Christie J Series Service Manual
Christie J Series Service Manual
Service Manual
020-100739-01
J Series
2.0, 2.4, and 3.0kW
Service Manual
020-100739-01
NOTICES
COPYRIGHT AND TRADEMARKS
All brand names and product names are trademarks, registered trademarks or trade names of their respective holders.
REGULATORY
The product has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference when the product is operated in a commercial environment. The
product generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may
cause harmful interference to radio communications. Operation of the product in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at the users own expense.
㧊 ₆₆⓪ 㠛ⶊ㣿 (A ) 㦒⪲ 㩚㧦䕢㩗䞿❇⪳㦚 䞲 ₆₆㧊㡺┞ 䕦ⰺ㧦 ⡦⓪ ㌂㣿㧦⓪ 㧊㩦㦚 㭒㦮䞮㔲₆ ⧒Ⳇ , Ṗ㩫 㣎㦮 㰖㡃㠦㍲ ㌂㣿䞮⓪ ộ㦚
⳿㩗㦒⪲ 䞿┞┺ .
GENERAL
Every effort has been made to ensure accuracy, however in some cases changes in the products or availability could occur which may not be
reflected in this document. Christie reserves the right to make changes to specifications at any time without notice. Performance specifications
are typical, but may vary depending on conditions beyond Christie's control such as maintenance of the product in proper working conditions.
Performance specifications are based on information available at the time of printing. Christie makes no warranty of any kind with regard to this
material, including, but not limited to, implied warranties of fitness for a particular purpose. Christie will not be liable for errors contained herein
or for incidental or consequential damages in connection with the performance or use of this material.
The product is designed and manufactured with high-quality materials and components that can be recycled and reused. This symbol
means that electrical and electronic equipment, at their end-of-life, should be disposed of separately from regular waste. Please dispose of
the product appropriately and according to local regulations. In the European Union, there are separate collection systems for used
electrical and electronic products. Please help us to conserve the environment we live in!
For complete information about Christie limited warranty, please contact your Christie dealer. In addition to the other limitations that may be
specified in Christie limited warranty, the warranty does not cover:
PREVENTATIVE MAINTENANCE
Preventative maintenance is an important part of the continued and proper operation of your product. Please see the Maintenance section for
specific maintenance items as they relate to your product. Failure to perform maintenance as required, and in accordance with the maintenance
schedule specified by Christie, will void the warranty.
Table of Contents
1: Introduction
1.1 Safety Warnings and Guidelines .................................................................................................1-1
1.1.1 Repair Cautions....................................................................................................................1-1
1.1.2 General Precautions .............................................................................................................1-2
1.1.3 AC /Power Precautions........................................................................................................1-3
1.1.4 Lamp Precautions ................................................................................................................1-3
2: Projector Maintenance
2.0.1 Cleaning Projector Components ..........................................................................................2-1
2.0.2 Inspect Ventilation ...............................................................................................................2-1
2.0.3 Inspect Power Supplies and Power Cords ...........................................................................2-2
2.0.4 Replace the Filter .................................................................................................................2-2
2.0.5 Inspect and Clean Optics .....................................................................................................2-2
2.0.6 Clean the Lens .....................................................................................................................2-3
3: Troubleshooting
3.0.1 Contact Technical Support...................................................................................................3-1
3.1 Temperature Sensor Locations ....................................................................................................3-1
3.2 Projector LED Status Indicators ..................................................................................................3-2
3.3 Retrieve Projector Error Messages ..............................................................................................3-2
3.3.1 How To Obtain an Error Log...............................................................................................3-2
3.3.2 Problems to Save an Error Log............................................................................................3-2
3.3.3 Submit an Error Log for Analysis........................................................................................3-4
3.3.4 LCD Error Messages ...........................................................................................................3-4
4.5.12 Remove and Replace the AC Power Switch (3.0kW) ...................................................... 4-18
4.5.13 Remove and Replace the AC Voltmeter ........................................................................... 4-19
4.5.14 Remove and Replace the Igniter ....................................................................................... 4-19
4.5.15 Remove and Replace the Lamp ........................................................................................ 4-20
4.5.16 Remove and Replace the Lamp Memory Module ............................................................ 4-23
4.5.17 Remove and Replace the Air Filter................................................................................... 4-24
4.5.18 Remove and Replace the Light Engine............................................................................. 4-24
4.5.19 Remove and Replace the Feet ........................................................................................... 4-25
4.5.20 Remove and Replace the Front IR Sensor ........................................................................ 4-26
4.5.21 Remove and Replace the Rear IR Sensor ......................................................................... 4-27
4.5.22 Remove and Replace the Lens Mount .............................................................................. 4-27
4.5.23 Remove and Replace the Thermal Sensor / Keypad Harness Assembly .......................... 4-30
4.5.24 Remove and Replace the Temp 2 Exhaust PC Board ....................................................... 4-30
4.5.25 Remove and Replace the Integrator Rod Assembly ........................................................ 4-31
4.5.26 Remove and Replace the Fold Mirror .............................................................................. 4-31
4.5.27 Remove and Replace the Shutter Assembly .................................................................... 4-33
4.5.28 Remove and Replace the Cold Mirror Assembly ............................................................ 4-33
4.5.29 Remove and Replace the Contrast Aperture Assembly ................................................... 4-35
4.5.30 Remove and Replace the LiteLOC Assembly .................................................................. 4-35
4.5.31 Remove and Replace the Optical Glass Window ............................................................. 4-36
4.5.32 Remove and Replace the Panel Driver ............................................................................. 4-39
4.5.33 Remove and Replace the Projector Keypad...................................................................... 4-40
4.5.34 Remove and Replace the Convenience Light Board ........................................................ 4-40
4.5.35 Remove and Replace the AC Relay Module .................................................................... 4-41
4.5.36 Remove and Replace the LCD Display ............................................................................ 4-42
4.5.37 Remove and Replace the Passive Backplane Module ...................................................... 4-42
4.5.38 Remove and Replace the Processor Board ....................................................................... 4-43
4.5.39 Remove and Replace the Input Module ............................................................................ 4-44
4.5.40 Remove the Lens............................................................................................................... 4-44
4.5.41 Install the Lens .................................................................................................................. 4-45
4.5.42 Remove and Replace the Lamp Door Interlock Switch.................................................... 4-45
4.5.43 Remove and Replace the Card Cage................................................................................. 4-46
4.6 Boresight Alignment................................................................................................................... 4-47
4.7 Fold Mirror Adjustment.............................................................................................................. 4-48
4.8 Integrator Assembly Adjustment ................................................................................................ 4-48
5: Interconnections
5.1 Interconnect Drawing.................................................................................................................. 5-1
6: Specifications
6.1 Image Performance ..................................................................................................................... 6-1
6.1.1 Pixel Format ....................................................................................................................... 6-1
6.1.2 Nominal Brightness............................................................................................................. 6-1
6.1.3 Contrast ............................................................................................................................... 6-1
6.1.4 Luminance Uniformity........................................................................................................ 6-1
6.1.5 Gamma.................................................................................................................................6-1
6.1.6 Grayscale/Color Resolution .................................................................................................6-2
6.1.7 Color Temperature ...............................................................................................................6-2
6.1.8 Convergence ........................................................................................................................6-2
6.1.9 Blemishes.............................................................................................................................6-3
6.1.10 Pixel Defects ......................................................................................................................6-3
6.2 Feature Set ...................................................................................................................................6-3
6.2.1 Airflow ................................................................................................................................6-3
6.2.2 Air Filters (Optional) ...........................................................................................................6-3
6.2.3 Dust Sealing.........................................................................................................................6-3
6.2.4 ILS (Intelligent Lens System)..............................................................................................6-3
6.2.5 Projection Lens Compatibility .............................................................................................6-4
6.2.6 Automatic Fans ....................................................................................................................6-4
6.2.7 Constant Lamp Output Management ...................................................................................6-4
6.2.8 Shutter .................................................................................................................................6-5
6.2.9 Lamps...................................................................................................................................6-5
6.2.10 Status LED.........................................................................................................................6-5
6.2.11 Electronics/SW .................................................................................................................6-5
6.3 Image Processor Performance .....................................................................................................6-6
6.4 Input (Source Signal) Compatibility ...........................................................................................6-6
6.4.1 Analog (Only) Input.............................................................................................................6-6
6.4.2 Twin HDMI Input................................................................................................................6-6
6.4.3 Dual Link DVI Input............................................................................................................6-7
6.4.4 Video Decoder Input............................................................................................................6-7
6.4.5 Dual 3G/HD/SD - SDI Input ...............................................................................................6-7
6.5 Control Signal Compatibility ......................................................................................................6-7
6.5.1 Projector Control..................................................................................................................6-7
6.5.2 Control Receiver ..................................................................................................................6-7
6.5.3 RS-232 .................................................................................................................................6-8
6.5.4 RS-422 .................................................................................................................................6-8
6.5.5 Ethernet ................................................................................................................................6-8
6.5.6 USB 2.0 Device Port ...........................................................................................................6-8
6.5.7 GPIO ....................................................................................................................................6-8
6.5.8 DMX512 Interface ...............................................................................................................6-8
6.5.9 Built-In Keypad and Display ...............................................................................................6-8
6.5.10 Convenience Light .............................................................................................................6-8
6.6 Power Requirements....................................................................................................................6-9
6.6.1 Lamp Specification ..............................................................................................................6-9
6.7 Physical Specifications ................................................................................................................6-9
6.7.1 Size.......................................................................................................................................6-9
6.7.2 Adjustment...........................................................................................................................6-10
6.7.3 Weight..................................................................................................................................6-10
6.8 Reliability and Serviceability ......................................................................................................6-10
6.8.1 Reliability.............................................................................................................................6-10
6.8.2 Serviceability .......................................................................................................................6-10
6.9 Environment ................................................................................................................................6-10
WARNING Always power down and disconnect power sources prior to servicing.
WARNING High voltages may be exposed! Always unplug the projector prior to disassembly.
WARNING Christie accredited service technicians required! All module replacement procedures
must be performed by qualified service technicians.
WARNING Non-insulated dangerous voltages may be exposed! Always disconnect from AC prior
to disassembly.
WARNING Observe all electrostatic precautions! Use a grounded wrist strap when handling
electronic assemblies.
WARNING Allow lamp and projector to cool down! Once you have turned off the projector, allow
the cooling fans to automatically turn off before disconnecting from AC and opening
the projector. This takes approximately 15 minutes.
WARNING Ensure the projector is disconnected from AC power before you start testing,
removing, or installing modules.
WARNING Do not operate the projector with any internal parts removed. If for testing purposes,
you must operate the projector without the lid and/or lamp door, ensure to wear UV
glasses and stand well back from the projector at all times.
DANGER HIGH BRIGHTNESS. Never look directly into the projector lens. The extreme high
brightness can cause permanent eye damage.
DANGER Always power down the projector and disconnect all power sources before servicing
or cleaning.
DANGER FIRE HAZARD. Keep hands, clothes and all combustible material away from the
concentrated light beam of the projector. Position all cables where they cannot
contact hot surfaces or be pulled or tripped over.
WARNING Double Pole/ Neutral Fusing In Power Supply. Disconnect all power sources before
servicing the power supply.
WARNING Use only the AC power cord supplied. Do not attempt operation if the AC supply and
cord are not within the specified voltage and power range. Refer to the license label
on the back of the projector or Section 6 Specifications for rated voltage and power.
WARNING The projector is equipped with a 3-wire plug with a grounding pin. This is a safety
feature. If you are unable to insert the plug into the outlet, contact an electrician to
have the outlet replaced. NEVER defeat the safety purpose of the grounding-type
plug.
WARNING Do not allow anything to rest on the power cord. Locate the power cord where
persons walking on it or objects rolling over it cannot damage the cord.
WARNING Never attempt to remove the lamp housing directly after use. The lamp is under great
pressure when hot and may explode, causing personal injury and/or property damage.
WARNING Select the correct wattage lamp supplied by Christie. See Table 4.2. Read the lamp
replacement procedure in its entirety before proceeding.
WARNING Cool the lamp completely, then lift the lamp by the handle only.
WARNING Do not the glass window of the lamp. Fingerprints left on the surface can lead to an
intense accumulation of heat called a “hot spot,” which could potentially result in lamp
failure. It is recommended you wear a face shield when working with the lamp.
Lamp Wear protective clothing approved by Christie, Remove fingerprints or dirt with pure
and handle by the ends only. Never grip the glass isopropyl alcohol and a clean lint-free cloth.
portion of the lamp. NOTE: Any fingerprints
will reduce output quality and shorten lamp life.
Illumination optics system, Never touch or blow on exposed components. Use ionized pneumatic guns only. Wear a
general Wear nitrile gloves. ground strap and observe anti-static protocols
when servicing projector components.
Integrator Never disassemble the integrator module. Remove visible particles with clean, dry
deionized air.
Illumination system, internal Never touch or blow on interior components. Remove particles with clean, dry deionized
lenses/prisms Wear nitrile gloves. NOTE: Normally the air. Then, if necessary, wipe in a single
internal parts should not be accessed. direction with a clean high quality optical
cloth.
Light engine components Never touch or blow on components. Use nitrile Remove particles with clean, dry deionized
gloves. air. If necessary, use a Q-tip with pure
isopropyl alcohol on the glass surface. Never
the imaging panels. The green imaging panel
has a glass behind it.
Light engine, DMD panels Never touch or blow on the panels. Remove particles with clean, dry deionized
air.
Projection lens To avoid the risk of scratching the lens, only Use filtered compressed air to remove dust
clean the lenses if absolutely required. A small and a clean lint-free cloth.
amount of dust on the lenses does not effect Use a DRY soft cotton cloth. Rub gently in a
picture quality. circular motion.
WARNING Do not operate the projector if the AC supply is not within the specified voltage and
power range.
CAUTION An appropriate rated power cord for the country of use is provided with each projector.
Ensure that you are using a power cord, power plug, and socket that is rated for your location.
You should never open or repair a failed power supply. If a power supply fails, contact Christie support and
request a replacement.
The use of accessories that are not approved by Christie can result in fire, shock, or personal injury.
2. Remove the old filter and insert the new filter with the directional arrows pointing into the projector.
3. Replace the filter door and tighten the lock screw.
ID Interface Location
2 Projector exhaust temperature
3 I2C Projector air intake temperature
9 Single Wire Located on the main panel driver and monitors the panel driver board temperature
13 Single Wire Located on slot 1 option card and monitors option card temperature
14 Single Wire Located on slot 2 option card and monitors option card temperature
15 Single Wire Located on slot 3 option card and monitors option card temperature
16 Single Wire Located on slot 4 option card and monitors option card temperature
More information can be retrieved by sending the following serial command: HTL+LSOL?3
The projector would then respond with:
HLT+LSOL!003 “Failed to assign I2C address to
Thermal Sensor. Verify Sensor Configuration
File. Detection Failure for Thermal Sensor.
Check cables and Configuration File.”
For more information about the HLT command, see the Serial Command (P/N: 020-100224-XX)
documentation, available on the Christie web site.
AMERICAS
Eastern Europe
Support/Service Centre
Tel: +44 (0) 118 977 8111
Fax: +44 (0) 118 977 8112
ASIA-PACIFIC
South Korea
Japan - Tokyo Tel: +82 2 702 1601
Tel: +81 3 3599 7481 Fax: +82 2 702 1602
Fax: +81 3 3599 7482
c. Turn clockwise.
d. Power up the projector and inspect for leaks.
4.5.3 Remove and Replace Anode Fan (2.0 & 2.4kW Only)
1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. If installed, remove the 3 stacking mounts from the top cover:
a. Remove and set aside the safety pin.
b. Remove the screw.
c. Remove the mount, the screw, and the spring and set them aside.
d. Repeat steps a to c for the remaining mounts.
3. Disconnect fan harness and release it from its wire dressing clips.
4. Remove the 2 screws securing the fan.
DANGER Always power down the projector and disconnect all power sources before servicing.
1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the non-lens side cover:
a. Loosen the 6 quick-release screws.
b. Remove the cover and set it aside.
3. Remove the non-lens side small cover that sits behind the handle:
a. Loosen the 3 quick-release screws for the cover.
b. Remove the cover and set it aside.
4. Remove the 3 hex screws securing the lamp ballast to the base plate and slide it out to gain access to the
harnesses. NOTE: 3.0kW, slightly lift up and then slide out.
5. Remove the shield ground screw. NOTE: Located at the end of the ballast for the 2.4kW and 3.0kW and at
the top of the ballast for the 1.9kW projector.
6. Remove and retain the screws, flat washers, and lock washers from the (white) Cathode and (black) Anode
terminals. NOTE: Polarity markings on ballast (+ = white, - = black).
7. Disconnect the black wire terminal #1 and #2 tabs from the AC line filter.
4.5.9 Remove and Replace the Low Voltage Power Supply (LVPS)
1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. If installed, remove the 3 stacking mounts from the top cover:
a. Remove and set aside the safety pin.
b. Remove the screw.
c. Remove the mount, the screw, and the spring and set them aside.
d. Repeat steps a to c for the remaining mounts.
3. Remove the 8 screws holding the top cover and then remove the top cover and set it aside.
4. Remove the 3 screws securing the air duct.
5. Disconnect the AC harness connector from LVPS.
6. Disconnect the P2 & J3 harness connectors from LVPS.
7. Remove the 2 screws from the brackets securing the LVPS.
8. Slide the LVPS out through the side of the projector. NOTE: Ensure wires are free of any obstruction.
9. Install the new LVPS. NOTE: Ensure to align LVPS into the slots.
4.5.11 Remove and Replace the AC Power Switch (2.0kW & 2.4kW)
1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the rear cover:
a. Loosen the 8 quick-release screws on the rear cover.
b. Move the cover away from the rear of the projector to access the keypad PCB.
c. Disconnect the projector keypad harness connector P65.
d. Remove the rear cover and set it aside.
3. Remove the power cord retaining clip and the 8 screws from the AC cover panel.
4. Pull the left side of the AC cover panel towards you while you slide the right side and pull it forward to
access the AC power switch.
WARNING Always power down and unplug the projector prior to servicing. Allow the lamps to cool
before handling.
Before you replace the lamp, verify you have the correct lamp for the projector.
Table 4.2
Projector Part Number Projector Model Lamp Type Lamp/Filter Kit Required
Roadster S+14K-J 132-010113-xx 2.0 kW 003-120135-xx
Mirage S+14K-J 132-010124-xx
Roadster HD14K-J 132-011114-xx
Mirage HD14K-J 132-011125-xx
Mirage WU14K-J 132-012126-xx
Matrix WU14K-J 132-012137-xx
Roadster S+18K-J 132-013116-xx 2.4 kW 03-900518-xx
Mirage S+18K-J 132-013127-xx
Roadster HD16K-J 132-014117-xx
Mirage HD16K-J 132-014128-xx
Table 4.2
1. Turn the lamp and projector off. Allow the projector to cool for a minimum of 5 minutes.
2. Unplug the projector.
3. Put on your protective clothing and face shield.
4. Loosen the captive screws securing the lamp door.
6. Pull the lamp module handle outward to remove the lamp. Place the lamp in a protective case and follow
the disposal procedure for your location.
8. Move the lamp module handle inward and tighten the holding screw.
5. Disconnect the harness from the PCB and then remove the lamp alignment block.
6. Lay the block on a flat surface with the lamp contact PCB facing up.
7. Remove the 2 screws that secure the PCB to the block.
8. Install the new PCB.
9. Install the PCB in the correct orientation so the lamp memory PCB on the lamp can connect to it when the
lamp is inserted.
10. Carefully reconnect the harness to the PCB.
11. Replace the block.
12. Install the new lamp module.
8. Remove the 6 screws securing the red (P84), green (P85), and blue (P86) satellite cable connections to the
panel driver.
9. Remove the 3 screws securing the light engine base plate to the optical assembly.
2. Remove the 8 screws holding the top cover and then remove the top cover and set it aside.
4.5.23 Remove and Replace the Thermal Sensor / Keypad Harness Assembly
1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the rear cover:
a. Loosen the 8 quick-release screws on the rear cover.
b. Move the cover away from the rear of the projector to access the keypad PCB.
c. Disconnect the projector keypad harness connector P65.
3. Remove the 2 screws from the thermal sensor.
4. Remove the 4 screws from the thermal sensor harness standoffs.
5. Disconnect the P78 harness connector from the projector keypad.
6. Remove the 4 screws from the PCB rear IR sensor.
7. Disconnect the harness from the PCB rear IR sensor.
8. Remove the convenience light board and 3 screws.
9. Remove the harness from the convenience light board.
10. Remove the thermal sensor/keypad harness assembly.
11. Replace the thermal sensor/keypad harness assembly.
7. Install the cold mirror with the reflective side facing inward. To determine which side is the reflective side,
place your finger on the edge of the mirror face and see if there is a gap between your finger and its
reflection. NO GAP indicates the closest reflective side – place this side in toward the optical assembly.
10. Remove the 3 screws securing the panel and then slide the light tube away from the lens.
11. Put on a pair of nitrile gloves and then remove the 3 screws and metal clips securing the optical window.
12. Clean the new optical window with compressed air and then place it in the recessed area on the light tube.
13. Attach the 3 clips to the light tube, aligning the holes in the clips with the holes in the light tube. Ensure
that the bent end of the clip is toward the optical window.
14. Tighten the 3 screws evenly a few threads at a time. After replacing the light tube, if there are shadows on
the edges of a full white image, the integrator or fold mirror may need to be adjusted. See Fold Mirror
Adjustment and Integrator Assembly Adjustment.
8. Remove the 6 screws securing the red (P84), green (P85), and blue (P86) satellite cable connections.
12. Remove the 9 screws securing the passive backplane to the card cage frame.
4. Hold the lens flat against the lens mount and then rotate the lens clamp clockwise to lock the lens in
position.
5. Tighten the red security screws provided with the lens mount, or hand tighten the lens retaining screws
attached to the lens.
WARNING You must install the lens red security screws or the lens retaining screws if the projector
is installed in an elevated position.
6. Remove the front lens cap.
CAUTION Observe all ESD precautions when handling any of the PCBs in the projector.
1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the 8 screws holding the top cover and then remove the top cover and set it aside.
3. Remove the lens side cover:
a. Loosen the 6 quick-release screws.
b. Remove the cover and set it aside.
4. Remove the lens side small cover that sits behind the handle:
a. Loosen the 3 quick-release screws for the cover.
b. Remove the cover and set it aside.
5. Remove the removable cross member on the frame:
a. Remove the 2 hex head screws.
b. Lift and remove the bracket and set it aside.
6. Remove the 9 screws from the panel driver cover.
7. Remove the 6 screws securing the red (P84), green (P85), and blue (P86) connectors and then disconnect
the remaining cable connectors.
8. Disconnect all connectors from card cage and remove the wires and cables from the card cage enclosure.
9. Remove the rear skin:
a. Loosen the 8 quick-release screws on the rear cover.
b. Move the cover away from the rear of the projector to access the keypad PCB.
c. Disconnect the projector keypad harness connector P65.
10. Remove the 4 screws securing the front faceplate.
11. Remove the 3 screws securing the side of the air duct.
12. Remove air duct.
13. Remove the 3 screws securing the card cage assembly to the base of the projector.
14. Remove the low voltage power supply.
15. Slide the card cage out.
16. Install the new card cage.
b. Adjust the cap screw until pattern I is in focus with minimal flare.
c. Adjust the cap screw until pattern II is in focus with minimal flare.
d. Adjust the cap screw until pattern III is in focus with minimal flare.
3. Repeat step b, c, d until 3 patterns are equally focused. If the boresight is acceptable proceed to step 5. If
the boresight is not correct, proceed to step 4.
4. Turn the setscrews until they are flush with the front face of the lens mount plate and in contact with the
inner lens mount plate.
5. Tighten the setscrews so they will not shift and then check the boresight again.
8. Move the knob up and down to square the integrator rod to the projector. Make sure that all the shadows at
each corner disappears and take care to maintain the best focus on the shadowed edge while performing
this adjustment. NOTE: It may not be possible to eliminate all of the shadows from every corner, in this
instance further adjustment of the fold mirror may be required.
This diagram illustrates the electrical connections between internal electronic components.
NOTE: Part numbers are subject to change.
ANODE BLOWER
FAN 7
1900W & 2400W
2400W / 3000W ONLY ONLY!
001-111578-xx
2400W / 3000W ONLY
To AC Lamp Blower L N N
G Line Filter G
To LVPS L L
L 001-100063-02
016-104176-xx
2400W: 001-111679-xx To AC
3000W: n/a (built in)
001-111577-xx 001-111609-01 Terminal Block &
N Out Chassis GND COLOR KEY:
L Out
P60
1900W: 001-100379-xx
J60
Breaker/Switch To AC Lamp 1900W: 001-100058 KoRETM
016-100582-01 Blower N N 2400W / 3000W: 001-100041 AC Relay Startup Cap
L In G Module (included)
To LVPS N L 001-100054
001-100228-01
N In To Ballast
Chassis GND
_ _ Lamp Module New PCB Ass’y
(Filter Bypassed) 1900W: 002-100135-xx P59
1900W ONLY Ballast 2400W: 002-120592-xx
J59
1900W: 002-100101-xx
Igniter Bias
Igniter 3000W: 002-120593-xx
Fan Speed 1900W ONLY
Re-used
AC Voltmeter L N 2400W: 002-100098-xx 001-100029-02 Reduction Cap 001-100201-02
CAP
002-100055-02 3000W: 002-100010-xx 002-100100-01
AC To AC Light Engine Compartment
EXHAUST Ballast
+
001-100108 Terminal Block Terminal Block AIR TEMP +HV
Comm. NG L
3000W ONLY! DTSM
001-111573-xx 001-111269-xx 1900W: 34-001939-01P 001-100056 Lamp Memory Module
3000W ONLY! Line 2400W / 3000W: 001-100040 001-100362-xx
IEC309 Coupler To AC Blower GND
DC Output
Neutral N 001-100431-01
016-103843-01 3000W ONLY!
Gnd 001-111574-xx G LVPS Lamp Contact Module
M5 To Ballast GND L
002-120578-xx P82 P83 001-100363-xx
1900W & 001-111572-xx J82 Light
001-111512-xx
2400W ONLY! AC LAMP BLOWER
001-111517-xx
001-111511-xx
Ctrl
001-111504-xx
001-111575-xx
001-111518-xx
1900W & 2400W ONLY! L Chassis Engine Compartment
AC Coupler/ SGXA+: 000-102151-xx
Line Filter N Ground
001-111576-xx 001-111519-xx HD: 000-102152-xx
016-100005-02 G
1900W & WUXGA: 000-102153-xx
2400W ONLY! J26 J53 J73 RED
J14 J120 J72
P6 P14 P26 P54 P53 P73 P8 P120 P72 001-111609-01
RED DMD
Spare RED
LVPS DC Temp Temp Ballast Engine Lamp
Fan 011-111658-xx R/G Satellite CHANNEL
P1
J1
Control Supply Comm. Comm. Memory 001-111366-xx (HD/WU)
Red
Sat.
3 2 Control BLOWER
P84
J84
MMC Module 001-111368-xx (SX+)
FAN 11
GREEN
Ethernet
GREEN DMD
011-111657-xx
R/G Satellite
Green
P85
J85
P1
J1
Sat.
001-111366-xx (HD/WU)
USB 001-111368-xx (SX+)
BLUE
GPIO
011-111659-xx
BLUE DMD
Blue Satellite
Blue
Panel Driver
Sat.
001-110862-01 PRISM
P86
J86
P1
J1
RS-232 IN 001-111365-xx (HD/WU) BLOWER
001-111506-xx 001-111367-xx (SX+) FAN 10
RS-232 OUT
001-111592-xx
Shutter 001-111540-xx
P59
J59
Focus,
Wired Keypad Zoom,
001-100717-xx Front IR LCD Rear IR & Interlock
Interlock Temp. Temp. Fans Fans Fans Shutter
Sensor Conv. Lts 1 Keypad Status 1 & 21 & 2 1 4 1-3 4-6 7-11 Lens ID H / V Motors / Center Flags
P13 P50 P15 P65 P48 P11 P52 P41 P42 P43 P61 P62
P62
P55
J13 J50 J15 J65 J48 J11 J52 1 2 3 J42 J43 J61 J62
001-111589-xx
Spares 7 8 9 10 11
Optional
001-111554-xx
001-111553-xx
Module
001-111549-xx
001-111543-xx
LENS
Input Card
Input
P10A
LENS
001-111550-xx
J10
Options: 001-111588-xx
001-111559-xx
ABIC
001-100466-xx Liquid LENS
Optional
DC Motors =
Module
P82
001-111556-xx
Cooling
Input
To Anode Blower
To Prism Blower
Red Channel
To Cardcage Blower
DDIC J82 P83
J10
Module H V
001-100752-xx Passive Lamp Door DTSM Motor Motor
001-111560-xx
001-111269-xx 002-120602-xx
Backplane Interlock Switch
001-111646-xx 016-100966-01 Sensors = Lens Mount
VDIC
001-100465-xx
J2 J1 J1 M M 001-111558-xx (x2) 001-102164-xx
Optional
001-111555-xx
Module
P2 P1 P1 P2 Lamp Compartment
Input
001-100475-xx
P10C
Thermal Switch
J10
Lens
Module
J78 000-102163-xx
Input
THIC
P10D
J10
P78
001-100467-xx
001-111609-01
IR Remote
000-102587-xx
6.1.3 Contrast
ANSI: 16 pt. checker pattern on black screen 650:1 typical
6.1.5 Gamma
Default Gamma (all points from 10 to 90 2.2 + linear segment
IRE)
Adjustable Gamma range 1.0 to 3.0
6.1.8 Convergence
Convergence zones A, B, C are as defined:
a. Zone A has a diameter ¼ of the image height.
b. Zone B has a diameter of full image height.
All specified convergence errors are between any two colors after a minimum warm-up of 30 minutes.
Convergence is specified with a 1.4-1.8 HD lens (part number 118-100112-01) in the 1.4:1 position with zero
offset. Boresight alignment must be adjusted for zero angular error. (NOTE: Convergence error includes the
effects of lateral color in the projection lens. Measurements must be done on horizontal and vertical test
pattern lines that intersect the center of the image).
6.1.9 Blemishes
Red screen No blemishes
Green screen No blemishes
Blue screen No blemishes
White screen No blemishes
Black screen No blemishes
6.2.1 Airflow
Air intakes Front of projector
Air exhaust Hot lamp exhaust: rear of projector
Throw Ratio
6.2.8 Shutter
Open Light transmitted to projection lens
Closed All light blocked - no light on screen
6.2.9 Lamps
Ushio Xenon bubble lamp system Lamps are accessed from the rear of the projector
Comm 2 Flashing red – Error has occurred. Details are displayed on the status display
6.2.11 Electronics/SW
FEATURE COMMENTS
Image Device Supports 3 chip DMD operation
Video Format Re-Sizing All video formats can be resized to fill screen either horizontally or
vertically while maintaining aspect ratio
Picture in Picture Supported
Built-in 2D keystone and geometry correction Supported
Auto-scaling Supported
Auto-de interlacing Supported
Edge blending Supported
Warping Supported
Tiling (max array size) 3x3 Standard Image Processor & 2x2 Dual Image Processor
Blanking and Image positioning Supported
Brightness, contrast, color, and uniformity User settable control
Image orientation Can display image front/rear screen, normal/inverted (ceiling)
Electronics HW access Mounted at the back of the projector
Number of option cards 6 user inter-changeable – hot swappable
Number of processor cards 2 user inter-changeable
Number of option slots 4, option cards; 1, processor card
Arbitrary Gamma User definable gamma curves
Video Standards NTSC, NTSC 4.43, PAL, PAL M, PAL N, PAL 60,
SECAM
A/D conversion 10 bits
6.5.3 RS-232
Number of ports 2
Connector 1 female 9-pin Dsub (IN)
1 male 9-pin Dsub (OUT)
Max bit rate 115.2 kbps
Flow control Xon/Xoff
6.5.4 RS-422
Number of ports 1
Connector 1 female 9-pin Dsub
Max bit rate 115.2 kbps
Power output 12 V ±5% @ 400mA maximum
6.5.5 Ethernet
Number of ports 1
Standard 10/100 Base-T
Connector Female RJ-45
6.5.7 GPIO
Number of I/O Lines 7
Connector Male 9-pin Dsub
Output sink current (logic low) 100 mA @ 1V typical
Power output 12 V ±5% @ 400mA maximum
North America Power Cord 3000W 10AWG type SJT with plug, NEMA L6-30P, 30A
2400W 12AWG type SJT with plug, NEMA 6-20P, 20A
1900W 12AWG type SJT with plug, NEMA 6-20P, 20A
6.7.1 Size
Maximum product dimensions (L x W x H) 815mm (32”) x 621mm (24.5”) x 419mm (16.5”)
(with lens removed)
Maximum shipping dimensions (L x W x H) 1041mm (41”) x 825mm (32.5”) x 749mm (29.5”)
6.7.2 Adjustment
Product Alignment 50mm (2”) of vertical adjustment on 2 front feet and 2
rear feet.
6.7.3 Weight
Maximum product weight 3.0kW model 72.5kg (160lb.)
(with lens removed)
Maximum shipping weight 3.0kW model 91kg (200lb.)
(includes packaging)
6.8.1 Reliability
MTBF – excluding consumable components 11,000 hrs
Consumable components Air filters, fans, lamps
6.8.2 Serviceability
MTTR, average 30 min
Time to replace any option card 1 minute maximum
Time to replace lamp 1 minute maximum
Time to replace projection lens 30 seconds maximum
Time to replace air filter 1 minute maximum
6.9 Environment
6.9.1 Temperature/Humidity/Altitude
Operating temperature range 5 to 40 degrees C
Storage temperature range -40 to 70 degrees C
Humidity range 10% to 80%, non condensing
Operating Altitude 10,000 ft. maximum
6.11 Regulatory
6.11.1 Safety
• CAN/CSA C22.2 No. 60950-1-07 2nd Edition
• UL 60950-1, 2nd Edition
• IEC 60950-1:2005, 2nd Edition
• EN60950:2006 + A11:2009
Emissions
• FCC CFR47, Part 15, Subpart B, Class A - Unintentional Radiators
• CISPR 22: 2008-09/EN55022: 2006 + A1:2007 Class A - Information Technology Equipment
Immunity
• CISPR 24: 1997 +A1:2001+A2:2002/ EN55024: 1998 +A1:2001 +A2:2003 EMC Requirements - Infor-
mation Technology Equipment
6.11.3 Environmental
The product must conform to:
• EU Directive (2002/95/EC) on the restriction of the use of certain hazardous substances (RoHS) in electrical
and electronic equipment and the applicable official amendment(s).
• EU Regulation (EC) No. 1907/2006 on the registration, evaluation, authorization and restriction of chemicals
(REACH) and the applicable official amendments.
• EU Directive (2002/96/EC) on waste and electrical and electronic equipment (WEEE) and the applicable
official amendment(s).
• China Ministry of Information Industry Order No.39 (02/2006) on the control of pollution caused by elec-
tronic information products, the hazardous substances concentration limits (SJ/T11363-2006), and the appli-
cable product marking requirement (SJ/T11364-2006).
6.11.4 Marking
This product shall conform to all relevant Canadian, US, and European directives, standards, safety, health and
environmental concerns and bears the following markings at product launch:
• UL
• CE
• RoHS
• WEEE
• Future International Certifications to include: CCC, KC, PSE, c-tick, Gost-R, South Africa
• International packaging recycling mark requirements:
• EU Directive (94/62/EC) on packaging and packaging waste;
• China packaging recycling mark standard (GB18455-2001);
• Korea extended producer responsibility (EPR) separate discharge mark system under the act on the promo-
tion of resource saving and recycling (2003);
• United States society of the plastics industry (SPI) resin identification code (1988);
• ISO standards on marking of plastics (11469:2000, 1043-1:2001, 1043-2:2000, 1043-3:1996, and 1043-
4:1998).
Communications SNMP
1. Serial (RS-232 IN) Options 1. SNMP Read Community
2. Serial (RS-232 OUT) Options 2. SNMP Location
3. Serial (RS-422) Options 3. Trap IP Address 1
4. Projector Address 4. Trap IP Address 2
5. Network Routing 5. Trap IP Address 3
6. Ethernet Settings 6. Email Recipient 1
7. Broadcast Keys 7. Email Recipient 2
8. Front IR Enabled 8. Email Recipient 3
9. Rear IR Enabled 9. Email From: Address
10. Wired Keypad Enabled 10. SMTP Server IP Address
11. DMX / ArtNet Settings 11. Trap Configuration
12. SNMP
Trap Configuration
1. Lamp Life
2. Lamp Fault
See Page A5 for: 3. Fan Stall
8. Geometry & Color 4. Thermal Sensors
9. Diagnostics & Calibration 5. Power
10. Service 6. Video signal lost/detected
7. Lamp Door
Tiling Setup
1. Tiling Setup
2. Total Rows
3. Total Columns
4. Row
5. Column
Service
Requires the 1. Reserved
service 2. Reserved
password to 3. Color Primary Settings
enter this 4. Reserved
menu 5. Reserved
6. Replace Backplane
7. Remote Access Level
Remote Access Level
8. Restore Factory Defaults
1. Remote Access Level (Ethernet)
9. Erase Data Files
2. Remote Access Level (RS-232 IN)
10. Delete All Real Time Events
3. Remote Access Level (RS-232 OUT)
11. Status
4. Remote Access Level (RS-422)
A-5
Appendix A: Menu Tree
Corporate offices Worldwide offices
USA – Cypress United Kingdom Eastern Europe Singapore Japan
ph: 714-236-8610 ph: +44 118 977 8000 ph: +36 (0) 1 47 48 100 ph: +65 6877-8737 ph: 81-3-3599-7481
Canada – Kitchener France Middle East Beijing South Korea
ph: 519-744-8005 ph: +33 (0) 1 41 21 00 36 ph: +971 (0) 4 299 7575 ph: +86 10 6561 0240 ph: +82 2 702 1601
Germany Spain Shanghai
ph: +49 2161 664540 ph: + 34 91 633 9990 ph: +86 21 6278 7708