Sanki Clean Conveyor

OPERATING AND SERVICE MANUAL

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Thank you very much for purchasing our SANKI CLEAN CONVEYOR. To use the
machine properly, please read this operating and service manual carefully before use.
Keep the manual where the machine is installed, so that it may be referred to when
needed.

TABLE OF CONTENTS
1．Caution When Handling 4
2．Component Names 6
3．Assembly 8
4．Running the Conveyor 10
5．Taking up the Drive Belt 15
6．Drive Belt Alignment Adjustment 16
7．Drive Belt Replacement 17
8．Replacement of Urethane Drive Ring 19
9．Inspection and Maintenance 20

For the following models, refer to the separate operating and service manual:
SANKI Non-contact Magnetic Driving Conveyor MAGDRIVE
Applied models: CLAM，CLDM and CLAMC models

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 Upon delivery of this product, please check the package contents to ensure the
product matches your order. If the delivered items do not match your order, please
contact our local agent directly before use.
NOTE: To order spare parts, please include the serial number and model code
found in the serial number and model label in your order sheet.

Serial number and model label

(affixed to side of drive cove)）
Manufacturer’s serial number
［ Example ］ (refer to this number when contacting us)

Date of production 20□□．□□

JOB NO. □□－□□□□□－□□□－□□

CLAA-400215.2（D13-1A14.3）R-W

CLAA – 60 02 15.2 D（ F02 – 3 A22 ） L – W

Conveyor model code

Roller color (eg White)

Roller width in cm (eg 60cm) Roller color Code

White W
Black B
Plastic
Roller pitch in cm (2 digits) Carbon
roller
(eg 2cm) contained BE
black
Stainless steel roller (none)
Machine length in dm (eg 1.52m)
NOTE: For corner roller type CLAC model,
corner angle is shown. (eg 90 = 90°)
For CLAA and CLAD models,
Direction of drive belt
Drive type (eg. Left)
(Code “D” is shown only for Direction of drive belt Code
double drive type machine.) Right R
Left L
For corner roller type CLAC
Motor type and Motor output
model,
(eg variable-speed motor, 0.2kW)
Direction of conveyor travel
Motor type Motor output Code (eg Counterclockwise)
90W C90 Direction Code
Constant speed 0.2kW C02 Clockwise R
0.4kW C04 Counterclockwise L
Brushless inverter 50W D50 Power source
variable speed 130W D13 (eg 200V three-phase)
Inverter 0.2kW F02 Power source type Code Power source frequency
variable speed 0.4kW F04 100V single-phase 1 and belt speed in m/min
(eg 50Hz, 22m/min)
200V single-phase 2
200V three-phase 3 Frequency Code
other 0 50Hz A
60Hz B

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 1 CAUTION WHEN HANDLING FOR YOUR SAFE USAGE

A. Prior To Use

CAUTION : Improper handling of the conveyor may result in physical injury or damage!

■Transport and assembly

When transporting and assembling the conveyor, pay special attention not to drop it in order to
avoid physical injury or damage. When lifting by crane, pay attention to the balance of the conveyor.

■Earth and leakage breaker

Ensure the conveyor is connected to earth at all times to prevent electric shock. Also ensure that
an earth leakage breaker is connected to the power supply.

■Emergency stop
Install an emergency stop device to immediately stop the conveyor in emergency.

■Start alarm
If it is not possible to supervise the operation of the full length of the conveyor from the operating
position, install a start alarm for increased safety.

■Keep the conveyor dry at all times

Use the conveyor indoors and prevent it from getting wet. Do NOT splash liquids onto the
conveyor. Do NOT use or leave the conveyor outdoors. The machine is not waterproof.
Do NOT touch electrical parts with wet hands.

■Do NOT use in an explosive atmosphere

(Avoid explosive gas, explosive dust, etc.)

□ When using in a high or inclined position:

■Lower cover and guard

Install the optional lower cover or guard in order to prevent entry under the conveyor.
■Guide rail, top and side covers
To prevent objects from falling off the conveyor, install the optional guide rail, top and/or side
covers.

■Environmental conditions
Ambient temperature ：0℃ to +40℃
Ambient humidity ：RH 90% max(Avoid condensation)
Atmosphere ：Indoor(Avoid corrosive gases, dust, etc.)
Elevation ：1,000m or less

NOTE：
●Using the conveyor in a strong electric field (eg near broadcasting devices or high- frequency welding
machinery/equipment) could cause the conveyor to malfunction. In this case, install the conveyor at a
sufficient distance. Alternatively shield completely to avoid any interference with the conveyor.
●Using an inverter to this machine could cause other machines to get effects of high-frequency. In this
case, install the conveyor at a sufficient distance or shield completely.

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 B. During Operation

WARNING：Improper handling of the conveyor could result in serious physical injury or damage!
■Do NOT touch the conveyor when it is running
There is considerable risk of being caught and injured by the conveyor.

■Do NOT ride on or climb on the conveyor／Do NOT go under the conveyor
There is considerable risk of falling or being caught and injured by the conveyor.

CAUTION：Improper handling of the conveyor may result in physical injury or damage!

■Beware of entanglement
When working close to the conveyor, take care not to get caught in the conveyor. There is
considerable risk of being injured by the conveyor.
■Do NOT remove safety covers
There is a risk of getting caught in the rotating parts such as pulleys. Only remove in case of
maintenance or inspection.

■Do NOT start the conveyor while it is loaded

The motor may become damaged due to overload. Additionally, the motors of variable-speed type
machines may burn out as a result of running at excessively low speeds for
long periods. Use the conveyor within the specifications, indicated in the instructions for use, and
in the catalogue.

■Do NOT apply force to ends of conveyor

Do NOT press down on, or hang off the sides of the conveyor. Injury may result from a toppling
conveyor.

■Toppling prevention
When using the conveyor, be sure to secure it to the floor/ground with anchor bolts etc. to
prevent it from toppling irrespective of indoor use or outdoor use.

C. After Use

CAUTION：Improper handling of the conveyor may result in physical injury or damage!

■Switch off the power after use
Ensure that the power is switched off when carrying out relocation, inspection, cleaning, etc. of
the conveyor, otherwise there is a risk that the conveyor could start unexpectedly. When leaving
the conveyor unused for a long period, take plug out of the outlet /connector to prevent electric
shock or leakage.

NOTE：1. Always use in accordance with the Occupational Safety and Health Act.
2. If the owner modifies the conveyor, any ill effects will fall outside the conditions of the guarantee.

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 2 COMPONENT NAMES
2-1. ACCUMULATING TYPE CLAA MODEL
AND LIVE ROLLER TYPE CLAD MODEL

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2-2. CORNER ROLLER TYPE CLAC MODEL

*NOTE: For roller width B of 20cm, speed controller is attached

under frame base; for roller width B of 30cm or more,
speed controller is included in frame base.

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 3 ASSEMBLY
■ Transport and assembly
When transporting and assembling the conveyor, pay special attention not
to drop it in order to avoid physical injury or damage. When lifting by crane,
CAUTION pay attention to the balance of the conveyor.

3-1. INSTALLING STANDS (for accumulating type CLAA and live roller type CLAD)

NOTE: Stands are delivered in separate packaging.

Stand brackets(*1) are fixed to conveyor frame.

Attach stand columns(*2) together with stand
braces(*3) to these brackets, with bolts and
nuts(M8).

M8 spanner

Stand column(*2)

●Standard installation positions of stands ● Quantity of stands by machine length

Quantity of stands

NOTE: When changing installation positions of

stands, pay special attention to balance of
conveyor for safety.
When installing
three stands, install
one of them in
center of machine.

3-2. INSTALLING GUIDE RAILS (OPTIONAL) ●Installing guide rails (optional)

eg G-P2 type
Install guide rails (optional) into frame slots as
shown in figure to right.

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3-3. CONTROL UNIT INSTALLATION

When power source is 100/200V single-phase and control unit (control box) is delivered in
separate packaging, install control unit as follows.
NOTE: For 200V three-phase power source, standard machine has only wires from motor.
Control devices (switch etc.) are optional.

■BE SURE TO SWITCH OFF POWER SUPPLY

Before starting procedures below, be sure to stop conveyor and switch
off power supply. In addition, make sure plug is removed from outlet/
CAUTION connector. If connected to power supply, there is a risk that conveyor
may start unexpectedly.

1. Constant-speed Type and Speed-controller Variable-speed Type

(1) Place control unit (control box) near drive unit. Install control unit by tightening attachment bolts(*1) into
underside slot of frame.
(2) Power feed cable(*2) is coming out of drive unit. Put power feed cable connector into control unit
connector(*3). (Connect tightly.)

NOTE: If it is necessary to install control unit separately from drive unit, use extension cable (optional) to
make connection as shown in figure left. (If necessary, remove control unit cover to connect
connectors. In this case be sure to reinstall control unit cover.)

●Connection of control unit and motor unit

Control unit
Extension cable Drive unit
(optional)

Motor

Power supply cable Connector Motor cable

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 4 RUNNING THE CONVEYOR
4-1. BEFORE OPERATION
100V single-phase power source : Ground earth terminal (green) of power cable plug.
200V single-phase power source : Connect earth terminal (green) of power cable to power cable plug
with an earth.
200V three-phase power source : Standard machine has only lead wire terminal, switch etc. are optional.
When wiring, properly provide an earth on motor or drive side plate.

● Power cable and terminals

AC 100V single-phase Earth (green) AC 200V single-phase

Earth (green sleeve)

Power (red sleeve)

Power cable plug

4-2. STARTING CONVEYOR

(1) Constant-speed Type Constant speed
Push illuminating-start switch into “RUN” position. To stop machine,
type
push it to “STOP” position.

NOTE: This switch is not for turning power on and off. When leaving
conveyor unused for a long period, make sure that it is
unplugged or mains is off.

Illuminating-start

switch
(2) Brushless-inverter Variable-speed Type
Power LED (green)
For brushless-inverter (inverter for brushless-motor
Alarm LED (red)
variable-speed control) variable-speed type, operate machine
as follows:
NOTE: 1. Be sure to combine brushless inverter with specified Speed control
brushless motor.
RUN/STOP switch
2. Be sure to ground before use.
Rotation-direction
selecting switch
1. Make sure RUN/STOP switch on brushless inverter operating (CW/CCW)
panel is in “STOP” position. Turn on power supply and ensure
Brushless-inverter
that power LED (power-on indicator) is illuminated in green. operating panel
2. Set RUN/STOP switch to “RUN” position. Motor will start
rotating and conveyor will run.
3. To increase speed, turn speed control clockwise; to decrease speed, turn it counterclockwise. Set
appropriate speed for intended use. (→See “Variable-speed Range of Brushless-inverter”, p.11.)
4. To stop conveyor, set RUN/STOP switch to “STOP” position.

■ Speed Adjustment of Corner Roller Type CLAC Model

Middle and side sections of CLAC model are individually equipped with a speed controller, i.e. machine
has a total of 3 speed controllers. Set them at appropriate speeds for intended use. (→See p.7.) By
setting each controller at a different speed, it is possible to make right-angle carrying or to carry materials
without changing directions of their faces. However, keep in mind that machine operation is not entirely
sure in this case.

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NOTE: 1. Be sure to confirm that the power source voltage is within the rated voltage range, before
turning ON the power source.
2. Be sure to start and stop the conveyor with RUN/STOP switch. When starting and stopping
the machine by external signals, use control circuit terminals on rear of inverter. (→See
“Starting and Stopping the Conveyor by External Signals”, p.12.)
3. When leaving the conveyor unused for a long period, make sure that the power supply is off.
(The RUN/STOP switch is not for turning the power on and off.)
4. Before turning off the power supply, be sure to set RUN/STOP switch to “STOP” position,
otherwise there is a risk that the motor will restart rotating unexpectedly when powered.
Moreover make sure that RUN/STOP switch is in “STOP” position before turning on the
power supply.

Brushless-inverter standard specification

Applied motor Brushless motor 50W, 130W
Single-phase AC100-120V
Voltage
Single-phase/three-phase AC200-240V
Power
Permissible
source ±10％
voltage range
Frequency 50／60Hz
General change gear ratio 1:76
Variable-speed range
(Maximum change gear ratio 1:100)
Ambient －10℃ to ＋40℃
temperature (Avoid freezing.)
Ambient Relative humidity 85% max.
Environmental
humidity (Avoid condensation.)
conditions
Indoor (Avoid splash of liquids,
Atmosphere
corrosive/flammable gases, dust, etc.)
Elevation 1000m or less

■ Variable-speed Range of Brushless-inverter

(Torque at high speed can be used at low speed as well.)

Nominal speed (motor rotation: 2300 r/min) is determined as the lower limit of RED ZONE. Variable-
speed range up to the lower limit of RED ZONE is 1:76 (motor rotation: 30-2300 r/min).
By using RED ZONE up to the upper limit, it is possible to vary speed up to 1.3 times of nominal speed
(variable-speed range: 1:100, motor rotation: 30-3000r/min).
NOTE: Since motor rotation increases as the speed gets closer to the upper limit of RED ZONE, this will
increase noise and shorten service life of gear head. Use the machine at appropriate speed to
avoid these troubles.

● Brushless-inverter operating panel

This border is standard.

(If accurate speed required,
Power LED (green) actually measure speed
or use setting device B.)
Alarm LED (red)
RED ZONE
(necessary to use
carefully)
Speed control

RUN/STOP switch

Rotation-direction
selecting switch
(CW/CCW)

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 ■ Starting and Stopping the Conveyor by External Signals
When starting and stopping the conveyor frequently in a short period (tact operation etc.), it is impossible
to start and stop the machine by turning on/off the power supply. (The controller may get damaged and
trip.) In this case be sure to start and stop the machine by external signals. For start and stop circuit by
external signals, make connection to external control circuit terminals on rear of brushless inverter.
NOTE: Do not start and stop the conveyor excessively frequently. It may cause machine failure or shorten
its service life.
● Standard connection diagram of ● Standard connection diagram for
brushless-motor and power source starting/stopping conveyor by external
(eg 200V three-phase) signals (eg Reversible operation)
Earth terminal *NOTE: For single-phase power source, connect
（ ）2 pieces power source input terminals to L1 and L2.
Connector I/O
Motor side connector for external
control signals

selecting switch
Rotation-direction

Start/stop switch
Brushless-motor ０２
Motor side earth terminal ０１
＋５Ｖ
L3 ＦＩＮ
Noise filter

L2 ＧＮＤ
L1 Ｉ３
*Power source input Ｉ２
N FB Ｉ１

Motor connecting connector (MOTOR)

Power source input terminal base (POWER) Control signal connector (I/O)
Rear of brushless-inverter When using connector I/O for external
“ f
signals (cable with I/O connector) Item
: V0P 20076” y.
NOTE:
1. Be sure to ground earth. (D-type grounding, 100Ω or less, φ1.6mm or more)
2. Noise filter, NFB, etc. should be set up by user.
3. When making connection to external control terminals, use special cable for external control (optional).
4. For reversible operation by external signals, set rotation-direction selecting switch to CCW.
For details, refer to “Brushless-inverter instruction manual”, appendix.

■ Caution When Using brushless inverter

1. Be sure to confirm that the power source voltage is within the rated voltage range,
before switching ON the power source.
(Voltage exceeding the rated voltage could cause fuming, abnormal noise, etc.)
2. Be sure to start and stop the conveyor with RUN/STOP switch. If installing a separate
RUN/STOP switch and operating the machine by external control, be sure to use the
control circuit terminal on the rear of controller unit. (For reversible operation, set the
reverse switch to CCW.)
3. The RUN/STOP switch of control unit is not for turning the power on and off. When
leaving the conveyor unused for a long period, make sure that the mains is off.
4. Do not run the conveyor at excessively low speed for a long period, or start and stop the
conveyor excessively frequently. These may cause machine failure or shorten its service
life.
5. Do not touch the inverter radiator of side of control unit, and do not allow any material
to touch it, because of its high temperature.
6. Use the control unit within the permissible range of ambient temperature (from –10℃ to
＋40℃). Avoid freezing.
7. Pay special attention not to allow any foreign matter (dust, iron powder, etc.) to get into
the control unit.
8. Operating the motor using the inverter could cause noises from the inverter I/O cables,
motor, etc. Keep in mind that these could interfere with the correct operation of other
electronic devices. (In this case, noises and their effects can be suppressed to some
extent by providing the inverter I/O with a filter or otherwise shielding the power cable.)

For details, refer to “Brushless-inverter instruction manual”, appendix.

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■ Circuit Protector
(1) Constant-speed Type
To prevent motor from burning out due to overload etc., it is recommended to provide the
machine with a circuit protector(optional). When protector is activated and conveyor stops,
reset button pops out. In this case always switch off power and set RUN/STOP switch to
“STOP”. Reset button may be pressed in to restore circuit, and machine can be restarted by
setting RUN/STOP switch to “RUN”.

NOTE: Before restarting machine, carefully check for cause of stoppage and ensure it is
removed.

(2) Brushless inverter Variable speed Type

Brushless inverter has built-in protective function against overload, overcurrent, overheat, etc.
In emergency, brushless-inverter trips and alarm LED is illuminated in red.
NOTE: 1. When brushless-inverter trips, immediately set RUN/STOP switch to “STOP”
position and turn off power supply. Before restarting machine, carefully check for
cause of trip and ensure it is removed.
2. When voltage is insufficient, alarm LED is illuminated in red. However, brushless
inverter does not trip in standard circuit.
3. For increased safety, separately install overcurrent protective device on power source
side.

● Constant-speed Type ● Brushless inverter Variable speed Type

Power LED (green)

Alarm LED (red)

Speed control

Circuit protector reset button RUN/STOP switch

(optional)
Reverse switch Rotation-direction
selecting switch
(optional) (CW/CCW)

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4-3. CHANGING DIRECTION OF CONVEYOR TRAVEL
It is impossible to change direction of conveyor travel on account of machine structure. Use machine in
the direction arrow mark sticker shows.
NOTE: Occasionally machine has a reverse switch. Since this switch is only for factory adjustment, do not
tamper with it.

4-4. OTHER NOTES

■ Earth leakage breaker

To prevent electric leakage, be sure to provide an earth leakage breaker(*1) on power source side.

□When using in a high or inclined position:

■Lower cover and guard, guide rail, top and side covers
Install the optional lower cover and guard, guide rail, top and side covers in
CAUTION
order to prevent entry under the conveyor.

■Keep the conveyor dry at all times

Use the conveyor indoors and prevent it from getting wet. Keep the
ambient temperature within the permissible range, from 0℃ to +40℃.
Do NOT leave the conveyor outdoors.

■Do NOT use in an explosive atmosphere

(Avoid explosive gas, explosive dust, etc)

■Be sure to switch off power supply

Ensure that the power is switched off when carrying out relocation,
inspection, cleaning, etc. of the conveyor, otherwise there is a risk that the
conveyor could start unexpectedly. When leaving the conveyor unused for
a long period, take plug out of the outlet/connector to prevent electric
shock or leakage.

■Cleaning Rollers
After use, remove any dirt from roller surfaces and keep them clean at all
times. Dirt may cause rollers to slip and disturb smooth driving of machine.

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 5 TAKING UP THE DRIVE BELT
This machine is designed to carry light-weight materials. If overloaded, carrying rollers slip and cannot
carry materials. However, if they stop with no load or cannot carry light-weight materials, it is possible that
drive belt is slackened off. In this case take up drive belt as follows.

5-1. ACCUMULATING TYPE CLAA MODEL

AND LIVE ROLLER TYPE CLAD MODEL
Turn take-up knob(*1) of drive unit clockwise little by little. Drive belt will then be taken up. Coil spring(*2)
is set on take-up screw rod. When turning take-up knob(*1), keep coil spring length 50 to 55mm.
(→See figure below.)

■ Drive Belt Tension

Do not take up belt too much, but only to extent that belt does not slip on drive pulley, i.e. enough to
drive belt. Excessive belt take-up may overload motor or shorten service lives of belt, pulley, etc.

5-2. CORNER ROLLER TYPE CLAC MODEL

1. Side section of CLAC model
Turn take up bolt(*1) clockwise. Take-up pulley will
then move outward and drive belt will be taken up.

2. Middle section of CLAC model

Remove frame cover(*2) and carrying rollers(*3).
Loosen motor fixing bolts(*4) and turn take-up
push-bolt(*5) clockwise. Drive unit will then move
downward and drive belt will be taken up. Once
adjustment is completed, retighten motor fixing
bolts(*4) and reinstall frame cover(*2) and carrying
rollers(*3).

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 6 DRIVE BELT ALIGNMENT
ADJUSTMENT
6-1. ADJUSTMENT USING HEAD OR TAIL PULLEY
(For Accumulating Type CLAA Model and Live Roller Type CLAD Model)

When drive belt is not correctly aligned, make adjustments so that it will run in center of head (or tail)
pulley, as follows. Keep running conveyor slowly during adjustments.

1. To move drive belt in direction of arrow , move head (or tail) pulley shaft end(*2) outward by
turning push-bolt(*3) with a spanner. To move drive belt in opposite direction of arrow , similarly
move shaft end(*2) inward.
NOTE: Do not adjust both head and tail pulleys at the same time. First adjust one of them and wait
until belt running stabilizes. Then adjust the other if necessary.
2. Once adjustment is completed, fix push-bolt(*3) by retightening nut to push-bolt bracket(*4).

NOTE: 1. Since this adjustment is carried out while conveyor is running, beware of entanglement.
2. Excessive belt take-up may overload motor or shorten It is necessary to wait until belt running
stabilizes after each adjustment step and to adjust belt alignment little by little. Belt running will
not change immediately.

Head (or tail) pulley of CLAA/CLAD model

Drive belt

Carrying roller

Pressure roller

Pulley attachment
To move belt bracket (*1)
this way

Push-bolt bracket (*4)

Head (or tail) pulley Push-bolt (*3)
Shaft end (*2)

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 7 DRIVE BELT REPLACEMENT
7-1. TYPE AND LENGTH OF DRIVE BELT

7-2. DRIVE BELT REPLACEMENT

NOTE: BE SURE TO SWITCH OFF POWER SUPPLY
Before starting procedures below, be sure to stop conveyor and switch off power supply.
In addition, make sure plug is removed from outlet/connector. If connected to power supply,
there is a risk that conveyor may start unexpectedly.

1. Accumulating Type CLAA Model and Live Roller Type CLAD Model
(1) Fully loosen drive belt by turning take-up knob(*1).
(2) Remove drive unit front cover(*2). Release pressure roller(*3) by unfastening catch-clip(*4) lever(*5)
with your finger. Remove drive belt(*10) sideways from drive pulley.
(3) Remove carrying rollers(*6) attached above drive unit. Pull out a part of drive belt upwards from
space between take-up pulley(*7) and snub pulley(*8).
(4) To make a space between drive belt(*10) and carrying rollers, on drive belt side of conveyor, loosen all
the attachment bolts on top of upper bearing(*9).
(5) Remove drive belt(*10) from head and tail pulleys, and gently pull it out of conveyor.
(6) Insert replacement drive belt into conveyor in reverse order, and correctly set it to each pulley. Reinstall
carrying rollers(*6), upper bearing(*9) and drive unit front cover(*2). Firmly tighten each bolt.
(7) Take up drive belt by turning take-up knob(*1). Run the conveyor and adjust belt alignment.

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2. Corner Roller Type CLAC model
(1) Side Section
1) Remove upper bearing(*1) and carrying rollers(*2). Loosen drive belt by turning take-up bolt(*4).
2) Remove drive unit attachment bolts(*3). Remove drive belt while moving drive unit outward.
3) Return drive unit to initial position while inserting replacement drive belt. Retighten attachment
bolts(*3).
4) Correctly set drive belt to each pulley and pressure roller. Take it up with take-up bolt(*4).
5) Reinstall upper bearing(*1) and carrying rollers(*2).

(2) Middle section

1) Remove upper bearing(*6) and carrying rollers(*7). Remove drive unit by loosening attachment
bolts(*8).
2) Loosen take-up push-bolt(*9) and motor attachment bolts. Then replace drive belt.
3) Take up drive belt by turning take-up push-bolt(*9). Reinstall drive unit, carrying rollers(*7) and upper
bearing(*6).

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 8 REPLACEMENT OF URETHANE DRIVE
RING
NOTE: BE SURE TO SWITCH OFF POWER SUPPLY
Before starting procedures below, be sure to stop conveyor and switch off power supply.
In addition, make sure plug is removed from outlet/connector. If connected to power supply,
there is a risk that conveyor may start unexpectedly.

For Accumulating Type CLAA Model and Live Roller Type CLAD Model
Carrying rollers on both ends of conveyor are driven by urethane rings(*8) attached to head and tail
pulleys. If any of them does not rotate, it is possible that urethane ring has become worn and is not
correctly touching carrying roller. Check condition of urethane ring and replace it as follows if necessary.
Type of urethane drive ring
Shape of cross section: 3mm×3mm square
Inside diameter: 29mm
Outside diameter: 35mm
1. Loosen drive belt by turning take-up knob. On side of defective urethane ring, remove upper
bearing(*1) by loosening attachment bolts(*2). Then remove carrying rollers(*3) attached above head
(or tail) pulley(*6) as shown in figure to right.
2. Remove pulley shaft end support screw(*5) tightened on pulley bearing(*4), with a hexagonal wrench.
Move shaft end(*7) outward and remove head (or tail) pulley(*6).
3. Remove urethane ring(*8) from groove of pulley(*6). Correctly install replacement urethane ring without
twisting it.
4. Reinstall parts in reverse order.
5. After reassembly, check if urethane ring is correctly touching carrying roller and drive belt is correctly
aligned.

Carrying roller (*3)

Upper bearing attachment bolt (*2)

Upper bearing (*1)

Pressure roller

Drive belt

Urethane ring (*8) Pulley bracket (*4)

Push-bolt
Head (or tail) pulley (*6)

Pulley shaft end support screw (*5)

Pulley shaft end (*7)

Urethane ring (*8)

Head (or tail) pulley (*6)

Pulley shaft end (*7)

Frame Pulley bracket (*4) 19

 9 INSPECTION AND MAINTENANCE
9-1. PROBLEMS AND REMEDIES
PROBLEM CAUSE REMEDY
1. Conveyor does (1) Power plug is not properly (1) Inspection, correction
not run when connected to mains.
switched on. (2) Power switch is not turned on. (2) Inspection, correction
(3) Inappropriate power source (3) Check power source. → See p.10.
(Power source type: 100V single- -For 200V single-phase source, green on
phase, 200V single-phase, 200V power cable is an earth.
three-phase) -200V single-phase power cable may not
be used for 220V power source.
(it may be used for 200V three-phase
power source, however)
2. Conveyor is (1) Disconnection or breakage in wiring (1) Inspection, repair
turned on, but (2) Conveyor speed is set too slow. (2) Reset to appropriate speed. → See p.11.
motor will not (3) Circuit protector or emergency stop (3) Restore protection circuit or emergency
run. switch has been activated. stop switch.
(4) Failure of motor or speed controller (4) Replacement (motor, condenser and
speed controller)
3. Motor runs, (1) Drive belt is slacked off. (1) Take up belt. → See p.15.
but drive belt (2) Drive belt has something sticky on (2) Remove any foreign matter and clean
does not move. undersurface. belt undersurface.
(3) Drive belt is trapped after (3) Adjust drive belt alignment. → See p.16.
misalignment. If drive belt is damaged, replace it. → See
p.17.
4. Drive belt (1) Level of carrying rollers is too high. (1) Inspection, correction
moves, but (i.e. carrying rollers are not set
carrying rollers correctly.)
do not rotate. (2) Foreign substances on carrying (2) Remove any foreign matter.
rollers
(3) Guide rails or covers are attached (3) Inspection, correction
too tight to carrying rollers.
5. Drive belt runs, (1) Disconnection or breakage in wiring (1) Inspection, repair
but speed of motor and speed controller
cannot be (2) Failure of speed changing device (2) Replace motor and speed controller.
changed. (in case inside motor
of variable speed (3) Failure of speed controller (3) Replace motor and speed controller.
type)
6. Electric shock (1) Static electricity has been charged (1) Properly ground the machine. → See
is received from in frames. p.10.
conveyor. (2) Electric leakage (2) Inspection, investigation

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9-2. ITEMS FOR REGULAR INSPECTION
CHECKING PART TO CHECKING
THINGS TO CHECK FOR REMEDY
PERIOD CHECK METHOD
Daily Drive belt Slip (tension), alignment Visual inspection Adjustment → See p.15 and
p.16.
Carrying roller Foreign substances Visual inspection Remove foreign substances.
(accumulating
roller)
Monthly Drive belt Tension, alignment Visual inspection Adjustment → See p.15 and
Wear, damage p.16.
Replacement → See p.17
and p.18.
Carrying roller Rotation malfunction Visual inspection Inspection, adjustment,
(accumulating cleaning
roller)
Three Attachments Loose bolts Visual inspection Tighten loose bolts.
monthly and manual check
Motor, Loose attachment bolts Tapping, checking Tighten loose bolts.
reduction gear Overheat of motor and vibration Disassembly and inspection,
(gear head) bearings Manual check, replacement
measurement
Abnormal noise Listening Disassembly and inspection,
replacement
Six Drive pulley, Rotation malfunction Visual inspection Replacement
monthly Head pulley, tail Wear of surface Visual inspection Replacement
pulley
Bearing Overheat, abnormal noise Manual check, Replacement
listening

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 MEMO

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MEMO

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 LOGISTIC TECHNOLOGY DEPT., MACHINERY SYSTEMS ADMINISTRATION DIV.

Customer Center
TEL +81-46-273-8989 FAX +81-46-273-8990
URL https://www.hansou.jp
E-mail kikaiinfo@eng.sanki.co.jp

hansou.jp Contact us

● Particular attention is given to the manufacture and transportation of SANKI

conveyors. However, if you need any information about the use or failure of the
machine or any other matters, please contact our customer service. Also do not
hesitate to ask us for information about conveyors in general.
●The specification given in this manual are subject to change without notice.

Manual Code CLA-004 ‘23/01

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