PSEN cs1.

1p

} PSEN sensor technology

Operating Manual 21095-EN-08

Preface
This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes. Suggestions and comments for improving this documentation will be
gratefully received.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.

SD means Secure Digital

Contents

Introduction 4
Validity of documentation 4
Using the documentation 4
Definition of symbols 4

Safety 5
Intended use 5
Safety regulations 6
Safety assessment 6
Use of qualified personnel 6
Warranty and liability 6
Disposal 6
For your safety 7

Unit features 7

Function description 7
Block diagram 8
Operating distances 8
Lateral and vertical offset 9

Wiring 9
Pin assignment, connector and cable 10

Connection to evaluation devices 11

Teaching in the actuator 14

Installation 14

Adjustment 15

Operation 15
Error display through flashing codes 16

Dimensions in mm 17

Technical details 18
Safety characteristic data 20

Supplementary data 21
Radio approval 21

Order reference 21

EC declaration of conformity 21

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Introduction

Validity of documentation
This documentation is valid for the product PSEN cs1.1p. It is valid until new documentation
is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.

Using the documentation

This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref-
erence.

Definition of symbols
Information that is particularly important is identified as follows:

DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.

WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.

CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.

NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

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INFORMATION
This gives advice on applications and provides information on special fea-
tures.

Safety

Intended use
Safety function of safety switch:
} 2 safety outputs, each of which supply a high signal when the actuator is in the safety
switch's response range and when there is a high signal at the safety inputs.
The safety switch meets the requirements in accordance with:
} EN 60947-5-3 with the actuator PSEN cs1.1 : PDDB
} EN 62061: SIL CL 3
} EN ISO 13849-1: PL eCat. 4
} EN ISO 14119: Coding level Low, Type4
The safety switch may only be used with the corresponding actuator PSEN cs1.1.
The safety level PL e (Cat. 4 )/SIL CL 3 is only achieved if
} the safety outputs use 2-channel processing.
The following is deemed improper use in particular:
} Any component, technical or electrical modification to the product
} Use of the product outside the areas described in this manual
} Use of the product outside the technical details (see Technical details [ 18]).

NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in-
terference.

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Safety regulations

Safety assessment
Before using a unit it is necessary to perform a safety assessment in accordance with the
Machinery Directive.
Functional safety is guaranteed for the product as a single component. However, this does
not guarantee the functional safety of the overall plant/machine. In order to achieve the re-
quired safety level for the overall plant/machine, define the safety requirements for the
plant/machine and then define how these must be implemented from a technical and organ-
isational standpoint.

Use of qualified personnel

The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.
A competent person is someone who, because of their training, experience and current pro-
fessional activity, has the specialist knowledge required to test, assess and operate the
work equipment, devices, systems, plant and machinery in accordance with the general
standards and guidelines for safety technology.
It is the company’s responsibility only to employ personnel who:
} Are familiar with the basic regulations concerning health and safety / accident preven-
tion
} Have read and understood the information provided in this description under "Safety"
} And have a good knowledge of the generic and specialist standards applicable to the
specific application.

Warranty and liability

All claims to warranty and liability will be rendered invalid if
} The product was used contrary to the purpose for which it is intended
} Damage can be attributed to not having followed the guidelines in the manual
} Operating personnel are not suitably qualified
} Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).

Disposal
} In safety-related applications, please comply with the mission time TM in the safety-re-
lated characteristic data.
} When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).

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For your safety

WARNING!
Loss of safety function due to manipulation of the interlocking device
Manipulation of the interlocking device may lead to serious injury and death.
– You should prevent any possibility of the interlocking device being
manipulated through the use of a spare actuator.
– Keep the spare actuator in a safe place and protect it from unauthor-
ised access.
– If spare actuators are used, these must be installed as described in
Installation [ 14].

} Do not remove the connector's protective cap until you are just about to connect the
unit. This will prevent potential contamination.

Unit features
} Transponder technology for presence detection (safety function)
} Pilz coding type: Coded
} Dual-channel operation
} 2 safety inputs for series connection of multiple safety switches
} 2 safety outputs
} 1 signal output
} LED display for:
– State of the actuator
– State of the inputs
– Supply voltage/fault
} 4 directions of actuation

Function description
The safety outputs may have a high or low signal, depending on the position of the actuator
and the signal status of the inputs.
In a safe condition there is a low signal at the safety outputs.
Electrical states of the inputs and outputs (when switch is ready for operation:
Power / Fault LED is green):

Actuator in
the re-
sponse Safety input Safety input Safety out- Safety out- Signal out-
range S11 S21 put 12 put 22 put Y32
Yes High High High High High
Yes Low Low Low Low High
No X X Low Low Low

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Actuator in
the re-
sponse Safety input Safety input Safety out- Safety out- Signal out-
range S11 S21 put 12 put 22 put Y32
Yes High Low High Low High
Yes Low High Low High High

x: High or low signal

Feasibility monitoring for safety inputs S11 and S21
} If one safety input switches from high to low, while the other safety input remains high,
an unequal status is displayed: Input LED flashes yellow
} If this safety input switches back from low to high, while the other safety input remains
high, a feasibility error is displayed and a partial operation lock is triggered: Input LED
flashes yellow
A switch to a high signal will only lead to normal switch operation if both inputs had a low
signal. From this moment on, the switch to high may occur (partial operation lock see Error
display [ 16]).

Block diagram

A1 A2 S11 S21

Input

Power Receiver Actuator

12 22 Y32

Operating distances

On

Off

Legend:
} Sao: Assured operating distance: 15 mm

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} So: Typical operating distance: 21 mm

} Sr: Typical release distance: 32 mm
} Sar: Assured release distance: 40 mm

Lateral and vertical offset

Lateral offset Vertical offset

[4] [4]

[3]
[2] [4]
[5]

[1] [6] [4]

Power / Fault
Safety Gate
Input

Legend:
} [1]: Hysteresis
} [2]: Typical operating distance SO
} [3]: Typical release distance Sr
} [4]: Offset in mm
} [5]: Operating distance in mm
} [6]: Response range

Wiring
Please note:
} Information given in the Technical details [ 18] must be followed.
} The max. cable length lmax in the input circuit is calculated from
– the max. cable capacitance at the safety outputs (see Technical data [ 18]).
– the minimum permitted supply voltage at the sensor (19.2 V).
} The power supply must meet the regulations for extra low voltages with protective sep-
aration (SELV, PELV).

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} The inputs and outputs of the safety switch must have a protective separation to
voltages over 60 VDC.

INFORMATION
Only use safety relays with a 24 VDC supply voltage. Safety relays with uni-
versal power supply or in AC device versions have internal potential isola-
tion and are not suitable as evaluation devices.

CAUTION!
Do not connect the signal output to 0 V!
If the signal output Y32 is connected to 0 V, the safety switch may be dam-
aged as a result. Connect the signal output Y32 to a consumer, e.g. to the
input on a control system, or leave the signal output unconnected.

} The supply voltage to the safety switch must be protected with a 2 A to 4 A quick-acting
fuse.
} Ensure the EMC requirements of IEC 60204-1 are met.
} When connecting in series, make sure you comply with the wiring technology require-
ments (DIN EN 60204-1) and manipulation protection requirements (EN ISO 14119).

Pin assignment, connector and cable

8-pin M12 connector

Pin
PIN designation Function Wire colour
1 S21 Input, channel 2 white
2 A1 +24 VUB brown
3 12 Output, channel1 Green
4 22 Output, channel2 yellow
5 Y32 Signal output grey
6 S11 Input, channel 1 Pink
7 A2 0 V UB blue
8 - Do not connect red

The wire colour also applies for the cable available from Pilz as an accessory.

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Connection to evaluation devices

Make sure that the selected evaluation device has the following properties:
} Dual-channel with feasibility monitoring
} OSSD signals are evaluated
Connection diagram, single connection

Actuator Receiver

Evaluation device

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Connection diagram, series connection

Actuator Receiver
Control system

Actuator Receiver

Actuator Receiver

Evaluation device

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CAUTION!
Extension of delay-on de-energisation
When several (n) devices are connected in series, the delay-on de-ener-
gisation time adds with the number of interconnected safety switches.
The may. delay-on de-energisation is composed of
max. delay-on de-energisation actuator
+ (n-1) x max. delay-on de-energisation of the inputs
+ delay-on de-energisation of the evaluation device

Suitable Pilz evaluation devices are, for example:

} PNOZelog for safety gate monitoring
} PNOZpower for safety gate monitoring
} PNOZsigma for safety gate monitoring
} PNOZ X for safety gate monitoring
} PNOZmulti for safety gate monitoring
Configure the switch in the PNOZmulti Configurator with switch type 3.
} PSS for safety gate monitoring with standard function block SB064, SB066 or
FS_Safety Gate
} PSSuniversal PLC for safety gate monitoring with function block FS_SafetyGate
The correct connection to the respective evaluation device is described in the instructions
for the evaluation device. Make sure that the connection is made in accordance with the
specifications in the instructions for the selected evaluation device.
The connections to two evaluation devices are shown on the following pages, by way of ex-
ample:
} PNOZ s3 and
} PNOZmulti

PNOZ s3

PNOZ s3 PSENcode
24 V
0V

A1 2 A1
A2 7 A2
5 Y32

8 n.c.
6 S11
1 S21
S12 3 12
S22 4 22

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PNOZmulti

PNOZmulti PSENcode

24 V

0V
A1 2 A1
A2 7 A2
8 n.c.
6 S11
1 S21
grün
I0 3 12
gelb
I1 4 22
grau
I2 5 Y32

Legend:

I0 Input OSSD
I1 Input OSSD
I2 Signal input

Teaching in the actuator

Any Pilz actuator PSEN cs1.1) is detected as soon as it is brought into the response range.

Installation

CAUTION!
The unit's properties may be affected if installed in an environment contain-
ing electrically or magnetically conductive material. Please check the oper-
ating distances and the assured release distance.

} The safety switch and actuator should be installed opposite each other in parallel.
} Safety switches and actuators should be permanently secured using M5 safety screws
with a flat head (e.g. M5 cheese-head or pan head screws).
} Protect the actuator from contamination.
} Torque setting: Please note the information provided under Technical details [ 18].
} The distance between two safety switches must be maintained (see Technical
details [ 18]).
} Make sure that the safety switch and actuator cannot be used as an end stop.

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Procedure:

Fig.: Sensing faces on the sensor

1. Drill holes (for M5 screws) in the mounting surface to secure the actuator and sensor
(see Dimensions in mm [ 17]).
2. Use a screw to fix the sensor to the mounting surface.
Make sure that the sensor marking that is be used for operation can be operated using
the actuator from the right side.
3. Do not fully tighten the second screw on the safety switch.
4. Use a screw to fix the actuator to the mounting surface.
Make sure that the actuator with the printed side points towards the marking on the
sensor.
5. Do not fully tighten the second screw on the actuator.
6. Align the safety switch and tighten the screws.
7. Align the actuator and tighten the screws.

Adjustment
} The stated operating distances (see Technical details [ 18]) only apply when the
safety switch and actuator are installed facing each other in parallel. Operating dis-
tances may deviate if other arrangements are used.
} Note the maximum permitted lateral and vertical offset (see Operating distances and
Lateral and vertical offset [ 9]).

Operation

NOTICE
The safety function should be checked after initial commissioning and each
time the plant/machine is changed. The safety functions may only be
checked by qualified personnel.

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Status indicators:
} "Power / Fault" LED illuminates green: The unit is ready for operation
} "Safety Gate" LED lights up yellow: Actuator is within the response range
} "Input" LED lights up yellow: There is a high signal at both inputs
Error display through periodic flashing:
} "Input" LED lights up yellow: The signal switches from high to low at one input, while a
high signal remains on the other input (partial operation).
Remedy: Open both channels of the input circuit.
} "Power/Fault" LED lights up red: Error message
Flashing codes for fault diagnostics are output to the "Safety Gate" or "Input" LED (see
Error display through flashing codes).
Remedy: Rectify fault and interrupt power supply.
Please note the different times for
} The switch-on delay after UB is applied
} The recovery time of the sensor and evaluation device.

Error display through flashing codes

The "Safety Gate" and "Input" LEDs send flash signals; an error code can be established
from the number and sequence. The "Power/Fault" LED illuminates red.
Each error code is indicated by three short flashes of the "Input" or "Safety Gate" LED.
After a longer pause, the LED will then flash at one second intervals. The number of LED
flashes corresponds to a digit in the error code. The error code can consist of up to 3 digits.
The digits are separated by a longer period without flashing. The entire sequence is con-
stantly repeated.

Number of flashes 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Decimal error code 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0

Example:
Error code 1,4,1:
Flash frequency of the "Safety Gate" or "Input" LED

I II III IV V

Meaning of flash frequency:

Flash frequency Meaning

I 3 times, short Code for error message
II Once, for one second each Code for 1st digit
III 4 times, for one second each Code for 2nd digit
IV Once, for one second each Code for 3rd digit
V 3 times, short Code for error message repeated

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Table of error codes

Error code
Decimal Number of flashes Description Remedy
1.4.1 3x short – 1x long – 4x Wiring error Rectify wiring error
long – 1x long – 3x short
1.12 3x short – 1x long – 12x Wiring error Rectify wiring error
long – 3x short
1.13 3x short – 1x long – 12x Wiring error Rectify wiring error
long – 3x short
14 3x short – 14x long – 3x Wiring error Rectify wiring error
short
15 3x short – 15x long – 3x Wiring error Rectify wiring error
short

Other flashing codes signal an internal error. Remedy: Change device.

Dimensions in mm
Safety switch

5,1 1 61
5,5

30
20

40
20

21,5 45
74
72

Actuator

5,3
0,5
30

40

11
4

40

30

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Technical details

General
Approvals CE, EAC (Eurasian), FCC, IC, TÜV, cULus Listed
Sensor's mode of operation Transponder
Coding level in accordance with EN ISO 14119 Low
Design in accordance with EN ISO 14119 4
Classification in accordance with EN 60947-5-3 PDDB
Pilz coding type Coded
Electrical data
Supply voltage
Voltage 24 V
Kind DC
Voltage tolerance -20 %/+20 %
Output of external power supply (DC) 2W
Max. inrush current at UB 0,12 A
Max. switching frequency 3 Hz
Max. cable capacitance at the safety outputs
No-load, PNOZ with relay contacts 40 nF
PNOZmulti, PNOZelog, PSS 70 nF
No-load current 50 mA
Inputs
Number 2
Voltage at inputs 24 V DC
Input current range 5 mA
Max. overall cable resistance Rlmax
Single-channel at UB DC 1000 Ohm
Semiconductor outputs
OSSD safety outputs 2
Signal outputs 1
Switching current per output 500 mA
Breaking capacity per output 12 W
Potential isolation from system voltage No
Short circuit-proof ja
Residual current at outputs 10 µA
Voltage drop at OSSDs 3,5 V
Lowest operating current 0 mA
Utilisation category in accordance with EN 60947-1 DC-12
Times
Test pulse duration, safety outputs 450 µs
Switch-on delay
after UB is applied 1s
Inputs typ. 13 ms
Inputs max. 20 ms
Actuator typ. 45 ms
Actuator max. 100 ms

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Times
Delay-on de-energisation
Inputs typ. 15 ms
Inputs max. 20 ms
Actuator typ. 30 ms
Actuator max. 260 ms
Risk time in accordance with EN 60947-5-3 260 ms
Supply interruption before de-energisation 20 ms
Simultaneity, channel 1 and 2 max. ∞
Environmental data
Ambient temperature
In accordance with the standard EN 60068-2-14
Temperature range -25 - 70 °C
Storage temperature
In accordance with the standard EN 60068-2-1/-2
Climatic suitability
In accordance with the standard EN 60068-2-78
Humidity 93 % r. h. at 40 °C
EMC EN 60947-5-3
Vibration
In accordance with the standard EN 60947-5-2
Frequency 10 - 55 Hz
Amplitude 1 mm
Shock stress
In accordance with the standard EN 60947-5-2
Acceleration 30g
Duration 11 ms
Airgap creepage
Overvoltage category III
Pollution degree 3
Rated insulation voltage 75 V
Rated impulse withstand voltage 1 kV
Protection type
Housing IP67
Mechanical data
Actuator 1 PSEN cs1.1
Operating distances
Assured operating distance Sao 15 mm
Typical operating distance So 21 mm
Assured release distance Sar 40 mm
Typical release distance Sr 32 mm
Repetition accuracy switching distances 10 %
Change of operating distance with temperature
changes +-0,01mm/°C
Typ. Hysteresis 3 mm
Min. distance between safety switches 400 mm

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Mechanical data
Sensor flush installation in accordance with EN
60947-5-2 Yes, follow installation guidelines
Connection type M12, 8-pin male connector
Material
Top PBT
Max. torque setting for fixing screws 1 Nm
Dimensions
Height 75 mm
Width 40 mm
Depth 40 mm
Actuator dimensions
Height 11 mm
Width 40 mm
Depth 40 mm
Weight of safety switch 130 g
Weight of actuator 20 g
Weight 150 g
Where standards are undated, the 2014-10 latest editions shall apply.

Safety characteristic data

NOTICE
You must comply with the safety-related characteristic data in order to
achieve the required safety level for your plant/machine.

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2008 2008 2008
PL Category TM [year]
2-ch. OSSD PL e Cat. 4 SIL CL 3 4,10E-09 SIL 3 1,10E-04 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

INFORMATION
A safety function's SIL/PL values are not identical to the SIL/PL values of
the units that are used and may be different. We recommend that you use
the PAScal software tool to calculate the safety function's SIL/PL values.

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Supplementary data

Radio approval
USA/Canada
FCC ID: VT8- PSENCS1
IC: 7482A- PSENCS1
FCC/IC-Requirements:
This product complies with Part 15 of the FCC Rules and with Industry Canada licence-exempt RSS standards.
Operation is subject to the following two conditions:
1) this product may not cause harmful interference, and
2) this product must accept any interference received, including interference that may cause undesired operation.

Changes or modifications made to this product not expressly approved by Pilz may void the FCC authorization to operate this equipment.

NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference in which case the user will be required to correct the interference at his own expense.

Le présent produit est conforme aux CNR d'Industrie Canada applicables aux appareils radio
exempts de licence. L'exploitation est autorisée aux deux conditions suivantes:
(1) le produit ne doit pas produire de brouillage, et
(2) l'utilisateur de le produit doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le
fonctionnement.

Order reference
Product type Features Connection type Order no.
PSEN cs1.1p / PSEN cs1.1 Safety gate system, coded 8-pin M12 connector 540 000
PSEN cs1.1p (switch) Safety switch, coded 8-pin M12 connector 540 050
PSEN cs1.1 Actuator, coded 540 080

EC declaration of conformity
This product/these products meet the requirements of the directive 2006/42/EC for ma-
chinery of the European Parliament and of the Council. The complete EC Declaration of
Conformity is available on the Internet at www.pilz.com/downloads.
Representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ost-
fildern, Germany

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Printed in Germany
Support

21095-EN-08, 2015-09100XXXX-DE-0X
in Germany
© Pilz GmbH & Co. KG, 2015
KG, 2015
& Co.Printed
Technical support is available from Pilz round the clock.

2015-00
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