Elna E9020 Sewing Machine Service Manual
Elna E9020 Sewing Machine Service Manual
Elna E9020 Sewing Machine Service Manual
com
m
E9020
SERVICE MANUAL .co
es
uid
-g
all
All manuals and user guides at all-guides.com
CONTENTS
[5] Adjustment...................................................................................................................................................... 17
1. Main unit of sewing machine ................................................................................................................................................ 17
2. Embroidering device .............................................................................................................................................................. 40
3. Service mode .......................................................................................................................................................................... 43
2
All manuals and user guides at all-guides.com
9. Pattern selection
Direct selection of patterns through a transparent touch panel and indication of selected pattern on LCD.
10. Number of patterns
Practical patterns 53, Continuous patterns 34, Adherence one point 34, One point 168, Lettering characters 4 fonts 450, large pattern 31, practical one point 51
11. Constant-position needle bar stopper
The machine stops with its needle up or down using the synchronizer shield plate and detector (photo-interrupter) mounted on the main shaft.
When the thread trimming presser is raised, when the embridering device is used or when the bobbin is to be wound, the machine stops with its needle up. In a case
other than those described above, the machine stops with its needle down.
12. Prevention of wrong-setting of needle
It is designed so as not to insert the needle in the wrong direction.
13. Operation guide
How to operate the sewing machine, advice and how to sew are indicated on LCD.
14. Prevention of overheat of motor
If the sewing machine motor shaft is locked, the power supplied to the motor is automatically turned OFF after 1 to 1.5 seconds.
If the motor becomes extraordinarily hot in such cases as the sewing machine cotinuously runs at high speed, the thermal sensor built in the motor detects and stops
the machine operation. (The power is turned ON again after the motor has cooled down.)
15. Automatic bobbin winder
When performing the embroidering, exclusive bobbin thread can be wound to bobbin without removing bobbin. In addition, after bobbin winding, threading to bobbin
thread tension spring and thread cutting are performed. Then sewing can continue.
m
[2] Technical explanation
Sewing speed Max. sewing speed in high speed operation ................ For straight stitching ......................................................... 850 ± 50 rpm
For embroidering (at high speed) ..................................... 800 ± 50 rpm
Low sewing speed in high speed operation .................For bobbin winding ...........................................................750 ± 50 rpm
.co
Max. sewing speed in medium-high speed operation ..For zigzag pattern .............................................................700 ± 50 rpm
When bartacking buttonholes on both sides ..................... 525 ± 15 rpm
Max. sewing speed in medium speed operation .......... For embroidering (at medium speed) ............................... 410 ± 10 rpm
Low sewing speed in medium speed operation ...........For key hole buttonholes, lateral feed patterns, etc. .........300 ± 10 rpm
For patterns which are to be sewn with the needle bar disengaged.
High sewing speed in low speed operation ..................For embroidering (at low speed) ....................................... 245 ± 10 rpm
Low sewing speed in low speed operation .............................................................................................................. 115 ± 10 rpm
Extra low speed operation .........................................................................................................................................70 ± 10 rpm
™ In case of embroidering, the sewing speed automatically changes over according to travel amount of X-feed and Y-feed of embroidery STMs regardless of the slide
es
controller. (800, 750, 410 and 245 rpm) Max. sewing speed (800 rpm) is limited according to the position of slide variable resistor.
850
uid
750
Sewing speed 525
375
Low speed (approx. 115 rpm)
115 Extra low speed
rpm
Stop
S/S SW
Soft Sewing speed
start gently increases.
(At the time of starting the machine) ........................................................................ (At the time of stopping the machine)
-g
™ The sewing machine stops with its needle down if detaching the controller from the receptacle while the sewing machine is turned by operating the controller.
™ While the controller is used, it is impossible to start the sewing machine using the S/S SW. (The switch can be used to stop the sewing machine.)
™ The controller is ineffective during embroidering.
4
All manuals and user guides at all-guides.com
Bobbin winding
1 Set the bobbin winder shaft lever to the bobbin winding position, and the sewing machine motor rotates by turning ON the bobbin winding switch, turning ON the S/
S SW, or depressing the controller. The main shaft is disengaged at the fixed position of the first rotation. The sewing machine is in the state of stopping with its
needle up and only the bobbin winder shaft rotates. (The hook driving shaft rotates.) (Upper limit 600 rpm)
2 While the bobbin winding switch is ON, the relevant message is shown on the display. In this state, any switch other than the S/S SW is not accepted.
Pattern selection
The pattern selector switch consists of the analog-type transparent touch-panel, and the range of switch is set tocorrespond with the LCD indication on the rear side.
Press the pattern selector switch, and a group of patterns which corresponds to the switch pressed is shown on the pattern LCD.
If the number of patterns contained in the group is too large to display all of them at a time, the patterns on the LCD can be changed by operating the pattern selector
key, previous screen key or next screen key.
The table below shows the acceptable conditions for embroidering key and selector keys other than the embroidering key.
Kind of key Installation of embroidering device Installation of memory card Effectiveness of the selector key
Embroidering key £ £ Effective
X £ Ineffective
£ X Effective
X X Ineffective
Pattern selector keys £ £ Ineffective
except embroidering key £ X Ineffective
X £ Effective
X X Effective
™ When the utility key is turned ON, straight stitch patterns are selected and they are shown on the memory LCD.
At this time, the patterns stored in memory are cleared.
All manuals and user guides at all-guides.com
Needle throwing
The needle throwing motion is controlled by transmitting an angle of rotation of the needle throwing STM shaft to the needle bar frame by way of link. The time to
compensate the origin of STM is when the needle throws to the left stitch base line as long as the power to the machine is ON.
When the STM is turned beyond the right stitch base line, the needle bar disengaging mechanism actuates.
Main shaft is is Right stitch
[Performance of the needle throwing STM]
disengaged. base line
Needle throw
Origin
+5 mm
Lateral feed
The machine performs lateral feed of the material by directly transmitting an angle of rotation of the lateral feed STM (commonly works to control thread trimming) to the
feed dog by way of a link.
Thread tension release 1
[Performance of the lateral feed STM]
Thread tension Right-hand side
release 2 of feed dog
Lateral feed
6
All manuals and user guides at all-guides.com
Embroidring device
1) The machine is fed, when embroidering, by the X feed STM and Y feed STM. An angle of rotation of each STM is transmitted, by means of a gear and belt, to the
embroidery frame as a linear travel amount in X/Y direction. This causes the machine to sew an embroidery pattern.
2) When a large, medium or small embroidery frame is installed on the machine, three frame detection switches are turned ON or OFF, and the machine determinates
the possible range of layout of the patterns that can be sewn in accordance with the size of embroidery frame, i.e., large, medium or small, installed.
In addition, the number of patterns and letters that can be stored in memory is automatically restricted in accordance with the embroidery frame installed.
3) When the embroidering device is used with the machine, the controller is rendered ineffective and the reverse stitching switch is inoperative.
The maximum speed can be changed over in four steps with the slide variable resistor.
4) If the presser foot is in the lowest position after the power to the machine has been turmed ON, the pictograph "raise presser foot" will be given on the display. If the
needle is in the lowest position, the pictgraph "raise needle" will be shown. The S/S SW is rendered ineffective.
5) If you turn the machine by hand after having selected a pattern, the machine will not perform pattern sewing. Once the S/S SW is turned ON, you are allowed to turn
the machine by hand so as to make the machine perform pattern sewing until the machine completes the pattern. After the completion ofthe pattern sewing, it is
impossible to make the machine perform pattern sewing by turning the machine by hand.
6) The sewing speed automatically changes over, during embroidering, in accordance with the travel amount of the embroidery feeding frame. (800, 750, 410 and 245 rpm)
7) To move the needle by a distance as long as 11 mm (jump) during embroidering, the sewing machine is stopped and only the embroidery frame is moved by the
distance.
8) The micro-switch is used for the detection of the origin.
9) A micro-switch is mounted on the ejection lever, and it informs the micro-computer to cut the power supply to the embroidering device STM before the terminals of
the embroidery and the main unit are drawn. This is a protective circuit not to badly affect the electronic components when the terminals are improperly connected
or they are drawn during sewing.
In addition, when the ejection lever is improperly inserted, the embroidering device does not work. So, be careful.
Memory
1) When a pattern or a letter is selected, it is automatically stored in memory.
2) The maximum number that can be stored in memory is 120. For the embroidery patterns, the number of patterns to be sewn changes in accordance with the size of
the frame or the size of the patterns stored in memory, and the limit ofthe number of patterns stored in memory is automatically computed and set.
3) The one-point pattern stitching pattern cannot be stored in memory or retained as the continuous pattern mode or the pattern mode.
4) The vertical writing mode can be used for kana letters, Chinese characters and numerals. The embroidery patterns are effective for all patterns stored in memory.
8
All manuals and user guides at all-guides.com
m
5) The main shaft which has been disengaged stops at 40˚ to 50˚ by the main shaft disengaging stopper.
6) Main shaft returns from disengagement when the data other than the disengagement of main shaft occur (70˚), the needle throwing STM starts driving at 287˚ and
the main shaft disengaging link moves to the waiting position.
7) The main shaft disengaging cam slides by the main shaft disengaging cam spring and comes in contact with the main shaft hand wheel.
.co
8) When the main shaft rotates by 30˚ to 70˚ in the normal direction in the state that the main shaft comes in contact with the main shaft disengaging cam, the main shaft
disengaging cam slides further by the main shaft disengaging stopper and the main shaft hand wheel is joined together with the main shaft. As a result, the rotation
power is connected.
At the same time, the drawing stepping motor is joined together with the threading body.
2 The thread transfer body comes down and rotates. (The threading STM starts rotating in the normal direction.)
3 The needle eyelet threading section comes down following the descending thread transfer body.
4 The thread transfer body stops in the state that the needle thread is drawn in front of the needle eyelet.
At this time, the needle threading hook stops descending at the position of needle eyelet as well.
5 The needle threading hook rotates and enters the needle eyelet. At the same time, the needle clamp thread hook arm catches the needle thread and pushes the
needle thread to near the entrance of the needle clamp thread guide.
6 By the rotation of the drawing STM, the threading body catches the needle thread and rotates. Then the threading body stops at the entrance of the thread take-
-g
up spring. (The threading body detects the stop position by opening the needle thread breakage detection shield plate.) At this time, the needle thread is put to
the thread take-up lever and the drawing roller.
7 The threading STM starts rotating in the reverse direction. The thread transfer body rotates and goes up.
At the same time, a) the needle threading hook catches the needle thread and psasses it to the needle eyelet.
b) The needle clamp thread hook arm returns to its home position after leaving the needle thread in the needle clamp thread guide.
8 When the lateral feed stepping motor returns to its home position, interlocking of the threading body with the drawing stepping motor is released and the
all
threading body returns to its home position by means of the force of the spring. At this time, the needle thread is left in the the thread take-up spring.
9 The thread transfer body stops at the upper waiting position (origin) and the automatic needle threading completes.
All manuals and user guides at all-guides.com
(1) Automatic bobbin thread winding (exclusive thread) is carried out by the following.
1 Driving section of thread retaining plate ........... This section catches needle thread and drives the thread retaining plate which guides the needle thread to
bobbin.
2 Transmitting section of rotation of bobbin ......... Change-over of transmission and release of joint of driving of rotation of bobbin.
3 Re-retaining section of thread retaining ............ After completing winding, thread is stretched between the bobbin and the thread retaining plate when the thread
retaining plate travels backward up to the re-retaining position. This thread is pushed in the retaining section at
the top end of thread retaining plate by means of the inclined plane on the hook of outer hook. (For next bobbin
thread winding)
4 Threading section of inner hook ....................... After completing bobbin winding, threading to bobbin thread tension spring is performed with the hook of outer
hook which is fixed on the outer hook.
5 Bobbin thread utting section ............................. After completing threading the inner hook, bobbin thread is cut with the outer hook fixed knife which is fixed on
the outer hook.
6 Control section of amount of bobbin winding .... Setting of [S] or [M] of the amount of bobbin winding is controlled by the number of times of bobbin winding and
when [L] is set, bobbin winding is executed until the winding diameter sensor detects the amount. There is the
upperlimitation on amount of bobbin winding even when [L] is set, and bobbin winding stops before the sensor
detects when the limitation on amount is reached.
(3) Performance
Operator performs threading to the thread retaining plate for the exclusive bobbin thread using the threading guide supplied as an accessory.
1 Press the bobbin winding start button and the sewing machine rotates after the main shaft has been disengaged. Then checking whether thread remains in the
bobbin is executed.
2 When bobbin thread does not remain, the thread retaining plate enters on the inner hook while retaining the exclusive thread.
Lift the bobbin driving gear to rotate bobbin. Then the exclusive thread which has been retained by the thread retaining plate is induced into the bobbin slit to be
wound in the bobbin.
3 When the specified amount of bobbin winding is reached, bobbin winding completes. The thread retaining plate travels backward and moves to the re-retaining
position.
At this position, the bobbin driving gear keeps the joined state.
4 Thread is stretched between the bobbin and the thread retaining plate, and the thread is pushed in the retaining section at the top end of of thread retaining plate
by means of the inclined plane of the hook of outer hook through the normal rotation of the outer hook.
5 Outer hook rotates in the reverse direction. The hook of outer hook catches the thread connecting from the bobbin to the thread retaining plate and draw it around
in the reverse direction of rotation. Then the thread is put on the inner hook thread guide.
6 At the timing when the inner hook threading is completed, the outer hook fixed knife which is attached to the outer hook cuts the thread between the hook of outer
hook and the thread retaining plate.
7 Bobbin thread winding completes in the state that it is possible to continue sewing.
10
All manuals and user guides at all-guides.com
11
Stitch skipping P-17 (2) Position of the presser foot P-18 (3) Height of the needle bar P-18 (3) Needle-to-hook timing
P-19 (4) Clearance between the needle and the hook P-26 (18) Timing belt
Thread breakage P-18 (3) Height of the needle bar P-18 (3) Needle-to-hook timing P-20 (5) Inner hook detent plate
Defective feed of the material P-17 (2) Height of the presser bar P-20 (6) Height of the feed dog
Contact of the needle P-17 (1) Needle entry P-19 (4) Clearance between the neeedle and the hook
P-26 (18) Timing belt
Pattern shape P-27 (20) Disengaging the main shaft P-45 E Longitudinal feed and lateral feed P-27 (21) Main shaft disengaging stopper
Automatic thread trimmer P-21 (8) Base tension P-23 (12) Adjusting the knife disengagement P-24 (13) Lateral position of the thread trimmer cam
P-24 (14) Moving knife guide (Upper) P-25 (15) Moving knife guide (Lower)
P-25 (16) Height of the looper P-26 (17) Bobboin thread tension P-26 (18) Timing belt
[Embroidering device] P-40 1 Replacing procedure of the motor P-41 2 Adjusting the belt P-41 3 Adjusting the origin
All manuals and user guides at all-guides.com
2 Thread fails to pass the needle (a) Height of the threading hook is improper. Check the adjustment of the needle threader referring to (23).
eyelet. (b) Thread tensed in front of needle is not in the center of needle eyelet at the Check the vertical adjustment of the lower position referring to
lower position of the transfer body. (24)-2-3).
(c) Longitudinal position of the transfer body in terms of needle is not proper at Check the longitudinal adjustment of the lower position referring
the lower position of the transfer body. to (24)-2-2).
(d) Thread retaining section is open at the lower Check the adjustment of the retaining pressure change-over link
position of the transfer body. referring to (24)-2-4.
(e) The base tension is open when threading. Check the adjustment of the base tension referring to (8).
3 Thread is not caught by the (a) The base tension is open when threading. Check the adjustment of the base tension referring to (8).
-1 needle clamp thread guide. (b) The position of needle clamp threading arm is too high. Check the adjustment of the height of needle clamp threading
Needle thread fails to enter the arm referring to (24)-3.
fork end. (c) The transfer body is attached to the left side. Check the lateral adjustment of the transfer body referring to
(24)-4.
(d) Longitudinal position of the transfer body is Check the longitudinal adjustment of the lower position referring
improper. Front and rear to (24)-2-2).
Needle thread
Front and rear
3 The needle clamp thread guide (a) The transfer body is attached to the left side. Check the lateral adjudstment of the transfer body referring to
-2 fails to catch thread. (24)-4.
Thread deflects to the inside of (b) The position of needle clamp threading arm is too high. Check the adjustment of the height of needle clamp threading
the thread guide and cannot be arm referring to (24)-3.
caught. (c) The thread path control plate is attached to the left side. Adjust the thread path control plate referring to (24)-5.
3 The needle clamp thread guide (a) The transfer body is attached to the right side. Check the lateral adjustment of the transfer body referring to
-3 fails to catch thread. (24)-4.
Thread deflects to the outside (b) The position of needle clamo threading arm is too low. Check the adjustment of the height of needle clamp threading
of the thread guide and cannot arm referring to (24)-3.
be caught. (c) The thread path control plate is attached to the right side. Adjust the thread path control plate referring to (24)-5.
12
All manuals and user guides at all-guides.com
13
m
Automatic bobbin winding (trouble and corrective measure)
Bobbin thread winding from the exclusive bobbin thread
Trouble Cause Corrective measure
1 Thread fails to be wound in (a) The hook cocer is not attached. • Attach the hook cover.
.co
bobbin. (b) Threading to the thread retaining plate is not correct. • Check whether threading to the thread retaining plate is as
shown in the threading diagram.
• Check whether threading is made to the lower side of thread
retaining plate hook.
(c) Retaining force of the thread retaining spring is too low. • Adjust the height of thread retaining plate A referring to (25) -1.
Check the deflecion of thread retaining spring.
• Check the retaining force of thread retaining plate A (asm.) only.
0.64 to 0.88N (65 to 90g) wax coated thread #80.
(d) After starting thread winding, the thread which has come out of the bobbin slit • Check the position of thread retaining plate A hook.
passes the upper side of “U” letter at the top of thread retaining plate A and
es
comes off the thread retaining spring.
(e) Bobbin fails to rotate. • Malfunction of the gear connecting link
• Deformation of the gear connecting link plate spring.
2 Thread is not caught by the (a) There is a scratch on the inner hook and thread is caught with it. • Correct the inner hook.
inner hook thread guide. (b) Thread is caught with the inner hook detent plate and runs around. • Correct or replace the inner hook detent plate.
• Adjust the inner hook detent plate (longitudinal direction)
referring to (6). If it is excessively moved to the forward direction,
thread is caught with it.
uid
(c) Threading has not completed and the bobbin thread is removed by the needle • Same as (a) and (b) above.
thread. • The hook cover pile is excessively tilted.
(d) Threading has completed, but the thread cannot be drawn out since thread • Same as (a), (b) and (c) above.
end is drawn in and comes out from the entrance side. • The feed bar pile fails to retain thread.
3 Bobbin thread fails to cut. (a) There is a scratch on the inner hook and thread is caught with it. • Correect the inner hook.
(b) Thread is caught with the inner hook detent plate and runs around. • Correct or replace the inner hook detent plate.
• Adjust the inner hook detent plate (longitudinal direction)
referring to (6). If it is excessively moved to the forward direction,
thread is caught with it.
(c) The outer hook fixed knife is dull. • Replace the outer hook fixed knife.
-g
(d) The bobbin thread tension is too low. • Adjust the bobbin thread tension referring to (17).
(e) Tension on the side of spool for exclusive thread is too low. • Check the thread winding tension plate or bobbin thread guide.
4 Thread is not retained to thread (a) Thread slackens when pushing the thread with the hook of outer hook. • The position of gear connecting link stopper is improper and
retaining plate A after completing the bobbin driving gear is disengaged.
thread winding. • Bobbin rises and the gear is disengaged.
(b) A scratch on the hook of outer hook • Check the inclined plane of the hook of outer hook.
(c) Tension of thread retaining plate A is too high. • Check the retaining force of thread retaining plate A (asm.) only.
all
14
All manuals and user guides at all-guides.com
15
A
2
B
2 2
E. Front panel
• Loosen screws 1 and remove the needle plate. 2 4
• Remove screws 2 and loosen screw 3. A
• Drawing section A in the -> direction, insert a thin screwdriver into section C and
3
remove the claw.
• Applying force to section A in the -> direction, insert a thin screwdriver into section D
and remove the claw. E B
• Remove claw section E located at the jaw section while lowering the rear panel. 5
C 6
• Remove connectors 4, 5, and 6 connected from the front panel to the microcom- 7
2 D
puter circuit board.
• When drawing out the flexible card connector 7, draw it out after lock of connector
6 has been released.
• Remove connector 8 connected to the inverter circuit board. 1 8
All manuals and user guides at all-guides.com
F. Rear panel 6
!0
4
9
5 4
3
6 (b)
16
All manuals and user guides at all-guides.com
17
[5] Adjustment
1. Main unit of sewing machine
(1) Needle entry
How to adjust Disassembly Adjustment drawing
Specify the straight stitching. (Bring Use service A through E on page 15
the needle to the left stitch base mode H to select
line.) Loosen 1 and turn 2 to the pattern. 2
Groove on the plate 3.5 3.5
adjust. Location of components to be adjusted
• If the needle entry point shifts a Pattern
little to the left from the center of selection
the groove on the plate, hitched
stitches will be produced. So, do 1
not allow the needle to shift to the
left from the center of the groove. Initial state
(Fig. 1)
• Select the pattern shown in (Fig. Straight
2). In this case, the needle should stitching
not come in contact with the throat Left Center Right
plate when when it throws to the
Fig. 1 Fig 2
rightmost end of its stroke.
(2) Height of the presser bar and the position of the presser foot
How to adjust Disassembly Adjustment drawing
[Height of the presser bar] H on page 16
Loosen screw 1 and move the presser bar up or down to adjust so that a
clearance of 6.3 ± 0.2 mm is provided between the throat plate and the
presser foot when the presser bar lifting lever is raised. Location of components to be adjusted
(Note) • Do not make a scratch on the rack with the hexagon wrench
key.
• After the aforementioned adjustment, the material thickness 6.3 ± 0.2 mm
shoud be adjusted (see “service mode P-42, W).
• If the presser bar fails to smoothly go up and come down, pressure of
the presser foot applied to the material will will be reduced. As a result,
the specified feed amount cannot be obtained. Furthermore, the material
thickness cannot be detected, resulting in defective thread tension.
[Position of the presser foot] 0.2 to 0.5 1
The presser foot should be positioned in parallel to the feed dog and also 2.5 mm
the slot in the presser foot should be almost aligned with the slot in the hexagon
throat plate. wrench key
• If the slot in the presser foot is not aligned with the slot in the throat plate,
the material will not be securely clamped. In this case, the material will 0.05 to 0.35
enter the slot in the throat plate when the needle penetrates the material.
(Defective feed of material : A cause of stitch skipping, hitched stitches,
etc.)
All manuals and user guides at all-guides.com
2
[Confirming the timing of the outer hook]
Marker dot
• In the aforementioned state, confirm that the marker dot of the outer hook (when
removing Mg sheet) faces just behind. (It is not necessary to check when the outer Adjustment drawing 1
hook is not removed.)
Needle bar
1 connection
Prepare two kinds of the jig needles of 29.1 mm and 32.7 mm long which have been wrench key
cut from the home use needles (SCHMETZ needle).
* Perfotrm the adjustment after adjusting the needle entry following the point of (1).
1. Attach the jig needle (29.1 mm) to the needle bar.
2. Set the needle to the left stitch base line, loosen needle bar connection screw
1 and adjust the height of the needle bar so that the jig needle (29.1 mm) is
aligned with the upper face of the race of outer hook when the needle bar is
positioned in the lowest dead ppoint. Adjustment drawing 2
Adjustment drawing 2
32.7 mm
Replace the jig needle with that of 32.7 mm. Raise the needle bar and adjust so that Main shaft
the center of the needle is aligned with the balde point of hook when the top end of
needle bar is aligned with the upper face of the race of outer hook. Then tighten
screw 2 in the hook driving shaft pulley. Hook driving
shaft
2
Hook driving
shaft pulley
18
All manuals and user guides at all-guides.com
19
m
(4) Clearance between the needle and the hook
How to adjust Disassembly
• Confirm that the clearance is provided between the needle and blade point
of hook. Loosen screw 1 and finely adjust the clearance by turning
A to E on page 15
adjustment shaft 2. (It is possible only when the presser pressure is max.) (At the time when adjusting the
.co
balance of left and right)
[Lateral balnce]
Adjust the balance between the right/left needle and the blade point of hook. 0.03 to 0.07 mm
es
Adjustment drawing
2 Adjustment shaft
Left stitch Right stitch
base line base line Left stitch Right stitch
base line base line
uid
<Reference>
1
• Select the service mode P40, H (Needle throw to left, center and right)
Provide a sufficient clearance between the left or right needle and the hook,
and turn ON the start/stop switch.
• Gradually turning adjustment shaft 2, temporarily tighten screw 1 at the
position where the needle slightly comes in contact with the hook.
• Slightly moving lateral adjustment plate 4, adjust the lateral balance of
the needle bar depending on the noise which comes from the contact of
-g
4
3
All manuals and user guides at all-guides.com
20
All manuals and user guides at all-guides.com
21
(7) Extension amount between the drawing roller and the auxiliary roller
How to adjust Disassembly Adjustment drawing (A)
[Presser lifting lever] Adjustment drawing (A) A to F on pages 15 and 16
Loosen screw 1 and move 2 up or down. Then adjust
so that the extension amount between the drawing
roller and the auxiliary roller should be 3 to 5 mm when Location of components to be adjusted 2
the presser lifting lever is raised. 3 to 5 mm
Thread
release cam
All manuals and user guides at all-guides.com
1 to 2 mm
22
All manuals and user guides at all-guides.com
23
3 To align
m
(13) Lateral adjustment of the thread trimming cam
How to adjust Adjustment drawing
.co
travels to the rightmost end. 3
2 3
1 0.3 to 1 mm
180˚ 0˚
• Slightly loosen nut 1. • Keep pressing 2 with your • Turn 3 and adjust so that the clearance provided 2
finger, turn the sewing between the moving knife base and the looper is 0.3 to 1
machine by hand. 1 mm when the moving knife travels to the rightmost 0.5 to 1 mm
end. After the adjustment, tighten nut 1.
es
(Required value is 0.5)
with the blade point of the moving knife. Location of components to be adjusted
0.5 mm
Adjustment drawing
0.02 to 0.07 mm
1
3. Adjust so that the clearance provided between section A of the moving
knife support and the moving knife is 0.02 to 0.07 mm in the state that A Align
the moving knife is fully protruded.
Then tighten screw 1.
all
24
All manuals and user guides at all-guides.com
25
Needle
0.5 to 1
Loosen the setscrew to adjust so that the clearance provided Bobbin stopper Location of components to be adjusted
between the looper and the top end of the bobbin stopper is 0 to
Inner hook
0.1 mm when the looper is brought to the lowest position of its
stroke.
(Set a bobbin to the inner hook.)
0 to 0.1 mm
(Clearance between looper and top end
of bobbin stopper) Adjustment drawing
Setscrew
Looper
All manuals and user guides at all-guides.com
0.98 N (100 g)
3 to 4 mm
26
All manuals and user guides at all-guides.com
27
(19) Buttonholing
How to adjust Disassembly Adjustment drawing
Slightly loosen screws 3 and 4. move the buttonholing switch (BH SW) in the direction of the 0.1 to 0.3 Stopper
arrow to adjust so that, when the buttonholing change-over lever is pressed against the projection
of the buttonholing foot, the contact point on the stop side of the buttonholing switch (BH SW) is
Contact
spaced 0.1 to 0.3 mm from the stopper. Location of components to be adjusted point of the
stop side
• The stitch made at the end of right-hand parallel sectionof a buttonhole should not go beyond
the first bartacks, or should not leave any space between the stitch end and the bartacks.
4
3
28
All manuals and user guides at all-guides.com
29
m
(24) Automatic needle threading mechanism
(24)-1 Adjusting the upper position of the transfer body
How to adjust Disassembly
1) Loosen screw 2 and adjust with 1 so that the installing plane of the 2) Adjusting the origin detection circuit board
.co
transfer body is level when the clearance provided between the lower • Loosen screw 6 and
face of the upper section of driving shaft installing plate !0 and the move 8 up or down
upper face 9 of the external working body is 2 mm. to adjust so that the
aforementioned Up
<When the adjustment cannot be performed>
upper position is
When the adjustment cannot be performed within the range of obtained at the origin Location of components to be adjusted
adjustment with 1, check the position of 3. detection.
• The normal position of 3 is, when the aforementioned upper position • Turn ON and OFF
(2 mm) is obtained, the place where the 凹 (concave) mark is almost the power to the
in the level position. machine several 6 Down
Groove
times to confirm.
es
[To correct the position of 3]
1. Turn the groove on the upper To be pressed
* In addition, 8 and 7 8 7
section of driving shaft using a Adjustment drawing
should be pressed as
screwdriver and lower external
shown in the figure.
working body 9 by approximately
12 mm. !0
9
2. Loosen screw 4 and remove
transfer body (asm.) 5. Transfer
3. Return external working body 9 body
uid
Transfer
body
Cam A 4 to 5 mm
Cam B
<When the rooler has not moved> 4) Adjusting the retaining pressure change-over link
[Adjusting the change-over timing of Loosen screw 3 and move 4 up or down to adjust so that the
the retaining pressure change-over clearance provided between the thread presser plate and the top
cam] 1 end of the transfer body is 0.5 to 1 mm when the change-over
Loosen screw 2 and move 1 up or 2 roller rides on release cam (C) on the way of returning motion of
down to adjust the timing in the case the transfer body. 2
where the retaining pressure 1
change-over roller has not moved * When performing this adjustment, perform (24) -1 -3) Adjusting
from cam A to cam B when the the thread retainig pressure at the upper position.
transfer body is in the lower position.
(At this time, be careful of the
backlash.)
* When performing this adjustment,
re-adjust 1), 2) and 3) of the upper 0.5 to 1 mm
2
position adjustment of (24) - 1.
3
2) Longitudinal adjustment of the lower position
Loosen screw 3 and adjust the longitudinal position of 4 so that C
the installing plane of the transfer body is level at the lower position
as shown in the figure.
At this time, the distance from the top end of the transfer body to 4
the front of the presser holder has to be 4 to 5 mm.
30
All manuals and user guides at all-guides.com
31
1
2
Needle
2.5 0-0.2
2
All manuals and user guides at all-guides.com
m
m
2
to
1
32
All manuals and user guides at all-guides.com
33
* Adjust the height so that the clearance provided between the upper
plane (rib which is higher) of the bobbin rib and the bottom end of
thread retaining plate A is 0 to 0.2 mm at the forward end position.
0 to 0.2 mm
m
(25) - 2 Adjusting the inclination and the longitudinal position of thread retaining plate A
How to adjust Disassembly
[Adjusting the inclination] [Adjusting the longitudinal position] Throat plate
Loosen the thread retaining plate A setscrew and adjust so that the Adjust so that the narrowest clearance clearance provided between
clearance provided between “U” letter section at the top end of thread the outer hook fixed knife installing base and the top end of thread
.co
retaining plate A and the bobbin thread mechanism base is 7±0.2 retaining plate A is 0.1 to 0.3 mm when making thread retaining plate Location of components to be adjusted
mm. A work by hand (rotate Q in the figure).
* Loosen the thread retaining plate setscrew and simultaneously
adjust the inclination and longitudinal position.
Bobbin thread mechanism base
Note) After the adjustment, confirm the working of thread
retaining plate A.
0.1 to 0.3 mm
es
Thread retaining plate A
Q
uid
7 ± 0.2 mm
34
All manuals and user guides at all-guides.com
35
m
1m
to
0.3
Needle thread
Needle thread catching plate
catching plate setscrew
Position where clearance
is minimized
(25) - 4 Adjusting the position of the inner hook and the thread retaining plate
How to adjust Adjustment drawing
• Make thread retaining plate A travel to the forward end position by
hand.
• In this state, turn the inner hook in the normal direction of rotation,
make it come in contact with the inner hook detent plate, loosen the
inner hook detenet plate setscrew and move the inner hook detent
plate to the right or left to adjust so that the clearance provided
between the inner hook and thread retaining plate A is 0 to 0.5 mm.
(26) Easy adjustment procedure of bobbin thread detection (Perform this adjustment when replacing the microcomputer circuit board.)
How to adjust Adjustment drawing
(Caution) Be sure to turn OFF the power to the sewing machine up to steps 1 through 2. Microcomputer
circuit board
1) Draw out the connectors of CN18 and CN32 mounted on the microcomputer circuit board. 5-pin side
2) Insert 5-pin connector of jig into CN18. CN18
In addition, connect the connector drawn out from CN32 to 3-pin connector of jig.
3) Take out the bobbin. Connector
of jig CN32
3-pin side
(26) -1 Adjusting VR1 (variable resistor 1) (adjusting the bobbin thresad remaining amount detection sensor)
How to adjust Adjustment drawing
1) Turn the hand wheel and turn ON the power to the sewing machine at 170˚ to 190˚. Connect the “–” side of the tester to the setscrew (GND)
located at the bottom on the right side of the microcomputer circuit board and connect the “+” side to 3-pin of CN-31 mounted on the
VR1 VR2
microcomputer circuit board. Then search the angle at which the voltage becomes highest.
2) Fix the hand wheel at the angle which has been searched and adjust VR1 so that the scale of the tester is 3.8V to 4.2V.
3) Return the hand wheel to its home position to complete the procedure. Setscrew
CN31
36
All manuals and user guides at all-guides.com
37
* DF switch should not be turned ON when the DF knob is on the left (feed dog UP).
Adjustment drawing
1 mm
Screw
4
Silicon sealant
Make 2 slightly come in contact with
5
hook driving shaft to fix.
All manuals and user guides at all-guides.com
Opening portion
38
All manuals and user guides at all-guides.com
39
m
(31) Adjusting the needle thread breakage detection circuit board
(31) -1 Measurement of sensor output
How to adjust Adjustment drawing
Measure the voltage between ground and CN16-3 pin.
2
all
1 CLOSE OPEN
All manuals and user guides at all-guides.com
Cord presser
Fig.-2
40
All manuals and user guides at all-guides.com
41
X drive shaft
felt B
Clearance gauge
Main frame (asm.) of 1 mm
42
All manuals and user guides at all-guides.com
43
3. Service mode
There is “service mode” (check item) on the LCD display of E9010. Confirmation and adjustment can be performed.
(1) Item and description of the service mode
Item Symbol on service mode setting screen Description
Actual feed compensation A Straight line is sewn by 50 stitches with feed 2.3 mm and actual feed is adjusted to internal signal. This setting
is related to thread tension.
Tortoise shell pattern B For confirmation of sewing Tortoise shell pattern can be sewn continuously.
Eyelet buttonhole C For confirmation of sewing Eyelet buttonhole can be sewn.
Z/Z D For confirmation of sewing Zig zag pattern can be sewn.
Adjusting pattern (star) of longitudinal E Longitudinal feed amount and lateral feed amount are adjusted.
feed and lateral feed Both adjustments can be simultaneously performed with one pattern.
Adjusting pattern F Same as E
Not used. G
Needle throwing pattern H For confirmation of sewing Faggoting can be sewn. (it works even without thread)
Straight idle stitching I Straight line can be sewn with feed 2.3 mm without thread.
Idle stitching with feed “0” J Straight line can be sewn with feed “0” without thread.
Not used. K
Not used. L
Longitudinal feed adjusting pattern M Mechanical adjustment of longitudinal feed can be performed.
(Darning stitching)
One point N One point pattern (apple) is sewn.
Needle position (left) O When timing is adjusted, needle position moves to the left.
Needle position (right) P When timing is adjusted, needle position moves to the right.
Needle position (disengagement) Q When timing is adjusted, needle position moves to disengagement position.
Feed “0” (STM) R When timing is adjusted, feed moves to “0”.
Confirmation of thread trimming S Thread trimming motion can be confirmed by rotating hand wheel by hand.
Not used. T
Not used. U
Panel switch positioning V Adjusting position of touch panel and LCD screen
Adjusting material thickness W Material thickness reading can be adjusted. This setting is related to thread tension.
Confirmation of card switch X Sensor at memory card inserting hole can be confirmed.
Bobbin thread sensor Y Bobbin thread remaining amount detecting sensor and bobbin thread limit sensor can be confirmed.
Initialization of data in pattern case Z Data in pattern case can be erased.
All manuals and user guides at all-guides.com
m
(2) How to make the adjustment screen appear and how to complete the procedure
.co
stitching switch and thread trimming switch, turn ON the power switch.
2. Panel switch positioning screen is displayed.
3. Press the red point located at the bottom of the left side, and the point changes to the bottom of the
right side. Every time the red point is pressed, the red point changes from the top of the left side to
the top of the right side in order.
4. The service mode screen is displayed at the time when the point at the top of the right side is
pressed.
5. Press “Save” key and “Pictograph .....” is displayed.
es
Never turn OFF the power to the machine while this message is being displayed. (Setting will be
broken.)
6. When the message of “Pictograph” is displayed, turn OFF the power to complete the procedure.
7. Perform turning the power ON/OFF again under the main body mode. (In the state that the
embroidering device is removed)
1. From the state that the power to the machine is turned OFF, pressing reverse stitching switch and
thread trimming switch, turn ON the power switch.
2. Service mode screen is displsayed and press the corresponding switch.
3. Completing procedure is the same as that of the aforementioned positioning panel switch.
When “Save” key is pressed at the service mode setting screen, the data is stored in memory and
not stored in memory with “End” key.
-g
all
44
All manuals and user guides at all-guides.com
45
(3) How to set and confirm under the respective service mode
Symbol Item Procedure Caution
A Actual feed compensation 1. Sewing conditions
• Speed : VR : max. high speed
• Material : 2-ply of ELNA designated cloth
• Thread : Mettler No100 for both needle and bobbin threads
• Presser foot : Zigzag hinging presser foot
2. When start key is pressed, the machie sews 50 stitches with feed amount of 2.4 mm and automatically
stops.
(After completing sewing, it is better to perform automatic thread trimming.)
(Pattern is not displayed.)
3. Measure the length of 50 stitches, and select the number corresponding to the length.
4. The screen returns to the service mode setting screen with the return key.
5. Press save key if the procedure completes with this setting.
B Tortoise shell pattern When start key is pressed, confirmation of sewing can be performed.
C Eyelet buttonhole When start key is pressed, confirmation of sewing can be performed.
D Z/Z When start key is pressed, confirmation of sewing can be performed.
E Adjusting pattern (star) of 1. Sewing conditions
longitudinal feed and lateral feed • Speed : VR : max. high speed
• Material : ELNA designated cloth with interlining
• Thread : Mettler No100 for both needle and bobbin threads
• Presser foot : Teflon presser foot
2. When start key is pressed, the machine sews one star pattern and stops. Perform adjustment of
longitudinal feed and lateral feed observing the deformation of pattern.
3. Adjust the deformation of pattern until separation of 0.5 mm and overlapping of 0.5 mm are obtained in
the longitudinal direction, and separation of 0.45 mm and overlapping of 0.4 mm are obtained in the
lateral direction.
4. The screen returns to the service mode setting screen with the return key.
5. Press save key if the procedure completes with this setting.
F Adjusting pattern (box) of Same as E
longitudial feed and lateral feed
H Needle throwing pattern Pattern of 7 mm needle throwing This setting is used to confirm adjudtment and sewing.
I Straight idle stitching This setting can rotate the machine without thread and is used to check noise or the like.
J Idle stitching with feed “0” This setting can rotate the machine without thread and is used to check noise or the like.
M Adjusting pattern of londitudinal Pattern to mechanically adjust longitudinal feed This setting is used to confirm adjustment.
feed (Darning stitching)
N One point (apple) When start key is pressed, confirmation of one point pattern sewing can be performed.
All manuals and user guides at all-guides.com
46
All manuals and user guides at all-guides.com
47
Y Bobbin thread sensor 1. Press “Y” and the display as shown in the figure on the right will appear.
2. Press “Start” and the sewing machine rotates.
Press “ ” to stop the sewing machine.
(Bobbin thread sensor does not work unless the sewing machine rotates.)
3. Limit sensor check
“0” is displayed when limit sensor is in ON state. “1” is displsyed when the sensor is in OFF (shield)
state.
4. Remaining amount sensor check
“1” is displayed when remaining amount sensor is in ON state. “0” is displayed when the sensor is in
OFF (shield) state.
Limit sensor Remaining amount
ON : 0 sensor
OFF : 1 OFF : 0
ON : 1
Z Initializing switch 1. Press “Z” and the data in the embroidery pattern case will disappear.
2. When initializing switch (Z) is operated, press “ ” and turn OFF the power switch.
All manuals and user guides at all-guides.com
Test mode
Remove front panel and easy test can be performed by the operations below in the state that connector of switch jig for test is connected toCN1 mounted on the
microcomputer circuit board.
1. From the state that the power to the machine is turned OFF, shortcircuit the 1-2 pins of CN13 connector of the microcomputer circuit board and turn ON the power to the
machine.
Turn ON the switches below to perform the respective operations.
1 SW-A : Aging (Needle throwing pattern and disengaging pattern repeat.) Switch jig for test
2 SW-B : Needle shifts to left position.
3 SW-C : Needle shifts to main shaft disengagement position.
4 SW-D : Right needle entry SW–D
SW–C CN1
2. From the state that the power to the machine is turned OFF, shortcircuit the 3-4 pins of CN13 connector of the microcomputer
circuit board and turn ON the power to the machine. Turn ON the switches below to perform the respective operations.
SW–B
1 SW-A : Working of threading working body can be confirmed.
2 SW-B : Working of bobbin thread winding STM can be confirmed.
3 SW-C : Lateral feed STM shifts to the left position.
Feed STM shifts to the feed “0” position.
SW–A
4 SW-D : Position of thread release 2
3. Tests below can confirm the functions on the microcomputer circuit board.
Turn OFF the power to the machine and from the state that 1-2 pins and 3-4 pins of CN13 mounted on the microcomputer circuit board are shortcircuited, turn ON the
power to the machine while the switches below are turned ON. Then tests below can be executed.
1 Turn ON the power while SW-A is ON. ............................. Test of SDRAM
2 Turn ON the power while SW-B is ON. ............................. Test of LCDRAM
3 Turn ON the power while SW-C is ON. ............................ Test of mask ROM
4 Turn ON the power while SW-D is ON. ............................ Test of flash memory
5 Turn ON the power while thread winding SW is ON ......... Test of smart media
6 Turn ON while presser lifting SW is ON. ........................... Test of serial communication
Two kinds of tests below can be performed for the test of serial communication.
1 Connect 9-pin connector of jig to CN23 mounted on the microcomputer circuit board to perform the test. (Test of circuit board)
2 Connect serial communication relay wire to CN23 mounted on the mocrocomputer circuit board and connect D sub-connector of jig to sub-connector to perform the
the test. (Test of circuit board and relay wire)
The result of test is displayed by the color of emitting light of LED.
Testing Orange
OK Green
NG Red
48
All manuals and user guides at all-guides.com
49
m
[6] Circuit board connection diagram CN20
CN24
CN19
CN36
[Microcomputer circuit board] CN18
.co
CN16
CN30
CN1
CN31
CN32 CN2
CN3
CN33
CN4
CN34
CN5
es
• Be to turn the power OFF when inserting /
CN35 CN29 CN13
drawing out the connector of [CN14].
CN21
• Securely insert the connector until it will
CN23 CN12 CN11
go no further when inserting it.
CN14
Table of microcomputer circuit board connector LCD will be caused to break.
etc. 14PIN 270Ω CN-21 Embroidery card connector 1, 10, 11, 18, 23PIN GND
CN-2 Potentiometer 1PIN 3.3V ; 3PIN GND CN-22 ROM adaptor 25PIN 3.3V ; 15, 34PIN GND
CN-3 Buttonholing SW 2PIN GND CN-23 Serial communication connector
CN-4 Motor pulse 1PIN 5V ; 3PIN GND CN-24 Touch panel connecting wire
CN-5 Presser lifting SW CN-25 Driver binding wire A 1PIN GND
CN-6 Disengagement detecting circuit board 1PIN 5V ; 3PIN GND CN-26 Driver binding wire B 7, 9PIN GND
CN-7 Needle throw STM 1-2PIN, 3-4PIN 4.2Ω CN-27 ROM adaptor
CN-8 Threading STM relay lead wire, transfer body detecting circuit board 1-2PIN, 3-4PIN 10Ω ; 5PIN 5V ; 7PIN GND CN-28 ROM adaptor
CN-9 With/without needle thread detecting circuit board 1-2PIN, 3-4PIN 4.2Ω CN-29 Controller socket, card lid SW circuit board, light and shade VR circuit 5PIN 5V ; 1, 3, 7PIN GND
CN-11 Thread wind SW board
CN-12 Motor thermistor 1PIN-GND CN-30 Power circuit board connecting wire 1-3PIN 16.8V
-g
CN-13 Terminal used at the time of production For assembling CN-31 Remaining amount sensor circuit board (receiving light) 2PIN 5V
CN-14 Display circuit board relay lead wire 2PIN 20 to 24V ; 7PIN GND ; 6PIN 5V CN-32 Remaining amount sensor circuit board (emitting light) 2PIN GND
CN-16 Needle thread breakage detecting circuit board 1PIN 5V ; 2PIN-GND 270Ω CN-33 Lateral feed STM relay lead wire 1-2PIN, 3-4PIN 10.5Ω
CN-18 Bobbin thread origin sensor circuit board, thread retaining plate cover 1,5PIN GND ; 3PIN 5V CN-34 Main shaft detecting circuit board 2PIN 5V ; 5PIN-GND
sensor circuit board CN-35 Power supply connecting wire 2-1PIN 5V ; 4-3PIN 30V ; 6-5PIN 34V
CN-19 Bobbin thread supply STM 1-3PIN, 2-4PIN 20Ω CN-36 DF sensor circuit boad
all
#5
[Mocrocomputer circuit
AC13.5V 2 #5
board block diagram] CN50
#0 2 #6
1
2 AC120V
7 CN101 CN61 or
CN64
1 !9 @4 2
CN102
1 AC230V
+24V,+28V 4
CN66 #4 1
#7
+5V 2 TE2
CN67
5 TE1
3 CN65 CN51 1
2 @0 @5 CN62 CN63 2
3
3 2 6
AC28V,AC24V,
AC12V
#8
4 15 48 5 5
2 6
4 13
CN24 CN14 CN22 CN27 CN28 CN35
5
2 CN1
CN30
5 3
3 7
CN4 #9 $0
6 CN29 2
3
CN12 $1
7 CN16 26
#1
Microcomputer circuit board CN21
10
8 2
CN5 CN25
10
3 CN2
CN11 CN26
9 2
3 CN3
CN13 CN71 CN75
4
CN31 2
!0 3
3 CN32
CN34
CN36
9
#2
6 CN20 CN7 CN6 CN33 CN8 CN18 CN19 CN9 CN23
CN76
!1 $68
4 4 3 4 7 5 4 4
#3 $2 2 2 CN73
CN77
!2 !5 !6 @1 @6 @7 $3 4
$7
2 2
CN79 CN74
!7 @2 @8 $4 $8
!3 2 2 4
CN78 CN72
@3 @9 $5 4 4 2 2 $9
!4 !8
1 SW circuit board !4 Remaining amount sensor circuit board @4 CFL (backlighting) $1 Thermistor
Start/stop SW (receiving light) Cold cathode valve $2 Embridering device detecting SW
Reverse SW Bobbin thread remaining amount sensor @5 ROM adaptor circuit board $3 Y origin detecting SW
Thread trimming SW Limit sensor @6 Bobbin thread supply STM $4 X origin detecting SW
2 With/without bobbin thread sensor circuit board !5 Feed STM @7 Drawing STM $5 Frame SW 1 Frame SW 2 Frame SW 3
3 Slide VR !6 Needle throw STM @8 Bobbin thread origin sensor circuit board $6 Embroidering device
4 Controller socket !7 Disengagement detecting circuit board @9 Thread retaining plate cover sensor circuit board $7 Embroidery Y STM
5 Card lid SW circuit board !8 Main shaft detecting circuit board #0 Inverter circuit board $8 Embroidery X STM
6 Light/shade VR circuit board Up/down stop Power for backlighting (CFL) $9 Eject lever detecting SW
7 Needle thread breakage detecting circuit board Needle throw, feed timing #1 Memory card
8 Presser lifting SW Needle threading timing #2 DF sensor circuit boad
9 Potentiometer Bobbin thread winding timing #3 Serial communication connector
!0 Thread winding SW Lateral feed timing #4 Power circuit board
!1 Buttonholing stop SW Buttonholing start SW !9 Display circuit board #5 Sewing machine lamp
!2 Used at the time of production LCD 320 x 240 dots #6 Power SW
!3 Remaining amount sensor circuit board @0 Touch panel #7 Filter circuit board
(emitting light) @1 Lateral feed STM #8 Power transformer (asm.)
Bobbin thread remaining amount sensor @2 Threading STM #9 Motor pulse detecting circuit board
Limit sensor @3 Transfer body detecting circuit board $0 Main motor
50
All manuals and user guides at all-guides.com
51
CN61
Replacing the power circuit board Replacing procedure of the fuse
Be sure to remove the power plug before starting to C) Remove the belt cover.
replace the power circuit board. D) Remove two setscrews of the power box (asm.).
A) Remove three setscrews in the power circuit board E) Draw out the power box (asm.)
(asm.). F) Replace the blown fuse with a new one.
CN64 B) Gradually pull backward the power circuit board
CN66 and draw out the connector of the power circuit
CN65 board.
CN67
F2
F3
F4
G) D r a w o u t t h e r e l a t e d I) D r a w o u t t h e r e l a t e d
connectors after performing connectors after performing
the work of disassembling the work of disassembling
described on page 15 B, described on pages 15 and
loosen the inlet cover F1 16, A to F, remove three
setscrew to remove the inlet screws in the transformer
cover. Then replace the fuse (asm.) and replace it with a
with a new one. new one.
Screw
[Main motor]
Replacing procedure of the power box Replacing the main motor
H) Remove the bottom plate J) Remove the rear panel.
after performing the work of K) Remove CN2 mounted on the Setscrew
disassembling described on power board.
page 15 C and D, and L) Remove CN4 mounted on the
remove the connectors of the microcomputer circuit board.
cord reel and the power box. (Mp detecting circuit board)
M) Remove CN12 mounted on
the microcomputer circuit
board. (Thermistor (asm.))
Remove the setscrew in the
main motor installing plate
and replace the motor with a
new one.
52
All manuals and user guides at all-guides.com
53
(To the microcomputer circuit board) [Switch circuit board and slide VR (variable resistor) circuit board]
(To CN1 on the microcomputer circuit board)
CN24
CN102 CN101
All manuals and user guides at all-guides.com
m
.co
es
uid
-g