Research Article: Peanut Husk Filled Polyethylene Composites: Effects of Filler Content and Compatibilizer On Properties
Research Article: Peanut Husk Filled Polyethylene Composites: Effects of Filler Content and Compatibilizer On Properties
Research Article: Peanut Husk Filled Polyethylene Composites: Effects of Filler Content and Compatibilizer On Properties
Journal of Polymers
Volume 2015, Article ID 189289, 9 pages
http://dx.doi.org/10.1155/2015/189289
Research Article
Peanut Husk Filled Polyethylene Composites:
Effects of Filler Content and Compatibilizer on Properties
Henry C. Obasi
Federal University of Technology, PMB 1526, Owerri 460221, Imo State, Nigeria
Copyright © 2015 Henry C. Obasi. This is an open access article distributed under the Creative Commons Attribution License,
which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
Agrowaste biocomposites were obtained using peanut husk filler and LDPE. The effects of agrofiller content and compatibilizer on
the mechanical and biodegradable properties of the composites have been discussed. Mechanical and biodegradable behaviour of
LDPE became noticeably worse when it was blended with agrofiller, due to poor compatibility between the two phases. The presence
of MAPE in the composites and its compatibility with the agrofiller, led to much better dispersion and homogeneity of agrofiller
in the matrix and consequently to improved properties. Water absorption and thickness swelling indices increased with increasing
filler content and were reduced on addition of MAPE. Furthermore, weight loss of composites via enzymatic degradation showed
that both composites were biodegradable even at high levels of filler addition. However, composites with MAPE exhibited lower
weight loss.
rice husk [11], coconut shell [12, 13], oil palm agrowastes [8, 14, State, Nigeria. The husks were processed to obtain peanut
15], peanut shell [16], and thermoplastic materials which had husk filler (PHF). The PHF mesh size used was 300 𝜇m.
successfully been developed.
Peanut (Arachis hypogaea) is a plant grown mainly for 2.2. Sample Preparation. Mixtures of peanut husk filler and
its fruits and it is one of the world’s important edible crops. low density polyethylene were melt-blended in an extrusion
The peanuts are often called groundnuts because their pods machine at a temperature of 120–150∘ C and a screw speed of
(shells) develop underground. Nigeria is the leading peanut 50 rpm to obtain PHF/LDPE composites. The PHF contents
growing country in Africa and the forth in the world after range from 0 to 25 wt.% in the blends. Maleated polyethylene
China, India, and USA. The production of peanut generates (MAPE) was used as a compatibilizer at 5 wt.% based on the
large quantities of waste peanut shells. Efforts to find utiliza- filler loading. The liquid melt was extruded as flats sheets.
tion of these waste materials have resulted mostly in low- These sheets were oven-dried over night at 70∘ C to reduce
value or limited application [16]. Just as it is the case of other moisture content and kept in air tight container for at least
cellulosic materials, peanut shells contain cellulose, hemi- 40 h according to ASTM D618.
celluloses, and lignin microfibrils, which are grouped into
macrofibrils. Chemical compositions of peanut shell fiber was 2.3. Tensile Test. Tensile tests were carried out using a
found to be cellulose (35.7%), hemicelluloses (18.7%), lignin universal Instron tensile tester 3366 according to ASTM D638
(30.2%), and ash content (5.9%) [3]. Therefore, the utilization with the samples obtained as described. Tensile properties
of peanut husk (shell) as natural filler in polyolefins will were measured at room temperature at 5 mm/min crosshead
foster a new application route in the conversion of agrowastes speed to obtain the tensile strength, elongation at break, and
to useful resources for plastic industries. This promotes Young’s modulus. Averaged values of five runs of each were
the universal call for improved environmental sustainability obtained.
through the reduction of municipal solid wastes and “waste
to wealth” generation. 2.4. Flexural Test. The flexural test was performed using
The physical and mechanical properties of thermoplastic the same universal testing machine used for tensile test in
biocomposites depend mainly on the interaction between accordance with ASTM D790 with a three-point bending
the natural filler and the thermoplastic material. In the geometry at a crosshead speed of 2 mm/min to evaluate the
production of thermoplastic biocomposites, the incompati- flexural strength and modulus under a load cell of 1 kN.
bility between the hydrophilic natural filler and hydrophobic Average values of five samples were calculated.
thermoplastic matrix is an issue among researchers and
industrialists. 2.5. Impact Test. The impact test was conducted on notched
The presence of polar hydroxyl groups of the natural filler rectangular samples according to ASTM D256 using an
is hardly wetted by the nonpolar polymer matrix and thus impact tester (IZOD Impact tester), with a 4.0 J hammer.
often leads to poor mechanical properties when blended [17]. Average values were obtained from five runs for each sample.
One way to improve this interaction is by the incorporation
of coupling agents such as compatibilizers. Maleated poly- 2.6. Hardness Test. The hardness test of the composite sam-
mers such as maleated polyethylene (MAPE) and maleated ples was conducted using Lecco Vickers (LV 700) testing
polypropylene (MAPP) are mostly used as coupling agents in machine according to ASTM D78. Average values of five runs
polyethylene and polypropylene based biocomposites. Sev- were calculated.
eral researchers have reported the reasonable improvement
on properties of biocomposites by adding maleated coupling 2.7. Water Absorption Test. The water absorption study of the
agents [18–20]. composites was determined according to ASTM D570. Cut
In this study, the addition of peanut husk filler to LDPE samples of dimensions 30 × 30 × 3 mm3 were dried in a
has been considered as way of enhancing the mechanical and vacuum at 45∘ C for 24 h, weighed to get the initial dry weight
biodegradable properties of polymeric materials obtained to the nearest 0.001 g, and then immersed in distilled water
from these composites. Therefore, the main objective of this for a period of 63 days. Weights of the samples were measured
work is to investigate the effect of maleated PE and filler after every 7 days to obtain the new change in weight. The
content on the various properties of agrowaste filler polymer percent water absorption (𝑃wa ) was calculated as follows:
composites.
Percent water absorption (𝑃wa )
2. Experimental (1)
Final dry wt. after immersion
= 100 [( ) − 1] .
2.1. Materials. The low density polyethylene (LDPE) matrix Initial dry wt. before immersion
used in this study was supplied by Ceeplast Industry Ltd.,
Aba, Nigeria. It has a density of 0.935 g/cm3 and a melt flow 2.8. Thickness Swelling Test. Thickness swelling test is akin to
index (MFI) of 16 g/10 min. Maleated polyethylene (MAPE) water absorption test. Before testing, the initial thickness of
was obtained from Sigma-Aldrich Chemical Corporation. each sample was measured using a digital veneer caliper and
The agrowaste used as the reinforcing filler was peanut husks later immersed in distilled water at room temperature. After
and was obtained from a local market in Ehime Mbano, Imo 7 days, the sample was taken out and dried before its new
Journal of Polymers 3
EED (%)
16
Final dry wt. after treatment (3)
= 100 [1 − ( )] . 14
Initial dry wt. before treatment
Elongation at break (%)
12
10
3. Results and Discussion
8
3.1. Tensile Tests. Filler volume fraction and filler/matrix 6
interfacial adhesion are fundamental factors that affect the
mechanical properties of fiber-reinforced composites. The 4
quality of interfacial adhesion is dependent on a num- 2
ber of factors such as the nature of filler and polymer
0
components, the filler aspect ratio, the processing method, 0 5 10 15 20 25
and the treatment of the filler [21, 22]. The experimental Peanut husk (wt.%)
results of tensile tests of compatibilized CPHF/LDPE and
uncompatibilized PHF/LDPE composites are displayed in CPHF/LDPE
Figures 1–3. These figures depict the tensile properties in PHF/LDPE
relation to the filler content. The addition of peanut husk Figure 2: Variation of elongation at break at different filler content.
filler (amorphous in nature) reduced the tensile strength
which continuously decreased with increasing filler content
(Figure 1). The reduction in tensile strength could be due
to filler-filler interaction, which becomes more pronounced 2.8
than that of the filler-matrix interactions. Another factor
2.4
could be poor interfacial adhesion due to differences in
Young’s modulus (GPa)
istics. 25
20
3.3. Impact Strength. Figure 7 presents the effects of PHF
contents on the notched Izod impact strength of both com- 15
patibilized and uncompatibilized PHF/LDPE composites. 10
The figure shows that the impact strength increased with 5
filler content. At 25 wt.% filler content, PHF/LDPE had 0
impact strength of 49.38% increment. Similar results were 0 5 10 15 20 25
also obtained for different natural filler filled composites [36, Peanut husk (wt.%)
39, 40, 44] up to 35 wt.% content beyond which the impact
strength dropped. CPHF/LDPE
The decrease in impact strength indicates that the amount PHF/LDPE
of matrix is probably not sufficient to transfer the stress
effectively during a sudden impact in combination with Figure 8: Variation of hardness at different filler content.
the lower absorption characteristic of the filler [39]. It has
been observed that high filler content increases the chances
of fiber agglomeration, which results in regions of stress
concentration requiring less energy for crack propagation rigid fillers in the matrix. Composites with compatibilizer
[45]. Joseph et al. [46] reported that the impact strength exhibited higher values of hardness that the uncompatibilizer
of fiber filled polymer composites depends on the nature composites. The increase in hardness of the compatibilized
of the filler, the polymer, and fiber matrix interfacial bond- composites may be due to stronger interfacial bonding of the
ing. The impact strengths of MAPE modified PHF/LDPE peanut husk filler and low density polyethylene matrix.
composites were found to be higher than the unmodified
PHE/LDPE composites, thus achieving 20.95% increment 3.5. Water Absorption Study. Figures 9 and 10 represent the
over the unmodified PHF/LDPE composites. This may be water absorption indices of PHF/LDPE composites at differ-
attributed to the same reason earlier advanced for tensile and ent filler contents for compatibilized and uncompatibilized
flexural strengths. PHF/LDPE composites, respectively. The degree of water
absorption in natural fiber reinforced composites is depen-
3.4. Hardness Result. The hardness behavior of various PHF/ dent on temperature, fiber content, orientation of fibers,
LDPE composites of different filler content for both with permeability of fiber, surface protection, area of the exposed
compatibilizer and without compatibilizer is shown in surface, diffusivity, void content, hydrophilicity of the indi-
Figure 8. The figure indicates that the mean hardness vidual components, and so forth [45]. Results indicated that
increased with increase in filler content. This may be linked water absorption increased gradually with increase in filler
to the increase in stiffness occasioned by the presence of content, reaching a saturation point where the moisture
6 Journal of Polymers
0
3.6. Thickness Swelling Study. Thickness swelling study was
7 14 21 28 35 42 49 56 63 carried out simultaneously with water absorption procedure.
Time (days) Figures 11 and 12 show the thickness swelling behaviours
of various PHF/LDPE composites. It can be clearly seen
LDPE/CPHF5 LDPE/CPHF20
LDPE/CPHF10 LDPE/CPHF25
that thickness swelling increased with immersion time and
LDPE/CPHF15 filler content. Swelling occurs when the liquid diffuses within
the composite material and is absorbed by the composites.
Figure 9: Water absorption of CPHF/LDPE at different filler When the immersion time of composites is increased, an
content. appreciable amount of water is absorbed, resulting in the
swelling of the filler and possible saturation of the cell walls.
This scenario can be related to the degree of the hydrolysis
mechanism of peanut husk filler of the composite in distilled
9 water. Above that, water exists as free water in the voids,
8 which leads to composite delamination or void formation [49,
50]. Compatibilized PHF/LDPE composites showed lower
7
thickness swelling compared to uncompatibilized PHF/LDPE
Water adsorption (%)
3.5 4.5
4.4
3
4.3
Thickness swelling (%)
2.5 4.2
4.1
EED (%)
2
4
1.5 3.9
1 3.8
3.7
0.5
3.6
0 3.5
7 14 21 28 35 42 49 56 63 6 12 18 24 30 36 42 48 54
Immersion time (days) Immersion time (h)
Figure 11: Variation of thickness of CPHF/LDPE at different filler Figure 13: Enzymatic degradation CPHF/LDPE at different filler
content. content.
3.5 4.5
3 4.4
Thickness swelling (%)
2.5 4.3
4.2
2
EED (%)
4.1
1.5
4
1
3.9
0.5 3.8
0 3.7
7 14 21 28 35 42 49 56 63 6 12 18 24 30 36 42 48 54
Immersion time (days) Immersion time (h)
Figure 12: Variation of thickness of PHF/LDPE at different filler Figure 14: Enzymatic degradation of PHF/LDPE at different filler
content. content.
Conflict of Interests cashew nut shell novolac resin composites,” Applied Polymer
Composites, vol. 2, no. 1, pp. 27–36, 2014.
The author declares that there is no conflict of interests [15] H. C. Obasi, N. C. Iheaturu, F. N. Onuoha, C. O. Chike-
regarding the publication of this paper. Onyegbula, M. N. Akanbi, and V. O. Eze, “Influence of alkali
treatment and fibre content on the properties of oil palm press
fibre reinforced epoxy biocomposities,” American journal of
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