Culligan C&I Catalogue Digital
Culligan C&I Catalogue Digital
Culligan C&I Catalogue Digital
FILTRATION 15
REVERSE OSMOSIS 29
ULTRAFILTRATION 37
DEMINERALIZATION 39
WASTEWATER PURIFIERS 45
ULTRAVIOLET 49
SERVICE 61
Culligan has been providing innovative
water treatment solutions in a wide
range of markets and sectors for 80
years.
Culligan's philosophy has always been based on the idea that only a global approach to the
problems of water, from its collection to its return to nature, can enable smart and far-sighted
solutions for the exploitation of this vital resource.
Thanks to many years of experience in water treatment in all sectors, from water softening to
filtration, reverse osmosis and dosing systems, Culligan has developed a range of products
dedicated to each treatment, in order to facilitate the choice after sizing which is easily
determined via the technical documentation available.
This long experience has also enabled the creation of highly reliable and efficient equipment
which, constantly upgraded with new technologies, is the best available on the market.
All the components used, such as the hydraulic valves, pilot, microprocessor programmers
and many other more or less important accessories, have undergone lengthy testing, and
were designed and developed internally to ensure complete independence from third parties.
This catalog includes the full range of standard equipment dedicated to the Commercial/
Industrial sector, specifying the main features and thereby allowing a preliminary sizing, with
overall dimensions, and then drafting of the final project in cooperation with our technicians.
Culligan can also study and develop specific treatment processes, and design complete
systems for all types of water treatment in accordance with the current regulations in the
various sectors and in the various user countries of use.
With its highly specialized team, our technical department can carry out the projects in
compliance with the various regulatory requirements, for specific applications and markets.
5
The main markets that Culligan has addressed over the years include:
• INDUSTRIAL for the production of water intended for the food, energy, precision electronics, paint,
service, agriculture, irrigation and oil sectors.
• HOSPITALS with the production of water intended for hemodialysis departments, laboratories and
production of steam.
• EMERGENCY PLANTS for public bodies (army, civil defense, Red Cross, etc.) able to operate in critical
conditions according to the highest international standards.
• PLANTS FOR THE RECOVERY of wastewater for irrigation and industrial uses.
Potabilization plant Skid-mounted demineralization plant with Skid-mounted demineralization plant with
"polishing" column pretreatment
Reverse Osmosis plant for the production of Mobile containerized potabilization plant for Desalination/potabilization plant
process water Civil Defense
6
Culligan has always believed in the importance of offering its customers a complete service,
with technical assistance nationwide and internationally: Culligan has a vast commercial and
technical network, to locally meet the needs of customers, and to ensure prompt assistance.
In addition to ISO 9001:2008 Quality Certification for the "design, manufacture, marketing,
installation and assistance of water treatment and purification plants, equipment and systems"
our company has obtained SOA, UDT, GOST and Medical Device CE0434 certification in
order to participate in tenders for public works in most of the world.
Electrodeionization plant Ultrafiltration plant for reuse of wastewater Arsenic removal plant for municipal water
supply
Filtration plant for municipal water supply Skid-mounted seawater potabilization plant Surface water filtration plant for municipal water
with pretreatment supply
7
WATER SOFTENING AND DENITRIFICATION
Softening means removing from water the hardness mainly due to Calcium and Magnesium
salts, exchanging them with Sodium salts, which do not precipitate or form scale.
To obtain the ion exchange, the water is made to pass through a bed of resins previously
loaded with Sodium, using Sodium Chloride (common table salt) as a regenerant.
Culligan uses Cullex food-grade exchange resins, which feature high resistance to mechanical
wear, long life, high exchange capacity and low consumption of salt.
For regeneration, Potassium Chloride can also be used for specific applications.
NOTE:
Using appropriate selective resins, the water softeners can be converted into NITRATE REMOVAL UNITS, whose selection
and sizing must be done with the help of the technicians.
9
MODELS
Culligan water softeners come in the following models:
•H
E & HE TWIN, for professional and semi-industrial applications, for flow rates up to 8.4 m³/h with
pressure loss at 1.7 bar
• CTM, for professional, semi-industrial and industrial applications, for flow rates up to 24 m³/h
• ULTRA LINE, HA and HB lines, for industrial applications, for flow rates up to 227 m³/h
NOTE: The available versions are given in the table, each with their own dimensional characteristics, with different exchange
capacities and flow rates.
MATERIALS USED
Depending on the model, the HE and HE Twin line resin containers are in "Quadra-Hull" or
composite material with PE liner coated in glass fiber and epoxy resin.
The Culligan patented Quadra Hull® containers consist of a reinforced fiberglass body with food-
grade inner lining; the outer covering in ABS is moisture and UV resistant.
The Hi-Flo 3e line tanks are in composite material with PE liner coated in fiberglass and epoxy
resin, whereas in the Ultra Line FRP HA HB are in anti-corrosion reinforced fiberglass.
The Ultra Line HA and HB tanks are in polyester-coated carbon steel; the inside is protected by
a layer of epoxy resins, suitable for contact with water intended for human consumption and food
substances.
The valve assembly is in plastic material for all HE, HE Twin and Ultra Line models up to 1550,
and is in bronze for the Hi-Flo 3e models.
In the Ultra Line models from 1700 the distribution unit has cast iron valves and flanged steel
pipes, coated internally and externally with epoxy paint.
OPERATION
All Culligan water softeners are fully automatic.
the HE, HE Twin and Hi-Flo 3e line models have a motorized piston or rotary distribution valve
and a specific multifunction programmer that manages their various operation phases (service,
wash and regeneration). All Ultra Line models are equipped with a distribution unit complete
with diaphragm valves, and their various operation phases (service, wash and regeneration) are
controlled by an electronic controller which activates the valves via a specific distributor pilot.
The water softening system can also have volumetric operation, which activates the regeneration
phase according to the amount of water delivered. The volume of treated water is measured by an
impulse emitter turbine or by a meter, and the electronic control panel controls regeneration when
the preset volume is reached. Regeneration can also be started manually, without interfering with
the preset automatic mechanism.
A Duplex and/or Triplex version is also available, which allows one or two water softening columns
to be automatically put into service when the resins of the softener in operation are depleted,
while the first switches to regeneration. There is also a Progressive Flow version available for HE
models, for managing several softening columns in parallel cascade operation, to cover treated
water demand peaks without having to oversize the actual water softener.
With these functions it is possible to have an uninterrupted flow of softened water.
On request, the Culligan softener can be supplied with a complete self-disinfection system.
All the water softeners can be supplied with Brine System (brine container) of different sizes and
capacities, to be chosen according to available space and operating conditions.
The exchange capacity is calculated on the treatment of water having a total hardness of 40°f (400 ppm
CaCO³) and with salinity of 500 ppm, free of oil and turbidity, colorless and delivered with the flow rate foreseen
for continuous service; however, it can vary according to other parameters such as Chloride content, available
hydraulic pressure, discontinuous drawing of treated water, purity and type of regenerant used.
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
Also available in Duplex version.
The exchange capacity is calculated on the treatment of water having a total hardness of 40°f (400 ppm
CaCO³) and with salinity of 500 ppm, free of oil and turbidity, colorless and delivered with the flow rate
foreseen for continuous service; however, it can vary according to other parameters such as chloride content,
available hydraulic pressure, discontinuous drawing of treated water, purity and type of regenerant used.
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
CTM in/out
Ø
max
Ø
Resin tank
altezza
Brine
System
size in oper. for
shipment
m3 • °f litri m3/h mm mm inch(“) kg kg
“
CTM 60 2 388 56 11.6 356 1791 24x50 500 125
CTM 90 2 583 85 13 407 1791 24x50 600 150
CTM 120 2 777 113 12.5 407 2121 24x50 720 180
CTM 150 2 972 142 13.4 762 1270 30x50 1120 280
CTM 210 2 1360 198 14.8 762 1270 30x50 1248 312
CTM 300 2 1944 283 15.9 610 2299 30x50 1680 420
CTM 450 2 2916 425 17.3 762 2299 42x50 2620 655
CTM 600 2 3888 566 18.6 915 2299 42x50 3592 898
The exchange capacity is calculated on the treatment of water having a total hardness of 40°f (400 ppm
CaCO³) and with salinity of 500 ppm, free of oil and turbidity, colorless and delivered with the flow rate
foreseen for continuous service; however, it can vary according to other parameters such as chloride content,
available hydraulic pressure, discontinuous drawing of treated water, purity and type of regenerant used.
NOTA: Weights are approximate. • The above dimensions can vary by ± 2%.
For the Duplex CTM models, technical specs are referred to the single softener.
Duplex models are composed by two tank with a control valve for each column and
a single brine system.
“
HA 200 FRP 1½ 21 734/1188 760609
HA 230 FRP 1½ 21 838/1359 760610
HA 290 FRP 2 24 1047/1698 760610
HA 320 FRP 2 24 1150/1869 760610
HA 430 FRP 2 30 1570/2550 760611
HA 510 FRP 2 30 1887/3060 760612
HA 770 FRP 2 36 2827/4587 760612
HA 850 FRP 2 36 3141/5097 760612
HA 1200 FRP 2 48 4503/7136 760660
HA 1400 FRP 2 48 5235/8325 760660
HB 770 FRP 2½ 36 2830/4587 760612
HB 850 FRP 2½ 36 3141/5097 760612
HB 1200 FRP 2½ 48 4503/7136 760660
HB 1400 FRP 2½ 48 5235/8325 760660
HB 1550 FRP 2½ 55 5549/8825 760660
24-110-230 V - 50/60 Hz
(Without Brine System and Meter)
“
HB 770 FRP 3 36 2830/4587 760612
HB 850 FRP 3 36 3141/5097 760612
HB 1200 FRP 3 48 4503/7136 760660
HB 1400 FRP 3 48 5235/8325 760660
HB 1550 FRP 3 55 5549/8825 760660
24-110-230 V - 50/60 Hz
(Without Brine System and Meter)
The exchange capacity is calculated on the treatment of water having a total hardness of 40°f (400 ppm
CaCO³) and with salinity of 500 ppm, free of oil and turbidity, colorless and delivered with the flow rate
foreseen for continuous service; however, it can vary according to other parameters such as chloride content,
available hydraulic pressure, discontinuous drawing of treated water, purity and type of regenerant used.
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
OPERATION DATA
Filtering means removing turbidity, from the coarsest to the colloidal, from the water, adsorbing
unpleasant tastes, smells and colors, as well as harmful inorganic and organic micro pollutants,
eliminating Iron, Manganese, Arsenic and other heavy metals, and neutralizing the acidity.
These results are achieved with an adequate filtration system, in some cases assisted by
pre-oxidation and chemical conditioning.
With biological filtration it is possible to remove Ammonia by nitrification.
15
DYNAMIC SEPARATORS
MATERIALS USED
The models available, with 1" to 3" fittings, are in carbon steel, painted externally, for non-
aggressive or non-corrosive waters.
OPERATION
The Dynamic Separator exploits the centrifugal movement of the water to separate the solid
parts from the liquid.
The water enters tangentially at the top and is conveyed, through holes that are also tangential,
inside a pipe where separation of the solid particles occurs.
The water runs through the pipe with strong centrifugal energy that allows the separation of
parts of higher specific weight.
These descend by gravity and are collected in the lower accumulation chamber, whereas the
clarified water flows upwards, along the middle part of the pipe, to the upper outlet.
Max. operating temperature: 70 °C • Minimum operating pressure: 1 bar • Max. pressure: 8 bar.
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
FILTRATION 16
SELF-CLEANING FILTERS
The Self-cleaning Filters are designed to reduce the turbidity of the water, while eliminating
the operations necessary for replacing the filter cartridge.
They are available in semi-automatic and automatic versions and, depending on the models,
are used for small and high flow rates. In the 1” to 2½” models the cartridge consists of an
AISI 316 stainless steel mesh, fitted with a rotor that periodically eliminates the retained
impurities with a backwashing action. The cartridge is available from 50 to 500 μ.
For high flow rates there are EASY MAX self-cleaning filters provided with 2" (threaded) and
DN 65-80-100 (flanged) fittings. In the semi-automatic models washing is obtained by turning
a knob; in the automatic industrial series the backwash cycles are timed, programmable at
intervals of 1 to 999 hours, with reduced water consumption.
EASY MAX filters are CE compliant, compatible with the directive on machinery and building
materials, and electromagnetic compatibility.
SELF-CLEANING
MODEL FLOW RATE FITTINGS DIMENSIONS WEIGHT
at 0.2 bar Ø Ø X height
for
FILTER m3/h “ mm
shipment
kg
EASY EASY A
NOTE: Maximum operating pressure: 16 bar • Maximum water/ambient temperature: 5° / 40 °C
Power supply: 220/24 V - 50 Hz
FILTRATION 17
MICROFILTRATION
- GARD SYSTEM
Single or multiple filters with ¾”, 1” and 1¾” fittings. A highly versatile modular system allowing the
combination in different configurations (parallel, series, series-parallel, parallel-series) of turbidity
filters of different finenesses, activated carbon filters, dissolvers for the prevention of corrosion. Gard
System cartridges come in the following versions:
• STRAINER, with washable steel mesh filtering element, to remove suspended solids up to 10 μ.
• MONOSTAGE or MULTISTAGE, with food-grade polypropylene filtering element, for the selective removal
of turbidity.
The purity of the filtrate varies from 1 to 80 μ, depending on the type of cartridge.
• IO-CHEM SP12, phosphate crystal cartridge, for preventing corrosion.
• CULLAR D, activated carbon cartridge, for adsorption of organic substances and dechlorination.
- FGX3
Multiple cartridge filters, with satin finish AISI 316 stainless steel container and UNI 338 male
threaded inlet/outlet connections, for medium flow rates. The system allows the fitting of cartridges
of different filtration fineness (1 - 5 - 20 μ) using standard lengths of 10, 20, 30, 40 inches (250, 500,
750, 1000 mm). Cartridge replacement is quick, thanks to the "bell" opening system. The filter comes
complete with tripod support for ground installation.
GARD SYSTEM
NOTE: For the Gard System technical data refer to the separate datasheet.
FGX3 Ø Ø maximum
height with
support*
for
shipment
l/h number “ mm mm kg
FGX3 125 7.5 3x500 mm 2 gas 168.3 1115 20
FGX3 150 9 3x750 mm 2 gas 168.3 1365 22
FGX3 250 15 3x1000 mm 2 gas 168.3 1620 24
FGX3 415 24.9 7x750 mm 2½ gas 219.1 1371 27
FGX3 580 34.8 7x1000 mm 2½ gas 219.1 1630 34
FGX3 750 45 9x1000 mm 3 gas 273 1780 44
FILTRATION 18
FILTERS
For each type of Culligan filter it is possible to choose the most suitable filter bed from
a complete range of minerals. To address any specific problem, refer to the diagram
on the next page.
The available versions are:
- FILTR-CLEER
A multi-layer filter whose typical application is the removal of turbidity, suspended solids and small
quantities of heavy metals (mainly Iron and Manganese).
The minerals used are "Cullcite", a low-density granular anthracite, forming the top layer, and
"Cullsan", a pure silica sand, chemically inert and of almost unlimited duration.
- CULLAR
Whose typical application is the removal of Chlorine and unpleasant tastes and odors.
Cullar is a granular activated carbon characterized by high porosity, which gives it a high adsorbing
capacity.
- CULLNEU
Whose typical application is the demineralization-neutralization of acidic waters, in order to inhibit
aggression and increase hardness. Cullneu is a Calcium carbonate-based granular mineral, which
dissolves in proportion to the acidity neutralized, and must therefore be regularly topped up.
- SUPER IRON
A multilayer filter using a selective mineral with catalytic effect on Iron, Manganese and Arsenic,
reactivatable with various types of oxidants.
- G.A.C.
G.A.C., granular activated carbon, specific for adsorbing organohalogenated compounds,
antiparasitics, heavy metals and other substances harmful to health.
- BIOFILTER
A special filter for removing Ammonia, where the main function of the quartzite filtering media is to
support the nitrification biomass consisting of two strains of aerobic bacteria (Nitrosamonas and
Nitrobacter). The Biofilter can also oxidize and remove appreciable concentrations of Iron and
Manganese when present in the water.
- UFX
A filter using a specific mineral to adsorb Arsenic and Vanadium. The mineral cannot be regenerated
on site, therefore it must be replaced when depleted; for this reason its use is not recommended for
the removal of high concentrations. Ideal for "polishing" water previously treated with another more
economical process.
- OFSY®
An exclusive Culligan dual-stage filtration system, ideal for removing high amounts (or variable
amounts) of turbidity and suspended solids. The special feature of the system is that of being able to
directly treat highly loaded waters, therefore without any settling or clarification pre-treatment.
FILTRATION 19
CHOOSING THE MOST EFFECTIVE FILTER BED
Filtr-Cleer Cullar UR Cullneu Super Iron UFX FHT Bio - GAC OFSY
UF UU UFP Filtro
HE HF9 HE HF9 HE HF9 HE HF9 HF9 BF
CTM CTM CTM CTM
HF6 HF6 HF6 HF6
Turbidity
High and/or variable turbidity
Tastes
Odors
Colors
Atrazine and similar
Tri + tetrachlorethylene and similar
Acidity
Iron
Manganese
Arsenic and Vanadium
Ammonia
Acceptable Good Excellent
NOTE: In addition to the standard production, for higher flow rates there are specific treatment plants as well as plants
pre‑assembled on skids or in containers for special applications, and plants to DIN standards, ASME, RINA, etc.
MATERIALS USED
Manufactured entirely at the Culligan works, the standard filters are in steel with corrosion
protection consisting of a thick layer (250-300 μ) of food-grade epoxy resins inside and an
80-100 μ layer of protection on the outside.
Exceptions are the HE Series filters, the FHT manual filters and the FRP Series, whose tank
is in anti-corrosion reinforced fiberglass (or Culligan Quadra-Hull® system for HE filters only).
OPERATION
Automatic operation of the filters is regulated by a group of hydraulic diaphragm valves
actuated by a multi-port pilot which, controlled by an electronic programmer, alternates the
service and wash phases.
Culligan HE Series filters are controlled by a multi-piston valve, which ensures easy
maintenance and longer life. The installation of a communication kit (optional) is used for
alerting if the filter needs servicing.
The Culligan Controller, included in the entire range of filters, allows easy control of the plant
and its operation.
Flow rates in the various service and wash phases are controlled by automatic flow regulators
that prevent leakage of the minerals during the backwash and optimize
filter efficiency in the service phase.
NOTE: The standard versions and ranges available are given in the technical specifications, on the following pages.
FILTRATION 20
MODEL FLOW RATE FITTINGS DIMENSIONS WEIGHT
HE max.
service
counter-
current
in/out
Ø
width depth height in
operation
for
shipment
m3/h m3/h “ mm mm mm kg kg
FILTR-CLEER (turbidity)
UF 12 2.6 2.3 1½ 356 610 1575 190 148
UF 14 3.6 3.4 1½ 356 610 1905 250 179
UF 16 4.7 4.5 1½ 406 610 1905 340 255
UF 21 8.1 6.8 1½ 533 610 1600 470 322
CULLAR (taste – odor – color)
UR 12 1.8 1.8 1½ 356 610 1575 165 123
UR 14 2.5 2.3 1½ 356 610 1905 250 179
UR 16 3.2 3.4 1½ 406 610 1905 315 231
UR 21 5.4 5.7 1½ 533 610 1600 395 247
CULLNEU (acidity)
UU 12 1.8 1.8 1½ 356 610 1575 165 115
UU 14 2.5 2.3 1½ 356 610 1905 225 145
UU 16 3.2 3.4 1½ 406 610 1905 290 197
UU 21 5.4 6.8 1½ 533 610 1600 434 286
SUPER IRON (Iron – Manganese)
UFP 12 1.8 1.8 1½ 356 610 1575 190 140
UFP 14 2.1 3.4 1½ 356 610 1905 300 220
UFP 16 2.5 3.4 1½ 406 610 1905 365 272
UFP 21 3 6.8 1½ 533 610 1600 484 336
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
MODEL FLOW RATE FITTINGS DIMENSIONS WEIGHT
FHT service
max.
counter-
current
in/out
Ø
width depth height in
operation
for
shipment
m3/h m3/h “ mm mm mm kg kg
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
FILTRATION 21
MODEL FLOW RATE FITTINGS DIMENSIONS WEIGHT
HI-FLO 6 service
max.
counter-
current
in/out
Ø
width depth height in
operation
for
shipment
m3/h m3/h “ mm mm mm kg kg
FILTR-CLEER (turbidity)
UF 60 36.2 61.3 80 1500 1760 2200 4640 3290
UF 72 52 90.8 100 1800 2150 2282 6455 4655
UF 84 70.4 129.4 100 2100 2450 2340 8325 5825
UF 90 81.6 147.7 100 2300 2630 2350 12250 7250
UF 100 101.2 174.9 150 2500 2950 2614 13445 9145
UFe 100 101.2 174.9 100 2500 2850 2564 13445 9145
UF 120 145 250 150 3000 3490 2890 27000 15500
CULLAR (taste – odor – color)
UR 60 36.2 27.3 80 1500 1760 2200 4395 2795
UR 72 52 40.9 80 1800 2100 2282 6025 3875
UR 84 70.4 52.2 100 2100 2450 2340 8190 5190
UR 90 81.6 65 100 2300 2630 2350 11200 6080
UR 100 101.2 79.5 100 2300 2850 2564 12250 7750
UR 120 145 114 150 3000 3490 2890 25000 13400
CULLNEU (acidity)
UU 60 22.7 61.3 80 1500 1760 2200 4640 3290
UU 72 32.7 90.8 80 1800 2150 2282 6455 4655
UU 84 40.9 129.4 100 2100 2450 2340 8325 5825
UU 90 47 147.7 100 2300 2630 2350 12290 7250
UU 100 59 174.9 150 2500 2950 2614 13445 9145
UUe 100 59 174.9 100 2500 2850 2564 13445 9145
UU 120 80 250 150 3000 3490 2890 27000 15500
SUPER IRON (Iron – Manganese)
UFP 60 28 52.2 80 1500 1760 2200 4800 3310
UFP 72 40 68 100 1800 2150 2282 6750 4750
UFP 84 52 95.5 100 2100 2450 2340 8600 6100
UFP 90 58 114 100 2300 2630 2350 12500 7500
UFP 100 79 143 150 2500 2950 2614 12900 9500
UFPe 100 79 143 100 2500 2850 2564 12900 9500
UFP 120 112 200 150 3000 3490 2890 27250 15750
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
FILTRATION 22
MODEL FLOW RATE FITTINGS DIMENSIONS WEIGHT
HI-FLO 6 TWIN service
max.
counter-
current
in/out
Ø
width depth height in
operation
for
shipment
m3/h m3/h “ mm mm mm kg kg
TWIN - FILTR-CLEER (turbidity)
UF 248 41 41 65 2600 1536 2125 9000 5500
UF 260 72.4 61.8 100 3300 1880 2140 9300 6600
UF 272 104 90.8 100 3900 2110 2260 12930 9350
UF 284 140.8 129.4 150 4580 2360 2385 16500 11700
UF 290 163.8 150 150 4950 2600 2460 24530 14550
UF 2100 202.4 274.9 150 5300 2970 2640 26900 18300
UF 2120 290 250 150 6400 3395 2845 54000 31000
TWIN - CULLAR (taste – odor – color)
UR 248 41 18.2 65 2600 1536 2125 8100 4600
UR 260 72.4 29 100 3300 1880 2140 8800 5600
UR 272 104 40.9 100 3900 2110 2260 12070 7770
UR 284 140.8 52.2 150 4580 2360 2385 16400 10400
UR 290 163.2 68 150 4980 2600 2460 22420 12200
UR 2100 202.4 79.5 150 5300 2970 2640 24530 15530
UR 2120 290 114 150 6400 3395 2845 50030 26850
TWIN - SUPER IRON (Iron – Manganese)
UFP 248 36 31.9 65 2600 1536 2125 9100 5700
UFP 260 56 52.2 100 3300 1880 2140 9550 6800
UFP 272 80 68 100 3900 2110 2260 13200 9600
UFP 284 104 95.5 150 4580 2360 2385 17200 12000
UFP 290 116 114 150 4980 2600 2460 25000 15000
UFP 2100 158 143 150 5300 2970 2640 17500 19000
UFP 2120 224 200 150 6400 3395 2845 55000 31500
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
MODELS FITTINGS
HI-FLO 9 FRP (“)
FILTRATION 23
MODEL FLOW RATE FITTINGS DIMENSIONS WEIGHT
HI-FLO 9 service
max.
counter-
current
in/out
Ø
width depth height in
operation
for
shipment
m3/h m3/h “ mm mm mm kg kg
FILTR-CLEER (turbidity)
UF 20 4.7 7.9 1½” 710 735 1950 770 470
UF 24 6.7 10.9 1½” 710 835 1985 1100 680
UF 30 11 15.9 1½” 765 985 2050 1700 1030
UF 36 17 27.3 2” 975 1215 2131 2980 1910
UF 48 27 40.9 2½ 1258 1436 2235 4490 2790
UF 54 37 56 2½ 1432 1632 2367 4800 3100
UF 60 42 61.3 DN80 1500 1760 2700 5500 4050
UF 72 60 90.8 DN100 1800 2150 2782 6400 5450
UF 84 80 129.4 DN100 2100 2450 3090 10650 7700
UF 90 86 147.7 DN100 2300 2630 3100 12450 9010
UF 100 117 174.9 DN150 2500 2950 3364 16100 11700
UFe 100 117 174.9 DN100 2500 2850 3314 16100 11700
UF 120 170 250 DN150 3000 3490 3600 32000 18880
CULLAR (taste – odor – color)
UR 20 4.7 3.4 1½” 710 735 1950 760 460
UR 24 6.7 4.5 1½” 710 835 1985 1030 600
UR 30 11 6.8 1½” 765 385 2050 1600 930
UR 36 17 10.9 2” 975 1215 2131 2720 1650
UR 48 27 18.2 2” 1258 1465 2235 3500 2410
UR 54 37 25 2½” 1432 1626 2367 4250 2950
UR 60 42 27.3 DN 80 1500 1760 2700 4500 3350
UR 72 60 40.9 DN 80 1800 2100 2782 5550 4600
UR 84 80 52.2 DN 100 2100 2450 3090 8100 5900
UR 90 86 61.8 DN 100 2450 2630 3100 9806 7600
UR 100 117 79.5 DN 100 2630 2850 3314 11100 9400
UR 120 170 114 DN 150 2850 3490 3600 29000 15250
SUPER IRON (Iron – Manganese)
UFP 20 3 5.7 1½” 710 735 1950 770 470
UFP 24 4.5 7.9 1½” 710 835 1985 1100 680
UFP 30 7 13.6 1½” 765 985 2050 1700 1030
UFP 36 11 20.5 2” 975 1215 2130 2980 1910
UFP 48 18 31.9 2½” 1258 1436 2235 4490 2790
UFP 54 25 45.8 2½” 1432 1632 2367 4800 3100
UFP 60 28 52.2 DN 80 1500 1760 2700 5700 4300
UFP 72 40 68 DN 100 1800 2150 2780 7000 5900
UFP 84 52 95.5 DN 100 2100 2450 3090 11700 8700
UFP 90 58 114 DN 100 2300 2630 3100 14000 10560
UFP 100 79 143 DN 150 2500 2950 3364 17900 13200
UFPe 100 79 143 DN 100 2500 2850 3314 17900 13200
UFP 120 112 200 DN 150 3000 3490 3600 34600 20500
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
FILTRATION 24
MODEL FLOW RATE FITTINGS DIMENSIONS WEIGHT
HI-FLO 9 service
max.
counter-
current
in/out
Ø
width depth height in
operation
for
shipment
m3/h m3/h “ mm mm mm kg kg
CULLAX (Arsenic-Vanadium)
UFX 20 3 3 1½” 710 735 1950 760 460
UFX 24 4.5 4.5 1½” 710 835 1985 1020 600
UFX 30 6.8 6.8 1½” 765 985 2050 1590 930
UFX 36 10.9 10.9 2” 975 1215 2131 2550 1650
UFX 48 17 17 2” 1258 1465 2235 4060 2410
UFX 54 25 25 2½” 1432 1626 2367 5050 2950
UFX 60 27.3 27.3 DN 80 1500 1760 2700 5970 3350
UFX 72 40 40 DN 80 1800 2100 2782 8350 4600
UFX 84 52.2 52.2 DN 100 2100 2450 3090 11150 5900
UFX 90 61.8 61.8 DN 100 2300 2630 3100 13900 7600
UFX 100 75 75 DN 100 2500 2850 3364 16900 9400
UFX 120 105 105 DN 100 3000 3490 3600 24750 13250
BIOFILTERS (Ammonia - Iron - Manganese)
BF 48 17 36 2” 1285 1465 2235 4150 2500
BF 54 22.5 47 2½” 1432 1626 2367 5150 3050
BF 60 26 54 DN 80 1500 1760 3200 6325 3700
BF 72 38 80 DN 80 1800 2100 3282 8650 4900
BF 84 52 108 DN 100 2100 2450 3590 11350 6100
BF 90 62 126 DN 100 2300 2630 3660 14200 7900
BF 100 72 144 DN 100 2500 2850 3814 17300 9800
BF 120 106 216 DN 100 3000 3490 4100 25200 13700
CULLNEU (acidity)
UU 20 3 7.9 1½” 710 735 1950 830 530
UU 20 4.5 10.9 1½” 710 835 1985 1150 725
UU 30 7 15.9 1½” 765 985 2050 1780 1110
UU 36 11 27.3 2” 975 1215 2131 3030 1955
UU 48 18 40.9 2½” 1258 1436 2235 4785 3085
UU 54 25 25 2½” 1432 1632 2367 5100 3250
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
FILTRATION 25
MODEL FLOW RATE FITTINGS DIMENSIONS WEIGHT
HI-FLO 9 TWIN service
max.
counter-
current
in/out
Ø
width depth height in
operation
for
shipment
m3/h m3/h “ mm mm mm kg kg
TWIN - FILTR-CLEER (turbidity)
UF 260 72.4 61.9 100 3300 1880 2610 10900 7500
UF 272 104 90.8 100 3900 2110 2760 12700 10700
UF 284 140.8 129.4 150 4580 3135 3135 21200 15300
UF 290 163.2 150 150 4980 3210 3210 29074 17800
UF 2100 202.4 174.9 150 5300 3390 3390 31500 22700
UF 2120 290 250 150 6400 3595 3595 63300 36900
TWIN - CULLAR (taste – odor – color)
UR 260 72.4 29 100 3300 1880 2610 8900 6600
UR 272 104 40.9 100 3900 2110 2760 11000 9100
UR 284 140.8 52.2 150 4580 3135 3135 16100 11700
UR 290 163.2 61.2 150 4980 3210 3210 18760 13650
UR 2100 202.4 79.5 150 5300 3390 3390 21500 18100
UR 2120 290 114 150 6400 3595 3595 57300 29800
TWIN - SUPER IRON (Iron – Manganese)
UFP 260 56 52.2 100 3300 1880 2610 11300 8000
UFP 272 80 68 100 3900 2110 2760 13900 11500
UFP 284 104 95.5 150 4580 3135 3135 23200 17000
UFP 290 116 114 150 4980 3210 3210 27800 20500
UFP 2100 158 143 150 5300 3390 3390 35500 26000
UFP 2120 224 200 150 6400 3595 3595 67500 40000
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
FILTRATION 26
MODEL FLOW RATE FITTINGS DIMENSIONS WEIGHT
OFSY service
max.
counter-
current
in/out
Ø
width depth height in
operation
for
shipment
m3/h m3/h “ mm mm mm kg kg
OFSY 20 4.5 7.9 1½” 1100 880 1960 1320 1050
OFSY 24 5.7 10.9 1½” 1200 980 2000 1820 1400
OFSY 30 9.1 15.9 1½” 1600 1130 2050 2820 2110
OFSY 36 13.6 27.3 2½” 2010 1480 2130 4350 3400
OFSY 48 21.8 40.9 2½” 2500 1730 2235 7800 5600
OFSY 54 29.6 56.9 2½” 2920 1930 2367 8800 6000
OFSY 60 36.3 61.3 DN 80 3200 1760 2150 10500 7200
OFSY 72 50 90.8 DN 100 3750 2150 2150 15000 10500
OFSY 84 68.1 129.4 DN 100 4350 2450 2160 20000 14000
OFSY 90 82 159 DN 100 4750 2600 2250 25000 17000
OFSY 100 100 174.9 DN 150 5200 2950 2370 29500 21000
OFSY 120 139 250 DN 150 6300 3430 2890 54000 31000
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
OPERATION DATA
FILTRATION 27
DEGASSING TOWERS
MATERIALS USED
Aeration Tower models 400, 600, 1000 and 1400 are entirely in Polypropylene PP, whereas
model 1800 is entirely in steel, protected inside by epoxy paint and outside by two layers of anti-
rust paint.
The filling bodies are in polypropylene (for all models).
OPERATION
The Aeration Towers are equipped with one or more fans which force air upwards to the water
spray which descends, taking the gases collected from the fragmented water towards the
discharge flue.
A siphon at the bottom of the Aeration Tower prevents the air produced by the electric fan from
being dispersed downwards.
OPTIONAL ACCESSORIES
In some cases, in order to optimize the efficiency of the Aeration Towers, the following accessories
are available for the entire PP line:
• DROP-STOP FILTERS, to reduce the "aerosol" effect or, more simply, to improve separation of the
water droplets in the forced air flow; they are installed immediately before the gas outlet flue.
• SPRAY NOZZLES, able to obtain maximum stripping of the unwanted gases; they are installed on
the distribution pipes of the water to be treated inside the tower.
MODEL WATER FLOW RATE* ELECTRIC FAN AIR FLOW DIMENSIONS WEIGHT
220/380V - 50 Hz - 3 ph RATE
(1) (2) Power Max. head Width Depth Height in operation weight
m³/h m³/h kW mm H2O m³/min mm mm mm kg kg
F.D.A. 400 4 10 0.55 -140 13 560 1180 2620 220 110
F.D.A. 600 9 22 1.5 -140 29 780 1475 2620 350 148
F.D.A. 1000 24 60 3 -140 80 1120 1920 2620 1000 335
F.D.A. 1400 50 120 5.5 -140 160 1545 2400 2620 1600 540
F.D.A. 1800 80 200 11 -140 260 1960 2785 3310 3000 1400
*O
perating temperature: 5-60 °C • (1) Hydrogen Sulphide and Trihalomethanes • (2) Carbon Dioxide and
Methane.
NOTE: – Weights are approximate. • The above dimensions can vary by ± 2%.
– In addition to the standard models indicated, larger Aeration Towers expressly designed
according to the required removal of gas can also be supplied.
FILTRATION 28
REVERSE OSMOSIS
Reverse Osmosis (R.O.) exploits the ability of semi-permeable membranes to separate the
water from the substances dissolved in it. Applying a pressure, the water is forced through
the membrane: pure water (permeate) will thus be separated from the water containing salts
(reject).
The osmosis membrane, which implements the highest possible level of filtration, acts as a
barrier against salts and inorganic substances as well as organic substances with molecular
weight above 100 Dalton: it is therefore also an excellent defense against micro-pollutants,
pesticides, pyrogens, viruses and bacteria.
Reverse Osmosis is a physical process not requiring the use of chemical regenerants.
Reverse osmosis technology offers a total guarantee thanks to its versatility, efficiency and
ease of use.
Over the years, the types of membranes available have increased, up to the latest energy-
efficient types, and their quality and reliability are now guaranteed even for those specifically
designed for targeted applications.
29
MODELS
The range of Reverse Osmosis desalters includes the following standard lines:
• AQUA-CLEER PROFESSIONAL (designed for dental laboratories) for flow rates of 12 l/h
• AQUA-CLEER NFC SERIES (designed to feed industrial dishwashers) for flow rates of 180 l/h
• AQUA-CLEER MFP 4-44 SERIES for flow rates of 400 to 3600 l/h
• AQUA CLEER IW EVO SERIES for flow rates of 5000 to 40000 l/h
• AQUA-CLEER R.O. SERIES² BIO for flow rates of 1000 to 3800 l/h
• AQUA-CLEER R.O. SERIES² BIO THERMO for flow rates of 730 to 3200 l/h
• PHARMA (for producing pure water for laboratories) for flow rates of 35 to 160 l/h
*The R.O.² Series plants are also available in "Medical Device" version.
NOTE: R.O.² Series plants operate with double Osmosis in series, or alternatively in single pass with alternating operation. They are
particularly suitable for the hemodialysis sector and for the most sophisticated uses.
"Custom" plants with higher flow rates are possible in addition to the standard systems.
MATERIALS USED
The heart of an R.O. desalter is the osmosis membrane. Aqua-Cleer systems normally use spiral
membranes, selected according to the feed water characteristics and the required quality of the
treated water.
SW Series desalters use membranes suitable for treating sea water with salinity up to 45000 ppm.
The materials used for their construction, in particular for the parts in contact with water, are
highly resistant to corrosion (AISI 316 stainless steel, PVC and Polyethylene) and food-grade.
REVERSE OSMOSIS 30
AUTOMATION AND ACCESSORIES
All Aqua-Cleer desalters have automated
systems for controlling all operating and quality
parameters, with respective indicators, and
safety.
Various specific accessories for dialysis are
available to complete the installation, based on
our experience and designed according to the
current regulations, including the specific device
to prevent the rise of bacteria and any possible
backflow between the discharge pipe and the
artificial kidney.
The device is made of steel, with internal siphon,
and is complete with quick connector.
In addition to the above, there is also a hot Soundproof booth
for Bi-Osmosis
water producer for thermal sanitization of the Medical Device
distribution loop, as well as a cover panel for
soundproofing the R.O. plant.
Kidney
discharge
device
REVERSE OSMOSIS 31
MAIN APPLICATIONS
When water of high chemical and bacteriological quality is required, with the advantage (compared to
demineralization) of not having problems regarding regeneration discharges and handling chemicals:
PROFESSIONAL kW
Ø
mm
Ø
mm l/h mm mm mm kg
SYSTEM FOR DRINKING WATER
Professional - ¼ ¼ 12 410 310 565 10
Average values calculated under the following conditions: water pressure 6.2 bar with booster pump;
water temperature 25 °C - TDS 500 mg/l, without backpressure and with new membrane.
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
REVERSE OSMOSIS 32
MODEL INSTALLED FITTINGS NOMINAL DIMENSIONS WEIGHT
POWER in out FLOW RATE width depth height for shipment
AQUA-CLEER SB 200 feed
Ø
product
Ø
kW mm mm l/h mm mm mm kg
SYSTEM FOR DRINKING WATER
SB 200 1.5 1 ½ 200 800 650 1600 221
Average values calculated under the following conditions: water temperature 20 °C;
raw H2O salinity 500 ppm NaCl; product H2O pressure 0 bar; new modules.
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
REVERSE OSMOSIS 33
MODEL INSTALLED FITTINGS NOMINAL DIMENSIONS WEIGHT
POWER in out FLOW RATE width depth height for shipment
AQUA-CLEER RO2 feed
Ø
product
Ø
kW “ “ l/h mm mm mm kg
DOUBLE PASS REVERSE OSMOSIS
RO2 400 1.6 1 410 1000 700 1850 220
RO 800
2
1.6 1 820 1000 700 1850 260
RO2 1200 3.2 1 1230 1000 700 1850 310
RO 1600
2
4.2 1 1650 1000 700 1850 350
average values calculated under the following conditions: water temperature 20 °C;
raw H2O salinity 1500 ppm NaCl; product H2O pressure 0 bar; new modules.
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
(Basic machine consisting of frame, pressurizing pump, pre-filter, FGX3 - 5μ, vessels and
membranes. WITHOUT instrumentation and control).
The automatic configurator is available: please contact the Cadriano premises
REVERSE OSMOSIS 34
MODEL INSTALLED FITTINGS NOMINAL DIMENSIONS WEIGHT
POWER in out FLOW RATE width depth height for shipment
S.D.S. feed
Ø
product
Ø
kW mm mm l/h mm mm mm kg
HOME DIALYSIS
S.D.S. 0.39 8 6 80 - 100 375 365 900 50
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
Average values calculated under the following conditions: water temperature 20 °C;
raw H2O salinity 500 ppm NaCl; product H2O pressure 0 bar; new modules.
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
Thermal sanitization can be supplied separate
REVERSE OSMOSIS 35
MODEL INSTALLED FITTINGS NOMINAL DIMENSIONS WEIGHT
POWER in out FLOW RATE width depth height for shipment
PHARMA feed
Ø
product
Ø
kW mm mm l/h mm mm mm kg
FOR PRODUCTION OF PURE WATER FOR LABORATORIES
Pharma 20 0.25 10 6 35 380 440 920 80
Pharma 45 0.42 12 8 80 500 500 1450 123
Pharma 80 0.42 12 8 120 500 500 1450 130
Pharma 120 0.42 12 8 160 500 500 1450 140
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
DUAL BOX
In hospital facilities a plant solution that reduces the time and
space required for installation is often an advantage.
DUAL BOX is the simple and logical answer to this need: two
different boxes in satin finish steel house the pretreatment
systems and Bi-Osmosis device, pre-assembled and
connected hydraulically and electrically. The equipment is
thus operational as of delivery: simply carry out the inlet,
outlet and water drain connections, and electrically connect
the plant. The Bi-Osmosis box houses an electric panel with
PLC for complete management of the system. The boxes
have a tamper proof lock.
OPERATION DATA
E1 - G1 SERIES
AQUA-CLEER PROFESSIONAL MFP 4-44 / R.O.² / SW
S.D.S. / PHARMA
AQUA-CLEER SB 200 IW EVO
NFC SERIES
E1 - G1 Series: 230 V - 50 Hz
Aqua-Cleer Professional: 24/230 V - 50 Hz
Power supply 380 V - 50 Hz 380 V - 50 Hz
Aqua-Cleer SB 200: 380 V - 50 Hz
NFC Series: 24/230/110 V - 50 Hz
S.D.S.: 50%
E1- G1 Series: 40-50% Aqua-Cleer
75% max Pharma 20: 20-25%
Recovery ratio Professional: 25% Aqua-Cleer SB 200: 75%
SW: 40% Pharma 45-80-120:
NFC Series: 20-60%
20-30%
REVERSE OSMOSIS 36
ULTRAFILTRATION
Ultrafiltration is a separation process under pressure, able to divide the insoluble particles
from the water and totally eliminate suspended solids.
The heart of the Ultrafiltration system consists of the modules that perform the actual separation
process: they have a high retention capacity for colloids, silt, bacteria and for most viruses.
37
MODELS
The Ultrafiltration systems come in various models, with capacities of 6 to 112 m3/h. The modules
offer high resistance to mechanical stress from rubbing and consist of a double layer of hollow fibers
(capillaries) in PVDF.
OPERATION
The fully automated system carries out programmed washes during the production cycle. It also
has pressure differential, able to detect a possible excessive pressure loss (caused by clogging
of the membranes) and start the wash cycle.
To manage the plant's automation there is an electric panel complete with PLC, and instrumentation
for control and manual command of several plant functions (such as flow meters or pressure
transducers) by the operator.
MAIN APPLICATIONS
• Filtration of water contaminated by turbidity, suspended solids and microbiological impurities.
no. m3/h mm
ULF 10 1 3 DN 40 1800 X 2150 X 2350
ULF 20 2 6 DN 40 1800 X 2150 X 2350
ULF 40 4 12 DN 50 1800 X 2150 X 2350
ULF 60 6 18 DN 65 2300 X 2150 X 2350
ULF 80 8 24 DN 80 2300 X 2150 X 2350
ULF 100 10 30 DN 80 2750 X 2150 X 2350
ULF 120 12 36 DN 80 2750 X 2150 X 2350
ULF 140 14 42 DN 80 3200 X 2150 X 2150
ULF 160 16 48 DN 100 3200 X 2150 X 2150
ULF 180 18 54 DN 100 3400 X 2150 X 2350
ULTRAFILTRATION 38
DEMINERALIZATION
Demineralization (or deionization or) is a process able to almost completely remove the
salinity of the water, through an ion exchange carried out via resins.
The positively charged ions are called "cations", those negatively charged are "anions".
The exchange can occur through successive steps on cation and anion resins, or in a single
step on intimately mixed resins, with "mixed bed", each of which able to produce different
quality levels of treated water.
When the resins are saturated it is necessary to carry out a regeneration with hydrochloric
acid and caustic soda, to restore the exchange capacity.
39
EDI
EDI (Continuous electrodemineralization) has been studied for the particular and delicate high quality
water production market. It is a demineralization system whose operation cycle does not require
the use of regenerants such acid and soda, typical of demineralization systems with ion-exchange
resins. To obtain very high quality standards the EDI plant uses electricity, selective membranes and
ion exchange resins.
MODELS
EDI line models are designed and manufactured to the highest standards of quality, safety and
quiet operation. EDI provides for an electric panel complete with PLC which makes it autonomous
in management, and a brine injection system complete with tank and recirculating pump. Lastly, the
front panel complete with flow and pressure measurers makes the system a complete and compact.
MATERIALS USED
The construction materials used, and in particular those of the parts in contact with water, are all
of proven corrosion resistance and do not give rise to phenomena of transfer.
OPERATION
Electrodeionization can produce ultrapure water through the use of spiral wound membranes,
combined with ion exchange resins. A continuous electrical current source connected to an anode
and a cathode keeps the resins activated and also, by means of the electric field formed between
the anode and cathode, favors the electrolysis of water and separates the ions dissolved in it.
This process enables the production of very high quality water (18 MOhms) starting from previously
demineralized feed water with double osmosis step or with double bed of exchange resins.
MAIN APPLICATIONS
• Electronics • Distilleries
• Boilers • Pharmaceutical
• Painting • Cosmetics
• Printing • Replenishing water
EDI
RATE (length x width x height)
Feed Product Electronics Concentrate
no. m3/h kW mm
EDI 10 1 2.2 2 1½” 1” tube Ø 6 1” 1700 x 1200 x 1500
EDI 20 2 4.5 3.5 2” 1” tube Ø 6 1” 1700 x 1200 x 1500
EDI 30 3 6.5 5 2” 1” tube Ø 6 1” 1700 x 1200 x 1500
EDI 40 4 9 7 2” 1½” tube Ø 6 1” 1700 x 1550 x 1500
EDI 60 6 13 10 2” 1½” tube Ø 6 1” 1700 x 1550 x 1500
DEMINERALIZATION 40
PEDI
PEDI (Portable electrodemineralization) includes small ion exchange demineralization systems
featuring easy management, and using a resin not regenerated on site.
MODELS
MATERIALS USED
The containers of the Deionizer D and MB Series line are in fiberglass; only the MB Series
container is covered externally with neutral color plastic.
The containers of the Refill Line can be supplied in steel or PVC.
Pharma is a compact, transportable and silent system. All the hydraulic components used are
in food and medical-grade corrosion resistant materials and designed to amply withstand the
foreseen operating conditions.
OPERATION
All Culligan demineralizers are fully automatic, with programmable logic systems for control of
the service and regeneration phases. D and MB Series deionizers can be connected to the water
supply via the flexible fittings supplied. A quality control device signals depletion of the resins,
which are regenerated at the Culligan service center. Pharma has been rationally designed,
considering a feed with drinking water and using (in the final "polishing" phase) 'disposable' resins
that offer exchange capacities higher than the normal regenerated resins, and avoid the hassle
and cost of handling containers for the periodic regeneration. A device for partial recirculation and
stop timing allows either continuous or intermittent use, keeping the quality of the product water
always at the highest levels. A second timer signals (with an audible and visual alarm) when it is
advisable to replace the pre-filtration cartridges. The quality of the treated water is continuously
monitored by a conductivity meter that detects the purity of the final treated water or, optionally,
the osmotized water.
MAIN APPLICATIONS
• Pharmaceutical • Laboratories
• Cosmetics • Printing
• Boilers • Distilleries
DEMINERALIZATION 41
MODEL EXCHANGE SERVICE FITTINGS DIMENSIONS WEIGHT
CAPACITY FLOW
DEIONIZER D PER CYCLE RATE in/out Ø height in operation for shipment
Ø
kg (CaCO3) l/min “ mm mm kg kg
D 25 P 0.16 3 ¼ 190 600 20 16.2
kg (CaCO3) l/min “ mm mm kg kg
MB 9 0.7 15 ½ 255 1450 80 58.5
MB 16 2.2 50 ½ 406 1620 200 150
kg (CaCO3) l/min mm mm mm kg
PHARMA 20 0.22 35 380 440 920 80
PHARMA 45 0.22 80 500 500 1450 123
PHARMA 80 0.22 120 500 500 1450 130
PHARMA 120 0.22 160 500 500 1450 140
DEMINERALIZATION 42
AUTOMATIC DEMINERALIZATION
The automatic demineralization systems are often a component integrated into Culligan Matrix
Solutions systems where large volumes of high quality water are required to be treated.
MODELS
• Deionizer DS with separate beds (cation and anion column), for flow rates with automatic regeneration
in current.
• Deyolit NRC, with separate beds and counter-current regeneration, for producing high quality water
with low consumption of regenerants.
• Deyolit AMB, with mixed bed, able to completely remove the water salinity (ideal for "polishing" the
quality of water produced by demineralizers with separate beds or R.O. desalters).
MATERIALS USED
The containers of the Deionizer DS Series line are in fiberglass.
The containers of the Deyolit line are in carbon steel, coated internally with a layer of ebonite
and painted externally with anti-corrosive enamel. The group in PVC with valves in Noryl can
withstand extreme pH conditions over a wide pressure range.
OPERATION
All Culligan demineralizers are fully automatic, with programmable logic systems for control of
the service and regeneration phases. DS Series Deionizers have two programmers: one for the
cation column and one for the anion column. The Deyolit line has a command and control panel
(comprising an electronic conductivity meter) which ensures automation of the various operating
phases by controlling resin washing and regeneration when the quality of the product water
deviates from the predetermined value.
MAIN APPLICATIONS
• Electronics • Distilleries
• Boilers • Pharmaceutical
• Painting • Cosmetics
• Printing • Replenishing water
DEMINERALIZATION 43
MODEL EXCHANGE SERVICE FITTINGS DIMENSIONS WEIGHT
CAPACITY FLOW width depth height
DEIONIZER DS PER CYCLE RATE in/out
Ø
in oper. for
shipment
kg (CaCO3) m3/h mm mm mm kg kg
“
DS50 2 1.6 1 2400 680 1600 300 154 1
DS 100 4 2.5 1 2450 785 1855 520 300 1
DS 200 6.5 3.4 1 2450 785 1850 750 450 1
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
OPERATION DATA
Minimum operating pressure 2.5 bar 2 bar 2.8 bar 3 bar 2 bar
Maximum operating pressure 4.1 bar 7 bar 5.5 bar 5 bar 5 bar
Operating temperature 10 - 38° C 4 - 35° C 5 - 40° C 5 - 40° C 3 - 35° C
Power supply 230 V - 50 Hz 230 V - 50 Hz 230/24 V - 50/60 Hz 230 V - 50 Hz 230 V - 50 Hz
Installed power - - 3 - 35 W 50W 250W
DEMINERALIZATION 44
WASTEWATER PURIFIERS
A complete treatment solution must take into account the possibility of reducing water
consumption through the reuse of wastewater.
Less wastage means better efficiency, reduced costs and lower environmental impact.
Culligan offers water recovery, reuse and recycling solutions, for the "less noble" uses of this
important resource: recycled water is good for irrigation, and for some technological uses in
the industrial context (cooling systems, fire prevention systems, industrial washing, etc.).
45
MODELS
• DUPLOX: the purification plants of this line are designed to treat civil wastewaters polluted by
biodegradable organic substances.
Culligan offers four different basic models, to serve settlements of 60 to 250 inhabitants. The size
of each unit is based on "population equivalent”.
• OFSY-WGR: a system consisting of two filtration units arranged in series. Available in five models
in the version with threaded fittings, and four models in the version with flanged fittings.
• MBR: Membrane BioReactors (MBR) combine conventional biological treatment technology with
membrane filtration to offer superior organic and suspended solids removal. MBR technology
eliminates the need for a clarifier stage reducing footprint whilst providing superior performance.
Thanks to the compact size of these units they can also be offered as a containerized solution,
ideal for remote installations.
MATERIALS USED
DUPLOX mainly consists of a tank, in which the wastewaters undergo intense aeration, with stay
times of about 20 hours.
Aeration occurs through the blowing of compressed air by an electric blower. A submersible
pump allows the purified product to be transferred to the discharge.
All the equipment outside the tank is placed in a galvanized steel booth.
The filters making up the OFSY-WGR system are in steel, protected internally against corrosion
by a thick layer (250-300 μ) of specific epoxy resins and externally with a 80-100 μ layer.
OPERATION
DUPLOX works according to two different plant principles: through repetition of cycles or with
continuous flow. Biological treatment concentrates, in short times and in small volumes, the
purification processes carried out in nature by microorganisms. The biological plant can be
considered a "farm" of microorganisms that reproduce using atmospheric Oxygen dissolved in
the water. Organic pollution is expressed as BOD. The microorganisms are separated from the
purified water and recirculated in the treatment water.
The Omnifiltration system (OFSY-WGR) consists of two filtration units arranged in series, whose
operation is regulated by 8 diaphragm valves, activated by an electronic controller and by a pilot
distributor that manages their opening and closing, implementing the Service and Wash phases.
During the Service phase, the water to be filtered passes downward through the filter minerals
and comes out free of unwanted elements. When a certain pressure loss is reached, the filter is
backwashed and rinsed using raw water.
WASTEWATER PURIFIERS 46
MODEL FLOW RATE POPULATION LOAD DIMENSIONS WEIGHT
EQUIVALENT RANGE
DUPLOX max.
daily
counter -
current
Ø
cistern
Total
length
Max.
daily
in oper. for
shipment
mm N. kg BOD5/g mm mm mm kg kg
m³/g
DC 6 12 1.7 60 2.7 - 5.4 2100 5580 3800 19000 2500
DC 12 24 3 120 4.7 - 9.4 2100 8580 3800 28000 2800
DC 20 40 4.9 200 7.8 - 14 2500 10000 4200 46000 3200
DC 25 50 6 250 7.8 - 14 2500 12000 4200 60000 4000
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
OFSY-WGR max
daily
counter -
current
in/out
Ø
Ø
cistern
Total
length
Max.
height
in oper. for
shipment
m³/h mm mm mm mm kg kg
OFSY 20 WGR 2.5 9.1 1½” 1100 880 1960 1230 960
OFSY 24 WGR 3.4 13.6 1½” 1200 980 2000 1720 1300
OFSY 30 WGR 6.1 20.4 1½” 1600 1130 2050 2720 2010
OFSY 36 WGR 9.1 40.9 2½” 2010 1480 2130 4150 3200
OFSY 48 WGR 15.9 56 2½” 2500 1730 2235 7450 5250
OFSY 60 WGR 24.9 79.3 DN 80 3200 1760 2150 10500 7200
OFSY 72 WGR 34 118 DN 100 3750 2150 2150 15000 10500
OFSY 84 WGR 50 159 DN 100 4350 2450 2160 20000 14000
OFSY 100 WGR 68.1 225 DN 100 5200 2950 2370 29500 21000
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
OPERATION DATA
DUPLOX OFSY-WGR
WASTEWATER PURIFIERS 47
MODEL NOMINAL POPULATION ADSORBED DIMENSIONS MBR MEMBRANE
CAPACITY at water EQUIVALENT POWER AREA
MBR temp.20°C
N. kW mm m2
40 foot container
MBR 50 50 200 18 12192 x 2438 x H 2896 200
NOTE: Weights are approximate. • The above dimensions can vary by ± 2%.
ULTRAVIOLET
U.V. (Ultraviolet) rays are generated by special lamps that "select" the most effective
wavelength for killing/inactivating microorganisms.
U.V. rays are often chosen as an effective disinfection system when, for various reasons, it is
best to avoid the use of chemical products for disinfection.
In other cases, they are used to enhance the characteristics of other oxidants and/or
disinfectants (ozone, oxygen, etc.).
49
49
MODELS
The Ultraviolet Systems have high disinfectant power: tests have shown that at a wavelength of
254 nm (nanometers) 99.99% of the pathogens in the water are destroyed.
They come in different models, as shown in the table below. Models 40 and 60 S, and 40, 60, 80, 100
and 120 L are also available in a version with sight glass.
The Ultraviolet models are mainly used for disinfection at the point of use in water treatment circuits
for sanitary use and for bactericidal protection in closed-cycle circuits.
They are also suitable for the pretreatment of systems with Reverse Osmosis, and whenever
chemicals for disinfection must not be used.
OPERATION DATA
Maximum operating pressure 8 bar
Operating temperature ambient 4-45 °C; water 2-80 °C
Pressure loss at maximum flow rate 0.14 bar for model 20S - 0.2 bar for other models
Power supply 230V - 50/60 Hz
ULTRAVIOLET 50
CHLORINE DIOXIDE PRODUCERS
Disinfection is not just dosing chemicals, but a "system" to be integrated into the water
treatment: in fact, it is necessary to take into account everything that occurs before and after
the point of application of the disinfectant.
Therefore the choice of product to be dosed, the determination of dosages and selection of
the equipment are done by expert technicians.
Culligan Matrix Solutions disinfection systems help to preserve the quality of the treated
water in the distribution lines and at the point of use for specific applications.
51
In addition to UV sterilization (mentioned in the part regarding products dedicated to pre-
treatment), sanitization treatments are possible with specific Culligan chemicals (e.g. Sodium
hypochlorite, Calcium hypochlorite, hydrogen peroxide, peracetic acid, etc.), for chlorination,
ozonization.
Chlorine is certainly the most common, cost-effective and permanent-effect disinfectant, available
everywhere (sometimes it can even be generated on site).
Ozone is an unstable gas that breaks down and frees Active Oxygen in contact with water. It
must be produced on site and has no permanent effect.
In combination with the CHLORINE DIOXIDE PRODUCERS (available in the CDP and ClO2
series) there are also accessories for proper management of the system, including: on-line
analyzers (for checking the correct dosage), a room gas detector and eyewash.
To offer the same advantages provided by chlorine dioxide in water systems also for civil users,
such as hospitals, clinics, hotels, schools, etc., Culligan has completed its product range with
Chem Oxide.
Chem Oxide is an innovative disinfection system able to generate a Chlorine dioxide solution
with a purity above 99.9% in a liquid solution with concentration at 0.3%.
The method differs from that of conventional Chlorine dioxide production since a reactor is no
longer needed, and almost completely eliminates the creation of by-products (such as Chlorides
or Chlorates and Chlorites) and has a long kinetic half-life.
CDP
ON BOARD
g/h
CDP 10 10 Direct -
CDP 20 20 Direct -
CDP 40 40 Direct -
CDP 10-1 10 1 point -
CDP 20-1 20 1 point -
CDP 40-1 40 1 point -
CDP A10-1 10 1 point Amperometric Cell
CDP A20-1 20 1 point Amperometric Cell
CDP A40-1 40 1 point Amperometric Cell
CDP P10-1 10 1 point Potentiometric Cell
CDP P20-1 20 1 point Potentiometric Cell
CDP P40-1 40 1 point Potentiometric Cell
CDP 10-2 10 2 points -
CDP 20-2 20 2 points -
CDP 40-2 40 2 points -
CDP A10-2 10 2 points Amperometric Cell
CDP A20-2 20 2 points Amperometric Cell
CDP A40-2 40 2 points Amperometric Cell
CDP P10-2 10 2 points Potentiometric Cell
CDP P20-2 20 2 points Potentiometric Cell
CDP P40-2 40 2 points Potentiometric Cell
CDP 10-3 10 3 points
CDP 20-3 20 3 points
CDP 40-2 40 3 points
CIO2
ON BOARD
g/h
CIO2 60 54 1 point -
CIO2 140 143 1 point -
CIO2 220 220 1 point -
CIO2 400 400 1 point -
CIO2 600 640 1 point -
OPERATION DATA
CDP CIO2
To complete the treatment systems, Culligan has developed specific custom dosing systems
that include electromagnetic-type dosing pumps with analog interface, storage tanks, chemical
products and analysis and dosage management control units.
55
DOSING PUMPS
A dosing pump is a device most frequently used in all types of water treatment processes.
A correct dosage of chemicals is the basis of operation of every water potabilization plant, every
boiler water treatment plant, the correct water conditioning for swimming pools and in general
every industrial or domestic system where the specific water quality is important. Culligan dosing
pumps are electromagnetic with analog interface and PVDF body; the parts in contact with the
liquid to be injected are in PVDF, Viton, PTFE and ceramic.
They come in the following models:
• BASIC2, continuous operation or controlled by a regulating instrument with ON-OFF outputs.
• PROP2, continuous operation or controlled by a regulating instrument with ON-OFF outputs or
controlled by a pulse-emitter.
• LOGIC2, continuous operation, or controlled by a pulse-emitter or via a 4-20 mA current signal.
• EF 160 SERIES, continuous operation or controlled by a pulse-emitter or regulator, backlit LCD and
multilanguage menu.
Accessories
For each model the following are available:
• tanks of various capacities, to be chosen according to use
• minimum float level for the chemical product tank
• bracket for wall mounting
• impulse emitting meter
• antisiphoning kit
DOSING FLOW
RATE
BACK
PRESSURE
VOLUME STROKES / ABSORBED
MINUTE
PUMPS l/h bar cm³ W kg
BASIC2 40 • LOGIC2 40 • PROP2 40 4 10 0.55 120 17 3.6
BASIC2 80 • LOGIC2 80 • PROP2 80 6 8 0.83 160 18 4.1
BASIC2 130 • LOGIC2 130 • PROP2 130 13 8 0.72 300 32 4.1
BASIC2 400 • LOGIC2 400 • PROP2 400 40 2 2.22 300 30 4.1
OPERATION: B
ASIC2 continuous or ON/OFF
PROP2 continuous or with impulses
LOGIC2 continuous or with 4-20 mA signal
SPECIFICATIONS
• Power supply: 230V~ ± 10% 50-60Hz
•Power: 7VA (conductivity meter only), 40VA (conductivity meter + dosing pump),
15VA (conductivity meter + solenoid valve)
• Fluid temperature: 40 °C max
• Dimensions: 495 x 300 x 655 mm (width x depth x height)
• Shipping weight: 15 kg
SPECIFICATIONS
• Standard measurement range: 0-14 pH
• Indicator: LCD display
• Current output: n. 2, 0-20/4-20 mA d.c. load ≤ 600 Ohm
• Protection rating: IP 54
SPECIFICATIONS
• Standard measurement range: 0-14 pH
• Indicator: LCD display
• Current output: n. 2, 0-20/4-20 mA d.c. max load 600 Ohm
• Protection rating: IP 66
SPECIFICATIONS
• Standard measurement range: -1000 to +1000 mV
• Indicator: LCD display
• Current output: n. 2, 0-20/4-20 mA d.c. load ≤ 600 Ohm
• Protection rating: IP 54
SPECIFICATIONS
• Standard measurement range: -1000 to +1000 mV
• Indicator: LCD display
• Current output: n. 2, 0-20/4-20 mA d.c. max load 600 Ohm
• Protection rating: IP 66
SPECIFICATIONS
• Standard measurement range: -1000 to +1000 mV
• Indicator: LCD display
• Current output: n. 2, 0-20/4-20 mA d.c. max load 600 Ohm
• Protection rating: IP 54 (FOR PANEL); IP 66 (FOR WALL)
SPECIFICATIONS
• Standard measurement range: 0-2000 μS
• Indicator: LCD display
• Current output: n. 2, 0-20/4-20 mA d.c. max load 600 Ohm
• Protection rating: IP 54 (FOR PANEL); IP 66 (FOR WALL)
SPECIFICATIONS
• Standard measurement ranges:
0.005 - 2 ppm / ClO2; 0.05 - 20 ppm / ClO2
• Indicator: LCD display
• Current output: n. 2, 0-20/4-20 mA d.c. max load 600 Ohm
• Protection rating: IP 54
SPECIFICATIONS
• Standard measurement ranges:
0.005 - 2 ppm / ClO2; 0.05 - 20 ppm / ClO2
• Indicator: LCD display
• Current output: n. 2, 0-20/4-20 mA d.c. max load 600 Ohm
• Protection rating: IP 65
• With or without filter for high temperature
SPECIFICATIONS
• Standard measurement ranges:
0.005 - 2 ppm / ClO2; 0.05 - 20 ppm / ClO2
• Indicator: LCD display
• Current output: n. 2, 0-20/4-20 mA d.c. max load 600 Ohm
• Protection rating: IP 65
• With or without filter for high temperature
SPECIFICATIONS
• Power supply: 8-30 Vcd
• Dimensions: 154x166x105 mm
• Current output: 4-20 mA (closed circuit)
• Protection rating: IP 65
SPECIFICATIONS
• Cable 1.5 m
• Power supply: 240 V 50 Hz
• Sealed container: cm 20x20x11 (LxHxD)
• Protection rating: IP 56
SPECIFICATIONS
• Up to 3 programmable inputs
• Up to 6 programmable inputs
• Recording on paper
• Protection rating: IP 54
Command and control of the equipment is entrusted to two different types of timers, as required:
ELECTRONIC TIMERS
Pre-assembled system for recirculating hot water, with or without filter for high temperatures
CIRCULATING PUMP KIT
SPECIFICATIONS
• Power supply: 230V 50Hz + ground
• Mounting space: 500 x 600 mm (L x H)
• Protection rating: IP 44
• Working pressure: max. 3 bar
61
Culligan technicians are able to service all the water treatment plants: we can offer a range of
service solutions designed to meet the individual needs of our customers. Culligan technicians
are highly experienced, in having worked on many types of water treatment plants in various
sectors:
We can also offer customers fixed prices specific for multi-year assistance contracts for long-
term planning.
The Culligan Service offers a wide range of services, including:
• Installation and commissioning • Troubleshooting and Problem Solving
• Maintenance contracts • Energy efficiency improvements
• Plant performance monitoring and reports • Plant performance improvements
• RO membrane chemical cleaning • OPEX cost reduction
• Upgrading / renewal of existing equipment
All the replacement parts for our Culligan plants are available through the Customer Service
network.
For standard items our warehouse, supported by advanced logistics, ensures rapid deliveries
throughout the country and internationally.
Genuine replacement parts ensure perfect operation. More than simply replacing "new for
old", they can significantly improve the performance of your plant.
Our replacement parts are designed to prolong the life of the components and reduce
maintenance costs.
In addition to that described above, the Culligan Service plan also provides for the supply of
a wide and innovative range of chemicals for technological use, offering a qualified choice of
applications.
Ongoing research and the experience acquired have enabled Culligan to flank the line of
treatment plants with a wide range of chemicals for water conditioning.
The current standards recommend addressing water treatment in the first instance with
suitable equipment (filters, water softeners, deionizers) and integrate these treatments with
appropriate chemical conditioning.
The above allows the formulation of proposals that do not prioritize plant or chemical
conditioning criteria, but meet the user's technical and regulatory requirements in the
subsequent management phase.
SERVICE 62
In addition to the distribution of plants for the industrial market (in all specific sectors), Culligan
addresses a highly differentiated clientele, in order to offer its treatment solutions.
Culligan is renowned for its high quality swimming pools, for water softening plants for the
domestic market, and for refining water at the point of use.
Furthermore, our extensive After-Sales Service allows us to offer a fast and efficient service.
SWIMMING POOLS
Private Pools
Water dispensers
They connect to the water supply and can
dispense natural water, at room temperature
and cold, and cold carbonated water.
SERVICE 63
Culligan is present worldwide, directly or through official distributors,
with its technicians, ready to solve any problem regarding water,
and the availability of components and replacement parts everywhere.
CULLIGAN CHINA
Shanghai Jjahua Business Center A3 - Room 3302 808 Hongqiao Road - 200030 SHANGHAI
BU0186 - 01/2017
www.culligan.com.cn