Re10545 2011-12
Re10545 2011-12
Re10545 2011-12
11 1/12
Type PGZ
Component series 1X
Maximum operating pressure 15 bar
Maximum displacement 140 cm³
H7572_d
Ordering code
PG Z 1X R 07 V *
Function, section
Construction Properties
Hydraulic pumps of the PGZ type are gerotor pumps with The gearing with cycloid contour is characterized by a large
fixed displacement. meshing length. Filling zone and displacement area cover a
They mainly consist of: Flange housing (1), shaft (2), the dis- large rotation angle. This results in low flow pulsation and thus
placer elements inner rotor (3) and outer rotor (4), as well as very low operating noise.
driving disk (5) and cover (6). The shaft and the displacer are supported by a slide bearing
and work in a wear-free manner when used as intended.
Suction and displacement procedure
Gerotor pumps PGZ are self-priming.
Via the driving disk the shaft drives the inner rotor in the di-
rection of rotation shown. The inner rotor meshes with the Materials used
outer rotor and causes the same to rotate as well. Flange housing (1): Aluminum
The tooth clearances opening in the suction area (S) prime Shaft (2), inner rotor (3), outer rotor (4), and driving disk (5):
the hydraulic fluid. The suction and pressure area are sepa- Steel
rated on the opposite side of the meshing area (Z) by a radial Cover (6): Cast iron
gap (R) created by the tooth profile of the outer and the inner
rotor sliding against each other.
Within the pressure area (P) the hydraulic fluid is pumped into
the pressure port as the chambers become.
P 1
P
4
R
3
Z 2 S 6
Symbol
S
4/12 Bosch Rexroth AG Hydraulics PGZ RE 10545/12.11
Technical data (For applications outside these parameters, please consult us!)
general
Type Gerotor pump
Type of connection ISO 4-hole mounting flange according to ISO 3019-2 and VDMA 24560
SAE 2-hole mounting flange
ISO 2-hole mounting flange according to ISO 3019-2, matching through-drive KB2
ISO 2-hole mounting flange according to ISO 3019-2, matching through-drive KB3
hydraulic
Hydraulic fluid HLP - mineral oil according to DIN 51524 part 2
Please observe our specification according to data sheet RE 90220
Other fluids upon request!
Hydraulic fluid temperature range °C –20 to +80, observe the admissible viscosity range!
Ambient temperature range °C –20 to +80
Viscosity range mm2/s 10 to 2000
Max admissible degree of contamination of
the hydraulic fluid - cleanliness class
according to ISO 4406 (c) Class 21/18/15 1)
Frame size 4 Frame size PGZ4
Size Size 20 32 40 50 63 80
Displacement V cm3 21.0 33.4 42.1 52.0 64.4 84.2
Weight m kg 4.7 5.3 5.6 6.0 6.7 7.8
Flow 2) qV l/min 28 46 58 71 88 116
Mass moment of inertia
J kgm2 0.00086 0.00134 0.00167 0.00205 0.00253 0.00329
(around drive axis)
Speed range nmin rpm 200 200 200 200 200 200
nmax rpm 3000 3000 3000 3000 2300 1800
Operating pressure,
absolute
– Inlet p bar 0.7 to 2 (short-time during start 0.5 bar)
Nominal pressure
– Outlet, continuous pN bar 15
Min required driving power kW
– at ∆p ≈ 1 bar, n = 1,450 min–1 0.75 1.1 1.1 1.1 1.1 1.1
– at ∆p ≈ 10 bar, n = 1,450 min–1 1.5 2.2 2.2 2.2 3.0 3.0
Sound pressure level at 0 – 15 bar 3) dB(A) 55 56 57 59 60 62
1) The cleanliness classes specified for the components must be adhered to in hydraulic systems.
An efficient filtration prevents failures and simultaneously increases the lifetime of the components.
For the selection of filters, see data sheets RE 50070, RE 50076, RE 50081, RE 50086 and RE 50088.
2) Measured at n = 1.450 rpm, p = 10 bar, and v = 30 mm2/s
3) Measured in sound-absorbent acoustic room at n = 1450 rpm and n = 30 mm²/s
RE 10545/12.11 PGZ Hydraulics Bosch Rexroth AG 5/12
Technical data (For applications outside these parameters, please consult us!)
Nominal pressure
– Outlet, continuous pN bar 15
Min required driving power kW
– at ∆p ≈ 1 bar, n = 1,450 min–1 1.1 1.1 1.5 1.5
– at ∆p ≈ 10 bar, n = 1,450 min–1 3.0 3.0 4.0 5.5
L1 ±1,2
2x Ø13,5H13
P
2x Ø11 H13
H2 ±0,3
8h9
125 ±0,8
28 –0,2
Ø100h8
Ø25 j6
~Ø65
Ø1
H1 ±0,3
25±
0,4
Ø1
9 +0,5
40
F 19 ±0,1
±0
12 ±0,6
,4
L2 ±0,2 75,1 ±0,6 67,9 ±0,6
L1 ±1,2
42,5 ±0,2 106,4 ±0,3
37 ±0,5 F 19 ±0,1
29 ±0,2 (8) F-F
23 ±0,2 P
H2 ±0,3
11
Ø82,55h8
125 ±0,8
~Ø65
H1 ±0,3
6,4 -0,5
S
12 ±0,6 F 19 ±0,1
L2 ±0,2 75,1 ±0,6 67,9 ±0,6
L1 ±1,2
H2 ±0,3
125 ±0,8
Ø109±0,4
Ø80 h8
2x Ø11H13
~Ø65
H1 ±0,3
7 +0,5
S
12 ±0,6 F 19 ±0,1
L2 ±0,2 75,1 ±0,6 67,9 ±0,6
L1 ±1,2
42,5 ±0,2
19 ±0,1
41 ±0,5 F
(8)
F-F
33 ±0,2 45
25 ±0,2 P
H2 ±0,3
3
5 H1
13,
2x Ø H13
1
Ø1
2x
125 ±0,8
~Ø65
Ø100h8
H1 ±0,3
Ø1
2 5±
0,4
Ø1
9 +0,5
40
F 19 ±0,1
±0
12 ±0,6
,4
75,1 ±0,6 67,9 ±0,6
L2 ±0,2
Hole pattern of suction port “S” Hole pattern of discharge port “P”
S2 ±0,25
P2 ±0,25
S1 ±0,25
P1 ±0,25
D1 ±0,3
D3 ±0,3
D4
D2
3.2 Mounting
On the machine side, the screws have to be accessible in a IM V1 IM V2
way that the required tightening torque can be applied. The
tightening torque is oriented on the operating conditions and
elements involved in the screw connection and has to be
specified by the manufacturer when engineering the power
unit, the machine, or the plant.
12/12 Bosch Rexroth AG Hydraulics PGZ RE 10545/12.11
4. Maintenance schedule and operational safety Plastic components of drive couplings should be replaced
For safe operation and a long lifetime of the pump a mainte- regularly, however, after 5 years at the latest. The corre-
nance schedule has to be developed for the power unit, the sponding information of the manufacturer is paramount.
machine, or the plant. The maintenance schedule has to en- For preventive maintenance of the pump we recommend hav-
sure that the planned or admissible operating conditions of ing the seals replaced after an operating period of 5 years at
the pump are complied with during the period of use. the most by an authorized Bosch Rexroth service company.
In particular, compliance with the following operating param-
eters has to be ensured: 5. Accessories
– The required oil cleanliness
– The operating temperature range 5.1 SAE connection flanges
– The level of the hydraulic fluid We recommend selecting the SAE flanges for suction and
Furthermore, the pump and the plant have to be checked for pressure port according to AB 22-15 (with welded connection)
modifications of the following parameters on a regular basis: or AB 22-13 (with threaded connection).
– Vibrations
– Noise 5.2 Other accessories
– Temperature pump – hydraulic fluid in tank To install the Rexroth PGZ.-1X gerotor pump on electric mo-
– Foam formation in the tank tors we recommend selecting the pump mounting brackets
according to AB 41-20 and torsionally flexible couplings ac-
– Leak-proofness
cording to AB 33-22.
– Operating pressure when using lubrication systems
Modifications of these parameters indicate wear of compo-
nents (e.g. drive motor, coupling, pump, etc.). The reason has
to be determined and remedied immediately.
In order to achieve high operational safety of the pump in the
machine or plant we recommend checking the parameters
mentioned above continuously and automatically and the au-
tomatic shut-down in case of changes exceeding the usual
fluctuations in the designed operating range.
Note!
Please observe the following documentation in addition:
– Data sheet RE 07008 General information on hydraulic products
– Data sheet RE 07900 General information on installation, commissioning, and maintenance of hydraulic systems
– Data sheet RE 90220 General information on hydraulic fluids on mineral oil basis
Bosch Rexroth AG © This document, as well as the data, specifications and other informa-
Hydraulics tion set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 may not be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain applica-
Fax +49 (0) 93 52 / 18-23 58 tion can be derived from our information. The information given does not
documentation@boschrexroth.de release the user from the obligation of own judgment and verification. It
www.boschrexroth.de must be remembered that our products are subject to a natural process
of wear and aging.