18,579

8 7 6 5 4 3 2 1 825,579

REVISIONS
ZONE REV ECN DESCRIPTION DATE DRAWN APP'D

A 77790 ORIGINAL RELEASE 2009MAY26 H AVINASH B.WARREN 825,561

B 77894 FINALIZED WIRING SCHEMATIC 2009SEP23 J. HUNT B.WARREN

C 78207 COMBINED SHEET 1 & SHEET 2. 2009OCT29 OWANESIAN B.WARREN
REVISED WIRING.
1,B3 ADDED 2APT.
1,C6 REVISED WIRING FOR CDV.
1,B3 ADDED (NOTE 3).
D3 D 78262 "ALTERNATE" WAS "LOW ANBIENT OPTION". 2009NOV17 OWANESIAN B.WARREN
C5 ADDED "K3".
ES-2 B6 REMOVED "LOW AMBIENT OPTION".
L1 L2 L3
208 B7 ADDED NOTE "90-110: LOW AMBIENT OPTION OR
SGV DI4 7
D ES-1 209 132-160: 60HZ AIR-COOLED". D
T1 MCB3 101 102 Gnd 8 B7 "2L1 2L2 2L3" WAS "3L1 3L2 3L3".
100 101 B6 "SG" WAS "SG-NE".
H1:575V X1:115V
1 115V DI5 9 (NOTE 6)
H2:460V 6A
KM1-2 213 214 215 A5 "KM1-4" WAS "KM4-1".
PE 103 CDV Gnd 10 B5 SOLID LINE FONT WAS CENTER LINE FONT.
MCB1
H3:415V
4SV 212 FR1 PTC1 PTC2 PTC3 B7 MOVED DOTTED SQUARE OUTLINE.
H4:380V KL1 DI6 11
3L3 H5:230V
1.3 1.2 1.1 B7 MOVED "KM4" IN FRONT OF "FU1,2,3".
Gnd 12 B6 ADDED "K3-1".
FM 3L1
H6:220V
150 216
H7:0V X3:0V DI7 13 216 1-B5 E 78355 ADDED TERMINALS 294 & 295 WITH 2010JAN06 OWANESIANB.WARREN
MM 3A
150 217 FMP FD 01
Gnd 14 SHIELDED WIRING.
OV 217 FD 02 2-B5 CORRECTED WIRING FOR STARTER SPACE
102 DI8 15 HEATERS TO SHOW TWO HEATERS WITH
T1 U1 ALTERNATE SEE
EB Gnd 16 THERMOSTAT.
SGN KM1-1 DETAIL B

2.2 2.3
RC1
118 220 1-C5 REMOVED 3SV.
118 110 17

KL2
DI9 CDE
1SV 150 A2 K1 A1 2 TX1 221 1-D4 ADDED TERMINALS 216 & 217
Gnd 18 1-B5 ADDED WR CONNECTION
4SV RC2 U1 222 1-B6 ADDED TERMINALS 283 & 284
119 DI10 19
5SV L3 K2 223 RSP

P3
98 97
A2 A1
F 78838 ADDED CAPACITOR AND DIODE TO ANALOG 2010JUL13 C. LEAMON B.WARREN
L2
Gnd 20
9SV 224 CONNECTION BETWEEN CONTROLLER AND
111 DI11 21 DANFOSS DRIVE.
CDV L1 150 A2 KM1 A1 3 TX2 225 RST
Gnd 22 CHANGED WIRES 294 AND 295 TO TWISTED
CAB 226 PAIR WITHOUT SHIELD.
L1 L2 L3 NOTE 9 RC3 DI12 23 ADDED DIAGRAM FOR 575V TRANSFORMER
BP 112 227 RLL
A2 KM4 A1 4 TX3 Gnd 24 WIRING.
DOOR KM4 228 ADDED PTC2 AND PTC3.

P1
KM1 113 U1 120 DI13 25 RLE UPDATED DETAIL CALLOUT BOXES.
PSU 229
150 1SV 14 13
5 TX4 Gnd 26 ADDED NOTES 6, 7, 8, 9, AND 10.
2L1 2L2 2L3
230 ADDED MORE DETAIL TO TRANSFORMER
DI14 27 CONNECTIONS.
231 RLU
FMP 114 Gnd 28
A1 232
1 3 5 150 5SV 6 TX5 DI15 29 AW1
C A2 150 233 C
121 Gnd 30
IN1 102 234
K1-1 115 DI16 31 AW2
IN2 NOTE 8 235
U1 150 9SV 7 TX6 Gnd 32
97 118 I> I> I>
119 236 RED
98 V+ 1 1AVPT
T1 T2 T3 T6 T4 T5 237 BLK
2 4 6 12 8 10 13 120 U V W RC4 Gnd 2
116 238 WHI
14 113 A2 K3 A1 8 TX7 Sig1 3 P
239 RED
U1 V1 W1 W2 U2 V2 V+ 4 3APT
PORO 240 BLK
117 Gnd 5
FM 150 9 TX8 241 WHI
Sig2 6 P
MM 242 RED
150 V+ 7 4APT
U1 10 GND 243 BLK
MCB5
Gnd 8
244 WHI
104 Sig3 9 P
1 12V 245 RED
1A
200 V+ 10 5CPT
KM4 2 1 1 +12 246 BLK
11

P5
Gnd

P10
247

P1

P2
201 WHI
2L1 2L2 2L3 3 2 2 Gnd Sig4 12 P
248 RED
V+ 13 6CPT
4 PSU 249 BLK
FU1, 2, 3 Gnd 14
250

P9
WHI
Sig5 15 P
251 RED
4L1 4L2 4L3
1
V+ 16 10APT
252 BLK
L1 L2 L3 2
Gnd 17
253 WHI
I

P8
GND 3
Sig6 18 P
PE 254 RED B
B 4
V+ 19 2APT
255 BLK (NOTE 3)
K3-1 Gnd 20
1 2 3 4 5 6 7 8 283 256 WHI
12 Sig7 21 P

P7
284 260 WHI
18 Sig1 1
285 276 261
1 + 1 SIG EB BLK T 2CTT
27 2
9 10 11 12 13 14 15 16 O FD 216
WR
2 -
277
2 C
Gnd
Sig2 3
262 WHI
01 SG P3-13 263 EB BLK 2ATT
217
ZNR Gnd 4 T
264 WHI

P4
SMC-3 DIP SWITCHES 02 SG P3-14 8 COM
Sig3 5
294 WHI 294 WHI 265 EB BLK 4ATT
60 9 AO+ Gnd 6 T
295 295 266 WHI
BLK BLK Sig4 7
55 10 AO1 267 EB BLK T 3CTT (NOTE 2)
DETAIL A CAP P6 Gnd 8
PE Sig5 9
NOTE 7
Gnd 10
U V W
303
Sig6 11
300
Gnd 12
MOTOR 1 N/O
301
Sig7 13
RUNNING KM1-4 CFO
DETAIL B 2
P2

C
FM CONTACT Gnd 14
302 3 N/C 274 WHI
NOTE 8 304
Sig8 15 1ATT (NOTE 2)
275 EB BLK
Gnd 16 T
23378540 REV F
SHEET 1 OF 2

A A
DO NOT SCALE DRAWING
402,81 615,81 825,81

WARNING: THE EXPORT OR REEXPORT OF THIS DRAWING OR A PRODUCT PRODUCED

BY THIS DRAWING IS SUBJECT TO U.S. EXPORT ADMINISTRATION REGULATIONS
AND OTHER APPLICABLE GOVERNMENT RESTRICTIONS OR REGULATIONS. DRAWING CONFORMS TO
NOTES: PROPRIETARY NOTICE ASME Y14.5M - 1994 DRAWN DATE

THIS DRAWING CONTAINS CONFIDENTIAL AND TRADE SECRET CAD GENERATED DRAWING, H AVINASH 2009MAY26
INFORMATION, IS THE PROPERTY OF INGERSOLL-RAND CO., AND IS NO MANUAL REVISIONS ALLOWED TITLE
1. DECAL MUST CONFORM TO THE LATEST REVISION OF IR SPECIFICATION 92-8.95.
SCHEMATIC, ELECTRICAL WIRING
CHECKED DATE
GIVEN TO THE RECEIVER IN CONFIDENCE. THE RECEIVER BY RECEPTION
AND RETENTION OF THE DRAWING ACCEPTS THE DRAWING IN CONFIDENCE UNLESS OTHERWISE SPECIFIED: B.WARREN 2009MAY27
AND AGREES THAT, EXCEPT AS AUTHORIZED IN WRITING BY
(FIXED SPEED - SOFT STARTER)
- REMOVE ALL BURRS AND SHARP CORNERS APPROVED DATE
INGERSOLL-RAND CO. IT WILL (1) NOT USE THE DRAWING OR ANY COPY - WELD SYMBOLS TO BE IN ACCORDANCE
THEREOF OR THE CONFIDENTIAL OR TRADE SECRET INFORMATION B.WARREN 2009MAY27
WITH ANSI/AWS A2.4
THEREIN; (2) NOT COPY THE DRAWING; (3) NOT DISCLOSE TO OTHERS SIZE ESTIMATED WEIGHT DWG NO. REV

A1 23378540 F
EITHER THE DRAWING OR THE CONFIDENTIAL OR TRADE SECRET (KG UNLESS OTHERWISE SPECIFIED)

INFORMATION THEREIN; AND (4) UPON COMPLETION OF THE NEED TO COPYRIGHT @ 2010
0.0
RETAIN THE DRAWING, OR UPON DEMAND, RETURN THE DRAWING, ALL INGERSOLL-RAND COMPANY
18,18 402,18
COPIES THEREOF, AND ALL MATERIAL COPIED THEREFROM. ALL RIGHTS RESERVED
SCALE:
1.00 UNIT: 90-160KW SHEET
1 OF 2

8 7 6 5 4 3 2 1
19-Jul-2010 14:56:31 (model F.0/F.1+)
UNLESS OTHERWISE SPECIFIED PRINTED DOCUMENT IS UNCONTROLLED
 18,579
18,579
8 7 6 5 4 3 2 1 826,579

LEGEND LEGEND
LABEL DESCRIPTION LABEL DESCRIPTION
D OV ZERO VOLTAGE FM FAN MOTOR D
1ATT PACKAGE INLET TEMPERATURE FMH FAN MOTOR HEATER WIRE NUMBER DESIGNATION LEGEND WIRE COLOR LEGEND
1AVPT INLET VACUUM PRESSURE FMP FAN MOTOR PROTECTOR NUMBERS FUNCTION WIRE COLOR LABEL DESCRIPTION
1SV LOAD VALVE FR1 MAIN MOTOR OVERLOAD 1 - 99 POWER BLACK BLK BLACK
1SVT 1SV HEAT TRACE FU- FUSES 100 - 199 AC CONTROL RED BLU BLUE
2APT INTERSTAGE AIR PRESS (2S ONLY) K1 START CONTROL RELAY 100 - 199 GROUNDED AC WHITE BRO BROWN
2ATT AIREND DISCHARGE TEMPERATURE K2 STARTER FAULT RELAY 200 - 299 DC CONTROL BLUE GRE GREEN
2CTT INJECTED COOLENT TEMPERATURE K3 BLOWER DRIVE CONTROL RELAY 300 - 399 AUXILIARY ORANGE PIN PINK
3APT WET SUMP PRESSURE KM1 ISOLATION CONTACTOR 400-499 AC POWER RED RED RED
3ATS AMBIENT TEMP THERMOSTAT KM4 FAN MOTOR CONTACTOR GND GROUND GREEN / YELLOW VIO VIOLET
3CTT COOLANT COOLER OUT TEMP. KM5 DRYER COMPRESSOR CONTACTOR WHI WHITE
4APT PACKAGE DISCHARGE PRESSURE MCB CIRCUIT BREAKERS YEL YELLOW
4ATT AFTERCOOLER DISCHARGE TEMP MM MAIN MOTOR
4SV WATER SHUT OFF VALVE (W/C ONLY) MSHT MOISTURE SEPARATOR HEAT TRACE
5CPT COOLANT FILTER IN PRESSURE OSH OIL SUMP HEATER
5SV MODULATION VALVE PE PROTECTED EARTH
6CPT
9SV
COOLANT FILTER OUT PRESSURE
CONDENSATE DRAIN VALVE
PORO
PSU
POWER OUTAGE RESTART OPTION
POWER SUPPPLY UNIT
575V WIRING
FOR 90-110KW: LOW AMBIENT OPTION,
10APT REMOTE PRESSURE PTCx MOTOR WINDING THERMISTOR
OR 132-160KW: 60HZ AIR-COOLED
C AT1 AUTO TRANSFER RCx ARC SUPPRESSOR C
AW1 AUXILIARY WARNING 1 RLE REMOTE LOAD ENABLE
AW2 AUXILIARY WARNING 2 RLU REMOTE LOAD / UNLOAD L3 5L3 AT1
H3 X3
BLH BASE LEVEL HEATER RSP REMOTE STOP
L2 5L2 H2 X2
BP BACKPANEL RST REMOTE START
L1 5L1 H2 X1
CAB CABINET SGv CONTROLLER, INTELLISYS
CAP CAPACITOR SS SOLID STATE RELAYS FU4, 5, 6
CDE CONDENSATE DRAIN ERROR SSH STARTER SPACE HEATER
CDV CONDENSATE DRAIN VALVE (NO LOSS) T1 CONTROL POWER TRANSFORMER
CFO COMMON FAULT OUTPUT TH THERMOSTAT
KM4
DMH DRIVE MOTOR HEATER U1 SOFT STARTER
EB EARTHING BAR WR WARNING RELAY
DETAIL C
2L1 2L2 2L3
ES EMERGENCY STOP BUTTON ZNR ZENER DIODE NOTE 9
FD FAN DRIVE
NOTES:

1. APPROVED FUSED DISCONNECT OR CIRCUIT BREAKER PER LOCAL ELECTRICAL CODES

MUST BE PROVIDED BY THE CUSTOMER.
MCB4 402
B
2. SENSORS 1ATT AND 3CTT ARE ONLY USED WHEN THE SMART THERMAL VALVE IS INSTALLED.
1L1 LOW AMBIENT DETAIL D B
3. SENSOR 2APT IS ONLY USED ON TWO STAGE UNITS. 1L2/N
20A
3ATS
(4°C / 40°F) OPTION NOTE 10

4. INDICATES OPTIONAL COMPONENTS.

HEATER CIRCUIT,
5 INDICATES OPTIONAL FIELD WIRED COMPONENTS. CUSTOMER KM1-3
SUPPLIED
6. REMOVE JUMPER(S) WHEN CORRESPONDING OPTION HAS BEEN PURCHASED. 120/1/60 OR
240/1/50
TH
7. 60Hz WYE-DELTA STARTER UNITS REQUIRE CURRENT TRANSFORMERS (CT) (29°C / 85°F)
TO BE USED WITH MAIN MOTOR OVERLOAD. SEE DETAIL A. 403 403 403 403 403 403
405 404 403
8. A VARIABLE SPEED DRIVE IS REQUIRED FOR 90-110KW UNITS WITH LOW
AMBIENT OPTION; OR FOR 132-160KW AIR-COOLED UNITS FED FROM A 60HZ
POWER SUPPLY. SEE DETAIL B. SSH SSH DMH FMH 1SVT MSHT OSH OSH OSH BLH

9. A THREE PHASE TRANSFORMER IS REQUIRED FOR 575V/60HZ UNITS WITH A

VARIABLE SPEED DRIVE CONTROLLING THE BLOWER MOTOR. SEE DETAIL C.
410 410 410 410 410 410 410 410 410 410
10. THERMOSTAT AND TEMPERATURE SWITCH CONTACTS ARE NORMALLY
CLOSED AND WILL OPEN WHEN THE TEMPERATURE MEETS OR EXCEEDS THE
INDICATED SETPOINT. SEE DETAIL D. 23378540 REV F
SHEET 2 OF 2

A A

636,54 825,54

PROPRIETARY NOTICE TITLE

THIS DRAWING CONTAINS CONFIDENTIAL AND TRADE SECRET

INFORMATION, IS THE PROPERTY OF INGERSOLL-RAND CO., AND SCHEMATIC, ELECTRICAL WIRING
(FIXED SPEED - SOFT STARTER)
IS GIVEN TO THE RECEIVER IN CONFIDENCE. THE RECEIVER BY
RECEPTION AND RETENTION OF THE DRAWING ACCEPTS THE
DRAWING IN CONFIDENCE AND AGREES THAT, EXCEPT AS
AUTHORIZE D IN WRITING BY INGERSOLL-RAND CO. IT WILL (1)
NOT USE THE DRAWING OR ANY COPY THEREOF OR THE

23378540
CONFIDENTIAL OR TRADE SECRET INFORMATION THEREIN; (2) NOT SIZE DWG NO. REV
COPY THE DRAWING; (3) NOT DISCLOSE TO OTHERS EITHER THE
DRAWING OR THE CONFIDENTIAL OR TRADESECRET INFORMATION
THEREIN; AND (4) UPON COMPLETION OF THE NEED TO RETAIN A1 F
THE DRAWING, OR UPON DEMAND, RETURN THE DRAWING, ALL SCALE: SHEET
18,18
18,18 636,18
COPIES THEREOF, AND ALL MATERIAL COPIED THEREFROM. 1.00 2 OF 2

8 7 6 5 4 3 2 1
19-Jul-2010 14:56:31 (model F.0/F.1+)
UNLESS OTHERWISE SPECIFIED PRINTED DOCUMENT IS UNCONTROLLED