Bewerage Industry Recheck

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Flow 20 m3/d

COD 5000 mg/L


COD 175 kg/d
BOD 5500 mg/L
BOD 110 kg/d
AmmN 50 mg/L
AmmN 1 kg/d
O2 for BOD 220 kg/d
O2 for AmmN 5 kg/d
Total Required O2 225 kg/d
20.00 m3/d
Flow 20000.00 L/d
0.83 m3/hr
EQUILIZATION TANK
Eq Tank Capacity (1NOS) 4.4 m3
Length 0.7 m
Width 2.0 m
Depth 3.0 m
Volume rechecks 4.4 m3
RT 3.0 hr
UASB REACTOR
uasb capacity 48.0 m3 appox
Average flow rate of waste-water 32 m3/day
Let BOD removal efficiency (ᵑ) 0.8
Reactor volume = 48 m3
Length 6 For
rectangular
Width 3 tank
Depth 3 48
Solid retention time (SRT) at given temperature 30 days
Hydraulic retention time (HRT) 32.9 hrs
at average flow Average concentration of sludge
60
in the blanket kg/m3
upward flow velocity 0.1 m/hr
upward flow velocity 0.5-1 m/hr
COD Removal and Methane gas production Total
COD removed 75 kg/day
Sulphate removal 5 kg/day
COD available for Methane gas production 70 kg/day
= 300 L/kg
Theoretically, Methane gas produced at 25O C COD removed

Therefore, total Methane gas produced per day 21.06 m3/day


= 0.028 m3
per m3
effluent
Practically observed Methane gas leaving as volume per
dissolved in effluent day
0.56 m3/day
Therefore, Methane gas leaving 0.98 m3/day
Hence, usable Methane 20 m3/day
0.27 m3/kg COD

NEUTRALIZATION TANK
Neutralization Tank Capacity 0.720 m3
2 TANKS 1.4 m3
Length 0.8 m
Width 0.9 m
Depth 1.0 m
RT 0.49 hr
AERATION TANK
Q- per tank 20.00 cum/day
BOD 1650.00 mg/Lt
MLSS 2500.00
Type Aeration - Diffuser type fine bubble
Blowers - 2.00 ( 1W+1SB)
Volume of the tank 35.20 Cum
Add additional volume of 25% for sludge recycle 8.80 Cum

Total volume of tank 44.00 Cum


DIMENSIONS FOR AERATION TANK
Depth of the tank 3.30 m
Area of the Tank Sq.m
Area for each tank Sq.m
Assumed Breadth to Length Ratio 1.00
width of the tank m
Length of tank m
Volume rechecks
OXYGEN CALCULATION
BOD 2200.00 mg/Lt
44.00 kg/day
1.83 kg/hr
Theoretical Oxygen required 3.67 kg/hr
Actual requirement of air 173.22 cum/hr
Total Air Requirement 173.50 Cum/hr
fine bubble diffuser assumed to inject oxygen of 10.00 cum/hr
Provide Membrane diffuser for aeration tank 17 No.
Provide 2 Blowers of capacity (1W+ 1 SB) 173.50 cum/hr
current Provided 2 Blowers of capacity (1W+ 1
cum/hr
SB) 150.00
actual air supplied appox.75% of capacity 112.50 cum/hr
Hydraulic Mean Cell Residence Time 4 days
Assumed Reduction in the Aeration Tank 75.00 %
No. of Tanks 2
SECONDARY CLARIFIER
Outlet BOD after the Aeration tank 165.00 mg/L
Average Flow in each tank 20.00 cum/day
SOR 20.00 Cum/Sqm/day
SWD 2.00 m
Solid conc. In settled sludge -% 0.8 to 0.9 %
Area Required for the Tank 1.00 Sq.m
Diameter Required for Secondary Settling Tank 1.13 m
Assumed Detention Period 2.50 hrs
2.08 Cum
Depth of the Clarifier assumed 2.50 m
Area of the Clarifier 0.83 Sq.m
Provide Secondary Clarifier of Diameter 1.10 m
Surface Loading Rate 24.00 Cum/Sq.m/day
Assumed BOD reduction in Clarifier 20.00 %

Outlet BOD from Clarifier 82.00 mg/L


RETURN ACTIVATED SLUDGE /EXCESS SLUDGE PUMPS
No. of pumps 2
Assumed return flow 100.00 %
Return sludge Pumps 20.00 Cum/day
Operating hours 20.00
Capacity of pump required 1.00 Cum/hr
0.28 lps
Head required 8.00 m
Power requirement for the Pump 0.50 Hp
TREATED SEWAGE SUMP
Assumed Detention time 15.0 Minutes
Average Flow 20.00 Cum/day
Volume of the tank 0.21 Cum
Provide a depth of tank as 2.00 m
Area of the Tank 0.10 Sq.m
Square tank Size 0.30 m
PRESSURE SAND FILTER
Average Flow 20.00 Cum/day
Filter Operating hours 24.00 hrs
Operating flow 0.83 Cum/hr
Filter Loading rate 11.00 Cum/hr/Sq.m
Area of the Filter required 0.08 Sq.m
Diameter of the Filter Required 0.40 m
FILTER FEED PUMPS
Provide Filter feed pumps of capacity 0.83 Cum/hr
15.00 head
Reduction in BOD Expected in Dual media filter 20.00 %
Exit BOD from the Dual media filter 66.00 mg/L

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