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Christie J Series Service Manual

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0% found this document useful (0 votes)
239 views94 pages

Christie J Series Service Manual

Uploaded by

abyalex
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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J Series

2.0, 2.4, and 3.0kW

Service Manual
020-100739-01
J Series
2.0, 2.4, and 3.0kW

Service Manual
020-100739-01
NOTICES
COPYRIGHT AND TRADEMARKS

© 2011 Christie Digital Systems USA, Inc. - All rights reserved.

All brand names and product names are trademarks, registered trademarks or trade names of their respective holders.

REGULATORY

The product has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference when the product is operated in a commercial environment. The
product generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may
cause harmful interference to radio communications. Operation of the product in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at the users own expense.

This Class A digital apparatus complies with Canadian ICES-003.


Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.

㧊 ₆₆⓪ 㠛ⶊ㣿 (A ) 㦒⪲ 㩚㧦䕢㩗䞿❇⪳㦚 䞲 ₆₆㧊㡺┞ 䕦ⰺ㧦 ⡦⓪ ㌂㣿㧦⓪ 㧊㩦㦚 㭒㦮䞮㔲₆ ⹪⧒Ⳇ , Ṗ㩫 㣎㦮 㰖㡃㠦㍲ ㌂㣿䞮⓪ ộ㦚
⳿㩗㦒⪲ 䞿┞┺ .

GENERAL

Every effort has been made to ensure accuracy, however in some cases changes in the products or availability could occur which may not be
reflected in this document. Christie reserves the right to make changes to specifications at any time without notice. Performance specifications
are typical, but may vary depending on conditions beyond Christie's control such as maintenance of the product in proper working conditions.
Performance specifications are based on information available at the time of printing. Christie makes no warranty of any kind with regard to this
material, including, but not limited to, implied warranties of fitness for a particular purpose. Christie will not be liable for errors contained herein
or for incidental or consequential damages in connection with the performance or use of this material.

The product is designed and manufactured with high-quality materials and components that can be recycled and reused. This symbol
means that electrical and electronic equipment, at their end-of-life, should be disposed of separately from regular waste. Please dispose of
the product appropriately and according to local regulations. In the European Union, there are separate collection systems for used
electrical and electronic products. Please help us to conserve the environment we live in!

Canadian manufacturing facility is ISO 9001 and 14001 certified.

GENERAL WARRANTY STATEMENTS

For complete information about Christie limited warranty, please contact your Christie dealer. In addition to the other limitations that may be
specified in Christie limited warranty, the warranty does not cover:

a. Damage occurring during shipment, in either direction.


b. Projector lamps (See Christie separate lamp program policy).
c. Damage caused by use of a projector lamp beyond the recommended lamp life, or use of a lamp supplied by a supplier other than Christie.
d. Problems caused by combination of the product with non-Christie equipment, such as distribution systems, cameras, video tape recorders,
etc., or use of the product with any non-Christie interface device.
e. Damage caused by misuse, improper power source, accident, fire, flood, lightening, earthquake or other natural disaster.
f. Damage caused by improper installation/alignment, or by product modification, if by other than a Christie authorized repair service
provider.
g. For LCD projectors, the warranty period specified applies only where the LCD projector is in “normal use.” “Normal use” means the LCD
projector is not used more than 8 hours a day, 5 days a week. For any LCD projector where “normal use” is exceeded, warranty coverage
under this warranty terminates after 6000 hours of operation.
h. Failure due to normal wear and tear.

PREVENTATIVE MAINTENANCE

Preventative maintenance is an important part of the continued and proper operation of your product. Please see the Maintenance section for
specific maintenance items as they relate to your product. Failure to perform maintenance as required, and in accordance with the maintenance
schedule specified by Christie, will void the warranty.
Table of Contents

1: Introduction
1.1 Safety Warnings and Guidelines .................................................................................................1-1
1.1.1 Repair Cautions....................................................................................................................1-1
1.1.2 General Precautions .............................................................................................................1-2
1.1.3 AC /Power Precautions........................................................................................................1-3
1.1.4 Lamp Precautions ................................................................................................................1-3

2: Projector Maintenance
2.0.1 Cleaning Projector Components ..........................................................................................2-1
2.0.2 Inspect Ventilation ...............................................................................................................2-1
2.0.3 Inspect Power Supplies and Power Cords ...........................................................................2-2
2.0.4 Replace the Filter .................................................................................................................2-2
2.0.5 Inspect and Clean Optics .....................................................................................................2-2
2.0.6 Clean the Lens .....................................................................................................................2-3

3: Troubleshooting
3.0.1 Contact Technical Support...................................................................................................3-1
3.1 Temperature Sensor Locations ....................................................................................................3-1
3.2 Projector LED Status Indicators ..................................................................................................3-2
3.3 Retrieve Projector Error Messages ..............................................................................................3-2
3.3.1 How To Obtain an Error Log...............................................................................................3-2
3.3.2 Problems to Save an Error Log............................................................................................3-2
3.3.3 Submit an Error Log for Analysis........................................................................................3-4
3.3.4 LCD Error Messages ...........................................................................................................3-4

4: Parts and Module Replacement


4.1 Ordering Parts..............................................................................................................................4-1
4.1.1 Projector Exploded View.....................................................................................................4-2
4.1.2 Optical Engine Exploded View ...........................................................................................4-3
4.1.3 Projector Keypad Exploded View .......................................................................................4-3
4.2 Available Replacement Parts and Modules .................................................................................4-4
4.3 Servicing Guidelines....................................................................................................................4-6
4.4 Tools Required ............................................................................................................................4-6
4.5 Remove and Replacement of Parts ..............................................................................................4-7
4.5.1 Remove and Replace the Liquid Cooling Module...............................................................4-7
4.5.2 Remove and Replace AC Lamp Blower Fan.......................................................................4-8
4.5.3 Remove and Replace Anode Fan (2.0 & 2.4kW Only) .......................................................4-10
4.5.4 Remove and Replace the Integrator Blower Fan .................................................................4-10
4.5.5 Remove and Replace the Card Cage Cooling Fan...............................................................4-11
4.5.6 Remove and Replace the Prism Fan ....................................................................................4-12
4.5.7 Remove and Replace the Red Channel Cooling Fan ...........................................................4-13
4.5.8 Remove and Replace the Lamp Ballast ...............................................................................4-13
4.5.9 Remove and Replace the Low Voltage Power Supply (LVPS)...........................................4-15
4.5.10 Remove and Replace the AC Line Filter ...........................................................................4-16
4.5.11 Remove and Replace the AC Power Switch (2.0kW & 2.4kW) ......................................4-17

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Table of Contents

4.5.12 Remove and Replace the AC Power Switch (3.0kW) ...................................................... 4-18
4.5.13 Remove and Replace the AC Voltmeter ........................................................................... 4-19
4.5.14 Remove and Replace the Igniter ....................................................................................... 4-19
4.5.15 Remove and Replace the Lamp ........................................................................................ 4-20
4.5.16 Remove and Replace the Lamp Memory Module ............................................................ 4-23
4.5.17 Remove and Replace the Air Filter................................................................................... 4-24
4.5.18 Remove and Replace the Light Engine............................................................................. 4-24
4.5.19 Remove and Replace the Feet ........................................................................................... 4-25
4.5.20 Remove and Replace the Front IR Sensor ........................................................................ 4-26
4.5.21 Remove and Replace the Rear IR Sensor ......................................................................... 4-27
4.5.22 Remove and Replace the Lens Mount .............................................................................. 4-27
4.5.23 Remove and Replace the Thermal Sensor / Keypad Harness Assembly .......................... 4-30
4.5.24 Remove and Replace the Temp 2 Exhaust PC Board ....................................................... 4-30
4.5.25 Remove and Replace the Integrator Rod Assembly ........................................................ 4-31
4.5.26 Remove and Replace the Fold Mirror .............................................................................. 4-31
4.5.27 Remove and Replace the Shutter Assembly .................................................................... 4-33
4.5.28 Remove and Replace the Cold Mirror Assembly ............................................................ 4-33
4.5.29 Remove and Replace the Contrast Aperture Assembly ................................................... 4-35
4.5.30 Remove and Replace the LiteLOC Assembly .................................................................. 4-35
4.5.31 Remove and Replace the Optical Glass Window ............................................................. 4-36
4.5.32 Remove and Replace the Panel Driver ............................................................................. 4-39
4.5.33 Remove and Replace the Projector Keypad...................................................................... 4-40
4.5.34 Remove and Replace the Convenience Light Board ........................................................ 4-40
4.5.35 Remove and Replace the AC Relay Module .................................................................... 4-41
4.5.36 Remove and Replace the LCD Display ............................................................................ 4-42
4.5.37 Remove and Replace the Passive Backplane Module ...................................................... 4-42
4.5.38 Remove and Replace the Processor Board ....................................................................... 4-43
4.5.39 Remove and Replace the Input Module ............................................................................ 4-44
4.5.40 Remove the Lens............................................................................................................... 4-44
4.5.41 Install the Lens .................................................................................................................. 4-45
4.5.42 Remove and Replace the Lamp Door Interlock Switch.................................................... 4-45
4.5.43 Remove and Replace the Card Cage................................................................................. 4-46
4.6 Boresight Alignment................................................................................................................... 4-47
4.7 Fold Mirror Adjustment.............................................................................................................. 4-48
4.8 Integrator Assembly Adjustment ................................................................................................ 4-48

5: Interconnections
5.1 Interconnect Drawing.................................................................................................................. 5-1

6: Specifications
6.1 Image Performance ..................................................................................................................... 6-1
6.1.1 Pixel Format ....................................................................................................................... 6-1
6.1.2 Nominal Brightness............................................................................................................. 6-1
6.1.3 Contrast ............................................................................................................................... 6-1
6.1.4 Luminance Uniformity........................................................................................................ 6-1

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020-100739-01 Rev. 1 (01-2012)
Table of Contents

6.1.5 Gamma.................................................................................................................................6-1
6.1.6 Grayscale/Color Resolution .................................................................................................6-2
6.1.7 Color Temperature ...............................................................................................................6-2
6.1.8 Convergence ........................................................................................................................6-2
6.1.9 Blemishes.............................................................................................................................6-3
6.1.10 Pixel Defects ......................................................................................................................6-3
6.2 Feature Set ...................................................................................................................................6-3
6.2.1 Airflow ................................................................................................................................6-3
6.2.2 Air Filters (Optional) ...........................................................................................................6-3
6.2.3 Dust Sealing.........................................................................................................................6-3
6.2.4 ILS (Intelligent Lens System)..............................................................................................6-3
6.2.5 Projection Lens Compatibility .............................................................................................6-4
6.2.6 Automatic Fans ....................................................................................................................6-4
6.2.7 Constant Lamp Output Management ...................................................................................6-4
6.2.8 Shutter .................................................................................................................................6-5
6.2.9 Lamps...................................................................................................................................6-5
6.2.10 Status LED.........................................................................................................................6-5
6.2.11 Electronics/SW .................................................................................................................6-5
6.3 Image Processor Performance .....................................................................................................6-6
6.4 Input (Source Signal) Compatibility ...........................................................................................6-6
6.4.1 Analog (Only) Input.............................................................................................................6-6
6.4.2 Twin HDMI Input................................................................................................................6-6
6.4.3 Dual Link DVI Input............................................................................................................6-7
6.4.4 Video Decoder Input............................................................................................................6-7
6.4.5 Dual 3G/HD/SD - SDI Input ...............................................................................................6-7
6.5 Control Signal Compatibility ......................................................................................................6-7
6.5.1 Projector Control..................................................................................................................6-7
6.5.2 Control Receiver ..................................................................................................................6-7
6.5.3 RS-232 .................................................................................................................................6-8
6.5.4 RS-422 .................................................................................................................................6-8
6.5.5 Ethernet ................................................................................................................................6-8
6.5.6 USB 2.0 Device Port ...........................................................................................................6-8
6.5.7 GPIO ....................................................................................................................................6-8
6.5.8 DMX512 Interface ...............................................................................................................6-8
6.5.9 Built-In Keypad and Display ...............................................................................................6-8
6.5.10 Convenience Light .............................................................................................................6-8
6.6 Power Requirements....................................................................................................................6-9
6.6.1 Lamp Specification ..............................................................................................................6-9
6.7 Physical Specifications ................................................................................................................6-9
6.7.1 Size.......................................................................................................................................6-9
6.7.2 Adjustment...........................................................................................................................6-10
6.7.3 Weight..................................................................................................................................6-10
6.8 Reliability and Serviceability ......................................................................................................6-10
6.8.1 Reliability.............................................................................................................................6-10
6.8.2 Serviceability .......................................................................................................................6-10
6.9 Environment ................................................................................................................................6-10

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020-100739-01 Rev. 1 (01-2012)
Table of Contents

6.9.1 Temperature/Humidity/Altitude.......................................................................................... 6-10


6.10 Accessories and Service Components ...................................................................................... 6-11
6.11 Regulatory................................................................................................................................. 6-11
6.11.1 Safety ................................................................................................................................ 6-11
6.11.2 Electro-Magnetic Compatibility ....................................................................................... 6-12
6.11.3 Environmental ................................................................................................................... 6-12
6.11.4 Marking ............................................................................................................................. 6-12

A: Appendix Projector Menus


A.1 J Series Menu Tree..................................................................................................................... A-1

iv J Series 2.0, 2.4, and 3.0kW Service Manual


020-100739-01 Rev. 1 (01-2012)
1 Introduction
This manual provides information and procedures for servicing the J Series 2.0, 2.4, and 3.0kW projectors.
This manual assumes a familiarity with J Series functionality.
Only accredited Christie technicians who are knowledgeable about the hazards associated with high-voltage,
ultraviolet exposure, and the high temperatures generated by the projector lamp are authorized to assemble,
install, and service projectors.

1.1 Safety Warnings and Guidelines

WARNING Always power down and disconnect power sources prior to servicing.

WARNING High voltages may be exposed! Always unplug the projector prior to disassembly.

WARNING Christie accredited service technicians required! All module replacement procedures
must be performed by qualified service technicians.

WARNING Non-insulated dangerous voltages may be exposed! Always disconnect from AC prior
to disassembly.

WARNING Observe all electrostatic precautions! Use a grounded wrist strap when handling
electronic assemblies.

WARNING Allow lamp and projector to cool down! Once you have turned off the projector, allow
the cooling fans to automatically turn off before disconnecting from AC and opening
the projector. This takes approximately 15 minutes.

1.1.1 Repair Cautions

WARNING Ensure the projector is disconnected from AC power before you start testing,
removing, or installing modules.

WARNING Do not operate the projector with any internal parts removed. If for testing purposes,
you must operate the projector without the lid and/or lamp door, ensure to wear UV
glasses and stand well back from the projector at all times.

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020-100739-01 Rev. 1 (01-2012)
Section 1: Introduction

1.1.2 General Precautions

DANGER HIGH BRIGHTNESS. Never look directly into the projector lens. The extreme high
brightness can cause permanent eye damage.

DANGER Always power down the projector and disconnect all power sources before servicing
or cleaning.

DANGER FIRE HAZARD. Keep hands, clothes and all combustible material away from the
concentrated light beam of the projector. Position all cables where they cannot
contact hot surfaces or be pulled or tripped over.

WARNING All installation and maintenance procedures must be performed by a Christie


accredited service technician.

WARNING Projector must be operated in an environment that meets operating specifications, as


listed in Section 6 Specifications.

WARNING The American Conference of Governmental Industrial Hygienists (ACGIH) recommends


occupational UV exposure for an 8-hour day to be less than 0.1 microwatts per square
centimeters of effective UV radiation. An evaluation of your workplace is advised to
assure employees are not exposed to cumulative radiation levels exceeding the
government guidelines for your area. Be aware that some medications are known to
increase sensitivity to UV radiation.

WARNING Double Pole/ Neutral Fusing In Power Supply. Disconnect all power sources before
servicing the power supply.

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020-100739-01 Rev. 1 (01-2012)
Section 1: Introduction

1.1.3 AC /Power Precautions

WARNING Use only the AC power cord supplied. Do not attempt operation if the AC supply and
cord are not within the specified voltage and power range. Refer to the license label
on the back of the projector or Section 6 Specifications for rated voltage and power.

WARNING The projector is equipped with a 3-wire plug with a grounding pin. This is a safety
feature. If you are unable to insert the plug into the outlet, contact an electrician to
have the outlet replaced. NEVER defeat the safety purpose of the grounding-type
plug.

WARNING Do not allow anything to rest on the power cord. Locate the power cord where
persons walking on it or objects rolling over it cannot damage the cord.

1.1.4 Lamp Precautions


Do not operate the lamp for more than the warranty limit; risk of the lamp shattering increases as a result of
changes in the quartz glass that occur with use. Operation beyond the lamp warranty limit also significantly
reduces brightness output.
Never attempt to access the lamp while the lamp is ON. After turning the lamp OFF, it
is crucial that you wait at least 5 minutes before handling the lamp. This provides
sufficient time for the lamp cooling fans to properly cool the lamp. For all other
precautions critical for safe removal and replacement of the lamp, refer to 4.5.15
Remove and Replace the Lamp.

WARNING Never attempt to remove the lamp housing directly after use. The lamp is under great
pressure when hot and may explode, causing personal injury and/or property damage.

WARNING Use only lamps supplied by Christie.

Lamp Replacement Procedure

WARNING Select the correct wattage lamp supplied by Christie. See Table 4.2. Read the lamp
replacement procedure in its entirety before proceeding.

WARNING A Christie accredited service technician must perform lamp replacement.

WARNING Cool the lamp completely, then lift the lamp by the handle only.

WARNING Do not the glass window of the lamp. Fingerprints left on the surface can lead to an
intense accumulation of heat called a “hot spot,” which could potentially result in lamp
failure. It is recommended you wear a face shield when working with the lamp.

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020-100739-01 Rev. 1 (01-2012)
2 Projector Maintenance
Read this section in its entirety and understand all warnings and precautions before performing projector
maintenance.

2.0.1 Cleaning Projector Components

COMPONENT PREVENTATIVE MEASURES HOW TO CLEAN

Lamp Wear protective clothing approved by Christie, Remove fingerprints or dirt with pure
and handle by the ends only. Never grip the glass isopropyl alcohol and a clean lint-free cloth.
portion of the lamp. NOTE: Any fingerprints
will reduce output quality and shorten lamp life.

Illumination optics system, Never touch or blow on exposed components. Use ionized pneumatic guns only. Wear a
general Wear nitrile gloves. ground strap and observe anti-static protocols
when servicing projector components.

Integrator Never disassemble the integrator module. Remove visible particles with clean, dry
deionized air.

Illumination system, internal Never touch or blow on interior components. Remove particles with clean, dry deionized
lenses/prisms Wear nitrile gloves. NOTE: Normally the air. Then, if necessary, wipe in a single
internal parts should not be accessed. direction with a clean high quality optical
cloth.

Light engine components Never touch or blow on components. Use nitrile Remove particles with clean, dry deionized
gloves. air. If necessary, use a Q-tip with pure
isopropyl alcohol on the glass surface. Never
the imaging panels. The green imaging panel
has a glass behind it.

Light engine, DMD panels Never touch or blow on the panels. Remove particles with clean, dry deionized
air.

Projection lens To avoid the risk of scratching the lens, only Use filtered compressed air to remove dust
clean the lenses if absolutely required. A small and a clean lint-free cloth.
amount of dust on the lenses does not effect Use a DRY soft cotton cloth. Rub gently in a
picture quality. circular motion.

2.0.2 Inspect Ventilation


Vents and louvers in the projector covers provide ventilation, both for intake and exhaust. Inspect the projector
regularly to ensure these openings are not blocked or covered. Verify the projector is not installed near a
radiator, heat register, or within an enclosure. To ensure adequate airflow around the projector, keep a
minimum clearance on the left, right, and rear sides of the projector.

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020-100739-01 Rev. 1 (01-2012)
Section 2: Service Guidelines

2.0.3 Inspect Power Supplies and Power Cords

WARNING Do not operate the projector if the AC supply is not within the specified voltage and
power range.

CAUTION An appropriate rated power cord for the country of use is provided with each projector.
Ensure that you are using a power cord, power plug, and socket that is rated for your location.
You should never open or repair a failed power supply. If a power supply fails, contact Christie support and
request a replacement.
The use of accessories that are not approved by Christie can result in fire, shock, or personal injury.

2.0.4 Replace the Filter

CAUTION Use only Christie approved filters.


You should check the condition of the air filter every 1000 hours or sooner if you are operating the projector in
a dusty or dirty environment. The filter is located on the front of the projector beside the lens.
1. Loosen the lock screw at the top of the filter door. Lift the door away from the projector.

2. Remove the old filter and insert the new filter with the directional arrows pointing into the projector.
3. Replace the filter door and tighten the lock screw.

2.0.5 Inspect and Clean Optics


Unnecessary cleaning of optics can increase the risk of degrading delicate coatings and surfaces. Always wear
nitrile gloves.

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020-100739-01 Rev. 1 (01-2012)
Section 2: Service Guidelines

2.0.6 Clean the Lens


A small amount of dust or dirt on the lens has minimal effect on image quality. To avoid the risk of scratching
the lens, clean only if absolutely necessary.
Remove Dust:
1. Brush most of the dust off with a camel hair brush or use a dust-free blower.
2. Fold a microfibre cloth and wipe the remaining dust particles off the lens with the smooth portion of the
cloth that has no folds or creases. Do not apply pressure with your fingers. Instead, use the tension in the
folded cloth to remove the dust.
3. If significant dust remains on the lens surface, dampen a clean microfiber cloth with lens cleaning solution
and wipe gently until clean.
Remove Fingerprints, Smudges, or Oil:
1. Brush most of the dust off with a camel hair brush or use a dust-free blower.
2. Wrap a lens tissue around a swab and soak it in lens cleaning solution. The tissue should be damp but not
dripping.
3. Gently wipe the surface using a figure eight motion. Repeat until the blemish is removed.

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020-100739-01 Rev. 1 (01-2012)
3 Troubleshooting
This section provides information and procedures for resolving common projector issues. If you cannot resolve
a projector issue, contact Christie technical support.
Before you suspect a performance problem:
1. Ensure the projector is plugged in.
2. Ensure the power switch is in the ON position.
3. Ensure the correct voltage is available for your model projector.
4. Check the status display window for error codes.
5. Verify that external devices connected to the projector are operating correctly.
6. Check source reliability. Switch sources if possible.
7. Ensure cables are connected and not damaged.

3.0.1 Contact Technical Support


You can contact Christie technical support by telephone or by email:
Telephone: 1-800-221-8025
Email: tech-support@christiedigital.com (email support is only available in North America)

3.1 Temperature Sensor Locations


Table 3.1 - Temperature Sensor Interface

ID Interface Location
2 Projector exhaust temperature
3 I2C Projector air intake temperature

9 Single Wire Located on the main panel driver and monitors the panel driver board temperature

10 Single Wire Located on the image processor board

13 Single Wire Located on slot 1 option card and monitors option card temperature

14 Single Wire Located on slot 2 option card and monitors option card temperature

15 Single Wire Located on slot 3 option card and monitors option card temperature

16 Single Wire Located on slot 4 option card and monitors option card temperature

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020-100739-01 Rev. 1 (01-2012)
Section 3: Troubleshooting

3.2 Projector LED Status Indicators


The color of the keypad key indicates the state:
• Amber indicates funcionality that affects the displayed image.
• Blue indicates functionality that does not affect the displayed image.
• Off—the key is disabled.
Table 3.2 - Startup Time Chart
Time (approx.) Rear Status LEDs LCD Display
LAMP-1 COMM STATUS SHUTTER
0 seconds Amber Amber Amber Amber “Please Wait”
30 seconds Off Off Off Off “Please Wait”
40 seconds Off Off Off Off “Initializing Projector”
1 minute & 40 seconds Off Off Off Off
to “Initializing Projector”
1 minute & 50 seconds
1 minute & 50 seconds Off Off Amber Amber “Standby mode press and hold
to power to turn on projector”
1 minute & 55 seconds

3.3 Retrieve Projector Error Messages

3.3.1 How To Obtain an Error Log


Always run the interrogator before power cycling the projector, otherwise important diagnostic files will not be
available. Make sure the projector is in its failed state while the interrogator is running.
1. To retrieve diagnostic files:
a. Open a web browser window and enter the IP address of the projector into the address bar.
b. Click a language in the language list.
c. Enter ‘service’ for the user name and password.
d. Click Admin on the Properties tab.
e. Click Interrogate.
f. Click Save.

3.3.2 Problems to Save an Error Log


After performing an interrogator download, you will be prompted to save the file. If you are not being
prompted to save the file you will need to set Internet Explorer to automatically open and save the file:
1. Disable the pop-up blocker:
a. Open Windows Explorer.
b. Click Tools > Pop-up Blocker > Pop-up Blocker Settings.
c. Click Remove all.
d. Click Close.

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020-100739-01 Rev. 1 (01-2012)
Section 3: Troubleshooting

2. Enable File Download Prompting


a. Open Windows Explorer.
a. Click Tools > Internet Options.
b. Click Security on the Properties tab.
c. Click Internet in the Select a zone to view or change security settings list.
d. Click Custom Level.
e. Select Downloads > Automatic prompting for file downloads > File download > Enable
f. Click OK.
g. Click Local intranet in the Select a zone to view or change security settings list.
h. Click Custom Level.
i. Select Downloads > Automatic prompting for file downloads > File download > Enable
j. Click OK.

J Series 2.0, 2.4, and 3.0kW Service Manual 3-3


020-100739-01 Rev. 1 (01-2012)
Section 3: Troubleshooting

3.3.3 Submit an Error Log for Analysis


The interrogator log is saved as an encrypted file and is required to be sent to the Christie Service Department
for analysis. NOTE: Please allow for a 24 hour response time.
1. To submit an error log:
a. Attach the log file to your email.
b. Add the following:
• Your name
• Company name
• Telephone number
• Email address
• A detailed description of the error
• A Photo of the error (optional)
c. Email to: tech-support@christiedigital.com

3.3.4 LCD Error Messages


To receive more information about an error, send the following serial command, where “x” is the first number
in the error message: HTL+LSOL?x

For instance; if the LCD showed the following:


Error Alarm 1/1
System Health
3:11 (Critical) Thermal Det: 4

More information can be retrieved by sending the following serial command: HTL+LSOL?3
The projector would then respond with:
HLT+LSOL!003 “Failed to assign I2C address to
Thermal Sensor. Verify Sensor Configuration
File. Detection Failure for Thermal Sensor.
Check cables and Configuration File.”

For more information about the HLT command, see the Serial Command (P/N: 020-100224-XX)
documentation, available on the Christie web site.

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4 Parts and Module Replacement
4.1 Ordering Parts
When ordering replacement parts provide the following information found on the product license label:
• Christie part number for each item
• Projector model
• Projector serial number
• Manufacture date

Table 4.1 Technical Support Contact Information

AMERICAS

Canada USA Chile


Toll Free: 1-800-221-8025 Toll Free: 1-800-221-8025 Toll Free: 1-800-221-8025
Tel: 519-744-8005 Tel: 519-744-8005 Tel: 519-744-8005
Fax: 519-749-2776 Fax: 519-749-3302 Fax: 519-749-3302

EUROPE, MIDDLE EAST AND AFRICA

United Kingdom Germany France


Support/Service Centre Support Support
Tel: +44 (0) 118 977 8111 Tel: +49 (0) 1749 9834 95 Tel: +33 (0) 1 47 48 28 06
Fax: +44 (0) 118 977 8112 Fax: +49 (0) 2161 6645 46 Fax: +33 (0) 1 47 48 26 06
Service Centre Service Centre
Italy Tel: +49 (0) 2161 56620 22 Tel: +33 (0) 1 47 48 28 88
eHome Italia Service Fax: +49 (0) 2161 6645 46 Fax: +33 (0) 1 47 48 26 06
Tel: +39 (0) 2 9902 1161 Spain
Fax: +39 (0) 2 9902 2641
Hungary & Russia
Marcus Fernandez
Middle East & Africa Christie Spain c/o Esher Support/Service Centre
Support/Service Centre Tel: +34 91 633 9990 Tel: +44 (0) 118 977 8111
Tel: +44 (0) 118 977 8111 Fax: +34 91 633 9991 Fax: +44 (0) 118 977 8112
Fax: +44 (0) 118 977 8112 Mobile: +34 667 447 707

Eastern Europe
Support/Service Centre
Tel: +44 (0) 118 977 8111
Fax: +44 (0) 118 977 8112

ASIA-PACIFIC

Singapore China - Beijing China - Shanghai


Tel: +65 877 8737 Tel: +86 21 6278 7708 Tel: +86 21 6278 7708
Fax: +65 877 8747 Fax: +86 21 6278 7707 Fax: +86 21 6278 7707

South Korea
Japan - Tokyo Tel: +82 2 702 1601
Tel: +81 3 3599 7481 Fax: +82 2 702 1602
Fax: +81 3 3599 7482

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4.1.1 Projector Exploded View

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4.1.2 Optical Engine Exploded View

4.1.3 Projector Keypad Exploded View

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4.2 Available Replacement Parts and Modules


This table lists the replacement J Series projector parts and accessories that are available for order:
EXPLODED CHRISTIE SERVICE KIT
PART NAME/DESCRIPTION
VIEW LABEL PART #
1 Panel Driver 003-111506-XX
2 Harness LVDS Kit 003-003794-XX
3 12V Blower (150 mm) 003-110862-XX
Standard Image Processor Card (SIPC) 003-002556-XX
4
Dual Image Processor Card (DIPC) 003-100470-XX
Lamp Power Supply 1900W (not shown) 03-900561-51P
5 Lamp Power Supply 2400W (not shown) 03-900560-51P
Lamp Power Supply 3000W (shown) 003-120010-XX
6 Liquid Cooling Module 003-120602-XX
7 AC Line Filter 003-002038-XX
8 Low Voltage Power Supply 003-120578-XX
9 Top Stackers 003-000367-XX
10 Blower Fan 230 VAC 003-004004-XX
Lamp Module 3.0kW 003-004086-XX
Bulb Replacement 3.0kW 003-004124-XX
Lamp Module 2.4kW 03-900518-61P
11
Bulb Replacement 2.4kW 03-000883-01P
Lamp Module 2.0kW 003-120135-XX
Bulb Replacement 2.0kW 03-000887-01P
12 Lens Mount Dust Boot 003-102168-XX
13 ILS Lens Mount 003-102163-XX
14 Filter Kit (5 pack) 03-900546-51P
15 Feet 03-900528-51P
16 Bottom Stackers 003-000368-XX
17 Ignitor 03-900547-51P
18 12V Blower (95 mm) 003-111609-XX
19 Shutter Assembly 003-102166-XX
Light Engine SX+ 003-102151-XX
20 Light Engine HD 003-102152-XX
Light Engine WU 003-102153-XX
21 Aperture Assembly 003-102167-XX

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EXPLODED CHRISTIE SERVICE KIT


PART NAME/DESCRIPTION
VIEW LABEL PART #
Integrator SX+ 003-000861-XX
22 Integrator HD 003-100261-XX
Integrator WU 003-101546-XX
23 Glass Lens 29 mm 003-002550-XX
24 Window Glass 60x2 mm 03-900548-51P
25 Cold Mirror 03-900535-51P
26 Integrator Adjustment Knob 03-900534-51P
27 Optical Lens Doublet 003-000776-XX
28 Fold Mirror 03-900531-51P
29 LCD Display Cover 003-002285-XX
30 LCD 5-inch 003-110819-XX
31 Keypad Assembly 003-110818-XX
32 Keypad Membrane 003-003859-XX
33 PCB Rear IR Sensor 003-110806-XX
— PCB Lamp Contact 003-000644-XX
— UV Filter 03-900542-51P
— DTSM Assembly 003-111269-XX
— Convenience Light 003-111635-XX
— PCB AC Relay 003-110228-XX
— Silicone Gasket 003-000862-XX
— MTG CONN Out Kit 003-000911-XX
— SW Interlock Switch 003-001559-XX
— Kit Ring Casting 003-001840-XX
— LED Voltmeter 003-120055-XX
— Module IR Sensor 03-900529-51P
— Light Sensor 03-900530-51P
— PCB Dual Frequency IR Receiver 003-100221-XX
— PCB PBP 1.1 003-100465-XX
— Remote Control IR with Laser 003-120414-XX
— Harness Wired Keypad Remote 003-002873-XX
— Harness 3D Stereo SYNC 003-110077
— North American Line Cord 8.25-foot 03-002045-51P
— Lens Mount Handle 003-004013-XX
— SW/Cicuit Breaker 003-000312-XX
— Packaging Kit 003-002563-XX
— Thermal Tape Replacement 003-000641-XX

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EXPLODED CHRISTIE SERVICE KIT


PART NAME/DESCRIPTION
VIEW LABEL PART #
— Shipping Lens Plug 03-900565-51P
— Thermal Pad Replacement 03-900569-51P
— Heat Deflector 003-000851-XX
— Skin Fastener Kit 03-900579-51P
— Lens Support Kit 003-100830-XX
— Convergence Tool kit 003-000078-XX
— Cover Lens Set 0.73SX+/0.67HD 003-002837-XX
— Cover Lens Set 003-002838-XX
— Cover Lens Set 1.25SX+/1.1HD 003-002841-XX
— Lens Connector Kit 003-003351-XX

4.3 Servicing Guidelines


• Follow all service safety warnings and guidelines. See Introduction.
• Always read and understand all instructions before starting the procedure.
• Always power down and disconnect power sources prior to removal.
• See Interconnections when re-connecting harnesses.
• When reinstalling a module, follow “removal” instructions in reverse unless otherwise indicated.

4.4 Tools Required


• Long magnetic-tip Phillips™ screwdrivers - #1, #2
• Slotted screwdriver
• Stubby, right angle, universal joint screwdrivers
• Metric Allen Key Set: 2.5 mm, 3 mm, 5 mm, 6 mm
• Metric Hex Driver Set: 2.5 mm, 3 mm, 5 mm, 6 mm
• Metric Socket Driver Set
• Wrench: 10 mm, 13 mm
• 6 inch adjustable wrench
• Magnetizer
• Electrostatic protective strap and pad
• Disposable Nitril gloves

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4.5 Remove and Replacement of Parts

4.5.1 Remove and Replace the Liquid Cooling Module


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. If installed, remove the 3 stacking mounts from the top cover:
a. Remove and set aside the safety pin.
b. Remove the screw.
c. Remove the mount, the screw, and the spring and set them aside.
d. Repeat steps a to c for the remaining mounts.
3. Remove the 8 screws holding the top cover and then remove the top cover and set it aside.
4. Remove the removable cross member on the frame:
a. Remove the 2 hex head screws.
b. Lift and remove the bracket and set it aside.
5. Remove and set aside the 4 screws securing the liquid cooling module (LCM) to the cooling duct.
6. Disconnect the LCM cable connection.
7. Disconnect the radiator hose connections:
a. Press the connector in.
b. Turn counter clockwise.

8. Lift the LCM straight up and set it aside.

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9. Install the new LCM.


a. Lubricate the radiator hose connector o-ring with a small amount of coolant.
b. Install the hose connector straight onto the mating connector. Do not tilt the connector or it will
damage the o-ring.

c. Turn clockwise.
d. Power up the projector and inspect for leaks.

4.5.2 Remove and Replace AC Lamp Blower Fan


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. If installed, remove the 3 stacking mounts from the top cover:
a. Remove and set aside the safety pin.
b. Remove the screw.
c. Remove the mount, the screw, and the spring and set them aside.
d. Repeat steps a to c for the remaining mounts.
3. Remove the 8 screws holding the top cover and then remove the top cover and set it aside.
4. Remove the non-lens side cover:
a. Loosen the 6 quick-release screws for the side cover.
b. Remove the cover and set it aside.
5. Remove the lamp ballast.
6. Remove the 8 AC terminal bracket screws.
7. Disconnect ballast harness from line filter & ground for 2.4 & 3.0kW and move it aside to access the lamp
blower screws.

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8. Remove the 2 screws at bracket-to-baseplate points.

9. Remove the 4 screws at bracket-to-lamp housing points.

10. Disconnect the harness for 2.0, 2.4, and 3.0kW:


a. AC relay and capacity cable from terminal block (TB) and Ground (G).
b. AC blower cable from AC relay and capacity cable.
11. Disconnect the harness for 2.0kW and 2.4kW:
a. AC Input cable from TB and G.
12. Disconnect the harness for 2.4kW and 3.0kW:
a. TB cable from line filter (rear side connection).
13. Remove the AC blower and bracket assembly.
14. Replace AC blower.

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4.5.3 Remove and Replace Anode Fan (2.0 & 2.4kW Only)
1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. If installed, remove the 3 stacking mounts from the top cover:
a. Remove and set aside the safety pin.
b. Remove the screw.
c. Remove the mount, the screw, and the spring and set them aside.
d. Repeat steps a to c for the remaining mounts.
3. Disconnect fan harness and release it from its wire dressing clips.
4. Remove the 2 screws securing the fan.

5. Remove the fan assembly.


6. Install the anode fan.

4.5.4 Remove and Replace the Integrator Blower Fan


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. If installed, remove the 3 stacking mounts from the top cover:
a. Remove and set aside the safety pin.
b. Remove the screw.
c. Remove the mount, the screw, and the spring and set them aside.
d. Repeat steps a to c for the remaining mounts.
3. Remove the 8 screws holding the top cover and then remove the top cover and set it aside.

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4. Remove the lens side cover:


a. Loosen the 6 quick-release screws for the side cover.
b. Remove the cover and set it aside.
5. Remove the lens side small cover that sits behind the handle:
a. Loosen the 3 quick-release screws for the cover.
b. Remove the cover and set it aside.
6. Disconnect the fan harness and release it from its wire dressing clips.
7. Remove the 2 screws securing the fan.

8. Remove the fan assembly.


9. Install the integrator blower fan.

4.5.5 Remove and Replace the Card Cage Cooling Fan


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. If installed, remove the 3 stacking mounts from the top cover:
a. Remove and set aside the safety pin.
b. Remove the screw.
c. Remove the mount, the screw, and the spring and set them aside.
d. Repeat steps a to c for the remaining mounts.
3. Remove the 8 screws holding the top cover and then remove the top cover and set it aside.
4. Remove the 2 screws holding the removable cross member on the frame and set it aside.
5. Remove the 3 screws securing the air duct.
6. Disconnect the fan harness and release it from its wire dressing clips.

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7. Remove the 2 screws and washers securing the fan.

8. Remove the fan assembly.


9. Install the card cage cooling fan.

4.5.6 Remove and Replace the Prism Fan


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. If installed, remove the 3 stacking mounts from the top cover:
a. Remove and set aside the safety pin.
b. Remove the screw.
c. Remove the mount, the screw, and the spring and set them aside.
d. Repeat steps a to c for the remaining mounts.
3. Remove the 8 screws holding the top cover and then remove the top cover and set it aside.
4. Remove the 2 screws holding the removable cross member on the frame and set it aside.
5. Disconnect the fan harness and release it from its wire dressing clips.
6. Remove the 2 screws and washers securing the fan.

7. Remove the fan assembly.


8. Install the prism fan.

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4.5.7 Remove and Replace the Red Channel Cooling Fan


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the 8 screws holding the top cover and then remove the top cover and set it aside.
3. Remove the side covers:
a. Loosen the 6 quick-release screws for each side cover.
b. Remove each cover and set it aside.
4. Remove the 4 screws securing the light engine blower duct.
5. Disconnect fan harness.
6. Remove the light engine. See Remove and Replace the Light Engine.
7. Remove the 3 fan bracket screws.
8. Using the handle on the bracket, carefully remove the fan and the bracket.
9. Remove the 2 screws from the fan and bracket.
10. Install the fan and bracket.

4.5.8 Remove and Replace the Lamp Ballast

DANGER Always power down the projector and disconnect all power sources before servicing.
1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the non-lens side cover:
a. Loosen the 6 quick-release screws.
b. Remove the cover and set it aside.
3. Remove the non-lens side small cover that sits behind the handle:
a. Loosen the 3 quick-release screws for the cover.
b. Remove the cover and set it aside.
4. Remove the 3 hex screws securing the lamp ballast to the base plate and slide it out to gain access to the
harnesses. NOTE: 3.0kW, slightly lift up and then slide out.

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5. Remove the shield ground screw. NOTE: Located at the end of the ballast for the 2.4kW and 3.0kW and at
the top of the ballast for the 1.9kW projector.
6. Remove and retain the screws, flat washers, and lock washers from the (white) Cathode and (black) Anode
terminals. NOTE: Polarity markings on ballast (+ = white, - = black).

3.0kW and 2.4kW Ballast 1.9kW Ballast

7. Disconnect the black wire terminal #1 and #2 tabs from the AC line filter.

8. Remove the lamp ballast from the projector.


9. Remove and retain the 2 mounting side brackets from the ballast and set them aside.
10. Secure the 2 mounting side brackets to the new ballast.
11. Install the new ballast following the removal steps, in reverse order.

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4.5.9 Remove and Replace the Low Voltage Power Supply (LVPS)
1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. If installed, remove the 3 stacking mounts from the top cover:
a. Remove and set aside the safety pin.
b. Remove the screw.
c. Remove the mount, the screw, and the spring and set them aside.
d. Repeat steps a to c for the remaining mounts.
3. Remove the 8 screws holding the top cover and then remove the top cover and set it aside.
4. Remove the 3 screws securing the air duct.
5. Disconnect the AC harness connector from LVPS.
6. Disconnect the P2 & J3 harness connectors from LVPS.
7. Remove the 2 screws from the brackets securing the LVPS.
8. Slide the LVPS out through the side of the projector. NOTE: Ensure wires are free of any obstruction.

9. Install the new LVPS. NOTE: Ensure to align LVPS into the slots.

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4.5.10 Remove and Replace the AC Line Filter


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. For the 3.0kW:
a. Remove the locking pin from the bracket surrounding the AC receptacle at the AC inlet.
b. Remove the 2 screws from the AC inlet bracket.
3. For 2.0kW and 2.4kW:
a. Remove the power cord retaining clip.
4. For 3.0kW, disconnect the two inlet connectors and the 2 outlet connectors from the AC line filter
5. Remove the rear cover:
a. Loosen the 8 quick-release screws on the rear cover.
b. Move the cover away from the rear of the projector to access the keypad PCB.
c. Disconnect the projector keypad harness connector P65.
d. Remove the rear cover and set it aside.
6. Remove the 8 screws from the AC cover panel.
7. Pull the left side of the AC cover panel towards you while you slide the right side and pull it forward to
access the AC power switch.

8. For 2.0kW and 2.4kW:

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a. Disconnect the 3 AC line filter connectors.

9. Remove the AC line filter.


10. Install the new AC line filter.

4.5.11 Remove and Replace the AC Power Switch (2.0kW & 2.4kW)
1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the rear cover:
a. Loosen the 8 quick-release screws on the rear cover.
b. Move the cover away from the rear of the projector to access the keypad PCB.
c. Disconnect the projector keypad harness connector P65.
d. Remove the rear cover and set it aside.
3. Remove the power cord retaining clip and the 8 screws from the AC cover panel.

4. Pull the left side of the AC cover panel towards you while you slide the right side and pull it forward to
access the AC power switch.

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5. Disconnect the 4 AC switch connectors.

6. Unlock and remove the AC power switch.


7. Install the new AC power switch.

4.5.12 Remove and Replace the AC Power Switch (3.0kW)


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the locking pin from the bracket surrounding the AC receptacle at the AC inlet.
3. Remove the 2 screws from the AC inlet bracket.

4. Remove the rear cover:


a. Loosen the 8 quick-release screws on the rear cover.
b. Move the cover away from the rear of the projector to access the keypad PCB.
c. Disconnect the projector keypad harness connector P65.
d. Remove the rear cover and set it aside.
5. Remove the 8 screws from the AC cover panel.
6. Remove the 4 screws from the AC receptacle and then pull the left side of the AC cover panel towards you
while you slide the right side and pull it forward to access the AC power switch.
7. Disconnect the 4 AC switch connectors.
8. Unlock and remove the AC power switch.
9. Install the new AC power switch.

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4.5.13 Remove and Replace the AC Voltmeter


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. For the 3.0kW:
a. Remove the locking pin from the bracket surrounding the AC receptacle at the AC inlet.
b. Remove the 2 screws from the AC inlet bracket.
c. Remove the 4 screws from the AC inlet.
3. For 2.0kW and 2.4kW:
a. Remove the power cord retaining clip.
4. Remove the rear cover:
a. Loosen the 8 quick-release screws on the rear cover.
b. Move the cover away from the rear of the projector to access the keypad PCB.
c. Disconnect the projector keypad harness connector P65.
d. Remove the rear cover and set it aside.
5. Remove the 8 screws from the AC cover panel and pull it out.
6. Remove the 2 screws securing the filter capacitor and AC connection.
7. Remove the AC voltmeter.
8. Install the new AC voltmeter and tighten the 2 screws. NOTE: Tighten the two screws to 4 inch-lb.

4.5.14 Remove and Replace the Igniter


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the lamp ballast. See Remove and Replace the Lamp Ballast or Remove and Replace the Temp 2
Exhaust PC Board. Do not remove the mounting brackets.
3. Remove the screw and lock washer from the anode connection.
4. Remove the screw and lock washer from the cathode connection.

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5. Remove the screw and lock washer securing the igniter.


6. Remove the igniter assembly.
7. Remove the three remaining terminal connections
8. Install the igniter.

4.5.15 Remove and Replace the Lamp

Replacement Lamp Part Numbers

WARNING Always power down and unplug the projector prior to servicing. Allow the lamps to cool
before handling.
Before you replace the lamp, verify you have the correct lamp for the projector.
Table 4.2

Projector Part Number Projector Model Lamp Type Lamp/Filter Kit Required
Roadster S+14K-J 132-010113-xx 2.0 kW 003-120135-xx
Mirage S+14K-J 132-010124-xx
Roadster HD14K-J 132-011114-xx
Mirage HD14K-J 132-011125-xx
Mirage WU14K-J 132-012126-xx
Matrix WU14K-J 132-012137-xx
Roadster S+18K-J 132-013116-xx 2.4 kW 03-900518-xx
Mirage S+18K-J 132-013127-xx
Roadster HD16K-J 132-014117-xx
Mirage HD16K-J 132-014128-xx

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Table 4.2

Roadster S+22K-J 132-016119-xx 3.0 kW 003-000306-xx


Mirage S+22K-J 132-016120-xx
Roadster HD20K-J 132-017110-xx
Mirage HD20K-J 132-017121-xx
Roadster WU20K-J 132-018111-xx
Mirage WU20K-J 132-018122-xx
Matrix WU20K-J 132-018133-xx

1. Turn the lamp and projector off. Allow the projector to cool for a minimum of 5 minutes.
2. Unplug the projector.
3. Put on your protective clothing and face shield.
4. Loosen the captive screws securing the lamp door.

5. Loosen the screw holding the lamp module handle.

6. Pull the lamp module handle outward to remove the lamp. Place the lamp in a protective case and follow
the disposal procedure for your location.

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7. Install the lamp module:


a. Align the base plate of the new lamp module with the alignment guides in the projector.
b. Slide the lamp module into the projector until resistance increases.
c. Verify the lamp is aligned with the lamp alignment marks.

8. Move the lamp module handle inward and tighten the holding screw.

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9. Close the lamp door and tighten the captive screws.


10. Record the lamp serial number:
a. Click Menu > Advanced Setup > Lamp History.
b. Click Add Lamp.
c. Complete the fields in the Add Lamp dialog.
d. Click Save.

4.5.16 Remove and Replace the Lamp Memory Module


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the lamp. See Remove and Replace the Lamp.
3. Locate the lamp contact PCB which attaches to the lamp alignment block.
4. Remove the 2 screws that secure the lamp alignment block to the bottom of the lamp compartment.

5. Disconnect the harness from the PCB and then remove the lamp alignment block.
6. Lay the block on a flat surface with the lamp contact PCB facing up.
7. Remove the 2 screws that secure the PCB to the block.
8. Install the new PCB.
9. Install the PCB in the correct orientation so the lamp memory PCB on the lamp can connect to it when the
lamp is inserted.
10. Carefully reconnect the harness to the PCB.
11. Replace the block.
12. Install the new lamp module.

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4.5.17 Remove and Replace the Air Filter


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the quick release screw on the filter cover.

3. Remove the air filter.


4. Install the air filter with the directional arrow on the cartridge facing into the projector.
5. Tighten the quick release screw on the filter cover.

4.5.18 Remove and Replace the Light Engine


ATTENTION: Observe precautions for handling electrostatic sensitive devices. Wear a properly grounded wrist
strap.
1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the 8 screws holding the top cover and then remove the top cover and set it aside.
3. Remove the lens side cover:
a. Loosen the 6 quick-release screws.
b. Remove the cover and set it aside.
4. Remove the 2 screws holding the removable cross member on the frame and set it aside.
5. Remove the 2 screws securing the shutter assembly to the light engine.
6. Remove the 4 screws securing the light engine blower duct.
7. Remove the 9 screws from the panel driver cover.

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8. Remove the 6 screws securing the red (P84), green (P85), and blue (P86) satellite cable connections to the
panel driver.

9. Remove the 3 screws securing the light engine base plate to the optical assembly.

10. Disconnect the liquid cooling hoses.


11. Lift the light engine out of the projector, and place it onto a optical assembly base. NOTE: Do not touch
the glass surface.
12. Install the light engine. NOTE: The light engine may require adjustment to boresight alignment (Boresight
Alignment), fold mirror adjustment (Fold Mirror Adjustment), and integrator adjustment (Integrator
Assembly Adjustment).

4.5.19 Remove and Replace the Feet


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Access the front feet, remove the front cover:
a. If installed, remove the projection lens. See Remove the Lens.
b. Remove the 6 screws holding the lens mount dust boot.
c. Remove the 6 quick-release screws holding the front cover and then remove it and set it aside. NOTE:
The dust boot stays attached to the front skin.
3. Access the rear feet, remove the lens side cover or non-lens side cover:
a. Loosen the 6 quick-release screws.
b. Remove the cover and set it aside.
c. Place the projector on its side to access the feet.

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4. Remove the retention clip from the top of the foot.


5. Unscrew the foot and remove it from the projector.
6. Insert the threaded end of the replacement foot in the mounting hole and turn until tight.

7. Replace retention clip.

4.5.20 Remove and Replace the Front IR Sensor


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the front cover:
a. Remove the 6 quick-release screws holding the front skin and then remove it and set it aside.
3. Disconnect the sensor connector.
4. Remove the 2 screws.

5. Remove the sensor


6. Install the front infrared sensor.

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4.5.21 Remove and Replace the Rear IR Sensor


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the rear cover:
a. Loosen the 8 quick-release screws on the rear cover.
b. Move the cover away from the rear of the projector to access the keypad PCB.
c. Disconnect the projector keypad harness connector P65.
d. Remove the rear cover and set it aside.
3. Remove the 4 screws securing the rear IR sensor/LED status display PC board.
4. Disconnect the rear harness connection P80/J80.
5. Remove the infrared sensor.
6. Disconnect PCB from harness.
7. Connect new PCB to harness.
8. Install the infrared sensor.

4.5.22 Remove and Replace the Lens Mount


1. Remove the lens mount:
a. If the projector is running, turn it off and allow it to cool for a minimum of 5 minutes.
b. Disconnect the projector from AC power and turn the circuit breaker off.
c. Rotate the lens locking lever counter clockwise to unlock the lens.
d. Pull the lens straight out of the lens mount.

2. Remove the 8 screws holding the top cover and then remove the top cover and set it aside.

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3. Remove the six lens mount dust boot screws.

4. Remove the front cover:


a. Remove the 6 quick-release screws holding the front skin and then remove it and set it aside.
5. Disconnect the 5 lens mount harnesses from the lens mount.
6. Remove the 4 screws from the lens mount.
7. Remove the lens mount.

8. Remove the lens mount handle:


a. Remove and discard the set screw securing the handle to the handle mount dowel.
b. Remove the handle from the lens mount.

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9. Install the lens mount handle:


a. Apply Loctite® to the new set screw.
b. Insert the set screw into the handle shaft and turn it clockwise two full turns.
c. Position the handle mount dowel with the flat surface facing up.
d. Slide the handle shaft onto the dowel with the set screw facing up.
e. Torque the set screw to 8in-lb.

10. Install the lens mount


a. Align the lens mount with the dowel on the lens mount backing plate. Insert and tighten the 4 backing
plate screws.
b. Connect the 5 lens mount harnesses to the lens mount.

c. Replace the front cover and tighten the 6 captive screws.


d. Replace the dust shield and tighten the 6 screws.
e. Replace the top cover and tighten the 8 captive screws.
11. Apply a boresight alignment with the new lens mount. See Boresight Alignment.

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4.5.23 Remove and Replace the Thermal Sensor / Keypad Harness Assembly
1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the rear cover:
a. Loosen the 8 quick-release screws on the rear cover.
b. Move the cover away from the rear of the projector to access the keypad PCB.
c. Disconnect the projector keypad harness connector P65.
3. Remove the 2 screws from the thermal sensor.
4. Remove the 4 screws from the thermal sensor harness standoffs.
5. Disconnect the P78 harness connector from the projector keypad.
6. Remove the 4 screws from the PCB rear IR sensor.
7. Disconnect the harness from the PCB rear IR sensor.
8. Remove the convenience light board and 3 screws.
9. Remove the harness from the convenience light board.
10. Remove the thermal sensor/keypad harness assembly.
11. Replace the thermal sensor/keypad harness assembly.

4.5.24 Remove and Replace the Temp 2 Exhaust PC Board


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Unscrew the 2 quick release screws on the lamp door.
3. Disconnect the J82 connector on the PC board.
4. Remove the screw securing the PC board.

5. Remove the PC board.


6. Install the new PC board.
7. Connect J82 connector.

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4.5.25 Remove and Replace the Integrator Rod Assembly


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the lens side cover:
a. Loosen the 6 quick-release screws.
b. Remove the cover and set it aside.
3. Remove the screw securing the contrast aperture cover.
4. Remove the three screws securing the panel.

5. Remove the 4 screws securing the integrator cover.


6. Unscrew the integrator adjustment knob.
7. Remove the integrator rod assembly. NOTE: Do not touch the glass surface.
8. Replace the integrator rod assembly:
a. Clean the integrator rod with compressed air.
b. Lower the integrator into the optics tray with the polished end toward the lamp compartment.
c. Place the spring clip and standoff over the threaded shaft.
d. Install the integrator rod adjustment knob.
e. Clean the integrator rod with compressed air.
f. Replace the optics cover, the contrast aperture and light tube panel.
9. Adjustment of the Fold Mirror Adjustment and Integrator Assembly Adjustment may be required.

4.5.26 Remove and Replace the Fold Mirror


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the lens side cover:
a. Loosen the 6 quick-release screws.
b. Remove the cover and set it aside.

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3. Disconnect the LiteLOC sensor harness.


4. Remove the 2 screws securing the LiteLOC sensor and then loosen the bottom screw.

5. Remove the 4 screws.

6. Remove the fold mirror by handling only the edges.


7. Install the new fold mirror:
a. Touch the edge of the mirror face to ensure there is no gap between your finger and its reflection.
a. Mount the fold mirror with the reflective surface facing into the projector.
b. Install the 4 screws.
8. Install the LiteLOC sensor and reconnect the harness.
9. Adjust fold mirror. See Fold Mirror Adjustment.

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4.5.27 Remove and Replace the Shutter Assembly


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the 8 screws holding the top cover and then remove the top cover and set it aside.
3. Remove the lens side cover:
a. Loosen the 6 quick-release screws for the side cover.
b. Remove the cover and set it aside.
4. Remove the removable cross member on the frame:
a. Remove the 2 hex head screws.
b. Lift and remove the bracket and set it aside.
5. Remove the 9 screws from the panel driver cover.
6. Disconnect the P17 cable connector from the panel driver and then release it from the 4 cable clamps.
7. Remove the 4 screws from the light engine duct.
8. Remove the shutter harness, harness from cable clips.
9. Remove the 2 screws securing the shutter assembly to the light engine.

10. Remove the shutter assembly.


11. Reinstall the shutter harness in the cable clips.

4.5.28 Remove and Replace the Cold Mirror Assembly


IMPORTANT! Wear nitrile gloves when handling the cold mirror and handle by its edges only -
reflective surface facing into the projector.
1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.

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2. Remove the lens side cover:


a. Loosen the 6 quick-release screws.
b. Remove the cover and set it aside.
3. Remove the 3 screws securing the heat sink.

4. Open the lamp door and the lamp module handle.


5. Remove the 4 screws on the cold mirror assembly.
6. Slide the cold mirror from the optical assembly.

7. Install the cold mirror with the reflective side facing inward. To determine which side is the reflective side,
place your finger on the edge of the mirror face and see if there is a gap between your finger and its
reflection. NO GAP indicates the closest reflective side – place this side in toward the optical assembly.

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4.5.29 Remove and Replace the Contrast Aperture Assembly


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. If installed, remove the 3 stacking mounts from the top cover:
a. Remove and set aside the safety pin.
b. Remove the screw.
c. Remove the mount, the screw, and the spring and set them aside.
d. Repeat steps a to c for the remaining mounts.
3. Remove the 8 screws holding the top cover and then remove the top cover and set it aside.
4. Remove the lens side cover:
a. Loosen the 6 quick-release screws.
b. Remove the cover and set it aside.
5. Remove the 9 screws from the panel driver cover.
6. Disconnect the P17 from the panel driver and then release it from the 4 clamps.
7. Remove the screw securing the contrast aperture cover.
8. Remove the 2 screws securing the motor to the optical assembly.
9. Manually rotate the motor gear to close the contrast aperture enough to be removed.

10. Remove the contrast aperture.


11. Install the contrast aperture assembly.

4.5.30 Remove and Replace the LiteLOC Assembly


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the lens side cover:
a. Loosen the 6 quick-release screws.
b. Remove the cover and set it aside.

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3. Disconnect the LiteLOC harness.

4. Replace LiteLOC assembly:


a. Remove the 2 top screws securing the LiteLOC assembly to the optical assembly and then loosen the
bottom center screw.
b. Remove the LiteLOC assembly.
5. Install the LiteLOC assembly.
6. Replace the LiteLOC PCB:
• Remove the 2 screws securing the PCB in place.

7. Remove the PCB.


8. Install the PCB.

4.5.31 Remove and Replace the Optical Glass Window


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the lens side cover:
a. Loosen the 6 quick-release screws.
b. Remove the cover and set it aside.
3. Remove the screw holding the contrast aperture cover.

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4. Remove the 3 screws securing the heat sink.

5. Remove the 4 screws securing the integrator housing to optical housing.


6. Loosen the 2 quick release screws on the lamp door.
7. Loosen the screw holding the lamp module handle.

8. Pull the lamp module handle outward.


9. Remove the screw securing the integrator housing to the projector base.

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10. Remove the 3 screws securing the panel and then slide the light tube away from the lens.

11. Put on a pair of nitrile gloves and then remove the 3 screws and metal clips securing the optical window.
12. Clean the new optical window with compressed air and then place it in the recessed area on the light tube.
13. Attach the 3 clips to the light tube, aligning the holes in the clips with the holes in the light tube. Ensure
that the bent end of the clip is toward the optical window.

14. Tighten the 3 screws evenly a few threads at a time. After replacing the light tube, if there are shadows on
the edges of a full white image, the integrator or fold mirror may need to be adjusted. See Fold Mirror
Adjustment and Integrator Assembly Adjustment.

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4.5.32 Remove and Replace the Panel Driver


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. If installed, remove the 3 stacking mounts from the top cover:
a. Remove and set aside the safety pin.
b. Remove the screw.
c. Remove the mount, the screw, and the spring and set them aside.
d. Repeat steps a to c for the remaining mounts.
3. Remove the 8 screws holding the top cover and then set it aside.
4. Remove the lens side cover:
a. Loosen the 6 quick-release screws.
b. Remove the cover and set it aside.
5. Remove the lens side small cover that sits behind the handle:
a. Loosen the 3 quick-release screws for the cover.
b. Remove the cover and set it aside.
6. Remove the removable cross member on the frame:
a. Remove the 2 hex head screws.
b. Lift and remove the bracket and set it aside.
7. Remove the 9 screws from the panel driver cover.

8. Remove the 6 screws securing the red (P84), green (P85), and blue (P86) satellite cable connections.

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9. Disconnect all cable connections.


10. Remove the 8 standoffs securing the GPIO, RS-232IN, RS-232OUT, and RS-422 communication
connectors to the front faceplate.
11. Remove the 13 screws securing the panel driver board.
12. Remove the SIPC or DIPC. See Remove and Replace the Input Module.
13. Lift up the main connection between the Passive Backplane and the panel driver to loosen the panel driver.
14. Remove the panel driver.
15. Install the new panel driver.

4.5.33 Remove and Replace the Projector Keypad


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the rear cover:
a. Loosen the 8 quick-release screws on the rear cover.
b. Move the cover away from the rear of the projector to access the keypad PCB board.
c. Disconnect the projector keypad harness connector P65.
3. Remove the 4 screws securing the keypad cover.
4. Remove the 4 standoffs from the projector keypad PC board.
5. Remove the 3 screws from the projector keypad PC board.
6. Disconnect the LCD status display connector.
7. Disconnect the P78 and J78 connectors from the keypad.
8. Remove the projector keypad and the keypad membrane.
9. Install the new projector keypad.

4.5.34 Remove and Replace the Convenience Light Board


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the rear cover:
a. Loosen the 8 quick-release screws on the rear cover.
b. Move the cover away from the rear of the projector to access the keypad PCB board.
c. Disconnect the projector keypad harness connector P65.
3. Disconnect the projector keypad connector.
4. Remove the 3 screws securing the CLB bracket.
5. Disconnect the P1 and P2 connectors for the internal convenience light board.
6. Disconnect the P1 connector for the external convenience light board.

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7. Open the 4 retaining clips to release the CLB PC board.


8. Remove the CLB PC board.
9. Install the new CLB PC board.

4.5.35 Remove and Replace the AC Relay Module


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the non-lens side cover:
a. Loosen the 6 quick-release screws.
b. Remove the cover and set it aside.
3. Remove the nut and washer from the starter capacitor.
4. Disconnect the P59 and P60 connectors from the AC relay module.
5. Remove the 4 screws securing the AC relay.
6. Remove the AC relay module.
7. Install the new AC relay module.

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4.5.36 Remove and Replace the LCD Display


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the rear cover:
a. Loosen the 8 quick-release screws on the rear cover.
b. Move the cover away from the rear of the projector to access the keypad PCB board.
c. Disconnect the projector keypad harness connector P65.
3. Disconnect the projector keypad connector.
4. Remove the 4 screws securing the keypad cover.
5. Remove the 4 screws from the LCD display.
6. Disconnect the LCD display connector.
7. Remove the LCD status display.
8. Install the new LCD status display.

4.5.37 Remove and Replace the Passive Backplane Module


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the CPU High Definition Panel Driver. See Remove and Replace the Panel Driver.
3. Remove SIPC or DIPC. See Remove and Replace the Input Module.
4. Remove the 8 standoffs securing the GPIO, RS-232IN, RS-232OUT, RS-422 communication connectors
to the front faceplate.
5. Remove the 13 screws securing the panel driver.
6. Lift up the main connection between the passive backplane and the panel driver.

7. Remove the panel driver board.


8. Lift and remove the two side input guides.

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9. Remove the 4 front face plate screws.


10. Remove the 3 screws securing the plate underneath the front face plate.
11. Remove the 4 screws securing the middle input guide and then remove it.

12. Remove the 9 screws securing the passive backplane to the card cage frame.

13. Remove the PC board.


14. Install the passive backplane module following the removal steps, in reverse order.

4.5.38 Remove and Replace the Processor Board


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Unscrew the 2 captive screws.

3. Pull the clips to release the processor board.


4. Slide the processor board out.
5. Replace the processor board.
6. Install the new processor board.

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4.5.39 Remove and Replace the Input Module


1. Unscrew the 2 captive screws.
2. Slide the input module out.
3. Install the new input module.

4.5.40 Remove the Lens


1. Remove and set aside the red security screws on lens plate models (if used).

2. Rotate the lens clamp to the OPEN position.

3. Pull the lens straight out.

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4.5.41 Install the Lens


1. Remove the rear lens cap from the lens.
2. Rotate the lens locking clamp to the OPEN position.
3. Install the lens straight into the lens mount opening all the way back, without turning. Make sure the lens
connector lines up with the connector on the projector.

4. Hold the lens flat against the lens mount and then rotate the lens clamp clockwise to lock the lens in
position.
5. Tighten the red security screws provided with the lens mount, or hand tighten the lens retaining screws
attached to the lens.

WARNING You must install the lens red security screws or the lens retaining screws if the projector
is installed in an elevated position.
6. Remove the front lens cap.

4.5.42 Remove and Replace the Lamp Door Interlock Switch


1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
1. Loosen the 2 quick release screws on the lamp door.
2. Disconnect the 2 lamp interlock switch connectors.
3. Remove the 2 screws securing switch and bracket holder.

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4. Remove the lamp interlock switch.


5. Install the new lamp interlock switch.

4.5.43 Remove and Replace the Card Cage

CAUTION Observe all ESD precautions when handling any of the PCBs in the projector.
1. Power down the projector:
a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes.
b. Disconnect the AC power cord from the rear of the projector.
2. Remove the 8 screws holding the top cover and then remove the top cover and set it aside.
3. Remove the lens side cover:
a. Loosen the 6 quick-release screws.
b. Remove the cover and set it aside.
4. Remove the lens side small cover that sits behind the handle:
a. Loosen the 3 quick-release screws for the cover.
b. Remove the cover and set it aside.
5. Remove the removable cross member on the frame:
a. Remove the 2 hex head screws.
b. Lift and remove the bracket and set it aside.
6. Remove the 9 screws from the panel driver cover.
7. Remove the 6 screws securing the red (P84), green (P85), and blue (P86) connectors and then disconnect
the remaining cable connectors.
8. Disconnect all connectors from card cage and remove the wires and cables from the card cage enclosure.
9. Remove the rear skin:
a. Loosen the 8 quick-release screws on the rear cover.
b. Move the cover away from the rear of the projector to access the keypad PCB.
c. Disconnect the projector keypad harness connector P65.
10. Remove the 4 screws securing the front faceplate.
11. Remove the 3 screws securing the side of the air duct.
12. Remove air duct.
13. Remove the 3 screws securing the card cage assembly to the base of the projector.
14. Remove the low voltage power supply.
15. Slide the card cage out.
16. Install the new card cage.

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4.6 Boresight Alignment


1. Display the Boresight Test Pattern:
a. Press Test on the projector keypad.
b. Press the Up key until Boresight displays.
c. Press Enter.
2. Focus the image on cross-hair pattern I. Evaluate the focus on cross-hair image II and III. If all 3 images
are in focus, no further action is required. If boresight is required:
a. Loosen the 3 locking setscrews on the lens mount.

b. Adjust the cap screw until pattern I is in focus with minimal flare.
c. Adjust the cap screw until pattern II is in focus with minimal flare.
d. Adjust the cap screw until pattern III is in focus with minimal flare.
3. Repeat step b, c, d until 3 patterns are equally focused. If the boresight is acceptable proceed to step 5. If
the boresight is not correct, proceed to step 4.
4. Turn the setscrews until they are flush with the front face of the lens mount plate and in contact with the
inner lens mount plate.

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5. Tighten the setscrews so they will not shift and then check the boresight again.

4.7 Fold Mirror Adjustment


If a corner or edge of the image is missing, the fold mirror might be misaligned with the optical system. To
correct this issue:
1. Unlock the 2 setscrews.
2. Turn the pivot screw 90-180 degrees.
3. Adjust both cap screws, to move the fold mirror forward and back.
4. Tighten the 2 setscrews and pivot screw.

4.8 Integrator Assembly Adjustment


1. Remove the side cover:
a. Loosen the 6 quick-release screws.
b. Remove the cover and set it aside.
2. Turn the projector on.
3. Using the remote, press Test for the white test pattern.
4. Locate the integrator adjustment knob.
5. Loosen the knob.
6. Move the knob up and down to create a shadow at each corner of the image.
7. Move the knob forward and backward to get the best focus.

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020-100739-01 Rev. 1 (01-2012)
Section 4: Parts and Module Replacement

8. Move the knob up and down to square the integrator rod to the projector. Make sure that all the shadows at
each corner disappears and take care to maintain the best focus on the shadowed edge while performing
this adjustment. NOTE: It may not be possible to eliminate all of the shadows from every corner, in this
instance further adjustment of the fold mirror may be required.

9. Tighten the integrator adjustment knob.

J Series 2.0, 2.4, and 3.0kW Service Manual 4-49


020-100739-01 Rev. 1 (01-2012)
5 Interconnections

This diagram illustrates the electrical connections between internal electronic components.
NOTE: Part numbers are subject to change.

J Series 2.0, 2.4, and 3.0kW Service Manual 5-1


020-100739-01 Rev. 1 (01-2012)
Section 5: Interconnections

5.1 INTERCONNECT DRAWING

ANODE BLOWER
FAN 7
1900W & 2400W
2400W / 3000W ONLY ONLY!
001-111578-xx
2400W / 3000W ONLY
To AC Lamp Blower L N N
G Line Filter G
To LVPS L L
L 001-100063-02
016-104176-xx
2400W: 001-111679-xx To AC
3000W: n/a (built in)
001-111577-xx 001-111609-01 Terminal Block &
N Out Chassis GND COLOR KEY:
L Out

P60
1900W: 001-100379-xx

J60
Breaker/Switch To AC Lamp 1900W: 001-100058 KoRETM
016-100582-01 Blower N N 2400W / 3000W: 001-100041 AC Relay Startup Cap
L In G Module (included)
To LVPS N L 001-100054
001-100228-01
N In To Ballast
Chassis GND
_ _ Lamp Module New PCB Ass’y
(Filter Bypassed) 1900W: 002-100135-xx P59
1900W ONLY Ballast 2400W: 002-120592-xx
J59
1900W: 002-100101-xx
Igniter Bias
Igniter 3000W: 002-120593-xx
Fan Speed 1900W ONLY
Re-used
AC Voltmeter L N 2400W: 002-100098-xx 001-100029-02 Reduction Cap 001-100201-02

CAP
002-100055-02 3000W: 002-100010-xx 002-100100-01
AC To AC Light Engine Compartment
EXHAUST Ballast

+
001-100108 Terminal Block Terminal Block AIR TEMP +HV
Comm. NG L
3000W ONLY! DTSM
001-111573-xx 001-111269-xx 1900W: 34-001939-01P 001-100056 Lamp Memory Module
3000W ONLY! Line 2400W / 3000W: 001-100040 001-100362-xx
IEC309 Coupler To AC Blower GND

DC Output
Neutral N 001-100431-01
016-103843-01 3000W ONLY!
Gnd 001-111574-xx G LVPS Lamp Contact Module
M5 To Ballast GND L
002-120578-xx P82 P83 001-100363-xx
1900W & 001-111572-xx J82 Light

001-111512-xx
2400W ONLY! AC LAMP BLOWER

001-111517-xx

001-111511-xx
Ctrl

001-111504-xx
001-111575-xx

001-111518-xx
1900W & 2400W ONLY! L Chassis Engine Compartment
AC Coupler/ SGXA+: 000-102151-xx
Line Filter N Ground
001-111576-xx 001-111519-xx HD: 000-102152-xx
016-100005-02 G
1900W & WUXGA: 000-102153-xx
2400W ONLY! J26 J53 J73 RED
J14 J120 J72
P6 P14 P26 P54 P53 P73 P8 P120 P72 001-111609-01

RED DMD
Spare RED
LVPS DC Temp Temp Ballast Engine Lamp
Fan 011-111658-xx R/G Satellite CHANNEL

P1
J1
Control Supply Comm. Comm. Memory 001-111366-xx (HD/WU)

Red
Sat.
3 2 Control BLOWER

P84
J84
MMC Module 001-111368-xx (SX+)
FAN 11

GREEN

Ethernet

GREEN DMD
011-111657-xx
R/G Satellite

Green

P85
J85

P1
J1
Sat.
001-111366-xx (HD/WU)
USB 001-111368-xx (SX+)

BLUE
GPIO
011-111659-xx

BLUE DMD
Blue Satellite

Blue
Panel Driver

Sat.
001-110862-01 PRISM

P86
J86

P1
J1
RS-232 IN 001-111365-xx (HD/WU) BLOWER
001-111506-xx 001-111367-xx (SX+) FAN 10

RS-232 OUT

001-111592-xx

P16 P17 P47


Light

J16 J17 J47


RS-422 Sensor LiteLOC Sensor
001-100229-xx

Reset Button Aperture 001-111537-xx Iris

Shutter 001-111540-xx
P59
J59

Focus,
Wired Keypad Zoom,
001-100717-xx Front IR LCD Rear IR & Interlock
Interlock Temp. Temp. Fans Fans Fans Shutter
Sensor Conv. Lts 1 Keypad Status 1 & 21 & 2 1 4 1-3 4-6 7-11 Lens ID H / V Motors / Center Flags
P13 P50 P15 P65 P48 P11 P52 P41 P42 P43 P61 P62
P62
P55
J13 J50 J15 J65 J48 J11 J52 1 2 3 J42 J43 J61 J62

001-111589-xx
Spares 7 8 9 10 11
Optional

001-111554-xx
001-111553-xx
Module

001-111549-xx
001-111543-xx

LENS
Input Card
Input

P10A

LENS

001-111550-xx
J10

Options: 001-111588-xx
001-111559-xx
ABIC
001-100466-xx Liquid LENS
Optional

DC Motors =
Module

P82

001-111556-xx
Cooling
Input

LENS 001-100249-01 (x2)


P10B

To Anode Blower

To Prism Blower
Red Channel
To Cardcage Blower
DDIC J82 P83
J10

Module H V
001-100752-xx Passive Lamp Door DTSM Motor Motor

001-111560-xx
001-111269-xx 002-120602-xx
Backplane Interlock Switch
001-111646-xx 016-100966-01 Sensors = Lens Mount
VDIC
001-100465-xx
J2 J1 J1 M M 001-111558-xx (x2) 001-102164-xx
Optional

001-111555-xx
Module

P2 P1 P1 P2 Lamp Compartment
Input

001-100475-xx
P10C

Thermal Switch
J10

Conv. Lts Conv. Lts Stepper Motors = Projection


Intake Temp 016-104121-xx (x2)
DHDIC 001-111635-xx 001-111635-xx Sensor
Lens
001-100751-xx
ate
Altern ount
Lens Mount M
Optional

Lens
Module

J78 000-102163-xx
Input

THIC
P10D
J10

P78
001-100467-xx
001-111609-01

DMXIC P12 P11


001-111153-xx
J12 J11 INTEGRATOR BLOWER
Processor FAN 8
3GIC Card M M
001-111475-xx SIPC: 001-100686-xx LCD Keypad
DIPC: 001-100470-xx 001-110818-xx (PCB)
001-110819-xx (LCD) Removable Compact Len(s)
J108 J80
P108 P80
SHUTTER
STATUS
COMM
LAMP

CARD CAGE 001-110862-01 Rear IR Sensor


BLOWER Front IR Sensor 001-110806-xx
FAN 9 001-100221-xx

IR Remote
000-102587-xx

5-3 J Series Service Manual 2.0, 2.4, and 3.0kW


020-100739-01 Rev. 1 (01-2012)
6 Specifications
This section provides detailed J Series specifications

6.1 Image Performance

6.1.1 Pixel Format


1080p (H x V square pixels) 1920 x 1080
SXGA+ (H x V square pixels) 1400 x 1050
WUXGA (H Save square pixels) 1920 x 1200

6.1.2 Nominal Brightness


Projector Base Model Lamp Power Brightness
(ANSI) (Center)
3000W 1080p 3000W 18,000 20,000
2400W 1080p 2400W 14,000 15,400
1900W 1080p 1900W 12,000 13,200

3000W SXGA+ 3000W 20,000 22,000


2400W SXGA+ 2400W 16,000 17,600
1900W SXGA+ 1900W 12,500 13,750

3000W WUXGA 3000W 18,000 20,000


2400W WUXGA 2400W 14,000 12,400
1900W WUXGA 1900W 12,000 13,200

6.1.3 Contrast
ANSI: 16 pt. checker pattern on black screen 650:1 typical

Full field: 9 pt. average ON/OFF with background 1500: 1 typical


light subtraction

6.1.4 Luminance Uniformity


90% Brightness Uniformity SXGA+
80% Brightness Uniformity 1080p, WUXGA

6.1.5 Gamma
Default Gamma (all points from 10 to 90 2.2 + linear segment
IRE)
Adjustable Gamma range 1.0 to 3.0

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020-100739-01 Rev. 1 (01-2012)
Section 6: Specifications

6.1.6 Grayscale/Color Resolution


Resolution 10 bits (non-linear) min. (Gamma encoded)

6.1.7 Color Temperature


White Default CCT 7250K ±950K
Range of Adjustment 3200 K - 9300 K
Tracking (deviation from normal over full ±500 K max
range from 10 – 100 IRE)
Stability (during rated lamp life) ±500 K max

6.1.8 Convergence
Convergence zones A, B, C are as defined:
a. Zone A has a diameter ¼ of the image height.
b. Zone B has a diameter of full image height.
All specified convergence errors are between any two colors after a minimum warm-up of 30 minutes.

Convergence is specified with a 1.4-1.8 HD lens (part number 118-100112-01) in the 1.4:1 position with zero
offset. Boresight alignment must be adjusted for zero angular error. (NOTE: Convergence error includes the
effects of lateral color in the projection lens. Measurements must be done on horizontal and vertical test
pattern lines that intersect the center of the image).

6-2 J Series 2.0, 2.4, and 3.0kW Service Manual


020-100739-01 Rev. 1 (01-2012)
Section 6: Specifications

6.1.9 Blemishes
Red screen No blemishes
Green screen No blemishes
Blue screen No blemishes
White screen No blemishes
Black screen No blemishes

6.1.10 Pixel Defects


Red 0 bright, up to 1 dark
Green 0 bright, 0 dark
Blue 0 bright, up to 2 dark non-adjacent

6.2 Feature Set

6.2.1 Airflow
Air intakes Front of projector
Air exhaust Hot lamp exhaust: rear of projector

6.2.2 Air Filters (Optional)


Dust filter
Filter media types
Fog filter
Filter access Service-interchangeable via access panel

6.2.3 Dust Sealing


Dust sealed DMDs Gasket sealed

6.2.4 ILS (Intelligent Lens System)


Motorized lenses and lens mount with position Zoom, focus, horizontal and vertical offsets
encoding
Accuracy ±2 pixel
Manual control 1/3 pixel fine movement control per button press on
any applicable User Interface (e.g., remote).
Calibration Automatic calibration on lens change detection
User Configurable Calibration Modes Automatic calibration on power-up
Manual calibration
Calibration time < 10 seconds when required
Bore sight 3-point +- 4 degrees adjustment and lockable
without removing covers
Travel time stop to stop
Zoom and Focus 10 seconds nominal (depends on lens type)
Offsets 5 seconds (nominal (depends on lens type)
Manual Lens Movement Manual over-ride permissible for zoom and focus

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020-100739-01 Rev. 1 (01-2012)
Section 6: Specifications

6.2.5 Projection Lens Compatibility


Lens type Reverse Telecentric Internal-focus
Motorized zoom and focus with position feedback
NOTE: Calculated Throw distance values are subject to a ±5% lens tolerance

Lens Throw Ratio

Throw Ratio

Lens Description Part Number SXGA+ HD WUXGA

Fixed Lens ILS 0.73:1SX+/0.67:1HD 118-100110-xx 0.73 0.67 0.67

Lens ILS 1.2SX+/1.1HD 118-100117-xx 1.2 1.1 1.1

Lens ILS 1.25-1.6SX+/1.16-1.49HD 118-100111-xx 1.25-1.6 1.16-1.49 1.16-1.49

Lens ILS 1.5-2.0SX+/1.4-1.8HD 118-100112-xx 1.5-2.0 1.4-1.8 1.4-1.8

Zoom Lens ILS 2.0-2.8SX+/1.8-2.6HD 118-100113-xx 2.0-2.8 1.8-2.6 1.8-2.6

Lens ILS 2.8-4.5SX+/2.6-4.1HD 118-100114-xx 2.8-4.5 2.6-4.1 2.6-4.1

Lens ILS 4.5-7.5SX+/4.1-6.9HD 118-100115-xx 4.5-7.5 4.1-6.9 4.1-6.9

Lens ILS 7.5-11.2SX+/6.9-10.4HD 118-100116-xx 7.5-11.2 6.9-10.4 6.9-10.4

6.2.6 Automatic Fans


Temperature sensitive fan speed control Fans automatically adjust to required speed to
maintain projector at proper operating range as
function of outside ambient temperature.
Standby All fans are off, except integrated LVPS fan, when
projector is in standby.
Temperature range 5 to 40 degrees C
Transition steps Smooth speed transitions with no abrupt audible
changes.

6.2.7 Constant Lamp Output Management


(Factory Optional) Yellow notch filter Fixed filter to enhance color space
LiteLOC Automatically adjusts lamp output to maintain
constant lumens setting within operating range of
lamp.

6-4 J Series 2.0, 2.4, and 3.0kW Service Manual


020-100739-01 Rev. 1 (01-2012)
Section 6: Specifications

6.2.8 Shutter
Open Light transmitted to projection lens
Closed All light blocked - no light on screen

6.2.9 Lamps
Ushio Xenon bubble lamp system Lamps are accessed from the rear of the projector

6.2.10 Status LED


Status LEDs #
LED STATES
Lamp 1 Off – Lamp off
Yellow – Lamp time has expired and lamp should be replaced
Green – Lamp is on and operating correctly
Flashing red – Lamp has malfunctioned
Flashing yellow – Lamp door is open

Comm 2 Flashing red – Error has occurred. Details are displayed on the status display

Status 3 Off – AC power is off


Yellow – AC is present but projector is in standby
Green – Power is powered up and operating normally
Flashing red – Error has occurred. Details are displayed on the status display

Shutter 4 Green – Shutter is open


Yellow – Shutter is closed

6.2.11 Electronics/SW
FEATURE COMMENTS
Image Device Supports 3 chip DMD operation
Video Format Re-Sizing All video formats can be resized to fill screen either horizontally or
vertically while maintaining aspect ratio
Picture in Picture Supported
Built-in 2D keystone and geometry correction Supported
Auto-scaling Supported
Auto-de interlacing Supported
Edge blending Supported
Warping Supported
Tiling (max array size) 3x3 Standard Image Processor & 2x2 Dual Image Processor
Blanking and Image positioning Supported
Brightness, contrast, color, and uniformity User settable control
Image orientation Can display image front/rear screen, normal/inverted (ceiling)
Electronics HW access Mounted at the back of the projector
Number of option cards 6 user inter-changeable – hot swappable
Number of processor cards 2 user inter-changeable
Number of option slots 4, option cards; 1, processor card
Arbitrary Gamma User definable gamma curves

J Series 2.0, 2.4, and 3.0kW Service Manual 6-5


020-100739-01 Rev. 1 (01-2012)
Section 6: Specifications

6.3 Image Processor Performance


Min input pixel rate 13 Mpix/s
Max input pixel rate 165 Mpix/s Standard Mode Standard Image Processor
330 Mpix/s High Bandwidth mode Dual Image Processor
Max input resolution 2048x1536 (QXGA)
Min input resolution 640x400
Max input frame rate with Dual 120Hz at 2048x1080 Dual Image Processor (DIPC) required
Image Processor Card 92Hz at 2048x1536* * QXGA with sources that can output minimum
blanking
Max input frame rate with 50Hz at 2048x1536 (QXGA) *With sources that can output minimum blanking,
Standard Image Processor Card otherwise lower vertical rates
Processing 10 bit throughout * * Except Dual-DVI input in dual-link mode (dual 8
bit input paths into 10 bit processing)
Source switching time Switch time 1 second Low bandwidth signals

Switch time 3 seconds 3D signals

6.4 Input (Source Signal) Compatibility

6.4.1 Analog (Only) Input


Connectors 5 female BNC, 75 Ohm
R/Pr
G/Y
B/Pb
H/C
V
Color spaces/signal types RGB
YPbPr
A/D conversion 10 bits

6.4.2 Twin HDMI Input


Connectors 2 independent HDMI inputs type A
2 loop-out HDMI connectors type A
Color spaces/signal types RGB
YCbCr (4:2:2)
YCbCr (4:4:4)
HDCP support
HDMI 1.3 supported (not including audio) except: 12 bit color
dithered to 10 bits; 16 bit color not supported
HDMI 1.4a (Mirage Models)

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020-100739-01 Rev. 1 (01-2012)
Section 6: Specifications

6.4.3 Dual Link DVI Input


Connectors 1 dual link DVI-I
1 analog 15-pin VGA

Color spaces/signal types HDCP support

A/D conversion 10 bits for single link DVI input


8 bits for dual link DVI inputs
Frequency 165 MPixel/s analog
330 Mpix/s Dual link DVI (requires DIPC)

6.4.4 Video Decoder Input


Connectors 2 S-Video 4-pin miniature DIN
4 BNC, 75 Ohm
2 independent decoder channels for PIP

Color space/Signal types Composite video


Component video (SD and ED only)
S-video

Video Standards NTSC, NTSC 4.43, PAL, PAL M, PAL N, PAL 60,
SECAM
A/D conversion 10 bits

6.4.5 Dual 3G/HD/SD - SDI Input


Connectors BNC, 75 Ohm

Color spaces/signal types Dual HD input


SDI, HDSDI, 3GHz

6.5 Control Signal Compatibility

6.5.1 Projector Control


Number of transmitters 2 IR
Modulation frequency Dual frequency (38 kHz)
Range Min 35 m
Wired Keypad 3 pin XLR Connection
Max cable length 30 m (not supplied)

6.5.2 Control Receiver


Number of sensors 1 front, 1 rear
Coverage 130 degrees coverage in-line with lens at 3 m
distance
Modulation (carrier) frequency Dual frequency (38 kHz)

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020-100739-01 Rev. 1 (01-2012)
Section 6: Specifications

6.5.3 RS-232
Number of ports 2
Connector 1 female 9-pin Dsub (IN)
1 male 9-pin Dsub (OUT)
Max bit rate 115.2 kbps
Flow control Xon/Xoff

6.5.4 RS-422
Number of ports 1
Connector 1 female 9-pin Dsub
Max bit rate 115.2 kbps
Power output 12 V ±5% @ 400mA maximum

6.5.5 Ethernet
Number of ports 1
Standard 10/100 Base-T
Connector Female RJ-45

6.5.6 USB 2.0 Device Port


Number of ports 1
Standard Not supported (non-functional)

6.5.7 GPIO
Number of I/O Lines 7
Connector Male 9-pin Dsub
Output sink current (logic low) 100 mA @ 1V typical
Power output 12 V ±5% @ 400mA maximum

6.5.8 DMX512 Interface


Connectors Two 5-pin XLR one male (input) and one female
(output)
DMX Chain Termination Configurable via software

6.5.9 Built-In Keypad and Display


Key type Soft- keys
Display type Graphics LCD backlight

6.5.10 Convenience Light


Illumination for Input Panel Provided by a dual-strip dedicated switch on the
built-in keypad.

6-8 J Series 2.0, 2.4, and 3.0kW Service Manual


020-100739-01 Rev. 1 (01-2012)
Section 6: Specifications

6.6 Power Requirements


Parameter Lamp Power Requirement

Rated Voltage 3000W 200 VAC - 240 VAC


2400W 200 VAC - 240 VAC
1900W 200 VAC - 240 VAC

Rated Current 3000W 20 A


2400W 16 A
1900W 14 A

Line Frequency All 50/60 Hz

AC Input Coupler 3000W 32 A, 250 VAC, IEC 309


1900W 20 A, 250 VAC, IEC 320-C20
2400W 20 A, 250 VAC, IEC 320-C20

North America Power Cord 3000W 10AWG type SJT with plug, NEMA L6-30P, 30A
2400W 12AWG type SJT with plug, NEMA 6-20P, 20A
1900W 12AWG type SJT with plug, NEMA 6-20P, 20A

Inrush Current All 60 A max

Maximum Power Consumption 3000W 4000W


2400W 3200W
1900W 2800W

6.6.1 Lamp Specification


Type Bubble Lamp
Power Range Lamp Model
3000W 2000W min., 3000W max (software adjustable)
2400W 1500W min., 2400W max (software adjustable)
2000W 1200W min, 1900W max (software adjustable)
Rated lamp life to 50% brightness (2
hours on, 15 minutes off duty cycle)
3000W 750 hrs. min
2400W 750 hrs. min
2000W 1000 hrs. min

Warm-up time (to full output) 20 minutes max


Operating position Full rotation allowed about the lamp axis, some
portrait mode allowed, see Manual text

6.7 Physical Specifications

6.7.1 Size
Maximum product dimensions (L x W x H) 815mm (32”) x 621mm (24.5”) x 419mm (16.5”)
(with lens removed)
Maximum shipping dimensions (L x W x H) 1041mm (41”) x 825mm (32.5”) x 749mm (29.5”)

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020-100739-01 Rev. 1 (01-2012)
Section 6: Specifications

6.7.2 Adjustment
Product Alignment 50mm (2”) of vertical adjustment on 2 front feet and 2
rear feet.

6.7.3 Weight
Maximum product weight 3.0kW model 72.5kg (160lb.)
(with lens removed)
Maximum shipping weight 3.0kW model 91kg (200lb.)
(includes packaging)

6.8 Reliability and Serviceability

6.8.1 Reliability
MTBF – excluding consumable components 11,000 hrs
Consumable components Air filters, fans, lamps

6.8.2 Serviceability
MTTR, average 30 min
Time to replace any option card 1 minute maximum
Time to replace lamp 1 minute maximum
Time to replace projection lens 30 seconds maximum
Time to replace air filter 1 minute maximum

6.9 Environment

6.9.1 Temperature/Humidity/Altitude
Operating temperature range 5 to 40 degrees C
Storage temperature range -40 to 70 degrees C
Humidity range 10% to 80%, non condensing
Operating Altitude 10,000 ft. maximum

6-10 J Series 2.0, 2.4, and 3.0kW Service Manual


020-100739-01 Rev. 1 (01-2012)
Section 6: Specifications

6.10 Accessories and Service Components


Product Name Part Number Sold With Sold
Product Separately
Analog Input 108-309101-XX X X
Dual Link DVI Input 108-312101-XX X X
Video Decoder Input 108-310101-XX X X
Dual 3G/HD/SD-SDI Input Card 108-313101-XX X X
Twin HDMI Input 108-311101-XX X X
DMX512 Interface 108-314101-XX X X
Dust Filter X X
Fog Filter X
Lens ILS 0.73:1SX+/0.67:1HD 118-100110-XX X
Lens ILS 1.25-1.6SX+/1.16-1.49HD 118-100111-XX X
Lens ILS 1.5-2.0SX+/1.4-1.8HD 118-100112-XX X
Lens ILS 2.0-2.8SX+/1.8-2.6HD 118-100113-XX X
Lens ILS 2.8-4.5SX+/2.6-4.1HD 118-100114-XX X
Lens ILS 4.5-7.5SX+/4.1-6.9HD 118-100115-XX X
Lens ILS 7.5-11.2SX+/6.9-10.4HD 118-100116-XX X
Lens ILS 1.2SX+/1.1HD 118-100117-XX X
Lens ILS 1.2SX+/1.1HD 118-101103-XX X
ILS Lens Conversion Kit 108-331108-XX X
Lens Conversion Kit X
CT MOUNT Xe Bubble 132-112105-XX X
Kit Upgrade to Mirage X
YNF Upgrade 132-110103-XX X
AutoSTACK 108-308101-XX X
Handle 104-108101-XX X
Edge Blending CT 104-102101-XX X
Remote IR Sensor 104-106101-XX X
Portrait Adapter 118-116109-XX X

6.11 Regulatory

6.11.1 Safety
• CAN/CSA C22.2 No. 60950-1-07 2nd Edition
• UL 60950-1, 2nd Edition
• IEC 60950-1:2005, 2nd Edition
• EN60950:2006 + A11:2009

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020-100739-01 Rev. 1 (01-2012)
Section 6: Specifications

6.11.2 Electro-Magnetic Compatibility

Emissions
• FCC CFR47, Part 15, Subpart B, Class A - Unintentional Radiators
• CISPR 22: 2008-09/EN55022: 2006 + A1:2007 Class A - Information Technology Equipment

Immunity
• CISPR 24: 1997 +A1:2001+A2:2002/ EN55024: 1998 +A1:2001 +A2:2003 EMC Requirements - Infor-
mation Technology Equipment

6.11.3 Environmental
The product must conform to:
• EU Directive (2002/95/EC) on the restriction of the use of certain hazardous substances (RoHS) in electrical
and electronic equipment and the applicable official amendment(s).
• EU Regulation (EC) No. 1907/2006 on the registration, evaluation, authorization and restriction of chemicals
(REACH) and the applicable official amendments.
• EU Directive (2002/96/EC) on waste and electrical and electronic equipment (WEEE) and the applicable
official amendment(s).
• China Ministry of Information Industry Order No.39 (02/2006) on the control of pollution caused by elec-
tronic information products, the hazardous substances concentration limits (SJ/T11363-2006), and the appli-
cable product marking requirement (SJ/T11364-2006).

6.11.4 Marking
This product shall conform to all relevant Canadian, US, and European directives, standards, safety, health and
environmental concerns and bears the following markings at product launch:
• UL
• CE
• RoHS
• WEEE
• Future International Certifications to include: CCC, KC, PSE, c-tick, Gost-R, South Africa
• International packaging recycling mark requirements:
• EU Directive (94/62/EC) on packaging and packaging waste;
• China packaging recycling mark standard (GB18455-2001);
• Korea extended producer responsibility (EPR) separate discharge mark system under the act on the promo-
tion of resource saving and recycling (2003);
• United States society of the plastics industry (SPI) resin identification code (1988);
• ISO standards on marking of plastics (11469:2000, 1043-1:2001, 1043-2:2000, 1043-3:1996, and 1043-
4:1998).

6-12 J Series 2.0, 2.4, and 3.0kW Service Manual


020-100739-01 Rev. 1 (01-2012)
A Appendix Projector Menus
A.1 J Series Menu Tree

J Series 2.0, 2.4, and 3.0kW Service Manual A-1


020-100739-01 Rev. 1 (01-2012)
Advanced Main Size & Position Gamma Settings
Blanking
1. Resize Presets 1. Gamma Correction
Active Input Window
Main Menu 2. Size 2. Gamma
1. Top Blank
1. Size & Position 3. Vertical Stretch 3. Gamma Function
2. Bottom Blank
2. Image Settings 4. Pixel Track 4. Gamma Slope
3. Left Blank
3, Channel Setup 5. Pixel Phase 4. Right Blank
4. Configuration Detail Settings
6. H-Position
5. Lamp 1. Detail
7. V-Position Video Options

020-100739-01 Rev.1 (01-2012)


6. Status 2. Texture Enhancement
8. Keep Aspect on Auto Setup 1. Enable Decoder AGC
7. Input Switching & PIP 3. Detail Threshold
9. Blanking 2. Video Standard
8. Language 4. Detail Overshoot
3. Input Video Black
9. Test Pattern 5. Split Screen
Image Settings 4. Color
1. Contrast 5. Tint Noise Reduction Settings

J Series 2.0, 2.4, and 3.0kW Service Manual


2. Brightness 6. Filter 1. Noise Reduction
3. Reserved 7. Sampling Mode 2. Block Artifact Reduction
4. Color Space 8. Film Mode Detect 3. Mosquito Noise Reduction
5. Video Options 9. Chroma/Luma Delay 4. Split Screen
6. Input Levels 10. Adaptive Contrast 5. Full Screen Eye-Motion Filter
7. Advanced Image Settings 11. Split Screen 6. Eye-Motion Filter
12. RGB Quantization Range

Input Levels Color Settings


1. Auto Input Level 1. Select Color Adjustment
2. Red<Pr> Blacklevel 2. Color Temperature
3. Red<Pr> Input Drive
4. Green<Y> Blacklevel
5. Green<Y> Input Drive
6. Blue<Pb> Blacklevel
7. Blue<Pb> Input Drive
8. Auto Color Enable
9. Clamp Location
10. Input Peak Detector
11. Color Enable

Advanced Image Settings


1. Gamma Settings
2. Detail Settings Channel Edit:
3. Noise Reduction Settings Card Type
4. Color Settings H-Frequency
5. Reserved V-Frequency
6. Reserved Interlaced
Sync Source
Channel Setup 1. Name
This is a list of all of the Press <Enter> 2. Channel
channels that have been on a channel Select Channel Operation
Edit Channel 3. Slot
defined for this projector. 4. Input
Copy Channel
Delete Channel 5. In Menu
Delete Unlocked Only 6. Auto Select
Delete All Channels 7. Locked
See Page A4 for Configuration 8. Previous Channel
9. Next Channel

Lamp Input Old Lamp Serial Number Change Lamp


1. Lamp Mode 1. Old Lamp Serial Number 1. New lamp Serial Number
2. Power 2. Continue 2. Change Lamp
3. Intensity 3. Abort
4. Optical Aperture
5. Warn when lamp reaches (hours)
6. Lamp s/n
7. Change Lamp
8. Lamp History PIP Window Options
1. PIP Position Presets
2. PIP Window Size
3. PIP H-Position
4. PIP V-Position
5. PIP Border Width
6. PIP Border Color

PIP Size & Position PIP Blanking


1. Resize Presets Active Input Window
Input Switching PIP 2. Size 1. Top Blank
1. Main Input 3. Vertical Stretch 2. Bottom Blank
2. PIP Input 4. Pixel Track 3. Left Blank
3. Swap Main & PIP inputs 5. Pixel Phase 4. Right Blank
4. PIP Enable 6. H-Position
5. PIP Window Options 7. V-Position
6. PIP Size & Position 8. Keep Aspect on Auto Setup
7. PIP Image Settings 9. PIP Blanking
8. Fade Time
9. Frame Locking PIP Video Options
10. Auto Input Searching 1. Enable Decoder AGC
11. HDMI Output Loop Source 2. Video Standard
12. Standby Active Loop-Through 3. Input Video Black
4. Color
5. Tint
6. Filter
7. Sampling Mode
PIP Image Settings 8. Film Mode Detect
1. Contrast 9. Chroma/Luma Delay
2. Brightness 10. Adaptive Contrast PIP Gamma Settings
3. Reserved 11. Reserved 1. Gamma Correction
4. Color Space 12. RGB Quantization Range 2. Gamma
5. PIP Video Options 3. Gamma Function
6. PIP Input Levels PIP Input Levels 4. Gamma Slope
7. PIP Advanced Image Settings 1. Auto Input Level
2. Red<Pr> Blacklevel PIP Detail Settings
3. Red<Pr> Input Drive 1. Detail
4. Green<Y> Blacklevel 2. Texture Enhancement
5. Green<Y> Input Drive 3. Detail Threshold
6. Blue<Pb> Blacklevel 4. Detail Overshoot
7. Blue<Pb> Input Drive 5. Reserved
8. Auto Color Enable
9. Clamp Location
10. Peak Detector PIP Noise Reduction Settings
11. Color Enable 1. Noise Reduction
2. Block Artifact Reduction
3. Mosquito Noise Reduction
PIP Advanced Image Settings 4. Reserved
1. PIP Gamma Settings 5. Full Screen Eye-Motion Filter
2. PIP Detail Settings 6. Eye-Motion Filter
3. PIP Noise Reduction Settings
4. PIP Color Settings PIP Color Settings
5. Reserved 1. Select Color Adjustment
6. Reserved 2. Color Temperature
A-3
Appendix A: Menu Tree
A-4
Advanced Menu continued Output Options
1. Screen Image Orientation
Main Menu Configuration 2. Reserved
1. Size & Position 1. Language 3. Reserved
2. Image Settings 2. Output Options 4. Frame Locking
Appendix A: Menu Tree

3, Channel Setup 3. Lens Settings 5. Set Frame Delay


4. Configuration 4. Power Management 6. Actual Frame Delay Logo Screen Preferences
5. Lamp 5. Date & Time 7. Free Run Frequency 1. Splash Screen Setup
6. Status 6. Menu Preferences 8. Fade to Black Time 2. Splash Screen
7. Input Switching & PIP 7. Communications 9. HDMI Output Loop Source 3. Show Logo Image
8. Language 8. Geometry & Color 4. Horizontal Position
9. Test Pattern 9. Diagnostics & Calibration Lens Settings 5. Vertical Position
10. Service 1. Intelligent Lens System
11. Option Card Settings 2. Manual Zoom/Focus
12. Reserved 3. Calibrate Serial (RS-232 IN) Options
4. Lock all Lens Motors 1. Baud Rate (RS-232 IN)
5. Calibrate on New Lens 2. Serial Flow Control (RS-232 IN)
6. Calibrate on Startup 3. Serial Mode (RS-232 IN)
7. Home Position 4. Serial Protocol (RS-232 IN)
Calibration Status
Serial (RS-232 OUT) Options
Power Management 1. Baud Rate (RS-232 OUT)
1. LCD Backlight 2. Serial Flow Control (RS-232 OUT)
2. LCD Backlight Timer 3. Serial Mode (RS-232 OUT)
3. LCD Backlight Level 4. Serial Protocol (RS-232 OUT)
4. Auto Power Up
5. Auto Shutdown Enable Serial (RS-422) Options
6. Turn Off Image After (min) 1. Baud Rate (RS-422)
7. Enter Standby After (min) 2. Serial Flow Control (RS-422)
8. Reserved 3. Serial Mode (RS-422)
9. Over-Temp Fan Assist 4. Serial Protocol (RS-422)

Date & Time Ethernet Settings


1. Date 1. IP Configuration
2. Time 2. IP Address
3. Subnet Mask
Menu Preferences 4. Gateway
1. Large Menu Font 5. TCP Port
2. Menu Location 6. Host name
3. Horizontal Shift 7. Domain name
4. Vertical Shift MAC Address
5. Display Automatic Message Boxes
6. Display User Message Boxes DMX / ArtNet Settings
7. Reserved 1. DMX Interface
8. Display Error Messages 2. DMX Personality
9. Logo Screen Preferences 3. Base Channel
10. OSD Transparency 4. Software Termination
11. Menu Type 5. Artnet Universe
12. Splash Screen 6. Artnet Subnet
13. Cascading Menus 7. Input Noise Filter
8. Host name

Communications SNMP
1. Serial (RS-232 IN) Options 1. SNMP Read Community
2. Serial (RS-232 OUT) Options 2. SNMP Location
3. Serial (RS-422) Options 3. Trap IP Address 1
4. Projector Address 4. Trap IP Address 2
5. Network Routing 5. Trap IP Address 3
6. Ethernet Settings 6. Email Recipient 1
7. Broadcast Keys 7. Email Recipient 2
8. Front IR Enabled 8. Email Recipient 3
9. Rear IR Enabled 9. Email From: Address
10. Wired Keypad Enabled 10. SMTP Server IP Address
11. DMX / ArtNet Settings 11. Trap Configuration
12. SNMP
Trap Configuration
1. Lamp Life
2. Lamp Fault
See Page A5 for: 3. Fan Stall
8. Geometry & Color 4. Thermal Sensors
9. Diagnostics & Calibration 5. Power
10. Service 6. Video signal lost/detected
7. Lamp Door

Option Card Settings


1. Video Decoder Input card
Video Decoder Input card
2. Dual HD/SDI Input Card
1. Grouped-Inputs Mode
3. Twin HDMI Input Card
2. Connector 1 Grounding
4. Analog BNC Input Card
3. Connector 2 Grounding
Menu will be filled with types 4. Connector 3 Grounding
that match cards plugged in 5. Connector 4 Grounding
6. Connector 5 Grounding
7. Connector 6 Grounding

Dual HD/SDI Input card


Press FUNC followed by two numeric numbers to enable 1. Dual Link Mode
a specific color or colors in the display:
Func 6 0 = white Dual Link DVI Input card
1. EDID Timings for Input 1
Func 6 1 = red 2. EDID Timings for Input 2
Func 6 2 = green
Func 6 3 = blue Twin HDMI Input card
1. EDID Timings For Input 1
Func 6 4 = yellow 2. Tx Mode for Output 1
Func 6 5 = cyan 3. EDID Timings For Input 2
4. Tx Mode for Output 2
Func 6 6 = magenta
Func 6 7 = white
Analog BNC Input card
Func 6 8 = 1. Connector Grounding
Func 6 9 = invert (3D only) 2. Red Odd Pixel Offset
3. Green Odd Pixel Offset
4. Blue Odd Pixel Offset
Func 0 9 = If pressed from Status page, opens Service 5. Red Odd Pixel Gain
Status page (For Service personnel only) 6. Green Odd Pixel Gain
7. Blue Odd Pixel Gain
8. Odd Pixel Phase Offset
Func Help = disables Keystone, Edge Blending and 9. Pixel Phase
Brightness Uniformity without changing 10. Input Level Detector
11. Level Detector Threshold
the settings associated with them. 12. Auto Color Enable
13. Color Enable
020-100739-01 Rev.1 (01-2012)
J Series 2.0, 2.4, and 3.0kW Service Manual
Geometry Correction
Advanced Main Menu continued See Page A4 for:
1. Geometry Correction
1. Language
2. Test Pattern
2. Output Options Brightness Uniformity
Main Menu Configuration 3. Adjust Horizontal Keystone
3. Lens Settings 1. Brightness Uniformity Enable
1. Size & Position 1. Language 4. Adjust Vertical Keystone
4. Power Management 2. Test Pattern
2. Image Settings 2. Output Options 5. Adjust 2D Keystone
5. Date & Time 3. Coarse Adjustment
3, Channel Setup 3. Lens Settings 6. Reset Keystone settings
6. Menu Preferences 4. Top Left Corner
4. Configuration 4. Power Management 5. Left Side
7. Communications

020-100739-01 Rev.1 (01-2012)


5. Lamp 5. Date & Time 6. Bottom Left Corner
11. Option Card Settings
6. Status 6. Menu Preferences 7. Top Right Corner
7. Input Switching & PIP 7. Communications 8. Right Side
8. Language 8. Geometry & Color Geometry & Color 9. Bottom Right Corner
9. Test Pattern 9. Diagnostics & Calibration 1. Test Pattern 10. Center
10. Service 2. Geometry Correction 11. Overall Gain

J Series 2.0, 2.4, and 3.0kW Service Manual


11. Option Card Settings 3. Brightness Uniformity 12. Full Screen Eye-Motion Filter
12. Reserved 4. Edge Blending 13. Eye-Motion Filter
5. Color Adjustments by X,Y 14. Reset Brightness Uniformity
See Page A3
6. Color Saturation Settings
for Lamp
7. Black Level Blending
8. Default Color Adjustment
9. Reserved Advanced Edge Blending
10. Tiling Setup Edge Blending 1. Enable Advanced Curve
1. Edge Blending 2. Left Blend Shape
2. Test Pattern 3. Left Blend Midpoint
3. Left Blend Width 4. Right Blend Shape
4. Right Blend Width 5. Right Blend Midpoint
5. Top Blend Width 6. Top Blend Shape
6. Bottom Blend Width 7. Top Blend Midpoint
7. Lamp 8. Bottom Blend Shape
8. Show Blending Overlap 9. Bottom Blend Midpoint
9. Advanced Edge Blending 10. Reset Advanced Edge Blending
10. Full Screen Eye-Motion Filter Settings
11. Eye-Motion Filter
12. Reset Edge Blending Settings

Color Adjustments by X,Y


1. Select Color Adjustment
Color Saturation 2. Color Temperature
1. Select Color Adjustment Valid Color Space
2. Red Part of Red 3. Red X
3. Green Part of Red 4. Red Y
4. Blue Part of Red 5. Green X
5. Green Part of Green 6. Green Y
6. Red Part of Green 7. Blue X
7. Blue Part of Green 8. Blue Y
8. Blue Part of Blue 9. White X
9. Red Part of Blue 10. White Y
10. Green Part of Blue 11. Reserved
11. Red Part of White 12. Auto Color Enable
12. Green Part of White 13. Color Enable
13. Blue Part of White 14. Copy From
14. Reserved
15. Auto Color Enable
16. Color Enable
17. Copy From
See Page A3
18. Lamp
for Lamp

Black Level Blending


1. Black Blend Enable
2. Test Pattern
3. Left Blend Width
4. Right Blend Width
5. Top Blend Width
6. Bottom Blend Width
7. Center Brightness
8. Left Brightness
9. Right Brightness
10. Top Brightness
11. Bottom Brightness
12. Top Left Brightness
13. Top Right Brightness
14. Bottom Left Brightness
15. Bottom Right Brightness
16. Reset Black Level Blending Settings

Tiling Setup
1. Tiling Setup
2. Total Rows
3. Total Columns
4. Row
5. Column

Diagnostics & Calibration


1. Test Pattern
2. Grey Level Color Primary Settings
3. Freeze Image 1. Red X
4. Color Enable 2. Red Y
5. Input Peak Detector 3. Green X
6. Input Level Detector 4. Green Y
7. Level Detector Threshold 5. Blue X
8. Aspect Ratio Overlay 6. Blue Y
9. Test Pattern Color Swap 7. White X
10. Calibrate LiteLoc 8. White Y
Calibration Status 9. Reserved
11. Freeze Image During Auto Setup 10. Auto Color Enable
11. Color Enable
12. Reset to Factory Color Primaries?
13. Reserved
14. Reserved

Service
Requires the 1. Reserved
service 2. Reserved
password to 3. Color Primary Settings
enter this 4. Reserved
menu 5. Reserved
6. Replace Backplane
7. Remote Access Level
Remote Access Level
8. Restore Factory Defaults
1. Remote Access Level (Ethernet)
9. Erase Data Files
2. Remote Access Level (RS-232 IN)
10. Delete All Real Time Events
3. Remote Access Level (RS-232 OUT)
11. Status
4. Remote Access Level (RS-422)
A-5
Appendix A: Menu Tree
Corporate offices Worldwide offices
USA – Cypress United Kingdom Eastern Europe Singapore Japan
ph: 714-236-8610 ph: +44 118 977 8000 ph: +36 (0) 1 47 48 100 ph: +65 6877-8737 ph: 81-3-3599-7481
Canada – Kitchener France Middle East Beijing South Korea
ph: 519-744-8005 ph: +33 (0) 1 41 21 00 36 ph: +971 (0) 4 299 7575 ph: +86 10 6561 0240 ph: +82 2 702 1601
Germany Spain Shanghai
ph: +49 2161 664540 ph: + 34 91 633 9990 ph: +86 21 6278 7708

For the most current technical documentation, please visit www.christiedigital.com

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