Corro Zinc 97

Technical Data Sheet
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Corro-Zinc 97
PRODUCT DESCRIPTION
This zinc rich powder coating is designed as a primer coat on phosphated and blast-cleaned steel objects and structures.
It combines high level of corrosion resistance with advanced mechanical and degassing properties and excellent inter-
coat. This powder enables efficient application, good edge coverage and provides a uniform flow. For optimal corrosion
protection and attractive surface appearance this product should be used in combination with suitable polyester coating.
Recommended top-coat products include Jotun Facade/Corro-Coat PE-F and Corro-Coat PE ranges from Jotun.
Application areas
Typical areas of application are steel building structures, agricultur machinery, steel fences, outdoor public area and
steel components present in marine environments.
POWDER PROPERTIES
Property Standard Result
Specific gravity 3.1 ± 0.1 kg/dm3
Storage
Keep in a dry cool area. Maximum temperature 25 °C. Maximum relative humidity 60 %. Under these mentioned
conditions, product shelf life is 12 months from date of manufacture.
APPLICATION
Pretreatment
The overall quality of the coating system is largely dependent on the type and quality of the pre-treatment and the top
coat. The recommended types of pre-treatment depend on the need for corrosion resistance:
Medium resistance (Corrosion Class C3*):

Iron phosphate or blast cleaning (SA 2½ with a profile of 40-80 µm).
High resistance (Corrosion Class C4*):

Zinc phosphate or blast cleaning (SA 2½ with a profile of 40-80 µm), alternatively in combination with iron phosphate
(C4 high*).
Very high resistance (Corrosion Class C5 – M/I*):

Blast cleaning (SA 2½ with a profile of 40-80 µm) in combination with zinc phosphate. (C5-M high, C5-I high*).
* Reference to ISO 12944-2 (classification of environments).
Powder application
Curing schedule Object temperature Time
Full cure 180 °C 10 minutes

200 °C 6 minutes
Partial cure 180 °C 3-5 minutes*
200 °C 2-3 minutes*
Date of issue: 9 November 2015 Page: 1/3

This Technical Data Sheet supersedes those previously issued.
The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) for this product. For
your nearest local Jotun office, please visit our website at www.jotun.com
Corro-Zinc 97
*Top coat is then applied and cured according to its specifications.
The system is cured using either full or partial cure regimes for Primax Protect.
Partial cure of the primer is recommended to enhance inter-coat adhesion between primer and top coat following the
above partial cure schedule for the primer. Top coat is then applied and the system should be cured according to top
coat or primer’s specification, whichever is the most stringent.
The application of a topcoat must take place no later than 12 hours after the application of this product. The shortest
possible interval is recommended. Top coat should be cured according to regime identified in its Technical Data Sheet.
The inter-coat adhesion properties and the complete system cure must always be verified.
Equipment
Suitable for Corona or Tribo charging equipment.
APPEARANCE
Colour Medium grey shade
Gloss EN ISO 2813 (60°) 60±10
If the significant surface is too small or unsuitable for the gloss to be measured with the glossmeter, the gloss should
be compared visually with the reference sample (from the same viewing angle).
PERFORMANCE
The technical data provided below are typical for this product when applied as follows:
Substrate zinc-phosphated steel panels
Substrate thickness (mm) 0,8
Film thickness (µm) 60-80
Typical values when tested.
Property Standard Result
Adhesion EN ISO 2409 (2 mm) Cross-cut rating Gt0 (100 % adhesion)
Impact resistance ASTM D2794 (5/8 '' ball) > 60 inch-pounds without film cracking
Cupping test EN ISO 1520 Passes 5 mm without film cracking
Test 1* Standard Result
Cross-cut test EN ISO 2409 (2 mm) Cross-cut rating Gt0 (100 % adhesion)
Salt spray resistance ISO 7253 After 1440 hours - maximum 1 mm

undercutting.
Water condensation resistance ISO 6270 After 1440 hours - no blistering, cracking or
flaking.
Salt spray resistance ISO 7253 After 1440 hours - cross cut Gt0, 1mm
undercutting, no blistering, cracking or
flaking.
Water condensation resistance ISO 6270 After 720 hours - cross cut Gt0, no
blistering, cracking or flaking.
Humid atmosphere containing ISO 3231 After 30 cycles - cross cut Gt0, less than 0.
sulphur dioxide 5mm undercutting, no blistering, cracking
or flaking.

Corro-Zinc 97
Cyclic corrosion test ISO 11997-1 After 2000 hours - 2.4 mm undercutting.
* Test results for combinations of Corro-Zinc 97 with Jotun Facade/Corro-Coat PE-F (smooth glossy) as top coat.
Note: test results are provided as a performance indication and do not constitute specifications.
Test 1: Tested on 0.8 mm zinc-phosphated steel panel and 3.0 mm grit-blasted and zinc-phosphated steel panel, respectively. Total film thickness 160 µm
(80 µm primer + 80 µm top coat).
Test 2: Tested on grit-blasted (Sa 2½) SS 52 steel panels. Total film thickness 200 µm (100 µm primer + 100 µm top coat).
Test 3: Tested on 0.8 mm iron-phosphated steel panel. Total film thickness 155 µm (75 µm primer + 80 µm top coat).
Third party tests performed by the Institute für Korrosionsschutz Dresden GmbH, concluded that a system of Corro-Zinc 97 and Jotun Facade “qualified as
‘high’ for corrosivity categories C5-I, C5-M and C4 according to DIN EN ISO 12944 part 6 (Laboratory performance test methods).”
Disclaimer
The information in this document is given to the best of Jotun's knowledge, based on laboratory testing and practical
experience. Jotun's products are considered as semi-finished goods and as such, products are often used under
conditions beyond Jotun's control. Jotun cannot guarantee anything but the quality of the product itself. Minor product
variations may be implemented in order to comply with local requirements. Jotun reserves the right to change the
given data without further notice.
Users should always consult Jotun for specific guidance on the general suitability of this product for their needs and
specific application practices.
If there is any inconsistency between different language issues of this document, the English (United Kingdom) version
will prevail.


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Technical Data Sheet

Specific gravity 3.1 ± 0.1 kg/dm3

Medium resistance (Corrosion Class C3*):

High resistance (Corrosion Class C4*):

Very high resistance (Corrosion Class C5 – M/I*):

* Reference to ISO 12944-2 (classification of environments).

Curing schedule Object temperature Time

Full cure 180 °C 10 minutes

Date of issue: 9 November 2015 Page: 1/3

*Top coat is then applied and cured according to its specifications.

Gloss EN ISO 2813 (60°) 60±10

Property Standard Result

Adhesion EN ISO 2409 (2 mm) Cross-cut rating Gt0 (100 % adhesion)

Cupping test EN ISO 1520 Passes 5 mm without film cracking

Test 1* Standard Result

Salt spray resistance ISO 7253 After 1440 hours - maximum 1 mm

Date of issue: 9 November 2015 Page: 2/3

Test 3* Standard Result

Date of issue: 9 November 2015 Page: 3/3

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