Re10545 2011-12

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Gerotor pump, RE 10545/12.

11 1/12

fixed displacement volume

Type PGZ

Component series 1X
Maximum operating pressure 15 bar
Maximum displacement 140 cm³
H7572_d

Table of contents Features


Contents Page – Low-pressure pump with fixed displacement
Features 1 – Very low operating noise
Ordering code 2 – Suitable for wide viscosity and speed ranges
Function, section, symbol 3 – Very good suction behavior
Technical data 4 and 5 – Flexible combination possibilities with Rexroth axial piston,
Unit dimensions, standard types 6 to 9 internal gear and vane pumps
Ports 10
– Use:
Project planning information 10 to 12
For cooling, filtration or lubrication circuits at low pressures
in industrial or mobile applications, e.g. plastics processing
machines, machine tools, presses and wind turbines.

Information on available spare parts:


www.boschrexroth.com/spc
2/12 Bosch Rexroth AG Hydraulics PGZ RE 10545/12.11

Ordering code

PG Z 1X R 07 V *

Series Further details in the plain text


Gerotor pump, low-pressure =Z e.g. special designs
Frame size Type of connection
BG4 =4 E4 = ISO 4-hole mounting flange
BG5 =5 according to ISO 3019-2 and
VDMA 24560
Component series: Component series 10 to 19 = 1X
(10 to 19: Unchanged installation and U2 = SAE 2-hole mounting flange
connection dimensions) B2 = ISO 2-hole mounting flange
according to ISO 3019-2,
Size
secondary pump for
Size Displacement volume/ through-drive KB2
rotation
B3 = ISO 2-hole mounting flange
BG4 20 21.0 cm3 = 20
according to ISO 3019-2,
32 33.4 cm3 = 32
secondary pump for
40 42.1 cm3 = 40
through-drive KB3
50 52.0 cm3 = 50
63 64.4 cm3 = 63 Seal material
80 84.2 cm3 = 80 V= FKM seals

BG5 63 64.4 cm3 = 63 Line connection


80 84.2 cm3 = 80 07 = SAE flange standard pressure series
100 105.3 cm3 = 100
Shaft design
140 136.3 cm3 = 140
A= Cylindrical
Direction of rotation T= SAE involute gear 11T
Clockwise (viewed on the shaft end) =R R= SAE involute gear 13T

Standard types PGZ-1X


Type Size Material No.
PGZ4-1X/020RA07VE4 R901230020
PGZ4-1X/032RA07VE4 R901230024
PGZ4-1X/040RA07VE4 R901230028
PGZ4-1X/050RA07VE4 R901230032
PGZ4-1X/063RA07VE4 R901230036
PGZ4-1X/080RA07VE4 R901230040
PGZ5-1X/100RA07VE4 R901230052
PGZ5-1X/140RA07VE4 R901230056

The possible flange shaft configurations can be found in the


selection tables on the pages 6 to 9.
RE 10545/12.11 PGZ Hydraulics Bosch Rexroth AG 3/12

Function, section
Construction Properties
Hydraulic pumps of the PGZ type are gerotor pumps with The gearing with cycloid contour is characterized by a large
fixed displacement. meshing length. Filling zone and displacement area cover a
They mainly consist of: Flange housing (1), shaft (2), the dis- large rotation angle. This results in low flow pulsation and thus
placer elements inner rotor (3) and outer rotor (4), as well as very low operating noise.
driving disk (5) and cover (6). The shaft and the displacer are supported by a slide bearing
and work in a wear-free manner when used as intended.
Suction and displacement procedure
Gerotor pumps PGZ are self-priming.
Via the driving disk the shaft drives the inner rotor in the di-
rection of rotation shown. The inner rotor meshes with the Materials used
outer rotor and causes the same to rotate as well. Flange housing (1): Aluminum
The tooth clearances opening in the suction area (S) prime Shaft (2), inner rotor (3), outer rotor (4), and driving disk (5):
the hydraulic fluid. The suction and pressure area are sepa- Steel
rated on the opposite side of the meshing area (Z) by a radial Cover (6): Cast iron
gap (R) created by the tooth profile of the outer and the inner
rotor sliding against each other.
Within the pressure area (P) the hydraulic fluid is pumped into
the pressure port as the chambers become.

P 1
P
4

R
3

Z 2 S 6

Symbol

S
4/12 Bosch Rexroth AG Hydraulics PGZ RE 10545/12.11

Technical data (For applications outside these parameters, please consult us!)

general
Type Gerotor pump
Type of connection ISO 4-hole mounting flange according to ISO 3019-2 and VDMA 24560
SAE 2-hole mounting flange
ISO 2-hole mounting flange according to ISO 3019-2, matching through-drive KB2
ISO 2-hole mounting flange according to ISO 3019-2, matching through-drive KB3

Line connection Flange connection


Shaft load Radial and axial forces cannot be transmitted
Direction of rotation (viewed on shaft end) Clockwise

hydraulic
Hydraulic fluid HLP - mineral oil according to DIN 51524 part 2
Please observe our specification according to data sheet RE 90220
Other fluids upon request!
Hydraulic fluid temperature range °C –20 to +80, observe the admissible viscosity range!
Ambient temperature range °C –20 to +80
Viscosity range mm2/s 10 to 2000
Max admissible degree of contamination of
the hydraulic fluid - cleanliness class
according to ISO 4406 (c) Class 21/18/15 1)
Frame size 4 Frame size PGZ4
Size Size 20 32 40 50 63 80
Displacement V cm3 21.0 33.4 42.1 52.0 64.4 84.2
Weight m kg 4.7 5.3 5.6 6.0 6.7 7.8
Flow 2) qV l/min 28 46 58 71 88 116
Mass moment of inertia
J kgm2 0.00086 0.00134 0.00167 0.00205 0.00253 0.00329
(around drive axis)
Speed range nmin rpm 200 200 200 200 200 200
nmax rpm 3000 3000 3000 3000 2300 1800

Operating pressure,
absolute
– Inlet p bar 0.7 to 2 (short-time during start 0.5 bar)
Nominal pressure
– Outlet, continuous pN bar 15
Min required driving power kW
– at ∆p ≈ 1 bar, n = 1,450 min–1 0.75 1.1 1.1 1.1 1.1 1.1
– at ∆p ≈ 10 bar, n = 1,450 min–1 1.5 2.2 2.2 2.2 3.0 3.0
Sound pressure level at 0 – 15 bar 3) dB(A) 55 56 57 59 60 62

1) The cleanliness classes specified for the components must be adhered to in hydraulic systems.
An efficient filtration prevents failures and simultaneously increases the lifetime of the components.
For the selection of filters, see data sheets RE 50070, RE 50076, RE 50081, RE 50086 and RE 50088.
2) Measured at n = 1.450 rpm, p = 10 bar, and v = 30 mm2/s
3) Measured in sound-absorbent acoustic room at n = 1450 rpm and n = 30 mm²/s
RE 10545/12.11 PGZ Hydraulics Bosch Rexroth AG 5/12

Technical data (For applications outside these parameters, please consult us!)

Frame size 5 Frame size PGZ5


Size Size 63 80 100 140
Displacement V cm3 64.4 84.2 105.3 136.3
Weight m kg 6,6 7,7 8,9 10,7
Flow 1) qV l/min 88 116 144 186
Mass moment of inertia
J kgm2 0.00253 0.00329 0.00410 0.00529
(around drive axis)
Speed range nmin rpm 200 200 200 200
nmax rpm 3000 2300 1800 1500

Operating pressure, absolute


– Inlet p bar 0.7 to 2 (short-time during start 0.5 bar)

Nominal pressure
– Outlet, continuous pN bar 15
Min required driving power kW
– at ∆p ≈ 1 bar, n = 1,450 min–1 1.1 1.1 1.5 1.5
– at ∆p ≈ 10 bar, n = 1,450 min–1 3.0 3.0 4.0 5.5

Sound pressure level at 0 – 15 bar 2) dB(A) 60 62 63 66

1) Measured at n = 1,450 rpm, p = 10 bar, and v = 30 mm2/s


2) Measured in sound-absorbent acoustic room at n = 1450 rpm and n = 30 mm²/s
6/12 Bosch Rexroth AG Hydraulics PGZ RE 10545/12.11

Unit dimensions frame sizes 4 and 5, type...VE4 (dimensions in mm)


4
PGZ -1X/ … RA07VE4
5
Drive shaft cylindrical,
4-hole mounting flange according to ISO 3019-2
and VDMA 24560

L1 ±1,2

52 ±0,5 42,5 ±0,2


19 ±0,1
42 ±0,2 (10) F
45
F-F

2x Ø13,5H13
P

2x Ø11 H13
H2 ±0,3
8h9

125 ±0,8
28 –0,2
Ø100h8

Ø25 j6
~Ø65

Ø1
H1 ±0,3

25±
0,4

Ø1
9 +0,5

40
F 19 ±0,1

±0
12 ±0,6

,4
L2 ±0,2 75,1 ±0,6 67,9 ±0,6

Type Size Material No. L1 L2 H1 H2 S 1) P 1)

PGZ4-1X/020RA07VE4 R901230020 116,5 42,5 77,4 79,6 1 1/2“ 1“


PGZ4-1X/032RA07VE4 R901230024 121,5 42,5 77,4 79,6 1 1/2“ 1“
PGZ4-1X/040RA07VE4 R901230028 125 42,5 77,4 79,6 1 1/2“ 1“
PGZ4-1X/050RA07VE4 R901230032 129 42,5 77,4 79,6 1 1/2“ 1“
PGZ4-1X/063RA07VE4 R901230036 134 42,5 77,4 79,6 1 1/2“ 1“
PGZ4-1X/080RA07VE4 R901230040 142 42,5 77,4 79,6 1 1/2“ 1“
PGZ5-1X/063RA07VE4 R901230044 134 48,5 72,9 76,1 2“ 1 1/4“
PGZ5-1X/080RA07VE4 R901230048 142 48,5 72,9 76,1 2“ 1 1/4“
PGZ5-1X/100RA07VE4 R901230052 150,5 48,5 72,9 76,1 2“ 1 1/4“
PGZ5-1X/140RA07VE4 R901230056 163 48,5 72,9 76,1 2“ 1 1/4“

1) Exact dimensions see table page 10


RE 10545/12.11 PGZ Hydraulics Bosch Rexroth AG 7/12

Unit dimensions frame sizes 4 and 5, type...VU2 (dimensions in mm)


4
PGZ 5 -1X/ … RT07VU2
Drive shaft splined,
SAE 2-hole mounting flange

L1 ±1,2
42,5 ±0,2 106,4 ±0,3
37 ±0,5 F 19 ±0,1
29 ±0,2 (8) F-F
23 ±0,2 P

H2 ±0,3
11
Ø82,55h8

125 ±0,8
~Ø65

H1 ±0,3

6,4 -0,5
S

12 ±0,6 F 19 ±0,1
L2 ±0,2 75,1 ±0,6 67,9 ±0,6

Involute gear ANSI B92.1-1996


11T 16/32 DP30°

Type Size Material No. L1 L2 H1 H2 S 1) P 1)

PGZ4-1X/020RT07VU2 R901230021 116,5 42,5 77,4 79,6 1 1/2“ 1“


PGZ4-1X/032RT07VU2 R901230025 121,5 42,5 77,4 79,6 1 1/2“ 1“
PGZ4-1X/040RT07VU2 R901230029 125 42,5 77,4 79,6 1 1/2“ 1“
PGZ4-1X/050RT07VU2 R901230033 129 42,5 77,4 79,6 1 1/2“ 1“
PGZ4-1X/063RT07VU2 R901230037 134 42,5 77,4 79,6 1 1/2“ 1“
PGZ4-1X/080RT07VU2 R901230041 142 42,5 77,4 79,6 1 1/2“ 1“
PGZ5-1X/063RT07VU2 R901230045 134 48,5 72,9 76,1 2“ 1 1/4“
PGZ5-1X/080RT07VU2 R901230049 142 48,5 72,9 76,1 2“ 1 1/4“
PGZ5-1X/100RT07VU2 R901230053 150,5 48,5 72,9 76,1 2“ 1 1/4“
PGZ5-1X/140RT07VU2 R901230057 163 48,5 72,9 76,1 2“ 1 1/4“

1) Exact dimensions see table page 10


8/12 Bosch Rexroth AG Hydraulics PGZ RE 10545/12.11

Unit dimensions frame sizes 4 and 5, type...VB2 (dimensions in mm)


4
PGZ -1X/ … RT07VB2
5
Drive shaft splined,
ISO 2-hole mounting flange according to ISO 3019-2

(Secondary pump for through-drive KB2)

L1 ±1,2

37 ±0,5 42,5 ±0,2


19 ±0,1
F
29 ±0,2 (8) 45 F-F
23 ±0,2 P

H2 ±0,3

125 ±0,8
Ø109±0,4
Ø80 h8

2x Ø11H13
~Ø65

H1 ±0,3

7 +0,5
S

12 ±0,6 F 19 ±0,1
L2 ±0,2 75,1 ±0,6 67,9 ±0,6

Involute gear ANSI B92.1-1996


11T 16/32 DP30°

Type Size Material No. L1 L2 H1 H2 S 1) P 1)

PGZ4-1X/020RT07VB2 R901230022 116,5 42,5 77,4 79,6 1 1/2“ 1“


PGZ4-1X/032RT07VB2 R901230026 121,5 42,5 77,4 79,6 1 1/2“ 1“
PGZ4-1X/040RT07VB2 R901230030 125 42,5 77,4 79,6 1 1/2“ 1“
PGZ4-1X/050RT07VB2 R901230034 129 42,5 77,4 79,6 1 1/2“ 1“
PGZ4-1X/063RT07VB2 R901230038 134 42,5 77,4 79,6 1 1/2“ 1“
PGZ4-1X/080RT07VB2 R901230042 142 42,5 77,4 79,6 1 1/2“ 1“
PGZ5-1X/063RT07VB2 R901230046 134 48,5 72,9 76,1 2“ 1 1/4“
PGZ5-1X/080RT07VB2 R901230050 142 48,5 72,9 76,1 2“ 1 1/4“
PGZ5-1X/100RT07VB2 R901230054 150,5 48,5 72,9 76,1 2“ 1 1/4“
PGZ5-1X/140RT07VB2 R901230058 163 48,5 72,9 76,1 2“ 1 1/4“

1) Exact dimensions see table page 10


RE 10545/12.11 PGZ Hydraulics Bosch Rexroth AG 9/12

Unit dimensions frame sizes 4 and 5, type...VB3 (dimensions in mm)


4
PGZ -1X/ … RR07VB3
5
Drive shaft splined,
ISO 2-hole mounting flange according to ISO 3019-2

(Secondary pump for through-drive KB3)

L1 ±1,2
42,5 ±0,2
19 ±0,1
41 ±0,5 F
(8)
F-F
33 ±0,2 45
25 ±0,2 P

H2 ±0,3
3
5 H1
13,
2x Ø H13
1
Ø1
2x

125 ±0,8
~Ø65
Ø100h8

H1 ±0,3

Ø1
2 5±
0,4

Ø1
9 +0,5

40
F 19 ±0,1

±0
12 ±0,6

,4
75,1 ±0,6 67,9 ±0,6
L2 ±0,2

Involute gear ANSI B92.1-1996


13T 16/32 DP30°

Type Size Material No. L1 L2 H1 H2 S 1) P 1)

PGZ4-1X/020RR07VB3 R901230023 116,5 42,5 77,4 79,6 1 1/2" 1"


PGZ4-1X/032RR07VB3 R901230027 121,5 42,5 77,4 79,6 1 1/2" 1"
PGZ4-1X/040RR07VB3 R901230031 125 42,5 77,4 79,6 1 1/2" 1"
PGZ4-1X/050RR07VB3 R901230035 129 42,5 77,4 79,6 1 1/2" 1"
PGZ4-1X/063RR07VB3 R901230039 134 42,5 77,4 79,6 1 1/2" 1"
PGZ4-1X/080RR07VB3 R901230043 142 42,5 77,4 79,6 1 1/2" 1"
PGZ5-1X/063RR07VB3 R901230047 134 48,5 72,9 76,1 2" 1 1/4"
PGZ5-1X/080RR07VB3 R901230051 142 48,5 72,9 76,1 2" 1 1/4"
PGZ5-1X/100RR07VB3 R901230055 150,5 48,5 72,9 76,1 2" 1 1/4"
PGZ5-1X/140RR07VB3 R901230059 163 48,5 72,9 76,1 2" 1 1/4"

1) Exact dimensions see table page 10


10/12 Bosch Rexroth AG Hydraulics PGZ RE 10545/12.11

Ports (dimensions in mm)

Hole pattern of suction port “S” Hole pattern of discharge port “P”

S2 ±0,25
P2 ±0,25
S1 ±0,25

P1 ±0,25
D1 ±0,3

D3 ±0,3
D4
D2

Frame Hole pattern / D1 D2 S1 S2 Hole pattern / dis- D3 D4 P1 P2


size suction port S charge port P

4 1 1/2“ Ø38,1 M12; 21 69,9 35,7 1“ Ø25,4 M10; 16 52,4 26,2

5 2“ Ø50,8 M12; 21 77,8 42,9 1 1/4“ Ø31,8 M10; 18 58,7 30,2

Project planning information


1. General notes 2. Hydraulic project planning
This project planning information relates to the specific prop-
erties of the Rexroth PGZ.-1X gerotor pump. Please find com- 2.1 Installation location
prehensive general information and suggestions in The Hy-
When installing the pump more than 10 m below the tank,
draulic Trainer, Volume 3 “Planning and Design of Hydraulic
take additional measures to ensure that the inlet pressure is
Power Systems”, RE 00281.
reduced to the maximum admissible value.
1.1 Intended use
2.2 Suction line
Rexroth gerotor pumps are intended for the use in cooling,
The line cross-sections have to be dimensioned for the rat-
filtration, and lubrication circuits in the fields of machine and
ed flows in a manner that an ideal suction speed of 0.6 to
plant engineering. During project planning, the basic prin-
1.2 m/s is achieved on average. The suction speed must not
ciples of the EU Machinery Directive or comparable national
exceed a maximum value of 2 m/s.
regulations outside of the EU have to be observed.
The suction cross-sections at the very pump are dimensioned
The pumps must not be used in potentially explosive atmo-
for the maximum flow and thus are a reference only. Dur-
spheres in accordance with Directive 94/9/EC (ATEX). The
ing continuous operation at speeds lower than the admissible
use as hydraulic motor is inadmissible!
maximum speed, the suction tube diameter is to be dimen-
1.2 Technical data sioned smaller than the suction port of the pump in accordance
with the actual suction speed.
The plant or machine manufacturer has to ensure the compli-
All in all the suction line has to be designed in a way that the
ance with the admissible technical data and operating condi-
admissible inlet operating pressure is complied with (0.7 to 2
tions. The pump itself does not contain a device to prevent
bar absolute)! Bends and a combination of the suction tubes
operation outside of the admissible data.
of several pumps must be avoided.
All mentioned technical features are average values and are
If suction filters have to be used, it has to be ensured on the
applicable for the specified boundary conditions. In case of
system side that the lowest admissible inlet operating pres-
modifications to the boundary conditions (e.g. viscosity), the
sure is not exceeded even when the filter is clogged.
technical data may change as well. Tolerances are possible
in accordance with state of the art. Please observe air tightness of the transitions and dimension-
al stability of the suction hose as regards to the external air
Operating the pump outside of the admissible technical data
pressure.
(pages 4, 5) is possible to a certain extent, however, this re-
quires an explicit written approval of Bosch Rexroth.
RE 10545/12.11 PGZ Hydraulics Bosch Rexroth AG 11/12

Project planning information

(continuation of 2.2 Suction line) 3.3 Required power unit functions


The value for the immersion depth of the suction tube should Hydraulic power units should be equipped with the following
be selected as high as possible. Depending on the internal features at least:
tank pressure, the viscosity of the hydraulic fluid, and the – Tanks, the internal pressure of which corresponds to the ambi-
flow situation within the tank, no vortex must be formed even ent pressure in accordance with the design, have to be equipped
at maximum flow. Otherwise there is the risk of aspiring air. with breather filters for pressure compensation purposes.
We recommend selecting suction tubes according – The hydraulic fluid should be filled in through filling connec-
to AB 23-03. tions with rule out filling with unfiltered hydraulic fluid.
– The ingress of contaminants or moisture into the system
must be avoided. When using the pump in a highly contami-
nated environment, the tank is to be pre-loaded by means of
air pressure for this. If external cleansing of the tank is intend-
ed or to be expected during the period of use, tank fittings
for tubes, lines, or hoses have to be selected ensuring a safe
seal against external pressurization with water jet.
Suction line
3.4 Ambient conditions
When operating the pump in salt-containing or corrosive envi-
ronments or when when the pump can be exposed to strongly
min 50 mm

abrasive substances, it has to be ensured on the system side


that the shaft seal and the sealing area of the shaft do not
make direct contact with the environment and that the pump
is equipped with a suitable corrosion protection.

3.5 Installation positions


2.3 Pressure limitation
The gerotor pump PGZ is not equipped with devices for not
exceeding the maximum operating pressure. Setting and lim- IM B3
iting the admissible operating pressure has to be ensured on
the system side.

3. Mechanical project planning

3.1 Installation and disassembly option IM B5


For installing and disassembling the pump on or from the drive
the accessibility has to be provided for on the system side.
Screws of the property class 8.8 or 10.9 have to be provided
for mounting purposes.

3.2 Mounting
On the machine side, the screws have to be accessible in a IM V1 IM V2
way that the required tightening torque can be applied. The
tightening torque is oriented on the operating conditions and
elements involved in the screw connection and has to be
specified by the manufacturer when engineering the power
unit, the machine, or the plant.
12/12 Bosch Rexroth AG Hydraulics PGZ RE 10545/12.11

Project planning information

4. Maintenance schedule and operational safety Plastic components of drive couplings should be replaced
For safe operation and a long lifetime of the pump a mainte- regularly, however, after 5 years at the latest. The corre-
nance schedule has to be developed for the power unit, the sponding information of the manufacturer is paramount.
machine, or the plant. The maintenance schedule has to en- For preventive maintenance of the pump we recommend hav-
sure that the planned or admissible operating conditions of ing the seals replaced after an operating period of 5 years at
the pump are complied with during the period of use. the most by an authorized Bosch Rexroth service company.
In particular, compliance with the following operating param-
eters has to be ensured: 5. Accessories
– The required oil cleanliness
– The operating temperature range 5.1 SAE connection flanges
– The level of the hydraulic fluid We recommend selecting the SAE flanges for suction and
Furthermore, the pump and the plant have to be checked for pressure port according to AB 22-15 (with welded connection)
modifications of the following parameters on a regular basis: or AB 22-13 (with threaded connection).
– Vibrations
– Noise 5.2 Other accessories
– Temperature pump – hydraulic fluid in tank To install the Rexroth PGZ.-1X gerotor pump on electric mo-
– Foam formation in the tank tors we recommend selecting the pump mounting brackets
according to AB 41-20 and torsionally flexible couplings ac-
– Leak-proofness
cording to AB 33-22.
– Operating pressure when using lubrication systems
Modifications of these parameters indicate wear of compo-
nents (e.g. drive motor, coupling, pump, etc.). The reason has
to be determined and remedied immediately.
In order to achieve high operational safety of the pump in the
machine or plant we recommend checking the parameters
mentioned above continuously and automatically and the au-
tomatic shut-down in case of changes exceeding the usual
fluctuations in the designed operating range.

Note!
Please observe the following documentation in addition:
– Data sheet RE 07008 General information on hydraulic products
– Data sheet RE 07900 General information on installation, commissioning, and maintenance of hydraulic systems
– Data sheet RE 90220 General information on hydraulic fluids on mineral oil basis

Bosch Rexroth AG © This document, as well as the data, specifications and other informa-
Hydraulics tion set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 may not be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain applica-
Fax +49 (0) 93 52 / 18-23 58 tion can be derived from our information. The information given does not
documentation@boschrexroth.de release the user from the obligation of own judgment and verification. It
www.boschrexroth.de must be remembered that our products are subject to a natural process
of wear and aging.

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