4 2 2000 3.0 5.4×10 12.6 220(300) 11
-4
110STZ2-2-HM 0.6 2 3000 4 5.4×10 12.6 220(300) 11
-4
110STZ4-1-HM 0.8 4 2000 5(3) 9.1×10 5.9 220(300) 14
-4
110STZ4-2-HM 1.2 4 3000 7.5(5) 9.1×10 5.9 220(300) 14
-3
110STZ5-1-HM 1.0 5 2000 6.5(4.5) 1.1×10 6.0 220(300) 15
-3
110STZ5-2-HM 1.5 5 3000 9.5(5.5) 1.1×10 6.0 220(300) 15
-3
110STZ6-1-HM 1.2 6 2000 7.5(4.5) 1.29×10 6.6 220(300) 17
-3
110STZ6-2-HM 1.7 6 3000 11(7) 1.29×10 6.6 220(300) 17
-3
130STZ4-1-HM 0.8 4 2000 6.5(4) 1.6×10 12.5 220(300) 13
-3
130STZ4-2-HM 1.2 4 3000 9.5(5.5) 1.6×10 12.5 220(300) 13
-3
130STZ5-1-HM 1.0 5 2000 6.5(4.5) 2.0×10 10.0 220(300) 15
-3
130STZ5-2-HM 1.5 5 3000 9.5(6) 2.0×10 10.0 220(300) 15
-3
130STZ6-1-HM 1.2 6 2000 6.5(4.5) 2.4×10 8.5 220(300) 16
-3
130STZ6-2-HM 1.8 6 3000 9.5(6.5) 2.4×10 8.5 220(300) 16
-3
130STZ7.5-1-HM 1.4 7.5 2000 9.5(5.5) 2.8×10 6.0 220(300) 18
-3
130STZ7.5-2-HM 2.0 7.5 3000 14(9.5) 2.8×10 6.0 220(300) 18
-3
130STZ10-1-HM 1.4 10 1500 9.5(5.5) 3.6×10 5.0 220(300) 20
-3
130STZ10-2-HM 2.3 10 2500 16(10) 3.6×10 5.0 220(300) 20
-3
130STZ15-1-HM 2.1 15 1500 13.5(8.5) 5.2×10 3.9 220(300) 26
Note 1: Value in the above-mentioned bracket in rated current is a rated current when it is high voltage.
46 GSK CNC EQUIPMENT CO., LTD.
DA98A User Manual
Note 2: Please remark in your order if you need a power-down brake motor.
Zero
Rated Rated Rotor Mechanical Working
Power speed Weight
speed current inertia time constant voltage
Type (Kw) torque (Kg)
(rpm) (A) (Kgm2) (ms) (VDC)
(Nm)
-3
110ST-M02030H 0.6 2 3000 4.0 0.33×10 3.64 220(300) 4.2
-3
110ST-M04030H 1.2 4 3000 7.5(5.0) 0.65×10 2.32 220(300) 5.2
-3
110ST-M05030H 1.5 5 3000 9.5(6.0) 0.82×10 2.03 220(300) 5.8
-3
110ST-M06020H 1.2 6 2000 8.0(6.0) 1.00×10 1.82 220(300) 6.4
-3
110ST-M06030H 1.8 6 3000 11.0(8.0) 1.00×10 1.82 220(300) 6.4
-3
130ST-M04025H 1.0 4 2500 6.5(4.0) 0.85×10 3.75 220(300) 7.4
-3
130ST-M05025H 1.3 5 2500 6.5(5.0) 1.06×10 3.07 220(300) 7.9
-3
130ST-M06025H 1.5 6 2500 8.0(6.0) 1.26×10 2.83 220(300) 8.6
-3
130ST-M07720H 1.6 7.7 2000 9.0(6.0) 1.58×10 2.44 220(300) 9.5
-3
130ST-M10015H 1.5 10 1500 9.0(6.0) 2.14×10 2.11 220(300) 11.1
-3
130ST-M10025H 2.6 10 2500 14.5(10.0) 2.14×10 2.11 220(300) 11.1
-3
130ST-M15015H 2.3 15 1500 13.5(9.5) 3.24×10 1.88 220(300) 14.3
Note 1: Value in the above-mentioned bracket in rated current is a rated current when it is high voltage.
Note 2: Please remark in your order if you need a power-down brake motor.
5)Contour
(1)SJT series 130 chassis AC servomotor contour
Note
z The isolation transformer should be employed to driver to reduce electric shock or
interference from power supply and electromagnetism.
z The driver with 0.8KW and less can be employed with single phase, and ones with
more must be employed with three-phase.
The following isolation transformers are provided by us and user can choose according to
servomotor power and actual load.
Table 8.11 Isolation transformer specification
BS--120 1.2
Three-
BS--200 2.0
phase
BS--300 3.0 380 220
BD--80 0.8
Single
phase
BD--120 1.2
Servo capacity is relative to the load inertia, the loading torque, the required positioning
precision and max.speed as the following steps:
Refer to chapter 4 (table 4.2 parameter function), chapter 6 (6.3 parameter setting),
chapter7(7.3 debugging )
Lag pulse is defined to different value between the instruction pulse and feedback pulse when the
servomotor is controlled by pulse serial in the position control mode. The above different value is
accumulated in the position deviation counter, and it has relationship with the instruction pulse
frequency, the electronic gear ratio and position proportional gain as follows:
I CR DR 1 ZD
S= ⋅ ⋅ ⋅ ⋅ ⋅L
δ CD DD ST ZM
S:actual displacement mm;
I:instrution displacement mm;
δ:min. unit of CNC mm;
CR:instruction double frequency coefficient;
CD:instrcution division frequency coefficient;
DR:servo double frequency coefficient;
DD:servo division frequency coefficient;
ST:graduation per rev of servomotor ;
ZD:gear teeth of motor side;
ZM:gear teeth of guide screw;
L:guide screw pitch mm
Generally, S=I,the instruction value is equal to actual one.
2. Max. instruction speed of CNC:
F CR
⋅ ≤ f max
60 × δ CD
F:instruction speed mm/min;
fmax:Max. output frequency of CNC Hz(GSK980 is 128000).
3. Max. speed of servo:
DR
V max = nmax × ×L
DD
Vmax:max. speed of worktable permitted by servo, mm/min;
nmax:max speed permitted by servomotor, r/min;
Actual max. speed of machine is limited by max. speed of CNC and servo system.
4. Min. movement of machine tool:
⎡ ⎛ CR ⎞ DR ⎤ 1 ZD L
α = INT ⎢ INT ⎜ N ⋅ ⎟⋅ ⎥ ⋅ ⋅ ⋅
⎣ ⎝ CD ⎠ DD ⎦ min ST ZM δ
α:min. movement of machine tool, mm;
N:natural number.;
GSK CNC EQUIPMENT CO., LTD. 57
DA98A User Manual
INT( ):rounding ;
INT[ ]min:min. integer
July. 2006/Printing 1