SB6 11TL US - Install
SB6 11TL US - Install
SB6 11TL US - Install
The product is designed and tested according to international safety requirements, but as with all
electrical and electronic equipment, certain precautions must be observed when installing and/or
operating the product. To reduce the risk of personal injury and to ensure the safe installation and
operation of the product, you must carefully read and follow all instructions, cautions and warnings
in this manual.
Symbol Description
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
Symbole Description
Indicates information that is important for a specific topic or objective, but is not
safety-relevant.
☐ Indicates a requirement for meeting a specific goal.
☑ Desired result
✖ A problem that could occur
Transformerless
General Warnings
General Warnings
All electrical installations must be made in accordance with the local and National Electrical Code®
ANSI/NFPA 70 or the Canadian Electrical Code® CSA C22.1. This document does not and is not
intended to replace any local, state, provincial, federal or national laws, regulation or codes
applicable to the installation and use of the product, including without limitation applicable
electrical safety codes. All installations must conform with the laws, regulations, codes and
standards applicable in the jurisdiction of installation. SMA assumes no responsibility for the
compliance or noncompliance with such laws or codes in connection with the installation of the
product.
The product contains no user-serviceable parts.
For all repair and maintenance, always return the unit to an authorized SMA Service Center.
Before installing or using the product, read all of the instructions, cautions, and warnings in this
manual.
Before connecting the product to the electrical utility grid, contact the local utility company. This
connection must be made only by qualified personnel.
Wiring of the product must be made by qualified personnel only.
Table of Contents
1 Information on this Manual. . . . . . . . . . . . . . . . . . . . . . . . 11
1.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2 Target Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3 Storing the Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4 Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.5 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1 Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 Unpacking and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1 Scope of Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2 Component Parts of the Sunny Boy . . . . . . . . . . . . . . . . . . . . . 17
3.3 Position of the Stickers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.4 Identifying the Sunny Boy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.2 Requirements for the Mounting Location. . . . . . . . . . . . . . . . . . 20
4.2.1 Possibilities for Mounting the Wall Mounting Bracket. . . . . . . . . . . . . . . . . . 23
4.2.2 Mounting the Wall Mounting Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.3 Mounting the DC Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.3.1 Mounting the Sunny Boy on a Wall Mounting Bracket . . . . . . . . . . . . . . . . 27
5 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.1 Circuit Diagram with SMA DC Disconnect and Combiner Box 30
5.2 Inserting the Cables in the DC Disconnect . . . . . . . . . . . . . . . . 31
5.3 Connection Area of the Sunny Boy. . . . . . . . . . . . . . . . . . . . . . 32
5.4 AC Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
10 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
10.1 Dismantling the Sunny Boy and the DC Disconnect . . . . . . . . . 68
10.2 Packaging the Sunny Boy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
10.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
10.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
11 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
11.1 Sunny Boy 6000TL-US . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
11.2 Sunny Boy 7000TL-US . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
11.3 Sunny Boy 8000TL-US . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
11.4 Sunny Boy 9000TL-US . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
11.5 Sunny Boy 10000TL-US . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
11.6 Sunny Boy 11000TL-US . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
11.7 DC Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
11.8 Tripping Limits and Tripping Times . . . . . . . . . . . . . . . . . . . . . . 86
11.9 Torque Values and Cable Sizes . . . . . . . . . . . . . . . . . . . . . . . . 87
12 Spare Parts and Accessories . . . . . . . . . . . . . . . . . . . . . . . 88
13 Compliance Information . . . . . . . . . . . . . . . . . . . . . . . . . . 89
14 Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
1.5 Nomenclature
In this document, SMA America Production, LLC and SMA Solar Technology Canada Inc. will be
referred to as SMA.
2 Safety
2.1 Intended Use
The Sunny Boy is a PV inverter which converts the DC current of the PV array to AC current and feeds
it into the power distribution grid. The Sunny Boy is suitable for use with fuel cells, small wind turbine
systems, and other DC current sources. You can use the AC electricity generated as follows:
Household grid: Energy flows into the household grid. The loads connected, for example
household devices or lighting, consume the energy. The energy left over is
fed into the power distribution grid. When the Sunny Boy is not generating
any energy, e.g. at night, the loads that are connected are supplied by the
power distribution grid.
The Sunny Boy does not have its own energy meter. When energy is being
fed into the power distribution grid, the energy meter runs in reverse.
Power distribution grid: Energy is fed directly into the power distribution grid. The Sunny Boy is
connected to a separate energy meter. Depending on the electric utility
company, you will be remunerated accordingly for the energy generated.
Stand-alone grid: The Sunny Boy is connected to a stand-alone grid. A stand-alone grid is a
grid that is not connected to a power distribution grid. The Sunny Boy needs
a grid-forming generator, for example, a Sunny Island, in order to function.
The energy generated is consumed directly on site, surplus energy can be
stored in batteries.
Prior to designing and installing your PV plant, contact the local grid operator or the
responsible authority.
Position Description
A PV modules
B Sunny Boy Combiner Box
C Sunny Boy with SMA DC Disconnect
D AC load circuit breaker
E Loads
F Energy meter
G Power distribution grid
The Sunny Boy may only be operated with PV arrays (modules and cabling) that have protective
insulation. Do not connect any energy sources other than PV modules to the Sunny Boy.
PV plant design
When designing the PV plant, ensure that the values comply with the permitted operating range of all
component parts at all times. Use the free of charge "Sunny Design" at www.SMA-America.com to
design your PV plant.
Fuses
The Sunny Boy and the DC-Disconnect do not contain string fuses.
According to the National Electrical Code® of 2008, Section 690.35, string fuses are necessary in
order to protect the PV plant against reverse currents.
If not ordered differently, the SMA Sunny Boy Combiner Box is included in the scope
of delivery as a standard feature.
Position Description
A Ergonomic handle
B Display
C Fan
Position Description
A Type label
B General warning sticker
C Warning sticker for the DC connection
4 Mounting
4.1 Safety
Requirements
☐ The installation method and mounting location must be suitable for the weight and dimensions
of the Sunny Boy (see Section 11 "Technical Data", page 70).
☐ Note the dimensions of the DC Disconnect (4.3 "Mounting the DC Disconnect", page 25).
☐ Mount the inverter on a stable surface.
☐ The mounting location must be accessible at all times.
The National Electrical Code® may stipulate greater clearances (see National Electrical
Code®, Section 110.26). Installations in Canada must be carried out in accordance with
the applicable Canadian standards.
☐ If several inverters are mounted in areas with high ambient temperatures, increase the
clearances and ensure a sufficient fresh-air supply. Thus, you will prevent the inverter power
from being reduced due to too high temperatures.
Recommended clearances
Position Clearance
Top 12 in. (300 mm)
12 in.
Bottom 12 in. (300 mm)
Left 12 in. (300 mm)
Right 12 in. (300 mm)
Front 2 in. (50 mm) 12 in
.
12 in
.
2 in.
12 in.
3.
Electric shock due to damaged electric cables
Electric cables may be located behind the installation points which can be damaged when
mounting the inverter.
• Ensure that no electric cables are located behind the installation points.
4. Use the wall mounting bracket as a template. Mark at least 3 holes in the horizontal or vertical
position of the wall mounting bracket (see Section 4.2.1 "Possibilities for Mounting the Wall
Mounting Bracket", page 23).
5. Remove the wall mounting bracket and drill the holes at the markings.
The diameter of the drill holes must correspond to the fasteners that you use for mounting
the inverter.
Mounting on a concrete wall
• The hole diameter must be the same as the outer diameter of the screw anchors.
• Insert suitable screw anchors into the drill holes.
Mounting on a wall with wooden support posts
The hole diameter must correspond to the screw diameter used. The screws should be
stainless steel. The diameter of the screws must correspond to the diameter of the holes
in the wall mounting bracket. The screws must be long enough to reach a depth in the
wall of 11⁄2 in.
6. Insert the screws into the drill holes through the holes in the wall mounting bracket.
7. Tighten the screws clockwise until the wall mounting bracket hangs securely on the wall.
The supplied DC varistors must only be used for the following inverter types:
SB 6000TLUS-12/SB 7000TLUS-12/SB 8000TLUS-12/SB 9000TLUS-12/
SB 10000TLUS‑12/SB 11000TLUS‑12.
- + L1 L2 N
Position Description
A Terminals for DC varistors
1. Open the DC disconnect as described in Section 8.3 "Opening the DC Disconnect", page 58.
2. Equip the 3 terminals (A) with DC varistors:
– Insert the insertion tool into the rectangular
opening of the terminal.
2.
The Sunny Boy may fall down due to inappropriate mounting
Contusions or bone fractures due to the heavy weight of the Sunny Boy.
• Transport the Sunny Boy between two persons, using the side handles above and below.
or
Put a steel bar with a maximum diameter of 11⁄8 in. (30 mm) through the enclosure opening
above and transport it between two people.
5 Electrical Connection
Electrical Installations
All electrical installations must be carried out in accordance with the electrical standards
applicable on-site and the National Electrical Code® ANSI/NFPA 70. Installations in Canada
must be carried out in accordance with the applicable Canadian standards.
Before connecting the inverter to the power distribution grid, contact your local electric utility
company. This connection may be made only by electrically qualified persons.
AC Grounding
The AC outputs and the neutral conductors are not bonded to ground
The Sunny Boy must be connected to the AC grounding conductor of the power distribution grid
via the ground terminal (PE) (see Section 5.3 "Connection Area of the Sunny Boy", page 32).
The AC input and AC output circuits are isolated from the enclosure and system grounding, if required
by Section 250 of the National Electrical Code, ANSI/NFPA 70, is the responsibility of the installer.
PV Grounding
The Photovoltaic System Grounding shall be installed per the requirements of Sections 690.41
through 690.47 of the National Electrical Code, ANSI/NFPA 70 and is the responsibility of the
installer.
The grounding conductor in the framework of the PV array must be connected to the PV grounding
conductor and the DC grounding conductor (see Section 5.3 "Connection Area of the Sunny
Boy", page 32). The cross-section of the grounding conductor corresponds to the cross-section of the
largest conductor in the DC system.
DC Grounding Conductor
A DC grounding conductor may be required by the Authority Having Jurisdiction (AHJ). Use the
terminal block for the PV grounding conductor and DC grounding conductor (see Section
5.3 "Connection Area of the Sunny Boy", page 32).
3.
Ingress of moisture in the DC disconnect due to enlarged knockout openings
Damage to the DC disconnect is possible.
• Do not enlarge the knockout openings.
6.
High voltages on the AC and DC cables
Death or serious injuries when touching the voltage-conducting cables.
R 2 3 5 7 E
Q P H G
O I
- + L1 L2 N
NM L K
Position Description
A Socket for optional communication Piggy-Back (RS485 or wireless)
B Display
C Status LEDs
D Jumper position for verifiying the operation of the fans
E Power Balancer terminal
F Flat connection for grounding the cable shield for communication
G Sunny Boy: Ground terminal (PE)
Position Description
H Sunny Boy: Output AC line terminals (N, L1 and L2)
I AC varistor terminal with AC varistors
K SMA DC Disconnect: Output AC line terminals (N, L1 and L2)
L SMA DC Disconnect: Grounding electrode terminal for the connection of:
• Grounding electrode conductor
• DC equipment grounding
• AC equipment grounding
M SMA DC Disconnect: DC+ terminal
N SMA DC Disconnect: DC − terminal
O DC varistor terminal with DC varistors*
P Sunny Boy: DC − terminal
Q Sunny Boy: DC+ terminal
R Terminal for optional communication (RS485)
* only SB 6000TLUS-12/SB 7000TLUS-12/SB 8000TLUS-12/SB 9000TLUS-12/SB 10000TLUS-12/SB 11000TLUS-12
5.4 AC Connection
Danger of fire
Overcurrent may lead to a cable fire.
• Protect the electrical installation on the AC side. Observe the maximum fuse sizes of the
inverter types (see 11 "Technical Data", page 70).
• Do not connect more than 1 inverter to 1
miniature circuit-breaker..
• Install a separate miniature circuit-breaker for
each load. Do not connect any branch circuit
wires to the miniature circuit-breakers.
Electrical Installations
Perform all electrical installations in accordance with all electrical standards applicable locally
and the National Electrical Code® (NE, ANSI/NFPA 70).
See National Electrical Code®, Section 690-64(b) (2).
For installations in Canada, observe the applicable Canadian standards.
System configuration
The following table shows the possible system configurations for the inverter types:
AC cable requirements
The cable must be dimensioned in accordance with the local and national directives for the
dimensioning of cables. The requirements for the minimum conductor cross-section derive from these
directives. Influencing factors for cable dimensioning are, among others, the following: nominal AC
current, type of cable, cable length, routing method, cable bundling, ambient temperature and
maximum desired line losses.
277 V
V
240
208
3. Pull the cable back slightly so as to seal the rubber
grommet.
2 3 5 7 A B + -
277 V
V
240
208
4. Connect the green-yellow cable of the DC
Disconnect to the terminal labeled .
5.5 DC Connection
Route the PV lines precisely in the entire PV plant and do not coil.
9. Tighten all cables in the terminal blocks in the SMA DC Disconnect with a torque of 40 in-lb.
(4.5 Nm).
10. Verify that all connections are correctly cabled and tightened to the correct torque.
☑ The DC cables are now connected to the SMA DC Disconnect.
7. Tighten all cables in the terminal blocks in the Sunny Boy with a torque of 40 in-lb. (4.5 Nm).
8. Verify that all connections are correctly cabled and tightened to the correct torque. Pull on the
cable in order to make sure that it is attached tightly enough in the terminal.
9. Close the SMA DC Disconnect as described in Section 8.4 "Closing the DC
Disconnect", page 59.
10. Close the Sunny Boy as described in Section 8.4 "Closing the DC Disconnect", page 59.
☑ The DC cables are now connected in the Sunny Boy.
5.6 Communication
The Sunny Boy can be equipped with a communication interface in order to communicate with SMA
communication products.
You will find further information and a list of applicable communication products at
www.SMA‑America.com.
6 Commissioning
Requirements
☐ The AC cable is correctly connected.
☐ The DC cable is correctly connected.
☐ The enclosure lid is securely closed.
☐ The miniature circuit-breaker is correctly rated.
0 0
AFCI Self-test
Only the following types of Sunny Boy perform an AFCI self-test:
• SB 6000TLUS-12
• SB 7000TLUS-12
• SB 8000TLUS-12
• SB 9000TLUS-12
• SB 10000TLUS-12
• SB 11000TLUS-12
☑ If the AFCI self-test is successful: The Sunny Boy switches into the
"Waiting" mode and the green LED flashes. The "Waiting" mode ends
when there is sufficient solar irradiation. The green LED is permanently lit
and the Sunny Boy feeds into the power distribution grid.
or
☑ If the AFCI self-test fails: The yellow LED flashes. The Sunny Boy repeats
the AFCI self-test until it is successful. Observe Section 6.2 "The Sunny Boy
Does Not Resume Operation", page 45.
If the Sunny Boy does not operate as expected, refer to the user manual.
If the feed-in to the power distribution grid was interrupted by a detected AC failure and then
resumed, the inverter waits 5 minutes before feeding in again.
For this, the input voltage must be greater than the start voltage of the Sunny Boy. For the
corresponding values, see section 11 "Technical Data", page 70.
If the inverter is not able to feed into the power distribution grid three times in a row, it waits
10 minutes before the next attempt.
0 0
4. If the following message appears on the display, tap on the enclosure lid: "Error AFCI. Knock
to restart."
The message "Error AFCI. Knock to reset." appears for 10 seconds only. After
this, it is no longer possible to restart the unit by tapping on the enclosure lid.
• To restart the system, repeat step 1 to step 3.
Each Sunny Boy inverter is equipped with three LED status indicators that display the operating mode
of the inverter.
1. Open the Sunny Boy as described in Section 8.1 "Opening the Sunny Boy", page 55.
2. Set the switches to the required language, as shown below.
Language Switch S2 Switch S1
German B B
English B A
French A B
Spanish A A
3. Close the Sunny Boy as described in Section
8.2 "Closing the Sunny Boy", page 56.
☑ The display language is set.
• After 5 seconds, the LCD scrolls through the regular operation messages.
• The error message is repeated until the error is rectified.
• You will find an exact explanation of the display messages in the Sunny Boy user manual.
Start phase
• Inverter type.
Sunny Boy
WRXKuxxx
Feed-in operation
The following display messages will be given consecutively after the start phase.
• The energy generated today and the actual
operating state.
Disturbance
If an error occurs, the LCD switches backlight on.
• If a disturbance occurs, the message "Disturbance"
will be shown in the lower line. E-today 0Wh
Mode Disturbance
PV overvoltage
Feed-in Operation
Disturbance or Fault
If the Sunny Boy detects a disturbance or fault, this is indicated through a blink code by the yellow
LED. If the status does not change, the blink code repeats itself.
PV Overvoltage
The yellow LED is on for 5 seconds, goes out for 3 seconds, then flashes 4 times. This sequence is
repeated 3 times. If the status does not change, the blink code repeats itself.
The inverter has detected a DC input voltage that is too high for safe operation.
Ground Fault
If the red LED is permanently lit, there is a ground fault in the PV array.
1. Disconnect the Sunny Boy from the DC and AC sides as described in Section 8.1 "Opening the
Sunny Boy", page 55.
2. Measure the voltages between the plus and minus pole of a string against the ground potential.
3.
Damage to the measuring device through overvoltage
• Only use a measuring device with a DC input voltage range of at least 600 V.
✖ If a voltage has been measured, there is a ground fault in the corresponding string.
• The approximate position of the ground fault can be determined from the ratio of the
measured voltages between the plus pole against ground potential and the minus pole
against ground potential.
Example:
The ground fault is between the second and third module in this case.
4. Repeat step 2 on each string.
5. Resolve the ground fault in the affected string.
6. Restart the Sunny Boy as described in Section 8.2 "Closing the Sunny Boy", page 56.
1. Switch off all AC and DC breakers or switch-disconnectors. Ensure that the switches cannot be
inadvertently reconnected.
2. Wait at least 5 minutes until the residual voltage has been drained.
3. Remove the 6 screws and conical spring washers from the enclosure lid. Pull the lid smoothly off
forwards.
5.
Moisture can penetrate the open Sunny Boy
Potential damage to the Sunny Boy.
• Do not open the Sunny Boy in the event of rain or a high level of humidity (>95%).
• Handle the enclosure lid with care.
Damage to the seal of the enclosure lid during frost
When opening the Sunny Boy during frost, the seal of the enclosure lid can be damaged. There
may be an ingress of moisture damaging the Sunny Boy.
• Do not open the Sunny Boy when the outdoor temperature is below 23°F ( − 5°C).
Electrostatic discharges through touching component parts
Potential damage to the Sunny Boy.
• Ground yourself prior to touching a component part.
Damage to the enclosure lid can affect the seal between the enclosure lid and the
enclosure
There may be an ingress of moisture.
Potential damage to the Sunny Boy.
• Handle the enclosure lid with care.
• Check the seal on the inner side of the enclosure lid for damage.
• When closing, no moisture may remain in the enclosure.
2. Loosen the screw on the rotary switch of the DC Disconnect. Use a cross-head screwdriver.
3. Remove the screw and the washer of the cover on the underside of the DC Disconnect.
4. Remove the rotary switch. 5
5. Remove the cover of the DC Disconnect:
4
– Pull the cover on the underside forwards.
– At the same time, remove it from the enclosure.
6.
High voltages at the DC terminals with connected PV modules
Risk of death or serious injury when touching the DC terminal.
• Do not touch any live component of the DC terminals.
3. Insert the screw and conical spring washer of the DC Disconnect into the bottom. Tighten the
screw with a torque of 44 in-lb. (5 Nm).
9 Maintenance
Regular maintenance ensures a long operating life and optimum efficiency of the entire PV plant.
4. Clean the fan guards with a soft brush, a paint brush, a cloth or compressed air.
0 0 0 0
Setting Parameters
1. Request the installer password from the SMA Service Line. See "Contact" on page 90.
2. Set the "Fan Test" parameter to "1" in the installer mode.
3. Check the air flow of the fans.
– The Sunny Boy draws in cold air from below through the fans and blows it out again through
the handle covers.
– Pay attention to unusual sounds.
4. After checking the fans, set the parameter "Fan Test" back to "0".
4. Close the Sunny Boy as described in Section 8.2 "Closing the Sunny Boy", page 56.
5. Check the air flow of the fans.
– The Sunny Boy draws in cold air from below through the fans and blows it out again through
the handle covers.
– Pay attention to unusual sounds.
6. After testing the fans, remove the jumper.
9.5.1 DC Varistors
Only the following inverter types are equipped with DC varistors:
SB 6000TLUS-12/SB 7000TLUS-12/SB 8000TLUS-12/SB 9000TLUS-12/
SB 10000TLUS-12/SB 11000TLUS-12.
- + L1 L2 N
Position Description
A DC varistors
9.5.2 AC Varistors
A
- + L1 L2 N
Position Description
A AC varistors
10 Decommissioning
10.1 Dismantling the Sunny Boy and the DC Disconnect
1. Open the Sunny Boy as described in Section 8.1 "Opening the Sunny Boy", page 55.
2. Remove all cables connected to the Sunny Boy.
3. Close the Sunny Boy as described in Section 8.2 "Closing the Sunny Boy", page 56.
4. Open the DC Disconnect as described in Section 8.3 "Opening the DC Disconnect", page 58.
5. Remove all cables connected to the DC Disconnect.
6.
The Sunny Boy may fall down due to inappropriate disassembly.
Contusions or bone fractures due to the heavy weight of the Sunny Boy.
• Prior to disassembling the Sunny Boy, take its weight of 77 lb. (35 kg) into account.
• Use suitable lifting technique when disassembling.
7. Remove both screws on the left and right side of the
Sunny Boy that attach it to the wall mounting
bracket.
10. Remove both screws on the left and right side of the
DC Disconnect that attach it to the wall mounting
bracket.
10.3 Storage
Store the Sunny Boy and the DC Disconnect in a dry place. The ambient temperature must be between
− 40°F ( − 40°C) and +140 °F +60°C).
10.4 Disposal
• Dispose of the Sunny Boy and the DC Disconnect in accordance with the disposal regulations
for electronic waste that apply at the installation site.
or
• Send the Sunny Boy and the DC Disconnect to SMA carriage paid (see Section
14 "Contact", page 90). When doing so, label the packaging with the information
"FOR DISPOSAL".
11 Technical Data
11.1 Sunny Boy 6000TL-US
PV Array Connection
Maximum DC power 6,200 W
Maximum DC voltage 600 V
Minimum DC voltage at 208 V AC 300 V
Minimum DC voltage at 240 V AC 345 V
DC nominal voltage at 208 V AC 345 V
DC nominal voltage at 240 V AC 379 V
DC start voltage 360 V
MPP voltage range at 208 V AC 300 V to 480 V
MPP voltage range at 240 V AC 345 V to 480 V
Maximum DC input current at 208 V AC 21 A
Maximum DC input current at 240 V AC 18 A
Number of MPP trackers 1 (OptiTrac)
Grid Connection
AC nominal power 6,000 W
Maximum AC power 6,000 W
Reduced power output at 140°F (60°C) 6,000 W
Maximum AC current at 208 V AC 33 A
Maximum AC current at 240 V AC 29 A
Maximum AC reverse current 0A
Maximum AC fuse size 45 A
AC nominal voltage 208 V/240 V
AC voltage range at 208 V AC 183 V to 229 V
AC voltage range at 240 V AC 211 V to 264 V
AC nominal frequency 60 Hz
AC nominal frequency range 59.3 Hz to 60.5 Hz
Power factor at nominal power 1
Total harmonic factor < 4%
AC connection/Power Balancing Two Phases / ✓
Ground fault monitoring (R-Iso) Yes
Power consumption nighttime ≤ 0.25 W
Protection Devices
DC reverse polarity protection Short-circuit diode
AC short-circuit current capability Software-controlled
AC overcurrent protection Current-controlled
Grid monitoring SMA Grid Guard
General Data
Topology Transformerless H5
Cooling concept OptiCool
Protection class NEMA 3R
Optional communication interfaces RS485/wireless (Bluetooth)
DC connection Screw terminals
AC connection Screw terminals
Efficiency
Ambient Conditions
Mechanical Data
Width x height x depth (including DC Disconnect) 183⁄8 in. x 33 in. x 97⁄16 in.
467 mm x 838 mm x 241 mm
Weight of the inverter 77 lb (35 kg)
Weight of the DC Disconnect 8 lb (3.5 kg)
Noise emission ≤ 46 dB(A)
PV Array Connection
Maximum DC power 7,200 W
Maximum DC voltage 600 V
Minimum DC voltage at 208 V AC 300 V
Minimum DC voltage at 240 V AC 345 V
DC nominal voltage at 208 V AC 345 V
DC nominal voltage at 240 V AC 379 V
DC start voltage 360 V
MPP voltage range at 208 V AC 300 V to 480 V
MPP voltage range at 240 V AC 345 V to 480 V
Maximum DC input current at 208 V AC 24 A
Maximum DC input current at 240 V AC 21 A
Number of MPP trackers 1 (OptiTrac)
Grid Connection
AC nominal power 7,000 W
Maximum AC power 7,000 W
Reduced power output at 140°F (60°C) 7,000 W
Maximum AC current at 208 V AC 39 A
Maximum AC current at 240 V AC 34 A
Maximum AC reverse current 0A
Maximum AC fuse size 45 A
AC nominal voltage 208 V/240 V
AC voltage range at 208 V AC 183 V to 229 V
AC voltage range at 240 V AC 211 V to 264 V
AC nominal frequency 60 Hz
AC nominal frequency range 59.3 Hz to 60.5 Hz
Power factor at nominal power 1
Total harmonic factor < 4%
AC connection/Power Balancing Two Phases / ✓
Ground fault monitoring (R-Iso) Yes
Power consumption nighttime ≤ 0.25 W
Protection Devices
DC reverse polarity protection Short-circuit diode
AC short-circuit current capability Software-controlled
AC overcurrent protection Current-controlled
Grid monitoring SMA Grid Guard 2
General Data
Topology Transformerless H5
Cooling concept OptiCool
Protection class NEMA 3R
Optional communication interfaces RS485/wireless (Bluetooth)
DC connection Screw terminals
AC connection Screw terminals
Efficiency
Ambient Conditions
Mechanical Data
Width x height x depth (including DC Disconnect) 183⁄8 in. x 33 in. x 97⁄16 in.
467 mm x 838 mm x 241 mm
Weight of the inverter 77 lb (35 kg)
Weight of the DC Disconnect 8 lb (3.5 kg)
Noise emission ≤ 46 dB(A)
PV Array Connection
Maximum DC power 8,300 W
Maximum DC voltage 600 V
Minimum DC voltage at 208 V AC 300 V
Minimum DC voltage at 240 V AC 345 V
DC nominal voltage at 208 V AC 345 V
DC nominal voltage at 240 V AC 379 V
DC nominal voltage 345 V
DC start voltage 360 V
MPP voltage range at 208 V AC 300 V to 480 V
MPP voltage range at 240 V AC 345 V to 480 V
Maximum DC input current at 208 V AC 28 A
Maximum DC input current at 240 V AC 24 A
Number of MPP trackers 1 (OptiTrac)
Grid Connection
AC nominal power 8,000 W
Maximum AC power 8,000 W
Reduced power output at 140°F (60°C) 8,000 W
Maximum AC current at 208 V AC 44 A
Maximum AC current at 240 V AC 38 A
Maximum AC reverse current 0A
Maximum AC fuse size 60 A
AC nominal voltage 208 V/240 V
AC voltage range at 208 V AC 183 V to 229 V
AC voltage range at 240 V AC 211 V to 264 V
AC nominal frequency 60 Hz
AC nominal frequency range 59.3 Hz to 60.5 Hz
Power factor at nominal power 1
Total harmonic factor < 4%
AC connection/Power Balancing Two Phases / ✓
Ground fault monitoring (R-Iso) Yes
Power consumption nighttime ≤ 0.25 W
Protection Devices
DC reverse polarity protection Short-circuit diode
AC short-circuit current capability Software-controlled
AC overcurrent protection Current-controlled
Grid monitoring SMA Grid Guard
General Data
Topology Transformerless H5
Cooling concept OptiCool
Protection class NEMA 3R
Optional communication interfaces RS485/wireless (Bluetooth)
DC connection Screw terminals
AC connection Screw terminals
Efficiency
Ambient Conditions
Mechanical Data
Width x height x depth (including DC Disconnect) 183⁄8 in. x 33 in. x 97⁄16 in.
467 mm x 838 mm x 241 mm
Weight of the inverter 77 lb (35 kg)
Weight of the DC Disconnect 8 lb (3.5 kg)
Noise emission ≤ 46 dB(A)
PV Array Connection
Maximum DC power 9,300 W
Maximum DC voltage 600 V
Minimum DC voltage at 208 V AC 300 V
Minimum DC voltage at 240 V AC 345 V
DC nominal voltage at 208 V AC 345 V
DC nominal voltage at 240 V AC 379 V
DC start voltage 360 V
MPP voltage range at 208 V AC 300 V to 480 V
MPP voltage range at 240 V AC 345 V to 480 V
Maximum DC input current at 208 V AC 31 A
Maximum DC input current at 240 V AC 27 A
Number of MPP trackers 1 (OptiTrac)
Grid Connection
AC nominal power 9,000 W
Maximum AC power 9,000 W
Reduced power output at 140°F (60°C) 8,000 W
Maximum AC current at 208 V AC 49 A
Maximum AC current at 240 V AC 43 A
Maximum AC reverse current 0A
Maximum AC fuse size 60 A
AC nominal voltage 208 V/240 V
AC voltage range at 208 V AC 183 V to 229 V
AC voltage range at 240 V AC 211 V to 264 V
AC nominal frequency 60 Hz
AC nominal frequency range 59.3 Hz to 60.5 Hz
Power factor at nominal power 1
Total harmonic factor < 4%
AC connection/Power Balancing Two Phases / ✓
Ground fault monitoring (R-Iso) Yes
Power consumption nighttime ≤ 0.25 W
Protection Devices
DC reverse polarity protection Short-circuit diode
AC short-circuit current capability Software-controlled
AC overcurrent protection Current-controlled
Grid monitoring SMA Grid Guard
General Data
Topology Transformerless H5
Cooling concept OptiCool
Protection class NEMA 3R
Optional communication interfaces RS485/wireless (Bluetooth)
DC connection Screw terminals
AC connection Screw terminals
Efficiency
Ambient Conditions
Mechanical Data
Width x height x depth (including DC Disconnect) 183⁄8 in. x 33 in. x 97⁄16 in.
467 mm x 838 mm x 241 mm
Weight of the inverter 77 lb (35 kg)
Weight of the DC Disconnect 8 lb (3.5 kg)
Noise emission ≤ 46 dB(A)
PV Array Connection
Maximum DC power 10,350 W
Maximum DC voltage 600 V
Minimum DC voltage at 208 V AC 300 V
Minimum DC voltage at 240 V AC 345 V
DC nominal voltage at 208 V AC 345 V
DC nominal voltage at 240 V AC 379 V
DC start voltage 360 V
MPP voltage range at 208 V AC 300 V to 480 V
MPP voltage range at 240 V AC 345 V to 480 V
Maximum DC input current at 208 V AC 35 A
Maximum DC input current at 240 V AC 30 A
Number of MPP trackers 1 (OptiTrac)
Grid Connection
AC nominal power 10,000 W
Maximum AC power 10,000 W
Reduced power output at 140°F (60°C) 8,000 W
Maximum AC current at 208 V AC 49 A
Maximum AC current at 240 V AC 48 A
Maximum AC reverse current 0A
Maximum AC fuse size 60 A
AC nominal voltage 208 V/240 V
AC voltage range at 208 V AC 183 V to 229 V
AC voltage range at 240 V AC 211 V to 264 V
AC nominal frequency 60 Hz
AC nominal frequency range 59.3 Hz to 60.5 Hz
Power factor at nominal power 1
Total harmonic factor < 4%
AC connection/Power Balancing Two Phases / ✓
Ground fault monitoring (R-Iso) Yes
Power consumption nighttime ≤ 0.25 W
Protection Devices
DC reverse polarity protection Short-circuit diode
AC short-circuit current capability Software-controlled
AC overcurrent protection Current-controlled
Grid monitoring SMA Grid Guard
General Data
Topology Transformerless
Cooling concept OptiCool
Protection class NEMA 3R
Optional communication interfaces RS485/wireless (Bluetooth)
DC connection Screw terminals
AC connection Screw terminals
Efficiency
Ambient Conditions
Mechanical Data
Width x height x depth (including DC Disconnect) 183⁄8 in. x 33 in. x 97⁄16 in.
467 mm x 838 mm x 241 mm
Weight of the inverter 77 lb (35 kg)
Weight of the DC Disconnect 8 lb (3.5 kg)
Noise emission ≤ 46 dB(A)
PV Array Connection
Maximum DC power 11,400 W
Maximum DC voltage 600 V
Minimum DC voltage at 240 V AC 345 V
DC nominal voltage at 240 V AC 379 V
DC start voltage 360 V
MPP voltage range at 240 V AC 345 V to 480 V
Maximum DC input current 33 A
Number of MPP trackers 1 (OptiTrac)
Grid Connection
AC nominal power 11,000 W
Maximum AC power 11,000 W
Reduced power output at 140 °F (60 °C) 8,000 W
Maximum AC current at 240 V AC 48.6 A
Maximum AC reverse current 0A
Maximum AC fuse size 60 A
AC nominal voltage 240 V
AC voltage range at 240 V AC 211 V to 264 V
AC nominal frequency 60 Hz
AC nominal frequency range 59.3 Hz to 60.5 Hz
Power factor at nominal power 1
Total harmonic factor < 4%
AC connection/Power Balancing Two Phases / ✓
Ground fault monitoring (R-Iso) Yes
Power consumption nighttime ≤ 0.25 W
Protection Devices
DC reverse polarity protection Short-circuit diode
AC short-circuit current capability Software-controlled
AC overcurrent protection Current-controlled
Grid monitoring SMA Grid Guard
General Data
Topology Transformerless
Cooling concept OptiCool
Protection class NEMA 3R
Optional communication interfaces RS485/wireless (Bluetooth)
DC connection Screw terminals
AC connection Screw terminals
Efficiency
Ambient Conditions
Mechanical Data
Width x height x depth (including DC Disconnect) 183⁄8 in. x 33 in. x 97⁄16 in.
467 mm x 838 mm x 241 mm
Weight of the inverter 77 lb (35 kg)
Weight of the DC Disconnect 8 lb (3.5 kg)
Noise emission ≤ 46 dB(A)
11.7 DC Disconnect
PV Array Connection
Maximum DC voltage 600 V
DC operating voltage range 0 V to 600 V
Maximum DC operating current 35 A
Maximum DC short-circuit current 45 A
Maximum string fuse rating 20 A
AC Connection
Maximum AC current 49 A
General Data
Dimensions (width x height x depth) 77⁄8 in. x 113⁄4 in. x 715⁄32 in.
(200 mm x 300 mm x 190 mm)
Cable Requirements 8 to 2 AWG (10 to 35 mm²) copper
(National Electrical Code®, 310.16) wire, rated for 194°F (90°C)
Protection class NEMA 3R
Measurement accuracy
• Tripping limit accuracy: ±2 % of nominal grid voltage
• Tripping time accuracy: ±1 % of nominal tripping time
• Tripping frequency accuracy: ±0.05 Hz
Spare parts
Name Description SMA order number
Ventilation grid Ventilation grid set, right and 45-7202
left
AC varistors AC varistor replacement kit SB-VAC-US01
DC varistors* DC varistor replacement kit SB-VDC-US01
* only SB 6000TLUS-12/SB 7000TLUS-12/SB 8000TLUS-12/SB 9000TLUS-12/SB 10000TLUS-12/SB 11000TLUS-12
Accessories
Name Description SMA order number
Sunny Boy Combiner String-Combiner for 6 strings SBCBTL6-10
Box maximum
Power Balancer Retrofit kit for the Power PBL-SBUS-10-NR
Balancer function
RS485 retrofit kit RS485 communication 485USPB-SMC-NR
interface
Bluetooth retrofit kit Bluetooth communication BTPBINV-NR
interface
13 Compliance Information
FCC Compliance
This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions:
IC Compliance
This device complies with Industry of Canada licence-exempt RSS standard(s). Operation is subject
to the following two conditions:
• This device may not cause interference, and
• This device must accept any interference, including interferences that may cause undesired
operation of the device.
14 Contact
If you have technical problems concerning our products, contact the SMA Service Line. We require
the following information in order to provide you with the necessary assistance:
• Type of inverter
• Type and number of modules connected
• Communication method
• Sunny Boy failure or warning number
• Display message of the Sunny Boy
XXX4."4PMBSDPN
4.""NFSJDB --$
XXX4.""NFSJDBDPN