TT 4

EAGLE TUGS
Parts and Service Manual
V e hi cl e T ype s: T T- 4 , TT - 5 , TT - 6 , & T T - 8
En gi ne T ype : Yanmar Diesel 4TNV98 Tier II & Tier III Engine Models
TT4-8 4TNV98 REV30 8.4.15
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I NTRODUCTION
From everyone at Eagle Tugs, we would like to say Thank You for purchasing an Eagle TT-series tow tractor. We
take a lot of pride in the quality of the products that we build, as well as our continued customer service. Our goal is
to build a long term relationship with our customers. We want you, the customer, to be 100% satisfied with your
Eagle experience. To us, this means that your Eagle TT-series tractor is functionally superior to any other products
you have used. This also means that your Eagle product is continually supported in a professional, timely manner.
P URPOSE & U SE OF T HIS M ANUAL

This manual is designed as a reference guide to make the reader more familiar with the components of the Eagle
TT-4, TT-5, TT-6, and TT-8 tow tractor models. This manual includes part numbers and descriptions to assist the
reader in ordering component spare/service parts. The manual also outlines the Scheduled Maintenance Intervals
recommended by Eagle in order to keep your vehicle running properly. In this manual you will also find the Eagle
Standard Warranty on all of the TT-series tow tractors. However, for more detailed information on the Eagle
Warranty and procedure, as well as information pertaining to the safe operation of your Eagle product, please see
the Eagle Operations Manual that was also included with your vehicle.
T ECHNICAL A SSISTANCE
When addressing a repair procedure or operational problem, please remember that Eagle technical support is only a
phone call away. Eagle technicians are available to assist you in vehicle diagnostics and recommended repair proce-
dures. We encourage you to use this service to reduce machine down-time and to gain a better understanding of
proper repair procedures.
O RDERING S PARE /S ERVICE P ARTS

Eagle inventories most of the component parts found in its TT-series tow tractors, and most spare/service parts can
be shipped the same day the order is received. Parts orders need to be received at Eagle by 12:00 pm (Noon) EST in
order for the parts to be shipped that same day. Parts ordered after 12:00 pm EST will most likely be shipped the
following day.
NOTE: P LEASE CHECK OUR WEBSITE PERIODICALLY FOR MANUAL UPDATES

AS WELL AS SERVICE BULLETINS .
Eagle Corporate Office

26111 Northline Rd
Taylor, MI 48180
(800) 671-0431
www.eagletugs.com
Customer Service Parts & Service Technical Support

customerservice@eagletugs.com parts@eagletugs.com support@eagletugs.com
(734) 442-1000 -- (800) 671-0431 (734) 442-1000 -- (800) 671-0431 (734) 442-1000 -- (800) 671-0431
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T ABLE OF C ONTENTS
INTRODUCTION....................................................................................................................... 3
PURPOSE & USE OF THIS MANUAL ......................................................................................................................... 3
TECHNICAL ASSISTANCE .......................................................................................................................................... 3
ORDERING SPARE/SERVICE PARTS........................................................................................................................... 3
CONTACT INFORMATION ......................................................................................................................................... 3
WARRANTY ................................................................................................................................ 9
WARRANTY INFORMATION ...................................................................................................................................... 9
SAFETY INFORMATION............................................................................................................................................ 10
VEHICLE ID INFORMATION ..................................................................................................................................... 11
WARRANTY REGISTRATION ................................................................................................................................... 12
YANMAR WARRANTY REGISTRATION .................................................................................................................... 12
AUTHORIZED YANMAR DISTRIBUTOR INFORMATION ........................................................................................... 12
EAGLE TUGS SERVICE BULLETIN ESB-02-08............................................................................................................ 13
SERVICE PARTS ILLUSTRATIONS & DETAIL............................................................... 15

IDENTIFICATION KEY.............................................................................................................................................. 15
POWER TRAIN ......................................................................................................................................................... 16
Engine Dress – Yanmar Tier II & Tier III Engines ........................................................................................ 16
Alternator Yanmar Tier III Engine ................................................................................................................. 21
Alternator Yanmar Tier II Engine .................................................................................................................. 22
Alternator Yanmar Tier II & III Engine With Cab or Transit Pro Option ................................................ 23
Head Cover Assembly Yanmar Tier II & Tier III Engines .......................................................................... 24
Cylinder Block Assembly Yanmar Tier II Engine ........................................................................................ 26
Cylinder Block Assembly Yanmar Tier III Engine ....................................................................................... 28
Crankshaft & Piston Yanmar Tier II Engine ................................................................................................. 30
Crankshaft & Piston Yanmar Tier III Engine ................................................................................................ 32
Camshaft & Driving Gear Yanmar Tier II Engine ....................................................................................... 34
Camshaft & Driving Gear Yanmar Tier III Engine ...................................................................................... 36
Governor Assembly Yanmar Tier III Engine Only ...................................................................................... 38
Oil Pan Assembly Yanmar Tier II & Tier III Engines .................................................................................. 39
Lube, Oil System Yanmar Tier II & Tier III Engines .................................................................................... 40
Gear Housing Yanmar Tier II & Tier III Engines ......................................................................................... 42
Engine Gaskets Yanmar Tier II Engine.......................................................................................................... 44
Engine Gaskets Yanmar Tier III Engine ...................................................................................................... 46
COOLING SYSTEM ................................................................................................................................................... 48
Engine Cooling System .................................................................................................................................... 48
Radiator (Copper) ............................................................................................................................................ 50
Radiator (Aluminum) ...................................................................................................................................... 52
DRIVELINE .............................................................................................................................................................. 54
Drive Shaft Assembly—Front ......................................................................................................................... 54
Drive Shaft Assembly—Rear .......................................................................................................................... 55
TRANSMISSION........................................................................................................................................................ 56
Transaxle Mounting & Misc. Parts ................................................................................................................. 57
Transaxle Case Extension & Retainer ........................................................................................................... 58
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T ABLE OF C ONTENTS
AXLES...................................................................................................................................................................... 61
Axle Assembly—Dana Front Non-Drive (2WD) only ............................................................................... 61
Axle Assembly—Brierton Front Non-Drive (2WD) only .......................................................................... 62
Axle Assembly—Front Drive (All Wheel Drive) ......................................................................................... 63
Axle Assembly—Rear ...................................................................................................................................... 64
Recommended Dana Axle Torque Specs ...................................................................................................... 65
Axle Assembly Breakdown—Brierton Front Non-Drive (2WD) ............................................................... 66
Axle Assembly Breakdown—Dana Front Non-Drive (2WD) .................................................................... 68
Axle Assembly Breakdown—Front Drive (All Wheel Drive) .................................................................... 70
Axle Assembly Breakdown—Rear Drive...................................................................................................... 74
BRAKES.................................................................................................................................................................... 78
Parking Brake Actuator Assembly ................................................................................................................. 78
Drum Brake Assembly - Rear ........................................................................................................................ 80
Brake Actuator Assembly ............................................................................................................................... 82
Brake System Hydraulic .................................................................................................................................. 84
Hydraulic Assist With Prince Pump ............................................................................................................. 86
Hydraulic Assist With Metaris Pump ........................................................................................................... 88
Hydraulic Tank Subassembly......................................................................................................................... 90
Hydraulic Assist Schematic ............................................................................................................................ 93
STEERING SYSTEM................................................................................................................................................... 94
Steering System Breakdown ........................................................................................................................... 94
FUEL SYSTEM ......................................................................................................................................................... 96
Fuel System Yanmar Tier II & Tier III ........................................................................................................... 96
Fuel Injection Pump Yanmar Tier II .............................................................................................................. 98
Engine Fuel Lines Yanmar Tier II ................................................................................................................. 99
Engine Fuel Injection Lines & Nozzle Yanmar Tier II ............................................................................... 100
Fuel Injection Pump Yanmar Tier III ........................................................................................................... 102
Engine Fuel Line Yanmar Tier III ................................................................................................................. 103
Engine Fuel Injection Lines & Nozzle Yanmar Tier III ............................................................................. 104
AIR CLEANER ....................................................................................................................................................... 106
Air Cleaner Assembly – Diesel ..................................................................................................................... 106
EXHAUST & INTAKE SYSTEM ............................................................................................................................... 107
Exhaust System Yanmar Tier II & Tier III Engines .................................................................................... 107
Exhaust Manifold Yanmar Tier II Engine ................................................................................................... 108
Intake Manifold Yanmar Tier II Engine ...................................................................................................... 109
Exhaust Manifold Yanmar Tier III Engine .................................................................................................. 110
Intake Manifold Yanmar Tier III Engine ..................................................................................................... 112
OPERATOR COMPARTMENT ................................................................................................................................. 114
Accelerator Pedal Assembly Yanmar Tier III Engine ............................................................................... 114
Accelerator Pedal Assembly Yanmar Tier II Engine ................................................................................. 115
Instrument Panel (Sauer Danfoss Display/Controller) ............................................................................. 116
Quick Start Guide (Sauer Danfoss Display/Controller) ............................................................................ 117
Instrument Panel (H30 Display/Controller) ............................................................................................... 118
Quick Start Guide (H30 Display/Controller) .............................................................................................. 119
Transmission Control .................................................................................................................................... 120
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T ABLE OF C ONTENTS
ELECTRIAL SCHEMATICS .....................................................................................................................................121
Dash Wiring Diagram ...................................................................................................................................121
Yanmar Engine Wire Harness Tier II Engine ..............................................................................................122
Yanmar Engine Wire Harness Tier III Engine ............................................................................................124
Vehicle Wiring Harness Yanmar Tier II Engine .........................................................................................126
Vehicle Wiring Harness Yanmar Tier III Engine (Through 9/2013) .........................................................128
Vehicle Wiring Harness Yanmar Tier III Engine (10/2013 through 9/2014) ............................................130
Vehicle Wiring Harness Yanmar Tier III Engine (9/2014 and Later) .......................................................132
Vehicle Logic Controller ................................................................................................................................134
Vehicle Logic Controller Wire Harness ......................................................................................................135
CE Option-Operator Presence Circuit Wiring Diagram ...........................................................................136
Cab Option Wiring Diagram ........................................................................................................................137
LIGHTS & ELECTRICAL.........................................................................................................................................138
Headlights, taillights & Spotlight Assembly ...............................................................................................139
OTHER ASSEMBLIES ..............................................................................................................................................146
Body Assembly................................................................................................................................................146
Seats ..................................................................................................................................................................147
WHEELS & TIRES ...................................................................................................................................................148
Wheel & Tire Assembly .................................................................................................................................148
Wheel & Tire Assembly—Dual Rear Wheel Model ...................................................................................149
OPTIONS ................................................................................................................................................................150
Hitch Options ..................................................................................................................................................150
Strobe, Beacon & Floor Mats .........................................................................................................................151
Cab Option .......................................................................................................................................................152
Cab Heater ......................................................................................................................................................154
Other Options Not Shown .............................................................................................................................155
MAINTENANCE ................................................................................................................... 156

Daily Operator Responsibilities ...................................................................................................................156
Lubrication Chart ..........................................................................................................................................157
Recommended Filter Guide ..........................................................................................................................158
Preventative Maintenance Schedule ............................................................................................................159
TT4—TT8 Specifications & Capacities .........................................................................................................160
Yanmar Engine Trouble Shooting ..............................................................................................................162
Recommended Tool List ..............................................................................................................................164
Tip For All Weather Traction ........................................................................................................................166
Front End Alignment Procedure ..................................................................................................................167
Dana Front Axle Maintenance ......................................................................................................................168
REVISION LOG ..................................................................................................................... 170
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W ARRANTY
WARRANTY INFORMATION
Please read the Eagle Tugs warranty statement (available on our website) carefully.
When contacting Eagle Tugs for warranty or parts service, please have the following
information ready:
Tractor model number

Tractor serial number
Current hour reading
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W ARRANTY
I MPORTANT S AFETY N OTICE
Appropriate service methods and proper repair procedures are essential for the safe, reliable operation of all indus-
trial engines as well as the personal safety of the individual performing the work. This Service Manual provides
general directions for accomplishing service and repair work with tested and effective techniques. Following them
will help assure reliability.
There are numerous variations in procedures, techniques, tools and parts for servicing equipment, as well as in the
skill of the individual doing the work. This Manual cannot possibly anticipate all such variations and provide
advice or cautions as to each. Accordingly, anyone who departs from the instructions provided in this Manual must
first establish he compromises his/her personal safety, and/or the equipment integrity by his/her choice of methods,
tools or parts.
W ARNINGS
The following list contains some general WARNINGS that you should follow when you work on equipment:
Always wear safety glasses for eye protection.
Use safety stands whenever a procedure requires you to be under the equipment.
Be sure that the ignitions switch is always in the OFF position, unless otherwise required by the procedure.
Set the parking brake (if equipped) when working on the equipment. Place wood blocks (4” x 4” or larger) to
the front and rear surfaces of the tires to provide further restraint from inadvertent equipment movement.
Operate the engine only in a well-ventilated area to avoid the danger of carbon monoxide.
Keep yourself and your clothing away from moving parts when the engine is running, especially the fan and
belts.
To prevent serious burns, avoid contact with hot metal parts such as the radiator, exhaust manifold, tail pipe,
catalytic converter and muffler.
Do not smoke while working on the equipment.
To avoid injury, always remove rings, watches, loose hanging jewelry, and loose clothing before beginning to
work on the equipment. Tie long hair securely behind the head.
Keep hands and other objects clear of the radiator and blades.
For more information regarding safety please refer to the operations manual provided with your
tug. This manual can also be found on the Eagle Tugs website at www.eagletugs.com.
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W ARRANTY
V EHICLE ID I NFORMATION
This information can be found on the tractor’s I.D. Plate located on the firewall next to the driver’s seat. Additionally,
there is a permanent serial number located on the rear bulkhead inside the engine compartment.
MODEL _________________________________________
SERIAL NO _________________________________________
MFG DATE _________________________________________
ENGINE TYPE _________________________________________
ENGINE SERIAL NO _________________________________________
Data Plate Location
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W ARRANTY
W ARRANTY R EGISTRATION I NFORMATION

Please complete and return the Eagle Tugs Warranty Registration Card provided your tug or fill
out and submit on line at www.eagletugs.com.
Y ANMAR E NGINE W ARRANTY R EGISTRATION I NFORMATION

The following pertains to warranty regarding the Yanmar engine only. For warranty issues not related to the engine
in your tug please contact Eagle Tugs directly at 800-671-0431.
The Purchaser should register the Product as soon as possible after purchase. Registration may allow Yanmar to
provide Product updates, Product improvements and other important information to the Purchaser. Registration
will also make processing a future warranty claim more efficient and convenient for the Purchaser and Yanmar. A
Purchaser should register the Product on-line by entering the required information into the Customer Registration
screens found on Yanmar’s website at http://www.yanmar.co.jp. To register product( click on the Customer
Registration link. Go to Industrial Engines and then click on the Industrial Engine link. Enter the registration
information in the necessary fields.
A UTHORIZED Y ANMAR D ISTRIBUTOR I NFORMATION

The Yanmar Distributor Information can be found on the Yanmar website at
www.yanmar.com/industrial/dealerlocatormainmap.asp. If you need help finding a distributor in your

area please call Eagle Tugs at 800-671-0431.
T IRES
For tire warranty please contact Eagle directly by phone at 800-671-0431, by email at support@eagletugs.com or
through our website at www.eagletugs.com .
B ATTERY
In the U.S. and Canada, call 1-888-823-0954 or 1-877-255-2287
Outside the Continental U.S. and Canada please contact Eagle directly.
NOTE: At the time a warranty claim is filed it may be necessary for Eagle Tugs to request a copy the maintenance
records kept on your tug. For your convenience a printable Preventative Maintenance Schedule page is available in
the Maintenance section of this manual.
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W ARRANTY
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S ERVICE P ARTS I LLUSTRATIONS & D ETAIL
I DENTIFICATION K EY
The following abbreviations are used throughout the parts lists in this section.
Abbreviation Meaning Purpose

Part required but not shown on diagram
NL Not Listed
NPN No Part Number Parts shown and numbered, but not stocked and sold by Eagle.
Typically used for bolts, clamps, etc…
AR As required
TO HELP US SERVICE YOU BETTER. HAVE TUG MODEL AND SERIAL NUMBER AVAILABLE
WHEN ORDERING PARTS
NOTE: THIS MANUAL COVERS PARTS & SERVICE FOR EAGLE TT4—TT8 2WD AND ALL WHEEL DRIVE
MODELS WITH BOTH THE YANMAR TIER II AND TIER III ENGINES. PLEASE BE SURE TO CHECK THE
HEADING ON EACH PAGE TO SEE IF THE PARTS REFERENCED ARE FOR A :
YANMAR TIER II DIESEL

OR
YANMAR TIER III DIESEL
ALL PAGES WITHOUT THE ABOVE IN THE DESCRIPTION DENOTE PARTS ARE USED ON MODELS
POWERED WITH BOTH A YANMAR TIER II AND YANMAR TIER III ENGINE.
TO DETERMINE IF YOUR TUG IS POWERED BY A TIER II OR TIER III ENGINE YOU CAN CHECK THE
DISPLAY LOCATED ON THE DASHBOARD BY THE FOLLOWING.
1. TURN DISPLAY “ON”
2. PRESS ENTER
3. SCROLL TO “EAGLE SET UP”
4. PRESS ENTER
5. YOU WILL SEE “SELECT ENGINE : YANMAR TIER II OR YANMAR TIER III” ON YOUR SCREEN
TO DETERMINE IF YOUR TUG IS POWERED BY A TIER II OR TIER III ENGINE WITHOUT TURNING ON
DISPLAY.
ALL TIER II TUGS ARE EQUIPPED WITH A MANUAL ALUMINUM FOOT PEDAL AND ALL TIER III TUGS
ARE EQUIPEED WITH A BLACK PLASTIC ELECTRONIC FOOT PEDAL.
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P OWER TRAIN
ENGINE DRESS - FAN ASSEMBLY, PRINCE PUMP, AND MOTOR MOUNTS
*See page 20 to determine proper

spacer (item 10) needed
TORQUE
TO 100 ft-lb
TORQUE
TO 37 ft-lb
TORQUE
TO 100 ft-lb
TORQUE
TO 37 ft-lb
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P OWER TRAIN
Item Part Number Qty. Description
1 NPN 4 HCS, M8X1.25 X 45
2 NPN 13 LOCK WASHER, M8
3 NPN 9 FLAT WASHER, 1/4
4 A-TT8-00312 1 FAN
5 A-TT8-00360 1 FAN SPACER
6 129900-42450 1 PULLEY (INCLUDED WITH ENGINE)
7 NPN 4 HCS, M8X1.25 X 70
8 NPN 1 HCS, M8X1.25 X 60
9 A-TT8-00354 1 REMOTE FAN BRACKET
10 NPN 1 FAN BRACKET SPACER (SEE PG. 20)
11 NPN 4 HCS, M8X1.25 X 40
12 A-TT8-00353 1 WATER PUMP SHEAVE
13 A-TT8-00356 1 REMOTE FAN SHAFT
14 A-TT8-00357 2 REMOTE FAN BEARING
15 A-TT8-00355 1 REMOTE FAN SHAFT HOUSING
16 A-TT8-00358 1 REMOTE FAN SNAP RING
17 NPN 2 HCS, 1/2-13 UNC X 1.25
19 NPN 2 LOCK WASHER, 1/2
20 NPN 2 SHCS, M10X1.5 X 30
22 SP20PB11L145H9L 1 PRINCE PUMP
23 NPN 4 HCS, 3/4-10 UNC X 3.5
25 NPN 4 HCS, 5/8-11 UNC X 2.5, GR 8, ZN PLATED
26 A-TT4-00011 2 ENGINE MOUNT TRANS PLATE
27 A-TT5D-00013-1 4 ISOLATOR
28 A-TT5D-00010 4 LORD WASHER
29 NPN 4 LOCK NUT, 3/4-10 UNC
30 NPN 12 SHCS, M10X1.5 X 25, GR 10.9
31 A-TT4-00012 1 MOTOR MOUNT - B
32 A-TT4-00013 1 MOTOR MOUNT - A
33 24321-000850 1 PTO GASKET (INCLUDED WITH ENGINE)
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P OWER TRAIN
ENGINE DRESS - TRANSMISSION
TORQUE
TO 70 ft-lb C
TORQUE
TO 50 ft-lb
TORQUE
TO 70 ft-lb
TORQUE TORQUE
TO 45 ft-lb TO 70 ft-lb TORQUE
TO 55 ft-lb
D
TORQUE
TO 50 ft-lb
TORQUE
TO 45 ft-lb
TORQUE
TO 45 ft-lb
B TORQUE
TO 45 ft-lb
A Used on engines not equipped with integrated rear crank seal.

B Used on engines with integrated rear crank seal.
C See ESB-01-15 Service Bulletin for proper transmission identification. Assembly as shown is current production.
D Install with stamped “D” facing toward transmission.
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P OWER TRAIN

1 NPN 4 SHCS, M12X1.75 X 40, GR 10.9
2 TT08-54-003-KA 1 TRANSMISSION - AWD
2 TT08-54-005-KA 1 TRANSMISSION - 2WD
3 NPN 8 HCS, M12X1.75 X 25, GR 10.9, ZN PLATED
4 TM27C00305-ID 1 FLEX PLATE WASHER
5 B-TT10TD-00016-ID 1 FLEX PLATE
6 NPN 3 HCS, M16X2.0 X 45
7 NPN 3 LOCK WASHER, M16
8 B-TT5D-00017-4TNV 1 FLEX PLATE ADAPTER
9 5240849 2 TRANS DOWEL PIN
10 NPN 12 FHCS, M10X1.50 X 45, GR 10.9
11 B-TT10TD-00001-4TNV 1 TRANS PLATE
12 129953-21570 1 FLY WHEEL ASSEMBLY (CONTAINS ITEM 13)
13 129900-21600 1 RING GEAR (INCLUDED IN ITEM 12)
14 B-TT10TD-00002 1 TRANS PLATE SPACER
15 129916-01790 1 OIL SEAL
17 TMD27B00521-4TNV 1 ENGINE PLATE
18 41HN28 3 ADJ PLATE DOWEL PIN, 3/8 X 2.5
20 129940-77010 1 STARTER
21 NPN 2 HCS, M12X1.75 X 25
22 TMD27B00521-T3SPEC 1 ENGINE PLATE
23 NPN 4 HCS, M10X1.5 X 12
24 NPN 6 HCS, M8X1.25 X 12
25 121850-21130 6 HCS, M14X1.5 X 35 (INCLUDED WITH ENGINE)
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P OWER TRAIN
Choosing the Correct Fan Bracket Spacer
The fan bracket spacer shown above comes in two different versions. Version A-TT8-00361 is .625" thick. Ver-
sion A-TT8-00363 is .50" thick. Using this guide will make determining which version you need very easy.
Version A-TT8-00361: This part should be used if the cover circled below is a stamped part with a dome in the
center and a ridge around the outside as shown:
Version A-TT8-00363: This part should be used if the cover circled below is a flat sheet as shown:
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P OWER TRAIN
55 AND 80 AMP ALTERNATOR ASSEMBLY
7
6
5
2
4
3
Item Part Number Qty Description

1 129795-01900 1 STUD, ALTERNATOR 55 AMP ALT
1 26116-101202 1 STUD, ALTERNATOR 80 AMP ALT
2 26306-100002 2 NUT, ALTERNATOR 55 AMP ALT
2 26366-100002 2 NUT, ALTERNATOR 80 AMP ALT
3 26106-080222 1 BOLT, M8 X 22 PLATED 55 AMP ALT
3 26014-080252 2 STUD 80 AMP ALT
4 129972-77341 1 BOLT ,ADJUSTING
5 129972-77330 1 ADJUSTER BRACKET 55 AMP ALT
5 129900-77330 or 129900-77330-MOD 1 ADJUSTER BRACKET 80 AMP ALT
6 119940-77270 1 SPACER 55 AMP ALT (RED ID TAG)
6 129470-77340 1 SPACER 80 AMP ALT
7 119626-77210 1 ALTERNATOR 55 AMP
7 129908-77200 1 ALTERNATOR 80 AMP
8 25132-004200 1 ALTERNATOR BELT NOT SHOWN
**55 AMP ALTERNATORS 10-07 THRU 1-08 **80 AMP ALTERNATORS THERE AFTER . **TRANSIT PRO
MODELS MAY BE EQUIPPED WITH AN OPTIONAL 105 AMP ALTERNATOR.
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P OWER TRAIN
40 AMP ALTERNATOR ASSEMBLY
3 4

1 129795-01900 1 STUD, ALTERNATOR
2 26306-100002 2 NUT, ALTERNATOR
3 26014-080252 1 BOLT, M8 X 25 PLATED
4 119810-77340 1 BOLT ,ADJUSTING
5 129900-77330 1 ADJUSTER BRACKET, ALTERNATOR 40 AMP
6 129423-77200 1 ALTERNATOR 40 AMP(BLUE ID TAG)
10 129211-77920 1 TIMER
11 25132-004150 1 ALTERNATOR BELT NOT SHOWN
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P OWER TRAIN
105 AMP HIGH OUTPUT ALTERNATOR ASSEMBLY
(INSTALLED ON SOME UNITS PRIOR TO APRIL, 2015)
4
1
2 6
3 7
5

1 AE-OPT-0021 1 105A ALTERNATOR
2 NPN 1 1.40 SPACER
3 NPN 1 .23 SPACER
4 NPN 1 M10-1.5 x 130
5 NPN 2 5/16 FLAT WASHER
6 119940-77270 1 SPACER
7 26306-100002 1 M10-1.5 LOCK NUT
8 9440 1 ALTERNATOR BELT(NOT SHOWN)
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P OWER TRAIN
HEAD COVER ASSEMBLY
5
6
7 16
15
8 7
10
11
12
13
14
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P OWER TRAIN
HEAD COVER ASSEMBLY

1 22857-500100 6 SCREW 5 X 10 TAPIING
2 123907-03120 1 PLATE, BREATHER
3 123907-03100 1 DIAPHRAM, BREATHER
4 123907-03140 1 SPRING, DIAPHRAM
5 123907-03110 1 CENTER PLATE
6 124160-11360 4 KNOB
7 24311-000120 4 O-RING 1A P12.0
8 119640-61400 1 PLUG
9 129907-11310 1 HEAD COVER GASKET
10 129907-03070 1 BAFFLE
11 129907-03010 1 BAFFLE PLATE
12 22857-500100 6 SCREW 5 X 10 TAPIING
13 129907-03060 1 BAFFLE
14 977770-01212 1 GASKET, LIQUID
15 24311-000320 1 O-RING 1A P32.0
16 124160-01751 1 OIL FILLER CAP
17 129907-11320 1 HEAD COVER ASSY INCLUDES ITEMS 1-13
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P OWER TRAIN
CYLINDER BLOCK ASSEMBLY—YANMAR TIER II DIESEL
12
11
1
2
3 10
3
5 9
4
6
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P OWER TRAIN
CYLINDER BLOCK ASSEMBLY—YANMAR TIER II

1 22351-060012 2 SPRING PIN 6 X 12
2 129900-01250 1 PLUG 55
3 27241-300000 8 PLUG 30
4 23876-030000 3 PLUG PT 3/8 SCREW
5 129907-01190 1 SPACER
6 129900-02930 2 BEARING ASSY, THRUST
6 129900-02940 2 BEARING ASSY, THRUST O/S=.025
7 729900-02800 5 MAIN BEARING SET
7 129900-02340 5 MAIN BEARING SET O/S=.025
8 129900-02020 10 BOLT, METAL CAP
9 129900-02410 1 BUSH, CAMSHAFT
10 171051-01921 1 PLUG
11 129907-01331 1 CYLINDER HEAD GASKET
12 129900-01200 18 BOLT, HEAD
13 729907-01560 1 CYLINDER BLOCK ASSY, INC ITEMS 1-10
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P OWER TRAIN
CYLINDER BLOCK ASSEMBLY—YANMAR TIER III DIESEL
10
9
1
3 4
3
4
3 3
REV30 8.4.15 TT4-8 4TNV98

29
P OWER TRAIN
CYLINDER BLOCK ASSEMBLY—YANMAR TIER III DIESEL

1 22351-060012 2 SPRING PIN 6 X 12
2 129900-01250 1 PLUG 55
3 27241-300000 8 PLUG 30
4 23876-030000 3 PLUG PT 3/8 SCREW
5 129900-02931 2 BEARING ASSY, THRUST
5 129900-02941 2 BEARING ASSY, THRUST O/S=.025
6 729900-02801 5 MAIN BEARING SET
6 129900-02341 5 MAIN BEARING SET O/S=.025
7 129900-02020 10 BOLT, METAL CAP
8 129900-02410 1 BUSH, CAMSHAFT
9 129907-01331 1 CYLINDER HEAD GASKET
10 129900-01200 18 BOLT, HEAD
11 729927-01560 1 CYLINDER BLOCK ASSY, INC ITEMS 1-10
TT4-8 4TNV98 REV30 8.4.15

30
P OWER TRAIN
CRANKSHAFT & PISTON—YANMAR TIER II DIESEL
4 3
8
6
17 7
15 16
14
13
18
12
11
10
9
REV30 8.4.15 TT4-8 4TNV98

31
P OWER TRAIN
CRANKSHAFT & PISTON—YANMAR TIER II DIESEL

1 129907-22050 4 RING SET STANDARD
1 729907-22950 4 RING SET O/S=0.25
2 129907-22090 4 PISTON WITH RING STANDARD
2 129907-22910 4 PISTON WITH RING STANDARD O/S=0.25
3 120130-22301 4 PISTON PIN
4 22252-000300 8 CIRCLIP 30
5 129900-23910 4 BUSH, PISTON PIN
6 129900-23600 4 BEARING ASSY, CRANKCASE PIN STANDARD
6 129900-23610 4 BEARING PIN O/S=.025
7 129900-23200 8 BOLT, ROD
8 129900-23000 4 CONNECTING ROD ASSY
9 121850-21680 1 BOLT, V-PULLEY
10 129900-21640 1 WASHER
11 129907-21660 1 V-PULLEY, CRANKCASE
12 129900-21200 1 GEAR, CRANKSHAFT
13 22512-070140 1 KEY 7 X 14
14 121850-21290 1 PARALLEL PIN
15 121850-21920 1 PARALLEL PIN 10 X 22
16 129902-21000 1 CRANKSHAFT ASSY INCLUDES ITEMS 12-15
17 129900-21600 1 RING GEAR
18 129953-21570 1 FLYWHEEL WITH RING GEAR
TT4-8 4TNV98 REV30 8.4.15

32
P OWER TRAIN
CRANKSHAFT & PISTON—YANMAR TIER III DIESEL
4 3
8
6
17 7
15 16
14
13
18
12
11
10
9
REV30 8.4.15 TT4-8 4TNV98

33
P OWER TRAIN
CRANKSHAFT & PISTON—YANMAR TIER III DIESEL

1 129927-22050 4 RING SET STANDARD
1 729927-22950 4 RING SET O/S=0.25
2 129907-22080 4 PISTON WITH RING STANDARD
2 129907-22900 4 PISTON WITH RING STANDARD O/S=0.25
3 120130-22301 4 PISTON PIN
4 22252-000300 8 CIRCLIP 30
5 129900-23911 4 BUSH, PISTON PIN
6 129900-23601 4 BEARING ASSY, CRANKCASE PIN STANDARD
6 129900-23611 4 BEARING PIN O/S=.025
7 129900-23200 8 BOLT, ROD
8 129900-23001 4 CONNECTING ROD ASSY
9 129916-21610 1 BOLT, V-PULLEY
10 129900-21640 1 WASHER
11 129907-21660 1 V-PULLEY, CRANKCASE
12 129900-21220 1 GEAR, CRANKSHAFT
13 22512-070140 1 KEY 7 X 14
14 121850-21290 1 PARALLEL PIN
15 121850-21920 1 PARALLEL PIN 10 X 22
16 129902-21050 1 CRANKSHAFT ASSY INCLUDED ITEMS 12-15
17 129900-21600 1 RING GEAR
18 129953-21570 1 FLYWHEEL WITH RING GEAR
TT4-8 4TNV98 REV30 8.4.15

34
P OWER TRAIN
CAMSHAFT & DRIVING GEAR—YANMAR TIER II DIESEL
1
2
1
3
3
4
4
5 6
7
12
13
11
9
10
14
18
17 16
15
REV30 8.4.15 TT4-8 4TNV98

35
P OWER TRAIN
CAMSHAFT & DRIVING GEAR—YANMAR TIER II DIESEL

1 129900-26250 2 BALL BEARING
2 129980-26200 1 GEAR, HO PUMP
3 129907-14400 8 PUSH ROD
4 129150-14200 8 TAPPET
5 22512-070140 1 KEY 7 X 14
6 129150-02450 1 THRUST BEARING(CAM)
7 129900-14100 1 GEAR, CAMSHAFT
8 129907-14581 1 CAMSHAFT ASSEMBLY INCLUDES ITEMS 5-7
9 26106-080162 2 BOLT, M8 X 16 PLATED
10 26106-080552 3 BOLT, M8 X 55 PLATED
11 123900-25060 1 SHAFT(GEAR IDLE)
12 129150-25920 1 BUSH, IDLE GEAR
13 129900-25100 1 GEAR ASSEMBLY INCLUDES ITEM 12
14 129953-25300 4 BOLT
15 26776-180002 1 NUT, M18 LOCK
16 22217-180000 1 SPRING WASHER 18
17 123907-25909 1 GEAR, FUEL INJECTION PUMP
18 158563-51150 1 FLANGE
TT4-8 4TNV98 REV30 8.4.15

36
P OWER TRAIN
CAMSHAFT & DRIVING GEAR—YANMAR TIER III DIESEL
1
2
1
3
3
4
4
5 6
7
12
13
11
9
10
14
18
17 16
15
REV30 8.4.15 TT4-8 4TNV98

37
P OWER TRAIN
CAMSHAFT & DRIVING GEAR—YANMAR TIER III DIESEL

1 129900-26250 2 BALL BEARING
2 129980-26200 1 GEAR, HO PUMP
3 129907-14400 8 PUSH ROD
4 129150-14200 8 TAPPET
5 22512-070140 1 KEY 7 X 14
6 129150-02450 1 THRUST BEARING(CAM)
7 129900-14100 1 GEAR, CAMSHAFT
8 129907-14581 1 CAMSHAFT ASSEMBLY INCLUDES ITEMS 5-7
9 26106-080162 2 BOLT, M8 X 16 PLATED
10 26106-080552 3 BOLT, M8 X 55 PLATED
11 123900-25060 1 SHAFT(GEAR IDLE)
12 129150-25920 1 BUSH, IDLE GEAR
13 129900-25100 1 GEAR ASSEMBLY INCLUDES ITEM 12
14 129953-25300 4 BOLT
15 26776-180002 1 NUT, M18 LOCK
16 22217-180000 1 SPRING WASHER 18
17 123907-25909 1 GEAR, FUEL INJECTION PUMP
18 158563-51150 1 FLANGE
TT4-8 4TNV98 REV30 8.4.15

38
P OWER TRAIN
GOVERNOR ASSEMBLY—YANMAR TIER III DIESEL (ONLY)
3 4
5
2
10
9
8 6
7

1 26106-080252 3 BOLT, M8 X 25 PLATED
2 24341-000480 1 O-RING 1A S-48.0
3 26106-060252 10 BOLT, M6 X 25 PLATED
4 23887-120002 1 PLUG, M12 HEX
5 22190-120000 1 SEAL WASHER 12(BOLT)
6 158560-61050 1 GASKET
7 158553-61780 1 GEAR, SENSOR
8 129008-61301 1 NUT, GOVERNOR WEIGHT
9 26106-060162 1 BOLT, M6 X 16 PLATED
10 158557-61720 1 SENSOR
REV30 8.4.15 TT4-8 4TNV98

39
P OWER TRAIN
OIL PAN ASSEMBLY
2
1
4
6

1 122916-01790 1 SEAL
2 977770-01212 1 GASKET, LIQUID
3 26106-080122 16 BOLT M8 X 12 PLATED
4 119640-01640 1 DRAIN PLUG
5 22190-220002 1 SEAL WASHER 22S
6 129916-01710 1 OIL PAN ASSEMBLY INCLUDES ITEMS 4 & 5
TT4-8 4TNV98 REV30 8.4.15

40
P OWER TRAIN
LUBE — OIL SYSTEM
14
15
2
1
13 1
12
17
1 11
8 10
7 5
7 6
REV30 8.4.15 TT4-8 4TNV98

41
P OWER TRAIN
LUBE — OIL SYSTEM

1 22190-080002 6 SEAL WASHER 8S
2 105010-39140 2 BOLT, PIPE JOINT
3 129930-39050 1 PIPE
4 129900-32030 1 O-RING P20
5 129953-35000 1 PIPE ASSEMBLY OIL INLET
6 26106-080162 1 BOLT, M8 X 16 PLATED
7 26106-080122 2 BOLT M8 X 12 PLATED
8 129005-59830 2 BOLT ASSEMBLY, JOINT
9 129907-39061 1 PIPE ASSEMBLY LUBE OIL
10 129150-35153 1 OIL FILTER ELEMENT
11 119000-35140 1 STUD LUBE OIL FILTER
12 A-TT4-00651-1 1 OIL PRESSURE SENDING UNIT
13 119260-34810 1 GUIDE, DIPSTICK
14 129907-34811 1 DIPSTICK
15 129928-34850 1 TUBE, DIPSTICK
16 24311-240100 1 O-RING, DIPSTICK(NOT SHOWN)
17 119761-39450 1 OIL PRESSURE SWITCH, TIER 3/4i
TT4-8 4TNV98 REV30 8.4.15

42
P OWER TRAIN
GEAR HOUSING
11 3
4
13 12 24
14 10 4
15 9
2 3
16 8 7
6 5
18
17
19
25
20
21
22
23 7
21
REV30 8.4.15 TT4-8 4TNV98

43
P OWER TRAIN
GEAR HOUSING

1 24311-000070 1 O-RING 1A P7.0
2 977770-01212 3 GASKET, LIQUID
3 129900-26250 2 BALL BEARING
4 26106-080202 3 BOLT, M8 X 20 PLATED
5 26106-080452 3 BOLT, M8 X 45 PLATED
6 129900-32001 1 OIL PUMP ASSEMBLY
7 26106-080162 3 BOLT, M8 X 16 PLATED
8 129962-01500 1 CASE, GEAR
9 26216-100302 4 STUD, BOLT
10 26306-100002 4 NUT
11 24351-030750 1 PACKING, 3075
12 129900-32030 1 O-RING P20
13 129900-32040 1 O-RING P14
14 124160-01751 1 OIL FILLER CAP
15 24311-000320 1 O-RING 1A P32.0
16 129900-14140 1 BEARING #6205
17 129900-01870 1 SPONGE
18 129900-01850 1 COVER ASSEMBLY INCLUDES ITEM 20
19 26106-080402 10 BOLT M8 X 40 PLATED
20 129900-01740 1 COVER, FI PUMP
21 129001-91810 7 BOLT, M8 X 70 PLATED
22 129900-01780 1 SEAL, OIL
23 729907-01550 1 HOUSING ASSY COVER INCLUDES ITEM 25
24 129100-01580 4 PARALLEL PIN 8 X 16
25 26106-080162 3 BOLT, M8 X 16 PLATED
TT4-8 4TNV98 REV30 8.4.15

44
P OWER TRAIN
ENGINE GASKETS—YANMAR TIER II
REV30 8.4.15 TT4-8 4TNV98

45
P OWER TRAIN
ENGINE GASKETS—YANMAR TIER II

1 729907-92760 1 GASKET SET
2 24341-000240 1 O-RING 1A S-24.0
3 123907-59550 5 PACKING, FUEL RETURN
4 129907-01331 1 CLYLINDER HEAD GASKET
5 124160-11340 8 SEAL, VALVE STEM
6 119802-11870 4 PROTECTOR NOZZLE
7 119625-11880 4 SEAT, NOZZLE
8 129907-11310 1 HEAD COVER GASKET
9 129907-12110 1 INTAKE MANIFOLD GASKET
10 129900-13251 1 EXHAUST MANIFOLD GASKET
11 129930-13200 1 GASKET, SILENCER
12 124950-11340 8 SEAL, VALVE STEM
13 129900-32030 2 O-RING P20
14 129900-32040 1 O-RING P14
15 129900-42020 1 WATER PUMP GASKET
16 129900-49870 1 CASE GASKET
17 121850-49550 1 THERMOSTAT GASKET
18 121850-77021 1 GASKET
19 121850-49540 1 THERMOSTAT HOUSING GASKET
20 23414-080000 3 GASKET 8, ROUND
21 124465-44950 2 GASKET 16
22 24311-000070 1 O-RING 1A P7.0
23 14311-000120 8 O-RING 1A P12.0
24 24311-000320 2 O-RING 1A P32.0
25 22190-080002 7 SEAL WASHER 8S
26 22190-220002 1 SEAL WASHER 22S
27 24351-030750 1 PACKING 3075
28 24321-000850 1 O-RING 1A G85.0
29 124240-01883 1 GASKET
30 129400-92450 1 FLEX HONE
31 977770-01212 1 GASKET, LIQUID
TT4-8 4TNV98 REV30 8.4.15

46
P OWER TRAIN
ENGINE GASKETS—YANMAR TIER III DIESEL
REV30 8.4.15 TT4-8 4TNV98

47
P OWER TRAIN
ENGINE GASKETS—YANMAR TIER III DIESEL

1 729927-92760 1 GASKET SET
2 129907-01331 1 CLYLINDER HEAD GASKET
3 129900-32030 2 O-RING P20
4 129900-32040 1 O-RING P14
5 24311-000070 1 O-RING 1A P7.0
6 24351-030750 1 PACKING 3075
7 24311-000320 2 O-RING 1A P32.0
8 24321-000850 1 O-RING 1A G85.0
9 22190-220002 1 SEAL WASHER 22S
10 119803-11340 8 SEAL, VALVE STEM
11 124160-11340 8 SEAL, VALVE STEM
12 119802-11870 4 PROTECOR NOZZLE
13 119625-11880 4 SEAT, NOZZLE
14 24311-000120 8 O-RING 1A P12.0
15 129933-11310 1 GASKET, HEAD COVER
16 129907-12110 1 GASKET, INTAKE MANIFOLD
17 119129-77020 1 GASKET
18 121850-77021 1 GASKET
19 129900-13251 1 GASKET, EXHAUST MANIFLOLD
20 129927-13810 1 GASKET, EGR PIPE
21 129927-13910 1 GASKET, EGR-V IN
22 129927-13920 1 GASKET, EGR-V OUT
24 22190-080002 9 SEAL WASHER 8S
25 129900-42020 1 GASKET, CW-P
26 121850-49540 1 GASKET, THERMOSTAT
27 121850-49550 1 GASKET, THERMOSTAT
28 22190-120002 1 SEAL WASHER 12
29 129900-49870 1 GASKET, CASE
30 23414-080000 1 GASKET 8 ROUND
31 124465-44950 2 GASKET 16
33 129400-92450 1 FLEX HONE
34 977770-1207F 1 GASKET, LIQUID
TT4-8 4TNV98 REV30 8.4.15

48
C OOLING SYSTEM
ENGINE COOLING SYSTEM
3
4
1 5
6
7
8 9
10
18 9
17 11
16 13
8 14
12
15
19
20 24
21 25
23
22
22
28
26
27
REV30 8.4.15 TT4-8 4TNV98

49
C OOLING SYSTEM
ENGINE COOLING SYSTEM

1 129900-49870 1 GASKET, CASE
2 129980-49530 1 THERMOSTAT HOUSING
3 26106-060202 4 BOLT, M6 X 20 PLATED
4 121850-49540 1 GASKET, THERMOSTAT HOUSING
5 121850-49811 1 THERMOSTAT
6 121850-49550 1 THERMOSTAT GASKET
7 121450-42450 1 PLUG M16
8 124465-44950 2 GASKET
9 23414-080000 3 GASKET
10 26106-080122 1 BOLT, M8 X 12 PLATED
11 105582-59150 1 BOLT, PIPE JOINT
12 23387-040800 1 JOINT
13 26106-080602 3 BOLT, M8 X 60 PLATED
14 26106-060122 2 BOLT, M6 X 12 PLATED
15 122907-49730 1 BRACKET
16 129927-44900 1 TEMPERATURE SENDING UNIT TIER III ONLY
17 323-094 1 TEMPERATURE SENDING UNIT TIER II ONLY
18 171056-49120 1 DRAIN PLUG
19 129900-42020 1 GASKET, WATER PUMP
20 129907-42000 1 WATER PUMP
21 26106-060302 2 HCS, M6X1.00 X 30, FLANGE HEAD
22 NPN 9 HCS, M8X1.25 X 45
23 25132-004200 1 V-BELT
24 A-TT8-00360 1 FAN SPACER
25 A-TT8-00312 1 FAN
26 129900-42450 1 PULLEY, WATER PUMP
27 129907-49710 1 PIPE A, COOLING WITH CLAMPS
28 129907-49620 1 HOSE B ASSEMBLY, WATER
29 A-TT8-00359 1 REMOTE FAN BELT (NOT SHOWN)
TT4-8 4TNV98 REV30 8.4.15

50
C OOLING SYSTEM
RADIATOR (COPPER)
COOLING SYSTEM WITH COPPER RADIATOR 3
1 4 5
TRANMISSION FLUID
13 16
14 15
9 4
4 7
10
6
9
8
12
4
POWER STEERING FLUID 11
REV30 8.4.15 TT4-8 4TNV98

51
C OOLING SYSTEM
RADIATOR (COPPER)

1 B-TT4-00313 (COPPER) 1 COPPER RADIATOR
2 A-USAT5-00330 1 RADIATOR CAP
3 A-TT8-00312 1 FAN
4 NPN 10 # 24 HOSE CLAMP
5 A-TT8-00322 1 COOLANT ELBOW
6 A-TT10-00323-1 2 RADIATOR HOSE
7 H05705 1 5/16 HOSE SAE30R7 WK PR 75 "
8 A-TT10TD-00322 1 SURGE TANK
9 A-TT4-00331 2 OR 3 COOLING HOSE 1.5 ID X 4 IN
10 NPN 1 CLEAR NYLON HOSE 36"
11 A-TT8-00320 1 COOLANT OUTLET PIPE
12 H05705 4 5/16 HOSE SAE30R7 WK PR 20 "
13 A-TT4-00221-1 2 COOLER COPPER RADIATOR
14 NPN 12 #4 HOSE CLAMP
15 05706B-104 8 FITTING, STRAIGHT 3/8 X 1/4
16 A-TT4-00280 4 BULK HEAD FITTING
17 B-TT4-00221-1 1 POWER STEERING COOLER-ALUMINUM
18 B-TT4-00221-2 1 TRANSMISSION COOLER-ALUMINUM
19 A-TT8-00314 1 FAN SHROUD SEAL
20 H05705 2 5/16 HOSE SAE30R7 WK PR 80 "
TT4-8 4TNV98 REV30 8.4.15

52
C OOLING SYSTEM
RADIATOR (ALUMINUM)
COOLING SYSTEM WITH ALUMINUM RADIATOR
3
19 2
1 6 10
TRANMISSION FLUID 5 8
4
4
4 7
17
22
21 9
6
14
9 15 20
4 4 12 15 16
18 14 14
11
14
POWER STEERING FLUID
23 24 25
26
27
28
30
29
27
28
26
REV30 8.4.15 TT4-8 4TNV98

53
C OOLING SYSTEM
RADIATOR (ALUMINUM)

1 TT08-08-002-SA (ALUMINUM) 1 ALUMINUM RADIATOR
2 A-USAT5-00330 1 RADIATOR CAP
3 A-TT8-00312 1 FAN
5 A-TT8-00322 1 COOLANT ELBOW
6 A-TT10-00323-1 2 RADIATOR HOSE
7 H10106 1 3/8 HOSE 17"
8 A-TT10TD-00322 1 SURGE TANK
9 A-TT4-00331 2 OR 3 COOLING HOSE 1.5 ID X 4.5 IN
10 NPN 1 CLEAR NYLON HOSE 36"
11 A-TT8-00320 1 COOLANT OUTLET PIPE
12 H05705 4 5/16 HOSE SAE30R7 WK PR 20"
13 A-TT4-00221-1 2 COOLER COPPER RADIATOR
15 05706B-104 4 FITTING, STRAIGHT 3/8 X 1/4
16 A-TT4-00280 4 BULK HEAD FITTING
17 B-TT4-00221-1 1 POWER STEERING COOLER-ALUMINUM
18 B-TT4-00221-2 1 TRANSMISSION COOLER-ALUMINUM
19 A-TT10-00314 1 FAN SHROUD SEAL
20 H10106 2 3/8 HOSE SAE30R7 WK PR 86"
21 4312-06-08 4 FITTING, .5 PIPE TO .375 BARB ADAPTOR
22 B-TT4-00315 1 RADIATOR END CAP
23 NPN 4 1/4-20 X 1 HCS
24 NPN 4 1/4 LOCK WASHER
26 NPN 8 5/16-18 HEX NUT
27 NPN 8 5/16 LOCK WASHER
29 A-TT8-00364 4 VIBRATION MOUNTING ISOLATOR
30 A-TT8-0372 2 RADIATOR MOUNTING BRACKET
TT4-8 4TNV98 REV30 8.4.15

54
D RIVELINE
DRIVE SHAFT ASSEMBLY-FRONT (ALL TT 4-8 MODELS)
3
2
1
5
6

1 A-TT8-00201-1 1 TRANSMISSION OUTPUT YOKE SHAFT-FRONT
2 A-TT4-00132-1 1 CROSS BEARING FRONT D/S NEW STYLE
3 A-TT4-00134 1 DRIVE SHAFT SPRING
4 A-TT8-00202-4 1 DRIVE SHAFT
5 A-TT4-00130 2 END YOKE STRAP AND BOLT KIT
7 2-4-1921 1 END YOKE
REV30 8.4.15 TT4-8 4TNV98

55
D RIVELINE
DRIVESHAFT ASSEMBLY—REAR (ALL TT 4-8 MODELS)
2
3
1
5

1 A-TT8-00201-2 1 TRANSMISSION OUTPUT YOKE SHAFT-REAR
2 A-TT4-00134 1 DRIVE SHAFT SPRING
4 AB-TT4-00130-1 1 DRIVE SHAFT
5 A-TT4-00130 2 END YOKE STRAP KIT
6 A-TT4-00137 1 CROSS BEARING REAR D/S NEW STYLE
TT4-8 4TNV98 REV30 8.4.15

56
T RANSMISSION
TRANSAXLE MOUNTING & MISC. PARTS (ALL TT 4-8 MODELS)
REV30 8.4.15 TT4-8 4TNV98

57
T RANSMISSION
TRANSAXLE MOUNTING & MISC. PARTS (ALL TT 4-8 MODELS)
Transmission identification guideline:

1 SEE TABLE BELOW 1 A413 TRANSMISSION
2 A-TN4-00707 1 GROUND STRAP
3 3747361 1 SWITCH - NEUTRAL SAFETY AND BACKUP LIGHT
4 4856444 (2.2/2.5) 1 DIPSTICK - TRANSMISSION FLUID
4 TT08-54-002-SA (2.0/2.2) 1 DIPSTICK - TRANSMISSION FLUID
5 5240849 2 DOWEL PIN - TRANS TO ADAPTOR/ENGINE ALIGNMENT
6 SEE NOTE* 1 TORQUE CONVERTER
7 A-TT4-00419 1 TRANSAXLE SHIFT LEVER - MANUAL CONTROL
9 85705 1 GASKET AND FILTER MAINTENANCE PACKAGE
*Torque converters may vary. Please contact Eagle for further information.
Transmission replacement kit part numbers and application guide:

Kit Number Application
TT08-54-003-KA TT4-8 Ford/TME-Gas/TME-Diesel/Yanmar AWD
TT08-54-004-KA TT4-8 Isuzu/Chrysler AWD
TT08-54-005-KA TT4-8 Ford/TME-Gas/TME-Diesel/Yanmar 2WD
TT08-54-006-KA TT4-8 Isuzu/Chrysler 2WD
See Service Bulletin ESB-01-15 for more information.
TT4-8 4TNV98 REV30 8.4.15

58
T RANSMISSION
TRANSAXLE CASE EXTENTION & RETAINER (ALL TT 4-8 MODELS)
22
REV30 8.4.15 TT4-8 4TNV98

59
T RANSMISSION
TRANSAXLE CASE EXTENTION & RETAINER (ALL TT 4-8 MODELS)

1 6501474 10 SCREW-HEX CAP-WASH M8-1.25 X 16
2 4471573 1 PAN
3 NPN 1 CUP(NOT SOLD SEPARATELY)
4 4504568 1 SPACER KIT
5 4269787 1 RETAINER, OIL
6 4329829 1 RETAINER, BEARING
6500368 6 SCREW-HEX CAP-M8 X 1.25 X 23
7 NPN 6 SCREW-HEX CAP-WASH HEAD M8-1.25 X 2
8 NPN 10 SCREW-HEX CAP M8-1.25 X 15
9 4659342 1 COVER, TRANS. END
82180 1 RTV SEALANT
6501474 10 SCREW-HEX CAP WASH M8-1.25 X 16
10 3878447 1 SEAL, MANUAL VALVE SHAFT
11 4471573 1 PAN, TRANSAXLE OIL
12 6501474 12 SCREW-HEX CAP WASH M8-1.25 X 16
6101285 1 SCREW-HEX CAP-WASH M6-1 X 16
13 4567022 1 CUP
14 4567494 1 RETAINER
15 6500111 1 O-RING
16 A-TT5D-00011-MOD 1 *TRANSMISSION CONE
6500511 4 SCREW-HEX CAP-WASH M8-1.25 X 33
17 NPN 2 M8 HEX HEAD SCREW
18 4412522 1 SEAL
19 NPN 1 BUSHING (SERVICED IN EXT.)
20 NPN 4 SCREW-HEX CAP WASH HEAD M8-1.25 X 30
21 A-TT4-00658 1 TRANS EXP PLUG
22 A-TT4-00657 1 TRANSMISSION PLUG (2WD ONLY)
*PLEASE HAVE TUG MODEL AND SERIAL NUMBER AVAILABLE WHEN ORDERING THIS PART
TT4-8 4TNV98 REV30 8.4.15

60
REV30 8.4.15 TT4-8 4TNV98

61
A XLES
AXLE ASSEMBLY—BRIERTON FRONT NON-DRIVE TT4-TT6 2WD ONLY

1 A-TT10-00117 4 U-BOLT KIT
2 A-TT4-00113 2 SPRING MOUNT PAD
3 A-TT4-00116 2 LEAF SPRING
TT4-8 4TNV98 REV30 8.4.15

62
A XLES
AXLE ASSEMBLY—FRONT NON-DRIVE TT4-TT6 2WD ONLY
7 9 10
8
6
5
2 4
3 1
15
11 14
12
13

1 A-TT4-00111 1 AXLE ASSY-FRONT NON-DRIVE
2 C-TT4-00113-1-MACH 1 STEERING ARM - TT4-6 2WD
3 A-TT8-00115 3 STUD-STEERING ARM
4 3965138 3 BUSHING
5 NPN 3 HEX NUT, 9/16-18 UNF, GR 8
6 NPN 2 HCS, 3/8-16 UNC X 3.5, GR 8
10 A-TT4-00362-1 4 U-BOLT KIT
11 A-TT4-00363 2 AXLE CLAMP PLATE
12 A-TT4-00366** 8 WASHER, U-BOLT
13 A-TT4-00365** 8 NUT, U-BOLT
14 NPN 2 HCS, 9/16-18 UNF X 3.5, GR 8
15 NPN 2 LOCK NUT, 9/16-18 UNF
**INCLUDED IN U-BOLT KIT
REV30 8.4.15 TT4-8 4TNV98

63
A XLES
AXLE ASSEMBLY—FRONT DRIVE (ALL WHEEL DRIVE)
15
14

1 A-TT8-00371 1 FRONT DRIVE AXLE ASSEMBLY
2 C-TT4-00113-2-MACH 1 STEERING ARM - TT4-TT8/2 AWD
3 A-TT8-00115 3 STUD - STEERING ARM
4 TT08-04-004-CA 4 U-BOLT, TT4-8 AXLE, 7.625 LG
5 NPN 4 LOCK NUT, 3/8 X 16
7 NPN 4 HCS, 3/8-16 UNC X 3.5
8 NPN 3 NUT, 9/16-18, GR 8
9 3965138 3 BUSHING
10 A-TT4-00365 8 NUT, U-BOLT
11 TT08-04-003-SA 2 AXLE SADDLE CLAMP, TT4-8
13 A-TT4-00366 8 WASHER, U-BOLT
14 NPN 2 HCS, 9/16-18 UNF X 3.5, GR 8
TT4-8 4TNV98 REV30 8.4.15

64
A XLES
AXLE ASSEMBLY— REAR (ALL TT 4-8 MODELS)

1 A-TT4-00361** 1 REAR AXLE ASSEMBLY
3 A-TT4-00362-1 4 U-BOLT KIT
4 A-TT4-00363 2 AXLE CLAMP PLATE
5 A-TT4-00366* 8 WASHER
6 A-TT4-00365* 8 NUT
7 4313905 1 LEFT HAND BACKING PLATE
8 4313904 1 RIGHT HAND BACKING PLATE
*INCLUDED IN U-BOLT KIT
**CALL EAGLE TUGS FOR INFORMATION IF YOUR TUG IS EQUIPPED WITH LIMITED SLIP
REV30 8.4.15 TT4-8 4TNV98

65
A XLES
RECOMMENDED TORQUE SPECIFICATIONS FOR DANA 44 AXLE (FRONT)
WRENCH TORQUE
POSITION THREAD (LBS.-FT)
Drive Pinion Nut 3/4 - 16 175-225
Differential Bearing Cup Cap Screws 1/2 - 13 70-90
Ring Gear Cap Screws 3/8 - 24 45-65
Cover Screws 5/16 - 18 28-33 (Note A)
Axle Shaft Bearing & Brake Retainer Nuts 3/8 - 24 40-50
Spindle Mounting Nuts 3/8 - 24 40
Spindle Mounting Nuts 7/16 - 20 50-60
Tie Rod Stud Nut 1/2 - 20 35 Min (Note B)
Tie Rod Clamp Nuts 3/8 - 24 15-25
Steering Arm Nuts 9/16 / 18 80-100
Steering Bolt Stop Screw & Jam Nut 3/8 - 24 10-20
RECOMMENDED TORQUE SPECIFICATIONS FOR DANA 60 AXLE (REAR)
WRENCH TORQUE
POSITION THREAD (LBS.-FT)
Drive Pinion Nut 7/8 - 14 240-300
Differential Bearing Cup Cap Screws 1/2 - 13 70-90
Ring Gear Cap Screws 1/2 - 20 100-120
Ring Gear Cap Screws 1/2 - 20 120-14 (Note A)
Cover Screws 3/8 - 16 30-40
Brake Retainer Nuts 7/16 - 20 64-70
Axle Shaft Flange Nuts 7/16 - 20 64-70
Upper Kingpin 1 1/8 - 12 500-600
Kingpin Cap Cap Screws 1/2 - 20 70-90
Spindle Mounting Nuts 1/2 - 20 60-80
Steering Arm Nuts 1/2 - 20 70-90
Steering Bolt Stop Screw & Jam Nut 1/2 - 20 10-20
A. For Grade 9 fastener with locking serrations on underside of cap screw head or nut.
B. If cotter pin cannot be installed after minimum torque is attained, the nut must be advanced until cotter pin
can be installed.
TT4-8 4TNV98 REV30 8.4.15

66
A XLES
AXLE ASSEMBLY BREAKDOWN—BRIERTON FRONT NON-DRIVE (2WD) ONLY
14
9 10 11 12 13
7 8 5
6
3
4
1
35 & 36
2
18
20 & 21
22 & 23
19
24
25
34
REV30 8.4.15 TT4-8 4TNV98

67
A XLES
AXLE ASSEMBLY BREAKDOWN –BRIERTON FRONT NON-DRIVE (2WD) ONLY

1 03-30910 1 AXLE BEAM WELDMENT
2 03-30913 1 LH KNUCKLE WELDMENT
3 03-30912 1 RH KNUCKLE WELDMENT
4 02-21048 1 TIE ROD ASSEMBLY
5 06-61742 2 HUB & ROTOR
6 06-61779 2 OIL SEAL, CHICAGO RAWHIDE CR 24898
7 130513100 2 INNER CONE, TIMKEN LM104949
8 06-61794 2 INNER CUP, TIMKEN JLM104910
9 06-61795 2 OUTER CUP, TIMKEN LM501310
10 06-61781 2 OUTER CONE, TIMKEN LM501349
11 06-61756 2 SPINDLE NUT SPACER
12 323400160 2 NUT, 1.25-12 SLOTTED
13 06-61743 2 GREASE CAP, 044HK01
14 324604160 2 COTTER PIN
18 06-61688 2 KING PIN
19 06-60498 2 T126 THRUST BEARING
20 06-60547 4 KING PIN CAP STD
21 06-61376 4 KING PIN CAP GASKET
22 06-61080 8 10-24 BHC SCREW
23 06-61081 8 #10 LOCK WASHER
24 06-60811 8 3/8-16 SET SCREW
25 06-61721 4 KING PIN BUSHING
28 06-61746K RH 1 CALIPER RH
29 06-61747K LH 1 CALIPER LH
30 RD52 1 BRAKE PAD
32 06-61750 4 CALIPER MOUNTING BOLT
34 390406410 4 GREASE ZERK, 1/4-28 UNF
35 321800090 2 NUT, 1./2-13 HEX JAM
36 320224100 2 1.2-13 X 2 HHCS GR 5
TT4-8 4TNV98 REV30 8.4.15

68
A XLES
AXLE ASSEMBLY BREAKDOWN— FRONT NON-DRIVE (2WD)
REV30 8.4.15 TT4-8 4TNV98

69
A XLES
AXLE ASSEMBLY BREAKDOWN –FRONT NON-DRIVE (2WD)

1 29775-29X 1 TUBE ASSEMBLY
2 44101 2 NUT-SLOTTED
3 500024-8 2 PIN-COTTER
4 35417 2 RING-ADJUSTING
5 40112 1 SOCKET ASSEMBLY UPPER
6 35566 2 NUT-LOCK
7 40113 1 SOCKET ASSEMBLY LOWER
8 35928 1 RING-SNAP
9 31026-1 2 BOLT-STOP
10 500381-3 2 NUT-JAM
11 706652X KIT STEERING KNUCKLE R/H
INCLUDES ITEMS 33-39 & 42
11 706653X KIT STEERING KNUCKLE L/H
INCLUDES ITEMS 33-39 & 42
13 500024-6 2 PIN-COTTER
14 044TR115-16X 1 TIE ROD ASSEMBLY
15 36544 2 PLUG-CAP
16 38428 2 SPINDLE-WHEEL BEARING
17 35704 12 NUT-LOCK
18 36361 2 SEAL-LOCK
19 706690-X KIT INNER WHEEL BEARING
20 044HU103 2 HUB & ROTOR ASSEMBLY
21 706111-X KIT OUTER WHEEL BEARING
22 21588X 2 SPINDLE NUT
23 36569 2 LK WASHER-WHEEL BRG NUT
24 31139 2 NUT-SPINDLE
25 31552 2 CAP-HUB
26 36326-2 6 STUD STEERING KNUCKLE
N/S 044WC101-2 1 CALIPER ASSEMBLY R/H
N/S 044WC101-1 1 CALIPER ASSEMBLY L/H
N/S 044WB101-1 1 BRACKET ASSEMBLY-CALIPER L/H
N/S 044WB101-2 1 BRACKER ASSEMBLY-CALIPER R/H
27 610286 8 WHEEL STUDS
Recommended tools:
OTC 7157 To remove Front Axle Spindle Nut (Dana 44)
OTC 7080 To remove Front Axle Top Ball Joint (Dana 44)
OTC 1902 To remove Front & Rear Axle Spindle Nut (Dana 70)
TT4-8 4TNV98 REV30 8.4.15

70
A XLES
AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE (ALL WHEEL DRIVE)
COMPLETE ASSY
U-JOINT ONLY 81
ly
on
53
nd
de
ro
Tie
51
83
82
16
19
REV30 8.4.15 TT4-8 4TNV98

71
A XLES

1 A-TT8-00371 1 COMPLETE AXLE ASSEMBLY
2 22404X 1 GEAR & PINION ASSEMBLY
3 30764 1 SLINGER-PINION OIL INNER
4 706031X KIT INNER PINION BEARING
5 706617X KIT SHIM-PINION ADJ
INC ITEMS 5,7,12,13,15,15A
6 30765 1 BAFFLE-PINION OIL
7 706617X KIT SEE ITEM 5
8 706030 KIT OUTER PINION BEARING & RACE
9 13575 1 SLINGER-PINION OIL OUTER
10 39118 1 SEAL-OIL
11 345761X 1 END YOKE ASSEMBLY
12 30186 1 WASHER-PINION NUT
13 30185 1 NUT-PINION
15 82180 AR RTV SEALANT
16 34685 1 GASKET
17 36472 1 PLUG-COVER PLATE
18 34279 10 SCREW-FLANGE HD
19 N/A 2 CAP DIFFERENTIAL BEARING
NOT SERVICED SEPERATELY
20 48632-1 2 1/2-13 X 2.25 GRD8 HEX BOLT
21 706032X KIT DIFFERENTIAL BEARING & RACE
22 706618X KIT DIFFERENTIAL SHIM INC ITEMS 22,15 &15A
23 25806X 1 CASE-DIFFERENTIAL ASSY
32684 1 CASE-DIFFERENTIAL
24 41221 10 BOLT-DRIVE GEAR
25 17717 2 PINION-DIFFERENTIAL
26 706027X 2 GEAR-DIFF KIT INC ITEMS 15A & 24-29
27 13338-3 2 THRUST WASHER DIFFERENTIAL PINION
28 32121 2 THRUST WASHER DIFFERENTIAL GEAR
29 39194 1 SHAFT-DIFFERENTIAL
30 13449 1 PIN-ROLL
31 16979 1 VENT
32 36352 2 SEAL & GUIDE-SHAFT
34 500024-8 2 PIN-COTTER
35 35417 2 RING-ADJUSTING
36 40112-1 1 SOCKET ASSEMBLY-UPPER
37 35566 2 NUT-LOCK
38 40113-1 1 SOCKET ASSEMBLY-LOWER
39 35928 1 RING-SNAP
TT4-8 4TNV98 REV30 8.4.15

72
A XLES
COMPLETE ASSY
U-JOINT ONLY 81
ly
on
53
nd
de
ro
Tie
51
83
82
16
19
REV30 8.4.15 TT4-8 4TNV98

73
A XLES

40 310026-2 2 BOLT-STOP
41 500381-3 2 NUT-LOCK
42 706653X KIT STEERING KNUCKLE L/H, INCLUDES ITEMS 33-39,42 & 53
42 706652X KIT STEERING KNUCKLE R/H, INCLUDES ITEMS 33-39,42 & 53
44 500024-4 2 PIN-COTTER
45 044TR115-16X 1 TIE ROD ASSEMBLY
46 660091-18 2 SHAFT & JOINT ASSY INC ITEM 47
47 36364 1 SLINGER
48 38128 2 SEAL-OIL
49 38106 2 SPACER
50 550759 2 BEARING-NEEDLE
51 044TR119 2 TIE ROD END ONLY FOR ITEM 45
52 500381-3 12 NUT-LOCK FOR ITEM 53
53 36326-2 12 STUD FOR ITEM 42
57 21588X 2 SPINDLE NUT
58 36569 2 LOCK-RETAINING NUT
62 31624 2 RING-SNAP
68 31552 2 CAP-HUB
69 42667 2 GEAR-AXLE DRIVE
70 35218 2 SPRING PRESSURE
71 32589 2 PLATE-SPRING RETAINING
72 706111X KIT OUTER WHEEL BEARING & RACE
73 044HU103 2 HUB & ROTOR ASSEMBLY
74 706690-X KIT INNER WHEEL BEARING & RACE
75 36366 2 AXLE SEAL
76 706570 KIT SPINDLE ASSEMBLY INCLUDES ITEMS 48,49,50,77 & 76
706527X KIT SPINDLE SEAL & BEARING INCLUDES ITEMS 50,77,48 & 49
77 36361 1 SEAL-OIL
78 RD52 1 SET BRAKE PAD SET
79 18009659 1 CALIPER WITHOUT PADS -R/H
79 18009658 1 CALIPER WITHOUT PADS-L/H
79 044WC101-1 1 CALIPER ASSY WITH PADS L/H
79 044WC101-2 1 CALIPER ASSY WITH PADS R/H
80 5468226 1SET ANCHOR BOLTS
81 5-297-1X 2 GREASABLE U-JOINT FOR ITEM 46
82 H5539 1 CALIPER BUSHING AND O-RING KIT
83 BD60427 2 ROTOR
TT4-8 4TNV98 REV30 8.4.15

74
A XLES
AXLE ASSEMBLY BREAKDOWN—REAR DRIVE
18
REV30 8.4.15 TT4-8 4TNV98

75
A XLES

A-TT4-00361 1 COMPLETE AXLE ASSEMBLY
2 706033-10X KIT DRIVE GEAR & PINION
3 706046X KIT INNER PINION BEARING & RACE
4 706672X KIT SHIM-DRIVE PINION ADJUSTING
5 30765 1 BAFFLE-PINION BEARING
6 706672X KIT SHIM-PINION BEARING ADJUSTING
7 706045X KIT OUTER PINION BEARING & RACE
8 30273 1 SLINGER-PINION BEARING
9 38427 1 SEAL-PINION
10 345731X 1 END YOKE ASSEMBLY
11 30275 1 WASHER-PINION NUT
12 30271 1 NUT-PINION
14 73597 1 COVER ASSEMBLY
15 82180 RTV SEALANT
15a 39697 1 COVER GASKET
16 98785 1 PLUG-PIPE SLOTTED
17 34822 10 SCREW-FLANGE HD
18 39697 1 AXLE SHAFT GASKET
19 48632-1 2 1/2-13 x 2.25 GRD8 BOLT BEARING CAP
20 706047X KIT BEARING & RACE
21 706673X KIT SHIM-DIFFERENTIAL BEARING
22 706669X KIT CASE-DIFFERENTIAL
23 30266 10 BOLT-DRIVE GEAR
24 SEE KIT ITEM 43 OR 44 KIT PINION-DIFFERENTIAL
25 SEE KIT ITEM 43 OR 44 KIT GEAR-DIFFERENTIAL
26 SEE KIT ITEM 43 OR 44 KIT THRUST WASHER-PINION
27 SEE KIT ITEM 43 OR 44 KIT THRUST WASHER-GEAR
28 SEE KIT ITEM 43 OR 44 KIT SHAFT-DIFFERENTIAL
29 500598-21 1 LOCK-DIFFERENTIAL
30 36253 8 BOLT-BRAKE MANUFACTURING
31 36805 8 NUT-BRAKE MANUFACTURING
32 36240 2 SEAL-OIL
33 706071X KIT INNER WHEEL BEARING
34 706072X KIT OUTER WHEEL BEARING
35 36241 2 HUB & DRUM ASSEMBLY
36 36847 8 STUD-HUB
TT4-8 4TNV98 REV30 8.4.15

76
A XLES
18
REV30 8.4.15 TT4-8 4TNV98

77
A XLES
AXLE ASSEMBLY BREAKDOWN—REAR DRIVE CONT

38 30637 2 LOCK WASHER WHEEL BEARING
39 34887-7 1 SHAFT-AXLE FLANGE LONG
34887-10 1 SHAFT-AXLE FLANGE SHORT
40 31534 16 ADAPTER-STUD
41 36805 24 NUT-LOCK
42 16979 1 VENT
43 706671X 1 DIFF PARTS (STD) INC 15, 21-23, 29
44 707084X 1 DIFF PARTS (LTD SLIP) INC 15, 21, 23, 24, 26,
28, 29, 43
TT4-8 4TNV98 REV30 8.4.15

78
B RAKES
PARKING BRAKE ACTUATOR ASSEMBLY
19
20
REV30 8.4.15 TT4-8 4TNV98

79
B RAKES
PARKING BRAKE ACTUATOR ASSEMBLY

1 A-TT4-00141 1 HAND BRAKE
2 NPN 4 SCREW-HEX CAP-5/16-18 X 1
3 NPN 4 WASHER-FLAT-5/16
4 NPN 4 NUT-LOCK-5/16-18
5 B-TT4-00145 1 CABLE PRIMARY
6 A-TT4-00146 1 BAR EQUALIZER
7 A-TT4-00193 3 CLEVIS PIN
8 NPN 3 COTTER PIN
9 A-TT4-00151 1 PARKING BRAKE CABLE LEFT REAR
10 A-TT4-00150 1 PARKING BRAKE CABLE RIGHT REAR
11 NPN 1 SCREW-HEX CAP-14-20 X 1
14 NPN 1 SCREW-HEX CAP-1/4-28 X 1
15 NPN 1 CABLE CLAMP PLATE
16 NPN 1 CABLE CLAMP HANDLE
18 NPN 2 CABLE CLAMP
19 81008429 1 CONTACT PIN
20 82050000 1 PROXIMITY SENSOR
21 82066700 1 MOUNTING SCREW (NOT SHOWN)
22 AE-OPT-0069 1 HAND BRAKE "ON" WARNING (OPTIONAL)
TT4-8 4TNV98 REV30 8.4.15

80
B RAKES
DRUM BRAKE ASSEMBLY—REAR
29
28
30
21
REV30 8.4.15 TT4-8 4TNV98

81
B RAKES
DRUM BRAKE ASSEMBLY—REAR

060WD101 1 BRAKE ASSEMBLY R/H
060WD100 1 BRAKE ASSEMBLY L/H
1 4313905 1 BACKING PLATE L/H
1 4313904 1 BACKING PLATE R/H
2 FR357 1 SET SHOE & LINING SET
4 2235585 1 CYLINDER ASSEMBLY L/H
4 2235586 1 CYLINDER ASSEMBLY R/H
5 315834 2 WHEEL CYLINDERS CONNECTING LINK
6 *SEE KIT BELOW 1 COVER
7 *SEE KIT BELOW 1 SPRING-UPPER
8 *SEE KIT BELOW 1 SPRING-LOWER
9 *SEE KIT BELOW 2 SPRING-HOLD DOWN
10 *SEE KIT BELOW 1 PIN
11 *SEE KIT BELOW 1 SPRING TENSION
12 *SEE KIT BELOW 1 BRAKE ADJUSTING LINK
13 *SEE KIT BELOW 1 CABLE GUIDE
14 *SEE KIT BELOW 1 CABLE ASSEMBLY
15 *SEE KIT BELOW 2 SPRING-HOLD DOWN
19 4383299 1 PARKING BRAKE CAM L/H
19 4383298 1 PARKING BRAKE CAM R/H
20 4383264 1 PARKING BRAKE LEVER (RIGHT)
20 4383265 1 PARKING BRAKE LEVER (LEFT)
21 4419698 1 BRAKE ANCHOR BOLT
24 *SEE KIT BELOW 1 BRAKE ADJUSTING SOCKET L/H
25 *SEE KIT BELOW 1 BRAKE ADJUSTING SCREW L/H
26 *SEE KIT BELOW 1 BRAKE ADJUSTING SOCKET
27 *SEE KIT BELOW 1 WASHER FLAT
28 3492670 1 WASHER
29 3492656 1 SPRING
30 4383600 1 SPACER
KIT H2588 LEFT BRAKE ADJUSTING KIT INCLUDES
ITEMS 6,10-14,20,24-27
KIT H2589 RIGHT BRAKE ADJUSTING KIT INCLUDES
ITEMS 6,10-14,20,24-27
KIT H7146 LEFT OR BRAKE SPRING KIT INCLUDES
RIGHT ITEMS 7-9 & 15
**KIT PARTS NOT SOLD SEPERATELY
TT4-8 4TNV98 REV30 8.4.15

82
B RAKES
BRAKE ACTUATOR ASSEMBLY
REV30 8.4.15 TT4-8 4TNV98

83
B RAKES
BRAKE ACTUATOR ASSEMBLY

1 NPN 4 ¼-20 SET SCREW
2 NPN 2 ½-20 NUT
3 C-TT4-10188 3 THOMSON NYLINER BEARING
4 C-TT4-10186 1 BELL CRANK
5 C-TT4-10187 1 BELL CRANK PIVOT SHAFT
6 A-TT4-00193 3 CLEVIS PIN
7 NPN 3 COTTER PIN
8 A-TT4-10192 3 CLEVIS
9 NPN 1 ½-20 X 12 ADJUSTING ROD
10 C-TT4-10182 1 BRAKE PEDAL PIVOT SHAFT
11 C-TT4-10181 1 BRAKE PEDAL
12 NPN 1 BRAKE PEDAL PIVOT
13 NPN 2 BELL CRANK STANDOFF
14 A-TT2-0057* 2 SHAFT COLLAR 3/4
15 NPN 3 CLEVIS PIN WASHER
* Welded to truck
TT4-8 4TNV98 REV30 8.4.15

84
B RAKES
BRAKE SYSTEM—HYDRAULIC
18
REV30 8.4.15 TT4-8 4TNV98

85
B RAKES
BRAKE SYSYEM—HYDRAULIC

1 A-TT4-00161-1 1 MASTER CYLINDER
2 A-TT4-00171 1 BRAKE LINE REAR
3 A-TT4-00163 1 BRAKE LIGHT SWITCH TEE
4 A-TT4Y-00164 1 BRAKE LINE REAR 2nd HALF VERSION 1
4 A-TT4Y-00164-1 1 BRAKE LINE REAR 2nd HALF VERSION 2
5 A-TT4-00165 3 BRAKE HOSE CLAMP
6 A-TT4-00166 1 BRAKE HOSE REAR
7 A-TT4-00167 1 BRAKE LINE
8 A-TT4-00168 1 CROSS TEE
9 A-TT4-00169 1 BRAKE LINE REAR RT
10 A-TT4-00170 1 BRAKE LINE LEFT REAR LT
11 A-TT4-00162 1 BRAKE LINE MASTER CYLINDER
12 NPN 4 LINE CLAMP
13 NPN 4 NUT-10-32
14 A-TT4-00174 1 CROSS TEE
15 A-TT4-00175 1 BRAKE LINE FRONT RIGHT
16 A-TT4-00176-1 2 CALIPER BRAKE LINE
17 A-TT4-00177 1 BRAKE LINE FRONT LEFT
18 A-TT4-00178 2 BANJO BOLT & WASHER KIT
20 A-TT4-00173 1 BRAKE LIGHT SWITCH
21 A-TT5-00180 1 FITTING-MASTER CYLINDER ADAPTER
22 A-TT5-00181 1 FITTING-MASTER CYLINDER ADAPTER
TT4-8 4TNV98 REV30 8.4.15

86
H YDRAULIC ASSIST
HYDRAULIC ASSIST SYSTEM WITH PRINCE PUMP
1
3
5 7 19
20 18
21
6 7
22
7 17
15
10 14
16
17
13
7
9 12 17
8
11
REV30 8.4.15 TT4-8 4TNV98

87
H YDRAULIC ASSIST
HYDRAULIC ASSIST SYSTEM WITH PRINCE PUMP

1 F81Z3A697BB 1 RESERVOIR POWER STEERING FLUID (REPLACED BY TT00-09-002-AA)
2 SP20PB11L145H9L 1 PRINCE PUMP
4 A-TT4-00381 1 STEERING GEAR BOX
5 H10106 1 3/8 HYDRAULIC HOSE WK PSI 350 110"
8 A-TT4-00213 1 METRIC PORT ADAPTER
9 A-TT4-00204 1 RETURN LINE EXTENDER
10 06U-666-23-06U-B66 1 HYDRAULIC HOSE
11 06U-B67-56-06U-606 1 HYDRAULIC HOSE
12 A-TT4-00606-1A 3 FITTING MALE COUPLING
13 A-TT4-00606-1 1 Y FITTING BLACK IRON
14 12GMV MEGA VAC 1 3/4 SUCTION HOSE 24"
17 NPN 6 #12 HOSE CLAMPS
18 C3269X12X8 1 FEMALE PIPE ADAPTER
19 269HB-12-8 1 ELBOW 3/4 X 1/2
20 C5515X6 1 FITTING, ELBOW 3/8 X 3/8
22 05TB-12-12 1 12 SAE ORB M, .75 HOSE BARB
TT4-8 4TNV98 REV30 8.4.15

88
H YDRAULIC ASSIST
HYDRAULIC ASSIST SYSTEM WITH METARIS PUMP
7
27 26
7
32 21
30 28 6
23
7 30 7 7 5
31 25
7 9
24 17
29 17 15 18 10
33 13
17 8
19
20 2
17 12
17 4
12 22
14
11
16 3
REV30 8.4.15 TT4-8 4TNV98

89
H YDRAULIC ASSIST
HYDRAULIC ASSIST SYSTEM WITH METARIS PUMP

1 F81Z3A697BB 1 RESERVOIR POWER STEERING FLUID (REPLACED BY TT00-09-002-AA)
2 V10F1T3T11C3F20L 1 METARIS PUMP
4 A-TT4-00381 1 STEERING GEAR BOX
8 A-TT4-00213 1 METRIC PORT ADAPTER
10 06U-666-23-06U-B67 1 HYDRAULIC HOSE
11 06U-B67-56-06U-606 1 HYDRAULIC HOSE
12 A-TT4-00606-1A 3 FITTING MALE COUPLING
13 A-TT4-00606-1 1 Y FITTING BLACK IRON
16 12GMV MEGA VAC 1 3/4 SUCTION HOSE 21.5"
17 NPN 6 #12 HOSE CLAMPS
18 4601-12-08 1 1/2 M SAE 3/4 SUCTION BARB 90 DEG FITTING
19 7033X14X12 1 7/8 M SAE 3/4 F SAE FITTING
20 25TB-12-12 1 3/4 M SAE 3/4 SUCTION BARB 90 DEG FITTING
22 C5515X6X8 1 1/2 M SAE M JIC 37 FITTING
23 05706B-104 4 FITTING 3/8 X 1/4
24 A-TT4-00280 2 BULKHEAD FITTING
26 10506B-108 2 FITTING, PUSH ON 06 TO 1/2M
28 NPN 1 1/4 LOCK WASER
29 NPN 1 1/4-20 X 3/4 BOLT
30 4312-06-08 2 STRAIGHT BARB 1/2"
31 SAF-05-25-0 1 FILTER HEAD
32 SF-6520 1 FILTER ELEMENT
TT4-8 4TNV98 REV30 8.4.15

90
H YDRAULIC ASSIST
HYDRAULIC TANK SUBASSEMBLY (STYLE A - SUPERSEDED)

1 TT00-09-003-CA 1 SUCTION STRAINER
2 A-TT4-00606-1A 1 HOSE BARB, 3/4 BARB X 1/2 NPT, BRASS
3 05706B-106 1 HOSE BARB, 3/8 BARB X 3/8 NPT, BRASS
4 A-ES12-0550 1 HYDRAULIC BREATHER CAP
*See Steering Fluid and Fill Procedure (Maintenance Section).
REV30 8.4.15 TT4-8 4TNV98

91
H YDRAULIC ASSIST
HYDRAULIC TANK SUBASSEMBLY SCHEMATIC (STYLE B)

1 TT00-09-002-AA 1 TT POWER STEERING TANK SUBASSEMBLY (INCLUDES ITEMS 2-8)
2 TT00-09-001-SAC 1 POWER STEERING RESERVOIR
3 TT00-09-003-CA 1 TT SUCTION STRAINER
4 A-TT4-00606-1A 1 HOSE BARB, 3/4 BARB X 1/2 NPT, BRASS
5 05706B-106 1 HOSE BARB, 3/8 BARB X 3/8 NPT, BRASS
6 05706B-C04 1 ELBOW, HOSE BARB, 3/8 BARB X 3/8 NPT, BRASS
7 NVSP-09-015-CA 1 SIGHT GAGE, 1/2 NPT
8 TT00-09-004-CA 1 HYDRAULIC BREATHER CAP, 1/2 NPT
*See Steering Fluid and Fill Procedure (Maintenance Section).
TT4-8 4TNV98 REV30 8.4.15

92
H YDRAULIC ASSIST
THIS PAGE INTENTIONALLY LEFT BLANK.
REV30 8.4.15 TT4-8 4TNV98

93
H YDRAULIC ASSIST
HYDRAULIC ASSIST SYSTEM SCHEMATIC
TT4-8 4TNV98 REV30 8.4.15

94
S TEERING S YSTEM
STEERING SYSTEM BREAKDOWN
30
REV30 8.4.15 TT4-8 4TNV98

95
S TEERING S YSTEM
STEERING SYSTEM BREAKDOWN

1 A-TT4-00381 1 STEERING BOX
2 NPN 4 SCREW-HEX CAP-7/16-14 X 2 GR8
3 A-TT4-00382 1 PITTMAN ARM
4 NPN 1 WASHER-LOCK-3/4
5 NPN 1 NUT-LOW-3/4-10
6 A-TT4-00386 1 DRAG LINK
7 NPN* 2 COTTER PIN 1/8 X 1 ½
8 NPN* 2 NUT-TIE ROD ½-20
9 A-TT4-00389 1 UNIVERSAL COUPLER
10 A-TT4-00390 1 SHAFT COUPLING
11 A-TT4-00391 1 UNIVERSAL JOINT
12 NPN 2 LOCKING BOLT-DOG POINT 3/8-16
13 A-TT4-00393 1 GIBB KEY
14 A-TT4-00394-1 1 STEERING SHAFT
15 A-TT4-00395 2 BEARING
16 A-TT4-00396 2 2 1/8 U-BOLT 3/8HD
17 NPN** 4 WASHER-FLAT-5/16
18 NPN** 4 NUT-LOCK-5/16-18
19 A-TT4-00399-1 1 STEERING WHEEL
20 N/A 1 SCREW-HEX CAP-3/8-24 X 1
21 A-TT4-00401-1 1 COVER PLATE
22 A-TT4-00402 1 TIE ROD END L/H
23 A-TT4-00403 1 TIE ROD END R/H
24 A-TT4-00404 1 STEERING TUBE
25 A-TT4-00405 4 SPACERS
26 A-TT4-00406 1 3/4-16 NUT-JAM-L/H
27 A-TT4-00407 1 3/4-16 NUT-JAM-R/H
28 A-TT4-00212 1 HIGH PRESSURE EXTENDER
30 TT08-12-001-SA 1 STEERING SHAFT ASSEMBLY (REPLACES ITEMS 9-12)
*ITEMS 7 & 8 NOT SOLD SEPERATELY. THESE PARTS ARE INCLUDED IN ITEMS 22 & 23
**ITEM 17 & 18 ARE INCLUDED IN ITEM 16
TT4-8 4TNV98 REV30 8.4.15

96
F UEL S YSTEM
REV30 8.4.15 TT4-8 4TNV98

97
F UEL S YSTEM
1 A-TT4-00273-1 1 FUEL TANK
2 A-TT4-00272 1 PIPE NIPPLE, 2 NPT X 5.5 LONG
3 A-TT4-00271-1 1 FUEL CAP, DIESEL
4 A-TT4-00276-1 1 FUEL SENDING UNIT
5 05705B-C04 5 ELBOW, 1/4 NPT X 5/16 BARB, BRASS
6 NPN 12 SAE HOSE CLAMP
7 H05705 1 5/16 FUEL HOSE, SAE30R7, 14" LONG
9 05705B-104 1 HOSE BARB, 1/4 NPT X 5/16 BARB, BRASS
10 A-TT4-00280 2 BULKHEAD FITTING, 1/4 NPT
11 H05705 1 5/16 FUEL HOSE, SAE30R7, 21.5" LONG
14 129424-55700 1 FUEL-WATER SEPARATOR ASSEMBLY
15 129242-55730 1 REPLACEMENT ELEMENT
16 119225-52102 1 FUEL TRANSFER PUMP
18 NPN - ON-ENGINE FUEL CONNECTION POINT
19 NPN 1 LUBRICITY FILTER BRACKET
20 FS20000 1 LUBRICITY FILTER ELEMENT
21 H05705 1 5/16 FUEL HOSE, SAE30R7
22 H05705 1 5/16 FUEL HOSE, SAE30R7
23 05705B-C04 5 ELBOW, 1/4 NPT X 5/16 BARB, BRASS
24 222P-4-M112 2 BRASS FITTING, 1/4" NPT X M12X1.5
25 NPN 4 M8 X 1.25 X 30 BOLT
27 NPN 4 8MM SPLIT LOCK WASHER
TT4-8 4TNV98 REV30 8.4.15

98
F UEL SYSTEM
FUEL INJECTION PUMP—YANMAR TIER II DIESEL
2 1
3
2
4 5

1 129907-01950 1 MOUNTING BRACKET
2 26106-080222 3 BOLT, M8 X 22 PLATED
3 26106-080162 2 BOLT, M8 X 16 PLATED
4 26106-100202 1 BOLT, M10 X 20 PLATED
5 129907-01960 1 MOUNTING BRACKET
6 729907-51320 1 FUEL INJECTION PUMP
REV30 8.4.15 TT4-8 4TNV98

99
F UEL SYSTEM
FUEL INJECTION LINES AND NOZZLE—YANMAR TIER II DIESEL
2
4
3 5
1
10
7 12
8 9 11

1 129907-59810 1 PIPE ASSEMBLY FUEL INJECTION
5 123907-11601 4 PIPE SEAL
6 129937-53000 4 FUEL INJECTOR
7 26106-080182 1 BOLT, M8 X 18 PLATED
8 26106-060162 1 BOLT, M6 X 16 PLATED
9 122780-59100 2 RETAINER
10 129907-59710 1 BRACKET
11 129550-59120 1 RETAINER
12 119305-59120 1 RETAINER
TT4-8 4TNV98 REV30 8.4.15

100
F UEL SYSTEM
ENGINE FUEL LINE —YANMAR TIER II
1 2
12 1
11
2
8
10
9
4
5
15
14
13
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101
F UEL SYSTEM
ENGINE FUEL LINE—YANMAR TIER II

1 123907-59540 5 JOINT BOLT, M6
3 129907-59140 1 PIPE ASSEMBLY F.O. RETURN
4 22190-080002 1 SEAL WASHER
5 123907-59560 1 HOSE JOINT
6 129486-59551 1 PIPE ASSY FUEL RETURN WITH CLAMPS
7 129457-59010 1 PIPE ASSY FUEL WITH CLAMPS
8 121750-59890 1 CLAMP #40
10 119802-55801 1 FUEL FILTER ELEMENT
11 129004-55610 1 BRACKET FUEL FILTER
12 26106-080302 2 BOLT, M8 X 30 PLATED
13 129242-55700 1 FUEL WATER SEPERATOR COMPLETE ASSY
14 119225-52102 1 PUMP ASSEMBLY, FUEL FEED
15 129242-55730 1 FUEL WATER SEPERATOR ELEMENT
Note: The fuel system needs to be primed under certain conditions.

*Before starting the engine for the first time
*After running out of fuel and fuel has been added to the fuel tank
*After fuel system maintenance such as changing the fuel filter and draining the fuel/water separator, or replacing a
fuel system component
To prime the fuel system:

1.Turn the key to the ON position for 10 to 15 seconds. This will allow the electric fuel pump to prime the fuel
system.
2.NEVER use the starter motor to crank the engine in order to prime the fuel system. This may cause the starter
motor to overheat and damage the coils, pinion and / or ring gear.
TT4-8 4TNV98 REV30 8.4.15

102
F UEL SYSTEM
FUEL INJECTION PUMP—YANMAR TIER III DIESEL
3
4
7
6

1 729939-51390 1 FUEL INJECTION PUMP
2 26106-080302 3 BOLT, M8 X 30 PLATED
3 26106-080202 3 BOLT, M8 X 20 PLATED
4 129927-51250 1 RETAINER
5 26106-060122 1 BOLT, M6 X 12 PLATED
6 129927-58170 1 LEVER
7 27241-160000 1 PLUG 16
REV30 8.4.15 TT4-8 4TNV98

103
F UEL SYSTEM
FUEL INJECTION LINES AND NOZZLE—YANMAR TIER III DIESEL
3
5
4
10
7 7
8

5 123907-11601 4 PIPE SEAL
6 729927-53100 4 FUEL INJECTOR
7 123472-59120 2 BRACKET
8 26366-060002 2 NUT M6
9 129150-59120 1 RETAINER
10 129150-59131 2 BOLT, M4 X 14 HEX SCKT
TT4-8 4TNV98 REV30 8.4.15

104
F UEL SYSTEM
ENGINE FUEL LINE —YANMAR TIER III DIESEL
1
2 3
11 12 1
2
7
8
10
9
4
5
15
13
14
REV30 8.4.15 TT4-8 4TNV98

105
F UEL SYSTEM
ENGINE FUEL LINE—YANMAR TIER III DIESEL

1 123907-59540 5 JOINT BOLT, M6
3 129907-59140 1 PIPE ASSEMBLY F.O. RETURN
4 22190-080002 1 SEAL WASHER
5 123907-59560 1 HOSE JOINT
6 129486-59550 1 PIPE ASSY FUEL RETURN WITH CLAMPS
8 121750-59890 1 CLAMP #40
10 119802-55801 1 FUEL FILTER ELEMENT
11 129004-55612 1 BRACKET FUEL FILTER
12 26106-080302 2 BOLT, M8 X 30 PLATED
13 129242-55700 1 FUEL WATER SEPERATOR COMPLETE ASSY
14 119225-52102 1 PUMP ASSEMBLY, FUEL FEED
15 129242-55730 1 FUEL WATER SEPERATOR ELEMENT
Note: The fuel system needs to be primed under certain conditions.

*Before starting the engine for the first time
*After running out of fuel and fuel has been added to the fuel tank
*After fuel system maintenance such as changing the fuel filter and draining the fuel/water separator, or replacing a
fuel system component
To prime the fuel system:

1.Turn the key to the ON position for 10 to 15 seconds. This will allow the electric fuel pump to prime the fuel
system.
2.NEVER use the starter motor to crank the engine in order to prime the fuel system. This may cause the starter
motor to overheat and damage the coils, pinion and / or ring gear.
TT4-8 4TNV98 REV30 8.4.15

106
A IR C LEANER
AIR CLEANER ASSEMBLY
10
5 2
3
8 4
6 1

1 A-TT4-00091-2 1 AIR CLEANER
2 A-TT4-00092-1 2 AIR CLEANER BRACKET
4 A-TT4-00099 1 INTAKE TUBE REDUCER
6 NPN 1 AIR CLEANER TUBE 2 1/2 OD X 26.5
7 A-TT4-00093 1 INTAKE TUBE
9 P601437 1 AIR CLEANER ELEMENT
REV30 8.4.15 TT4-8 4TNV98

107
E XHAUST & INTAKE SYSTEM
EXHAUST SYSTEM
13
Note: Item 13 used on tractors

manufactured before June 2013.

1 A-TT4-00258-2 1 MUFFLER
2 TT08-57-001-KA 1 2 PIECE EXHAUST PIPE ASSEMBLY
3 129930-13200 1 EXHAUST GASKET
4 A-TT4-00260 2 EXHAUST HANGAR
5 A-TT4-00254 3 2 IN HEAVY DUTY EXHAUST CLAMP
6 TT08-57-002-SA 2 SPACER, 3/8 ID X 2 LG
7 NPN 2 HCS, 3/8-16 UNC X 3.0, GR 8
9 NPN 2 HEX NUT, 3/8-16 UNC
10 NPN 1 HCS, 5/16-18 UNC X 1.0, GR 8
13 A-TT4-00255 1 EXHAUST BRACKET YANMAR TT4-8
TT4-8 4TNV98 REV30 8.4.15

108
EXHAUST MANIFOLD—YANMAR TIER II DIESEL
2
1
7 3
2
1

1 123900-13610 2 STUD, M8 X 80
2 26306-080002 2 NUT
3 119131-18320 4 BOLT, M8 X 22
5 123900-13630 6 BOLT, M8 X 80
6 129907-13200 1 EXHAUST MANIFOLD
7 129900-13251 1 GASKET, EXHAUST MANIFOLD
REV30 8.4.15 TT4-8 4TNV98

109
INTAKE MANIFOLD—YANMAR TIER II DIESEL

1 119129-77520 1 INTAKE ELBOW
2 119129-77020 1 GASKET, AIR HEATER
3 119005-77050 1 AIR HEATER
5 26106-080352 4 BOLT, M8 X 35 PLATED
6 26106-080802 2 BOLT, M8 X 80 PLATED
7 26106-080452 8 BOLT, M8 X 45 PLATED
8 129944-12110 1 INTAKE MANIFOLD
TT4-8 4TNV98 REV30 8.4.15

110
EXHAUST MANIFOLD—YANMAR TIER III DIESEL
1
2
3
4
10
6 9
7
16 8
17
11
15
18
14
10
13 9
12
REV30 8.4.15 TT4-8 4TNV98

111
EXHAUST MANIFOLD—YANMAR TIER III DIESEL

1 26106-100302 2 BOLT, M10 X 30 PLATED
2 26306-080002 2 NUT
3 129927-13800 1 PIPE, EGR
4 129927-13810 1 GASKET, EGR
6 129418-18320 2 STUD BOLT M8 X 20
7 129927-13100 1 EXHAUST MANIFOLD
8 119131-18320 4 BOLT, M8 X 22
9 129263-13210 2 STUD
10 26306-080002 2 NUT
11 119802-13680 6 BOLT, M8 X 90
13 129927-13920 1 GASKET, EGR V-OUT
14 129927-13900 1 EGR VALVE
15 26106-100302 1 BOLT, M10 X 30 PLATED
16 129927-13910 1 GASKET, EGR V-IN
17 26106-100952 1 BOLT, M10 X 95 PLATED
18 129900-13251 1 GASKET
TT4-8 4TNV98 REV30 8.4.15

112
INTAKE MANIFOLD—YANMAR TIER III DIESEL
6 12
4 8 9
3
7
2 11
10
REV30 8.4.15 TT4-8 4TNV98

113
INTAKE MANIFOLD—YANMAR TIER III DIESEL

1 26106-080902 2 BOLT, M8 X 90 PLATED
2 26106-080402 2 BOLT, M8 X 40 PLATED
3 119129-77520 1 BEND
4 119129-77020 1 GASKET
5 119005-77051 1 AIR HEATER
7 26216-060202 2 STUD, M6 X 20 PLATED
8 26106-080802 4 BOLT, M8 X 80 PLATED
10 129927-12150 1 MANIFOLD CMP, INTAKE
11 26106-080452 6 BOLT, M8 X 45 PLATED
TT4-8 4TNV98 REV30 8.4.15

114
O PERATOR C OMPARTMENT
ACCELERATOR PEDAL ASSEMBLY-TIER III DIESEL

1a NVSP-14-028-KA 1 THROTTLE PEDAL, DUAL ANALOG (INCLUDES ADAPTOR HARNESS)
1b NVSP-14-032-KA - THROTTLE PEDAL, DUAL ANALOG (INCLUDES ADAPTOR HARNESS)
2 NPN 3 HCS, 5/16-18 UNC X 1.25
REV30 8.4.15 TT4-8 4TNV98

115
ACCELERATOR PEDAL ASSEMBLY —YANMAR TIER II DIESEL

1 A-TT4-00281-1 1 FOOT PEDAL ASSEMBLY
2 NPN 3 SCREW-HEX CAP-1/4-20 X 1.00 G8
5 A-TT4-00285* 1 ACCEL CABLE BRACKET
6 A-TT4-00287 1 BALL JOINT KIT - NUT INCLUDED
7 A-TT4-00282-1 1 ACCELERATOR CABLE ASSEMBLY
8 A-TT4-00247 1 ACCELERATOR U-BOLT KIT
9 A-TT4-00283-1 1 ACCELERATOR CLEVIS-PIN KIT
*TUG MODEL AND SERIAL NUMBER REQUIRED TO ORDER THIS PART
TT4-8 4TNV98 REV30 8.4.15

116
INSTRUMENT PANEL - SAUER DANFOSS DISPLAY/CONTROLLER
9
1
2
3
4
7
6
1 5
10
2
13
14
11
KEY SWITCH
12
REV30 8.4.15 TT4-8 4TNV98

117
INSTRUMENT PANEL - SAUER DANFOSS DISPLAY/CONTROLLER

1 A-TT8-00417 1 TT ELECTRONIC DISPLAY
2 C-TT4-00411-1 1 DASH PANEL (NO INSTRUMENTS)
3 A-TT4-00433-1 1 SPOTLIGHT TOGGLE SWITCH(OPTIONAL)
4 A-TT4-00423-2 1 HEADLIGHT SWITCH
5 A-TT4-00609 1 HEATER FAN SWITCH(OPTIONAL)
6 A-TT4-00608 1 HEATER CONTROL CABLE(OPTIONAL)
7 A-TT4-00428 1 HORN BUTTON
8 AE-OPT-0152 1 TRANS TEMP GAUGE (OPTIONAL)
9 AE-OPT-0066 1 E-STOP (OPTIONAL)
10 A-TT8-00421 1 SAUER MOUNTING KIT
11 A-TT8-00418 1 DISPLAY MOUNTING RING
12 A-TT8-00413 4 M3X20 DISPLAY MOUNTING SCREW
NOTE: MUST BE INSTALLED WITH THREAD LUBRICANT
13 NVSP-14-025-SA 1 KEY SWITCH BRACKET
14 NVSP-05-005-CA 1 SEALED KEY SWITCH, 3-POSITION
14 NVSP-05-005-CB 1 SEALED KEYLESS SWITCH, 3-POSITION (OPTIONAL)
Eagle Tugs TT-series Quick Start Guide
Powering up the tractor:

Verify that the transmission is in “Park” or “Neutral.”
Verify that the parking brake has been set.
Turn the ignition switch to the “ON” position.
Starting the Engine:

Once the Sauer display panel has booted up, it will prompt you to
turn the ignition switch to crank the engine.
*For cold weather operation, the display will prompt you to wait for the
engine warm-up before prompting you to crank the
engine.
Turning off the Engine:

Bring the tractor to a complete stop.
Set the parking brake.
Turn the ignition switch to the “OFF” position.
TT4-8 4TNV98 REV30 8.4.15

118
INSTRUMENT PANEL - H30 DISPLAY/CONTROLLER - NO LONGER AVAILABLE
10
2
8
7
3
4
6
REV30 8.4.15 TT4-8 4TNV98

119
INSTRUMENT PANEL - H30 DISPLAY/CONTROLLER - NO LONGER AVAILABLE

1 A-TT8-00415 1 ELECTRONIC CONTROLLER DISPLAY
2 C-TT4-00411-1 1 DASH PANEL (NO INSTRUMENTS)
3 A-TT4-00433-1 1 SPOTLIGHT TOGGLE SWITCH(OPTIONAL)
4 A-TT4-00423-2 1 HEADLIGHT SWITCH
5 A-TT4-00609 1 HEATER FAN SWITCH(OPTIONAL)
6 A-TT4-00608 1 HEATER CONTROL CABLE(OPTIONAL)
7 A-TT4-00428 1 HORN BUTTON
8 AE-OPT-0084 1 AMMETER GUAGE (OPTIONAL)
9 AE-OPT-0152 1 TRANS TEMP GAUGE (OPTIONAL)
10 AE-OPT-0066 1 E-STOP (OPTIONAL)
TT4-8 4TNV98 REV30 8.4.15

120
TRANSMISSION CONTROL

1 A-TT4-00245 1 TRANSMISSION SHIFT CONTROL
2 A-TT4-00246 1 TRANSMISSION SHIFT CABLE 120'
3 A-TT4-00248 1 TRANSMISSION CABLE BRACKET ASSEMBLY
4 A-TT4-00247 1 U-BOLT KIT
5 A-TT4-00249 1 BALL JOINT KIT
6 A-TT4-00419 1 TRANSMISSION LEVER
7 302008 1 INDICATOR STRIP REPAIR KIT(NS)
8 302348 1 HANDLE REPAIR KIT(NS)
REV30 8.4.15 TT4-8 4TNV98

121
E LECTRICAL SCHEMATICS
DASH WIRING HARNESS
TT4-8 4TNV98 REV30 8.4.15

122
YANMAR ENGINE WIRING HARNESS — YANMAR TIER II DIESEL
REV30 8.4.15 TT4-8 4TNV98

123
YANMAR ENGINE WIRING HARNESS — YANMAR TIER II DIESEL
TT4-8 4TNV98 REV30 8.4.15

124
YANMAR ENGINE WIRING HARNESS — YANMAR TIER III DIESEL
198461-52950
REV30 8.4.15 TT4-8 4TNV98

125
YANMAR ENGINE WIRING HARNESS — YANMAR TIER III DIESEL
198461-52950 198461-52950 129927-77920 129927-77920
TT4-8 4TNV98 REV30 8.4.15

126
VEHICLE WIRING HARNESS—YANMAR TIER II DIESEL
REV30 8.4.15 TT4-8 4TNV98

127
VEHICLE WIRING HARNESS— YANMAR TIER II DIESEL
TT4-8 4TNV98 REV30 8.4.15

128
VEHICLE WIRING HARNESS—YANMAR TIER III DIESEL (PRIOR TO 10/2013)
REV30 8.4.15 TT4-8 4TNV98

129
VEHICLE WIRING HARNESS— YANMAR TIER III DIESEL (PRIOR TO 10/2013)
TT4-8 4TNV98 REV30 8.4.15

130
VEHICLE WIRING HARNESS—YANMAR TIER III DIESEL (10/2013 THRU 9/2014)
REV30 8.4.15 TT4-8 4TNV98

131
VEHICLE WIRING HARNESS—YANMAR TIER III DIESEL (10/2013 THRU 9/2014)
TT4-8 4TNV98 REV30 8.4.15

132
VEHICLE WIRING HARNESS—YANMAR TIER III DIESEL (9/2014 AND LATER)
REV30 8.4.15 TT4-8 4TNV98

133
VEHICLE WIRING HARNESS—YANMAR TIER III DIESEL (9/2014 AND LATER)
TT4-8 4TNV98 REV30 8.4.15

134
VEHICLE LOGIC CONTROLLER - SAUER DANFOSS DISPLAY/CONTROLLER
2
3

1 A-TT8-00415-1 1 TT ELECTRONIC CONTROLLER
2 NPN 2 1/4 SPRING LOCK WASHER
3 NPN 2 1/4-20 HEX NUT
4 NPN 1 1/4-20 X 2 3/4 PAN HEAD MACHINE SCREW
REV30 8.4.15 TT4-8 4TNV98

135
VEHICLE LOGIC HARNESS—YANMAR TIER II DIESEL WITH SAUER DANFOSS CONTROLLER
Note: Resistor not present on all S/N’s.
TT4-8 4TNV98 REV30 8.4.15

136
CE OPTION –OPERATOR PRESENCE CIRCUIT WIRING DIAGRAM
REV30 8.4.15 TT4-8 4TNV98

137
CAB OPTION WIRING DIAGRAM
TT4-8 4TNV98 REV30 8.4.15

138
L IGHTS & E LECTRICAL

HEADLIGHT, TAIL LIGHT & SPOTLIGHT ASSEMBLY
3
2
REV30 8.4.15 TT4-8 4TNV98

139

HEADLIGHT, TAIL LIGHT, SPOT LIGHT ASSEMBLY

1 A-TT4-00291-6 2 HEADLIGHT W/ (OPTIONAL)TURN SIGNAL
2 A-TT4-00291-5 1 REAR FACING SPOT LIGHT (OPTION)
3 A-TT4-00292 2 TAILLIGHT
TAILLIGHT ASSEMBLY

4 73-1912 2 TAIL LENS COVER
5 1157 2 REPLACEMENT BRAKE LIGHT BULB
6 1156 2 REPLACEMENT REVERSE LIGHT BULB
HEADLIGHT & SPOTLIGHT

7 H6545 2 REPLACEMENT HEADLIGHT SEALED BEAM
8 1157 2 REPLACEMENT TURN SIGNAL BULB
9 H3 1 REPLACEMENT BULB, SPOTLIGHT
OPTIONS NOT SHOWN

10 AE-OPT-0076 2 ROOF MOUNTED TURN SIGNAL LAMP
11 AE-OPT-0099A 1 MASTER BATTERY DISCONNECT
SWITCHPLOCKOUT LEVER KIT (OPTION)
BATTERY DISCONNECT & FUSES

11 AE-OPT-0099 1 MASTER BATTERY DISCONNECT SWITCH
12 NPN 4 25 AMP ACG GLASS ROUND FUSE
13 A-TT4-00299 1 FUSE BLOCK (W/O FUSES)
14 A-TT4-00300 1 TERMINAL BLOCK
TT4-8 4TNV98 REV30 8.4.15

140

HEADLIGHT AND TAIL LIGHT ASSEMBLIES
REV30 8.4.15 TT4-8 4TNV98

141

HEADLIGHT AND TAIL LIGHT ASSEMBLIES

HEADLIGHT AND TAILLIGHT ASSEMBLIES
1 TT08-02-003-SA 1 LED FRONT LIGHT POCKET, LH
2 TT08-02-003-SB 1 LED FRONT LIGHT POCKET, RH
3 A-ES12-0492 2 LED HEADLIGHT, RECTANGLE
4 NPN 2 LOCK WASHER, 5/16 (INCLUDED WITH ITEM 3)
5 NPN 2 HEX NUT, 5/16-18 UNC (INCLUDED WITH ITEM 3)
6 NVSP-34-006-CA 2 LED AMBER TURN INDICATOR
7 NPN 4 SHCS, #8-32 UNC X .625, SS
8 NPN 4 FLAT WASHER, #8
9 NPN 4 LOCK NUT, NYLON INSERT, #8-32 UNC, SS
10 NPN 2 HCS, 5/16-18 UNC X 1
13 M42220 2 LED STOP/TAIL/TURN LIGHT
N/A DT04-4P 2 DEUTSCH ELECTRICAL CONNECTOR (INSTALLED TO ITEMS 3 & 6)
N/A W4P 2 CONNECTOR LOCK (INSTALLED TO ITEMS 3 & 6)
N/A 0460-215-16141 6 CONNECTOR TERMINAL (INSTALLED TO ITEMS 3 & 6)
N/A 114017 2 CONNECTOR SOCKET PLUG (INSTALLED TO ITEMS 3 & 6)
N/A DT04-3P 2 DEUTSCH ELECTRICAL CONNECTOR (INSTALLED TO ITEM 13)
N/A W3P 2 CONNECTOR LOCK (INSTALLED TO ITEM 13)
N/A 0460-215-16141 6 CONNECTOR TERMINAL (INSTALLED TO ITEM 13)
Items 3 and 6 to be wired as shown below.
Item 13 be wired as shown below.
TT4-8 4TNV98 REV30 8.4.15

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HEADLIGHT ASSEMBLY
A Install specified components using Loctite®Threadlocker Blue 242® thread retaining compound or comparable.
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HEADLIGHT ASSEMBLY

1 ET12-02-001-SA 1 LH HEADLIGHT POCKET
N/A ET12-02-001-SB 1 RH HEADLIGHT POCKET
2 NVSP-34-007-CA 2 HEADLIGHT, LED, SQUARE 500 LUMEN
3 NVSP-34-006-CA 2 LED AMBER TURN INDICATOR
4 AE-OPT-0320-E 2 SILICONE GROMMET, 3/8
5 NPN 2 SHCS, #8-32 UNC X .625, SS
6 NPN 2 FLAT WASHER, #8
7 NPN 2 LOCK NUT, NYLON INSERT, #8-32 UNC, SS
8 NPN 2 LOCK WASHER, 5/16 (PART OF ITEM 2)
9 NPN 2 NUT, 5/16-18 UNC (PART OF ITEM 2)
10 NPN 4 BHCS, 1/4-20 UNC X 1, SS
11 NPN 2 HCS, 1/4-20 UNC X .75
12 NVSP-21-023-CA 2 CLIP-ON NUT, 1/4-20 UNC
13 NPN 8 RIVET NUTS, 1/4-20 UNC
N/A DT04-2P 2 ELECTRICAL CONNECTOR (INSTALLED TO ITEM 2)
N/A 0460-215-16141 4 CONNECTOR PINS (INSTALLED TO ITEM 2)
N/A DT04-3P 2 ELECTRICAL CONNECTOR (INSTALLED TO ITEM 3)
N/A 0460-215-16141 6 CONNECTOR PINS (INSTALLED TO ITEM 3)
Item 2 to be wired as shown below.
Item 3 to be wired as shown below.
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TAIL LIGHT ASSEMBLY

1 A-RTT12E-00287 2 TAIL LIGHT GROMMET
2 NVSP-34-010-CA 2 OVAL COMBINATION LIGHT, S-T-T-BU
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O THER A SSEMBLY
BODY ASSEMBLY
4 6

1 C-TT4-0012-3 1 LOCKING T-HANDLE LATCH
2 C-TT4-0012 1 HOOD
3 NPN 1 HOOD PROP ASSEMBLY
4 D-TT4-0009-1 1 GRILL GUARD/ACCESS DOOR
5 62-10-603-20 1 LATCH FOR ACCESS DOOR
6 A-TT4-0052 1 HORN ASSEMBLY
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O THER A SSEMBLY
SEAT AND SEAT OPTIONS

1 A-TT4-0048-1 1 STANDARD SEAT
2 AE-OPT-0055-A 1 STANDARD SEAT BOTTOM CUSHION
3 AE-OPT-0090 1 STANDARD SEAT W/ KILL SWITCH(OPTION)
3 A-TT10-00048 1 BENCH SEAT (DUAL REAR WHEEL MODELS)
4 AE-OPT-0055-B 1 BENCH SEAT BACK CUSHION
5 AE-OPT-0055-C 1 BENCH SEAT BOTTOM CUSHION
6 AE-OPT-0183 1 BENCH SEAT W/ KILL SWITCH (OPTION)
7 E10000 1 SEAT BELT
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W HEELS & T IRES

WHEEL & TIRE ASSEMBLY
Tire options:
1 A-TT4-00121 4 TIRE, 8.00X16.5, LOAD RANGE E
1 A-SATS-00121 4 TIRE, 8.75X16.5, LOAD RANGE E
1 A-TT8/2-00121-1 4 TIRE, LT225/75R16, LOAD RANGE E
1 A-TT8-00121 4 TIRE, LT225/75R16, LOAD RANGE E, MUD AND SNOW
Wheel options (must match to tire mounting diameter):

2 A-TT4-00122 4 RIM, 16.5X6.75, BC 8-6.5
2 A-TT4-00122-1 4 RIM, 16X6, BC 8-6.5
Select the appropriate tire/wheel to match your tractor (refer to the sidewall text on your current tires). Any new tire
or wheel must match what is already equipped on the tractor. DO NOT mix and match tire sizes. All four tires must
be the same size.
3 A-TT4-00123 32 LUG NUT

- 610286 8 WHEEL STUD FRONT DANA 44
- 610348 8 WHEEL STUD REAR DANA 60
- A-TT4-00124 4 VALVE STEM
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W HEELS & T IRES

WHEEL & TIRE ASSEMBLY—DUAL REAR WHEEL MODELS

1 A-TT8/2-00121-1 6 TIRE, LT225/75R16, LOAD RANGE E
2 A-TT4-00122-1 2 RIM, 16X6, BC 8-6.5 (FRONT AXLE)
3 A-TT8/2-00126 4 RIM, 16X6, BC 8-6.5 (REAR AXLE)
4 A-TT4-00123 32 LUG NUT
5 A-TT8/2-00129 16 WHEEL ADAPTER LUG NUT
6 A-TT8/2-00127 2 WHEEL ADAPTER
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O PTIONS
HITCH OPTIONS
2
10
9 1
11
4
12

1 AE-OPT-0033 1 E-HITCH 1 1/2 " PIN-COMPLETE ASSEMBLY
2 B-TT3-0008 DET2 1 E-HITCH GUIDE 1 1/2" GUIDE PIN WITH RING
3 B-TT3-0008A 1 E-HITCH SPRING
4 B-TT3-0008 DET5 1 LOCKING COLLAR
5 B-TT3-0008B 1 ROLL PIN
6 AE-OPT-0028 1 PINTLE HOOK
7 AE-OPT-0026 1 AIRLINE HITCH 3" PIN WITH CABLE(NOT SHOWN)
8 AE-OPT-0093 1 AIRLINE HITCH 2 3/8" PIN (NOT SHOWN)
9 AE-OPT-0033-1 1 HOLLAND HITCH
10 RK-11438 1 WASHER SET HOLLAND HITCH
11 RK-11440 1 HANDLE KIT HOLLAND HITCH
12 RK-11439 1 PIN & SPRING KIT HOLLAND HITCH
* The above are standard hitch options. Please call for special hitch options information
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O PTIONS
STROBE, BEACON & FLOOR MAT OPTIONS
1 OR 2

1 AE-OPT-0002 1 AMBER ROTATING BEACON
1A R5024BH 1 REPLACEMENT BULB 24VDC
1B R5012BH 1 REPLACEMENT BULB 12VDC
2 AE-OPT-0007 1 STROBE
2A 129 1 REPLACEMENT BULB FOR STROBE
2B AE-OPT-0009 1 1/2 COVER FOR STROBE
3 A-TT4-00450 1 BASIC FLOOR MAT(NO SENSOR)
3A A-TT4-00450-1 1 OPERATOR SWITCH MAT (WITH SENSOR)
3B A-TT10-00451 1 SWITCHMAT DELAY TIMER
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O PTIONS
CAB OPTION
16 18
3
2
5
17
15
8
6
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O PTIONS
CAB OPTION

1 AE-OPT-0004 1 CAB ASSEMBLY COMPLETE
1 AE-OPT-0003 1 CAB ASSEMBLY COMPLETE
(DUAL REAR WHEEL MODEL)
2 40502 1 DOOR ASSEMBLY COMPLETE
3 A-TT4-00553 1 DOME LITE
4 A-TT4-00554 1 ROOF VENT
5 A-TT4-00555 1 WIPER MOTOR
6 A-TT4-00556 1 DEFROST FAN
7 A-TT4-00609 1 HEATER FAN SWITCH
8 991013 1 WIPER ARM
9 990994 1 WIPER BLADE
10 40516 3 DOOR HINGE(NOT SHOWN)
11 40515 1 STRIKER PLATE(NOT SHOWN)
12 48717 1 OUTSIDE DOOR HANDLE(NOT SHOWN)
13 990237 1 INSIDE DOOR HANDLE(NOT SHOWN)
14 991529 2 DOOR STRAP(NS)
15 992518 1 DOOR WINDOW
16 992424 1 WINDSHEILD
16 992520 1 WINDSHEILD (DUAL REAR WHEEL MODEL)
17 991867 1 REAR WINDOW
17 992521 1 REAR WINDOW (DUAL REAR WHEEL
18 991809 1 SLIDING WINDOW
19 992519 1 FRONT QUARTER WINDOW
20 T1003 1 DOME LITE LIGHT BULB(NOT SHOWN)
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O PTIONS
CAB HEATER
4
5
ENGINE RETURN
ENGINE SUPPLY
3

1 A-TT4-00601 1 HEATER ASSEMBLY
2 A-TT4-00607D 1 CONTROL VALVE
3 02220200A 2 Y CONNECTOR
4 A-TT4-00609 1 HEATER FAN SWITCH
5 A-TT4-00608 1 TEMPERATURE CONTROL CABLE
6 NPN 2 5/8 HEATER HOSE (NOT SHOWN)
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O PTIONS
OTHER OPTIONS LISTED NOT SHOWN
1 AE-OPT-0001 1 BACK UP ALARM

2 AE-OPT-0086 1 INTERCOM JACK
3 AE-OPT-0094 1 12V ACCESSORY OUTLET
4 AE-OPT-0200 1 DESERT PACKAGE-INCLUDING
AE-OPT-0201 SY-KLONE PRE FILTER &
X002351 DIESEL AIR FLOW SERVICE
INDICATOR
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M AINTENANCE
DAILY OPERATOR RESPONSIBILITIES
Proper Fluid Checks
Engine Oil
Check engine oil with the unit on a level surface, the key in the “OFF” position, the shifter position in “PARK”
and parking brake applied. Open side access door. Remove dipstick from crankcase, wipe it with a cloth. Insert
it fully and take out it gently again. Check the oil level by the marks on the dipstick. The oil level must be be-
tween the “Max” level and the “Min” level. DO NOT OVERFILL!
Coolant
DO NOT remove recovery tank cap or check coolant level while engine is hot! With engine cool, the key in the
“OFF” position, the shifter position in “PARK” and the parking brake applied, open hood, set hood prop and
look at left side of recovery tank. The reservoir tank is translucent, so the fluid is readily visible without remov-
ing the cap. Fluid level should be at the “Cold fill level”.
Transmission Fluid
With unit in park and parking brake set in the “ON” position, start engine. Open side access door. Remove
dipstick from transmission case, wipe it with a cloth. Insert it fully and take it out gently again. Check the fluid
level by the marks on the dipstick. The transmission fluid level must be between the “Max” level and the “Min”
level on the dipstick. DO NOT OVERFILL.
Brake Fluid
Check brake fluid with the unit on a level surface, the key in the “OFF” position, the shifter position in “PARK”
and parking brake applied. Open hood, set hood prop and locate master cylinder reservoir. Remove spring clips
and take off lid. Brake fluid level should be at the top of reservoir.
Power Steering Fluid

Check power steering fluid with key in “OFF” position, the shifter position in “PARK” and the parking brake
applied. Open hood, set hood prop remove cap from power steering reservoir. Fluid level should be between
the arrows on the indicator stick. DO NOT OVERFILL.
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M AINTENANCE
LUBRICATION CHART
6 1
1
6
4 6
4
5 1
8 2 7 1
8
Item Identification Service Lubricant

1 STEERING LINKAGE LUBE EP MULTIPURPOSE GREASE
2 TRANSMISSION OIL CHECK DEXTRON III TYPE TRANSMISSION FLUID
3 ENGINE OIL CHANGE 15W40 CD OE/HDO (MIL-L-2104)
4 DRIVE AXLES CHECK 80-90 GEAR OIL (MIL-L-2105)
5 POWER STEERING PUMP CHECK AUTOMOTIVE POWER STEERING FLUID
6 DRIVE SHAFT LUBE EP MULTIPURPOSE GREASE
7 BRAKE MASTER CYLINDER CHECK DOT 3 BRAKE FLUID
8 ENGINE COOLANT* CHECK ETHYLENE GLYCOL/ WATER (50/50 MIX)
MIL-A-46153
9 ACCELERATOR CABLE LUBE **SUMMER MONTHS WD40 PENETRATING OIL
AND SHIFT CABLE WINTER MONTHS ANTI FREEZE
*CHECK WHEN ENGINE IS AT OPERATING TEMPERATURE
**IT IS RECOMMENDED BY MANUFACTURER TO PROLONG THE LIFE OF YOUR ACCELERATOR CABLE THAT
THE ABOVE LUBRICATION BE FOLLOWED
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M AINTENANCE
RECOMMENDED FILTER GUIDE
Part Number Filter Description

129150-35153 Oil Filter
119802-55801 Fuel Filter
129242-55730 Fuel/Water Separator Filter
Fleetguard FS20000 Lubricity Filter
Donaldson P601437 Air Filter
Wix 58705 Transmission Filter and Gasket
SF-6520 Power Steering Filter
*See Steering Fluid and Fill Procedure.
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M AINTENANCE
PREVENTIVE MAINTENANCE SCHEDULE
Every 1000 hours

Every 250 hours
Every 500 hours

First 50 hours
or annually †
Preventive Maintenance Item
Daily
Any items found to be deficient during the preventive maintenance re-
view should be repaired or replaced. All fluids found low should be
topped off.
Perform daily pre-operation checklist (see Operations Manual) X

Engine Oil Change engine oil and replace filter X X
Transmission Oil Change transmission fluid and replace filter X
Change power steering fluid and replace filter X
Steering Inspect steering linkage and grease ball joints X
Inspect and grease front axle X
Check coolant level X
Flush coolant X
Check and clean radiator fins X
Cooling System
Inspect coolant hoses X
Adjust tension of belts X
Inspect belts X
Inspect fuel system for leaks X
Replace fuel filter X
Fuel System Drain fuel/water separator X
Clean fuel/water separator X
Replace lubricity filter (if equipped) X
Air Cleaner Inspect/replace air cleaner element X
Lap intake/exhaust valve seats (Contact engine service provider) X
Engine Adjust intake/exhaust valve clearance (Contact engine service provider) X
Compartment Inspect and clean crankcase breather X
Inspect, clean, and check injection nozzles X
Inspect electrical wires and connections X
Electrical
Inspect battery cables X
Throttle Inspect throttle cable assembly (Tier II only) X
Check brake fluid level X
Inspect/replace front brake pads/rotors X
Brake System
Inspect/replace rear drum brake shoes/linings X
Inspect brake lines and hoses X
Re-torque suspension u-bolts, 80 ft-lbs X
Inspect axle shaft u-joints X
Suspension
Grease driveshaft u-joints X
Re-torque 3/8-24 spindle nuts, 40 ft-lbs X
Rotate tires X
Tires
Re-torque lug nuts, 100 ft-lbs X
† Whichever time period is shorter.
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M AINTENANCE
TT4-8 DIESEL SPECIFICATIONS & CAPACITIES
MODEL # YANMAR 4TNV98
DESCRIPTION: Vertical In-line diesel, 3.3 Liter, four cylinder, direct injection engine
# OF CYLINDERS 4 IN-LINE
BORE & STROKE INCHES (mm) 3.858 X 4.331 in (98 X 112 mm)
DISPLACEMENT, CUBIC INCHES (L) 202, 502 cu in (3.319L)
COMPRESSION RATIO 171 (2.8)
FUEL No 2 DIESEL
ALTERNATOR 55 AMP, 12 VOLT, NEG GROUND
ENGINE WEIGHT FULLY DRESSED LB (KG) (PROX) 557 (253)
BATTERY
Group 65 , 860 Cold Cranking Amps automotive battery
ENGINE CRANKCASE CAPACITIES
ENGINE U.S. QUARTS IMPERIAL QUARTS LITRES

3.3 L DIESEL 7.5 6.3 7.1
OIL TYPE SAE 15W40 *ONLY USE OIL THAT IS RATED FOR A DIESEL ENGINE
FUEL TANK REFILL CAPACITIES
U.S. GALLONS IMPERIAL GALLONS LITERS

12.5
10.4225 47.375
USA -SAE (SOCIETY OF AUTOMOTIVE ENGINEERS) NO. 2-D, NO. 1-D, ASTM.D975-94
JAPAN– JIS K2204 GRADE NO 2
EUROPEAN UINION– EN590:96
INTERNATIONAL ISO 8217 DMX
UNITED KINGDOM– BS 2869-AL OR A2
KOREA– KSM-2610
CHINA– GB252
*Please refer to Yanmar Engine Instruction Manual for further information
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M AINTENANCE
TT4-8 DIESEL SPECIFICATIONS & CAPACITIES
TRANSMISSION REFILL CAPACITIES
ENGINE U.S. PINTS IMPERIAL PINTS LITRES

3.3 L DIESEL 8.00 6.60 3.80
* USE DEXTRON III TYPE TRANSMISSION FLUID OR EQUIVALENT
**ADD 9 PINTS, 7.5 IMPERIAL PINTS OR 4.25 LITERS IF TORQUE CONVERTOR HAS BEEN DRAINED
ENGINE COOLING SYSTEM REFILL CAPACITIES
ENGINE U.S. QUARTS IMPERIAL QUARTS LITRES

3.3 L DIESEL 16.00 13.30 15.10
* A 50/50 MIXTURE OF GLYCOL AND CLEAN WATER
BRAKE SYSTEM
The brake system is power assisted hydraulic, front disc type and rear drum type. USE DOT 3 BRAKE FLUID.
STEERING FLUID AND FILL PROCEDURE
The steering system is power assisted hydrostatic type. Use Either Power Steering Fluid Equivalent Soec For GM
9985010, CHRYSLER MS-5931 OR FORD ESW-M2C128-C and D OR 10W Mineral Oil.
If the system has been drained for repair or scheduled maintenance, fill steering reservoir to within 2” of maximum
fill level. With the key in the OFF position, turn the engine over for 30 seconds using a remote start device to ensure
safety. While engaging the remote starter, turn the steering wheel from stop to stop and apply the service brakes.
After 30 seconds of engagement, the fluid level will drop, allowing for refilling. Repeat this process for a total of
three cycles. Top off power steering fluid to within 2” of top of reservoir or to the center of the sight glass (if appli-
cable). Return to service.
AXLE REFILL CAPACITIES
AXLE U.S. PINTS IMPERIAL PINTS LITRES

FRONT STEER – NON
N/A N/A N/A
DRIVE
FRONT DRIVE AXLE
5.20 4.37 2.48
REAR DRIVE AXLE 8.50 7.00 3.75
* SERVICE REFILL CAPACITIES ARE DETERMINED BY FILLING TO THE BOTTOM OF THE FILLER HOLE
**USE 80W90 HYPOID GEAR LUBRICANT
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M AINTENANCE
YANMAR ENGINE TROUBLE SHOOTING

SYMPTOM PROBABLE CAUSE ACTION
Indicator Turns On-Engine Running
Low engine Coolant Add engine coolant
Dirty radiator fins Clean the radiator fins

See authorized Yanmar
Engine coolant leaking industrial engine dealer
Engine Coolant
or distributor
Indicator
V-belt loose or damaged Adjust V-belt or replace

Contaminated engine coolant
industrial engine dealer
or distributor
Faulty engine coolant pump
V-belt loose or damaged Adjust V-belt or replace
Battery failure Check battery condition
Battery Indicator See authorized Yanmar
Faulty alternator industrial engine dealer
or distributor
Indicator Does Not Turn ON-Key Switch is Turned to ON(OFF-ON) Engine Not Running
Faulty electrical wiring or See authorized Yanmar
faulty indicator industrial engine dealer
or distributor
Indicator Stays On-Key Switch is Turned from Start to On(START-ON)-Engine Not Running
Battery Indicator stays ON Faulty alternator industrial engine dealer
or distributor
see authorized Yanmar
Faulty engine oil pressure switch industrial engine dealer
Engine oil pressure
Check and adjust oil level
indicator stays ON No or low level of engine oil
as necessary
Clogged engine oil filler Replace engine oil filter
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M AINTENANCE
YANMAR ENGINE TROUBLE SHOOTING

SYMPTOM PROBABLE CAUSE ACTION
Engine Does Not Start
No diesel fuel Refuel and prime fuel system

Air in fuel system Prime fuel system
Replace with recommended
Improper diesel fuel diesel fuel
Starter motor operates Clogged fuel filter Replace fuel filter
but engine does not start

Poor fuel injection
industrial engine dealer
Compressed air leakage from
or distributor
intake/exhaust valves
Faulty engine stop solenoid
Starter motor does not

operate or rotates too Battery needs charging Check electrolyte, recharge
slowly(engine can be Faulty starter switch Clean terminals, retighten
turned manually)
Faulty starter motor industrial engine dealer
Engine cannot be or distributor
manually turned Inner parts seized or damaged
White or Black Exhaust Smoke
Engine overload Reduce load
Clogged air cleaner element Clean element or replace
Black exhaust smoke
Faulty spraying of fuel injection industrial engine dealer
Exessive intake/exhaust valve or distributor
clearance
White exhaust smoke See authorized Yanmar

Faulty spray pattern of fuel injection industrial engine dealer
Fuel injection timing delay or distributor
Engine burning oil
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M AINTENANCE
Recommended TT 4-12 Tool List
1) Screwdrivers
a. Philips #1, #2 4” long
b. Slotted 1/8 X 4, 3/16 X 4, 1/4 X 6, 5/16 X 8
2) Torx
a. T25, T27, T30, T40
3) Nut Drivers
a. 1/4”, 5/16”, 3/8”
4) Allen Wrench
a. 7/64, 1/8, 5/32, 3/16, 7/32, 1/4, 5/16, 3/8
5) Adjustable Wrench
8” & 10”
6) Metric Combination Wrenches
a. 8MM, 10MM, 12MM, 13MM, 14MM, 15MM, 16MM, 17MM, 18MM,19MM, 20MM, 21MM
7) Standard Combination Wrenches
a. 1/4, 5/16, 11/32, 3/8, 7/16, 1/2, 9/16, 5/8, 11/16, 3/4, 13/16, 7/8, 15/16,
1 1/8
8) 3/8 Drive Deep Standard Sockets
a. 3/8, 7/16, 1/2, 9/16
9) 1/2 Drive Deep Standard Sockets
9/16, 3/4, 15/16, 1 1/8
10) 3/8 Drive Standard Sockets
5/16, 3/8, 7/16, 1/2, 9/16, 5/8, 11/16, 3/4
11) 3/8 Drive Metric Sockets
7, 8, 9, 10, 11, 12, 13, 14, 15, 16
12) 1/2 Drive Metric Sockets
16, 17, 18, 19, 20, 21, 22, 23, 24
13) 1/2 Drive Standard Sockets
9/16, 5/8, 11/16, 3/4, 13/16, 7/8, 15/16, 1, 1 1/8
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M AINTENANCE
14) Swivel Universal

1/2, 3/8 Drives
15) Extension 3/8 Drive
3, 6, 10 inch
16) Extension ½ Drive
3, 6, 10 inch
17) OTC 7157
18) OTC 7080
19) OTC 1902
20) 12 volt test light
21) Torque Wrench
25-250 Foot Pounds
22) 7 inch diagonal pliers
23) 8 inch long nose pliers
24) 6 3/4 inch slip joint pliers
25) 9 1/2 inch arc joint pliers
26) Multimeter
27) Pickle Fork
28) Snap wring pliers
29) Ball Pien Hammer 32 oz
30) Oil Filter wrench
2 3/4 inch to 3 3/4 inch in diameter
31) Grease gun with 20” flex hose
32) Oil pan drain
33) Funnel
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M AINTENANCE
TIPS FOR INCREASED ALL WEATHER TRACTION DURING AIRCRAFT PUSHBACK
1.Reduce air pressure in pneumatic tires from 60 PSI to as low as 25 PSI. (**restore air pressure to 60 psi as soon as
weather emergency ends).
2.When pushing with All Wheel Drive tractors, make sure the tow bar is level or slightly downhill toward tractor.
3.When towing with Rear Wheel Drive-raise hitch height.
4.When pushing with Rear Wheel Drive-lower hitch height.
Note: These strategies(2, 3 and 4) maximize all weather traction.
5.When pushing aircraft on ice or icy snow with All Wheel Drive, a wheel may loose traction (wheel spin). To stop
front wheel spin, apply some service brake gradually with left foot until wheel spin stops and hold, while con-
tinuing the pushback. Coordinate the left foot service brake pressure and the right foot accelerator, to maintain a
smooth pushback. To stop rear wheel spin, apply parking brake with lever until it stops while continuing the
pushback.
6.On ice or snow use chains or cables. If the use of chains is prohibited, there are traction cables that serve the same
function as chains but are much easier to mount and are very kind in terms of abrasion to all surfaces.
7.Keep fuel tank full, as much as possible.
8.Consult with Eagle Tugs factory for additional assistance.
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M AINTENANCE
FRONT END ALIGNMENT PROCEDURE
Find center line of tire front and back

Check with tape measure to see difference
The front should be 1/16 inch more that the rear
1/16 inch toe out, if less or greater loosen the two bolts on the tie rod clamp
Turn clamp in or out to achieve desired setting—1/16 in toe out
Retighten two bolts on the tie rod clamp
+ 1/16 TOE OUT
TIE ROD CLAMP & BOLT
FRONT TIRES
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M AINTENANCE
DANA FRONT AXLE MAINTENANCE
Dana 44 Front Axle Disassembly Procedure
Please refer to the steps below for proper adjustment procedure.
Note: Please refer to the attached picture of the Dana 44 axle for number reference.
Disassembly Procedure:
Step 1: Lift the tug so that both of the front tires are off the ground and make sure the unit is secured properly.
Step 2: Remove both front wheels.
Step 3: Remove both front calipers leaving the brake hose intact.
Step 4: Remove both of the hub center caps.
Step 5: Use lock ring pliers to remove both lock rings on the left and right side of the tug. (#62)
Step 6: Remove the Gear (#69), spindle (#70) and spring retainer (#71) on both sides.
Step 7: Use socket #OTC 7157 to remove the locking nut. (#59)
Step 8: Remove the locking ring. (#58)
Step 9: Remove the spindle nut.
Step 10: Slide the rotor & hub assembly off the spindle leaving the bearings inside the hub.
Step 11: Inspect the 6 3/8-24 stover lock nuts using a 9/16 socket.
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M AINTENANCE
DANA FRONT AXLE MAINTENANCE
Reassembly Procedure If the Backing Plate & Spindle Were Removed:
Step 1: Install the backing plate with the chamfer facing the spindle. Note: Be sure the backing plate is
aligned in the correct position as it was before it was removed.
Step 2: Tighten the 6 new 3/8-24 stover lock nuts to 40ft lbs.
Step 3: Install the rotor & hub assembly making sure the bearing does not fall out.
Step 4: Install the spindle nut with the dowel facing toward you. Tighten to 35ft lbs to seat the bearings while
spinning the rotor.
Step 5: Loosen the spindle nut and re-snug.
Step 6: Install the lock ring making sure the hole in the ring lines up with the dowel on the nut. If it does not,
rotate the nut so the dowel is aligned.
Step 7: Install the lock nut and torque to 50ft lbs.
Step 8: Install the spring seat with the flat part facing toward you.
Step 9: Install the spring, the gear and the clip.
Step 10: Apply a small amount of RTV sealant to the cap and install.
Step 11: Install the caliper.
Step 12: Install the tires and lug nuts and torque the nuts to 100ft lbs.
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R EVISION L OG
Rev Date Description Appr.
7 16-May-2013 Revised aluminum radiator part number, revised transmission mount part PRB
number, added exhaust bracket part number.
8 10-Jun-2013 Revised exhaust system design. PRB

9 29-Aug-2013 Replaced cab wiring schematic SEB
10 24-Sep-2013 Revised 80A alternator part number and alternator excite wiring/installation PRB
11 30-Oct-2013 Added key switch and key switch bracket part numbers PRB
12 20-Nov-2013 Removed Warranty Statement SEB
13 16-Dec-2013 Added note on standard tire sizes. PRB
14 26-Feb-2014 A-TT4-00119 Nylon Washer was obsoleted PRB
15 24-Jun-2014 Added dual analog throttle pedal, added new steering shaft assembly, added new PRB
power steering reservoir, made several minor corrections.
16 21-Jul-2014 Added relay part numbers to Tier3 engine harness PRB

17 04-Aug-2014 Updated throttle pedal part number PRB
18 05-Aug-2014 Updated tire part numbers and descriptions PRB
19 21-Aug-2014 Corrected engine dress part numbers. Updated preventive maintenance schedule. SEB
Added H30 display/controller (obsolete) information for historical data.
Updated engine thermostat part number. Relocated filter reference chart.
Added historic throttle pedal replacement information.
20 10-Oct-2014 Updated from axle saddle clamp and U-bolt part numbers PRB
21 20-Oct-2014 Power steering reservoir superseded by new version, new schematic for dual- PRB
analog throttle pedal, corrected brake line labels
22 05-Nov-2014 Updated fuel fitting, coolant overflow hose size PRB
23 25-Nov-2014 Added brake linkage clevis washers PRB
24 12-Jan-2015 Updated transmission for new housing type PRB
25 20-Feb-2015 Updated Tier III wiring schematic PRB
26 24-Feb-2015 Updated lubricity filter parts and fuel system diagram DCM
27 07-Apr-2015 Corrected engine dress. Listed part number for oil pressure switch. Corrected DCM
hardware size, several locations. Corrected relay part number, hydraulic fitting,
and engine oil capacity. Added steering fluid fill procedure.
28 18-June-2015 Updated Tier 2 Vehicle Logic Harness Schematic. Corrected torques in DCM
maintenance section. Added key switch diagram and part numbers.
29 25-June-2015 Corrected part numbers in 2WD axle chart. Corrected descriptions in rear brake DCM
drum assembly. Added headlight and tail light information. Replaced dash
wiring harness schematic.
30 04-Aug-2015 Revised tail light schematic and corrected clip-on nut part number. Part numbers DCM
added for fuse block and terminal block.
REV30 8.4.15 TT4-8 4TNV98

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EAGLE TUGS

Parts and Service Manual

TT4-8 4TNV98 REV30 8.4.15

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REV30 8.4.15 TT4-8 4TNV98

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P URPOSE & U SE OF T HIS M ANUAL

O RDERING S PARE /S ERVICE P ARTS

NOTE: P LEASE CHECK OUR WEBSITE PERIODICALLY FOR MANUAL UPDATES

Eagle Corporate Office

Customer Service Parts & Service Technical Support

TT4-8 4TNV98 REV30 8.4.15

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REV30 8.4.15 TT4-8 4TNV98

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SERVICE PARTS ILLUSTRATIONS & DETAIL............................................................... 15

TT4-8 4TNV98 REV30 8.4.15

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REV30 8.4.15 TT4-8 4TNV98

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MAINTENANCE ................................................................................................................... 156

REVISION LOG ..................................................................................................................... 170

TT4-8 4TNV98 REV30 8.4.15

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REV30 8.4.15 TT4-8 4TNV98

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Tractor model number

TT4-8 4TNV98 REV30 8.4.15

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I MPORTANT S AFETY N OTICE

REV30 8.4.15 TT4-8 4TNV98

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MFG DATE _________________________________________

ENGINE TYPE _________________________________________

ENGINE SERIAL NO _________________________________________

Data Plate Location

TT4-8 4TNV98 REV30 8.4.15

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W ARRANTY R EGISTRATION I NFORMATION

Y ANMAR E NGINE W ARRANTY R EGISTRATION I NFORMATION

A UTHORIZED Y ANMAR D ISTRIBUTOR I NFORMATION

www.yanmar.com/industrial/dealerlocatormainmap.asp. If you need help finding a distributor in your

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TT4-8 4TNV98 REV30 8.4.15

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REV30 8.4.15 TT4-8 4TNV98

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S ERVICE P ARTS I LLUSTRATIONS & D ETAIL

Abbreviation Meaning Purpose

YANMAR TIER II DIESEL

TT4-8 4TNV98 REV30 8.4.15

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ENGINE DRESS - FAN ASSEMBLY, PRINCE PUMP, AND MOTOR MOUNTS

*See page 20 to determine proper