PL 125 C

110V
Inches

Operating Manual
I.T.S. Ital Trade Services PL 125 C Operating Manual

This manual includes technical information only.

ITS has the right to make any modifications without any notice

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I.T.S. Ital Trade Services PL 125 C Operating Manual

PL 125 C
Workshop manually operated butt welding machine suitable for PE,PP,PVDF and other
thermoplastic pipes and fittings and for fabrication of segmented bends in different radius.

I.T.S. Ital Trade Services S.r.l.

Via Scarsellini 77
16149 – Genova , Italy
Phone: +39-010-6423396
Fax: +39-010-6423513
E Mail: info@its-tecnoudue.com
Web Site: www.its-tecnodue.com

PL 125 C
Range / mm 25-125
Volt 110
Hz 50-60
KW 1,6
Ampere 17

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I.T.S. Ital Trade Services PL 125 C Operating Manual

SAFETY RULES ACCORDING TO DIRECTIVE CEE

( To be read carefully and apply while utilising the PL 125 C)
Due to the specific use , this machine cannot be supplied with all kind of fix and removable protections
suitable to avoid any risk of accident.
The machine, therefore, must be utilised, adjusted and keep in the perfect functioning conditions by skill
operators.
Warning - Rules - Obligations
Transport
Due to the weight of the machine keep the maximum care while moving it , utilising mechanical aids.
Electric connections
The machine is operated by 110 Volts therefore be sure that the power supply plug is supplied with the
safety devices according to the standard requirements , also check that the power supply will be on the
range of maximum 10% of the machine's nominal tension.
Check regularly the cables and the plug and in case substitute by qualify personnel.
In case the heating mirror cable must be substitute the cable must be H07RN-F
Environmental conditions
The working area must be clean and duly lighted.
It's very dangerous to utilise the machine in case
of rain or in wheat conditions or even close to
flammable liquids.
Clothes
Keep the maximum care while utilising
the machine due to the high temperature
involved on the heating mirror always more than
200°C , it's strongly suggested to use suitable
gloves.
Avoid long clothes and avoid bracelets ,
necklaces that might be hooked into the
machine.
Correct machine's operation
Remember to check and read carefully the
operating manual before utilising the machine
and the accessories.
Keep always attention
After the heating mirror has been disconnected temperature will be hot for some minutes
Keep the maximum care while utilising the facing tool. Be careful to the blades .
Avoid utilising the machine after drinking or drugs use
Take care that all the people around the machine are at safety distance
Acoustic pollution
The acoustic pollution of the drill engine is less than 85 dB ( value measured at 1 meter distance from
the operator)
Due to some particular cases such as too much pressure during the facing the noise should be increased
therefore it's suggested to utilise acoustic protections.
Facing tool dangers
Keep the maximum attention to the blades , it’s strongly suggest to wear suitable gloves.
During the facing operation avoid to take out the shavings , this operation must be carry on only with the
facing tool shut off.
Heating mirror dangers
Avoid to leave the heating mirror inside the machine after the welding or after the shut off of the
machine, always put the heating mirror into the support, in order to minimise the possibility to be in
contact with the hot surface ( heating mirror need several minutes to cool down )
Avoid any contact with the heating mirror especially with the cable and flammable materials.
It’s strongly suggest to wear suitable gloves.
Important !!!!
Keep the maximum care reading and following the above Warning - Rules - Obligations the Ital Trade
Services S.r.l. decline all responsibilities if are not followed totally

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I.T.S. Ital Trade Services PL 125 C Operating Manual

Technical Data
PL 125 C

Welding Range 1 – 4” PN 2,5-PN16

Voltage 110 V 50-60 Hz

Total Installed Power 1,6 kW 17 A
Heating Element IP 54 0,875 kW
Facing Tool IP 20 0.710 kW

Dimensions
Basic Machine Cms. 52x26x36
Facing Tool Cms. 47x28x6,7
Heating Element Cms. 45x25x7

Weights
Basic Machine 16 Kg
Facing Tool 3 Kg
Heating Element with Support 3 Kg
Reducing Inserts set dia. 25 - 110 mm. 11 Kg
Fitting Clamp 2,0 Kg
Reducing Inserts Set for Fitting Clamp 2,0 Kg
Stub Device 1,5 Kg
Wooden transport box 16 Kg

PL 125 C
Workshop manually operated butt welding machines suitable for PE,PP,PVDF and other
thermoplastics pipes and fittings.
The pivoting clamps allow the machine to fabricate segmented bends in different radius.
The machines are supplied complete of:

PL 125 C
Basic Machine Complete with two pivoting clamps d. 125 mm
Light weight reducing rings for the pivoting clamps d. 1,1-1/4,1-1/2,2,2-1/2,3,4”
Removable PTFE coated heating mirror yes
Electric facing tool with safety micro-switch yes
Wooden box yes
On request can be supplied:
Stub Device d. 1-4”
Fittings clamp d. 125 mm
Light weight reducing rings for the fittings clamp d. 1,1-1/4,1-1/2,2,2-1/2,3,4”

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I.T.S. Ital Trade Services PL 125 C Operating Manual

Welding
a. Machine set up
1. Check if the machine is located on a horizontal plane for this specific reason the machine is
supplied complete of a wooden base in order to help and speed up the operation.
The machine can also be fixed to a work bench by means of unscrewing the bolts and after
released the wooden base, fixing to the work bench.
2. Connect the mirror to the power supply
3. By acting on the thermostat located on the side part of the heating mirror , set up the
temperature need for the welding.
The most common values are the following:
HDPE 210 °C +/- 10
PP 200 °C +/- 10
PVDF 240 °C +/- 10
The above values are also depending on pipe's wall thickness , therefore for accurate
temperature setting up we suggest to check the enclosed graphic.
Important !!!
The heating mirror 's temperature during the working operations is always above 200 °C,
therefore keep attention and utilise if possible protective gloves in order to avoid burns.
Before proceeding to the first welding wait until the lights has been switched on and off
three times, this allows the stabilisation of the temperature on the heating mirror surface.

Temperature of the welding mirror for welding PE DVS 2207-1 norm

225
220
Mirror temperature (°C)

215 PE 100

210
205
PE80
200
0
195
0 10 20 30 40 50 60 70
pipe wall thickness (mm)

4. Take from the tools box the reductions needed and fixed them by using the proper screw
into the main clamp and the derivation clamp . (the diameter is engraved into
the reductions)
5. Insert the pipes to be welded into the clamps , taking care to leave enough space for
the facing inserting.
6. Start with the facing operation

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I.T.S. Ital Trade Services PL 125 C Operating Manual
b. Facing operation
1. Insert the electric facing tool between the two parallel slide bars taking care of insert also
the slip-clutch (pos. B Fig. 3)
2. Adjust sideways the facing tool by means of releasing and fixing again the lever(pos. A Fig.
3)
3. Plug in and start the facing tool and start the drill engine
4. By means of the hand wheel approach the pipe ends to the facing tool reaching a value
that will not overload the engine
5. When the shavings become regular, remove the planed pipe ends and only at this time
shut off the facing tool drill.
6. Declutch the facing tool and approach once again the pipe ends in order to check the
alignment. If necessary adjust sideways by means of releasing and fixing again the lever
(pos. C Fig. 4).

Fig 3 Fig. 4

c. Welding
1. Insert the heating mirror between the two pipe ends , taking care that the thermostat has
been set up to the correct welding temperature and the surfaces of the heating mirror is
the one set up
2. Approach the two pipe ends towards the heating mirror by means of acting on the hand
wheel and applying the correct welding pressure as per attached Welding Tables.
Wait for the bead formation afterwards reduce the pressure keeping in touch the two pipe
ends on the mirror.
3. Elapsed the heating time , take away the two pipe ends from the mirror by means of acting
quickly the hand wheel in order to open the trolley, remove the heating mirror and by
means of acting quickly the hand wheel in order to close the trolley applying the correct
welding pressure as per the welding table .
The value of the pressure can be read on the pressure index and while achieved such
value
Block the trolleys by means of leaving the hand wheel.
4. Elapsed the cooling time , release the hand wheel reduce to zero the pressure.
5. Take away the welded piece

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I.T.S. Ital Trade Services PL 125 C Operating Manual
6. Check the welding
7. Important ! never try to cool down the welding and in case of strong wind operate in one
reaper area

Important !!!
In case of rain or ambient temperature less than -5 °C or higher than 40 °C , the welding
operation cannot be done , these weather condition affect the good result of the welding.

Welding Cycle
The welding cycle is divided in 5 + 1 different phases :
PHASE 1 : Bead Formation t1
PHASE 2 : Heating up t1
PHASE 3 : Change over t3
PHASE 4 : Bringing up pressure t4
PHASE 5 : Cooling Down under pressure t5
PHASE 6 : Cooling Down out of the machine t6
The following graphic shows all the phases:

Pressure-Time diagram for butt welding

t1 = Time requested for the bead formation with the specified wall thickness
t2 = Time requested for the continual heating
t3 = Time requested for the change over
t4 = Time requested for bringing up the pressure
t5 = Time requested for cooling down
P2 = Pressure during the continual heating
P1 = Pressure during the bead formation and the cooling down

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I.T.S. Ital Trade Services PL 125 C Operating Manual

Fabrication of segmented bends

In case of utilising the machine for the fabrication of segmented bends with different radius,
the main pivoting clamps should be rotated by means of loosen the below screws (D) and
rotating according to the angle index (E). ( see figure below )

As far as concern the end float, vertically there's not any regulation to be done due to the fact
that there will be maximum a difference of 0,1-0,2 mm. Sideways by means of adjusting the
cross slide the two pipe ends should be aligned and the pipe should be centred with the
facing tool also adjustable sideways.
The pipe segments must be previously cut by hand saw and after positioning and clamping
into the machine proceed to the facing operation and other operation and other operations
as described before.
In general it's possible to obtain the following bends:
A. Long radius bends ( 5° inclination and many welds)
B. 45° bends (11° 15' inclination and 2 welds with 3 segments)
C. 60° bends (15° inclination and 2 welds with 3 segments)
D. 90° bends (15° inclination and 3 welds with 4 segments)

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I.T.S. Ital Trade Services PL 125 C Operating Manual

Different welding operations

1. According to the pipe's diameter to be welded you should mounted or dismounted the
relative reducing inserts.
2. If you need to weld pipe to a fitting, for example an elbow 90° or a tee, it's necessary to
mount the fitting clamp due to the fact that the standard pipe clamps are not suitable for
these kind of fittings.
3. If would be necessary to weld fitting to fitting, for example a tee with a elbow 90°,it must be
mounted two fitting clamps.
4. In case of welding pipe to stub flange, the special device should be mounted.

Maintenance
Basic Machine
Keep always clean the machine after using with special care of the slide bars.
Facing Tool
Keep always clean the blades and weekly clean and lubricate the pulleys
Heating element
Clean the PTFE coated surface of the heating element avoiding use of abrasive materials .
Keep the maximum attention to not damages the PTFE coating and always remember to wear
gloves while handling

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I.T.S. Ital Trade Services PL 125 C Operating Manual

Machine model PL125 Reference norm DVS 2207-01

STRAIGHT WELDING Material PE
DR22 Welding range 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING CHANGEOV. RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
4 4,500 0,205 219 27,2 1,0 0.. 1,8 52 0.. 5 5 27,2 7,1
DR21 Welding range 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING CHANGEOV. RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
4 4,500 0,214 218 28,5 1,0 0.. 1,9 54 0.. 5 5 28,5 7,5
DR17,6 Welding range 2" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING CHANGEOV. RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
2 2,375 0,135 220 9,4 0,5 0.. 0,6 34 0.. 5 5 9,4 6,0
2 1/2" 2,870 0,163 220 13,7 0,5 0.. 0,9 41 0.. 5 5 13,7 6,0
3 3,500 0,199 219 20,4 1,0 0.. 1,4 51 0.. 5 5 20,4 6,9
4 4,500 0,256 217 33,6 1,0 0.. 2,2 65 0.. 6 6 33,6 9,2
DR17 Welding range 2" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING CHANGEOV. RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
2 2,375 0,140 220 9,7 0,5 0.. 0,6 35 0.. 5 5 9,7 6,0
2 1/2" 2,870 0,169 220 14,1 0,5 0.. 0,9 43 0.. 5 5 14,1 6,0
3 3,500 0,206 219 21,0 1,0 0.. 1,4 52 0.. 5 5 21,0 7,2
4 4,500 0,265 216 34,8 1,0 0.. 2,3 67 0.. 6 6 34,8 9,6

REMEMBER:
In case of PE100 temperature must be 220 °C;
Drag pressure must be added to F1 and F5

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I.T.S. Ital Trade Services PL 125 C Operating Manual

Machine model PL125 Reference norm DVS 2207-01

STRAIGHT WELDING Material PE

DR13,6 Welding range 1" - 4" IPS

D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING CHANGEOV. RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
1 1,320 0,097 220 3,7 0,5 0.. 0,2 25 0..5 5 3,7 6,0
1 1/4" 1,660 0,122 220 5,8 0,5 0.. 0,4 31 0..5 5 5,8 6,0
1 1/2" 1,900 0,140 220 7,6 0,5 0.. 0,5 35 0..5 5 7,6 6,0
2 2,375 0,175 220 11,9 0,5 0.. 0,8 44 0..5 5 11,9 6,0
2 1/2" 2,870 0,211 219 17,4 1,0 0.. 1,2 54 0..5 5 17,4 7,4
3 3,500 0,257 217 25,9 1,0 0.. 1,7 65 0..6 6 25,9 9,3
4 4,500 0,331 215 42,8 1,5 0.. 2,9 84 0..7 7 42,8 11,7
DR11 Welding range 1" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING CHANGEOV. RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
1 1,320 0,120 220 4,5 0,5 0.. 0,3 30 0..5 5 4,5 6,0
1 1/4" 1,660 0,151 220 7,1 0,5 0.. 0,5 38 0..5 5 7,1 6,0
1 1/2" 1,900 0,173 220 9,3 0,5 0.. 0,6 44 0..5 5 9,3 6,0
2 2,375 0,216 218 14,5 1,0 0.. 1,0 55 0..5 5 14,5 7,6
2 1/2" 2,870 0,261 217 21,1 1,0 0.. 1,4 66 0..6 6 21,1 9,4
3 3,500 0,318 215 31,4 1,5 0.. 2,1 81 0..6 6 31,4 11,3
4 4,500 0,409 213 51,9 1,5 0.. 3,5 104 0..7 7 51,9 14,1
DR9 Welding range 1" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING CHANGEOV. RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
1 1,320 0,147 220 5,3 0,5 0.. 0,4 37 0..5 5 5,3 6,0
1 1/4" 1,660 0,184 220 8,4 1,0 0.. 0,6 47 0..5 5 8,4 6,3
1 1/2" 1,900 0,211 219 11,1 1,0 0.. 0,7 54 0..5 5 11,1 7,4
2 2,375 0,264 216 17,3 1,0 0.. 1,2 67 0..6 6 17,3 9,5
2 1/2" 2,870 0,319 215 25,2 1,5 0.. 1,7 81 0..6 6 25,2 11,3
3 3,500 0,389 213 37,5 1,5 0.. 2,5 99 0..7 7 37,5 13,5
4 4,500 0,500 211 62,0 2,0 0.. 4,1 127 0..8 8 62,0 16,8
DR7,4 Welding range 1" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING CHANGEOV. RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
1 1,320 0,178 220 6,3 1,0 0.. 0,4 45 0..5 5 6,3 6,0
1 1/4" 1,660 0,224 218 10,0 1,0 0.. 0,7 57 0..5 5 10,0 7,9
1 1/2" 1,900 0,257 217 13,1 1,0 0.. 0,9 65 0..6 6 13,1 9,2
2 2,375 0,321 215 20,4 1,5 0.. 1,4 82 0..6 6 20,4 11,4
2 1/2" 2,870 0,388 213 29,8 1,5 0.. 2,0 99 0..7 7 29,8 13,4
3 3,500 0,473 211 44,4 2,0 0.. 3,0 120 0..8 8 44,4 16,0
4 4,500 0,608 209 73,4 2,0 0.. 4,9 154 0..9 9 73,4 19,9

REMEMBER:
In case of PE100 temperature must be 220 °C;
Drag pressure must be added to F1 and F5

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I.T.S. Ital Trade Services PL 125 C Operating Manual

Machine model PL125 Reference norm DVS 2207-01

Bend DR22 Material PE

Welding angle 10 degr. Welding range 4" IPS

D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
4 4,500 0,205 219 27,3 1,0 0.. 1,8 52 0..5 5 27,3 7,1
Welding angle 15 degr. Welding range 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
4 4,500 0,205 219 27,5 1,0 0.. 1,8 52 0..5 5 27,5 7,1
Welding angle 30 degr. Welding range 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
4 4,500 0,205 219 28,2 1,0 0.. 1,9 52 0..5 5 28,2 7,1
Welding angle 45 degr. Welding range 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
4 4,500 0,205 219 29,5 1,0 0.. 2,0 52 0..5 5 29,5 7,1

REMEMBER:
In case of PE100 temperature must be 220 °C;
Drag pressure must be added to F1 and F5

13
I.T.S. Ital Trade Services PL 125 C Operating Manual

Machine model PL125 Reference norm DVS 2207-01

Bend DR21 Material PE

Welding angle 10 degr. Welding range 4" IPS

D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
4 4,500 0,214 218 28,6 1,0 0.. 1,9 54 0..5 5 28,6 7,5
Welding angle 15 degr. Welding range 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
4 4,500 0,214 218 28,7 1,0 0.. 1,9 54 0..5 5 28,7 7,5
Welding angle 30 degr. Welding range 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
4 4,500 0,214 218 29,5 1,0 0.. 2,0 54 0..5 5 29,5 7,5
Welding angle 45 degr. Welding range 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
4 4,500 0,214 218 30,8 1,0 0.. 2,1 54 0..5 5 30,8 7,5

REMEMBER:
In case of PE100 temperature must be 220 °C;
Drag pressure must be added to F1 and F5

14
I.T.S. Ital Trade Services PL 125 C Operating Manual

Machine model PL125 Reference norm DVS 2207-01

Bend DR17,6 Material PE

Welding angle 10 degr. Welding range 2" - 4" IPS

D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
2 2,375 0,135 220 9,4 0,5 0.. 0,6 34 0..5 5 9,4 6,0
2 1/2" 2,870 0,163 220 13,7 0,5 0.. 0,9 41 0..5 5 13,7 6,0
3 3,500 0,199 219 20,4 1,0 0.. 1,4 51 0..5 5 20,4 6,9
4 4,500 0,256 217 33,7 1,0 0.. 2,2 65 0..6 5 33,7 9,2
Welding angle 15 degr. Welding range 2" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
2 2,375 0,135 220 9,4 0,5 0.. 0,6 34 0..5 5 9,4 6,0
2 1/2" 2,870 0,163 220 13,8 0,5 0.. 0,9 41 0..5 5 13,8 6,0
3 3,500 0,199 219 20,5 1,0 0.. 1,4 51 0..5 5 20,5 6,9
4 4,500 0,256 217 33,9 1,0 0.. 2,3 65 0..6 5 33,9 9,2
Welding angle 30 degr. Welding range 2" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
2 2,375 0,135 220 9,7 0,5 0.. 0,6 34 0..5 5 9,7 6,0
2 1/2" 2,870 0,163 220 14,2 0,5 0.. 0,9 41 0..5 5 14,2 6,0
3 3,500 0,199 219 21,1 1,0 0.. 1,4 51 0..5 5 21,1 6,9
4 4,500 0,256 217 34,8 1,0 0.. 2,3 65 0..6 5 34,8 9,2
Welding angle 45 degr. Welding range 2" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
2 2,375 0,135 220 10,1 0,5 0.. 0,7 34 0..5 5 10,1 6,0
2 1/2" 2,870 0,163 220 14,8 0,5 0.. 1,0 41 0..5 5 14,8 6,0
3 3,500 0,199 219 22,0 1,0 0.. 1,5 51 0..5 5 22,0 6,9
4 4,500 0,256 217 36,4 1,0 0.. 2,4 65 0..6 5 36,4 9,2

REMEMBER:
In case of PE100 temperature must be 220 °C;
Drag pressure must be added to F1 and F5

15
I.T.S. Ital Trade Services PL 125 C Operating Manual

Machine model PL125 Reference norm DVS 2207-01

Bend DR17 Material PE

Welding angle 10 degr. Welding range 2" - 4" IPS

D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
2 2,375 0,140 220 9,7 0,5 0.. 0,6 35 0..5 5 9,7 6,0
2 1/2" 2,870 0,169 220 14,2 0,5 0.. 0,9 43 0..5 5 14,2 6,0
3 3,500 0,206 219 21,1 1,0 0.. 1,4 52 0..5 5 21,1 7,2
4 4,500 0,265 216 34,9 1,0 0.. 2,3 67 0..6 5 34,9 9,6
Welding angle 15 degr. Welding range 2" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
2 2,375 0,140 220 9,8 0,5 0.. 0,7 35 0..5 5 9,8 6,0
2 1/2" 2,870 0,169 220 14,2 0,5 0.. 0,9 43 0..5 5 14,2 6,0
3 3,500 0,206 219 21,2 1,0 0.. 1,4 52 0..5 5 21,2 7,2
4 4,500 0,265 216 35,0 1,0 0.. 2,3 67 0..6 5 35,0 9,6
Welding angle 30 degr. Welding range 2" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
2 2,375 0,140 220 10,0 0,5 0.. 0,7 35 0..5 5 10,0 6,0
2 1/2" 2,870 0,169 220 14,6 0,5 0.. 1,0 43 0..5 5 14,6 6,0
3 3,500 0,206 219 21,7 1,0 0.. 1,4 52 0..5 5 21,7 7,2
4 4,500 0,265 216 36,0 1,0 0.. 2,4 67 0..6 5 36,0 9,6
Welding angle 45 degr. Welding range 2" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
2 2,375 0,140 220 10,5 0,5 0.. 0,7 35 0..5 5 10,5 6,0
2 1/2" 2,870 0,169 220 15,3 0,5 0.. 1,0 43 0..5 5 15,3 6,0
3 3,500 0,206 219 22,7 1,0 0.. 1,5 52 0..5 5 22,7 7,2
4 4,500 0,265 216 37,6 1,0 0.. 2,5 67 0..6 5 37,6 9,6

REMEMBER:
In case of PE100 temperature must be 220 °C;
Drag pressure must be added to F1 and F5

16
I.T.S. Ital Trade Services PL 125 C Operating Manual

Machine model PL125 Reference norm DVS 2207-01

Bend DR13,6 Material PE

Welding angle 10 degr. Welding range 1" - 4" IPS

D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
1 1,320 0,097 220 3,7 0,5 0.. 0,2 25 0..5 5 3,7 6,0
1 1/4" 1,660 0,122 220 5,8 0,5 0.. 0,4 31 0..5 5 5,8 6,0
1 1/2" 1,900 0,140 220 7,6 0,5 0.. 0,5 35 0..5 5 7,6 6,0
2 2,375 0,175 220 11,9 0,5 0.. 0,8 44 0..5 5 11,9 6,0
2 1/2" 2,870 0,211 219 17,4 1,0 0.. 1,2 54 0..5 5 17,4 7,4
3 3,500 0,257 217 25,9 1,0 0.. 1,7 65 0..6 5 25,9 9,3
4 4,500 0,331 215 42,9 1,5 0.. 2,9 84 0..7 5 42,9 11,7
Welding angle 15 degr. Welding range 1" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
1 1,320 0,097 220 3,7 0,5 0.. 0,2 25 0..5 5 3,7 6,0
1 1/4" 1,660 0,122 220 5,9 0,5 0.. 0,4 31 0..5 5 5,9 6,0
1 1/2" 1,900 0,140 220 7,7 0,5 0.. 0,5 35 0..5 5 7,7 6,0
2 2,375 0,175 220 12,0 0,5 0.. 0,8 44 0..5 5 12,0 6,0
2 1/2" 2,870 0,211 219 17,5 1,0 0.. 1,2 54 0..5 5 17,5 7,4
3 3,500 0,257 217 26,1 1,0 0.. 1,7 65 0..6 5 26,1 9,3
4 4,500 0,331 215 43,1 1,5 0.. 2,9 84 0..7 5 43,1 11,7
Welding angle 30 degr. Welding range 1" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
1 1,320 0,097 220 3,8 0,5 0.. 0,3 25 0..5 5 3,8 6,0
1 1/4" 1,660 0,122 220 6,0 0,5 0.. 0,4 31 0..5 5 6,0 6,0
1 1/2" 1,900 0,140 220 7,9 0,5 0.. 0,5 35 0..5 5 7,9 6,0
2 2,375 0,175 220 12,3 0,5 0.. 0,8 44 0..5 5 12,3 6,0
2 1/2" 2,870 0,211 219 18,0 1,0 0.. 1,2 54 0..5 5 18,0 7,4
3 3,500 0,257 217 26,8 1,0 0.. 1,8 65 0..6 5 26,8 9,3
4 4,500 0,331 215 44,2 1,5 0.. 2,9 84 0..7 5 44,2 11,7
Welding angle 45 degr. Welding range 1" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
1 1,320 0,097 220 4,0 0,5 0.. 0,3 25 0..5 5 4,0 6,0
1 1/4" 1,660 0,122 220 6,3 0,5 0.. 0,4 31 0..5 5 6,3 6,0
1 1/2" 1,900 0,140 220 8,2 0,5 0.. 0,5 35 0..5 5 8,2 6,0
2 2,375 0,175 220 12,9 0,5 0.. 0,9 44 0..5 5 12,9 6,0
2 1/2" 2,870 0,211 219 18,8 1,0 0.. 1,3 54 0..5 5 18,8 7,4
3 3,500 0,257 217 28,0 1,0 0.. 1,9 65 0..6 5 28,0 9,3
4 4,500 0,331 215 46,3 1,5 0.. 3,1 84 0..7 5 46,3 11,7

REMEMBER:
In case of PE100 temperature must be 220 °C;
Drag pressure must be added to F1 and F5

17
I.T.S. Ital Trade Services PL 125 C Operating Manual

Machine model PL125 Reference norm DVS 2207-01

Bend DR 11 Material PE
Welding angle 10 degr. Welding range 1" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
1 1,320 0,120 220 4,5 0,5 0.. 0,3 30 0..5 5 4,5 6,0
1 1/4" 1,660 0,151 220 7,1 0,5 0.. 0,5 38 0..5 5 7,1 6,0
1 1/2" 1,900 0,173 220 9,3 0,5 0.. 0,6 44 0..5 5 9,3 6,0
2 2,375 0,216 218 14,5 1,0 0.. 1,0 55 0..5 5 14,5 7,6
2 1/2" 2,870 0,261 217 21,2 1,0 0.. 1,4 66 0..6 5 21,2 9,4
3 3,500 0,318 215 31,5 1,5 0.. 2,1 81 0..6 5 31,5 11,3
4 4,500 0,409 213 52,0 1,5 0.. 3,5 104 0..7 5 52,0 14,1
Welding angle 15 degr. Welding range 1" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
1 1,320 0,120 220 4,5 0,5 0.. 0,3 30 0..5 5 4,5 6,0
1 1/4" 1,660 0,151 220 7,1 0,5 0.. 0,5 38 0..5 5 7,1 6,0
1 1/2" 1,900 0,173 220 9,3 0,5 0.. 0,6 44 0..5 5 9,3 6,0
2 2,375 0,216 218 14,6 1,0 0.. 1,0 55 0..5 5 14,6 7,6
2 1/2" 2,870 0,261 217 21,3 1,0 0.. 1,4 66 0..6 5 21,3 9,4
3 3,500 0,318 215 31,6 1,5 0.. 2,1 81 0..6 5 31,6 11,3
4 4,500 0,409 213 52,3 1,5 0.. 3,5 104 0..7 5 52,3 14,1
Welding angle 30 degr. Welding range 1" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
1 1,320 0,120 220 4,6 0,5 0.. 0,3 30 0..5 5 4,6 6,0
1 1/4" 1,660 0,151 220 7,3 0,5 0.. 0,5 38 0..5 5 7,3 6,0
1 1/2" 1,900 0,173 220 9,6 0,5 0.. 0,6 44 0..5 5 9,6 6,0
2 2,375 0,216 218 14,9 1,0 0.. 1,0 55 0..5 5 14,9 7,6
2 1/2" 2,870 0,261 217 21,8 1,0 0.. 1,5 66 0..6 5 21,8 9,4
3 3,500 0,318 215 32,5 1,5 0.. 2,2 81 0..6 5 32,5 11,3
4 4,500 0,409 213 53,7 1,5 0.. 3,6 104 0..7 5 53,7 14,1
Welding angle 45 degr. Welding range 1" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
1 1,320 0,120 220 4,8 0,5 0.. 0,3 30 0..5 5 4,8 6,0
1 1/4" 1,660 0,151 220 7,6 0,5 0.. 0,5 38 0..5 5 7,6 6,0
1 1/2" 1,900 0,173 220 10,0 0,5 0.. 0,7 44 0..5 5 10,0 6,0
2 2,375 0,216 218 15,6 1,0 0.. 1,0 55 0..5 5 15,6 7,6
2 1/2" 2,870 0,261 217 22,8 1,0 0.. 1,5 66 0..6 5 22,8 9,4
3 3,500 0,318 215 33,9 1,5 0.. 2,3 81 0..6 5 33,9 11,3
4 4,500 0,409 213 56,1 1,5 0.. 3,7 104 0..7 5 56,1 14,1

REMEMBER:
In case of PE100 temperature must be 220 °C;
Drag pressure must be added to F1 and F5

18
I.T.S. Ital Trade Services PL 125 C Operating Manual

Machine model PL125 Reference norm DVS 2207-01

Bend DR9 Material PE

Welding angle 10 degr. Welding range 1" - 4" IPS

D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
1 1,320 0,147 220 5,4 0,5 0.. 0,4 37 0..5 5 5,4 6,0
1 1/4" 1,660 0,184 220 8,5 1,0 0.. 0,6 47 0..5 5 8,5 6,3
1 1/2" 1,900 0,211 219 11,1 1,0 0.. 0,7 54 0..5 5 11,1 7,4
2 2,375 0,264 216 17,3 1,0 0.. 1,2 67 0..6 5 17,3 9,5
2 1/2" 2,870 0,319 215 25,3 1,5 0.. 1,7 81 0..6 5 25,3 11,3
3 3,500 0,389 213 37,6 1,5 0.. 2,5 99 0..7 5 37,6 13,5
4 4,500 0,500 211 62,2 2,0 0.. 4,1 127 0..8 5 62,2 16,8
Welding angle 15 degr. Welding range 1" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
1 1,320 0,147 220 5,4 0,5 0.. 0,4 37 0..5 5 5,4 6,0
1 1/4" 1,660 0,184 220 8,5 1,0 0.. 0,6 47 0..5 5 8,5 6,3
1 1/2" 1,900 0,211 219 11,1 1,0 0.. 0,7 54 0..5 5 11,1 7,4
2 2,375 0,264 216 17,4 1,0 0.. 1,2 67 0..6 5 17,4 9,5
2 1/2" 2,870 0,319 215 25,4 1,5 0.. 1,7 81 0..6 5 25,4 11,3
3 3,500 0,389 213 37,8 1,5 0.. 2,5 99 0..7 5 37,8 13,5
4 4,500 0,500 211 62,5 2,0 0.. 4,2 127 0..8 5 62,5 16,8
Welding angle 30 degr. Welding range 1" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
1 1,320 0,147 220 5,5 0,5 0.. 0,4 37 0..5 5 5,5 6,0
1 1/4" 1,660 0,184 220 8,7 1,0 0.. 0,6 47 0..5 5 8,7 6,3
1 1/2" 1,900 0,211 219 11,4 1,0 0.. 0,8 54 0..5 5 11,4 7,4
2 2,375 0,264 216 17,9 1,0 0.. 1,2 67 0..6 5 17,9 9,5
2 1/2" 2,870 0,319 215 26,1 1,5 0.. 1,7 81 0..6 5 26,1 11,3
3 3,500 0,389 213 38,8 1,5 0.. 2,6 99 0..7 5 38,8 13,5
4 4,500 0,500 211 64,1 2,0 0.. 4,3 127 0..8 5 64,1 16,8
Welding angle 45 degr. Welding range 1" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
1 1,320 0,147 220 5,8 0,5 0.. 0,4 37 0..5 5 5,8 6,0
1 1/4" 1,660 0,184 220 9,1 1,0 0.. 0,6 47 0..5 5 9,1 6,3
1 1/2" 1,900 0,211 219 12,0 1,0 0.. 0,8 54 0..5 5 12,0 7,4
2 2,375 0,264 216 18,7 1,0 0.. 1,2 67 0..6 5 18,7 9,5
2 1/2" 2,870 0,319 215 27,3 1,5 0.. 1,8 81 0..6 5 27,3 11,3
3 3,500 0,389 213 40,6 1,5 0.. 2,7 99 0..7 5 40,6 13,5
4 4,500 0,500 211 67,1 2,0 0.. 4,5 127 0..8 5 67,1 16,8

REMEMBER:
In case of PE100 temperature must be 220 °C;
Drag pressure must be added to F1 and F5

19
I.T.S. Ital Trade Services PL 125 C Operating Manual

Machine model PL125 Reference norm DVS 2207-01

Bend DR7,4 Material PE

Welding angle 10 degr. Welding range 1" - 4" IPS

D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
1 1,320 0,178 220 6,3 1,0 0.. 0,4 45 0..5 5 6,3 6,0
1 1/4" 1,660 0,224 218 10,0 1,0 0.. 0,7 57 0..5 5 10,0 7,9
1 1/2" 1,900 0,257 217 13,1 1,0 0.. 0,9 65 0..6 5 13,1 9,2
2 2,375 0,321 215 20,5 1,5 0.. 1,4 82 0..6 5 20,5 11,4
2 1/2" 2,870 0,388 213 29,9 1,5 0.. 2,0 99 0..7 5 29,9 13,4
3 3,500 0,473 211 44,5 2,0 0.. 3,0 120 0..8 5 44,5 16,0
4 4,500 0,608 209 73,6 2,0 0.. 4,9 154 0..9 5 73,6 19,9
Welding angle 15 degr. Welding range 1" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
1 1,320 0,178 220 6,4 1,0 0.. 0,4 45 0..5 5 6,4 6,0
1 1/4" 1,660 0,224 218 10,1 1,0 0.. 0,7 57 0..5 5 10,1 7,9
1 1/2" 1,900 0,257 217 13,2 1,0 0.. 0,9 65 0..6 5 13,2 9,2
2 2,375 0,321 215 20,6 1,5 0.. 1,4 82 0..6 5 20,6 11,4
2 1/2" 2,870 0,388 213 30,1 1,5 0.. 2,0 99 0..7 5 30,1 13,4
3 3,500 0,473 211 44,7 2,0 0.. 3,0 120 0..8 5 44,7 16,0
4 4,500 0,608 209 73,9 2,0 0.. 4,9 154 0..9 5 73,9 19,9
Welding angle 30 degr. Welding range 1" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
1 1,320 0,178 220 6,5 1,0 0.. 0,4 45 0..5 5 6,5 6,0
1 1/4" 1,660 0,224 218 10,3 1,0 0.. 0,7 57 0..5 5 10,3 7,9
1 1/2" 1,900 0,257 217 13,5 1,0 0.. 0,9 65 0..6 5 13,5 9,2
2 2,375 0,321 215 21,1 1,5 0.. 1,4 82 0..6 5 21,1 11,4
2 1/2" 2,870 0,388 213 30,9 1,5 0.. 2,1 99 0..7 5 30,9 13,4
3 3,500 0,473 211 45,9 2,0 0.. 3,1 120 0..8 5 45,9 16,0
4 4,500 0,608 209 75,9 2,0 0.. 5,1 154 0..9 5 75,9 19,9
Welding angle 45 degr. Welding range 1" - 4" IPS
D Dn S T F1 bead F2 t2 t3 t4 F5 t5
IPS
NOMINAL OD THICKNESS TEMP. BEAD FORMATION HEATING EXCHANGE RAMP WELDING
PIPE SIZE
inch inch inch °C Kg mm Kg sec sec sec Kg min
1 1,320 0,178 220 6,8 1,0 0.. 0,5 45 0..5 5 6,8 6,0
1 1/4" 1,660 0,224 218 10,8 1,0 0.. 0,7 57 0..5 5 10,8 7,9
1 1/2" 1,900 0,257 217 14,1 1,0 0.. 0,9 65 0..6 5 14,1 9,2
2 2,375 0,321 215 22,1 1,5 0.. 1,5 82 0..6 5 22,1 11,4
2 1/2" 2,870 0,388 213 32,3 1,5 0.. 2,2 99 0..7 5 32,3 13,4
3 3,500 0,473 211 48,0 2,0 0.. 3,2 120 0..8 5 48,0 16,0
4 4,500 0,608 209 79,3 2,0 0.. 5,3 154 0..9 5 79,3 19,9

REMEMBER:
In case of PE100 temperature must be 220 °C;
Drag pressure must be added to F1 and F5

20
I.T.S. Ital Trade Services PL 125 C Operating Manual
The following metal plates are on the machine body , the first metal plate is a table resuming
all the pressure welding values to be apply according to the DR and the diameter of the pipe
to be welded, On the first column are indicated the DR values and on the last line the pipe’s
diameters. The second metal plate is pressure index, indicating the correct strength applied on
the clamps

7,4 2.3 3.6 5.9 9 14 22,5 32 46 68 88

11 1.7 2.5 4.1 6,5 10 16 22,5 32 47 61
17,6 2.2 2.9 4 6,5 10 14,5 20,5 31 39,5
DR
26 3,6 4,6 7,5 10 14,5 21,5 28
33 5,8 8,5 11,5 17,5 22,5
41 7 9 14 18
DN 20 25 32 40 50 63 75 90 110 125

Wiring diagram

21
I.T.S. Ital Trade Services PL 125 C Operating Manual
Exploded view and spare parts list

Basic Machine
1 Screw tcei uni 5931 8.8 6x16 zin 23 Screw stei uni 5925 45h 4x10 zin
2 Washer 6592 m 6 zin 24 Pin for saddle lock PL 125/160
3 Index support PL 125 / 160 25 Pivot for saddle lock PL 125 / 160
4 Screw tcei uni 5931 8.8 5x25 zin 26 Handle M10 MAB/79
5 Screw te uni 5739 8.8 8x20 zin 27 Screw stei uni 5927 45h 6x10 zin
6 Pressure index PL 125 / 160 28 Basic machine hand wheel
7 Nut uni 5588 8 m 6 zin 29 Washer uni 8840b m 10
8 Index bar PL 125 / 160 30 Knob for facing stopper
9 Pressure spring stopper PL 125 31 Facing stopper for fixed trolley
10 Pressure spring PL 125 32 Machine support PL 125
11 Screw tspei uni 5933 10.9 8x20 zin 33 Support feet
12 Machine load bearing PL 125/160 34 Fixed trolley PL 125/160
13 Bar for trolley sliding 35 Pressure plate PL 125
14 Ball bearing STAR compact 25 36 Rivet autof tt uni 7346 2.5x6.5 brass
15 Screw tspei uni 5933 10.9 10x40 zin 37 Pressure index plate PL 125
16 Moveable trolley PL 125/160 38 Facing stopper for moveable trolley
17 Moveable trolley pusher PL 125 39 Technical data label PL 125
18 Screw PL 125 / 160 (TPN16) 40 Serial number label
19 Ball bearing 51100 41 Generic danger label
20 Screw stei uni 5923 45h 8x16 zin 42 Helicoidal insert pg 10x15
21 Pin spirol uni 6875 4x20 43 Screw tspei uni 5933 10.9 10x35 zin
22 Saddle of the clamp PL 125/160

22
I.T.S. Ital Trade Services PL 125 C Operating Manual

Left clamp Right clamp

1 Tie rod nut 1 Tie rod nut
2 Tie rod nut spacer 2 Tie rod nut spacer
3 Tie rod 3 Tie rod
4 Pin spirol uni 6875 6x14 4 Pin spirol uni 6875 6x14
5 Handle PL 125/160 main clamp 5 Handle PL 125/160 main clamp
6 Handgrip 15x8 MPV 29x70 6 Handgrip 15x8 MPV 29x70
7 Main clamp PL 125 7 Main clamp PL 125
8 Pin spirol uni 6875 6x24 8 Pin spirol uni 6875 6x24
9 Hinge 9 Hinge
10 Left main clamp inclination plate 10 Right main clamp inclination plate
11 Rivet autof tt uni 7346 2.5x6.5 Brass 11 Rivet autof tt uni 7346 2.5x6.5 Brass

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I.T.S. Ital Trade Services PL 125 C Operating Manual

Facing Tool
1 Screw tcei uni 5931 8.8 8x35 zin 24 Pin spirol uni 6875 4x20
2 Screw tcei uni 5931 8.8 4x10 zin 25 Brass cable stopper PG11 163 / 11
3 Right disk PL 125 26 Screw tcei uni 5931 8.8 4x8 zin
4 Pin spirol uni 6875 6x14 27 Cover for connecting box PL 125
5 Ring bevel gear 28 Brass nut PG11 169 / 11
6 Screw tcei uni 5931 8.8 8x20 zin 29 Black connector 2x1.5MMQ P=8MM
7 Black handle D.8 30 Terminal 2.5MMQ
8 Facing tool body PL 125 31 Black plastic strap 203x3.6
9 Screw stei uni 5925 45h 6x16 zin 32 Nut autofr uni 7473 8 m 6
10 Ball bearing 6006 33 Drill joint PL 125/160
11 Snap ring uni 7437 c70 55 34 Screw tcei uni 5931 8.8 6x50 zin
12 Left disk PL 125 35 Washer uni 6592 m 6 zin
13 Blade 2 holes 36 Bevel pinion shaft
14 Screw tspi uni 6109 4x10 a2 37 Bevel pinion
15 Facing tool support PL 125/160 38 Drill PERLES B 502 A 110 V
16 Pivot for facing tool stopper PL 125/160 39 Cable with plug 3x1.5x2000
17 Screw stei uni 5925 45h 4x8 zin 40 Bush guiding pinion shaft PL 125
18 Safety switch FA 4601 mt.2 41 Brass cable stopper PG9 163 / 9
19 Screw tcei uni 5931 8.8 4x20 zin 42 Pin for drill fixing
20 Facing tool stopper PL 125 / 160 43 Screw tcei uni 5931 8.8 6x45 zin
21 Knob PT 26 M6 44 Spring pusher 5.8 spm 8
22 Facing tool stopper PL 125 / 160 45 Generic danger label
23 Handle M10 MAB/79 46 Electric danger label

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I.T.S. Ital Trade Services PL 125 C Operating Manual

Heating Mirror
1 Heating plate PL 125 110V 16 Red insulating sheath D.4 1.5V
2 Nickel-plated cable sec. 1.5 17 Thermostat ego TP-PF63R / 75 / 110 ser.
3 Screw stei uni 5923 45h 5x40 18 Screw autof tc-cr uni 6954 2.9x9.5 zin
4 Insulating gasket between spacer and plate 19 Screw autof tsp-cr uni 6955 3.5x16 zin
5 Spacer 20 Screw autof tc-cr uni 6954 3.5x9.5 zin
6 Washer uni 6592 m 5 zin 21 Cover for blue box
7 Nut uni 5588 8 m 5 zin 22 Connections board 110-220V 800-1600W
8 Insulating gasket between box and spacer 23 Faston protection
9 Blue box with hole 24 Washer fl uni 6593 m 5x15x1.5 zin
10 Serial number label 25 Washer uni 8840b m 5
11 Blue cable clip 26 Terminal 2.5MMQ
12 Knob for adjusting the thermostat 27 Cable with plug 3x1x2000
13 O-ring 114 NBR 1.78x11.11 (806) 28 Compulsory and dangers label
14 O-ring 2021 NBR 1.78x5.28 (009) 29 Thermostat label
15 Screw autof tc-cr uni 6954 2.9x6.5 zin 30 Heating mirror foot

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I.T.S. Ital Trade Services PL 125 C Operating Manual

Fittings clamp
1 Screw tspei uni 5933 10.9 6x10 zin 7 Tie rod nut
2 Washer for reduction 8 Tie rod nut spacer
3 Screw tcei uni 5931 8.8 10x20 zin 9 Tie rod nut PL 125/160
4 Pin spirol uni 6875 6x14 10 Handle
5 Hinge for fittings clamp PL 125 11 Handgrip 15x8 MPV 29x70
6 Fittings clamp body D.125

Stub Device Tools

1 Stub device body PL 125 1 Allen key uni 6753 s 4
2 Screw tspei uni 5933 10.9 8x20 zin 2 Allen key uni 6753 s 5
3 Bracket PL 125 / 160 3 Allen key uni 6753 s 6
4 Screw stei uni 5927 45h 8x30 zin 4 Allen key uni 6753 s 8
5 Bracket support 5 Screw tcei uni 5931 8.8 10x30 zin
6 Screw tcei uni 5931 8.8 10x35 zin
7 Screw tspei uni 5933 10.9 10x30 zin
8 Screw tcei uni 5931 8.8 5x20 zin

This manual has been printed on March 2011

The technical data and information contained in this manual can be changed without any notice

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