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    PYLON Application Note

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    rickallmail

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    PYLON Application Note

    Uploaded by

    rickallmail
    17 views38 pages

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    17 views38 pages

    PYLON Application Note

    Uploaded by

    rickallmail

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    © All Rights Reserved
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    You are on page 1of 38

    Technical Training Course

    Force – H series

    May 2020
    C O N T E N T

    01 Product Introduction 04 Power on/off

    02 Configuration 05 Trouble-shooting

    03 Installation 06 Replacement
    01
    Product Introduction
    Product Parameter and Features

    • Capacity choice from 7.10 – 24.86kWh


    Force H1 - typical RESS & light commercial
    Force H2 - 3-Phase small RESS

    • Modular design, flexible on expansion

    • 35kG per module, light on weight


    stackable mounting, installation cost save

    • 0.5C continuous running, 40Amps max.

    • Intelligent communication
    • Available for outdoor installation

    • Long life cycle, 10yrs standard warranty


    • Most rigorous safety test
    02
    Application & Configuration
    Application

    Back Up Residential Commercial


    Residential

    • Back-up
    Hybrid
    • Peak Shaving
    Inverter

    • PV ESS
    Configuration

    Min. Max. Nominal Usable Rated Peak Power Min. Back-up


    Item Amount
    Voltage(Vdc) Voltage(Vdc） Capacity(kWh) Capacity(kWh) Power(kW)(1) (kW, 15S)(1) time(2)
    3 130.5 162 10.7 9.6 5.3 5.8 1.8hrs
    4 174 216 14.2 12.8 7.1 7.7 1.8hrs
    Force - H1 5 217.5 270 17.8 16.0 8.9 9.6 1.8hrs
    6 261 324 21.3 19.2 10.7 11.5 1.8hrs
    7 304.5 378 24.9 22.4 12.4 13.4 1.8hrs
    2 174 216 7.1 6.4 3.6 7.7 1.8hrs
    Force - H2 3 261 324 10.7 9.6 5.3 11.5 1.8hrs
    4 348 432 14.2 12.8 7.1 15.4 1.8hrs

    (1)Rated/Peak Power is base on ideal operation temperature(10 - 40℃)，during charging the power will leveling decrease when reaching full capacity.

    (2) Min. Back-up time is base on rated power and related condition during beginning of life, in real application please consider the load.

    Quotation Item:
    1. Battery Module(FH48074/FH9637M) – varying amount depends on application.
    2. BMS(FC0500-40S/FC0500M-40S) – 1pcs per system, include external cables.
    03
    Installation
    Installation Checking List
    1) For battery module package:

    1*battery module.
    Installation Checking List
    2) For BMS package:

    1*BMS, 2*long metal bracket, 2*short metal bracket, 1*base, 2*power cable(3.5M),

    2*communication cable(3.5M), 1*grounding cable(2M), screws, manual and warranty card.


    BEFORE YOU START

    • Installation Manual

    • Location & Environment

    • Tools & Accessories

    • Compatible Inverter
    INSTALLATION
    1) Installation of the base:

    >300mm above ground, support of 130 ~ 300kG, fixed with 4*M8*80 foundation bolts.
    INSTALLATION
    2) Mounting battery module and BMS:
    Handle the red marked edgings of the both side of these battery modules and control module (BMS).
    Do not touch the connector on front.

    DON`T touch here


    Handle from here
    INSTALLATION
    3) Fix the metal bracket:
    Long bracket – for connecting max. 4 modules; Short bracket – for connecting max. 3 modules.
    Bracket can be overlap together; Make sure the bracket is fixed from the base with screws.
    INSTALLATION
    4) Lock the BMS with screws:
    INSTALLATION
    5) Grounding cable connection:

    Grounding cable must ≥10AWG; Resistance must be less than 100mΩ.


    INSTALLATION
    6) Connection Panel Interface:
    INSTALLATION
    7) Communication cable connection:
    INSTALLATION
    8) Power cable connection:
    04
    Power on/off
    Display Panel
    1) Display panel:
    Display Panel
    1) Display panel:
    POWER ON
    2) Power on:

    Double check all the previous installation procedures.

    1.Switch ON Power Switch.

    2.Press Start Button for ≥5S, or till buzzer rings.

    3. BMS need ~30S for self-checking.

    *Make sure there is communication between inverter and BMS, otherwise will report external communication lost and no power output.
    *When the breaker is tripped off because of over current or short circuit, must wait after 10min to turn on it again, otherwise may cause the breaker damage.
    *During first time power on, the system will require to do fully charge progress for SOC calibration purpose.
    *It`s also suggest to follow the BMS full charge flag to fully charged the system every 90days for better performance.
    POWER ON
    3) Black start:

    Double check all the previous installation procedures.

    1.Switch ON Power Switch.


    2.Press Start Button for ≥5S, or till buzzer rings.
    3. BMS need ~30S for self-checking.

    4. Press the Start button again for ≥10S, till the Status lighting
    Blue and fast flashing, then battery will black start to support inverter for 10mins to establish communication.

    *Make sure there is communication between inverter and BMS, otherwise will report external communication lost and no power output.
    *When the breaker is tripped off because of over current or short circuit, must wait after 10min to turn on it again, otherwise may cause the breaker damage.
    *During first time power on, the system will require to do fully charge progress for SOC calibration purpose.
    *It`s also suggest to follow the BMS full charge flag to fully charged the system every 90days for better performance.
    POWER OFF
    4) Power off:

    Double check all the previous installation procedures.

    1. Turn off inverter or power supply on DC side.

    2. Turn off the switch between PCS and battery system.

    3. Turn off the “Power Switch” of the BMS.


    05
    Trouble shooting
    Check List

    ⚫ Environment ⚫ Display panel

    ⚫ Power cable connection ⚫ Trouble shooting table

    ⚫ Communication pinout & baud-rate ⚫ Maintenance tool / Upper controller


    Trouble shooting
    ⚫ Display panel
    Trouble shooting
    ⚫ Trouble shooting table
    Maintenance tool / Upper controller
    ⚫ Battery View
    Connecting through BMS

    RS232 Port to Laptop

    ⚫ Monitoring

    ⚫ Firmware Upgrade

    ⚫ Acquire Historical Log

    ⚫ Setting Change

    ⚫ Error Code
    Firmware Upgrade

    Connect to Battery View ➡ Option ➡ BMS Update ➡ Browse firmware ➡ Program till 100%
    Sample Log File

    Connect to Battery View ➡ Window ➡ History Data Window➡ Select cycle/event data ➡ Download and Save
    06
    Replacement
    BEFORE YOU START

    • Problem is located follow above trouble shooting steps.

    • Switch off / cut off external power from inverter or DC side.

    • Switch off the BMS follow the Power OFF process.

    • Double-confirm D+ and D- terminal are without power.


    Replacement
    1) Replace battery module:
    - Charge existing module to full(100%SOC), make sure the new battery module is 100%SOC as well.
    - Dismantle D+ and D- Power Cable, Communication Cable and Grounding Cable.
    - Dismantle the BMS`s fix screw of left and right side. And dismantle the fix metal brackets.
    - Remove the BMS, be careful there still has DC voltage on the front connector.
    - Remove the battery module till the defective one, be careful there still has DC voltage on the front connector.
    - Mount up the new battery module, connect back the BMS and fix the bracket and screws.
    - Double check the installation, then connect back the power and communication cable.
    - Restart the BMS, make a fully charge.

    Handle from here DON`T touch here


    Replacement
    2) Replace BMS:
    - Dismantle D+ and D- Power Cable, Communication Cable and Grounding Cable.
    - Dismantle the BMS`s fix screw of left and right side. And dismantle the fix metal brackets.
    - Remove the BMS, be careful there still has DC voltage on the front connector.
    - Mount up the new BMS, fix back the brackets and screws.
    - Double check the installation, then connect back the power and communication cable.
    - Restart the BMS, make a fully charge for SOC calibration.

    Handle from here DON`T touch here


    Thank You
    For any questions, please contact: service@pylontech.com.cn

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