248083310-1 R3 (OpMan Remote 2 PN Series) Letter

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00

Lighthouse Worldwide Solutions

REMOTE-2 PN Series Airborne Particle Counter

Operating Manual
Copyright © 2007-2010 by Lighthouse Worldwide Solutions. All rights reserved. No part of this
document may be reproduced by any means except as permitted in writing by Lighthouse
Worldwide Solutions.
The information contained herein constitutes valuable trade secrets of Lighthouse Worldwide
Solutions. You are not permitted to disclose or allow to be disclosed such information except as
permitted in writing by Lighthouse Worldwide Solutions.
The information contained herein is subject to change without notice. Lighthouse Worldwide
Solutions is not responsible for any damages arising out of your use of the LMS program.
REMOTE 3012PN™, 5012PN™, 3102PN™, 5102PN™, 50102PN™, Elite™ and LMS™ are
trademarks of Lighthouse Worldwide Solutions.
Microsoft®, Microsoft Windows™ and Excel™ are trademarks of Microsoft Corporation.

LWS Part Number 2489083310-1 Rev 3


EU DECLARATION OF CONFORMITY
Manufacturer’s Name: Lighthouse Worldwide Solutions, Inc.

Manufacturer’s Address: Lighthouse Worldwide Solutions, Inc.


1221 Disk Drive
Medford, OR 97501 USA

Declares that the product:


Product Name: Remote Airborne Particle Counter
Model Number(s): REMOTE 3012PN, 3102PN, 5012PN, 5102PN, 50102PN

Conforms to the following Product Specifications:

SAFETY EN61010-1:2001 Safety Requirements for Electrical Equipment for


Measurement, Control, and Laboratory Use Part 1:
General Requirements IEC 61010-1:2000

CAN/CSA C22.2 Safety Requirements for Electrical Equipment for


No. 1010.1-1992 Measurement, Control and Laboratory Use, Part 1:
General Requirements

LASER SAFETY IEC 60825-1 Am. 2 Guidance on Laser Products: Conforms to FDA 21 CFR
IEC 60601-2-22 Chapter 1 Subchapter 1
(Laser Notice 50)

EMC EN61326 Electrical Equipment for Measurement, Control and


Laboratory Use EMC Requirements Part 1: General
Requirements Includes Amendment A1:1998; IEC
61326:1997 + A1:1998

UL 61010A-1 - UL Standard for Safety Electrical Equipment for Laboratory Use; Part 1: General Requirements
Replaces UL 3101-1

Supplementary information
The product herewith complies with the requirements of the Low Voltage Directive 73/23/EEC amended by
Directive 93/68/EEC and the EMC Directive 89/336/EEC amended by Directive 93/68/EEC and carries the
CE marking accordingly.

Fremont, CA. March 7, 2008 William Shade - V.P. Engineering


00

Table of Contents

About This Manual


Text Conventions ................................................................................................................ i
Additional Help ................................................................................................................... i

Chapter 1 General Safety


Safety Considerations .................................................................................................... 1-1
Laser Safety Information ............................................................................................... 1-1

Chapter 2 Introduction
Overview ........................................................................................................................ 2-1
Description ..................................................................................................................... 2-1
Accessories .................................................................................................................... 2-2
Annual Calibration ......................................................................................................... 2-2
REMOTE 3012PN Specifications ................................................................................. 2-3
REMOTE 3102PN Specifications ................................................................................. 2-4
REMOTE 5012PN Specifications ................................................................................. 2-5
REMOTE 5102PN Specifications ................................................................................. 2-6
REMOTE 50102PN Specifications ............................................................................... 2-7
Interface Pin Assignments ............................................................................................. 2-8
Data Port ............................................................................................................ 2-8
Programming Port .............................................................................................. 2-8

Chapter 3 Getting Started


Unpacking and Initial Inspection ................................................................................... 3-1
Shipping Instructions ..................................................................................................... 3-1
Applications ................................................................................................................... 3-2
Mount REMOTE-2 PN Series ....................................................................................... 3-3
Connect Interface and Power Cables ............................................................................. 3-4
Connections ....................................................................................................... 3-4
Communication Port .......................................................................................... 3-4
Data Cable Install ................................................................................... 3-5
Energize Connections ............................................................................ 3-5
Understanding the LEDs .................................................................................... 3-6

248083310-1 Rev 3 t-i


Lighthouse REMOTE-2 PN Series Operating Manual

Chapter 4 Programming
General ........................................................................................................................... 4-1
Connecting Instrument to a Terminal ............................................................................ 4-1
Power Up ....................................................................................................................... 4-4
Sample Session .............................................................................................................. 4-4
ASCII Programming Syntax .......................................................................................... 4-5
Command Structure ........................................................................................... 4-5
Handshake .......................................................................................................... 4-6
Protocol .............................................................................................................. 4-6
List of Available Commands ......................................................................................... 4-6
VERBOSE MODE ................................................................................ 4-6
GET CURRENT SETTINGS ................................................................ 4-7
DISPLAY MENU OF COMMANDS ................................................... 4-7
START/STOP COUNTING MODE ..................................................... 4-8
START Counting ....................................................................... 4-8
STOP Counting .......................................................................... 4-8
GET CURRENT VERSION NUMBER ................................................ 4-8
SET CHANNEL RANGES ................................................................... 4-9
SET SAMPLE TIME (seconds) ............................................................ 4-9
SET ALARM CHANNEL ..................................................................... 4-9
SET ALARM THRESHOLD .............................................................. 4-10
Alarm Alert without Alarm Suppression Example: ............................. 4-10
SET ALARM SUPPRESSION ............................................................ 4-11
Alarm Alert with Alarm Suppression Example: .................................. 4-11
Service High and Service Low .................................................................................... 4-12
Service Alert Example: ........................................................................ 4-12
Service Menu ............................................................................................................... 4-12
DON’T SHOW 1 SEC DATA ............................................................. 4-13
SHOW 1 SEC DATA .......................................................................... 4-13
GET BACKGROUND LIGHT VALUE ............................................. 4-13

Chapter 5 Technical Data


Introduction .................................................................................................................... 5-1
Control Design ............................................................................................................... 5-1
START .............................................................................................................. 5-1
SETUP .............................................................................................................. 5-1
Startup Example: .................................................................................... 5-2
COUNT .............................................................................................................. 5-2
TIMER ............................................................................................................... 5-2
OUTPUT ............................................................................................................ 5-2
ALARM ............................................................................................................. 5-2
SERVICE ALERT ............................................................................................. 5-3
EXTERNAL ALARM ....................................................................................... 5-3

t-ii 248083310-1 Rev 3


Table of Contents

Chapter 6 Maintenance Procedures


Safety ............................................................................................................................. 6-1
Calibration ..................................................................................................................... 6-1
Exterior Cleaning ........................................................................................................... 6-1
Purge Test ...................................................................................................................... 6-1

Appendix A Limited Warranty


Limitation Of Warranties: ............................................................................................. A-1
Warranty Of Repairs After Initial Two (2) Year Warranty: ......................................... A-1

List of Figures

Index

248083310-1 Rev 3 t-iii


Lighthouse REMOTE-2 PN Series Operating Manual

t-iv 248083310-1 Rev 3


00

About This Manual

This manual describes the detailed operation and use of the Lighthouse
REMOTE-2 PN Series Airborne Particle Counters.

Text The following typefaces have the following meanings:


Conventions
Note: A note appears in italics Represents information not to be typed
the sidebar to give extra or interpreted literally. For example, file
information regarding a
feature or suggestion
represents a file name. Manual titles are
also displayed in italics.

WARNING: A boldface Introduces or emphasizes a term.


warning appears in a
paragraph like this and Courier font Indicates command syntax or text
warns that doing
something incorrectly displayed by the diagnostic terminal.
could result in personal
injury, damage to the Bold Courier Indicates commands and information that
instrument or loss of you type. You can use uppercase or
data.
lowercase letters; in this manual,
commands are shown in uppercase.

Helvetica Italics Indicates a comment on a command or


text output.

Additional For more information about Lighthouse REMOTE-2 PN Series


Airborne Particle Counters, contact Lighthouse Worldwide Solutions.
Help

(800) 945-5905 Sales and Service


(510) 438-0500 Outside of USA

techsupport@golighthouse.com
www.golighthouse.com

248083310-1 Rev 3 i
Lighthouse REMOTE-2 PN Series Operating Manual

ii 248083310-1 Rev 3
00

1 General Safety

Safety Warnings and cautions are used throughout this manual. Familiarize
Considerations yourself with the meaning of a warning before operating the particle
counter. All warnings will appear in the left margin of the page next to
the subject or step to which it applies. Take extreme care when doing
any procedures preceded by or containing a warning.

There are several Warnings within this manual.

• Laser - pertaining to exposure to visible or invisible laser radiation

• Data Loss - pertaining to loss of data

• Handling - pertaining to instrument damage

Laser Safety This product contains a laser-based sensor that is a Class 1 product (as
Information defined by 21 CFR, Subchapter J of the Health and Safety Act of 1968)
when used under normal operation and maintenance. Service
procedures on the sensor can result in exposure to invisible radiation.
Service should be performed only by factory-authorized personnel.

The particle counter has been evaluated and tested in accordance with
EN 610109-1:1993, "Safety Requirements For Electrical Equipment
for Measurement, Control, and Laboratory Use" and IEC 825-1:1993,
"Safety of Laser Products".

WARNING: The use


of controls, adjustments
or performance of
procedures other than
those specified within
this manual may result in
exposure to invisible
(infrared) radiation that
can quickly cause
blindness. Figure 1-1 Laser Warning Label on Unit

For further technical assistance, contact our Technical Support Team at


(800) 945-5905.

248083310-1 Rev 3 1-1


Lighthouse REMOTE-2 PN Series Operating Manual

1-2 248083310-1 Rev 3


00

2 Introduction

Overview This operating manual introduces the reader to the Lighthouse


REMOTE-2 PN Series of two-channel Airborne Particle Counters.
Also included in this manual are instructions for inspecting, using and
maintaining the instrument. Any instrument design changes that may
affect its operation are covered at the back of this manual.

Description References are made to the REMOTE-2 PN Series, which includes the
NEMA enclosure, and the Rxxx2, which is only the particle counter
inside the NEMA enclosure. The Rxxx2 cannot be replaced by a
"standard" REMOTE xxx2. The REMOTE enclosed was designed
specifically for this application.

The REMOTE 3012PN (R3012PN) is manufactured to count particles


of 0.3 and 0.5 microns; the REMOTE 5012PN (R5012PN) counts
particles of 0.5 and 5.0 (or 10.0) micron at 0.1 CFM. The REMOTE
3102PN (R3102PN) is manufactured to count particles of 0.3 and 0.5
microns, the 5102PN (R5102PN) counts particles of 0.5 and 5.0 (or
10.0) micron and the 50102PN counts particles of 5.0 microns and
larger at 1.0 CFM.

This instrument is effective in ultra-clean areas (such as Class 1 or


Class 10) and in more traditional cleanzones rated as Class 100 or

248083310-1 Rev 3 2-1


Lighthouse REMOTE-2 PN Series Operating Manual

higher. Refer to the Specifications table for additional information.

Figure 2-1 REMOTE 5102PN Particle Counter

REMOTE-2 PN instruments use the Elite™ laser diode light source


and collection optics for particle detection. The collection optics collect
and focus light scattered by the particles onto a photo diode that
converts the bursts of light into electrical pulses. The pulse height is a
measure of particle size. Pulses are counted and their amplitude is
measured for particle sizing.

The REMOTE-2 PN Series of particle counters were designed for


continuous trouble-free operation using an internal flow-controlled
vacuum pump and a standard NEMA style 316L stainless steel
enclosure. This design provides an industry standard mounting
configuration and can be installed where space is limited. REMOTE-2
PN Series instruments integrate seamlessly with large facility
monitoring and management systems and transfer up to 2 channels of
simultaneous particle count data using 4-20mA output.

Accessories The REMOTE-2 PN Series instrument supports remote monitoring


when equipped with a tubing kit of 3 meters.

Several accessories can be ordered to tailor the instrument to your


needs. Please contact your Sales Engineer for these options.

Annual The manufacturer recommends that your Lighthouse instrument be


Calibration calibrated annually by a Certified Lighthouse Service Provider to ensure
that it continues to perform within specification.

2-2 248083310-1 Rev 3


Introduction

REMOTE
3012PN
Specifications Size Range 0.3 - 0.5μm
Channel Thresholds Standard: 0.3, 0.5μm
Other sizes available; specify at time of order
Flow Rate 0.1 CFM (2.83 LPM)
Counting Efficiency 50% (per JIS)
Light Source Elite™ Laser Diode
Zero Count Level <1 count/5 minutes (per JIS)
Vacuum Internal flow-controlled pump
Calibration NIST Traceable, per ISO 21501-4
Communication Modes 4-20mA: Ch1, Ch2
Alarms Ch1, Ch2 Count Overflow Alarm
Alerts Service Alert
Enclosure 316L Stainless Steel, NEMA
Power Instrument Power: +6V to +30VDC
Chassis Power: 100-220VAC
Dimensions 10" (W) x 12" (H) x 6.9" (D) [25.4 x 30.4 x.
14.9 cm]
Weight 20 lbs (9.6 kg)
Operating Temp/RH 50° F to 104° F (10° C to 40° C) / 20% to 95%
non-condensing
Storage Temp/RH 14° F to 122° F (-10° C to 50° C) / Up to 98%
non-condensing
Table 2-1 REMOTE 3012PN Specifications

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Lighthouse REMOTE-2 PN Series Operating Manual

REMOTE
3102PN
Specifications Size Range 0.3 - 0.5μm
Channel Thresholds Standard: 0.3, 0.5μm
Other sizes available; specify at time of order
Flow Rate 1.0 CFM (28.3 LPM)
Counting Efficiency 50% (per JIS)
Light Source Elite™ Laser Diode
Zero Count Level <1 count/5 minutes (per JIS)
Vacuum Internal flow-controlled pump
Calibration NIST Traceable, per ISO 21501-4
Communication Modes 4-20mA: Ch1, Ch2
Alarms Ch1, Ch2 Count Overflow Alarm
Alerts Service Alert
Enclosure 316L Stainless Steel, NEMA
Power Instrument Power: +6V to +30VDC
Chassis Power: 100-220VAC
Dimensions 10" (W) x 12" (H) x 6.9" (D) [25.4 x 30.4 x.
14.9 cm]
Weight 20 lbs (9.6 kg)
Operating Temp/RH 50° F to 104° F (10° C to 40° C) / 20% to 95%
non-condensing
Storage Temp/RH 14° F to 122° F (-10° C to 50° C) / Up to 98%
non-condensing
Table 2-2 REMOTE 3102PN Specifications

2-4 248083310-1 Rev 3


Introduction

REMOTE
5012PN
Specifications Size Range 0.5 - 10.0μm
Channel Thresholds Standard: 0.5, 5.0 or 0.5, 10.0μm
Other sizes available; specify at time of order
Flow Rate 0.1 CFM (2.83 LPM)
Counting Efficiency 50% (per JIS)
Light Source Elite™ Laser Diode
Zero Count Level <1 count/5 minutes (per JIS)
Vacuum Internal flow-controlled pump
Calibration NIST Traceable, per ISO 21501-4
Communication Modes 4-20mA: Ch1, Ch2
Alarms Ch1, Ch2 Count Overflow Alarm
Alerts Service Alert
Enclosure 316L Stainless Steel, NEMA
Power Instrument Power: +6V to +30VDC
Chassis Power: 100-220VAC
Dimensions 10" (W) x 12" (H) x 6.9" (D) [25.4 x 30.4 x.
14.9 cm]
Weight 20 lbs (9.6 kg)
Operating Temp/RH 50° F to 104° F (10° C to 40° C) / 20% to 95%
non-condensing
Storage Temp/RH 14° F to 122° F (-10° C to 50° C) / Up to 98%
non-condensing
Table 2-3 REMOTE 5012PN Specifications

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Lighthouse REMOTE-2 PN Series Operating Manual

REMOTE
5102PN
Specifications Size Range 0.5 - 10.0μm
Channel Thresholds Standard: 0.5, 5.0 or 0.5, 10.0μm
Other sizes available; specify at time of order
Flow Rate 1.0 CFM (28.3 LPM)
Counting Efficiency 50% (per JIS)
Light Source Elite™ Laser Diode
Zero Count Level <1 count/5 minutes (per JIS)
Vacuum Internal flow-controlled pump
Calibration NIST Traceable, per ISO 21501-4
Communication Modes 4-20mA: Ch1, Ch2
Alarms Ch1, Ch2 Count Overflow Alarm
Alerts Service Alert
Enclosure 316L Stainless Steel, NEMA
Power Instrument Power: +6V to +30VDC
Chassis Power: 100-220VAC
Dimensions 10" (W) x 12" (H) x 6.9" (D) [25.4 x 30.4 x.
14.9 cm]
Weight 20 lbs (9.6 kg)
Operating Temp/RH 50° F to 104° F (10° C to 40° C) / 20% to 95%
non-condensing
Storage Temp/RH 14° F to 122° F (-10° C to 50° C) / Up to 98%
non-condensing
Table 2-4 REMOTE 5102PN Specifications

2-6 248083310-1 Rev 3


Introduction

REMOTE
50102PN
Specifications Size Range 5.0 - 100.0μm
Channel Thresholds Standard: 5.0, 30.0μm
Other sizes available; specify at time of order
Flow Rate 1.0 CFM (28.3 LPM)
Counting Efficiency 50% (per JIS)
Light Source Elite™ Laser Diode
Zero Count Level <1 count/5 minutes (per JIS)
Vacuum Internal flow-controlled pump
Calibration NIST Traceable, per ISO 21501-4
Communication Modes 4-20mA: Ch1, Ch2
Alarms Ch1, Ch2 Count Overflow Alarm
Alerts Service Alert
Enclosure 316L Stainless Steel, NEMA
Power Instrument Power: +6V to +30VDC
Chassis Power: 100-220VAC
Dimensions 10" (W) x 12" (H) x 7.9" (D) [25.4 x 30.4 x.
20.1 cm]
Weight 20 lbs (9.6 kg)
Operating Temp/RH 50° F to 104° F (10° C to 40° C) / 20% to 95%
non-condensing
Storage Temp/RH 14° F to 122° F (-10° C to 50° C) / Up to 98%
non-condensing
Table 2-5 REMOTE 50102PN Specifications

248083310-1 Rev 3 2-7


Lighthouse REMOTE-2 PN Series Operating Manual

Interface Pin Data Port


Assignments
Table 2-2 shows the signal assignments for the REMOTE-2 PN Series
external 8-pin connector.

Pin # Signal

1 CH-1
2 CH-2
3 VLOOP
4 GND
5 Status
6 N/C
7 Alarm-
8 Alarm+
Table 2-6: 4-20mA External Connector Pin Assignments

Programming Port
The Rxxx2 Programming Port RJ45 pin assignments are shown below:

Figure 2-2 Programming Port RJ45 Pinouts

Table 2-7 shows the signals and pin numbers of the RJ45 and their
corresponding connections on a DB9 connector.

RJ45 Pin Signal Name DB-9 Pin

1 TX 2
2 RX 3
8 Ground 5
Table 2-7 RJ45 to DB-9 Connections

2-8 248083310-1 Rev 3


00

3 Getting Started

Unpacking The instrument is thoroughly inspected and tested at the factory and is
and Initial ready for use upon receipt.
Inspection When received, inspect the shipping carton for damage. If the carton is
damaged, notify the carrier and save the carton for carrier inspection.
Inspect the unit for broken parts, scratches, dents, or other damage.
If the carton is not damaged, keep it for reshipment when you return the
instrument for the annual factory calibration or a Return Merchandise
Authorization for repair. Replacements are available for purchase.

Shipping Should it become necessary to return the unit to the factory for any
Instructions reason, contact Lighthouse Customer Service or visit our website,
www.golighthouse.com/rma, and obtain a Return Merchandise
Authorization (RMA) number. Reference this number on all shipping
documentation and purchase orders. After receipt of the RMA number,
follow the shipping instructions below:

WARNING: 1. Use the original container, nozzle caps and packing materials
If the instrument is whenever possible. If your instrument contains a battery, remove it
damaged during a before packing the instrument. If the battery needs to be shipped,
return shipment due package it separately and refer to www.golighthouse.com/rma for
to inadequate user detailed instructions.
packing, the warranty 2. If the original container and packing materials are not available,
may be voided and all
wrap the unit in "bubble pack", surround with shock-absorbent
repairs required may
material and place in a double-wall carton - the instrument should
be charged to the not rattle around when the carton is vigorously shaken. If the
customer. instrument is damaged during shipment due to inadequate user
packing, the warranty may be voided and all repairs required will
be at cost. You may contact Lighthouse to purchase a replacement
shipping container and nozzle caps.
3. Seal container or carton securely. Mark "FRAGILE" and write the
Return Merchandise Authorization (RMA) number on any
unmarked corner.
4. Return the instrument to the address provided by your Lighthouse
representative or the RMA website.

248083310-1 Rev 3 3-1


Lighthouse REMOTE-2 PN Series Operating Manual

Applications The following pages illustrate how to wire J10 for two wire and three
wire systems.

Figure 3-1 Application for a Two Wire System

Figure 3-2 Application for a Three Wire System

248083310-1 Rev 32 248083310-1 Rev 3


Getting Started

Mount The REMOTE-2 PN Series use a standard NEMA footprint and


REMOTE-2 mounting to a flat vertical surface is required for proper operation.
Pump flow control is managed by the REMOTE-2 PN Series pump
PN Series controller. Power to the REMOTE-2 PN Series is managed by a power
switch inside the NEMA enclosure. The cover lock uses a flat blade or
coin to turn the latch to the open or closed position. Do NOT apply
power to the REMOTE-2 PN Series until cables are attached properly
at both ends.

Sample tubing runs should terminate at the instrument location and


should use Bevaline tubing to prevent static and particle dropout. The
REMOTE-2 PN Series instrument supports remote monitoring when
equipped with a tubing kit of 3 meters.

If the Inlet tubing is run over walls or around corners, keep the bend
radius greater than ninety degrees and three feet.

Do not patch sections together and keep the tubing supported to prevent
sagging and kinking over time.

Typical installations use a short length of tubing and a barbed ISO


probe that is either handheld or supported on a tripod.

Connecting the tubing to the instrument Inlet requires removing the cap
from the Inlet connector and installing the ferrule and nut assemblies
on the tubing as shown in Figure 3-3. This may be done with the Outlet
connector, as well, if the pump output requires that it be exhausted to
another area. The procedure is the same for the Outlet. Review the
photos in Figure 3-4 and Figure 3-5.

Figure 3-3 Nut and Ferrule Installed on Tubing

248083310-1 Rev 3 3-3


Lighthouse REMOTE-2 PN Series Operating Manual

Connect After the ethernet and AC Power cables have been completed, they are
Interface and ready for connecting the REMOTE-2 PN Series to AC power and data-
gathering equipment. Proceed as follows:
Power Cables
Connections
The top of the instrument has the inlet line, which supplies sample air
to the sensor. Using the compression fittings is required to allow wipe-
down of the instrument.

Inlet

Figure 3-4 Instrument Top Connections

The photo below shows the bottom connectors for the REMOTE-2 PN
Series.
HEPA
4-20mA Filter

Power Switch

Outlet
fitting

AC IN
Remote Pump
Switch

Figure 3-5 Instrument Bottom Connections

Communication Port
The communication port uses 4-20mA protocol. To connect the counter
to a PC requires an RS-232 adapter kit. Please contact your Lighthouse
Sales Representative for this kit.

248083310-1 Rev 34 248083310-1 Rev 3


Getting Started

1. For information on how to use the Program Port to change the


instrument settings, please refer to “Programming” on page 4-1.

Data Cable Install

WARNING: Make Best practices dictate that power to equipment on both ends of the data
sure the data cable is cable should be OFF before a cable is attached. This may not always
NOT attached to the
monitoring device before
be practical, especially if a Lighthouse SIU or other equipment is
it is connected to the monitoring devices around the clock and service cannot be interrupted.
REMOTE-2 PN. Power to
the REMOTE should be If the Rxxx2PN is involved in a new installation, power should be OFF
ON when connecting to
at both ends, cables installed and power applied to the Rxxx2PN then
the device.
the monitoring device. If power cannot be removed from the
monitoring end, make sure the Rxxx2PN is powered ON before
connecting the data cable.

Energize Connections

1. Connect the signal cable to the hub or data-gathering equipment.

2. Connect the ’PN’ AC Power cord to the AC source.

3. Apply AC power using the switch on the bottom left side.

4. Power should be applied to the instrument, indicated by the Rxxx2


Power LED illuminating. If the pump jumper wire is installed prior
to power ON, the pump should start running; otherwise, turn ON
the pump remote switch. After approximately twenty seconds, data
will be supplied by the REMOTE-2 PN to data monitoring
equipment or network.

248083310-1 Rev 3 3-5


Lighthouse REMOTE-2 PN Series Operating Manual

Operation Understanding the LEDs


Note: The Rxxx2PN The front-panel LEDs have specific meanings when illuminated. The
incorporates a pump figure below shows location of the LEDs and gives a brief description
protection circuit that turns
the pump OFF if the Inlet
of their meaning.
air supply is blocked. To
restore the instrument to
normal operation, clear the
obstruction, open the
cover, turn the switch OFF,
wait a few seconds and
turn the switch ON. The
pump should start.

Power LED

Service LED

Figure 3-6 Example of Front Panel LEDs

• The green POWER LED turns on when the instrument is powered


on.

• The red SERVICE LED will turn on and remain steady if Laser
power is out of range, the sensor optics are dirty or the view volume
contains foreign objects. A flashing LED indicates an alarm
condition, such as particle counts exceeding set limits.

• If the internal pump stops running, the Inlet air supply may be
obstructed and the pump protection circuit has turned the pump
OFF. To restore normal pump operation, find and clear the
obstruction and turn the power switch OFF. Wait a few seconds and
turn the switch ON. The pump should start running. Contact
Lighthouse Technical Support if this fails to restore normal pump
operation.

248083310-1 Rev 36 248083310-1 Rev 3


00

4 Programming

General The REMOTE-2 PN Series instrument can be programmed by


connecting an ASCII terminal to the instrument to change the unit’s
Sample Time, Range, Service High, Service Low, Alarm Threshold and
Suppress Alarm Count.

This chapter contains the information needed to configure the


instrument to meet your needs.

Note: References are made to the REMOTE-2 PN Series, which


includes the NEMA enclosure, and the Rxxx2, which is only the particle
counter inside the NEMA enclosure. The Rxxx2 cannot be replaced by a
"standard" REMOTE xxx2. The REMOTE enclosed was designed
specifically for this application.

Connecting The RJ45 connector on the Rxxx2 (labeled as "Programming Port" in


Instrument to Figure 4-1) is used to connect the instrument to a COM port on a
desktop or laptop PC. When connected and operating as an ASCII
a Terminal terminal, the PC can be used to program or monitor the instrument
output.

Programming
Port

8 1

Figure 4-1 The Programming Port Pin Positions

The cover must be opened to gain access to the Programming Port and
the REMOTE-2 PN Series system must be power-cycled before any
changes made will take effect.

A modular adapter, RJ45 to DB-9, is available from Lighthouse. The


pinouts of the adapter are shown in Table 4-1.

248083310-1 Rev 3 4-1


Lighthouse REMOTE-2 PN Series Operating Manual

RJ45 Pin Signal Name DB-9 Pin

1 TX 2
2 RX 3
8 Ground 5

Table 4-1 RJ45 to DB-9 Connections

To connect the instrument to a computer:

1. Open the NEMA cover by turning the cover lock with a thin coin or
other suitable device.

2. Turn the Power switch OFF to remove power from the instrument.

3. Connect the RJ45 end of the adapter cable to the Programming Port
of the Rxxx2.

4. Connect the DB-9 end of the cable to a COM (Serial) Port on your
computer.

4-2 248083310-1 Rev 3


Programming

5. Start Hyperterminal on your computer and configure the COM Port


settings as shown in Figure 4-2. Any available COM Port may be
used, not just the one shown.

Figure 4-2 COM Port Properties

6. Configure the ASCII settings as shown in Figure 4-3:

Figure 4-3 ASCII Settings

248083310-1 Rev 3 4-3


Lighthouse REMOTE-2 PN Series Operating Manual

Power Up Turn the Power switch ON. The REMOTE-2 PN Series waits for valid
programming commands during the first 20 seconds after POWER ON.
If no valid commands are received within that time, the instrument
recalls its last stored parameters (or default settings) and starts
counting.

If a programming command is received within the first 20 seconds, the


command is examined and, if valid, the associated parameters are set
and stored in non-volatile memory, overwriting the previous values.

The instrument waits another 20 seconds for the next command and the
process repeats for each command that is sent. When no more valid
commands are received, the timer times out and the instrument loads
the stored parameters and uses them to begin counting. Old parameters
are used if they were not modified during the program session.

Lighthouse recommends that, before powering up the instrument, a list


be made of the commands to be used and parameters to change. This
avoids unnecessary time outs.

Sample Hyperterminal should be running BEFORE applying power to the


Session REMOTE-2 PN Series.

1. Apply power to the instrument. The Rxxx2 "program mode"


prompt is sent by the unit.

2. The next commands must be performed before the instrument


"times out" or the startup steps will have to be repeated.

Note: The commands 3. Type: <V>-- this is Verbose mode. This must be the first
discussed require the < command sent if you wish to see responses
(shifted comma) and >
(shifted period) characters;
from the instrument
they mark the start and
end of the commands. 4. Type: <?> -- the unit’s current settings are displayed.

Note: The flow rate <?>


displayed will be according Flow Rate = 1.0 cfm or 0.1 cfm
to the model - 0.1 cfm for
the R3012PN and
Sample Time = 5 secs
R5012PN or 1.0 cfm for Range1= 10000.
the R3102PN and Range2= 1000.
R5102PN. Service High = 3000 mV
Service Low = 145 mV
Alarm Channel = 1
Alarm Threshold = 1000 counts
Suppress Alarms = 2
Channel 1 = 0.3
Channel 2 = 0.5

4-4 248083310-1 Rev 3


Programming

5. Type: <m1> -- the unit’s menu is displayed to show


commands to use to change parameters.

<m1>
*** User Menu ***

<?> Display Parameters


<V> Verbose Mode
<sa> Start Counting
<sb> Stop Counting
<gv> Get Version Number
<ra#> Set Range 1 (counts)
<rb#> Set Range 2 (counts)
<ta#> Set Sample Seconds
<aa#> Set Alarm Channel #
<ab#> Set Alarm Threshold (# of counts)
<ae#> Set Alarm Suppression #

6. The instrument waits 20 seconds after the last command is


received, validated and performed, then begins sampling

ASCII The REMOTE 5012PN, 5102PN instrument can be programmed by an


Programming ASCII terminal (i.e. Hyperterminal) using the ASCII protocol. The
command format is a start character followed by a command followed
Syntax by a terminating character. Any characters before the start character,
or after the terminating character are ignored. White spaces between
command character and command parameter are ignored.

Command Structure
The commands are defined as single case-sensitive ASCII characters.
Format is defined as:
Note: The < and > <x [yyyy]>
characters are part of the
command and must be where:
typed. The brackets [ and ]
are field delimiters and are
not typed. < = Start Character

Note: All command x = Command Character


characters are lower case,
except for the V (verbose). yyyy = Optional Command Parameter

> = Terminating Character

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Lighthouse REMOTE-2 PN Series Operating Manual

Handshake
Upon execution of the command, and assuming you have typed <V>
for Verbose, the REMOTE instrument will send a response based on
the value of the counts, suppress alarms, and alarm status. Examples of
responses are listed below:

<ERR> = Error in Command String.

-or-

Sample: ch1-2: 0, 0 Range1= 5000, Range2= 2500.

When the unit is powered up, it sets up the counters and timers, and
starts reporting data. The data will be similar to this example:

Sample: ch1-2: 0, 0 Range1= 5000, Range2= 2500.


Sample: ch1-2: 0, 0 Range1= 5000, Range2= 2500.

Protocol
Protocol is defined through an RS-232 interface. The hardware
protocol is defined as:

Baud Rate: 9600

Data Bits: 8

Stop Bits: 1

Parity: None

Flow Control: None

List of VERBOSE MODE


Available
<V> (the shifted ’,’ followed by uppercase ’V’ followed by the shifted ’.’)
Commands
By default, VERBOSE MODE is off and the instrument responds with
<OK> after each command is received and correctly implemented.

Turning on VERBOSE MODE tells the instrument to echo the


information to the screen.

VERBOSE MODE is required to program the Rxxx2 but not to run it.

4-6 248083310-1 Rev 3


Programming

GET CURRENT SETTINGS

<?>

Shows current parameter settings.

Type:

<?>

Response:

Note: The flow rate <?>


displayed will be according Flow Rate = 1.0 cfm or 0.1 cfm
to the model - 0.1 cfm for
the R3012PN and
Sample Time = 5 secs
R5012PN or 1.0 cfm for Range1= 10000.
the R3102PN and Range2= 1000.
R5102PN. Service High = 3000 mV
Service Low = 145 mV
Alarm Channel = 1
Alarm Threshold = 1000 counts
Suppress Alarms = 2
Channel 1 = 0.3
Channel 2 = 0.5

DISPLAY MENU OF COMMANDS

<m1>

Shows menu of commands.

Type:

<m1>

Response:

<m1>
*** User Menu ***

<?> Display Parameters


<V> Verbose Mode
<sa> Start Counting
<sb> Stop Counting
<gv> Get Version Number
<ra#> Set Range 1 (counts)
<rb#> Set Range 2 (counts)
<ta#> Set Sample Seconds

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Lighthouse REMOTE-2 PN Series Operating Manual

<aa#> Set Alarm Channel #


<ab#> Set Alarm Threshold (# of counts)
<ae#> Set Alarm Suppression #

START/STOP COUNTING MODE

START Counting

<sa>

This will start the device’s counting mode. When implemented, the
unit will wait until the sample time passes before displaying the sample
data.

Type:

<sa>

Response:

<sa>START
Sample: ch1-2: 0, 0 Range1= 10000, Range2= 5000.
Sample: ch1-2: 0, 0 Range1= 10000, Range2= 5000.

STOP Counting

<sb>

This will stop the device’s counting mode.

Type:

<sb>

Response:

<sb>STOP

GET CURRENT VERSION NUMBER

<gv>

Shows current version number of the device firmware.

Type:

<gv>

Response:

4-8 248083310-1 Rev 3


Programming

<gv> Version: 010

SET CHANNEL RANGES

Note: Range 1 should <ra#> -- sets upper range of channel 1 where # is the range
always be greater than or value
equal to Range 2; Range 2
should never be greater
than Range 1. <rb#> -- sets upper range of channel 2 where # is the range
value

Sets upper limit to counting range. The upper limit will be equal to
20mA, and the lower range will always be 0 counts = 4 mA. If the
counts exceed range limit, the counts will be set to the range limit. The
maximum range is 10,000,000.

Type:

<ra10000>

Response:

<ra10000>Range1= 10000.

Type:

<rb7500>

Response:

<rb7500>Range2= 7500.

SET SAMPLE TIME (seconds)

Note: Sample times <5 <ta#>


seconds are not
recommended. Sets sample time in # seconds, where # >1 and nnnn < 3600.

Type:

<ta30>

Response:

<ta30>Sample Time = 30 secs

SET ALARM CHANNEL

<aa#>

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Lighthouse REMOTE-2 PN Series Operating Manual

Sets the alarm channel to channel 1 or 2.

Type:

<aa1>

Response:

<aa1>Alarm Channel= 1

SET ALARM THRESHOLD

<ab#>

Sets Alarm High count threshold for the configured alarm channel.
Value # must be less than range in order to set the threshold. Set the
value to 0 (zero) to disable alarm.

If the count for the configured alarm channel exceeds the threshold
then:

• The red SERVICE indicator on the instrument blinks.

• The EXTERNAL ALARM relay, described below, is set.

• The alarm alert will be seen on the ASCII terminal as illustrated


next:

Type:

<ab1000>

Response:

<ab1000>Alarm Threshold= 1000 counts

Alarm Alert without Alarm Suppression Example:

Note: The field bk= 429 In this example, the Alarm Suppress is disabled (0).
in this example is the
"backlight" function which secs=1: ch1-2: 285, 48 , bk= 429
is a measurement of secs=2: ch1-2: 487, 89 , bk= 429
scattered light in the
secs=3: ch1-2: 1699, 1033 , bk= 1049
instrument. See
secs=4: ch1-2: 2572, 1320 , bk= 434
SET_SERVICE_HIGH and
SET_SERVICE_LOW secs=5: ch1-2: 3337, 1575 , bk= 429

Sample: ch1-2: 3337, 1575 Range1= 10000, Range2= 5000.


Alarms: Threshold= 1000, Channel= 1, # in a row=1

secs=1: ch1-2: 615, 228 , bk= 434, alarm alert.

4-10 248083310-1 Rev 3


Programming

secs=2: ch1-2: 1115, 382 , bk= 429, alarm alert.


secs=3: ch1-2: 1595, 502 , bk= 429, alarm alert.
secs=4: ch1-2: 2029, 637 , bk= 429, alarm alert.
secs=5: ch1-2: 2381, 738 , bk= 429, alarm alert.

Sample: ch1-2: 2381, 738 Range1= 10000, Range2= 5000.


Alarms: Threshold= 1000, Channel= 1, # in a row=2

SET ALARM SUPPRESSION

<ae#>

Sets the alarm suppression for the configured alarm channel. The
number of alarm conditions have to be greater than # in order to turn on
the Alarm Relay.

For example, if Alarm Suppress is set to 2, then the device won’t report
an alarm condition via the external alarm output or the flashing service
light until the 3rd consecutive alarm condition.

Type:

<ae2>

Response:

<ae2>Suppress Alarms = 2

Alarm Alert with Alarm Suppression Example:

In this example, the Alarm Suppress is set to 2.

<ae2>Suppress Alarms = 2

secs=1: ch1-2: 0, 0 , bk= 429


secs=2: ch1-2: 681, 430 , bk= 2558
secs=3: ch1-2: 1629, 886 , bk= 444

Sample: ch1-2: 1629, 886 Range1= 10000, Range2= 5000.


Note: The first line Alarms: Threshold= 1000, Channel= 1, # in a row=1
starting with "Alarms" (in
boldface) shows what the secs=1: ch1-2: 828, 517 , bk= 1640
current alarm threshold is, secs=2: ch1-2: 1861, 1230 , bk= 434
which channel is set for secs=3: ch1-2: 3149, 2177 , bk= 449
alarming and how many
alarm conditions in a row
Sample: ch1-2: 3149, 2177 Range1= 10000, Range2= 5000.
have occurred.
Alarms: Threshold= 1000, Channel= 1, # in a row=2

secs=1: ch1-2: 450, 126 , bk= 434


secs=2: ch1-2: 1279, 530 , bk= 444
secs=3: ch1-2: 1875, 678 , bk= 439

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Lighthouse REMOTE-2 PN Series Operating Manual

Sample: ch1-2: 1875, 678 Range1= 10000, Range2= 5000.


Alarms: Threshold= 1000, Channel= 1, # in a row=3

Note: The "alarm alert" secs=1: ch1-2: 697, 131 , bk= 439, alarm alert.
(in boldface) doesn’t secs=2: ch1-2: 1215, 227 , bk= 434, alarm alert.
display until after the 3rd secs=3: ch1-2: 1505, 302 , bk= 439, alarm alert.
consecutive alarm
condition; the external Sample: ch1-2: 1505, 302 Range1= 10000, Range2= 5000.
alarm light goes on at this
Alarms: Threshold= 1000, Channel= 1, # in a row=4
point as well.

Service High Service High and Service Low are the voltage levels at which the
and Service Service Light will go on. Those levels are compared to the "Backlight"
measurement (seen as the bk= 1455 field) in every sample period. If
Low the Backlight measurement is greater than Service High or less than
Service Low, then:

Note: The "normal" • the service alert appears as seen in the following Hyperterminal
levels seen in these "bk" Service Alert example:
fields are examples only
and are not necessarily
what you will see with your • J10 pins 1 and 2 (Chans 1 and 2) = 2mA
instrument.
• the Service Light is turned on

The default Service High threshold is 3500.

Service Alert Example:

secs=1: ch1-2: 667, 214 , bk= 463


secs=2: ch1-2: 2262, 1395 , bk= 449
secs=3: ch1-2: 2890, 1608 , bk= 434
secs=4: ch1-2: 4719, 2983 , bk= 4995, service alert.
secs=5: ch1-2: 4719, 2983 , bk= 4995, service alert.

Sample: ch1-2: 4719, 2983 Range1= 10000, Range2= 5000.


Alarms: Threshold= 1000, Channel= 1, # in a row=1

Service Menu The Service Menu is available by typing <ms>.

Type:

<ms>

Response:

<ms>
*** Service Menu ***
<ia> Don't show 1 sec data
<ib> Show 1 sec data
<gb> Get Bkgnd

4-12 248083310-1 Rev 3


Programming

DON’T SHOW 1 SEC DATA

<ia>
Turns OFF 1 second data display.
Type:
<ia>
Response:
<ia>Don't show 1 sec data.
After starting the counter with <sa>, the device will wait until the
sample time interval passes before displaying the first sample.

SHOW 1 SEC DATA


<ib>
Turns ON 1 second data display.
Type:
<ib>
Response:
<ib>Show 1 sec data.
After starting the counter with <sa>, the device will show the samples
collecting every second.

secs=1: ch1-2: 0, 0. , bk= 424


secs=2: ch1-2: 0, 0. , bk= 424
secs=3: ch1-2: 0, 0. , bk= 424
secs=4: ch1-2: 0, 0. , bk= 424
secs=5: ch1-2: 1, 0. , bk= 424

This mode can be used to view the data on a second-by-second basis


for troubleshooting.

GET BACKGROUND LIGHT VALUE

<gb>

Displays the current background value in milli-volts (mV).

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Lighthouse REMOTE-2 PN Series Operating Manual

4-14 248083310-1 Rev 3


00

5 Technical Data

Introduction This chapter describes the operation and programming of the


instrument.

Control
Design

Setup Count Timer

Output
Start Alarm Counts

Figure 5-1 States for the REMOTE-2 PN Series Particle Counter

START
• Starts microprocessor, and initializes hardware.

SETUP
• The REMOTE-2 PN Series ships in Program Mode:

During the first 20 seconds, the unit waits for programming


commands. If any programming commands are received within the
first 20 seconds, those commands will be examined and executed.
If the commands are valid, the parameters will be set. If no

248083310-1 Rev 3 5-1


Lighthouse REMOTE-2 PN Series Operating Manual

commands are received or an invalid command is received, the


instrument will recall its last stored parameters (or default settings)
and continue to use them.

Startup Example:

Lighthouse Remote Instrument (4-20mA):

Sample Time = 60 secs


Range1= 10000.
Range2= 1000.
Alarm Threshold = 750 counts
Suppress Alarms = 2
Service High = 3500 mV
Service Low = 125 mV

COUNT
The instrument uses setup parameters to run, collect data, and output
count and alarm data. Zero particle counts will be represented by 4mA,
and counts equal to the upper range will be 20mA. The current output
will have a direct linear relationship to the range.

• Iout= 16mA(counts/ range) + 4mA

• Vout= Iout(R-load)

• If a Service Alert occurs, both channels are set to 2mA.

TIMER
Keeps track of time relative to sample seconds, and outputs sample data
every SampleSecs.

OUTPUT
• Outputs counts on CH1 and CH2 lines in 4-20 mA output currents.

• When counts are greater than the alarm threshold, after a "suppress"
# of consecutive alarm conditions, the Alarm Relay is turned on.

ALARM
If the CH1 or CH2 count exceeds the programmed ALARM threshold
then:

5-2 248083310-1 Rev 3


Technical Data

• The red SERVICE indicator on the instrument blinks.

• The EXTERNAL ALARM relay, described below, is set.

SERVICE ALERT
If the service/background light voltage is greater than the Service High,
or less than Service Low limits, then:

• CH1 and CH2 outputs are set to 2mA.

• The red SERVICE indicator on the instrument is turned on steady.

• If STATUS = 4 mA ==> No Alarms and No Service Alerts.

EXTERNAL ALARM
An ALARM condition, as described above, also closes a relay inside
the instrument. Contacts of that relay are connected to the DATA
connector, pins 8 (-) and 9 (+). The user may use an external power
supply and a buzzer or light stick to provide local indication of an
alarm condition. The contacts are rated at 40VDC, 1A maximum.

248083310-1 Rev 3 5-3


Lighthouse REMOTE-2 PN Series Operating Manual

5-4 248083310-1 Rev 3


00

6 Maintenance
Procedures

This Chapter provides procedures to perform to maintain the REMOTE


’PN’ instruments.

Safety Before performing any of the maintenance tasks described in this


chapter, review the safety warnings supplied throughout this manual.

Calibration To maintain optimum performance of this instrument, it should be


recalibrated annually by a Lighthouse Authorized Service Provider.

Exterior This procedure may be superceded by customer requirements;


Cleaning however, not not under any circumstances apply Acetone to the
REMOTE ’PN’ instrument.

1. To keep the interior of the laser sensor clean, remove the


isokinetic probe or tubing from the air inlet, as needed, and install
the protective plastic cap supplied with the instrument.

2. Moisten a lint-free cloth with isopropyl alcohol. The cloth should


be moist, not wet.

3. Wipe down the exterior surfaces of the instrument.

Purge Test 1. Connect the Purge filter to the sample inlet. The purge filter
should be a 0.1 micron 0.1 CFM, 1.0 CFM or 2.0 CFM filter, as
appropriate for the instrument. Using a filter that does not match
the instrument rated flow may damage the filter, the instrument
or both.

2. Apply power to the instrument.

3. Configure the unit via the user interface to sample for 30 minutes.

248083310-1 Rev 3 6-1


Lighthouse REMOTE-2 PN Series Operating Manual

4. Allow the instrument to sample through a 30 minute period. This


time allows the unit to warm up and purge any residual particles
that might be inside it.

5. Configure the unit via the user interface to sample for 5 minutes
and set a 10 second hold.

6. Set Cycles to 10 so the instrument will take 10 five-minute


samples.

7. If an average of more than one count per five minute sample is


reported, reset the instrument to sample for 30 minutes again to
purge it, then repeat the Purge Test again.

8. After the instrument has met the requirement of the Purge test,
return the instrument to its normal location and operating status.

9. If the instrument still fails the Purge Test, contact Lighthouse


Tech Support for assistance.

6-2 248083310-1 Rev 3


00

A Limited Warranty
Limitation Of Warranties: STRICT LIABILITY, OR PRODUCT LIABILITY CLAIM
AND BUYER AGREES TO WAIVE SUCH CLAIMS. LWS’s
SOLE AND EXCLUSIVE LIABILITY AND BUYERS SOLE
A. Lighthouse Worldwide Solutions (LWS) warrants that all AND EXCLUSIVE REMEDY, FOR ANY
equipment shall be free from defects in material and NONCONFORMITY OR DEFECT IN THE PRODUCTS OR
workmanship under normal use for a period of two years from ANYTHING DONE IN CONNECTION WITH THIS
date of shipment to Buyer except that LWS does not warrant that CONTRACT, IN TORT, (INCLUDING NEGLIGENCE),
operation of the software will be completely uninterrupted or CONTRACT, OR OTHERWISE, SHALL BE AS SET FORTH
error free or that all program errors will be corrected. Buyer shall IN THE SUBSECTION A HEREOF AS LIMITED BY
be responsible for determining that the equipment is suitable for SUBSECTION B HEREOF. THIS EXCLUSIVE REMEDY
Buyer’s use and that such use complies with any applicable SHALL NOT HAVE FAILED OF ITS ESSENTIAL PURPOSE
local, state, or federal law. Provided that Buyer notifies LWS in (AS THAT TERM IS USED IN THE UNIFORM
writing of any claimed defect in the equipment immediately COMMERCIAL CODE) PROVIDED THAT THE SELLER
upon discovery and any such equipment is returned to the REMAINS WILLING TO REPAIR OR REPLACE
original shipping point, transportation charges prepaid, within DEFECTIVE EQUIPMENT (AS DEFINED IN SUBSECTION
two years from date of shipment to Buyer and upon examination A) WITH A COMMERCIALLY REASONABLE TIME
LWS determines to its satisfaction that such equipment is AFTER RECEIVING SUCH EQUIPMENT. BUYER
defective in material or workmanship, i.e. contains a defect SPECIFICALLY ACKNOWLEDGES THAT SELLER’S
arising out of the manufacture of the equipment and not a defect PRICE FOR THE EQUIPMENT IS BASED UPON THE
caused by other circumstances, including, but not limited to LIMITATIONS OF LWS’S LIABILITY AS SET FORTH IN
accident, misuse, unforeseeable use, neglect, alteration, THIS CONTRACT.
improper installation, improper adjustment, improper repair, or
improper testing, LWS shall, at its option, repair or replace the
equipment, shipment to Buyer prepaid. LWS shall have
reasonable time to make such repairs or to replace such
Warranty Of Repairs After
equipment. Any repair or replacement of equipment shall not Initial Two (2) Year Warranty:
extend the period of warranty. If the Instrument is modified or in
any way altered without the explicit written consent of LWS then
the warranty is null and void. This warranty is limited to a period A. Upon expiration of the initial two-year warranty, all parts and
repairs completed by an authorized Lighthouse repair technician
of two years, except as noted below, without regard to whether
are subject to a six (6) month warranty.
any claimed defects were discoverable or latent on the date of
shipment. The length of warranty for pumps in hand held particle
B. Other than the above, LWS makes no warranty of any kind,
counters is one (1) year. Batteries and accessories with all
expressed or implied, except that the products manufactured and
products are warranted for one (1) year. Fuses and purge filters sold by LWS shall be free from defects in materials and
carry no warranty. If a third party battery is used in the product,
workmanship and shall conform to LWS’s specifications; Buyer
the product warranty is null and void. If the battery is charged by
assumes all risk and liability resulting from use of the products
a third party battery charger the battery warranty is null and void. whether used singly or in combination with other products. If
instrument is modified or in any way altered without the explicit
B. If Buyer shall fail to pay when due any portion of the purchase
price or any other payment required from Buyer to LWS under written consent of LWS, then the warranty is null and void.
this contract or otherwise, all warranties and remedies granted
C. WARRANTY REPAIRS SHALL BE COMPLETED AT THE
under this Section may, at LWS’s option, be terminated. FACTORY, BY AN AUTHORIZED SERVICE LOCATION,
BY AN AUTHORIZED SERVICE TECHNICIAN, OR ON
C. THE FOREGOING WARRANTY IS EXCLUSIVE AND IN
LIEU OF ALL OTHER REPRESENTATIONS, WARRANTIES SITE AT BUYER’S FACILITY BY A LIGHTHOUSE
AUTHORIZED EMPLOYEE. BUYER PAYS FREIGHT TO
AND COVENANTS, EXPRESS OR IMPLIED WITH
FACTORY; SELLER WILL PAY STANDARD RETURN
RESPECT TO THE EQUIPMENT AND ANY DEFECTS
THEREIN OF ANY NATURE WHATEVER, INCLUDING FREIGHT DURING THE WARRANTY PERIOD. BUYER
MAY SELECT A FASTER METHOD OF SHIPMENT AT ITS
AND WITHOUT LIMITATION WARRANTIES OF
OWN EXPENSE.
MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE. LWS SHALL NOT BE LIABLE FOR, AND
BUYER ASSUMES ALL RISK OF, ANY ADVICE OR
FAILURE TO PROVIDE ADVICE BY LWS TO BUYER
REGARDING THE EQUIPMENT OR BUYERS USE OF THE
SAME. UNDER NO CIRCUMSTANCES SHALL LWS BE
LIABLE TO BUYER UNDER ANY TORT, NEGLIGENCE,

248083310-1 Rev 3 A-1


Lighthouse REMOTE-2 PN Series Operating Manual

A-2 248083310-1 Rev 3


00

List of Figures

Laser Warning Label on Unit ..................................................................................... Figure 1-1


REMOTE 5102PN Particle Counter ........................................................................... Figure 2-2
Programming Port RJ45 Pinouts ................................................................................. Figure 2-8
Application for a Two Wire System ........................................................................... Figure 3-2
Application for a Three Wire System ......................................................................... Figure 3-2
Nut and Ferrule Installed on Tubing ........................................................................... Figure 3-3
Instrument Top Connections ....................................................................................... Figure 3-4
Instrument Bottom Connections ................................................................................. Figure 3-4
Example of Front Panel LEDs .................................................................................... Figure 3-6
The Programming Port Pin Positions .......................................................................... Figure 4-1
COM Port Properties .................................................................................................. Figure 4-3
ASCII Settings ............................................................................................................ Figure 4-3
States for the REMOTE-2 PN Series Particle Counter ............................................... Figure 5-1

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Lighthouse REMOTE-2 PN Series Operating Manual

LOF-2 248083310-1 Rev 3


00

Index

A C
Accessories 2-2 Cabling Sensor 3-5
Additional help 1-i Calibration 2-3, 2-4, 2-5, 2-6, 2-7
Alarm 5-2 Channel Threshold 2-3, 2-4, 2-5, 2-6, 2-7
Alarm Channel 4-9 Cleaning 6-1
Alarm Suppression 4-11 Exterior 6-1
Alarm Threshold 4-10 Collection Optics 2-2
Annual Calibration 2-2, 6-1 COM Port connection 4-1
Applications, two and three wire 3-2 Command Structure 4-5
ASCII Programming Communication Modes 2-3, 2-4, 2-5, 2-6, 2-7
Command Set 4-6 Communication Ports 3-4
Command Structure 4-5 Connecting the Instrument to a Terminal 4-1
DISPLAY MENU OF COMMANDS 4-7 Connections 3-4
DON’T SHOW 1 SEC DATA 4-13 Control Design 5-1
GET BACKGROUND LIGHT VALUE 4- Alarm 5-2
13 Count 5-2
GET CURRENT SETTINGS 4-7 External Alarm 5-3
GET CURRENT VERSION NUMBER 4- Output 5-2
8 Service Alert 5-3
Handshake 4-6 Setup 5-1
Protocol 4-6 Start 5-1
SERVICE MENU 4-12 Timer 5-2
SET ALARM CHANNEL 4-9 Counting Efficiency 2-3, 2-4, 2-5, 2-6, 2-7
SET ALARM SUPPRESSION 4-11 Current Settings 4-7
SET ALARM THRESHOLD 4-10 Current Version Number 4-8
SET CHANNEL RANGES 4-9
SET SAMPLE TIME 4-9
SHOW 1 SEC DATA 4-13
D
START/STOP COUNTING MODE 4-8 Data Port 2-8
Syntax 4-5 Description, general 2-1
VERBOSE MODE 4-6 Dimensions 2-3, 2-4, 2-5, 2-6, 2-7
DIP Switches
B =0 at Power Up 4-4
Don’t Show 1 Second Data 4-13
Background Light Value 4-13

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Lighthouse REMOTE-2 PN Series Operating Manual

E Overview 2-1

Exterior Cleaning 6-1 P


External Alarm 5-3
Particle Detection 2-2
F Power 2-3, 2-4, 2-5, 2-6, 2-7
Power Up, DIP Switches = 0 4-4
Flow Rate 2-3, 2-4, 2-5, 2-6, 2-7 Preventive Maintenance 6-1
Front Panel LEDs 3-6 Programming Port 2-8
Pinouts 2-8
Purge Test 6-1
H
Help 1-i R
Remote Monitoring 2-2, 3-3
I
Initial Inspection 3-1 S
Inlet Obstruction 3-6
Interface Pin Assignments 2-8 Safety 1-1, 6-1
Internal Pump Laser safety information 1-1
stops running 3-6 Sample Time 4-9
Internal pump stops 3-6 Service
Introduction High and Low 4-12
Description, general 2-1 Service Alert 5-3
Overview 2-1 Service Menu 4-12
Set Channel Ranges 4-9
Shipping instructions 3-1
L Show 1 Sec Data 4-13
Size Ranges 2-3, 2-4, 2-5, 2-6, 2-7
Laser Diode 2-2 Specifications 2-3, 2-4, 2-5, 2-6, 2-7
Laser Source 2-3, 2-4, 2-5, 2-6, 2-7 Start Counting 4-8
LED Startup using defaults 5-2
POWER 3-6 Startup using last stored paramaters 5-2
SERVICE 3-6 Stop Counting 4-8
Storage Temp/RH 2-3, 2-4, 2-5, 2-6, 2-7
M
Maintenance 6-1
T
Menu of Commands 4-7 Terminal
ASCII Settings 4-3
O COM Port Properties 4-3
Command Structure 4-5
Operating Temp/RH 2-3, 2-4, 2-5, 2-6, 2-7 Programming Syntax 4-5
Operation 3-6 Session Example 4-4

I-2 248083310-1 Rev 3


Index

Terminal, Connecting To 4-1


Text conventions 1-i
Three wire systems 3-2
Tubing Kit for Remote Monitoring 2-2, 3-3
Two Wire Systems 3-2

U
Understanding the LEDs 3-6
Unpacking 3-1

V
Vacuum 2-3, 2-4, 2-5, 2-6, 2-7
Verbose Mode 4-6

W
Warning
Infrared Radiation 1-1
Weight 2-3, 2-4, 2-5, 2-6, 2-7

Z
Zero Count Level 2-3, 2-4, 2-5, 2-6, 2-7

248083310-1 Rev 3 I-3


Lighthouse REMOTE-2 PN Series Operating Manual

I-4 248083310-1 Rev 3


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