Bay Rail Cables

Railway & Traffic cables
©Picture: freeimages 818606_56305726
Cable Catalogue
 BayRail® for signalling applications

 BayCom® for telecommunication applications
 BayEnergy® for grounding and power applications
BAYERISCHE KABELWERKE AG
Otto-Schrimpff-Str. 2 Tel: +49 (0)9171 806 111
CONTACT 91154 Roth · Germany
www.bayka.de
Fax: +49 (0)9171 806 222
kabel@bayka.de
Head of Sales and Marketing Martin Ludwig, Dipl.-Ing. (FH) Tel: +49 (0)9171 806 180 Mobil: +49 (0)171 6257137 E-Mail: ludwig.m@bayka.de
Sales North KIEL Stralsund

(ZIP: 18-32, 49,
Scandinavia) ROSTOCK
25 24
Jürgen Turowski, Dipl.-Ing. (FH)
Mobil: +49 (0)175 - 5839491 LÜBECK 18
E-Mail: turowski.j@bayka.de Elmshorn
23
Servicepartner North: Neubrandenburg
BREMERHAVEN SCHWERIN
Florian Dorner
Tel: +49 (0)9171 806 227
26 27 HAMBURG
17
Sales East
E-Mail: dorner.f@bayka.de 21 19 (ZIP: 01-17, 39,
Poland & Czech Republic)
OLDENBURG BREMEN
20 16 Frank Lutze, Dipl. -Ing. (FH)

29 Mobil: +49 (0)171 - 4038630
E-Mail: lutze.f@bayka.de
Oranienburg
49 Celle
Servicepartner East:
30 AndreaBERLIN
Burkhardt
39 10 (0)9171 806 133
Tel: +49
OSNABRÜCK HANNOVER Frankfurt/
BRAUNSCHWEIG POTSDAME-Mail: burkhardt.a@bayka.de
Oder
32
48 14
31 HILDESHEIM
15
33 BIELEFELD MAGDEBURG
MÜNSTER
38
46 33 03
Sales West OBERHSN. 45
47
(ZIP: 40-48, 50-59, 44 37 06 COTTBUS
Benelux)
DUISBURG
59
ESSEN DORTMUND
GÖTTINGEN
HALLE
41Ottersbach
Andreas 58 LEIPZIG 02
Mobil: +49 (0)151 -40
42 Arnsberg KASSEL
04
122 387 28 HAGEN
34
MÖNCHEN-
E-Mail: ottersbach.a@bayka.de
DÜSSELDF. WUPPERTAL 01
GLADBACH Sales Centre 99 DRESDEN
Bautzen
50 51
(ZIP: 33-38,
Servicepartner West:
52 KÖLN 57 60-65, 96-99) ERFURT
Karin Zimmermann 09
Tel:AACHEN
+49 (0)9171 806 204 35 Heinz-Wilhelm Müller, Dipl.-Ök.
GERA
E-Mail: zimmermann.k@bayka.de
Siegen
36- 5839496
Mobil: +49 (0)175
ZWICKAU CHEMNITZ
53
BONN
Gießen
E-Mail: mueller.h@bayka.de 98 07
Fulda Suhl 08 International sales
KOBLENZ Servicepartner Centre:
Bad
Homburg 61 René Meng
56 65 Tel: +49 (0)9171 806 131
63 96 Hof
FRANKFURT E-Mail: meng.r@bayka.de Johannes Köbler, Dipl.-Betriebsw. (BA)
54 WIESBADEN
Mobil: +49 (0)175 - 5839493
60 Bamberg 95 E-Mail: koebler.j@bayka.de
97
55 MAINZ
64 Aschaffen-
burg
WÜRZBURG International servicepartner:
Trier DARMSTADT
Ingrid Zintz
68 92 Tel: +49 (0)9171 806 228
Kaisers- 69 E-Mail: zintz.i@bayka.de
lautern 67
66 HEIDELBERG
SAARBRÜCKEN
MANN-
HEIM NÜRNBERG 90 Amberg
HEIL-
76 KARLSRUHE
BRONN 74 Ansbach
91 REGENSBURG
Ansprechpartner
Pforzheim 71
Aalen
93
Sales Southwest Waiblingen
INGOLSTADT
STUTTGART Sales South 94
(ZIP: 66-79, 88-89, 75 73 (ZIP: 80-87, 90-95,
France und Switzerland) 70 Austria)
Passau
89 86 Landshut
Klaus Kronwald Tübingen
Offenburg
Mobil: +49 (0)171 - 8615831 85
Holger Schäfer
77
E-Mail: Kronwald.k@bayka.de 72 ULM
AUGSBURG
84
Mobil: +49 (0)171 - 8615830
E-Mail: schaefer.h@bayka.de
Servicepartner Southwest:
Villingen- MÜNCHEN
Michael Birkel -Schwenningen 80Servicepartner

Michael Winkler
South:
Tel: +49 (0)9171 806 110
FREIBURG
78 88 87 Rosen-
Tel: +49 (0)9171 83
806 230
heim
Edition: 05/2016
E-Mail: birkel.m@bayka.de
E-Mail: winkler.m@bayka.de
79 Friedrichs-
hafen
Kempten
82
Garmisch-
Partenkirchen
2
DIRECTORY BayRail®
Signalling, Balise, PZB and LZB-cables
BAYKA PRODUCT OVERVIEW 4-5
BayRail®
COMPANY 6-7
page
13 - 95
QUALITY & SUSTAINABILITY 8
RESEARCH & DEVELOPMENT 8
BAYKA REFERENCES 9
BAYKA REFERENCES GERMAN

RAILWAYS 10
BayCom®
Telecommunication-cables for Railways
BAYKA REFERENCES SPANISH

page
BayCom®
96 - 112
RAILWAYS 11
OUR GENERAL ORIENTATION 12
SIGNALLING, BALISE, PZB &

LZB-CABLES 13-95
TELECOMMUNICATION CABLES 86-112
GROUNDING & POWER CABLES 114-124

BayEnergy®
Power and grounding cables for Railways
TYPE DESIGNATION CODE 125-126
114 - 124
BayEnergy®
PICTOGRAMS 126 page
CODE OF CONDUCT 127

Edition: 05/2016
www.bayka.de BAYERISCHE KABELWERKE AG 3

BayEnergy® Power cables
Copper conductors, 1 kV to 30 kV
Aluminium conductors, 1 kV to 30 kV
Paper-insulated, 1 kV to 36 kV
XLPE-insulated overhead lines, 1 kV
Grounding cables, Cu-, Al-strands/ropes
Cables according to international standards
Standards
100% 100%
RoHS REACH
References
...
BayCom® Telecommunication cables

BayCom® & BayCom® Quality
Multisystem- & wide area cables
Inhouse- & Outdoor-HF-switchboard cables (xDSL)
Local- & xDSL cables
Fibre optic cables (FOC)
Standards
100% 100%
RoHS REACH
References
Thüringer
Netkom ...
BayRail® Cables for railways and transport

Signalling cables
Railfoot cables
PZB, LZB- & Balise cables
Railway power & grounding cables
Telecommunication cables
Standards
Edition: 05/2016
100% 100%
RoHS REACH
References
...
4
BayGreen® Cables for solar and wind power plants
Copper solar cables
Tower cables
Power cables up to 30 kV
Copper telecommunication cables
Fibre optic telecommunication cables
Inhouse, switchboard cables
Optional:
UV-, ozone-, halogen free, EMC, FRNC, ...
Standards
100% 100%
RoHS REACH
BayMotion® Flexible connecting & interconnecting cables

Flexible power & control cables
Low-capacitance motor connecting cables
Flexible power connecting cables
Optional:
UV-, ozone-, oil resistant, EMC, FRNC, ...
Standards
100% 100%
RoHS REACH
BaySpecial® Special cables

Kupferleiter
Hybrid cables1 (PowerComcable
kV bis 30 kV - PCc)
Aluminiumleiter
Theft resistant cables
1 kV bis 30 kV
RailOptic® - fibre
Papierisoliert 1 kV
optic
bisrailfoot
36 kV cables
Customized cables by request
We develop cables together with our customers!
We are, for example, development partner of
DB AG, Deutsche Telekom AG and Hamburger
Hochbahn AG.
We can find a customized solution for your
problem. Please contact us!
Edition: 05/2016
Standards (acc. to customer requirements)

100% 100%
RoHS REACH
...

B ayerische Kabelwerke AG – Bayka – was

founded in 1885 with its headquarter
in Roth/Germany. “Satisfied customers ha-
The cable portfolio varies from medium-
and low-voltage, telecommunication and
signalling cables, flexible control cables
ve been the benchmark of our work for mo- and (high screened) low-capacitance mo-
re than 125 years”, this is the principle of tor connection cables to wires and ropes.
our management. Because of the high quality of our pro- BAYERISCHE KABELWERKE AG
We manufacture cables for power, tele- ducts and their reliability for decades Otto Schrimpff -Strasse 2
communication, railway and traffic net- Bayka has been a respected partner of 91154 Roth · Germany
works, industrial applications, mecha- power utilities, German Telecom (DT AG),
nical engineering and for green energy German Railways (DB AG) and many other Tel: +49 (0) 9171 806-111
solutions. national and international customers. Fax: +49 (0) 9171 806-222
Our comprehensive product range and E -mail : kabel@bayka.de
our manufacturing processes are in www.bayka.de
accordance with national and internatio- „Made in Germany“!
nal standards and specifications.
Chairman of the Supervisory Board: Christiane Wilms-Mester, Board of Directors: Johann Erich Wilms, Place of business: 91154 Roth · Germany, Filed under in the commercial register, HRB-Nr. 314 District Court of Nuremberg
BAYKA COLOR FARBKONZENTRATE GMBH
B ayka Color Farbkonzentrate GmbH is a

producer of colour concentrates, com-
pounds, masterbatches and plastic mix-
tures and was initially established for its
own use.
BAYKA COLOR FARBKONZENTRATE GMBH
Caused by powerful equipment for plastics Otto-Schrimpff-Strasse 2
processing Bayka Color is now an inde- 91154 Roth · Germany
pendent company, which sells its high-
quality products to international compa- Tel: +49 (0)9171 806-144
nies based in the plastics industry. Fax: +49 (0)9171 806-139
E-Mail: farbkonzentrate@bayka.de
www.baykacolor.de
Edition: 05/2016
6
BAYKA BERLIN GMBH
B ayka Berlin GmbH is a specialized

company for the production of power
cables. Modern equipment, qualified staff
We produce standard copper and alu-
minium cables as well as special cables
according to customer requirements for
and concentration of know how ensures national and international markets.
productivity at its highest level. BAYKA BERLIN GMBH
Soltauer Strasse 8
13509 Berlin · Germany
www.bayka.de
Quelle: Bing.com
BGF- BERLINER GLASFASERKABEL GMBH
B GF (Berliner Glasfaserkabel GmbH)

was established in 1986 and acquired
by Bayka AG in 2005. Since this merger,
Today, well-known companies such as
Deutsche Telekom AG or DB AG trust in
our outdoor, indoor, air and railfoot cables.
we are able to offer a wider product ran- BGF - BERLINER GLASFASERKABEL GMBH
ge and complement our portfolio with the Wilhelminenhofstr. 76/77
pioneering field of fibre optic cables. 12459 Berlin · Germany
www.bgf-kabel.de
Quelle: Bing.com
Edition: 05/2016

QUALITY & SUSTAINABILITY
T he quality of our work and our products

is the basic condition for our compa-
ny‘s success, our ability to compete, and
S ince July 2012 the photovoltaic plant
has been installed on the company
roofs. 12,100 m2 achieve a total perfor-
the protection of our employee‘s jobs. mance of 960 kWp.
At once we modernized our plant with new
This is accomplished by the certifications and energy-saving roofs and insulations.
per DIN EN ISO 9001 and KTA 1401 (quali-
ty), DIN EN ISO 14001, DIN EN ISO 50001
(environment) and OHSAS 18001, which
are combined into an integrated manage-
ment system and filled with life by Bayka
employees.
Bayka Photovoltaic plant

Total power:
960 kWp
Gross collector area:

ca. 12.100 m2
RESEARCH & DEVELOPMENT
A s a development partner of national

and international companies, we know
the requirements our customers place on
are then produced by means of our flexible
production equipment.
• Updates or new developments for
special use cables
cables. The synergies from our energy, We continuously update this section. • Development of theft-protected rail
telecommunication, rail and signalling ca- You will soon be provided with information grounding ropes
ble departments enable a purposeful and about other developments, e.g.
prompt development of cables. • Flexible TPU multi-function cables
• FOC rail-base cables for transformer or sub-station
Development updates of existing products building
• Development updates for data cables
or new developments per customer specifi-
cation are implemented into an ideal cab- • Special use cables for railway • Together with you we can create a
le design together with our customers, and installations cable directly for your requirements.
Edition: 05/2016
8
BAYKA REFERENCES
Railway & Traffic
Telecommunication
Thüringer
Netkom
Energy
Industry, Plants and mechanical engineering

Edition: 05/2016

BAYKA REFERENCES RAILWAY
Signalling cables, Telecommunication cables and fibre optic cables for railways
Selection of German Highspeed-lines and other railway projects with Bayka support
Hannover < -- > Würzburg Cologne < -- > Rhein/Main

Total Distance: 327 km, Build: 1973-1991, Distance: 180 km, Build: 1995-2002,
Max. Speed (Vmax): 280 km/h Max. Speed (Vmax): 300 km/h
Bayka-cables: Signalling, Telecommunication, TUSI® Bayka-cables: Telecommunication,
- Tunnelsafety and Fibre optical cables TUSI® - Tunnelsafety cables, LZB
Nuremberg < -- > Munich Nuremberg < -- > Erfurt

Build: 1999-2006, Max. Speed (Vmax): ca. 300 km/h Distance: 190 km, Build: 1996- ca. 2017
Bayka-cables: Signalling, Telecommunication, Bayka-cables: Signalling, Telecommunication,
TUSI® - Tunnelsafety and Fibre optical cables TUSI® - Tunnelsafety and Fibre optical cables
Railway control centre 2010 - 2013: Urban railway 2010 - 2013:

Kitzingen-Rottendorf, Südwest (near Munich), Nuremberg < -- > Neumarkt,
Pasing (Munich), Osterhofen, Augsburg, Fürth Nuremberg < -- > Ansbach
New tracks 2010 - 2013: We are certified frame contract and

ABF Nord, ABF 38 near Munich development partner of the German Railways!
Selection of international railway projects with Bayka support
Australia: Austria: Signalling cables, Line conduc- Bulgaria:

Signalling cables tor cables for the LZB system & grounding Signalling cables
cables according to Austrian standards
Denmark 2012: Estonia 2012: Finland:

Signalling cables Signalling cables Signalling cables
France: Italy 2012: Kroatia:

Signalling cables Fibre Optic, Signalling cables (old german spec.),
Rail-foot-cables PZB cables
Sweden 2012 - 2013: Serbia: Slovakia 2013:

Grounding cables Signalling cables, Fibre Optic cables, Signalling cables
for railway Power cables
Slovenia 2011: Switzerland: Turkey, Turkmenistan:

Signalling cables Signalling cables, Balise cables acc. Signalling cables
to Swiss Federal Railways standard
United Kingdom:
Edition: 05/2016
Signalling cables
10
BAYKA REFERENCES RAILWAY
Signalling cables, telecommunication cables and fibre optic cables for railways
Selection of spanish railway projects with Bayka support
Proyecto de Instalaciones de Seguridad y Comunicaciones Variante de Alpera

Tipo de cable suministrado: CCPSSP, CCPSSP-R, EAPSP, P y PI con F. R. 0,1 y 0,3
Adjudicatario Proyecto: BOMBARDIER TRANSPORTATION
Cliente final: ADIF
Proyecto de Instalaciones de Seguridad y Comunicaciones Fuente Piedra-Antequera

Tipo de cable suministrado: CCPSSP, EAPSP, P y PI con F. R. 0,1 y 0,3
Cliente final: ADIF
Proyecto de Instalaciones de Seguridad y Comunicaciones Accesos Puerto Valencia

Tipo de cable suministrado: CCPSSP, CCPSSP-R, EAPSP, P y PI con F. R. 0,1 y 0,3
Cliente final: ADIF
Proyecto de Enclavamientos Eléctricos en Líneas 1 y 6 Metro Madrid

Tipo de cable suministrado: RFFW, EAPSP, CCTSST, P y PI
Cliente final: Comunidad de Madrid – FC Metropolitano de Madrid
Proyecto de Perturbaciones para affección de LAV en la Estación de Barcelona-Sants

Tipo de cable suministrado: EATST, CCTSST FR 0,3 P y PI, CCTSST-R FR 0,1
Cliente final: ADIF
Proyecto de Perturbaciones para affección de LAV en el tramo Lleida-Barcelona

Tipo de cable suministrado: CCPSSP, CCTSST FR 0,3
Cliente final: ADIF
We are certified supplier of spanish railways for signalling and telecommunication cables
Edition: 05/2016

A ROUND THING - BAYKA
Your requirements and our know-how are worked out in the dialog between operator
(purchase & technology) and manufacturer for a round solution.
We look forward to your requirements and also find a suitable solution for you!
construction
&
operation
life cycle anti-theft

protection
Dialogue:
Operator & Industry processing
safety &
innovation
delivery time
& warranty
logistics
Edition: 05/2016
12
SIGNALLING, BALISE, PZB AND LZB-CABLES
BayRail®
Signalling cables
BayRail®
Signalling cables PE sheath, filled 14 - 28
Signalling cables PE sheath, unfilled 29 - 43
Signalling cables PVC sheath, unfilled 44 - 56
Halogenfree, flame-retardant, noncorrosive (LSOH/FRNC) 14 - 28
BayRail®
Railfoot-, PZB-, LZB- and Balise cables
Railfoot cables 68
Balise cables for automatic train protection (ATP) systems 69-70
PZB / Indusi cables, LZB (continuous train control) cables 71-72
BayRail®
Signalling cables according to international standards
France 73 - 76
Switzerland 77 - 79
Spain 80 - 95
Edition: 05/2016
1)
Tensile load valid only at participation cable sheath and cable core
2)
The bending radius for multiple bending applies to the radius of switching mechanism Modifications and mistakes reserved. Other cable types and versions on request!

BayRail® - Signalling cables
BayRail® - Signalling, Balise, PZB and LZB-cables
A-2YOF(L)2YB2Y - core-stranded, filled, (H115) / (H145)

...x1x0,9 acc. to DB TL 416.0113
100% 100%
RoHS REACH
similar to the illustration
EMV / EMC ROBUST ≥ -10 °C

Rugged
Standards Application
Technical specifications 416.0113, As a railway signalling cable, in railway control centres, surveillan-
Engineering specifications 416.0116, ce systems and similar facilities, provided that the use of special
Bayka BayRail company standard. signalling technology cables (e.g. PZB cables) is not stipulated.
The cables are in compliance with EU LVD (Low Voltage Directive) The cables are longitudinally watertight due to low capacitance
and RoHS Directive EU 2002/65/EC - RoHS 2.0 and Regulation filling material and transversally watertight due to a multi-layer
No. 1907/2006 (REACH), dated 20.06.2013. sheath.
Technical Data Type Designation Codes

A outdoor cable
Conductor diameter mm 0,9
2Y insulating cover made of polyethylene (PE)
Conductor resistance (pair of cores) Ω/km ≤ 28,9 OF filling of the cabled assembly with low capacitance
filling material
Insulation resistance GΩxkm ≥ 1,5 (L)2Y laminated sheath made of polyethylene
Mutual capacitance at 800 Hz nF/km ≤ 115 B armouring
2Y outer protective sheath made of PE
For the central core nF/km ≤ 120
S signalling cable
Alternating voltage test 50 Hz (H145) maximum mutual capacitance value at 800 Hz,
Core-core Veff 2500 145 nF/km
Continuous operating voltage

Direct current V ≤ 600 Special Designs
Alternating current Veff ≤ 420 ◾◾ Design according to national and international standards
◾◾ Design according to customer specifications
Temperature ranges
◾◾ Design with limited tolerance of outer diameter on request
During laying, installing °C -10 to +60
Before and after laying, installing °C -40 to +60
Product range
◾◾ A-2YOF(L)2YB2Y from 2x... to 200x...
◾◾ Use www.bayka.de or this QR-Code

Edition: 05/2016
for our full portfolio:
14

...x1x1,4 acc. to DB TL 416.0113
100% 100%
RoHS REACH

Rugged

A outdoor cable
filling material
S signalling cable

Direct current V ≤ 600
Alternating current Veff ≤ 420
Special Designs
◾ Design according to national and international standards
Temperature ranges
◾ Design according to customer specifications
◾ Design with limited tolerance of outer diameter on request
Product range
◾ A-2YOF(L)2YB2Y from 4x... to 200x...

Edition: 05/2016


...x1x1,8 acc. to DB TL 416.0113
100% 100%
RoHS REACH

Rugged

A outdoor cable
filling material
S signalling cable

Special Designs
Temperature ranges
Before and after laying, installing °C -40 to +60 Product range

Edition: 05/2016
16

AJ-2YOF(L)2YDB2Y - core-stranded, filled, (H115) / (H145)
...x1x0,9 acc. to DB TL 416.0113
100% 100%
RoHS REACH

Rugged

AJ outdoor cable with inductive protection
filling material
Mutual capacitance at 800 Hz nF/km ≤ 115 D screen made of copper wires
B armouring
Alternating voltage test 50 Hz S signalling cable
Core-core Veff 2500 (H115) maximum mutual capacitance value at 800 Hz,
115 nF/km
rk reduction factor characteristic
Special Designs
Temperature ranges
Product range
◾ AJ-2YOF(L)2YDB2Y from 10x... to 200x...
◾ Use www.bayka.de or this QR-Code

Edition: 05/2016


...x1x1,4 acc. to DB TL 416.0113
100% 100%
RoHS REACH

Rugged

filling material
Insulation resistance GΩxkm ≥ 1,5
(L)2Y laminated sheath made of polyethylene
B armouring
145 nF/km
Special Designs
Temperature ranges
During laying, installing °C -10 to +60 ◾◾ Design according to national and international standards
Before and after laying, installing °C -40 to +60 ◾◾ Design according to customer specifications
Product range
◾◾ AJ-2YOF(L)2YDB2Y from 10x... to 200x...

Edition: 05/2016
18

...x1x1,8 acc. to DB TL 416.0113
100% 100%
RoHS REACH

Rugged

filling material
B armouring
145 nF/km
Special Designs
Temperature ranges
During laying, installing °C -10 to +60 ◾ Design according to national and international standards
Before and after laying, installing °C -40 to +60 ◾ Design according to customer specifications
Product range

Edition: 05/2016

A-2YOF(L)2YB2Y - core-stranded, filled, (H95)

...x1x1,4 acc. to DB TL 416.0114
100% 100%
RoHS REACH

Rugged
Technical Data
Type Designation Codes
A outdoor cable
Conductor resistance (pair of cores) Ω/km ≤ 11,9 2Y insulating cover made of polyethylene (PE)
OF filling of the cabled assembly with low capacitance
filling material
Mutual capacitance at 800 Hz nF/km ≤ 95 (L)2Y laminated sheath made of polyethylene
B armouring
95 nF/km
Alternating current Veff ≤ 420 Special Designs
Temperature ranges ◾◾ Design according to national and international standards
Product range

Edition: 05/2016
20

A-2YOF(L)2YB2Y - core-stranded, filled, (H95)
...x1x1,8 acc. to DB TL 416.0114
100% 100%
RoHS REACH

Rugged
Technical Data
A outdoor cable
Conductor resistance (pair of cores) Ω/km ≤ 7,2 2Y insulating cover made of polyethylene (PE)
OF filling of the cabled assembly with low capacitance
filling material
Mutual capacitance at 800 Hz nF/km ≤ 95 (L)2Y laminated sheath made of polyethylene
B armouring
95 nF/km
Temperature ranges ◾ Design according to national and international standards
Product range
◾ A-2YOF(L)2YB2Y from 10x... to 50x...

Edition: 05/2016

AJ-2YOF(L)2YDB2Y - core-stranded, filled, (H95)

...x1x1,4 acc. to DB TL 416.0114
100% 100%
RoHS REACH

Rugged

filling material
B armouring
Core-screen Veff 2500 95 nF/km
Temperature ranges ◾◾ Design according to national and international standards
Product range
◾◾ AJ-2YOF(L)2YDB2Y from 10x... to 50x...

Edition: 05/2016
22

AJ-2YOF(L)2YDB2Y - core-stranded, filled, (H95)
...x1x1,8 acc. to DB TL 416.0114
100% 100%
RoHS REACH

Rugged

filling material
B armouring
Core-screen Veff 2500 95 nF/km
Temperature ranges ◾ Design according to national and international standards
Product range

Edition: 05/2016

A-2Y(L)2YB2Y - quad stranded, (H45)

...x4x0,9 acc. to DB TL 416.0115
100% 100%
RoHS REACH

Rugged
The cables are in compliance with EU LVD (Low Voltage Directive)

and RoHS Directive EU 2002/65/EC - RoHS 2.0 and Regulation
No. 1907/2006 (REACH), dated 20.06.2013. Type Designation Codes
A outdoor cable
Technical Data 2Y insulating cover made of polyethylene (PE)
B armouring
Conductor resistance (pair of cores) Ω/km ≤ 56,6 2Y outer protective sheath made of PE
S signalling cable
Insulation resistance GΩxkm ≥ 10
(H45) maximum mutual capacitance value at 800 Hz,
Mutual capacitance at 800 Hz nF/km ≤ 45 45 nF/km
For the central quad nF/km ≤ 50

Special Designs
Alternating voltage test 50 Hz
Core-core Veff 2500 ◾◾ Design according to national and international standards
Core-screen Veff 2500 ◾◾ Design according to customer specifications
Temperature ranges
During laying, installing °C -10 to +60 Product range
◾◾ A-2Y(L)2YB2Y from 1x... to 40x...

Edition: 05/2016
24

A-2Y(L)2YB2Y - quad stranded, (H45)
...x4x1,4 acc. to DB TL 416.0115
100% 100%
RoHS REACH

Rugged

A outdoor cable
B armouring
Conductor resistance (pair of cores) Ω/km ≤ 23,4 2Y outer protective sheath made of PE
S signalling cable
Mutual capacitance at 800 Hz nF/km ≤ 45 45 nF/km
For the central quad nF/km ≤ 50

Special Designs
Core-core Veff 2500 ◾ Design according to national and international standards
Core-screen Veff 2500 ◾ Design according to customer specifications
Temperature ranges
◾ A-2Y(L)2YB2Y from 1x... to 40x...

Edition: 05/2016

AJ-2Y(L)2YDB2Y - quad stranded, (H45)

...x4x0,9 acc. to DB TL 416.0115
100% 100%
RoHS REACH

Rugged

Conductor diameter mm 0,9 D screen made of copper wires
Conductor resistance (pair of cores) Ω/km ≤ 56,6 B armouring
S signalling cable
Mutual capacitance at 800 Hz nF/km ≤ 45 (H45) maximum mutual capacitance value at 800 Hz,
45 nF/km
For the central quad nF/km ≤ 50 rk reduction factor characteristic
Core-core Veff 2500 Special Designs
Core-screen Veff 2500
◾◾ Design according to national and international standards
Temperature ranges ◾◾ Design according to customer specifications
During laying, installing °C -10 to +60 ◾◾ Design with limited tolerance of outer diameter on request
Product range
◾◾ AJ-2Y(L)2YDB2Y from 3x... to 40x...

Edition: 05/2016
26

AJ-2Y(L)2YDB2Y - quad stranded, (H45)
...x4x1,4 acc. to DB TL 416.0115
100% 100%
RoHS REACH

Rugged

Conductor resistance (pair of cores) Ω/km ≤ 23,4 B armouring
S signalling cable
45 nF/km
For the central quad nF/km ≤ 50 rk reduction factor characteristic
Temperature ranges ◾ Design according to customer specifications
During laying, installing °C -10 to +60 ◾ Design with limited tolerance of outer diameter on request
Product range
◾ AJ-2Y(L)2YDB2Y from 3x... to 40x...

Edition: 05/2016

A-2Y(L)2Y2YV / A-2Y(L)2Y2YB2Y / AJ-2Y(L)2Y2YDB2Y - quad and core-stranded

...x1x0,9 / 1,4 / 1,8 acc. to DB TL 416.0118
100% 100%
RoHS REACH

Rugged
Bayka BayRail company standard. ce systems and similar facilities, provided that the use of special
signalling technology cables (e.g. PZB cables) is not stipulated. The
The cables are in compliance with EU LVD (Low Voltage Directive) combined signalling cables are suitable:
◾ for special use in safety installations
No. 1907/2006 (REACH), dated 20.06.2013.
◾ for energy transfer in a cable, especially when, for the star
quads, high symmetry with one another is required against
Technical Data external interferences and against earth potential, as is called
for by AF and digital transmission.
Conductor diameter mm 0,9 1,4 1,8 ◾ for transmission of direct current at an operating voltage of ≤
Conductor resistance Ω/km ≤ 28,9 ≤ 11,9 ≤ 7.2
600 V or of alternating currents ≤ 420 Veff.
◾ for especially long railway control distances during low-fre-
Insulation resistance GΩxkm ≥ 10 ≥ 10 ≥ 10
quency (AF) or digital transmission.
Mutual capacitance at 800 Hz nF/km ≤ 120 ≤ 120 ≤ 120 ◾ for earthing the cable screen on both sides according to the
Quads relevant requirements of DB AG.
Conductor loop resistance Ω/km ≤ 56,6 ≤ 23,4
The cables should be used where they provide benefits in a techni-
Insulation resistance GΩxkm ≥ 10 ≥ 10 cal and/or economical sense.
Mutual capacitance at 800 Hz nF/km ≤ 45 ≤ 45
For 1x4, 3x4, and/or central quad (in the first layer, only 1 quad), ≤ 52 nF applies
Capacitative couplings at 800 Hz pF/500m A outdoor cable

K1 ≤ 650 ≤ 650 AJ outdoor cable with inductive protection
C9-12 neighbouring quads ≤ 500 ≤ 500 2Y conductor insulation, sheath made of PE
C9-12 quads next to neighbouring quads ≤ 150 ≤ 150 (L)2Y laminated sheath made of polyethylene
ea1/2 ≤ 1300 ≤ 1300 D screen made of copper wires
130 130
Surge impedance at 40 kHz Ω
±12 % ±12 % B armouring
Wave attenuation at 40 kHz dB/km ≤ 2.6 ≤ 1.5 2YV outer sheath made from PE, reinforced
Near-end crosstalk attenuation at 40 kHz (average value/min. single value) dB S signalling cable
In the quad ≥65/60 ≥65/60 rk reduction factor characteristic
Neighbouring quads ≥65/60 ≥65/60
Quads next to neighbouring quads ≥70/60 ≥70/60 Special Designs
Quads in neighbouring layer ≥75/65 ≥75/65
Core/core, core/screen Veff 2500
www.bayka.de
Product range
Edition: 05/2016
Temperature ranges
During laying, installing °C -10 to +60 ◾◾ AJ-2Y(L)2Y2YDB2Y 1x4x0,9 + 4x1x1,4 S to
Before and after laying, installing °C -40 to +60 ◾◾ AJ-2Y(L)2Y2YDB2Y 7x4x1,4 + 10x1x1,8 S
28

A-2Y2YV - core-stranded, (H115) / (H145), reinforced outer sheath
...x1x0,9 acc. to DB TL 416.0113 (until 2007)
Reinforced outer sheath: PE, black
Core insulation: PE
(pilot core blue, other cores grey)
Solid copper conductor
100% 100%
RoHS REACH
≥ -10 °C
Technical specifications 416.0113, edition 1.1 - 2007 *), As a railway signalling cable, in railway control centres, surveillan-
Engineering specifications 416.0116, edition 1.1 - 2007 *), ce systems and similar facilities, provided that the use of special
Bayka BayRail® company standard. signalling technology cables (e.g. PZB cables) is not stipulated.

and RoHS Directive EU 2002/65/EC - RoHS 2.0 and Regulation Type Designation Codes
No. 1907/2006 (REACH).
A outdoor cable
2YV outer sheath made of polyethylene, reinforced
S signalling cable
Conductor resistance Ω/km ≤ 28,9 (H115) maximum mutual capacitance value at 800 Hz,
Insulation resistance GΩxkm ≥ 10 115 nF/km
Mutual capacitance at 800 Hz nF/km ≤ 115

For the central core nF/km ≤ 120 Special Designs
Alternating voltage test 50 Hz ◾ Design according to national and international standards
Core-core Veff 2500 ◾ Design according to customer specifications
Operating voltage peak value
Alternating current Veff ≤ 420 Product range
Temperature range °C ◾ A-2Y2YV 50x1x0,9 S (H115) - 2x1x0,9 to 200x1x0,9
During laying, installing -10 to +60
Before and after laying, installing -40 to +60

Edition: 05/2016
*)
In 2007, the technical specifications for unfilled, core-stranded signalling cables TL 416.0113 and 416.0114 were replaced by the technical specifications for filled, longitudinal and transverse
watertight signalling cables. The Deutsche Bahn AG no longer uses the old, unfilled cables, the approval has expired.


Core insulation: PE
100% 100%
RoHS REACH
≥ -10 °C

No. 1907/2006 (REACH). Type Designation Codes
A outdoor cable
Conductor diameter mm 1,4 2YV outer sheath made of polyethylene, reinforced
Conductor resistance Ω/km ≤ 11,9 S signalling cable

115 nF/km
Alternating voltage test 50 Hz Special Designs

Core-core Veff 2500
Temperature range °C
Product range
Before and after laying, installing -40 to +60 ◾◾ A-2Y2YV 50x1x1,4 S (H145) - 4x1x1,4 to 200x1x1,4

Edition: 05/2016
*)
30

Core insulation: PE
100% 100%
RoHS REACH
≥ -10 °C
Bayka BayRail® company standard. signalling technology cables (e.g. PZB cables) is not stipulated.

No. 1907/2006 (REACH).
A outdoor cable
2YV outer sheath made of polyethylene, reinforced
Conductor diameter mm 1,8 S signalling cable
Conductor resistance Ω/km ≤ 7,2 (H115) maximum mutual capacitance value at 800 Hz,
115 nF/km
Insulation resistance GΩxkm ≥ 10
Mutual capacitance at 800 Hz nF/km ≤ 145 Special Designs

Alternating voltage test 50 Hz ◾ Design according to customer specifications
Core-core Veff 2500
Direct current V ≤ 600 Product range
◾ A-2Y2YV 50x1x1,8 S (H115) - 4x1x1,8 to 200x1x1,8

Edition: 05/2016
*)

A-2Y2YB2Y - core-stranded, (H115) / (H145), armoured, resp. with inductive protection

Quter sheath: PE, black

Steel tape armouring
Inner sheath: PE, black
Core insulation: PE
(pilot core blue, other cores natural)
100% 100%
RoHS REACH
ROBUST ≥ -10 °C
Rugged

A outdoor cable
Conductor diameter mm 0,9 2Y inner sheath made of polyethylene, reinforced
B armouring
Conductor resistance Ω/km ≤ 28,9
S signalling cable
115 nF/km
Core-core Veff 2500
Special Designs
≤ 600 ◾◾ Design according to national and international standards
Direct current V
Alternating current Veff ≤ 420 ◾◾ Design with limited tolerance of outer diameter on request
Before and after laying, installing -40 to +60 Product range
◾◾ A-2Y2YB2Y 50x1x0,9 S (H115) - 2x1x0,9 to 140x1x0,9

Edition: 05/2016
*)
32


Core insulation: PE
100% 100%
RoHS REACH
ROBUST ≥ -10 °C
Rugged

A outdoor cable
Technical Data
2Y inner sheath made of polyethylene, reinforced
B armouring
Insulation resistance GΩxkm ≥ 10 (H145) maximum mutual capacitance value at 800 Hz,
145 nF/km

Special Designs
Core-core Veff 2500 ◾ Design according to national and international standards
Direct current V ≤ 600 ◾ Design with limited tolerance of outer diameter on request
Product range
During laying, installing -10 to +60 ◾ A-2Y2YB2Y 50x1x1,4 S (H145) - 4x1x1,4 to 60x1x1,4

Edition: 05/2016
*)



Core insulation: PE
100% 100%
RoHS REACH
ROBUST ≥ -10 °C
Rugged

A outdoor cable
B armouring
S signalling cable
145 nF/km
Core-core Veff 2500
Special Designs
≤ 600 ◾◾ Design according to national and international standards
Direct current V
Before and after laying, installing -40 to +60 Product range

Edition: 05/2016
*)
34

AJ-2Y2YDB2Y - core-stranded, (H115) / (H145), armoured, resp. with inductive protection
Outer sheath: PE, black

(2 tapes 0,5 or 2 tapes 0,8)
Copper screen
Core insulation: PE
100% 100%
RoHS REACH

Rugged

Technical Data
D screen made of copper wires
B armouring
Conductor resistance Ω/km ≤ 28,9 2Y outer protective sheath made of PE
Insulation resistance GΩxkm ≥ 10 S signalling cable
For the central core nF/km ≤ 120 115 nF/km

Operating voltage peak value ◾ Design according to national and international standards
Direct current V ≤ 600 ◾ Design according to customer specifications
Alternating current Veff ≤ 420 ◾ Design with limited tolerance of outer diameter on request
Product range
Before and after laying, installing -40 to +60 ◾ AJ-2Y2YDB2Y 50x1x0,9 S (H115) - 10x1x0,9 to 200x1x0,9

Edition: 05/2016
*)



Copper screen
Core insulation: PE
100% 100%
RoHS REACH

Rugged


B armouring
Insulation resistance GΩxkm ≥ 10 2Y outer protective sheath made of PE
Mutual capacitance at 800 Hz nF/km ≤ 145 S signalling cable
For the central core nF/km ≤ 155 (H145) maximum mutual capacitance value at 800 Hz,
Alternating voltage test 50 Hz 145 nF/km
Core-core Veff 2500

≤ 600
Special Designs
Direct current V
Temperature range °C ◾◾ Design with limited tolerance of outer diameter on request
Product range
◾◾ AJ-2Y2YDB2Y 50x1x1,4 S (H145) - 10x1x1,4 to 200x1x1,4

Edition: 05/2016
*)
36


Copper screen
Core insulation: PE
100% 100%
RoHS REACH

Rugged

Technical Data
B armouring
Conductor resistance Ω/km ≤ 7.2 2Y outer protective sheath made of PE

Alternating current Veff ≤ 420 ◾ Design with limited tolerance of outer diameter on request
Product range

Edition: 05/2016
*)

A-2Y2YV - core-stranded, (H95), reinforced outer sheath

Core insulation: PE
100% 100%
RoHS REACH
≥ -10 °C

A outdoor cable
Conductor diameter mm 1,4 2YV outer sheath made of polyethylene, reinforced

S signalling cable
Insulation resistance GΩxkm ≥ 10 95 nF/km

Special Designs
Operating voltage peak value ◾◾ Design with limited tolerance of outer diameter on request
Product range
◾◾ A-2Y2YV 10x1x1,4 S (H95) - 10x1x1,4 to 50x1x1,4

Edition: 05/2016
*)
38

A-2Y2YV - core-stranded, (H95), reinforced outer sheath
Core insulation: PE
100% 100%
RoHS REACH
≥ -10 °C

No. 1907/2006 (REACH).
A outdoor cable
Technical Data 2YV outer sheath made of polyethylene, reinforced
S signalling cable
Conductor diameter mm 1,8 (H95) maximum mutual capacitance value at 800 Hz,
Conductor resistance Ω/km ≤ 7.2 95 nF/km

Special Designs
For the central core nF/km ≤ 155 ◾ Design according to national and international standards
Core-core Veff 2500 ◾ Design with limited tolerance of outer diameter on request
Operating voltage peak value Product range

Alternating current Veff ≤ 420 ◾ A-2Y2YV 10x1x1,8 S (H95) - 10x1x1,8 to 50x1x1,8

Edition: 05/2016
*)

A-2Y2YB2Y - core-stranded, (H95), armoured, resp. with inductive protection


Core insulation: PE
100% 100%
RoHS REACH
ROBUST ≥ -10 °C
Rugged

No. 1907/2006 (REACH).
A outdoor cable

2Y outer sheath made of polyethylene, reinforced
B armouring
Conductor resistance Ω/km ≤ 11,9 2Y outer protective sheath made of PE
Insulation resistance GΩxkm ≥ 10 S signalling cable

Core-core Veff 2500
Special Designs
Operating voltage peak value ◾◾ Design according to national and international standards
Direct current V ≤ 600 ◾◾ Design according to customer specifications
During laying, installing -10 to +60 Product range

Edition: 05/2016
*)
40

A-2Y2YB2Y - core-stranded, (H95), armoured, resp. with inductive protection

Core insulation: PE
100% 100%
RoHS REACH
ROBUST ≥ -10 °C
Rugged

A outdoor cable
Technical Data
B armouring
Conductor resistance Ω/km ≤ 7.2 S signalling cable
Insulation resistance GΩxkm ≥ 10 (H95) maximum mutual capacitance value at 800 Hz,
95 nF/km

Core-core Veff 2500
Operating voltage peak value ◾ Design according to customer specifications
Direct current V ≤ 600 ◾ Design with limited tolerance of outer diameter on request
Temperature range °C Product range

During laying, installing -10 to +60 ◾ A-2Y2YB2Y 10x1x1,8 S (H95) - 10x1x1,8 to 14x1x1,8

Edition: 05/2016
*)

AJ-2Y2YDB2Y - core-stranded, (H95), armoured, resp. with inductive protection


Copper screen
Core insulation: PE
100% 100%
RoHS REACH

Rugged

Technical Data 2Y outer sheath made of polyethylene, reinforced

B armouring
S signalling cable
Core-core Veff 2500
Special Designs
Direct current V ≤ 600 ◾◾ Design according to national and international standards
-40 to +60
Product range
Before and after laying, installing
◾◾ AJ-2Y2YDB2Y 10x1x1,4 S (H95) - 10x1x1,4 to 50x1x1,4

Edition: 05/2016
*)
42

AJ-2Y2YDB2Y - core-stranded, (H95), armoured, resp. with inductive protection

Copper screen
Core insulation: PE
100% 100%
RoHS REACH

Rugged

Technical Data
B armouring
Conductor resistance Ω/km ≤ 7.2 2Y outer protective sheath made of PE

During laying, installing -10 to +60 Product range

Edition: 05/2016
*)

A-2YY - core-stranded, PVC sheath

...x1x0,9 acc. to DB Dlk 1.013.102y
100% 100%
RoHS REACH
≥ -5 °C
Dlk 1.013.102y and/or DIN VDE 0816-part 2. As a railway signalling cable, in railway control centres, surveillan-
ce systems and similar facilities, provided that the use of special
The cables are in compliance with EU LVD (Low Voltage Directive) signalling technology cables (e.g. PZB cables) is not stipulated.
No. 1907/2006 (REACH), dated 20.06.2013.

Technical Data
A outdoor cable
Conductor diameter mm 0,9 2Y insulating cover made of polyethylene (PE)
Y outer sheath made of PVC
Conductor resistance (pair of cores) Ω/km ≤ 28,9
S signalling cable
Insulation resistance GΩxkm ≥5 (H100) maximum mutual capacitance value at 800 Hz,
100 nF/km
For the central cores and the cores in the outer ≤ 110
layer
Special Designs
Core-core Veff 2500 ◾◾ Design with limited tolerance of outer diameter on request
◾◾ Flame retardant, non corrosive cables (FRNC, LSOH)
Temperature ranges
Before and after laying, installing °C -30 to +60 ◾◾ A-2YY from 2x... to 200x...

Edition: 05/2016
44

...x1x1,4 acc. to DB Dlk 1.013.102y
100% 100%
RoHS REACH
≥ -5 °C
No. 1907/2006 (REACH), dated 20.06.2013.

Technical Data
A outdoor cable
S signalling cable
120 nF/km
layer
Special Designs
Core-core Veff 2500 ◾ Design with limited tolerance of outer diameter on request
◾ Flame retardant, non corrosive cables (FRNC, LSOH)
Temperature ranges
Before and after laying, installing °C -30 to +70 ◾ A-2YY from 2x... to 200x...

Edition: 05/2016


...x1x1,8 acc. to DB Dlk 1.013.102y
100% 100%
RoHS REACH
≥ -5 °C
No. 1907/2006 (REACH), dated 20.06.2013.

Technical Data
A outdoor cable
S signalling cable
130 nF/km
layer
Special Designs
Core-core Veff 2500 ◾◾ Design with limited tolerance of outer diameter on request
Temperature ranges
Before and after laying, installing °C -30 to +70 ◾◾ A-2YY from 4x... to 200x...

Edition: 05/2016
46

A-2YYbY - core-stranded, armoured, PVC sheath
...x1x0,9 acc. to DB Dlk 1.013.102y
100% 100%
RoHS REACH
ROBUST ≥ -5 °C
Rugged
No. 1907/2006 (REACH), dated 20.06.2013.

Technical Data
A outdoor cable
Y inner sheath made of PVC
b armouring, one layer steel tape 0.3 mm (1B 0.3)
Insulation resistance GΩxkm ≥5 Y outer sheath made of PVC
S signalling cable
For the central cores and the cores in the outer ≤ 110 100 nF/km
layer

Core-core Veff 2500
Core-screen Veff 2500 ◾ Design according to national and international standards
Temperature ranges ◾ Design with limited tolerance of outer diameter on request
During laying, installing °C -5 to +50 ◾ Flame retardant, non corrosive cables (FRNC, LSOH)
Product range
◾ A-2YYbY from 2x... to 200x...

Edition: 05/2016


...x1x1,4 acc. to DB Dlk 1.013.102y
100% 100%
RoHS REACH
ROBUST ≥ -5 °C
Rugged
No. 1907/2006 (REACH), dated 20.06.2013.

Technical Data
A outdoor cable
S signalling cable
layer

Core-core Veff 2500
Core-screen Veff 2500 ◾◾ Design according to national and international standards
Temperature ranges ◾◾ Design with limited tolerance of outer diameter on request
During laying, installing °C -5 to +50 ◾◾ Flame retardant, non corrosive cables (FRNC, LSOH)
Product range
◾◾ A-2YYbY from 2x... to 200x...

Edition: 05/2016
48

...x1x1,8 acc. to DB Dlk 1.013.102y
100% 100%
RoHS REACH
ROBUST ≥ -5 °C
Rugged
No. 1907/2006 (REACH), dated 20.06.2013.

Technical Data
A outdoor cable
S signalling cable
layer

Core-core Veff 2500
Product range
◾ A-2YYbY from 4x... to 56x...

Edition: 05/2016

A-2Y(St)YbY - core-stranded, screened, armoured, PVC sheath

...x4x0,9 acc. to DB Dlk 1.013.201y
100% 100%
RoHS REACH

Rugged
No. 1907/2006 (REACH), dated 20.06.2013.

Technical Data
A outdoor cable
(St) static screen
Insulation resistance GΩxkm ≥5 b armouring, two layers steel tape 0.5 mm (2B 0.5) and/or
0.8 mm (2B 0.8))
Capacitive couplings pF for 300 m at 800 Hz S signalling cable
K1 ≤ 400 (H45) maximum mutual capacitance value at 800 Hz,
45 nF/km
K9-12 ≤ 300

Core-core Veff 2500
Core-screen Veff 2500 ◾◾ Design according to national and international standards
During laying, installing °C -5 to +50 ◾◾ Flame retardant, non corrosive cables (FRNC, LSOH)
Product range
◾◾ A-2Y(St)YbY from 1x... to 30x...

Edition: 05/2016
50

A-2Y(St)YbY - core-stranded, screened, armoured, PVC sheath
...x4x1,4 acc. to DB Dlk 1.013.201y
100% 100%
RoHS REACH

Rugged
No. 1907/2006 (REACH), dated 20.06.2013.

Technical Data
A outdoor cable
(St) static screen
0.8 mm (2B 0.8))
50 nF/km
K9-12 ≤ 300

Core-core Veff 2500
Product range
◾ A-2Y(St)YbY from 1x... to 30x...

Edition: 05/2016

AJ-2Y(St)YbY - core-stranded, with inductive protection, PVC sheath

...x1x0,9 acc. to DB Dlk 1.013.102y
100% 100%
RoHS REACH

Rugged
No. 1907/2006 (REACH), dated 20.06.2013.

Technical Data
(St) static screen
0.8 mm (2B 0.8))
For the central core nF/km ≤ 110 S signalling cable
100 nF/km
Core-core Veff 2500
Special Designs
Temperature ranges
Product range
◾◾ AJ-2Y(St)YbY from 8x... to 200x...

Edition: 05/2016
52

...x1x1,4 acc. to DB Dlk 1.013.102y
100% 100%
RoHS REACH

Rugged
No. 1907/2006 (REACH), dated 20.06.2013.

Technical Data
(St) static screen
0.8 mm (2B 0.8))
120 nF/km
Core-core Veff 2500
Special Designs
Temperature ranges
Product range
◾ AJ-2Y(St)YbY from 8x... to 200x...

Edition: 05/2016


...x1x1,8 acc. to DB Dlk 1.013.102y
100% 100%
RoHS REACH

Rugged
No. 1907/2006 (REACH), dated 20.06.2013.

Technical Data
(St) static screen
0.8 mm (2B 0.8))
120 nF/km
Core-core Veff 2500
Special Designs
Temperature ranges
Product range

Edition: 05/2016
54

AJ-2Y(St)YbY - quad stranded, with inductive protection and PVC-sheath
...x4x0,9 acc. to DB Dlk 1.013.201y
100% 100%
RoHS REACH

Rugged
signalling technology cables (e.g. PZB cables) is not stipulated.
No. 1907/2006 (REACH), dated 20.06.2013.

Conductor resistance Ω/km ≤ 56,6 (St) static screen
Insulation resistance GΩxkm ≥5
b armouring, two layers steel tape 0.5 mm (2B 0.5) and/or
Mutual capacitance at 800 Hz nF/km ≤ 45 0.8 mm (2B 0.8)
45 nF/km
K9-12 ≤ 300

Core-core Veff 2500
◾ AJ-2Y(St)YbY from 3x... to 40x...

Edition: 05/2016

AJ-2Y(St)YbY - quad stranded, with inductive protection and PVC-sheath

...x4x1,4 acc. to DB Dlk 1.013.201y
100% 100%
RoHS REACH

Rugged
No. 1907/2006 (REACH), dated 20.06.2013.

Technical Data
(St) static screen
0.8 mm (2B 0.8))
K1 ≤ 400
50 nF/km
K9-12 ≤ 300

Temperature ranges
Product range

Edition: 05/2016
56

A-HHv - core-stranded, flame retardant, non corrosive, FRNC/LSOH
...x1x0,9 acc. to Bayka standard, based on DB Dlk 1.013.102y
Outer sheath,
flame-retardant, non-corrosive, blue or black
Diffusion barrier
Core with solid copper conductor
100% 100%
RoHS REACH
HALOGENFREI
halogen-free ≥ -10 °C
HF Cl Br
Bayka company standard BayRail®, Signalling cable, optimised for installation, transversally water-
electrical properties based on Dlk 1.013.102y, tight, flame-retardant for railway control centres and surveillance
flame propagation according to DIN VDE 0472,
systems, etc., suitable for installation in open air, in the ground,
part 804, test method C,
in cable tray channels, and for laying in tunnels and buildings.
smoke density according to DIN VDE 0482,
part 1034-2 (EN61034-2),
corrosivity of fire gases according to DIN VDE 0482, The cable is halogen-free, flame-retardant, and with low smoke
part 267-2-2 (EN 50267-2-2), density, and therefore suitable for installation in areas with special
toxicity according to DIN VDE 0260, part 305 (EN50305), limit hazards caused by fire propagation.
based on EN50306-1, 2 and 3 for hazard level: max. 5 (for
VDE approved and system-tested sleeves and conduits are availa-
insulation, extruded sheath, reinforcing outer sheath).
ble for this cable.
No. 1907/2006 (REACH), dated 20.06.2013.
Technical Data A outdoor cable
H Core insulation halogen-free
Conductor diameter mm 0,9 Hv outer sheath, reinforced, halogen-free, flame-retardant,
cable with improved behaviour in the event of fire
S signalling cable
LG stranded in layers
for cores in the inner layer ≤ 110
Special Designs
Temperature ranges
Before and after laying, installing °C -40 to +60 ◾ A-HHV from 4x... to 200x...
Integrated monitoring cores from 10x1 on
Edition: 05/2016

A-HHv - core-stranded, flame retardant, non corrosive, FRNC/LSOH

...x1x1,4 acc. to DB Dlk 1.013.102y
Outer sheath,
Diffusion barrier
100% 100%
RoHS REACH
HALOGENFREI
HF Cl Br
part 1034-2 (EN61034-2),
ble for this cable.
No. 1907/2006 (REACH), dated 20.06.2013.
H core insulation halogen-free
Conductor diameter mm 1,4 Hv outer sheath, reinforced, halogen-free, flame-retardant,
S signalling cable

Core-core Veff 2500
Integrated monitoring cores from 10x1 on ◾◾ A-HHV from 4x... to 200x...

Edition: 05/2016
58

A-HHv - core-stranded, flamne retardant, non corrosive, FRNC/LSOH
Outer sheath,
Diffusion barrier
100% 100%
RoHS REACH
≥ -10 °C
systems, etc., suitable for installation in open air, in the ground, in
cable tray channels, and for laying in tunnels and buildings.
part 1034-2 (EN61034-2),
toxicity according to DIN VDE 0260, part 305 (EN50305), limit
hazards caused by fire propagation.
insulation, extruded sheath, reinforcing outer sheath). VDE approved and system-tested sleeves and conduits are availa-
ble for this cable.
No. 1907/2006 (REACH), dated 20.06.2013.
A outdoor cable
H conductor insulation, halogen-free
Technical Data
HV outer sheath, reinforced, halogen-free, flame-retardant,
S signalling cable
Conductor resistance Ω/km ≤ 7,2 LG stranded in layers

Special Designs
for cores in the inner layer ≤ 130 ◾ Design according to national and international standards
Alternating voltage test 50 Hz ◾ Design with limited tolerance of outer diameter on request
Core-core Veff 2500
Product range
Temperature ranges ◾ A-HHV from 4x... to 80x...

Edition: 05/2016

A-HHBH - core-stranded, armoured, flame retardant, non corrosive, FRNC/LSOH

100% 100%
RoHS REACH
HALOGENFREI ROBUST ≥ -10 °C

halogen-free Rugged
HF Cl Br
part 1034-2 (EN61034-2),
insulation, inner sheath, outer sheath).
ble for this cable.
No. 1907/2006 (REACH), dated 20.06.2013.
Conductor diameter mm 0,9 H inner sheath, halogen-free
B armouring, 2 layers, steel tape 0.1 or 0.2 mm
Conductor resistance Ω/km ≤ 28,9 H outer sheath, halogen-free, frame-retardant
S signalling cable
Insulation resistance GΩxkm ≥ 10 LG stranded in layers
Cores in the inner layer ≤ 110 Special Designs

Core-core Veff 2500
Core-screen Veff 2500 ◾◾ Design with limited tolerance of outer diameter on request
Temperature ranges Product range

◾◾ A-HHBH from 4x... to 200x...

Edition: 05/2016
60

100% 100%
RoHS REACH
EMV / EMC HALOGENFREI ROBUST ≥ -10 °C

halogen-free Rugged
HF Cl Br
electrical properties based on Dlk 1.013.102y, tight, flame-retardant and rodent-proof for railway control centres
and surveillance systems, etc., suitable for installation in open air,
in the ground, in cable tray channels, and for laying in tunnels and
part 1034-2 (EN61034-2), buildings.
hazards caused by fire propagation.
insulation, inner sheath, outer sheath). VDE approved and system-tested sleeves and conduits are availa-
ble for this cable.
No. 1907/2006 (REACH), dated 20.06.2013.
A outdoor cable
Technical Data H conductor insulation, halogen-free
H inner sheath, halogen-free
Conductor diameter mm 1,4 B armouring, 2 layers, steel tape 0.1 or 0.2 mm
H outer sheath, halogen-free, frame-retardant

Special Designs
Alternating voltage test 50 Hz ◾ Design according to national and international standards
Temperature ranges
Before and after laying, installing °C -40 to +60 ◾ A-HHBH from 4x... to 200x...

Edition: 05/2016


100% 100%
RoHS REACH
EMV / EMC HALOGENFREI ROBUST ≥ -10 °C

halogen-free Rugged
HF Cl Br
part 1034-2 (EN61034-2),
insulation, inner sheath, outer sheath).
ble for this cable.
No. 1907/2006 (REACH), dated 20.06.2013.
Conductor diameter mm 1,8 H inner sheath, halogen-free
Conductor resistance Ω/km ≤ 7,2 H outer sheath, halogen-free, frame-retardant
S signalling cable
Insulation resistance GΩxkm ≥ 10 LG stranded in layers
Cores in the inner layer ≤ 130 Special Designs

Core-core Veff 2500
Core-screen Veff 2500 ◾◾ Design with limited tolerance of outer diameter on request

◾◾ A-HHBH 4x... to 30x...

Edition: 05/2016
62

A-H(L)HV - quad stranded, flame retardant, non corrosive, FRNC/LSOH
Outer sheath,
Al tape with drain wire
Core covering
Core insulation: PE
Cores twisted to quads
(pilot quad with blue plastic helix)
100% 100%
RoHS REACH
HALOGENFREI
HF Cl Br
Bayka company standard BayRail®, As signalling cable in railway control centres and surveillance
electrical properties based on Dlk 1.013.201y, systems, etc., suitable for laying in the ground optimised for instal-
lation, transversally watertight, flame-retardant and in cable ducts,
as well as for threading into cable conduits.
part 1034-2 (EN61034-2), The cable is halogen-free, flame retardant and with low smoke den-
corrosivity of fire gases according to DIN VDE 0482, sity. It is suitable for installation in tunnels and in areas with spe-
part 267-2-2 (EN 50267-2-2), cial hazards caused by fire propagation.
based on EN50306-1, 2 and 3 for hazard level: max. 5 (for VDE approved and system-tested sleeves are available for this
insulation, extruded sheath, reinforcing outer sheath). cable.
The cables are in compliance with EU LVD (Low Voltage Directive) Type Designation Codes
No. 1907/2006 (REACH), dated 20.06.2013. A outdoor cable
Technical Data (L)HV laminated sheath, reinforced, halogen-free,
flame retardant
LG quads stranded in layers
Conductor resistance Ω/km ≤ 56,6 (H45) maximum mutual capacitance value at 800 Hz
(M-SW) outer sheath, black
Capacitative couplings at 800 Hz pF/300m Special Designs

k1 ≤ 400
k9-12 neighbouring/next to neighbouring ≤ 300/100 ◾ Design with limited tolerance of outer diameter on request

Product range
Core-core Veff 2500
Core-screen Veff 2500 ◾ A-H(L)Hv from 1x... to 30x...
Temperature ranges
During laying, installing °C -10 to +60 ◾ Use www.bayka.de or this QR-Code
Edition: 05/2016
Before and after laying, installing °C -40 to +60 for our full portfolio:

A-H(St)HV - quad stranded, flame retardant, non corrosive, FRNC/LSOH

100% 100%
RoHS REACH
EMV / EMC HALOGENFREI

HF Cl Br
part 1034-2 (EN61034-2),
ble for this cable.
No. 1907/2006 (REACH), dated 20.06.2013.
A outdoor cable
Technical Data (ST) static screen (Cu tape)
HV outer sheath, reinforced, halogen-free, flame retardant
Conductor resistance (pair of cores) Ω/km ≤ 56,6 (H45) maximum mutual capacitance value at 800 Hz

Special Designs
Capacitive couplings pF (for 300 m at 800 Hz)
k1 ≤ 400 ◾◾ Design according to customer specifications
k9-12 neighbouring/next to neighbouring ≤ 300/100
Alternating voltage test 50 Hz Product range

Core-core Veff 2500
◾◾ A-H(St)Hv from 1x... to 30x...
Temperature ranges
During laying, installing °C -10 to +60 ◾◾ Use www.bayka.de or this QR-Code
Edition: 05/2016
64

A-H(St)HV - quad stranded, flame retardant, non corrosive, FRNC/LSOH
100% 100%
RoHS REACH

HF Cl Br
Bayka company standard BayRail®, As signalling cable in railway control centres and surveillance
electrical properties based on Dlk 1.013.201y, systems, etc., suitable for laying in the ground and in cable ducts,
as well as for threading into cable conduits.
smoke density according to DIN VDE 0482, The cable is halogen-free, flame retardant and with low smoke den-
part 1034-2 (EN61034-2), sity. It is suitable for installation in tunnels and in areas with spe-
corrosivity of fire gases according to DIN VDE 0482, cial hazards caused by fire propagation.
part 267-2-2 (EN 50267-2-2),
VDE approved and system-tested sleeves are available for this
based on EN50306-1, 2 and 3 for hazard level: max. 5 (for cable.
A outdoor cable
No. 1907/2006 (REACH), dated 20.06.2013. H conductor insulation, halogen-free
(ST) static screen (Cu tape)
HV outer sheath, reinforced, halogen-free, flame retardant
Technical Data S signalling cable
Conductor diameter mm 1,4 (H45) maximum mutual capacitance value at 800 Hz

Special Designs
Capacitative couplings at 800 Hz pF/300m ◾ Design according to customer specifications
k1 ≤ 400
k9-12 neighbouring/next to neighbouring ≤ 300/100 Product range

Alternating voltage test 50 Hz ◾ A-H(St)Hv from 1x... to 30x...
Core-core Veff 2500
Temperature ranges
Edition: 05/2016

A-H(L)HBH - quad stranded, armoured, flame retardant, non corrosive, FRNC/LSOH

Outer sheath,
Inner sheath, non-corrosive, black
Core insulation: PE
100% 100%
RoHS REACH

halogen-free Rugged
HF Cl Br
part 1034-2 (EN61034-2), The cable is halogen-free, flame-retardant, and with low smoke
corrosivity of fire gases according to DIN VDE 0482, density, and therefore suitable for installation in areas with special
part 267-2-2 (EN 50267-2-2), hazards caused by fire propagation.
based on EN50306-1, 2 and 3 for hazard level: max. 5 (for VDE approved and system-tested sleeves and conduits are availa-
insulation, inner sheath, outer sheath). ble for this cable.
(L)H inner sheath, halogene-free, with Al tape
Technical Data
Conductor diameter mm 0,9 H outer sheath, halogen-free, frame-retardant
S signalling cable
Lg stranded in layers

Special Designs
k1 ≤ 400 ◾◾ Design with limited tolerance of outer diameter on request
k9-12 neighbouring/next to neighbouring ≤ 300/100 Product range

Alternating voltage test 50 Hz ◾◾ A-H(L)HBH from 1x... to 30x...
Core-core Veff 2500
Temperature ranges
During laying, installing °C -10 to +60 ◾◾ Use www.bayka.de or this QR-Code
Edition: 05/2016
66

A-H(L)HBH - quad stranded, armoured, flame retardant, non corrosive, FRNC/LSOH
Outer sheath,
Inner sheath, non-corrosive, black
Core insulation: PE
100% 100%
RoHS REACH

halogen-free Rugged
HF Cl Br
part 1034-2 (EN61034-2), The cable is halogen-free, flame-retardant, and with low smoke
corrosivity of fire gases according to DIN VDE 0482, density, and therefore suitable for installation in areas with special
part 267-2-2 (EN 50267-2-2), hazards caused by fire propagation.
based on EN50306-1, 2 and 3 for hazard level: max. 5 (for VDE approved and system-tested sleeves and conduits are availa-
insulation, inner sheath, reinforcing outer sheath). ble for this cable.
(L)H inner sheath, halogene-free, with Al tape
Technical Data
H outer sheath, halogen-free, frame-retardant
S signalling cable
Conductor resistance (pair of cores) Ω/km ≤ 23,4 Lg stranded in layers
Insulation resistance GΩxkm ≥ 10 Special Designs

Mutual capacitance at 800 Hz nF/km ≤ 45 ◾ Design according to national and international standards
k1 ≤ 400
k9-12 neighbouring/next to neighbouring ≤ 300/100

Product range
◾ A-H(L)HBH from 1x... to 30x...
Core-core Veff 2500
Temperature ranges
Edition: 05/2016

A-2Y(L)2Y... - rail foot

Rail foot cable acc. to DB TL 416.0111
100% 100%
RoHS REACH
UV
Optional:
Bayka BayRail company standard. ce systems and similar facilities, provided that the use of special
signalling technology cables (e.g. PZB cables) is not stipulated. The
cables are preferred for laying along the rail foot at train speeds ≤
No. 1907/2006 (REACH), dated 20.06.2013. 160 km/h, but are also suitable for laying in the ground, in pipe
conduits and trough channels.

Conductor cross-section mm² 0,7 1,5 2,5 A outdoor cable
2Y conductor insulation made of PE
Conductor resistance of the pair of ≤ 56,6 ≤ 23,4 ≤ 7,2
(L)2Y laminated sheath made of PE
cores Ω/km
(L)2YV laminated sheath made of PE, reinforced
Core resistance Ω/km B armouring made of band steel
(SR) armouring made of steel channel binding
Insulation resistance GΩxkm ≥ 10 ≥ 10 ≥ 10
2Y outer sheath made of PE
Mutual capacitance at 800 Hz nF/km ≤ 45 ≤ 45 approx. (H45) maximum mutual capacitance value at 800 Hz,
1)
applies to the single conductors 120 1) 45 nF/km
≤ 52 applies to 1x4x...
Special Designs
Temperature ranges
During laying, installing °C +5 to +25
Product range
In the ground, pipe conduits and trough channels °C -5 to +50
Before and after laying, installing °C -5 to +70 ◾◾ A-2Y(L)2Y... from 1x... to 5x...

Edition: 05/2016
68
BayRail® - Balise cables

A-2Y(L)2YB2Y / AJ-2Y(L)2YDB2Y - Balise Cables
...x4x1,4 acc. to DB TL 416.0120

Al-laminated sheath: PE, black
plastic foil
Core insulation: PE
twisted to a quad
solid copper conductor
100% 100%
RoHS REACH

Rugged
Bayka BayRail company standard: ce systems and similar facilities, provided that the use of special
signalling technology cables (e.g. PZB cables) is not stipulated. As
balise cable for permanent laying in the ground or trough channels,
and RoHS Directive EU 2002/65/EC - RoHS 2.0 and Regulation No.
1907/2006 (REACH), dated 20.06.2013. or on cable holders in shaft and tunnel walls.
The balise cable is suitable:
Technical Data ◾ preferably for the transmission of alternating currents in

systems requiring a high symmetry towards one another,
Conductor diameter mm 1,4 against external interference and against earth potential.
◾ for the connection of an Euro balise and/or two Euro balises
Conductor loop resistance Ω/km ≤ 23,4
to an actuation unit (LEU) as cable distributor/Euro balise(s) -
Insulation resistance GΩxkm ≥ 10 LEU connection
Designs:
Capacitive couplings at 800 Hz pF/500 m Short distances up to 500 m A-2Y(L)2YB2Y 1x4x1.4
K1 ≤ 650
ea1/2 ≤ 1300
Characteristic impedance Ω
at 8.8 kHz 147 ± 15 % A outdoor cable
at 200 ... 600 kHz 120 ± 10 % AJ outdoor cable with inductive protection
2Y conductor insulation, sheath made from PE
Wave attenuation dB/km
at 8.8 kHz ≤2 (L)2Y laminated sheath made of polyethylene
at 280 kHz ≤5 D screen made of Cu wires
at 560 kHz ≤7 B armouring
Alternating voltage test 50 Hz 2Y outer sheath made of PE
Core-core Veff / Core-screen Veff 2500
Temperature ranges
Special Designs
Product range
Edition: 05/2016
◾ AJ-2Y(L)2YDB2Y 1x4x1,4


A-2Y(L)2YB2Y / AJ-2Y(L)2YDB2Y - Balise Cables

...x4x1,53 acc. to DB TL 416.0120

plastic foil
Core insulation: PE
twisted to a quad
solid copper conductor
100% 100%
RoHS REACH

Rugged
Bayka BayRail company standard: ce systems and similar facilities, provided that the use of special
signalling technology cables (e.g. PZB cables) is not stipulated. As
balise cable for permanent laying in the ground or trough channels,
and RoHS Directive EU 2002/65/EC - RoHS 2.0 and Regulation No.
1907/2006 (REACH), dated 20.06.2013. or on cable holders in shaft and tunnel walls.
The balise cable is suitable:
Technical Data ◾ preferably for the transmission of alternating currents in

systems requiring a high symmetry towards one another,
Conductor diameter mm 1,53 against external interference and against earth potential.
◾ for the connection of an Euro balise and/or two Euro balises
Conductor loop resistance Ω/km ≤ 19,8
to an actuation unit (LEU) as cable distributor/Euro balise(s) -
Insulation resistance GΩxkm ≥ 10 LEU connection
Designs:
Capacitive couplings at 800 Hz pF/500 m Standard up to 2000 m A-2Y(L)2YB2Y 1x4x1.53
K1 ≤ 240
ea1/2 ≤ 650
Characteristic impedance Ω 147 ± 15 %
at 8.8 kHz A outdoor cable
at 200 ... 600 kHz 120 ± 10 % AJ outdoor cable with inductive protection
2Y conductor insulation, sheath made from PE
at 1.8 MHz 120 ± 10 %
Wave attenuation dB/km
D screen made of Cu wires
at 8.8 kHz ≤ 0.8
at 280 kHz ≤ 3 *) B armouring
at 560 kHz ≤ 4.2 2Y outer sheath made of PE
at 1.8 MHz ≤8
*) Attenuation at 280 kHz must not be smaller than the wave attenuation at 560 kHz Special Designs
by more than 1.8 dB/km
Core-core Veff / Core-screen Veff 2500
Temperature ranges -10 to +60 ◾◾ Flame retardant, non corrosive cables (FRNC, LSOH)
Before and after laying, installing °C Product range
Edition: 05/2016
◾◾ AJ-2Y(L)2YDB2Y 1x4x1,53

70

A-2YTF(L)... / A-02YSTF(L)... - rail foot, permanent laying, connection cable
PZB Cable acc. to DB Dlk 1.013.168y, TL 416.0119, TL 416.0121
100% 100%
RoHS REACH
EMV / EMC ≥ -5 °C
Dlk 1.013.168y, TL 416.0119, TL 416.0121, PZB control cables according to Dlk 1.013.168y are used for con-
Bayka BayRail company standard. trolling the track and switching magnets of the PZB. The cables are
permitted for laying along the rail foot for train speeds ≤ 160 km/h.
and RoHS Directive EU 2002/65/EC - RoHS 2.0 and Regulation PZB control cables according to TL 416.0119 are used for control-
No. 1907/2006 (REACH), dated 20.06.2013.
ling the track and switching magnets of the PZB. Cables with solid
conductors can be laid in the ground, in trough channels, in pipe
Technical Data conduits, and on cable holders in shaft and tunnel walls.
PZB connection cables according to TL 416.0121 are used for
Conductor cross-section mm² 0,75 directly connecting the track and switching magnets, and/or the
A-2YTF2Y(L)2Y 1x4x0.75 mm² relay and switching units of the intermittent train running control
A-2YTF(L)2YV 1x4x0.75 mm² (PZB track-side equipment).
Conductor diameter mm 0,8 The PZB cables must be used according to the effective maintenan-
A-02YSTF(L)2YB2Y/...(SR)2Y 1x4x0.8 ce guidelines.
Conductor resistance of the pair of cores Ω/km ≥ 51,4 ≥ 73,2

Resistance difference Ω/km ≤ 0.9 ≤ 0.69 A outdoor cable
Insulation resistance GΩxkm ≥5 ≥5 2Y insulating cover made of polyethylene (PE)
02YS conductor insulation made of foam skin
Mutual capacitance at 800 Hz nF/km ≤ 38 ≤ 30 TF C=cable dry filled with swelling yarns and swelling fleeces
(L)2YV laminated sheath made from polyethylene, reinforced
Core-core Veff 2500
B armouring made of band steel
(SR) armouring made of steel channel binding
Temperature ranges 2Y outer sheath made of PE
Before and after laying, installing °C -30 to +70 Special Designs
(PZB control cable to +80)
Product range
Edition: 05/2016
◾ PZB A-2YTF(L)... / A-02YSTF(L)... 1x...


BayRail® - Line conductor cable
A-2Y(ZG)2Y / A-H(ZG)H - Line conductor cables for the LZB system

LZB Line conductor cable acc. to DB TL 416.0101

Non-metallic stress relief elements
Plastic tape
Core insulation: PE
Finely stranded copper conductor
100% 100%
RoHS REACH
UV ≥ -5 °C HALOGENFREI
halogen-free
Optional: HF Cl Br
Technical specifications 416.0101, Line conductor cable for the LZB (continuous train control) system.
Bayka BayRail company standard. The standard design, A-2Y(ZG)2Y, is for laying on free sections,
and the flame-retardant FRNC design, A-H(ZG)H, is for laying in
tunnels.
No. 1907/2006 (REACH), dated 20.06.2013.
2Y conductor insulation made of polyethylene (PE)
Conductor diameter mm2 2 H conductor insulation made of halogen-free material
(ZG) non-metallic stress relief elements in the PE sheath
Conductor resistance Ω/km ≤9
H outer sheath made of halogen-free material
Core-core Veff 2500
Temperature ranges Special Designs

Product range
◾◾ Linienleiterkabel A-2Y(ZG)2Y 1x...

Edition: 05/2016
72

ZPGU - stranded pairs
…px1mm² acc. to SNCF CT 445
100% 100%
RoHS REACH
SNCF CT 445 Railway signalling cable, stranded pairs, in railway control centres
and surveillance systems.
No. 1907/2006 (REACH), dated 20.06.2013.
Design
Technical Data Cu-conductor solid 1mm²
Core insulation made of polyethylene (PE)
Conductor cross-section mm² 1,0 Cores stranded in pairs
Wrapping
Conductor resistance Ω/km ≤ 18,1 Inner sheath made of polyethylene (PE)
Screen made of Al-coated plastic foil
Outer sheath made of PVC, black
Mutual capacitance nF/km ≤ 55
Temperature ranges °C
Special Designs
(acc. to DIN VDE0891, part06) ◾ Design according to national and international standards
in operation ≤ 70 ◾ Design according to customer specifications
when laying, installing °C -20 to +50 ◾ Design with improved electrical properties
Product range
◾ ZPGU 14px1,0 qmm
Edition: 05/2016


ZPFU - stranded pairs

100% 100%
RoHS REACH
ROBUST
Rugged
SNCF CT 445 Railway signalling cable with armouring (rodent protection), stran-
ded pairs, in railway control centres and surveillance systems.
No. 1907/2006 (REACH), dated 20.06.2013. Design
Cu-conductor solid 1mm²
Technical Data Cores stranded in pairs
Wrapping
Conductor cross-section mm² 1,0 Inner sheath made of polyethylene (PE)
Conductor resistance Ω/km ≤ 18,1 Steel tape armouring
Mutual capacitance nF/km ≤ 55 Special Designs

Temperature ranges °C ◾◾ Design according to national and international standards
(acc. to DIN VDE0891, part06) ◾◾ Design according to customer specifications
in operation ◾◾ Design with improved electrical properties
≤ 70
-20 to +50 ◾◾ Flame retardant, non corrosive cables (FRNC, LSOH)
when laying, installing °C
Product range
◾◾ ZPFU 14px 1mm2

Edition: 05/2016
74

ZPAU - stranded pairs
100% 100%
RoHS REACH
EMV / EMC ROBUST

Rugged
SNCF CT 445 Railway signalling cable with low reduction factor, stranded pairs,
in railway control centres and surveillance systems.
Technical Data Cores stranded in pairs
Wrapping
Conductor cross-section mm² 1,0 Inner sheath made of polyethylene (PE)
Conductor resistance Ω/km ≤ 18,1 Cu screen
Mutual capacitance nF/km ≤ 55
Temperature ranges °C Special Designs

(acc. to DIN VDE0891, part06) ◾ Design according to national and international standards
in operation ≤ 70 ◾ Design according to customer specifications
when laying, installing °C -20 to +50 ◾ Design with improved electrical properties
Product range
◾ ZPAU from 4... to 14...

Edition: 05/2016

ZCO3 - quad stranded

4qx1mm² (4qx1,13mm) acc. to SNCF CT 445
Outer sheath: PVC

Copper screen
Ripcord
Core insulation: PE,
cores stranded to quads
Solid Copper conductor
Inner sheaths
Ripcord
100% 100%
RoHS REACH
EMV / EMC
SNCF CT 445 Railway signalling cable, quad stranded, induction-protected with
low reduction factor, for railway control centres and surveillance
systems in high speed railway networks.
No. 1907/2006 (REACH), dated 20.06.2013.
Design
Technical Data
Conductor diameter mm 1.13
Cores stranded in quads
Conductor cross-section mm² 1.0
Wrapping
Conductor resistance Ω/km ≤ 18,1 1st inner sheath made of polyethylene (PE)
Screen made of corrugated copper tape, longitudinally applied
Insulation resistance GΩxkm ≥5 2nd inner sheath
Mutual capacitance nF/km ≤ 40 Steel tape armouring
Reduction factor at 50 Hz see chart
Special Designs
◾◾ Design with improved electrical properties
Product range
◾◾ ZCO3 4qx1,0mm² (2B0,8)
Edition: 05/2016

76

SW-CLT - quad stranded, steel tape armouring
...x4x1,5 acc. to SBB (Swiss Federal Railways) 3001.82.1000
Outer sheath, black

Inner sheath
Core covering
cores stranded to quads,
quads stranded in layers
Solid copper conductors
100% 100%
RoHS REACH

halogen-free Rugged
HF Cl Br
Swiss Federal Railway SBB 3001.82.1000 As railway signalling cable for railways, remote control, signalisati-
halogen-free acc. to IEC 60754-1 and IEC 60754-2 on, control and safety signals.
smoke density acc. to IEC 61034-2
The cables are in compliance with EU LVD (Low Voltage Directive) Design
Solid Cu-conductor
No. 1907/2006 (REACH), dated 20.06.2013.
Conductor insulation made of PE
Cores stranded to quads
Quads stranded in layers
Technical Data
Inner sheath made of PE, black
Conductor diameter mm² 1,5 Steel tape armouring (CL)
Outer sheath made of PE, black (T)
Conductor loop resistance Ω/km (DC at 20°C) ≤ 20,9

Mutual capacitance at 800 Hz nF/km 52 ◾ Design according to national and international standards
Capacitative couplings pF/300 m at 800 Hz
◾ Design with improved electrical properties
k1 ≤ 400
k9 ... k12 ≤ 400 ◾ Flame retardant, non corrosive cables (FRNC, LSOH)
ea1 ... ea2 ≤ 650
Product range
Operating voltage
AC Veff 16,7 Hz 500 ◾ SW-CLT from 4... to 30...
DC V 800
Alternating voltage test Veff

Core/core 2000
Core/armouring 4000
Temperature ranges °C when laying, installing °C -10 to +50
Quad a-core b-core c-core d-core

Pilot quad white orange turquoise violet
Direction quad white green turquoise violet
Edition: 05/2016
Standard quad 1 white white turquoise violet

Standard quad 2 white blue turquoise violet

SW-CLT - quad stranded, steel tape armouring

Outer sheath, black

Inner sheath
Core covering
cores stranded to quads,
quads stranded in layers
Solid copper conductors
100% 100%
RoHS REACH

halogen-free Rugged
HF Cl Br
Swiss Federal Railway SBB 3001.82.1000 As railway signalling cable for railways, remote control, signalisati-
halogen-free acc. to IEC 60754-1 and IEC 60754-2 on, control and safety signals.
The cables are in compliance with EU LVD (Low Voltage Directive) Design
Solid Cu-conductor
No. 1907/2006 (REACH), dated 20.06.2013.
Technical Data
Inner sheath made of PE, black
Conductor diameter mm² 2,2 Steel tape armouring (CL)
Conductor loop resistance Ω/km (DC at 20°C) ≤ 20,9

Mutual capacitance at 800 Hz nF/km 60 ◾ Design according to national and international standards
Capacitative couplings pF/300 m at 800 Hz ◾ Design with improved electrical properties
k1 ≤ 400 ◾ Flame retardant, non corrosive cables (FRNC, LSOH)
k9 ... k12 ≤ 400
ea1 ... ea2 ≤ 650
Product range
Operating voltage
AC Veff 16,7 Hz 500 ◾ SW-CLT from 1... to 30...
DC V 800

Core/core 2000
Core/armouring 4000
Temperature ranges °C when laying, installing °C -10 to +50
Quad a-core b-core c-core d-core

Pilot quad white orange turquoise violet
Direction quad white green turquoise violet
Edition: 05/2016
Standard quad 1 white white turquoise violet

Standard quad 2 white blue turquoise violet
78

PE-ALT-CLT - quad stranded, steel tape armouring
100% 100%
RoHS REACH
HALOGENFREI EMV / EMC ROBUST ≥ -5 °C

halogen-free Rugged
HF Cl Br
Swiss Federal Railway SBB 3001.52.2000 PE-insulation signalling cable as connection between ETCS balises
halogen-free acc. to IEC 60754-1 and IEC 60754-2 and a Lineside Equipment Unit LEU for ERTMS (European Rail
Traffic Management System).
and RoHS Directive EU 2002/65/EC - RoHS 2.0 and Regulation Design
No. 1907/2006 (REACH), dated 20.06.2013.
Solid Cu-conductor
Technical Data
Conductor diameter mm² 1,53 laminated sheath made of PE with aluminium foil, black (ALT)
Steel tape armouring (CL)
Loop resistance (DC at 20° C) Ω/km ≤ 19,8
Mutual capacitance at 800 Hz nF/km 42.3 (±15 %) Special Designs
Capacitative couplings pF/300 m at 800 Hz ◾ Design according to national and international standards
k1 ≤ 240 ◾ Design according to customer specifications
ea1 ... ea2 ≤ 650
Operating voltage
AC Veff / DC V 420 / 600
Product range
core/core / core/Al tape 2500 ◾ PE-ALT-CLT 1x4x1,53 mm
Impedance Ω
f=0.56 / 0.80 MHz 120±10 %
f=1.80 MHz 120±5 %
Attenuation dB/100m
f=8.82 kHz ≤ 0.08
f=0.56 MHz ≤ 0.40
f=0.80 MHz ≤ 0.50
f=1.80 MHz ≤ 0.80
Temperature range
Edition: 05/2016
during laying -5 to +50

during storage -30 to +70 for our full portfolio:
Core marking white/orange/turquoise/purple

CCPSSP - stranded cores, steel tape armouring

CCPSSP-H acc. to E. T. 03.365.051.6 (RENFE / ADIF)
100% 100%
RoHS REACH
EMV / EMC ROBUST

Rugged
adif E.T. 03.365.051.6 Railway signalling cable, stranded cores, in railway control centres
...H number of the single conductors
...mm conductor diameter
Technical Data CC screen made of copper wires or tapes
P inner sheath made of PE
Conductor diameter mm² 1,4 SS armouring made of steel tapes
Conductor resistance (pair of cores) Ω/km P outer sheath made of PE
Mean value 11.2±0.5 FR reduction factor characteristic
Maximum value ≤ 11.9
Insulation resistance MΩxkm ≥ 35000

Special Designs
50 Hz alternating voltage test
Core-core Veff 2100
Product range
◾ CCPSSP-H from 4... to 61...

Edition: 05/2016
80

CCPSSP - cores twisted to pairs, pairs stranded in layers, steel tape armouring
CCPSSP-P acc. to E. T. 03.365.051.6 (RENFE / ADIF)
100% 100%
RoHS REACH
EMV / EMC ROBUST

Rugged
adif E.T. 03.365.051.6 As a railway signalling cable, in railway control centres and surveil-
lance systems.
...P number of the pairs
Conductor resistance Ω/km P outer sheath made of PE
Mutual capacitance at 1000±200 Hz nF/km

Special Designs
Mean value 52±4 ◾ Design according to national and international standards
Maximum value ≤ 58 ◾ Design according to customer specifications
Capacitance difference
Product range
at 1000±200 Hz pF/km
Pair-pair mean value 45 ◾ ...P 0,9mm CCPSSP from 7... to 50...
Pair-pair maximum value 260

Pair-earth mean value 650
Pair-earth maximum value 2625
Attenuation at 1000 Hz dB/km 12.8

Core-core Veff 2100

Edition: 05/2016

CCPSSP - cores twisted to pairs, pairs shielded, stranded in layers, steel tape armouring
CCPSSP-PI acc. to E. T. 03.365.051.6 (RENFE / ADIF)
100% 100%
RoHS REACH
EMV / EMC ROBUST

Rugged
lance systems.
...PI number of the pairs in foil

Special Designs
Near-end crosstalk attenuation dB

Product range
at 10 kHz ≥ 75
◾ ...PI 0,9mm CCPSSP from 2... to 28...
Far-end crosstalk attenuation dB
at 10 kHz ≥ 65

Core/core 4500
Core/screen 1500

Edition: 05/2016
82

CCPSSP - cores stranded quads, quads stranded in layers, steel tape armouring
CCPSSP-X acc. to E. T. 03.365.051.6 (RENFE / ADIF)
100% 100%
RoHS REACH
EMV / EMC ROBUST

Rugged
lance systems.
...X number of the quads
Conductor diameter mm² 0,9 1,4 SS armouring made of steel tapes
Mean value 27.5±1 11.2±0.5 FR reduction factor characteristic
Maximum value ≤ 29.0 ≤ 11.9
Mutual capacitance at 1000±200 Hz nF/

Special Designs
km 38±3 41±4 ◾ Design according to national and international standards
Mean value ≤ 45 ≤ 48 ◾ Design according to customer specifications
Maximum value
Product range
at 1000±200 Hz pF/km ◾ ...X 1,4mm CCPSSP from 1... to 48...
Pair-pair mean value 35 35
Pair-pair maximum value 250 250
Pair-earth mean value 320 320
Pair-earth maximum value 1200 1200
Attenuation at 1000 Hz dB/km 0,7 0,46
Insulation resistance at 1000 Hz MΩ/km ≥ 35000 ≥ 35000

Core-core Veff 2100 2100
Core-screen Veff 2500 2500
Edition: 05/2016

CCTSST - cores stranded in layers, steel tape armouring, flame retardant, non corrosive
CCTSST-H acc. to E. T. 03.365.051.6 (RENFE / ADIF)
100% 100%
RoHS REACH
EMV / EMC HALOGENFREI ROBUST

halogen-free Rugged
HF Cl Br
...H number of single conductors
T inner sheath made of halogen-free, flame retardant
Conductor diameter mm² 1,4 copolymer
SS armouring made of steel tapes
Conductor resistance (pair of cores) Ω/km 11.2±0.5
T outer sheath made of halogen-free, flame retardant
Mean value ≤ 11.9 copolymer
Maximum value FR reduction factor characteristic

Special Designs
Core-core Veff 2100
Product range
◾ ...H 1,4mm CCTSST from 4... to 61...

Edition: 05/2016
84

CCTSST - cores twisted to pairs, steel tape armouring, flame retardant, non corrosive
CCTSST-P acc. to E. T. 03.365.051.6 (RENFE / ADIF)
100% 100%
RoHS REACH

halogen-free Rugged
HF Cl Br
lance systems.
Conductor resistance Ω/km
Mean value 27.5±1.0 copolymer
Maximum value ≤ 29.0 FR reduction factor characteristic

Mean value 52±4 Special Designs
Maximum value ≤ 58 ◾ Design according to national and international standards
Product range
Pair-pair mean value 45
Pair-pair maximum value 260 ◾ ...P 0,9mm CCTSST
Attenuation at 1000Hz dB/km 12,8

Core-core Veff 2100

Edition: 05/2016

CCTSST - cores twisted to pairs, steel tape armouring, flame retardant, non corrosive
CCTSST-PI acc. to E. T. 03.365.051.6 (RENFE / ADIF)
100% 100%
RoHS REACH

halogen-free Rugged
HF Cl Br
lance systems.
...PI number of pairs in foil
Maximum value ≤ 11.9 FR reduction factor characteristic

Mean value 59±3 Special Designs
Maximum value ≤ 65 ◾ Design according to national and international standards
at 10 kHz ≥ 75
Product range
◾ ...PI 0,9mm CCTSST from 6... to 14...
at 10 kHz ≥ 65

Core-core Veff 2,500 4500

Edition: 05/2016
86

CCTSST - cores stranded to quads, steel tape armouring, flame retardant, non corrosive
CCTSST-X acc. to E. T. 03.365.051.6 (RENFE / ADIF)
100% 100%
RoHS REACH

halogen-free Rugged
HF Cl Br
lance systems.
Conductor diameter mm² 0,9 1,4 copolymer
Mean value 27.5±1 11.2±0.5 copolymer
Maximum value ≤29.0 ≤11.9 FR reduction factor characteristic
Mutual capacitance at 1000±200 Hz nF/ 38±3 41±4

km ≤45 ≤48 Special Designs
Mean value ◾ Design according to national and international standards
Maximum value ◾ Design according to customer specifications
at 1000±200 Hz pF/km Product range
Pair-pair mean value 35 35 ◾ ...X 0,9mm CCTSST
Attenuation at 1000 Hz dB/km 0.7 0.46
Insulation resistance at 1000 Hz MΩ/km ≥35000 ≥35000

Core-core Veff 2100 2100
Core-screen Veff 2500 2500
Edition: 05/2016

EAPSP - single conductors, Al-laminated inner sheath, steel tape armouring

EAPSP-H acc. to E. T. 03.365.051.6 (RENFE / ADIF)
100% 100%
RoHS REACH
EMV / EMC
Technical Data EA Al tape
Conductor diameter mm² 1,4 S armouring made of steel tape
Mean value 11.2±0.5
Maximum value ≤ 11.9 Special Designs
Insulation resistance GΩxkm ≥ 35000 ◾ Design according to national and international standards
Core/core 2100
Product range
Core/screen 2500
◾ ...H 1,4mm EAPSP from 4... to 48...

Edition: 05/2016
88

EAPSP - cores twisted to pairs, Al-laminated inner sheath, steel tape armouring
EAPSP-P acc. to E. T. 03.365.051.6 (RENFE / ADIF)
100% 100%
RoHS REACH
EMV / EMC
lance systems.
Technical Data P inner sheath made of PE
S armouring made of steeltape
Conductor diameter mm² 0,9
P outer sheath made of PE
Mean value 27.5±1.0 Special Designs
Mutual capacitance at 1000±200Hz nF/km ◾ Design according to customer specifications
Mean value 52±4
Maximum value ≤ 58 Product range
Capacitance difference ◾ ...P 0,9mm EAPSP
Attenuation at 1000Hz dB/km < 12,8

Core/core 2100
Core/screen 2500

Edition: 05/2016

EAPSP-PI acc. to E. T. 03.365.051.6 (RENFE / ADIF)
100% 100%
RoHS REACH
EMV / EMC
lance systems.
...PI number of the shielded pairs
Conductor diameter mm² 1,4 S armouring made of steeltape
Mutual capacitance at 1000±200 Hz nF/km ◾ Design according to national and international standards
Mean value 59±3 ◾ Design according to customer specifications
Maximum value ≤ 65
Product range
at 10 kHz ≥ 75 ◾ ...PI 0,9mm EAPSP from 3... to 20...

at 10 kHz ≥ 65

Core/core 4500
Core/screen 1500

Edition: 05/2016
90

EAPSP-X acc. to E. T. 03.365.051.6 (RENFE / ADIF)
100% 100%
RoHS REACH
EMV / EMC
lance systems.
Conductor diameter mm² 0,9 1,4 S armouring made of steeltape
Mean value 27.5±1 11.2±0.5
Maximum value ≤ 29.0 ≤ 11.9 Special Designs
Mutual capacitance at 1000±200 Hz nF/ ◾ Design according to national and international standards
km ◾ Design according to customer specifications
Mean value 38±3 41±4
Maximum value ≤ 45 ≤ 48 Product range
Capacitance difference ◾ ...X 0,9mm EAPSP from 1... to 27...
Insulation resistance at 1000 Hz MΩxkm ≥ 35000 ≥ 35000

Core/core 2100 2100
Core/screen 2500 2500
Edition: 05/2016

EATST - Al-laminated inner sheath, steel tape armouring, Flame retardant, non corrosive
EATST-H acc. to E. T. 03.365.051.6 (RENFE / ADIF)
100% 100%
RoHS REACH

halogen-free
HF Cl Br
S armouring made of steel tape
Insulation resistance at 1000 Hz MΩxkm ≥ 35000 Special Designs

Core/core 2100
Core/screen 2500
Product range
◾ ...H 1,4mm EAPSP from 4... to 75...

Edition: 05/2016
92

EATST - cores twisted to pairs, Al-laminated inner sheath, steel tape armouring
EATST-P acc. to E. T. 03.365.051.6 (RENFE / ADIF)
100% 100%
RoHS REACH

halogen-free
HF Cl Br
lance systems.
Technical Data T inner sheath made of halogen-free, flame retardant
copolymer
Conductor diameter mm² 0,9 S armouring made of steel tape
Conductor resistance Ω/km copolymer
Mutual capacitance at 1000±200 Hz nF/km ◾ Design according to national and international standards
Mean value 52±4 ◾ Design according to customer specifications
Maximum value ≤ 58
Product range
at 1000±200 Hz pF/km ◾ ...P 0,9mm EAPSP
Attenuation at 1000 Hz dB/km 12.8

Core/core 2100
Core/screen 2500

Edition: 05/2016

EATST - Al-laminated inner sheath, steel tape armouring, Flame retardant, non corrosive
EATST-PI acc. to E. T. 03.365.051.6 (RENFE / ADIF)
100% 100%
RoHS REACH

halogen-free
HF Cl Br
lance systems.
...PI number of the shielded pairs
Mutual capacitance at 1000±200 Hz nF/km Special Designs


Product range
at 10 kHz ≥ 75
◾ ...PI 0,9mm EATST
at 10 kHz ≥ 65

Core/core 4500
Core/screen 1500

Edition: 05/2016
94

EATST - cores twisted to pairs, Al-laminated inner sheath, steel tape armouring
EATST-X acc. to E. T. 03.365.051.6 (RENFE / ADIF)
100% 100%
RoHS REACH

halogen-free
HF Cl Br
lance systems.
Conductor diameter mm² 0,9 1,4 copolymer
Mean value 27.5±1 11.2±0.5 copolymer
Maximum value ≤ 29.0 ≤ 11.9
Mutual capacitance at 1000±200 Hz nF/ Special Designs

km ◾ Design according to national and international standards
Mean value 38±3 41±4 ◾ Design according to customer specifications
Maximum value ≤ 45 ≤ 48
Capacitance difference Product range

at 1000±200 Hz pF/km ◾ ...X 0,9mm EAPSP
Insulation resistance at 1000 Hz MΩxkm ≥ 35000 ≥ 35000

Core/core 2100 2100
Core/screen 2500 2500
Edition: 05/2016

Telecommunication
BayCom®
Telecommunication cables
Telecommunication cables with copper 98 - 104
BayCom® Telecommunication cables - rail foot

Telecommunication cables with copper - rail foot 105
BayCom® Telecommunication cables - aerial cable

Telecommunication cables with copper - aerial cable 106
BayCom®
Telecommunication cables - Fibre Optic (FOC)
Telecommunication cables with fibre optic 107-108
BayCom® Telecommunication cables - FO aerial cable

Telecommunication cables with fibre optic - aerial cable 109
BayCom® Telecommunication cables - FO indoor cable

Telecommunication cables with fibre optic - indoor cable 110-111
RailOptic® Telecommunication cables - FO RailOptic®

Telecommunication cables with fibre optic - rail foot cable - RailOptic® 112
Edition: 05/2016
96
Edition: 05/2016

BayCom® - Railway telecommunication cables
A-02YSF(L)2Y ... StIII - cores twisted to quads, Al-laminated sheath
...x2x0,6 acc. to DB Dlk 1.013.151y
Laminated sheath: PE, black

Core assembly filled, longitudinal watertight
Core insulation: foamed PE
with outer polyolefine-layer
Quads twisted to bundles
Core covering
100% 100%
RoHS REACH
EMV / EMC
UV ≥ -20 °C
BayCom® - Telecommunications-cables for Railways
As connection cable in subscriber networks and private branch
Dlk 1.013.151y and/or DIN VDE 0816-part 1. exchanges, for telephony and data transmission. Suitable for laying
in the ground and in cable ducts, as well as for threading into cable
conduits. The cables are approved by VDE (certificate with produc-
No. 1907/2006 (REACH), dated 20.06.2013. tion monitoring) and released for use in the area of operation of
Deutsche Bahn AG.

A outdoor cable
Conductor diameter mm 0,6 02YS conductor insulation made from cell PE with outer
polyolefin layer
Conductor resistance (pair of cores) Ω/km ≤130
F cable core filled with petroleum jelly, longitudinally
Resistance difference Ω/km ≥5 watertight
(L)2Y laminated sheath, transversally watertight
Mutual capacitance at 800Hz nF/km ≤ 42
St III starquad in the local cable
Capacitive couplings pF/km at 800 Hz Bd stranded in bundles
k1 (98%/100% of all values) ≤ 1333/2666 (H42) Mutual capacitance max value 42 nF/km
k9-12 (98%/100% of all values) ≤ 333/1000
Operating voltage V ≤ 225 Special Designs

core-core Veff 500
core-screen Veff 2000

during laying, installing °C -20 to +50 ◾ A-02YSF(L)2Y from 6x... to 200x...
before and after laying, installing °C -40 to +70

Edition: 05/2016
98
A-02YSF(L)2Y ... StIII - cores twisted to quads, Al-laminated sheath
...x2x0,8 acc. to DB Dlk 1.013.151y

Core covering
100% 100%
RoHS REACH
EMV / EMC
UV ≥ -20 °C

As connection cable in subscriber networks and private branch
Dlk 1.013.151y and/or DIN VDE 0816-part 1. exchanges, for telephony and data transmission. Suitable for laying
in the ground and in cable ducts, as well as for threading into cable
conduits. The cables are approved by VDE (certificate with produc-
No. 1907/2006 (REACH), dated 20.06.2013. tion monitoring) and released for use in the area of operation of
Deutsche Bahn AG.

A outdoor cable
Conductor diameter mm 0,8 02YS conductor insulation made from cell PE with outer
polyolefin layer
Conductor resistance (pair of cores) Ω/km ≤73.2
F cable core filled with petroleum jelly, longitudinally
Resistance difference Ω/km ≥5 watertight
St III starquad in the local cable
Capacitive couplings pF/km at 800 Hz Bd stranded in bundles
k1 (98%/100% of all values) ≤ 1333/2666 (H42) Mutual capacitance max value 42 nF/km
k9-12 (98%/100% of all values) ≤ 333/1000
Operating voltage V ≤ 225 Special Designs

core-core Veff 500

during laying, installing °C -20 to +50 ◾◾ A-02YSF(L)2Y from 10x... to 200x...

Edition: 05/2016

AJ-02YSF(L)2Y ... StIII - cores twisted to quads, Al-laminated sheath, Copper screen
...x2x0,8 acc. to DB Dlk 1.013.151y

Copper screen
Core covering
100% 100%
RoHS REACH
EMV / EMC
UV ≥ -20 °C
As induction-protected connection cable in subscriber networks
Dlk 1.013.151y and/or DIN VDE 0816-part 1. and private branch exchanges, for telephony and data transfer.
Suitable for laying in the ground and in cable ducts, as well as for
threading into cable conduits.
No. 1907/2006 (REACH), dated 20.06.2013. The cables are approved by VDE (certificate with production moni-
toring) and released for the use in the area of operation of Deutsche
Bahn AG.
Technical Data
Conductor diameter mm 0,8 AJ outdoor cable with inductive protection
Conductor resistance (pair of cores) Ω/km ≤73.2 02YS conductor insulation made from cell PE with outer
polyolefin layer
Resistance difference Ω/km ≥5 F cable core filled with petroleum jelly, longitudinally
watertight
Capacitive couplings pF/km at 800 Hz St III starquad in the local cable
k1 (98%/100% of all values) ≤ 1333/2666 Bd stranded in bundles
k9-12 (98%/100% of all values) ≤ 333/1000
(H42) Mutual capacitance max value 42 nF/km
Operating voltage V ≤ 225

Special Designs
core-core Veff 500 ◾ Design according to national and international standards
Temperature ranges
during laying, installing °C -20 to +50 Product range
◾ AJ-02YSF(L)2YDB2Y from 10x... to 200x...

Edition: 05/2016
100
A-02YSTF(L)2YV - cores twisted to quads, Reinforced sheath, control cores
reinforced laminated sheath acc. to Arcor TNP02 (DB AG)
Reinforced laminated sheath: PE, black

Swelling fleece

Control cores
100% 100%
RoHS REACH
≥ -5 °C

Arcor TNP 02, Bayka company standard BayCom® For general cabling at railway tracks. In the new construction case,
as replacement types for the paper-insulated cables with F, TF,
TFS and coax construction elements according to Dlk 1.01.106
Technical Data of Deutsche Bahn AG. For laying in the ground, in pipe conduits
and trough channels in accordance with the applicable regulations.
(Values for BayCom® in parentheses)
Conductor diameter mm 0,9 1,4 All trunk lines of the cables can be interconnected surge-free with
trunk lines of the same nominal conductor diameter of the cables
Conductor resistance (pair of cores) Ω/km ≤ 56.6 ≤ 23.4
according to Dlk 1.01.106 (paper-metal sheath cables of the exi-
Resistance difference Ω/km ≤ 0.30 ≤ 0.20
sting network).
(for conductors 0.9: BayCom®: (0.15) (0.18)
max. 20 % of the values ≤ 0.25) BayCom® long-distance cables offer increased interference resi-
Insulation resistance GΩxkm ≥ 10 ≥ 10 stance and improved HF and LF properties compared to cables
Mutual capacitance at 800 Hz nF/km ≤ 34 ≤ 36 according to Arcor TNP 02.
(for 1.4 mm conductor diameter: 15 % of the
values ≤ 40.3) Type Designation Codes
Capacitive coupling k1 pF (at 800 Hz)
100 % of all values ≤ 400 (300) ≤ 400 (300) A outdoor cable according to standard
80 % of all values ≤ 110 ≤ 110 02YS conductor insulation made from cell PE with outer
Capacitive coupling k9-12 pF (at 800 Hz) polyolefin layer (foam skin)
100 % of all values ≤ 400 (250) ≤ 400 (250) TF cable core dry filled, longitudinally watertight
80 % of all values ≤ 110 ≤ 110
(L)2YV reinforced laminated sheath, transversally watertight
Wave attenuation dB/km (at 1 MHz)
STI starquad in track cable quality (increased electrical
100 % of all values ≤ 9,0 (8,5) properties)
80 % of all values ≤ 8,5
Near-end crosstalk attenuation NEXT dB
(HF-quad at 1 MHz)
within the quad
quad/quad within the group
≥ 45 (48)
≥ 55
Special Designs
quad/quad between the groups ≥ 62 ◾◾ Design according to national and international standards
for 2 HF quads ≥ 64
for 6 HF quads ≥ 68 ◾◾ Design with limited tolerance of outer diameter on request
for 8 HF quads
LF quads dB (at 1 MHz, BayCom® only) Product range
within the quad ≥ 45
quad/quad within the group ≥ 40 ◾◾ A-02YSTF(L)2YV from 5x... to 30x...
Far-end crosstalk attenuation ELFEXT ◾◾ Use www.bayka.de or this QR-Code
Edition: 05/2016
dB/km (at 1 MHz) for our full portfolio:

within the HF quad ≥ 45
within the LF quad (BayCom® only) ≥ 45

A-02YSTF(L)2YB2Y / A-02YSTF(L)2Y(SR)2Y - starquad, steel tape armouring
with armouring acc. to Arcor TNP02 (DB AG)

(2 tapes 0,1 or 1 tape 0,25)
Swellable yarn and swellable tape
Solid or stranded copper conductor

with outer polyolefin-layer or PE
100% 100%
RoHS REACH
ROBUST ≥ -5 °C
Rugged
sting network).
100 % of all values ≤ 400 (300) ≤ 400 (300) A outdoor cable according to standard
80 % of all values ≤ 110 ≤ 110
100 % of all values ≤ 9,0 (8,5) B steel tape armouring
80 % of all values ≤ 8,5 (SR) steel channel sheath
Near-end crosstalk attenuation NEXT dB 2Y outer sheath made of PE
(HF-quad at 1 MHz)
within the quad ≥ 45 (48)
properties)
quad/quad within the group ≥ 55
quad/quad between the groups ≥ 62 LG stranded in layers
for 4 HF quads ≥ 66 Special Designs
for 8 HF quads ◾ Design according to national and international standards
LF quads dB (at 1 MHz, BayCom® only) ◾ Design according to customer specifications
within the quad ≥ 45 ◾ Design with limited tolerance of outer diameter on request
Far-end crosstalk attenuation ELFEXT Product range
Edition: 05/2016
dB/km (at 1 MHz)

within the HF quad ≥ 45 ◾ A-02YSTF(L)2YB2Y 5x4x0,9 STI
102
AJ-02YSTF(L)2YDB2Y - cores stranded quads, copper wire screen, control cores
with inductive protection acc. to Arcor TNP02 (DB AG)
100% 100%
RoHS REACH

Rugged

sting network).
100 % of all values ≤ 400 (300) ≤ 400 (300) AJ outdoor cable with inductive protection
80 % of all values ≤ 110 ≤ 110
D inductive protection made of copper wires
100 % of all values ≤ 9,0 (8,5)
80 % of all values ≤ 8,5 B steel tape armouring
Near-end crosstalk attenuation NEXT dB 2Y outer sheath made of PE
(HF-quad at 1 MHz) STI starquad in track cable quality (increased electrical
within the quad ≥ 45 (48)
properties)
quad/quad between the groups LG stranded in layers
Special Designs
LF quads dB (at 1 MHz, BayCom® only) ◾◾ Design according to customer specifications
within the quad ≥ 45
Far-end crosstalk attenuation ELFEXT
Product range
Edition: 05/2016
dB/km (at 1 MHz)

within the HF quad ≥ 45
◾◾ AJ-02YSTF(L)2YDB2Y from 1x... to 30x...

A-02YSF(L)2YV / A-02YSF(L)2YB2Y / A-02YSF(L)2Y(SR)2Y - branch cable
acc. to Arcor TNP06 (DB AG)
100% 100%
RoHS REACH
≥ -5 °C
Arcor TNP 06 For general application as standardised branch cane in existing
track communication cable systems in paper-metal sheath design
(according to Dlk. 1.01.106 - Deutsche Bahn AG) and in new
Technical Data systems installed using cables according to technical data sheet
Arcor TNP 05.
(Values for BayCom® in parentheses) For laying in the ground, in pipe conduits and trough channels in
Conductor diameter mm 0,9 1,4 accordance with the applicable regulations. All trunk lines of the
Conductor resistance (pair of cores) Ω/ ≤ 56.6 ≤ 23.4 cables can be interconnected surge-free with trunk lines of the
same nominal conductor diameter of the cables according to Dlk
km
1.01.106 (paper-metal sheath cables of the existing network).
Insulation resistance GΩxkm ≥ 10 ≥ 10
Mutual capacitance at 800 Hz nF/km Type Designation Codes
100 % of all values ≤ 38 ≤ 40.3 A outdoor cable according to standard
polyolefin layer (foam skin)
F cable core filled with petroleum jelly, longitudinally watertight
100 % of all values ≤ 400 ≤ 400
OF cable core filled with filling material with low relative
80 % of all values ≤ 110 ≤ 110 permittivity, longitudinally watertight
Capacitive coupling k9-12 pF (at 800 Hz) TF cable core dry filled with swelling yarns and swelling
fleeces, longitudinally watertight
100 % of all values ≤ 400 ≤ 400
80 % of all values ≤ 110 ≤ 110
B steel tape armouring
core-core Veff 500 500
(SR) steel channel sheath
ore-screen Veff 2000 2000
STI starquad in track cable quality (increased electrical properties)
Special Designs
Product range
Edition: 05/2016
◾ A-02YSF(L)B2Y from 2... to 3...

104
A-02YSTF(L)2YV / A-02YSTF(L)2YB2Y / A-02YSTF(L)2Y(SR)2Y - ST I, rail-foot cables
acc. to DB TL 416.0520
Reinforced laminated sheath: PE, black

Film of synthetic material

Control cores
100% 100%
RoHS REACH
ROBUST ≥ -5 °C
Rugged

DB TL 416.0520 For general cabling in telecommunication systems of DB AG, in par-
ticularly along tracks.
The cable is to be preferred for laying along or in the rail foot at
Technical Data train speeds up to 160 km/h or in further areas with increased
vibration loads according to the applicable regulations, but also for
Conductor diameter mm 0,7 1,5 laying in the ground, in pipe conduits and trough channels.
Conductor resistance (pair of cores) Ω/km ≤ 54.5 ≤ 22.5 Not approved for use as overland line.
The cable is resistant against impact, vibration, and shock loads
Insulation resistance GΩxkm ≥ 10 ≥ 10 and features an UV-resistant outer sheath.
Mutual capacitance at 800 Hz nF/km ≤ 34 ≤ 38
Characteristic impedance Ω
A outdoor cable according to standard
at 800 Hz ≈565 ≈350
at 1 Mhz ≈150 ≈150 02YS conductor insulation made from cell PE with
outer polyolefin layer (foam skin)
Wave attenuation dB/km TF cable core dry filled, longitudinally watertight
at 800 Hz ≤ 0.6 ≤ 0.4
at 1 MHz ≤ 8.6 ≤ 8.5
Near-end crosstalk attenuation HF quad B steel tape armouring
dB
(SR) steel channel sheath
at 1 MHz ≥ 45 ≥ 45 2Y outer sheath made of PE
an (within the quad) ≥ 55 ≥ 55
an (quad/quad within the groups)
properties)
Far-end crosstalk attenuation HF quad dB/ LG stranded in layers
km ≥ 45 ≥ 45
at 1 MHz
Special Designs
Product range
Edition: 05/2016
◾◾ A-02YSTF(L)2YB2Y from 3x... to 5x...


A-02YS2Y(ST)(ZG)2Y - ST I, aerial cables

Non-metallic strain bearing elements
Static screen
Inner sheath
100% 100%
RoHS REACH
≥ -5 °C
Arcor TNP 04 For general cabling at railway tracks for the new construction case.
For mounting to rods and further nodes of above-ground track
construction according to the applicable regulations.
Technical Data Not approved as rail foot cable. All trunk linesof the cables can
be interconnected surge-free with trunk lines of the same nominal
Conductor diameter mm 0,9 conductor diameter of the cables according to Dlk 1.01.106 -
Conductor resistance (pair of cores) Ohm/km ≤ 56.6 Deutsche Bahn AG (paper-metal sheath cables of the existing net-
Resistance difference Ohm/km ≤ 0.30 work).
Insulation resistance GOhmxkm ≥ 10
Capacitive coupling k1 pF at 800 Hz A outdoor cable according to standard
100 % of all values ≤ 400 02YS conductor insulation made from cell PE
80 % of all values ≤ 100 with outer polyolefin layer (foam skin)
Capacitive coupling k9-12 pF at 800 Hz (St) static screen

100 % of all values ≤ 400 (ZG) composite construction: PE sheath with force-fittingly
80 % of all values ≤ 100 embedded glass yarns
Wave attenuation at 1 MHz dB/km 2Y outer sheath made of PE
100 % of all values ≤ 9.0
80 % of all values ≤ 8.5 properties)
Near-end crosstalk attenuation NEXT HF quad dB at 1 MHz
an (quad) ≥ 45
an (quad/quad within a group) ≥ 55
an (quad/quad between the groups) ≥ 62 Special Designs
Far-end crosstalk attenuation ELFEXT HF quad dB/km ◾ Design according to national and international standards
at 1 MHz ◾ Design according to customer specifications
af (quad) ≥ 45 ◾ Design with limited tolerance of outer diameter on request
Product range
◾ A-02YS(ST)(ZG)2Y from 5... to 16...
Edition: 05/2016

106
A-DF(ZN)2Y - Outdoor FO-cable
acc. to DB Dlk 1.011.003y

Non metallic strain bearing elements
Swelling fleece
Unit cores with 2 up to 12 fibres
(E9/125, G50/125 or G62,5/125)
(pilot bundle red, other bundles yellow)
Central non metallic support element
100% 100%
RoHS REACH
UV ≥ -10 °C

The FO outdoor cable according to this standard can be laid
DB Dlk 1.011.003y
The cables are compliant to RoHS EU Directive 2011/65/EU - ◾ for laying in the ground,
RoHS 2.0 and Regulation no. 1907/2006 (REACH), current as of ◾ in the ground by pulling or blowing into a previously installed
20.06.2013. HDPE pipe or
◾ in trays along railway lines.
Use, planning and laying shall be carried out according to the
Technical Data applicable guidelines of the DB AG. The cables are approved for
use in the DB AG network.
Type of fibre E9/125
Field diameter µm 9-10 Type Designation Codes

Cladding diameter µm 125 A outdoor cable
Attenuation dB/km D loose tube, filled

at 1310 nm ≤ 0,36 F cable core filled with petrojelly - longitudinally
at 1550 nm ≤ 0,23 watertight
(ZN) non-metallic strength members
2Y outer sheath made of polyethylene, PE
Chromatic dispersion
ps/[nm x km]
at 1310 +30/-15 nm ≤ 3,5 Special Designs
at 1550 +30/-70 nm ≤ 18
Permissible temperature range °C ◾◾ Design according to customer specifications
transport and storage -40 to +70 ◾◾ Design with limited tolerance of outer diameter on request
laying -10 to +60
operation -30 to +70 Product range
◾◾ A-DF(ZN)2Y from 6x2... to 16x12...
Edition: 05/2016


A-DF(ZN)2Y(SR)2Y - with metallic armouring, longitudinally watertight, stranded loose tube
acc. DB Dlk 1.011.003y

Corrugated steel tape armouring
Non metallic tensile reinforcement
Swellable tape
(pilot bundle red, other bundles yellow)

Inner Sheath: PE, black
100% 100%
RoHS REACH
UV ≥ -10 °C
The FO outdoor cable according to this standard can be laid
DB Dlk 1.011.003y
The cables are compliant to RoHS EU Directive 2011/65/EU - ◾◾ in the ground by pulling into a previously installed HDPE pipe or
RoHS 2.0 and Regulation no. 1907/2006 (REACH), current as of ◾◾ in trays along railway lines.
20.06.2013. Use, planning and laying shall be carried out according to the
applicable guidelines of the DB AG. The cables are approved for
use in the DB AG network.
Technical Data
A outdoor cable
Field diameter µm 9-10
D loose tube, filled
Cladding diameter µm 125
F cable core filled with petrojelly - longitudinally watertight
Attenuation dB/km (ZN) non-metallic strength members
at 1310 nm ≤ 0,36
2Y inner sheath made of polyethylene, PE
at 1550 nm ≤ 0,23
(SR) corrugated steel tape armouring
Chromatic dispersion ps/[nm x km]
at 1310 +30/-15 nm ≤ 3,5 2Y outer sheath made of polyethylene, PE
at 1550 +30/-70 nm ≤ 18 LG stranded in layers
Permissible temperature range °C

transport and storage -40 to +70 Special Designs
laying -10 to +60
operation -30 to +70 ◾ Design according to national and international standards
Product range
◾ A-DF(ZN)2Y(SR)2Y from 6x2... to 12x12...
Edition: 05/2016

108
A-D2Y(ZN)2Y - FO aerial cables, selfsupporting
acc. to DB Dlk 1.011.003y

Non metallic strain bearing elements
Core wrapping
pilot bundle red, other bundles
yellow (E9), green (G50) or blue (G62,5)
100% 100%
RoHS REACH
ROBUST
Rugged UV ≥ -15 °C

FO aerial cable ADSS (All-Dieletric Self-Supporting) for installa-
acc. to DB Dlk 1.011.005y tion on overhead contact line poles, wood and other poles of DB
The cables are compliant to RoHS EU Directive 2011/65/EU -
AG. For planning and installation of this cable the directive „plan-
RoHS 2.0 and Regulation no. 1907/2006 (REACH), current as of
ning, construction, maintenance and inspection of fibre optic aerial
20.06.2013.
cables at overhead contact line poles“ applies.
The cable is UV-resistant, resistant against shotgun pellets and sui-
Technical Data table for use with high tensile, lateral pressure, vibration, bending
and impact loading.
Field diameter µm 9-10

A outdoor cable
Attenuation dB/km
2Y inner sheath made of polyethylene, PE
at 1310 nm ≤ 0,36
(ZN) non-metallic strength members
at 1550 nm ≤ 0,23
2Y outer sheath made of polyethylene, PE
Chromatic dispersion ps/[nm x km]
at 1310 +30/-15 nm ≤ 3,5
at 1550 +30/-70 nm ≤ 18 Special Designs
Permissible temperature range °C ◾◾ Design according to national and international standards
transport and storage -25 to +60 ◾◾ Design according to customer specifications
laying -15 to +50 ◾◾ Design with limited tolerance of outer diameter on request
operation -40 to +60
Product range
◾◾ A-DF(ZN)2Y from 6x2... to 12x12...
Edition: 05/2016


I-D(ZN)H Arcor TNP07 E9/125 - FO indoor cables (FRNC/LSOH)
Outer sheath: halogen-free, flame-resistant,

grey
and core wrapping
100% 100%
RoHS REACH
INHOUSE HALOGENFREI
halogen-free
HF Cl Br
FO indoor cable for installation in buildings
acc. to Arcor TNP 07.
◾◾ as continuation of outdoor cables up to the cable termination
The cables are in compliance with RoHS Directive EU 2002/65/ equipment, and
EC - RoHS 2.0 and Regulation No. 1907/2006 (REACH), dated ◾◾ from cable termination equipment to distributors (in speci-
20.06.2013. al cases)
◾◾ for in-house networks (multi-mode with graded index fibres)
Technical Data This indoor cable is designed for laying on cable grids, grid routes,
cable channels and raised floors. It is not designed for laying in the
ground nor for outdoor installations.
FO indoor cables are available with central loose tube or with stran-
Field diameter µm 8.6-9.5 ded loose tubes.
Attenuation dB/km Type Designation Codes

at 1310 nm ≤ 0,40 I indoor cable
at 1550 nm ≤ 0,30 D loose tube, filled
Chromatic dispersion ps/[nm x km] (ZN) non-metallic tensile reinforcement
at 1310 +60/-30 nm ≤5 H outer sheath made of halogen-free,
at 1550 +30/-70 nm ≤ 21 flame retardant copolymer
at 1550 nm ≤ 19
Permissible temperature range °C Special Designs

transport and storage -25 to +70
laying -5 to +50
operation -5 to +70
Product range
◾ I-D(ZN)H from 1x4... to 6x12...
Edition: 05/2016

110
I-D(ZN)H Arcor TNP07 G50/125 - FO indoor cables (FRNC/LSOH)
Outer sheath: halogen-free, flame-resistant

grey
and core wrapping
100% 100%
RoHS REACH
INHOUSE HALOGENFREI
halogen-free

HF Cl Br
FO indoor cable for installation in buildings
acc. to Arcor TNP 07
◾ as continuation of outdoor cables up to the cable termination
The cables are in compliance with RoHS Directive EU 2002/65/ equipment, and
EC - RoHS 2.0 and Regulation No. 1907/2006 (REACH), dated ◾ from cable termination equipment to distributors (in speci-
20.06.2013. al cases)
◾ for in-house networks (multi-mode with graded index fibres)
Technical Data This indoor cable is designed for laying on cable grids, grid routes,
cable channels and raised floors. It is not designed for laying in the
ground nor for outdoor installations.
Type of fibre G50/125
FO indoor cables are available with central loose tube or with stran-
Core diameter μm 50±0.3 ded loose tubes.
Sheath diameter μm 125±0.3
Fibre attenuation dB/km Type Designation Codes

at 850 nm ≤ 2,5
I indoor cable
at 1300 nm ≤ 1,0
Bandwidth MHz x km
(ZN) non-metallic tensile reinforcement
at 850 nm ≥ 500
at 1300 nm ≥ 500 H outer sheath made of halogen-free,
flame retardant copolymer
Permissible temperature range °C
transport and storage -25 to +70
laying -5 to +50 Special Designs
operation -5 to +70 ◾◾ Design according to national and international standards
Product range
◾◾ I-D(ZN)H from 1x4... to 6x12...
Edition: 05/2016


RailOptic® - SFK FO rail foot cable
A-DQ(ZN)(L)2YRG2Y - rail foot cable
acc. to DB TL 416.0510

Steel wire armouring
Swellable tape
pilot bundle red, other bundles
yellow (E9), green (G50) or blue (G62,5)
Inner Sheath: Al-laminated PE, black

100% 100%
RoHS REACH
UV ROBUST
Rugged
RailOptic® SFK FO rail foot cables are suitable for the use in tele-
Technical specifications DB TL 416.0510, communication systems. They are preferred for laying directly along
Bayka RailOptic SFK company standard.
the rail foot or other areas with vibration and impact loads. They
are also suitable for laying in the ground, in trough channels and
The cables are in compliance with EU LVD (Low Voltage Directive
73/23/EEC) and RoHS Directive EU 2002/65/EC - RoHS 2.0 and pipe conduits.
Regulation No. 1907/2006 (REACH), dated 20.06.2013. The laying of cables along the rail foot is an economical variation
for cable systems for regional and branch lines, for site clearan-
ce and troubleshooting. Compared to traditional cable lines, the
Technical Data
design and installation expense is considerably reduced, since no
civil engineering work is required.
The installation can be carried out by qualified companies without
Fibre type single-mode fibre E9...10
special vehicles, tools and with standard rail foot clamps. The cable
Core diameter μm 9 accessories (joints, final boxes) come from the standard program
of Tyco Electronics.
Sheath diameter μm 125
Rail Optic ® SFK FO rail foot cables are universal and can be
Fibre attenuation dB/km installed together with BayRail® Cu rail foot cables.
at 1310 nm ≤ 0,36
at 1550 nm ≤ 0,23 Type Designation Codes
Chromatic dispersion ps/[nm x km] A outdoor cable
at 1310 +30/-15 nm ≤ 3,5 D loose tube, filled
at 1550 +30/-70 nm ≤ 18 Q cable core dry filled, longitudinally watertight
(ZN) non-metallic stress relief elements
Temperature ranges
During laying, installing along the rail foot °C +5 to +25 (+35)
RG steel wire armouring, rodent-proof
Additional laying specification must be observed starting from 25 °C 2Y outer sheath made of PE
Operating °C -25 to +60

Special Designs
The specifications in the technical bulletins of DB AG apply for ◾ Design according to national and international standards
planning and construction. ◾ Design according to customer specifications
Product range
Edition: 05/2016
◾◾ RailOptic® A-DQ(ZN)(L)2YRG2Y from 6x4 to 6x12

112
Edition: 05/2016
www.bayka.de
113
Grounding & power cables
BayEnergy®
Grounding Cables
Grounding cables 116-117
BayEnergy® Power Cables ≤ 1 kV

Power cables ≤ 1 kV 118-121
BayEnergy® Power Cables 3-6 kV

Power cables 3-6 kV 122-124
BayEnergy® Railway grounding cables
(N)AYY / (N)A(St)YY / (N)A(St)2XH - 1-core, theft defence
acc. to Bayka standard BayEnergy 01, resp. 02
100% 100%
RoHS REACH
Optional:
INHOUSE
UV ≥ -10 °C -25 -30 -40 °C
DIEBSTAHLWEHREND
THEFT DEFENCE HALOGENFREI
halogen-free
HF Cl Br
Standards BayEnergy® aluminium railway grounding cables are approved by

Germany‘s Federal Railway Office (EBA) and released for use in
Bayka company standard BayEnergy 02. the area of operation of Deutsche Bahn AG. The imprint „Property
The cables are in compliance with EU LVD (Low Voltage Directive) of DB“ or „Property of the Transport Services“ is used as property
and RoHS Directive EU 2002/65/EC - RoHS 2.0 and Regulation notice and as theft defence. BayEnergy® aluminium railway groun-
No. 1907/2006 (REACH), dated 20.06.2013.
ding cables can be easily differentiated from copper grounding
The design with improved behaviour in the event of fire is cables keeping potential thieves away. Further properties:
halogen-free according to DIN EN 50267-2-2,
flame retardant according to DIN EN 60332-1-2. ◾◾ Resistant against impact, vibration and shock loads
◾◾ UV-resistant
◾◾ Torsion-free laying can be easily checked
Technical Data ◾◾ Easy laying and installation, handling with standard tools
In the case of DB AG, the EBA-approved design versions (N)AYY-O
Rated voltage U0/U kV 0,6/1 1x110 ALMG and (N)A(St)YY-O 1x100 and/or 110 ALMGST, with
special cable lug with adjusted diameter and water-tight alumini-
Nominal cross section mm² 75 100 110
um for the short-circuit range greater 25 kA, are released for direct
Conductor resistance Ω/km ≤ 0.468 ≤ 0.365 ≤ 0.32 connection to the rail foot. The design with improved behaviour in
the event of fire is provided for installations in tunnels.
Short-circuit current Type Designation Codes

BayEnergy® - Energy and grounding cables for Railways
according to Deutsche Bahn standard 997.0205A01 (1.3.2003)

(N) cables based on standard
paragraph 2 “current carrying capability”
A conductor made from aluminium
(ST) steel wire
Vibration resistance
according to Dlk 1.013.168y (sinusoidal oscillation load type 1) Y insulation made of polyvinyl chloride (PVC)
Y sheath made of polyvinyl chloride (PVC)
Permissible temperature range ºC 2X insulation made of cross-linked polyethylene (XLPE)
during laying, installing and similar -10 to +60 H sheath made of halogen-free, flame retardant copolymer
before and after laying -30 to +60
-O cable without green-yellow core
1x110 no. of cores x cross-section
Application RM circular conductor, stranded
ALMG aluminium alloy
BayEnergy® aluminium railway grounding cables are used as ALMGST aluminium alloy with steel wire
grounding connection resistant to short-circuit current, for poten-
tial equalisation between rails and conductive parts not under vol- Special Designs
tage (e.g. posts, brackets of train preheating equipment, acoustic
◾ Design according to national and
Edition: 05/2016
barriers, handrails). The advanced and improved railway grounding

international standards
cables are marked using two blue Bayka identification strips® on ◾ Design according to customer
the outer sheath, and document Bayka quality „made in Germany“. specifications
116
BayEnergy® Railway grounding cables
(N)2X CuStAl - 1-core, theft defence
acc. to Bayka standard BayEnergy 01, resp. 02
100% 100%
RoHS REACH
INHOUSE FLEX
UV ≥ -10 °C DIEBSTAHLWEHREND
HALOGENFREI THEFT DEFENCE
halogen-free
HF Cl Br
Standards BayEnergy® flexible railway grounding cables are approved by

Germany‘s Federal Railway Office (EBA) and released for use in the
area of operation of Deutsche Bahn AG.
Bayka company standard BayEnergy 01.
The cables are in compliance with EU LVD (Low Voltage Directive) The imprint „Eigentum DB“ (Property of DB) or „Eigentum
and RoHS Directive EU 2002/65/EC - RoHS 2.0 and Regulation Verkehrsbetriebe“ (Property of the Transport Services) is used
No. 1907/2006 (REACH), dated 20.06.2013. as property notice and as theft protection. BayEnergy® alu-
minium railway grounding cables can be easily differentiated
from copper grounding cables keeping potential thieves away.
Technical Data
Further properties:
◾ Resistant against impact, vibration and shock loads
Rated voltage U0/U kV 0,6/1
◾ UV-resistant
Nominal cross section mm² 70 ◾ Torsion-free laying can be easily checked
◾ Easy laying and installation, handling with standard tools
Conductor resistance Ω/km ≤ 0.375
Short-circuit current
according to Deutsche Bahn standard 997.0205A01 (1.3.2003) (N) cables based on standard
paragraph 2 “current carrying capability” 2X sheath made of cross-linked polyethylene (XLPE)

H outer protective sheath made from halogen-free,
Permissible temperature range ºC flame-retardant copolymer
during laying, installing and similar -10 to +60
before and after laying -30 to +60 1x70 no. of cores x cross-section
RF circular conductor, finely stranded
CuStAl conductor made from copper wires and copper-plated
Application aluminium and steel wires
BayEnergy® flexible railway grounding cables are used as ground- Special Designs
ing connection resistant to short-circuit current, for potential equal-
isation between rails and other conductive parts not under voltage. ◾◾ Design according to national and international standards
They are especially used, where high flexibility and a low bending ◾◾ Design according to customer specifications
radius are required. ◾◾ Design with limited tolerance of outer diameter on request
The grounding cable is halogen-free, suitable for indoor and out- Product range
door applications, however not directly in the ground. The advanced
and improved railway grounding cables are marked using two blue ◾◾ (N)2X from 1x50 to 1x70
Edition: 05/2016
Bayka identification strips® on the outer sheath, and document

Bayka quality “made in Germany”.

BayEnergy® Railway power cables - 1 kV
N2XS... - stranded copper conductor, XLPE-insulated, screened
acc. to, resp. based on DIN VDE 0271
Outer sheath: PE resp. PVC, black

Wrapping
Copper screen
Plastic tape, resp. swellable tape
XLPE core insulation
Stranded copper conductor
100% 100%
RoHS REACH
Optional:
≥ -5 °C HALOGENFREI
halogen-free OIL OIL
OIL UV -25 -30 -40 °C
HF Cl Br
Cables for special applications, e.g. as a single-core railway trac-
DIN VDE 0271. tion current cable for direct current and alternating current. Also
as a return current cable in direct current systems up to 0.6/1 KV.
No. 1907/2006 (REACH), dated 20.06.2013. Preferably for connections in overhead lines and rails, for laying in
They are free of silicone, cadmium and free from substances pipe conduits and trough channels and directly in the ground. The
harmful to the wetting properties of lacquers. regulations and standards of the transport services apply for the
Cables with PVC sheath are flame retardant and self-extinguishing selection of railway traction current cables.
according to DIN EN 50265-2-1 (IEC 60332-1).
Cables with PE sheath are UV-resistant, however not flame retar-
dant. Type Designation Codes
N cables acc. to standard
Technical Data 2X insulation made of cross-linked polyethylene (XLPE)
S screen made of copper
Rated voltage kV 0,6/1 (F) longitudinally watertight in the screen section
Y outer sheath made of polyvinyl chloride (PVC)
Testing voltage kV 4
2Y outer sheath made of polyethylene (PE)
Cable temperature ºC
RM circular conductor, stranded
during laying (min) -5

after laying:
PVC-insulated cables (max) +70 Special Designs
XLPE-insulated cables (max) +90 ◾ Design according to national and international standards
Max permissible operating temperature (conductor) °C ◾ Design according to customer specifications
PVC-insulated cables +70 ◾ Design with limited tolerance of outer diameter on request
XLPE-insulated cables +90
Short-circuit temperature °C
PVC-insulated cables +160
XLPE-insulated cables +250 Product range
Current carrying capacity, PVC-insulated cables ◾ N2XSY from 1x150... to 1x500...
acc. to HD 603 S1-1994 3G ◾ N2XS2Y from 1x150... to 1x630...
Current carrying capacity, XLPE-insulated cables ◾ N2XS(F)2Y from 1x150... to 1x500...
acc. to HD 603 S1-1994 5G
during regular operation: table 14+15
in case of short-circuit: table 17
short-circuit duration max 5s
Edition: 05/2016

118
N2XS... - stranded copper conductor, XLPE-insulated, screened, halogen-free
Outer sheath: FRNC/LSOH, black

Wrapping
Copper screen
100% 100%
RoHS REACH
Optional:
INHOUSE HALOGENFREI
halogen-free ≥ -5 °C -25 -30 -40 °C
HF Cl Br
DIN VDE 0271.
Cables for special applications, e.g. as a single-core railway
Low gas corrosivity acc. to EN 50267,
traction current cable for direct current and alternating current.
low toxicity of gases acc. to DIN EN 50305,
Also as a return current cable in direct current systems up to
low smoke density acc. to DIN EN 61034-2,
0.6/1 KV.
flame retardant acc. to IEC 60332-3, EN 50266-2-4.
Preferably for connections in overhead lines and rails, for laying
in pipe conduits and trough channels, however not directly in the
ground.
No. 1907/2006 (REACH), dated 20.06.2013.
The regulations and standards of the transport services apply for
They are free of silicone, cadmium and free from substances
the selection of railway traction current cables.
harmful to the wetting properties of lacquers.
The cables are halogen-free, fire retardant and low-smoke.
(FRNC - flame retardant, non corrosive, LSOH - low smoke, zero
halogen). Type Designation Codes
Technical Data (N) cables based on standard
2X insulation made of cross-linked polyethylene (XLPE)
Rated voltage kV 0,6/1 S screen made of copper

Testing voltage kV 4 (F) longitudinally watertight in the screen section
H sheath made of thermoplastic, halogen-free polyolefin
RM circular conductor, stranded
after laying (max) +90
Max permissible operating temperature (conductor) °C +90 Special Designs
Short-circuit temperature °C +250 ◾◾ Design according to national and international standards
Current carrying capacity ◾◾ Design with limited tolerance of outer diameter on request
acc. to HD 603 S1-1994 5G
during regular operation: table 14+15 Product range
in case of short-circuit: table 17 short-circuit durati- ◾◾ N2XSH from 1x150 to 1x630
on max 5s
◾◾ N2XS(F)H from 1x150 to 1x500
Edition: 05/2016


NYSY - stranded copper conductor, PVC-insulated, screened
Outer sheath: PE resp. PVC, black

Wrapping
Copper screen
100% 100%
RoHS REACH
Optional:
INHOUSE ≥ -5 °C HALOGENFREI
halogen-free OIL OIL
OIL UV -25 -30 -40 °C
HF Cl Br
DIN VDE 0271. Cables for special applications, e.g. as a single-core railway trac-
tion current cable for direct current and alternating current. Also
as a return current cable in direct current systems up to 0.6/1 KV.
No. 1907/2006 (REACH), dated 20.06.2013.
They are flame retardant and self-extinguishing according to DIN in pipe conduits and trough channels and directly in the ground.
EN 50265-2-1 (IEC 60332-1-2) and free of silicone, cadmium The regulations and standards of the transport services apply for
and free from substances harmful to the wetting properties of lac-
the selection of railway traction current cables.
quers.

Rated voltage kV 0,6/1 (N) cables based on standard
Testing voltage kV 4 Y insulation made of polyvinyl chloride (PVC)
v outer sheath reinforced
after laying C +70 RM circular conductor, stranded

Max permissible operating temperature
(conductor) °C +70 Special Designs
Short-circuit temperature °C +160 ◾ Design according to national and international standards
Current carrying capacity, PVC-insulated cables ◾ Design with limited tolerance of outer diameter on request
acc. to HD 603 S1-1994 3G
in case of short-circuit: table 17 Product range
short-circuit duration max 5s ◾ NYSY from 1x50... to 1x400...
Edition: 05/2016

120
NA2XS... - stranded aluminium conductor, XLPE-insulated, screened

Natron-creppe
Helix made of copper, copper screen
Swelling fleece
Stranded aluminium conductor
100% 100%
RoHS REACH
Optional:
halogen-free UV -25 -30 -40 °C
HF Cl Br
DIN VDE 0271.
The cables are in compliance with EU LVD (Low Voltage Directive) Cables for special applications, e.g. as a single core railway tracti-
and RoHS Directive EU 2002/65/EC - RoHS 2.0 and Regulation on current cable for direct current and alternating current. Also as
No. 1907/2006 (REACH), dated 20.06.2013. a return current cable in direct current systems up to 0.6/1 KV.
They are free of silicone, cadmium and free from substances Preferably for connections in overhead lines and rails, for laying in
harmful to the wetting properties of lacquers. pipe conduits and trough channels and directly in the ground.
Cables with PVC sheath are flame retardant and self-extinguishing The regulations and standards of the transport services apply for
according to DIN EN 50265-2-1 (IEC 60332-1). the selection of railway traction current cables.

dant.
Technical Data
(N) cables based on standard
A conductor made of aluminium
Rated voltage kV 0,6/1
2X insulation made of cross-linked polyethylene (XLPE)
S screen made of cooper

Cable temperature ºC (F) longitudinally watertight in the screen section
during laying (min) -5 Y outer sheath made of polyvinyl chloride (PVC)
cables with PVC sheath -20 2Y outer sheath made of polyethylene (PE)
cables with PE sheath +90 RM circular conductor, stranded
after laying (max)
Max permissible operating temperature (conductor) °C +90
Special Designs
Short-circuit temperature °C +250
Current carrying capacity ◾◾ Design according to customer specifications
acc. to HD 603 S1-1994 5G ◾◾ Design with limited tolerance of outer diameter on request
in case of short-circuit: table 17
Product range
short-circuit duration max 5s ◾◾ NA2XSY from 1x150 to 1x500
◾◾ NA2XS2Y from 1x150 to 1x500
◾◾ NA2XS(F)2Y from 1x120 to 1x500
Edition: 05/2016


BayEnergy® Railway power cables - 3-6 kV
N2XS... - stranded copper conductor, XLPE-insulated, screened

Wrapping
Copper screen
100% 100%
RoHS REACH
Optional:
HALOGENFREI
halogen-free ≥ -5 °C OIL OIL
OIL UV -25 -30 -40 °C
HF Cl Br
Based on DIN VDE 0271. Cables for special applications, e.g. as a single-core railway trac-
The cables are in compliance with RoHS Directive EU 2002/65/
EC - RoHS 2.0 and Regulation No. 1907/2006 (REACH), dated
as a return current cable in direct current systems up to 1.8/3 kV.
20.06.2013.
The cables are free of silicone, cadmium and free from sub- Preferably for connections in overhead lines and rails, for laying
stances harmful to the wetting properties of lacquers. in pipe conduits and trough channels and directly in the ground.
Technical Data the selection of railway traction current cables.
Railway traction current cables with PVC sheath upon enquiry.
Testing voltage kV 7 Type Designation Codes
Cable temperature ºC N cables acc. to standard
during laying (min) -5 2X insulation made of cross-linked polyethylene (XLPE)
after laying C +90 S screen made of copper
Max permissible operating temperature (conductor) °C +90 (F) longitudinally watertight in the screen section

2Y outer sheath made of polyethylene (PE)
Current carrying capacity RM circular conductor, stranded
acc. to HD 603 S1-1994 5G
Special Designs
in case of short-circuit: table 17 ◾ Design according to national and international standards
short-circuit duration max 5s
Product range
◾ (N)2XS2Y 1x400
◾ (N)2XS(F)2Y from 1x240 to 1x500
Edition: 05/2016

122
NA2XS... - stranded aluminium conductor, XLPE-insulated, screened, halogenfree

Natron-creppe
Helix made of copper, copper screen
Swelling fleece
100% 100%
RoHS REACH
Optional:
HALOGENFREI
halogen-free ≥ -5 °C UV
HF Cl Br
Based on DIN VDE 0271,
low gas corrosivity acc. to EN 50267, Cables for special applications, e.g. as a single-core railway tracti-
low toxicity of gases acc. to DIN EN 50305, on current cable for direct current and alternating current. Also as
low smoke density acc. to DIN EN 61034-2, a return current cable in direct current systems up to 1.8/3 kV.
flame retardant acc. to IEC 60332-3, EN 50266-2-4.
The cables are in compliance with RoHS Directive EU 2002/65/ Preferably for connections in overhead lines and rails, for laying
EC - RoHS 2.0 and Regulation No. 1907/2006 (REACH), dated in pipe conduits and trough channels, however not directly in the
20.06.2013. ground.
The cables are free of silicone, cadmium and free from sub- The regulations and standards of the transport services apply for
stances harmful to the wetting properties of lacquers. the selection of railway traction current cables.
The cables are halogen-free, fire retardant and low-smoke.
(FRNC - flame retardant, non corrosive, LSOH - low smoke, zero
halogen).
Y insulation made of polyvinyl chloride (PVC)
Testing voltage kV 7 2X insulation made of cross-linked polyethylene (XLPE) BayEnergy® - Energy and grounding cables for Railways
during laying (min) -5 (F) longitudinally watertight in the screen section
after laying (max) +90 H outer sheath made of halogen-free polymer
Max permissible operating temperature (conductor) °C +90 RM circular conductor, stranded

Special Designs
Current carrying capacity
acc. to HD 603 S1-1994 ◾◾ Design according to national and international standards
during regular operation: B1
in case of short-circuit: B2
short-circuit duration max 5s Product range
◾◾ (N)2XSH 1x500
Edition: 05/2016
◾◾ (N)2XS(F)H from 1x240 to 1x500


NA2XS... - stranded aluminium conductor, XLPE-insulated, screened

Wrapping
Copper screen
Plastic tape, swellable tape
100% 100%
RoHS REACH
Optional:
halogen-free UV -25 -30 -40 °C
HF Cl Br
Based on DIN VDE 0271. Cables for special applications, e.g. as a single core railway trac-
as a return current cable in direct current systems up to 1.8/3 kV.
No. 1907/2006 (REACH), dated 20.06.2013.
They are free of silicone, cadmium and free from substances in pipe conduits and trough channels and directly in the ground.
harmful to the wetting properties of lacquers.
Cables with PVC sheath are flame retardant and self-extinguishing the selection of railway traction current cables.
according to DIN EN 50265-2-1 (IEC 60332-1).
dant. Type Designation Codes
Rated voltage kV 1,8/3 2X insulation made of cross-linked polyethylene (XLPE)
S screen made of cooper
(F) longitudinally watertight in the screen section
Cable temperature ºC Y outer sheath made of polyvinyl chloride (PVC)

during laying (min): -5 2Y outer sheath made of polyethylene (PE)
cables with PVC sheath -20 RM circular conductor, stranded
cables with PE sheath +90
after laying (max)
Special Designs
Max permissible operating temperature (conductor) °C +90
Short-circuit temperature °C +250 ◾◾ Design according to customer specifications
Current carrying capacity
acc. to HD 603 S1-1994 5G
Product range
in case of short-circuit: table 17 ◾◾ (N)A2XSY from 1x240 to 1x500
◾◾ (N)A2XS2Y from 1x240 to 1x500
short-circuit duration max 5s ◾◾ (N)A2XS(F)2Y from 1x240 to 1x500
Edition: 05/2016

124
TYPE DESIGNATION CODES POWER CABLES
Power cables with plastic insulation and plastic sheath according to DIN VDE 0262, DIN VDE 0263, DIN VDE 0265,
DIN VDE 0266, DIN VDE 0267, DIN VDE 0271, DIN VDE 0273 and DIN VDE 0276 part 603, 604, 620, 622, 626
For cables with plastic insulation and plastic sheath the Conductor cross-section, shape and structure
following designation codes are used (starting with the
conductor): S- Braided copper R- Circular conductor
SE - For multicore cables field limiting S- Sector shaped conductor
N- Cables acc. to standard conductive layers over the conductor E- Solid conductor
A- Aluminum conductor and the insulation and copper screen M- Stranded conductor
Y- Insulation of polyvinyl chloride (PVC) over each individual core (indicated RE - Circular conductor, solid
2Y - Insulation of thermoplastic by „H“ is omitted here) RM - Circular conductor, stranded
polyethylene (PE) F- Overhead line cable (DIN VDE 0276) SE - Sector shaped conductor, solid
X- Insulation of cross-linked F- Armouring of galvanized flat steel wire SM - Sector shaped conductor, stranded
polyvinyl chloride (XPVC) FE - insulation sustaining OM - Oval shaped conductor, stranded
2X - Insulation of cross-linked (F) - Longitudinally watertight cable (screen) H- Waveguide
polyethylene (XLPE) B- Steel tape armouring /V - Compacted conductor
H- Field limiting conductive layers over R- Armouring of galvanized round
the conductor and over the Insulation steel wires
HX - Insulation of cross-linked halogen-free G- Helix of galvanized steel tape Use the QR-Code to find the Type
polymer blend HX - Sheath of cross-linked halogen-free designation codes online:
C- Concentric conductor of copper polymer blend
CW - Concentric conductor of copper, Y- Inner sheath of polyvinylchloride (PVC)
waveform (ceander) Y- Outer sheath of polyvinylchloride (PVC)
CE - Concentric conductor in multi-core 2Y - Outer sheath of polyethylene (PE)
cables on each individual core 1Y - Outer sheath of polyurethane (PUR)
TYPE DESIGNATION CODES TELECOMMUNICATION

The number of conductors or pairs are marked with numbers. After the digits marking the stranded
elements follows. The first letter of the type designation indicates the cable type or the application.
A Outdoor cable 3Y Insulation made of styroflex Q Armouring made of steel braid
AB Outdoor cable with lightning protection 4Y Insulation made of polyamide (PA) (St) Screen (metal tape or plastic laminated
requirements 5Y Insulation made of polytetrafluoro- metal tape)
AJ Outdoor cable with induction protection ethylene (PTFE) (Z) Steel wire braid over the inner PVC
requirements 6Y Insulation made of perflourethylen- sheath
G Mine cable propylen (FEP) E Compound layer with embedded
GJ Mine cable with induction protection 7Y Insulation made of ethylene plastic tape
requirements tetrafluoroethylene (ETFE) T Strength members
J Installation cable 9Y Insulation made of polypropylene (PP) (Zg) Strength members of bundled
JE Installation cable for industrial 09YS Insulation made of polypropylene fiberglass yarns in or under the sheath
electronics foam-skin Bd Stranded in bundles
L Hose cable for telecommunication H Insulation or sheath made of halogen DM Multiple twin quad
systems. free material Lg Lagenverseilung
Cables with stranded conductors for FE Cable with insulation integrity F Star quad in the railway communica-
increased mechanical stress for M Lead sheath tions cables
telecommunication systems Mz Annealed lead sheath St Star quad with phantom circuit
S Switch board cable for tele- C Screen made of copper braid St I Star quad in district cables
communication systems (C) Individually screend pairs (trunk cable)
P Insulation made of paper (copper braid) St III Star quad in local cables
Y Insulation or sheath or protective (K) Screen made of copper tape St VI Star quad HF suitable up to 4 MHz
sheath made of polyvinylchloride (PVC) L Aluminum sheath St VII Star quad HF suitable up to 16 MHz
Yv Reinforced protective sheath made of LD Corrugated aluminum sheath St VIII Star quad HF suitable up to 32 MHz
polyvinylchloride (PVC) (L)2Y Al-laminated sheath made of poly- PiMF Shielded pair (pairs in metal foil)
2Y Insulation of solid PE or sheath or ethylene, PE S Railway signalling cable
protective sheath made of F Cable core with jelly filling TF Star quad for carrier frequency
polyethylene (PE) TF Cable core with swellable tape technology
2Yv Reinforced protective sheath made of W Corugated steel tape sheath
polyethylene (PE) D Screen made of round copper wires
02Y Insulation made of foamed B*) Armouring
polyethylene (PE) C*) Protective sheath of jute and viscous
Edition: 05/2016
02YS Insulation made of foam-skin compound
1)
Tensile load valid only at participation cable sheath and cable core
2)
The bending radius for multiple bending applies to the radius of switching mechanism Modifications and mistakes reserved. Other cable types and versions on request!

TYPE DESIGNATION CODES FIBRE OPTIC
A- D Q (ZN)2Y 12x12 E 9/ 125 0,36 F 3,5 LG
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 H- flame retardant 9
A- outdoor cable, 2Y - PE Ø Fiber core diameter fiber in microns
J- indoor cable, 4Y - PA for multi-mode
AT - outdoor cable, divisible, 11Y - PUR Ø field diameter in microns in
U- universal cable for outdoor and (L)2Y - Al-laminated sheath single-mode fibers
indooruse (also as A/J) (SR)2Y - corrugated steel tape armouring
and PE- sheath 10
2 (ZN)2Y - non-metallic strength members Ø Fiber cladding diameter in microns
(ZS) - metallic support element/ and PE-sheath
strength member (ZN)(L)2Y - non-metallic strength members 11
and PE-sheath Al-laminated sheath Attenuation coefficient in dB / km
3 (ZN)(SR)2Y - non-metallic strength members,
V- tight buffered fibre 12 12Wavelength
corrugated steel tape armouring and B- 850nm
W- loose tube with 1 fibre, filled PE- sheath
D- loose tube, filled F- 1300nm at G, 1310 e
E- loose tube, flexible 7 H- 1550nm
...x Number of cores with a fiber in loose 13 13
4 tube cables
S- metallic core/pair/quad Bandwidth at G, dispersion coefficient in
x... Number of loose tubes x number of single-mode fibers
5 Filling of the cable core fibers per loose tube in loose tube
F- petrojelly cables 14
OF - special jelly LG - layering
8 Type SZ - SZ stranding
Q- swellable tapes E- single-mode fiber,
6 Cable sheath G- Graded-index fibre
Y- PVC
PICTOGRAMS
ROBUST
Rugged
Direct burial Particularly rugged Longitudinally watertight
Laying in ducts Rodent protected Transversally watertight
EMV / EMC OIL OIL

OIL
Blowing in ducts and pipes Screened Oil-resitant
≥ -5 °C
Laying in trays Temperature at laying Acid-resitant
DIEBSTAHLWEHREND
THEFT DEFENCE FLEX
Outdoor Theft-defence Particularly flexible
HALOGENFREI
halogen-free
Laying in water Halogen-free Limited UV-resitant
HF Cl Br
ABRIEBFEST
Abrasion-proof
Aerial cable, self supporting Flame retardant Abrasion-proof
INHOUSE
Edition: 05/2016
Inhouse Low smoke Rail foot
126
CODE OF CONDUCT: BAYKA - BAYERISCHE KABELWERKE AG
Preamble work, the company will carefully examine what good company Protection and guarantee of the right to freedom of conscience
Bayka and its member companies affirm their Corporate Social practices from their home country should be applied to enable and freedom of expression.
Responsibility as a part of their global business activities supportive, responsible company management.
(internationally known as “CSR” 1). “Bayka’s Code of Conduct 3.6 Working Conditions
for Corporate Social Responsibility” (hereinafter called “CoC”) 3.2 Integrity and Organizational Governance The undersigned company abides by the following core work
acts as a guideline in the industry, especially regarding work- 3.2.1 The undersigned company gears its activities towards standards from ILO 4):
ing conditions, social and environmental compatibility, trans- universally held ethical values and principals, especially 3.6.1 Child Labor
parency, collaboration and dialog that is marked by trust. integrity, honesty, respect of human dignity, openness and The prohibition of child labor, i.e. the employment of persons
Developed and agreed to by Bayka and its member compa- non-discrimination based on religion, ideology, gender younger than 15 years old, as long as the local legal require-
nies, the content of this CoC is an expression of Bayka’s col- and ethnicity. ments do not specify a higher age limit and as long as no
lective core values as they are defined in Bayka’s vision and 3.2.2 The undersigned company rejects corruption and brib- exceptions are permitted 5).
mission statements and especially as they are affirmed in ery as stated in the relevant UN Convention 2). It uses suit- 3.6.2 Forced Labor
the social market economy. able means to promote transparency, trading with integrity, The prohibition of forced labor of any kind 6).
responsible leadership and company accountability. 3.6.3 Wage Compensation
Bayka recommends that this CoC be implemented by the 3.2.3 The undersigned company pursues clean and recognized Work standards concerning compensation, especially in
member companies. It is designed as a self-imposed obli- business practices and fair competition. In regards to com- regards to the level of compensation as stated in the laws
gation that can be signed by the member companies. By petition, it focuses on professional behavior and high stand- and requirements that are in force 7).
providing this CoC, Bayka assists them in responding to dif- ards of quality for work. It fosters partnership and trusting 3.6.4 Employee Rights
ferent general conditions in a global market and in facing interaction with the supervisory authorities. Additionally, it Respecting the rights of the employee to freedom of asso-
challenges and social expectations that come from intensi- will hold to the parameters of the “Guide for our Association ciation, freedom of assembly and collective bargaining, as
fied collaboration from within the value chain. Activity – Instructions for Compliance with Competition Law long as this is legally permitted and possible in the respec-
in the Bayka”. tive country 8).
3.6.5 Prohibition of Discrimination
1. Basic Understanding of Social Responsibility in
3.3 Consumer Interests Treatment of all employees in a non-discriminatory fashion 9).
Corporate Management To the extent consumer interests are affected, the undersigned
A mutual, basic understanding of social responsibility in cor-
company abides by regulations that protect the consumer, as 3.7 Hours of Work
porate management forms the basis of this CoC. This means
well as appropriate sales, marketing and information prac- The undersigned company abides by work standards concern-
the undersigned company assumes responsibility by bear-
tices. Groups that are in special need of protection (e.g. pro- ing the longest permitted time of work.
ing in mind the consequences of its business decisions and
tection of minors) will receive special attention.
actions on economic, technological, social and environmen-
3.8 Environmental Protection
tal levels and brings about an appropriate balance of inter-
3.4 Communication The undersigned company fulfills the requirements and the
ests. The undersigned company voluntarily contributes to the
The undersigned company will communicate in an open way standards for environmental protection that affect their oper-
well being and longterm development of a global society at
and is oriented towards dialogue about the requirements of ations and acts in an environmentally conscious way at all
every point it can at the locations where it is in business. It is
this CoC and about its implementation among employees, cli- locations where it is in operation. For additional responsibil-
geared towards universally held ethical values and principals,
ents, suppliers and other stakeholders. Every document and ity with natural resources, it holds to the principles from the
especially integrity, honesty and respect of human dignity. all information will be duly produced. They will not be unfairly Rio Declaration 10).
changed or destroyed. They will be properly stored. Company
2. Where the CoC applies secrets and partner’s business information will be handled 3.9 Civic Commitment
2.1 This CoC is in effect for all of the undersigned company’s sensitively and will be kept in confidence. The undersigned company contributes to the social and eco-
branches and business units worldwide. nomic development of the countries and regions where it is
2.2 The undersigned company commits to promoting adher- 3.5 Human Rights in business and promotes appropriate, volunteer activities
ence to the content of this CoC at every point it can for its The undersigned company is committed to promote human by its employees.
suppliers and in other parts of the value chain. rights. It respects human rights stated in the Charter of the
United Nations 3), especially those named in the following:
3. Core Values for Social Responsibility in Corporate 3.5.1 Privacy 4. Implementation and Application
Protection of privacy. The undersigned company will make every appropriate and
Management
3.5.2 Health and Safety reasonable effort to implement and to apply the principles
The undersigned company will proactively work to ensure that
Ensuring health and work safety, especially the guarantee and values described in this CoC both now and in the future.
the values mentioned below are put into practice and adhered
of a safe and health-promoting work environment, avoiding Contractual partners will be informed about the basic meas-
to both now and in the future.
accidents and injuries. ures upon request and within the scope of a reciprocal coop-
3.5.3 Harassment eration, so that it becomes observable how keeping these
3.1 Adherence to Laws
Employee protection against bodily punishment and against measures is fundamentally guaranteed. No right exists to
The undersigned company will abide by the laws in effect
physical, sexual, psychological or verbal harassment or abuse. disseminate operational or business secrets related to com-
and other legal requirements of the countries where it is in
3.5.4 Freedom of Conscience petition or any other information that is in need of protection.
business. For countries that have a weak institutional frame-
1) CSR = Corporate Social Responsibility 5) ILO Convention No. 138 of 1973 and ILO Convention No. 182 of 1999 9) ILO Convention No. 111 of 1958
2) UN Convention against corruption in 2003, in force since 2005 6) ILO Convention No. 29 of 1930 and ILO Convention No. 105 of 1957 10) The 27 principles from the “Rio Declaration on Environment and Develop-
3) General explanation of human rights, UN Resolution 217 A (III) of 1948 7) ILO Convention No. 100 of 1951 ment“ of 1992 as the result from the UN Conference on Environment and
4) ILO = International Labour Organization 8) ILO Convention No. 87 of 1948 and ILO Convention No. 98 of 1949 Development in Rio de Janeiro
Imprint
Bayerische Kabelwerke AG Registered: Copyrights of pictures and Logos: željeznice, International Electro- Essent NV, Thüga AG, Royal Dutch
Otto-Schrimpff-Str. 2 Registered at commercial register. Freeimages.com, Shutterstock. technical Commission, Deutsche Shell plc (RDS), Siemens AG, ABB
91154 Roth · Germany Register court: com, VDE, CE, Eisenbahn-Bun- Telekom AG, Vodafone GmbH, Elec- Ltd, GA Energieanlagenbau, Friedrich
Telephone: +49 (0) 9171 806 111 Amtsgericht Nürnberg desamt, Deutsche Bahn AG, trosuisse, Highways Agency, E.ON SE, Duensing GmbH, voestalpine AG,
Telefax: +49 (0) 09171 806222 Register number: HRB 314 Österreichische Bundesbah- RWE AG, Northern Ireland Electricity Ferrostaal GmbH
E-Mail: kabel@bayka.de Tax-ID: nen AG, ADIF - Administrador de Limited, Vattenfall AB, Balfour Be-
Edition: 05/2016
represented by: purchase tax-Identificationnumber Infraestructuras Ferroviarias, atty, Telekom Austria AG, Telefónica
Johann Erich Wilms acc. to §27a Umsatzsteuergesetz: Red Nacional de los Ferrocarri- S.A., M-net Telekommunikations
DE 13350065 les spañoles (RENFE), Hrvatske GmbH, Thüringer Netkom GmbH,

BAYERISCHE KABELWERKE AG | Otto-Schrimpff-Strasse 2 | 91154 Roth (Germany) | www.bayka.de | kabel@bayka.de

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Railway & Traffic cables

©Picture: freeimages 818606_56305726

 BayRail® for signalling applications

Sales North KIEL Stralsund

20 16 Frank Lutze, Dipl. -Ing. (FH)

Michael Birkel -Schwenningen 80Servicepartner

RESEARCH & DEVELOPMENT 8

BAYKA REFERENCES GERMAN

BAYKA REFERENCES SPANISH

OUR GENERAL ORIENTATION 12

SIGNALLING, BALISE, PZB &

TELECOMMUNICATION CABLES 86-112

GROUNDING & POWER CABLES 114-124

PICTOGRAMS 126 page

CODE OF CONDUCT 127

www.bayka.de BAYERISCHE KABELWERKE AG 3

BayCom® Telecommunication cables

Inhouse- & Outdoor-HF-switchboard cables (xDSL)

Local- & xDSL cables

Fibre optic cables (FOC)

Cables according to international standards

BayRail® Cables for railways and transport

BayMotion® Flexible connecting & interconnecting cables

BaySpecial® Special cables

Standards (acc. to customer requirements)

www.bayka.de BAYERISCHE KABELWERKE AG 5

B ayerische Kabelwerke AG – Bayka – was

BAYKA COLOR FARBKONZENTRATE GMBH

B ayka Color Farbkonzentrate GmbH is a

B ayka Berlin GmbH is a specialized

BGF- BERLINER GLASFASERKABEL GMBH

B GF (Berliner Glasfaserkabel GmbH)

www.bayka.de BAYERISCHE KABELWERKE AG 7

T he quality of our work and our products

Bayka Photovoltaic plant

Gross collector area:

RESEARCH & DEVELOPMENT

A s a development partner of national

Railway & Traffic

Industry, Plants and mechanical engineering

www.bayka.de BAYERISCHE KABELWERKE AG 9

Hannover < -- > Würzburg Cologne < -- > Rhein/Main

Nuremberg < -- > Munich Nuremberg < -- > Erfurt

Railway control centre 2010 - 2013: Urban railway 2010 - 2013:

New tracks 2010 - 2013: We are certified frame contract and

Selection of international railway projects with Bayka support

Australia: Austria: Signalling cables, Line conduc- Bulgaria:

Denmark 2012: Estonia 2012: Finland:

France: Italy 2012: Kroatia:

Sweden 2012 - 2013: Serbia: Slovakia 2013:

Slovenia 2011: Switzerland: Turkey, Turkmenistan:

Selection of spanish railway projects with Bayka support

Proyecto de Instalaciones de Seguridad y Comunicaciones Variante de Alpera

Proyecto de Instalaciones de Seguridad y Comunicaciones Fuente Piedra-Antequera

Proyecto de Instalaciones de Seguridad y Comunicaciones Accesos Puerto Valencia

Proyecto de Enclavamientos Eléctricos en Líneas 1 y 6 Metro Madrid

Proyecto de Perturbaciones para affección de LAV en la Estación de Barcelona-Sants

Proyecto de Perturbaciones para affección de LAV en el tramo Lleida-Barcelona

www.bayka.de BAYERISCHE KABELWERKE AG 11

life cycle anti-theft