N 8 MPN
N 8 MPN
N 8 MPN
SAFETY REQUIREMENTS
Recognize safety information. This is the safety--alert symbol ! . When you see this symbol on the furnace and in instruction manuals be alert
to the potential for personal injury.
Understand the signal words DANGER, WARNING, or CAUTION. These words are used with the safety--alert symbol. DANGER identifies the
most serious hazards, those that will result in severe personal injury or death. WARNING signifies a hazard that could result in personal injury or
death. CAUTION is used to identify unsafe practices that could result in minor personal injury or product and property damage. Note is used to
highlight suggestions that will result in enhanced installation, reliability, or operation.
Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel should
install, repair, or service heating equipment.
Untrained service personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be
performed by trained service personnel. When working on heating equipment, observe precautions in the literature, on tags, and on labels at-
tached to or shipped with the furnace and other safety precautions that may apply.
Follow all safety codes. In the United States, follow all safety codes including the National Fuel Gas Code (NFGC) ANSI Z223.1--2002/NFPA
54--2002. In Canada, refer to the National Standard of Canada Natural Gas and Propane Installation Code (NSCNGPIC) CSA B149.1--00. Wear
safety glasses and work gloves. Have fire extinguisher available during start--up and adjustment procedures and service calls.
These instructions cover minimum requirements and conform to existing national standards and safety codes. In some instances, these
instructions exceed certain local codes and ordinances, especially those that may not have kept up with changing residential construction practic-
es. We require these instructions as a minimum for a safe installation.
Ò Table of Contents Ò
! WARNING ! WARNING
ELECTRIC SHOCK HAZARD CARBON MONOXIDE POISONING AND FIRE
HAZARD.
Failure to follow safety warnings
exactly could result in serious Failure to follow safety warnings exactly could
result in serious injury, death, and/or property
injury, death, and/or property
damage.
damage.
Turn Off All Power Before This furnace is not designed for use in mobile
Servicing. homes, trailers or recreational vehicles.
Portions of the text and tables are reprinted from NFPA 54 / ANSI Z223.1--2002ã, with permission of National Fire Protection Association, Quincy, MA 02269 and American Gas Association,
Washington, DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI, on the referenced subject, which is represented only by the standard in its entirety.
Phone:
Owner Name: Manual Gas Shut--Off Upstream
City, State(Province), Zip or Postal Code: Drip--Leg Upstream of Gas Valve? YES NO
Dealer Comments:
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1. Safe Installation Requirements
! WARNING · This furnace is not to be used for temporary heating of
buildings or structures under construction.
See “2. Installation, Item 10”.
FIRE, EXPLOSION, AND ASPHIXIATION HAZARD
· This furnace is NOT approved for installation in mo-
Improper adjustment, alteration, service, bile homes, trailers or recreation vehicles.
maintance or installation could cause serious · Seal around supply and return air ducts.
injury, death and/or property damage. · Install correct filter type and size.
Installation or repairs made by unqualified persons · Unit MUST be installed so electrical components are pro-
could result in hazards to you and others. tected from direct contact with water.
Installation MUST conform with local codes or, in
the absence of local codes, with codes of all Safety Rules
governmental authorities having jurisdiction. Your unit is built to provide many years of safe and dependable
service providing it is properly installed and maintained. However,
The information contained in this manual is
abuse and/or improper use can shorten the life of the unit and
intended for use by a qualified service agency that
create hazards for you, the owner.
is experienced in such work, is familiar with all
precautions and safety procedures required in A. The U.S. Consumer Product Safety Commission encourages
such work, and is equipped with the proper tools installation of carbon monoxide alarms. There can be various
sources of carbon monoxide in a building or dwelling. The
and test instruments. sources could be gas--fired clothes dryers, gas cooking
stoves, water heaters, furnaces, gas--fired fireplaces, wood
fireplaces, and several other items.
NOTE: This furnace is design--certified by the CSA International
(formerly AGA and CGA) for installation in the United States and Carbon monoxide can cause serious bodily injury and/or
Canada. Refer to the appropriate codes, along with this manual, death. Carbon monoxide or “CO” is a colorless and odorless
for proper installation. gas produced when fuel is not burned completely or when the
flame does not receive sufficient oxygen.
· Use only the Type of gas approved for this furnace (see Therefore, to help alert people of potentially dangerous carbon
Rating Plate on unit). Overfiring will result in failure of heat monoxide levels, you should have a commercially available
exchanger and cause dangerous operation. (Furnaces carbon monoxide alarm that is listed by a nationally recog-
can be converted to LP gas with approved kit.) nized testing agency in accordance with Underwriters Labora-
· Install this furnace only in a location and position as speci- tories Inc. Standard for Single and Multiple Station Carbon
fied in “2. Installation” of these instructions. Monoxide Alarms, ANSI/UL 2034 or the CSA 6.19--01 Resi-
dential Carbon Alarming Devices installed and maintained in
· Provide adequate combustion and ventilation air to the fur- the building or dwelling concurrently with the gas--fired furnace
nace as specified in “4. Combustion and Ventilation Air” of installation (see Note below). The alarm should be installed as
these instructions. recommended by the alarm manufacturer’s installation in-
structions.
· Combustion products must be discharged outdoors. Con-
nect this furnace to an approved vent system only, as spe- B. There can be numerous sources of fire or smoke in a building
cified in “5. Gas Vent Installation, 6. Horizontal Venting and or dwelling. Fire or smoke can cause serious bodily injury,
7. Masonry Chimney Venting” of these instructions. death, and/or property damage. Therefore, in order to alert
people of potentially dangerous fire or smoke, you should have
· Never test for gas leaks with an open flame. Use a com- fire extinguisher and smoke alarms listed by Underwriters Lab-
mercially available soap solution made specifically for the oratories installed and maintained in the building or dwelling
detection of leaks to check all connections, as specified in (see Note below).
“8. Gas Supply and Piping, Final Check” of these instruc- Note: The manufacturer of your furnace does not test any alarms
tions. and makes no representations regarding any brand or type
· Always install furnace to operate within the furnace’s in- of alarms.
tended temperature--rise range with a duct system which C. To ensure safe and efficient operation of your unit, you should
has an external static pressure within the allowable range, do the following:
as specified in “Technical Support Manual” of these in-
1. Thoroughly read this manual and labels on the unit. This
structions.
will help you understand how your unit operates and the haz-
· When a furnace is installed so that supply ducts carry air ards involved with gas and electricity.
circulated by the furnace to areas outside the space con- 2. Do not use this unit if any part has been under water. Im-
taining the furnace, the return air shall also be handled by a mediately call a qualified service agency to inspect the unit and
duct(s) sealed to the furnace casing and terminating out- to replace any part of the control system and any gas control
side the space containing the furnace. which has been under water.
· A gas--fired furnace for installation in a residential garage 3. Never obstruct the vent grilles, or any ducts that provide
must be installed as specified in “2. Installation” of these air to the unit. Air must be provided for proper combustion and
instructions. ventilation of flue gases.
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Frozen Water Pipe Hazard If your furnace remains off for an extended time, the pipes in your
home could freeze and burst, resulting in serious water damage.
! WARNING If the structure will be unattended during cold weather you should
take these precautions.
FROZEN AND BURST WATER PIPE HAZARD
1. Turn off the water supply to the structure and drain the water
FaiIure to protect against the risk of freezing could lines if possible and add an antifreeze for potable water to
result in property damage and/or personal injury. drain traps and toilet tanks. Open faucets in appropriate
Do not leave your home unattended for long periods areas.
during freezing weather without turning off water --or--
supply and draining water pipes or otherwise
protecting against the risk of frozen pipes and 2. Have someone check the structure frequently during cold
resultant damage. weather to make sure it is warm enough to prevent pipes
from freezing. Instruct them on a service agency to call to
Your furnace is designed solely to provide a safe and comfortable provide service, if required.
living environment. The furnace is NOT designed to ensure that --or--
water pipes will not freeze. It is equipped with several safety de-
vices that are designed to turn the furnace off and prevent it from 3. Install a reliable remote sensing device that will notify some-
restarting in the event of various potentially unsafe conditions. body of freezing conditions within the home.
2. Installation
WARNING
4. Install the vent pipes as short as practical. (See 5. Gas Vent
! Installation section).
CARBON MONOXIDE POISONING HAZARD. 5. Do NOT install furnace directly on carpeting, tile or other com-
Failure to properly vent this furnace or other bustible material other than wood flooring.
appliances could result in death, personal injury 6. Maintain clearance for fire safety and servicing. A front clear-
and/or property damage. ance of 30² is minimum for access to the burner, controls and
filter. See clearance requirements in Figure 1 or Figure 2.
If this furnace is replacing a previously common-
vented furnace, it may be necessary to resize the 7. Use a raised base if the floor is damp or wet at times.
existing vent system to prevent oversizing 8. Residential garage installations require:
problems for the other remaining appliances(s).
See Venting and Combustion Air Check in the 5. Gas · Burners and ignition sources installed at least 18² (457
Vent Installation section of this instruction. mm) above the floor.
· Furnace must be located or physically protected from
Location and Clearances possible damage by a vehicle.
9. If the furnace is to be suspended from the floor joists in a base-
If furnace is a replacement, it is usually best to install the furnace ment or a crawl space or the rafters in an attic, it is necessary to
where the old one was. Choose the location or evaluate the exist- use steel pipe straps or an angle iron frame to attach the fur-
ing location based upon the minimum clearance and furnace di- nace. These straps should be attached to the furnace bottom
mensions (Figure 1 or Figure 2). side with sheet metal screws and to the rafters or joists with
bolts. The preferred method is to use an angle iron frame
! WARNING bolted to the rafters or joists.
10. This furnace may be used for construction heat provided that:
CARBON MONOXIDE POISONING HAZARD.
· The furnace is permanently installed with all electrical
Failure to follow safety warnings could result in wiring, piping, venting and ducting installed according to
serious injury, death, or property damage. these installation instructions. A return air duct is pro-
Do NOT operate furnace in a corrosive vided, sealed to the furnace casing, and terminated out-
atmosphere containing chlorine, fluorine or any side the space containing the furnace. This prevents a
negative pressure condition as created by the circulating
other damaging chemicals which could harm the air blower, causing a flame rollout and/or drawing com-
furnace and vent system, and permit spillage of bustion products into the structure.
combustion products into an occupied space.
· The furnace is controlled by a thermostat. It may not be
Refer to 4. Combustion & Ventilation Air section, “hot wired” to provide heat continuously to the structure
Contaminated Combustion Air for combustion air without thermostatic control.
evaluation and remedy. · Clean outside air is provided for combustion. This is to
minimize the corrosive effects of adhesives, sealers and
other construction materials. It also prevents the entrain-
Installation Requirements ment of drywall dust into combustion air, which can cause
1. Install furnace level. fouling and plugging of furnace components.
2. This furnace is NOT to be used for temporary heat of buildings · The temperature of the return air to the furnace is main-
or structures under construction. tained between 55° F (13° C) and 80° F (27° C) , with no
evening setback or shutdown. The use of the furnace
3. Install furnace as centralized as practical with respect to the while the structure is under construction is deemed to be
heat distribution system. intermittent operation per our installation instructions.
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· The air temperature rise is within the rated rise range on · The furnace, ductwork and filters are cleaned as neces-
the furnace rating plate, and the firing rate has been set to sary to remove drywall dust and construction debris from
the rating plate value. all HVAC system components after construction is com-
pleted.
· The filters used to clean the circulating air during the · Verify proper furnace operating conditions including igni-
construction process must be either changed or thor- tion, gas input rate, air temperature rise, and venting ac-
oughly cleaned prior to occupancy. cording to these installation instructions.
RIGHT SIDE
213/4 47/8 11/2
17/8
265/8
281/2 35
7 21/4
253/4
BOTTOM
J
D 1
Drawing is representative, but some models may vary 32 H
131/4
171/3 131/4
231/8 41/16
C
DIMENSIONAL INFORMATION DIMENSIONS IN INCHES
N8MPN/L050B12
151/2 14 13/8 125/8 H
N8MPN/L075B12
Plugged starting hole to cut
N8MPN/L075F16 side duct opening
N8MPN100F14 191/8 175/8 21/8 143/4 J
N8MPN/L100F20
25--23--44a1
NOTE: Evaporator “A” coil drain pan dimensions may vary
N8MPN/L100J22 from furnace duct opening size. Always consult evaporator
N8MPN/L125J20 223/4 211/4 115/16 183/4 J specifications for duct size requirements.
N8MPN/L125J22
Furnace is designed for bottom return or side return.
Return air through back of furnace is NOT allowed.
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Figure 2 Dimensions and Clearances (*8MPN/L Models)
1
BOTTOM
37
D 7
40
303/4 J
Drawing is representative some models may vary 21/4
H
231/8 41/16 291/2
C
DIMENSIONS IN INCHES 33 1/2
175/16 131/4
DIMENSIONAL INFORMATION
Furnace Cabinet Top Bottom Return Air
Model A B F C D Opening
11/2 47/8 213/4 17/8
*8MPN/L050B12
151/2 14 6 13/8 125/8 H 265/8
*8MPN/L075B12
*8MPN/L075F16 NOTE: Evaporator “A” coil drain pan dimensions may
*8MPN100F14 191/8 175/8 73/4 21/8 143/4 J vary from furnace duct opening size. Always consult
*8MPN/L100F20 evaporator specifications for duct size requirements. Plugged starting hole to
cut side duct opening
*8MPN/L100J20 Furnace is designed for bottom return or side return.
*8MPN/L125J20 223/4 211/4 91/2 115/16 183/4 J Return air through back of furnace is NOT allowed.
*8MPN150J20
* Denotes Brand
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The horizontal furnaces may be installed directly on combustible
Figure 3 Typical Upflow Installation wood flooring or supports, however, it is recommended for further
fire protection cement board or sheet metal is placed between the
SUPPLY
furnace and the combustible wood floor and extend 12² beyond
AIR the front of the furnace louver door. (This is a recommendation
only, not a requirement).
This furnace MUST NOT be installed directly on carpeting, tile or
VENT
RETURN other combustible material other than wood flooring or supports.
AIR
Downflow
! WARNING
FIRE HAZARD.
GAS SUPPLY
Failure to install unit on noncombustible subbase
could result in death, personal injury and/or property
damage.
25--23--17
Place furnace on noncombustible subbase on
downflow applications, unless installing on
Horizontal noncombustible flooring.
If you purchased a multi--position furnace, it can be installed hori-
zontally in an attic, basement, crawl space, alcove, or suspended If you purchased a Multi--position furnace (*8MP) it may be
from a ceiling in a basement or utility room in either a right or left installed in a downflow configuration, (see Figure 5). The mini-
airflow position. (see Figure 4) mum clearances to combustion construction MUST be maintained
between the furnace and adjacent construction, as shown in
Horizontally installed furnaces may be vented out the top of the Figure 1 and Figure 2.
unit or out the side facing up. See “Side venting” for instructions to
rotate the vent to the side. In addition to clearances in Figure 1 and Figure 2, clearance for
the vent pipe must be considered.
The minimum clearances to combustibles MUST be maintained
between the furnace and adjacent construction, as shown in A subbase for combustible floors MUST be used when the furnace
Figure 1 and Figure 2. ONLY the corner of the cabinet is allowed is installed as a downflow on combustible material. See 11. “Duct-
to contact the rafters as shown in Figure 4. All other clearances work and Filter” (Downflow Section). The outlet flange must be
MUST be observed as shown in Figure 1 and Figure 2. bent flat for downflow installation.
When installing a four--position furnace in the downflow position
(not the *8DNL furnace), the logo is to be repositioned so that it is
Figure 4 Typical Horizontal Installation rightside--up as follows:
T8MPN/L
RETURN 1. Find the door hardware kit that is stored in the furnace and
AIR save it.
2. Carefully remove logo from the outside of burner compartment
door and save it.
VENT
VENT
2. Turn the logo rightside--up, and install the logo retainer pins Note: When drilling new holes make sure metal shavings do not fall
into holes in burner compartment door. on or in components, as this can shorten the life of the furnace.
WARNING
VENT
See side venting
! for venter rotation
BURN HAZARD.
OPTIONAL VENT
Vent pipe is HOT and could cause personal injury.
Hot vent pipe is in reach of small children when Combustible floor
base outlet flange
installed in downflow position. adapter
Vent Shield
Pressure Switch Relocation
GAS SUPPLY
Kit MUST BE OPPOSITE
VENT DISCHARGE
SIDE
If the furnace is installed in the upflow position, the pressure switch
will remain in the same position as installed by the factory unless SUPPLY
25--23--19
the inducer is rotated. If the furnace is installed in an orientation AIR
that places the pressure switch below the pressure tap on the in-
ducer housing, then the switch MUST be relocated. In order to re-
3. Side Venting
This furnace is shipped from the factory with the venter assembly
in an upflow configurations (top vent). The venter assembly can Figure 6 Furnace with Screws
easily be rotated to a side vent configurations for use in upflow,
horizontal--flow, or downflow application.
When using a side vent configuration (side outlet instead of top
outlet), it may be necessary to relocate the pressure switch to the
alternate position on the opposite side of the top panel. Two screw
holes are provided at the alternate position. Route the pressure
switch tubing so the tubing is not kinked and not touching the hot
collector box, venter housing, or motor. It may be necessary to
shorten the length of the tubing to properly route the tubing and
eliminate kinks.
Vent Plate
Rotating the Venter Assembly
1. If gas and electrical power have already been connected to
unit shut off gas and remove power from unit. Unscrew screws
Screws (2)
on burner compartment door and remove burner compartment
door. See Figure 6.
25--23--45
2. Disconnect power leads to the venter motor and hose to pres-
sure switch. Remove three (3) or four (4) screws which secure
the venter to the collector box, (see Figure 7).
3. Cut webbing with a pair of snips holding the vent plate to the
cabinet on either the left or right side of unit depending on right
or left venting as desired. Discard vent plate, (see Figure 6).
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4. Replace venter gasket (part # 1013540, if needed) to venter
Figure 7 Venter Gasket assembly with adhesive in the same location as the old one.
5. Rotate venter assembly 90° right or left from original location
Entry depending on venting configurations.
6. Tighten the three (3) or four (4) screws that secure the venter
assembly to the collector box. Do tighten screws enough to
compress venter gasket.
Main Line 7. Replace power leads to venter motor and reconnect hose to
pressure switch.
NOTE: Unused open vent hole must be covered. A Vent Cover is
supplied with Vent Pipe Shield Kit NAHA002VC. A 55/16² diameter
Vent Cover is available separately from your distributor, or one can
be fabricated with sheet metal for all side vent installations.
25--23--52b
25--23--52c
Figure 8 Outside Air (This is ONLY a guide. Subject to codes of country having jurisdiction.)
This installation NOT approved in Canada
Gable Vent Gable Vent
Gas Vent Gas Vent
Ventilated Attic Ventilated Attic
Top Above Insulation Gas Vent
Optional Inlet Air (1) Top Above Insulation
c. Horizontal duct openings require 1 square inch of free nicate with the outdoors or shall communicate through a vertical or
area per 2,000 BTUH (1,100 mm2/kW) of combined input horizontal duct to the outdoors or spaces (crawl or attic) that freely
for all gas appliances in the space (see Table 1). communicate with the outdoors.
d. Vertical duct openings or openings directly communicat- 4. Combination of Indoor and Outdoor Air shall have:
ing with the outdoors require 1 square inch of free area
per 4,000 BTUH (550 mm2/kW) for combined input of all a. Indoor openings that comply with the Indoor Combus-
gas appliances in the space (see Table 1). tion Air Method below and
3. When one permanent outdoor opening is used, the opening b. Outdoor openings located as required in the Outdoor
requires: Combustion Air Method above and
c. Outdoor openings sized as follows.
a. 1 sq. in of free area per 3,000 BTUH (700 mm2/kW) for
combined input of all gas appliances in the space (see 1) Calculate the Ratio of all Indoor Space volume divid-
Table 1) and ed by required volume for Indoor Combustion Air Meth-
od. Outdoor openings sized as follows.
b. not less than the sum of the areas of all vent connectors in 2) Outdoor opening size reduction Factor is 1 minus the
the space. Ratio in 1) above.
The opening shall commence within 12² of the top of the enclo- 3) Minimum size of Outdoor openings shall be the size
sure. Appliances shall have clearances of at least 1² from the sides required in Outdoor Combustion Air Method above
and back and 6² from the front. The opening shall directly commu- multiplied by reduction Factor.
Table 1 Free Area
Minimum Free Area Required for Each Opening or Duct to Outdoors
BTUH
Input Round Duct
Two Horizontal Ducts Single Opening Two Vertical Ducts or Openings
Rating (sq. in. /4,000
(sq. in./2,000 BTUH) (sq. in./3,000 BTUH) (sq. in./4,000 BTUH)
BTUH)
50,000 25 sq. in. 16.7 sq. in. 12.5 sq. in. 4²
75,000 37.5 sq. in. 25 sq. in. 18.75 sq. in. 5²
100,000 50 sq. in. 33.3 sq. in. 25 sq. in. 6²
125,000 62.50 sq. in. 41.7 sq. in. 31.25 sq. in. 7²
150,000 75 sq. in. 50 sq. in. 37.5 sq. in. 7²
EXAMPLE: Determining Free Area
Furnace Water Heater Total Input
100,000 + 30,000 = (130,000 ¸ 4,000) = 32.5 Sq. In. Vertical
Furnace Water Heater Total Input
100,000 + 30,000 = (130,000 ¸ 2,000) = 65 Sq. In. Horizontal
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Indoor Combustion Air The Standard Method may be used, if the space has no less vol-
ume than 50 cubic feet per 1,000 BTUH of the maximum input rat-
Standard and Known-- Air-- Infiltration Rate Methods ings for all gas appliances installed in the space. The standard
ã NFPA & AGA method permits indoor air to be used for combustion and ventila-
Indoor air is permitted for combustion and ventilation, if the tion air.
Standard or Known--Air--Infiltration Rate Method is used. The Known Air Infiltration Rate Method shall be used if the in-
WARNING
filtration rate is known to be less than 0.40 air changes per hour
! (ACH) and equal to or greater than 0.10 ACH. Infiltration rates
greater than 0.60 ACH shall not be used. The minimum required
CARBON MONOXIDE POISONING HAZARD.
volume of the space varies with the number of ACH and shall be
Failure to supply adequate combustion air could determined per Table 2 or Equations 1 and 2. Determine the
result in death and/or personal injury. minimum required volume for each appliance in the space, and
add the volumes together to get the total minimum required vol-
Most homes will require additional air from outdoors ume for the space.
for combustion and ventilation. A space with at least
50 cubic feet per 1,000 BTUH input rating or homes
with tight construction may need outdoor air to
supplement air infiltration for proper combustion
and ventilation of flue gases.
MINIMUM SPACE VOLUME FOR 100% COMBUSTION AND VENTILATION AIR FROM INDOORS (ft3)
T bl 2
Table Other Than Fan- Assisted Total Fan- assisted Total
(1,000’s Btuh) (1,000’s Btuh)
ACH 30 40 50 50 75 100 125 150
0.60 1,050 1,400 1,750 1,250 1,875 2,500 3,125 3,750
0.50 1,260 1,680 2,100 1,500 2,250 3,000 3,750 4,500
0.40 1,575 2,100 2,625 1,875 2,813 3,750 4,688 5,625
0.30 2,100 2,800 3,500 2,500 3,750 5,000 6,250 7,500
0.20 3,150 4,200 5,250 3,750 5,625 7,500 9,375 11,250
0.10 6,300 8,400 10,500 7,500 11,250 15,000 18,750 22,500
0.00 NP NP NP NP NP NP NP NP
NP = Not Permitted
Table 2 Minimum Space Volumes were determined by using the tilation openings to outdoors MUST be at least 1 square inch
following equations from the National Fuel Gas Code ANSI of free area per 4,000 BTUH of total input rating for all gas ap-
Z223.1/NFPA 54--2002, 8.3.3.2: pliances in the space.
1. For other than fan--assisted appliances such as a draft · In spaces that use the Indoor Combustion Air Method, in-
hood--equipped water heater, filtration should be adequate to provide air for combustion,
Volume
other =
21 ft3
ACH
( I other
1000 Btu / hr
) ventilation and dilution of flue gases. However, in buildings
with unusually tight construction, additional air MUST be pro-
vided using the methods described in section titled Outdoor
Combustion Air Method:
2. For fan--assisted appliances such as this furnace, · Unusually tight construction is defined as Construction with:
Volume
fan =
15 ft3
ACH
( I fan
1000 Btu / hr
) 1. Walls and ceilings exposed to the outdoors have a con-
tinuous, sealed vapor barrier. Openings are gasketed or
sealed and
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5. Gas Vent Installation
WARNING
8. Rigidly support all horizontal portions of the venting system ev-
! ery 6¢ or less using proper clamps and metal straps to prevent
CARBON MONOXIDE POISONING, FIRE AND sagging and ensure there is no movement after installation.
EXPLOSION HAZARD. 9. Check existing gas vent or chimney to ensure they meet clear-
ances and local codes. See Figure 1
Failure to properly vent this furnace could result in
death, personal injury and/or property damage. 10. The furnace MUST be connected to a factory built chimney or
vent complying with a recognized standard, or a masonry or
Read and follow all instructions in this section. concrete chimney lined with a lining material acceptable to the
Install the vent in compliance with codes of the country having ju- authority having jurisdiction. Venting into an unlined ma-
risdiction, local codes or ordinances and these instructions. sonry chimney or concrete chimney is prohibited. See the
6. Masonry Chimney Venting section in these instruc-
This Category I furnace is fan--assisted. A fan assisted appliance tions.
is an appliance equipped with an integral mechanical means to ei-
ther draw or force products of combustion through the heat ex- 11. Fan--assisted combustion system Category I furnaces shall
changer. not be vented into single--wall metal vents.
Category I furnace definition: A central furnace which operates 12. Category I furnaces must be vented vertically or nearly verti-
with a non--positive vent static pressure and with a flue loss not cally, unless equipped with a listed mechanical venter.
less than 17 percent. These furnaces are approved for common-- 13. Vent connectors serving Category I furnaces shall not be con-
venting and multi--story venting with other fan--assisted or draft nected into any portion of mechanical draft systems operating
hood--equipped appliances in accordance with the NFGC or under positive pressure.
NSCNGPIC
A 4--to--3 inch reducer is permitted at the flue collar when installing
Category I Safe Venting Requirements a 50,000 Btuh gas input furnace, if the installation meets all the fol-
Category I furnace vent installations shall be in accordance with lowing requirements for sizing the vent connectors and vents:
Parts 10 and 13 of the National Fuel Gas Code (NFGC), ANSI 1. The National Fuel Gas Code, ANSI
Z223.1--2002/NFPA 54--2002; and/or Section 7 and Appendix C of Z223.1/NFPA--54--2002, sections 10.5.3.1(1),
the CSA B149.1--00, National Standard of Canada, Natural Gas 10.6.3.1(2), 10.10.3.1, 13.1.2, 13.1.10, and 13.2.21(1)
and Propane Installation Code; the local building codes; furnace through (3) in the U.S. or
and vent manufacturer’s instructions.
2. The Natural Gas and Propane Installation Code CSA
NOTE: The following instructions comply with the ANSI B149.1--00, sections 7.13.1(b), 7.13.2(b), 7.18.5(b),
Z223.1/NFPA 54 National Fuel Gas Code and CSA B149.1 Natu- and Appendix C--GVR no. 2. in Canada.
ral Gas and Propane Installation code, based on the input rate on
the furnace rating plate.
1. If a Category I vent passes through an attic, any concealed
space or floor, use ONLY Type B or Type L double wall vent
pipe. If vent pipe passes through interior wall, use Type B vent
pipe with ventilated thimble ONLY.
2. Do NOT vent furnace into any chimney serving an open fire-
place or solid fuel burning appliance.
3. Use the same diameter Category I connector or pipe as per-
mitted by:
· the National Fuel Gas Code Code (NFGC) ANSI
Z223.1--2002 / NFPA 54--2002 sections 10 and 13 vent-
ing requirements in the United States
or
· the National Standard of Canada Natural Gas and Pro-
pane Installation Code (NSCNGPIC) CSA B149.1--00
section 7 and appendix C venting requirements in Cana-
da.
4. Push the vent connector onto the furnace flue collar of the
venter assembly until it touches the bead (at least 5/8² overlap)
and fasten with at least two field--supplied, corrosion--resist-
ant, sheet metal screws located at least 140° apart.
5. Keep vertical Category I vent pipe or vent connector runs as
short and direct as possible.
6. Vertical outdoor runs of Type--B or ANY single wall vent pipe
below the roof line are NOT permitted.
7. Slope all horizontal runs up from furnace to the vent terminal a
minimum of 1/4² per foot (21 mm/m).
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Venting and Combustion Air Check Figure 9 Vent Check
NOTE: When an existing Category I furnace is removed or re-
placed, the original venting system may no longer be sized to prop-
erly vent the attached appliances, and to make sure there is Vent Pipe Draft Hood
adequate combustion air for all appliances, MAKE THE FOL-
LOWING CHECK. Typical Gas
Water Heater Match
! WARNING
CARBON MONOXIDE POISONING HAZARD NOTE: If flame pulls towards draft hood, this indicates
sufficient infiltration air.
Failure to follow the steps outlined below for each
appliance connected to the venting system being placed
into operation, could result in carbon monoxide
Venting to Existing Masonry Chimney
poisoning or death: Dedicated venting of one fan assisted furnace into any ma-
sonry chimney is restricted. A chimney must first be lined with
The following steps shall be followed for each appliance either Type B vent sized in accordance with NFGC tables 13.1 or
connected to the venting system being placed into 13.2 or a listed, metal lining system, or venting into a masonry
operation, while all other appliances connected to the chimney is permitted as outlined with use of an optional listed ma-
venting system are not in operation: sonry chimney kit. (See Section 7 Masonry Chimney Venting of
1.Seal any unused openings in the venting system. these instructions.)
2.Inspect the venting system for proper size and horizontal Listed, corrugated metallic chimney liner systems in masonry
pitch, as required in the National Fuel Gas Code, ANSI chimneys shall be sized by using NFGC tables per 13.1.7 for dedi-
Z223.1/NFPA 54 or CSA B149.1, Natural Gas and cated venting and per 13.2.19 for common venting with the maxi-
Propane Installation Code and these instructions. Deter- mum capacity reduced by 20% (0.80 X maximum capacity) and
mine that there is no blockage or restriction, leakage, cor- the minimum capacity as shown in the applicable table. In Canada,
rosion and other deficiencies which could cause an unsafe use the NSCNGPIC, appendix C, section 10. Corrugated metal
condition. vent systems installed with bends or offsets require additional re-
3.As far as practical, close all building doors and windows duction of 5% of the vent capacity for each bend up to 45° and 10%
and all doors between the space in which the appliance(s) of the vent capacity for each bend from 45° up to 90°.
connected to the venting system are located and other
NOTE: Two (2) 45° elbows are equivalent to one (1) 90° elbow.
spaces of the building.
4.Close fireplace dampers. Combined Venting into a Masonry Chimney
5.Turn on clothes dryers and any appliance not connected to Venting into a masonry or concrete chimney is only permitted
the venting system. Turn on any exhaust fans, such as as outlined in the NFGC or NSCNGPIC venting tables. Follow
range hoods and bathroom exhausts, so they are all safe venting requirements.
operating at maximum speed. Do not operate a summer
exhaust fan. Note: See section “7. Masonry Chimney Venting”.
6.Follow the lighting instructions. Place the appliance being
inspected into operation. Adjust the thermostat so
appliance is operating continuously.
7.Test for spillage from draft hood equipped appliances at
the draft hood relief opening after 5 minutes of main burner
operation. Use the flame of a match or candle. (Figure 9)
8.If improper venting is observed, during any of the above
tests, the venting system must be corrected in accordance
with the National Fuel Gas Code, ANSI Z223.1/NFPA 54
and/or CSA B149.1, Natural Gas and Propane Installation
Code.
9.After it has been determined that each appliance con-
nected to the venting system properly vents when tested
as outlined above, return doors, windows, exhaust fans,
fireplace dampers and any other gas--fired burning
appliance to their previous conditions of use.
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6. Horizontal Venting
Category I Furnaces With External Power Vent Termination
Venters Venting Through a Non-- Combustible and
Combustible Wall
In order to maintain a Category I classification of fan--assisted fur-
naces when vented horizontally with sidewall termination, a power Consult External Power Venter manufacturer instructions.
venter is REQUIRED to maintain a negative pressure in the vent- Select the power venter to match the Btuh input of the furnace be-
ing system. ing vented. Follow all of the Power Venter manufacturer’s installa-
tion requirements included with the power venter for:
In the U.S.: Per the NFGC, a listed power venter may be used, · venting installation,
when approved by the authority having jurisdiction. · vent terminal location,
· preventing blockage by snow,
In Canada: Only power venters approved by the appliance
manufacturer and where allowed by the authority having jurisdic- · protecting building materials from degradation by flue gases,
tion may be used · see Figure 10 for required vent termination.
NOTE: It is the responsibility of the installer to properly terminate
Please consult the Fields Controls Co. or Tjernlund Products, Inc. the vent and provide adequate shielding. This is essential in order
for power venters certified for use with our furnaces. to avoid water/ice damage to building, shrubs and walkways.
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Figure 10 Other than Direct Vent Termination Clearance
V
V
D H
M
E
V B
V I G
B
L X
B V
C V X V
K A
B
J
B A
F
B 25--24--65--2
V VENT TERMINAL X AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITED
(1.) In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code
(2.) In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code
# 18² (46 cm) above roof surface
+ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.
* For clearances not specified in ANSI Z223.1/NFPA 54 or CSA B149.1, clearances shall be in accordance with local installation codes and the requirements of the gas supplier and the manufacture’s
installation instructions.
Notes:
1. The vent for this appliance shall not terminate
a. Over public walkways; or
b. Near soffit vents or crawl space vents or other areas where condensate or vapor could create a nusiance or hazard or property damage; or
c. Where condensate vapor could cause damage or could be detrimental to the operation of regulators, relief valves, or other equipment.
2. When locating vent terminations, consideration must be given to prevailing winds, location, and other conditions which may cause recirculation of the combustiob products of adjacent vents.
Recirculation can cause poor combustion, inlet condensate problems, and accelerated corrosion of the heat exchangers.
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7. Masonry Chimney Venting
Chimney Inspection If a clay tile--lined masonry chimney is being used and it is exposed
to the outdoors below the roof line, relining might be required.
All masonry chimney construction must conform to Standard Chimneys shall conform to the Standard for Chimneys, Fire-
ANSI/NFPA 211--2003 and to any state or local codes applicable. places, Vents, and Solid Fuel Burning Appliances ANSI/NFPA
The chimney must be in good condition and a complete chimney 211--2003 in the United States and to a Provincial or Territorial
inspection must be conducted prior to furnace installation. If the in- Building Code in Canada (in its absence, the National Building
spection reveals damage or abnormal conditions, make neces- Code of Canada) and must be in good condition.
sary repairs or seek expert help. See Figure 11 “The Chimney
Inspection Chart”. Measure inside area of tile--liner and exact U.S.A.--Refer to Sections 13.1.9 or 13.2.20 of the NFGC or the au-
height of chimney from the top of the chimney to the highest ap- thority having jurisdiction to determine whether relining is required.
pliance flue collar or drafthood outlet. If relining is required, use a properly sized listed metal liner,
Type--B vent, or a listed alternative venting design.
Connector Type
NOTE: See the NFGC, 13.1.9 and 13.2.20 regarding alternative
To reduce flue gas heat loss and the chance of condensate prob- venting design and the exception, which cover installations such
lems, the vent connector must be double--wall Type B vent. as the Chimney Adapter Kits NAHA001DH and NAHA002DH.
Venting Restrictions for Chimney Types The Chimney Adapter Kits are listed alternative venting designs
Interior Chimney -- has no sides exposed to the outdoors below for these furnaces. See the kit instructions for complete details.
the roofline. All installations can be single furnace or common
Canada (and U.S.A.)--This furnace is permitted to be vented into a
vented with another draft hood equipped Category I appliance.
clay tile--lined masonry chimney that is exposed to the outdoors
Exterior Chimney -- has one or more sides exposed to the out- below the roof line, provided:
doors below the roof line. All installations with a 99% Winter De-
1. Vent connector is Type--B double--wall, and
sign Temperature* below 17°F must be common vented only with
a draft hood equipped Category I appliance. 2. This furnace is common vented with at least 1 draft hood--
* The 99% Winter Design Dry--Bulb (db) temperatures are found in the equipped appliance, and
1993 ASHRAE Fundamentals Handbook, Chapter 24, Table 1 (United 3. The combined appliance input rating is less than the maxi-
States) and 2 (Canada), or use the 99.6% heating db temperatures found mum capacity given in Table A, and
in the 1997 or 2001 ASHRAE Fundamentals Handbook, Climatic
Design Information chapter, Table 1A (United States) and 2A 4. The input rating of each space--heating appliance is greater
(Canada). than the minimum input rating given in Table B for Masonry
Chimneys for the local 99% Winter Design Temperature.
! WARNING Chimneys having internal areas greater than 38 square
inches require furnace input ratings greater than the input
ratings of these furnaces. See footnote at bottom of Table B,
CARBON MONOXIDE POISONING, FIRE AND
and
EXPLOSION HAZARD.
5. The authority having jurisdiction approves.
Failure to properly vent this furnace could result in
death, personal injury and/or property damage. If all of these conditions cannot be met, an alternative venting de-
sign shall be used, such as the listed chimney adapter kit with a
These furnaces are CSA (formerly AGA and CGA) furnace listed for use with the kit, a listed chimney--lining system,
design--certified for venting into exterior clay or a Type--B vent.
tile--lined masonry chimneys with a factory
accessory Chimney Adapter Kit. Refer to the These furnaces are CSA design--certified for use in exterior clay
furnace rating plate for correct kit usage. The tile--lined masonry chimneys with a factory accessory Chimney
Chimney Adapter Kits are for use with ONLY Adapter Kit. Refer to the furnace rating plate for correct kit usage.
furnaces having a Chimney Adapter Kit number The Chimney Adapter Kits are listed alternative venting designs
marked on the furnace rating plate. and are for use with ONLY furnaces having a Chimney Adapter Kit
number marked on the furnace rating plate.
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Figure 11 CHIMNEY INSPECTION CHART
Foradditional requirementsreferto the National Fuel GasCode NFPA 54/ANSI Z223.1--2002 and ANSI/NFPA 211--2003 Chimneys, Fireplaces, Vents, and Solid Fuel
Burning Appliances in the U.S.A. or to the Canadian Installation Code CSA B149.1--00 in Canada.
Crown
condition: Yes Rebuild
Missing mortar crown
or brick?
No
Is
Chimney properly lined No
with clay tile
liner?
Yes
Repair
Is
No liner or top seal Reline
liner and top
or reline chimney as
seal in good
necessary.
condition
Yes Repair
Debris in
Yes Mortar or Yes Remove mortar
cleanout? Mortar, tile,
tile debris? and tile debris?
metal vent, fuel oil
residue?
No
Remove metal vent or liner. No
Clay
tile misalignment, Yes
missing sections,
gaps?
Consult
Part B of chimney
No No adapter venting Not Suitable
instructions for
application
suitability.
Condensate Is Chimney
drainage at bottom Yes lined with properly Suitable
of chimney? sized, listed liner or
Type--B vent? Yes Line chimney with properly
Install chimney sized, listed flexible metal
adapter per liner or Type--B vent per NFGC or
instructions. NSCNGPIC Vent Sizing Tables
No
Yes Not Suitable and liner or vent manufacturer’s
installation instructions.
Consult
Chimney Part C of chimney
Is Chimney to
exposed to outdoors
be dedicated to a
No adapter venting Suitable
below roof line? Yes instructions for
single furnace?
application
suitability. Install chimney
adapter per
No instructions.
Chimney is
acceptable for use
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Exterior Masonry Chimney, If the inspection of a previously used tile--lined chimney:
FAN+NAT Installations with a. Shows signs of vent gas condensation, the chimney should
be relined in accordance with local codes and the authority
Type--B Double--Wall Vent Connectors having jurisdiction. The chimney should be relined with a
ã NFPA & AGA listed metal liner, Type--B vent, or a listed chimney adapter
kit to reduce condensation. If a condensate drain is required
Table A-- by local code, refer to the NFGC, Section 10.9 for additional
Combined Appliance information on condensate drains.
Maximum Input Rating in
b. Indicates the chimney exceeds the maximum permissible
Thousands of Btu per Hr size in the tables, the chimney should be rebuilt or relined to
VENT INTERNAL AREA OF CHIMNEY conform to the requirements of the equipment being
HEIGHT (SQ IN.) installed and the authority having jurisdiction.
(FT) 12 19 28 38 A chimney without a clay tile liner, which is otherwise in good con-
6 74 119 178 257 dition, shall be rebuilt to conform to ANSI/NFPA 211 or be lined with
a UL listed (ULC listed in Canada) metal liner or UL listed Type--B
8 80 130 193 279
vent. Relining with a listed metal liner or Type--B vent is consid-
10 84 138 207 299 ered to be a vent--in--a--chase.
15 NR 152 233 334
If a metal liner or Type--B vent is used to line a chimney, no other
20 NR NR 250 368
appliance shall be vented into the annular space between the
30 NR NR NR 404 chimney and the metal liner.
Table B-- APPLIANCE APPLICATION REQUIREMENTS
Minimum Allowable Input Rating of
Space--Heating Appliance in Appliance operation has a significant impact on the performance
Thousands of Btu per Hr of the venting system. If the appliances are sized, installed, ad-
justed, and operated properly, the venting system and/or the ap-
VENT INTERNAL AREA OF CHIMNEY pliances should not suffer from condensation and corrosion. The
G
HEIGHT (SQ IN.) venting system and all appliances shall be installed in accordance
(FT) 12 19 28 38 with applicable listings, standards, and codes.
Local 99% Winter Design Temperature: 17 to 26°° F*
The furnace should be sized to provide 100 percent of the design
6 0 55 99 141 heating load requirement plus any margin that occurs because of
26°F
8 52 74 111 154 furnace model size capacity increments. Heating load estimates
17 t o 26°
10 NR 90 125 169 can be made using approved methods available from Air Condi-
15 NR NR 167 212
tioning Contractors of America (Manual J); American Society of
Heating, Refrigerating, and Air--Conditioning Engineers; or other
20 NR NR 212 258 approved engineering methods. Excessive oversizing of the fur-
30 NR NR NR 362 nace could cause the furnace and/or vent to fail prematurely.
Local 99% Winter Design Temperature: 5 to 16°° F*
When a metal vent or metal liner is used, the vent or liner must be in
6 NR 78 121 166 good condition and be installed in accordance with the vent or liner
8 NR 94 135 182 manufacturer’s instructions.
6°°F
5 t o 16°
8 NR NR 159 213
-1 t o 4
Low gas input rate causes low vent gas temperatures, caus-
10 NR NR 175 231
ing condensation and corrosion in the furnace and/or vent-
15 NR NR NR 283
--10
· Use only the Type of gas approved for this furnace. See rating Left entry
plate for approved gas type.
· Gas input must not exceed the rated input shown on the rating
plate. Overfiring will result in failure of heat exchanger and
cause dangerous operation.
Gas Piping Requirements 3. Use black iron or steel pipe and fittings or other pipe approved
by local code.
NOTE: The gas supply line must be installed by a qualified service 4. Use pipe thread compound which is resistant to natural and
technician in accordance with all building codes. LP gases.
5. Use ground joint unions and install a drip leg no less than 3²
NOTE: In the state of Massachusetts.
long to trap dirt and moisture before it can enter gas control
valve inside furnace.
a. Gas supply connections MUST be performed by a li-
censed plumber or gas fitter). 6. Provide a 1/8² NPT plugged tapping for test gauge connection
immediately up stream of gas supply connection to furnace.
b. When flexible connectors are used, the maximum length 7. Use two pipe wrenches when making connections to prevent
shall not exceed 36² (915 mm). furnace gas control valve from turning.
c. When lever handle type manual equipment shutoff NOTE: If local codes allow the use of a flexible gas appliance con-
valves are used, they shall be T--handle valves. nector, always use a new listed connector. Do not use a connector
which has previously served another gas appliance.
d. The use of copper tubing for gas piping is NOT approved. 8. Flexible corrugated metal gas connector may NOT be used
inside the furnace or be secured or supported by the furnace
1. Install gas piping in accordance with local codes, or in the ab- or ductwork.
sence of local codes, the applicable national codes. 9. Properly size gas pipe to handle combined appliance load or
run gas pipe directly from gas meter or LP gas regulator.
2. It is recommended that a manual equipment shutoff valve be
installed in the gas supply line outside the furnace. Locate 10. Install correct pipe size for run length and furnace rating.
valve as close to the furnace as possible where it is readily ac- 11. Measure pipe length from gas meter or LP second stage regu-
cessible. Refer to Figure 12. lator to determine gas pipe size.
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Right Side Gas Supply Piping (N8MP)
Figure 15 Gas Valve with Elbows (N8MP)
Gas line can be installed directly to the gas valve through the hole
provided in the right side of the cabinet. See Figure 12
25--23--21a
25--24--35a
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Piping with Street Elbows
1. Assemble the elbows so that the outlet of one(1) elbow is 90°
!
WARNING
from the inlet of the other. The elbows should be tight enough
FIRE OR EXPLOSION HAZARD.
to be leak proof. An additional 1/4 turn will be required at the Failure to properly install metal gas connector could
end of step 2, see Figure 13. result in death, bodily injury and/or property
2. Screw elbow assembly into gas valve far enough to be leak damage.
proof. Position elbow assembly so that the inlet of the elbow is A flexible corrugated metal gas connector must be
at the bottom of the gas valve. An additional 1/2 turn will be re- properly installed, shall not extend through the side
quired in step 3. Turn open end of inlet elbow to face the right of the furnace, and shall not be used inside the
side of the furnace (1/4 turn), see Figure 17. furnace.
Black iron pipe shall be installed at the furnace gas
Figure 17 Gas Valve with Elbows (*8MP) control valve and extend a minimum of 2²² outside
furnace.
! WARNING
25--22--25a--3 FIRE OR EXPLOSION HAZARD.
A natural gas or LP gas leak ignited by an open
flame or spark could result in death, personal
3. Turn assembly an additional 1/2 turn to position inlet near the injury and/or property damage.
top of the gas valve in line with gas opening on right side of Natural gas is lighter than air and will rise.
furnace, see Figure 18. Liquefied petroleum (LP) gas is heavier than air
and will settle and remain in low areas and open
depressions.
Figure 18 Gas Valve with Elbows (*8MP)
Thoroughly ventilate area and dissipate gas. Do
NOT use a match or open flame to test for leaks, or
attempt to start up furnace before thoroughly
ventilating area.
Final Check
· Test all pipe for leaks.
· If orifices were changed, make sure they are checked for
leaks.
· During pressure testing of gas supply piping system:
a. If test pressure does not exceed 1/2² psi, isolate the
furnace from the gas supply piping system by closing the
equipment shutoff valve.
b. If test pressure exceeds 1/2² psi, the furnace and its manual
equipment shutoff valve must be disconnected from the gas
4. Gas supply line then can be run directly into opening of elbow. supply piping system.
· To check for leaks apply soap suds or a liquid detergent to
Piping with Close Nipples and Standard Elbows each joint. Bubbles forming indicate a leak.
1. Assemble elbows and nipples similar to street elbows shown · Do not use an open flame to test for gas leaks. Fire or explo-
in Figure 13. sion could occur.
2. Follow steps 2 through 4 Piping with Street Elbows. · Correct even the smallest leak at once.
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9. Electrical Wiring
WARNING
4. Position all wires away from hot surfaces, sharp edges, and
! moving parts. Do not pinch J--box wires or other wires when
reinstalling burner compartment door.
ELECTRICAL SHOCK HAZARD.
Failure to follow safety warnings exactly could Thermostat
result in serious injury, death, and/or property Thermostat location has an important effect on the operation of the
damage. furnace. Follow instructions included with thermostat for correct
Turn OFF electrical power at fuse box or service mounting and wiring.
panel before making any electrical connections Low voltage connections to furnace must be made on terminal
and ensure a proper ground connection is made board to fan control. (See Figure 19)
before connecting line voltage.
If cooling is used, the Y from the thermostat must be connected to
the control board Y to energize cooling blower speed.
Power Supply Wiring Set thermostat heat anticipator in accordance with the Technical
The furnace MUST be electrically wired and grounded in accor- Support Manual.
dance with local codes, or in the absence of local codes, with the
National Electrical Code (NEC), ANSI/NFPA 70--2002 in the U.S., Optional Equipment
or the Canadian Electrical Code (CEC), CSA C22.1 in Canada. All wiring from furnace to optional equipment MUST conform to lo-
cal codes or, in the absence of local codes, the applicable national
The power supply to the furnace connections must be between codes. Install wiring in accordance with manufacturer’s instruc-
104 VAC and 127 VAC during furnace operation for acceptable
tions.
performance.
W
BK
3. Move large hole plug from right to left J--box location.
G
4. Move J--box to alternate location and attach using two self-- Connection
tapping screws from bag. Box
Ground
5. Apply two hole plugs from bag at left J--box location. Thermostat
Y
6. Position all wires away from sharp edges and moving parts. G R
Do not pinch J--box wires or other wires when reinstalling W
blower compartment door.
FUSE
25--23--41
· Non--combustible, flexible duct connectors are recom- RISK OF REDUCED FURNACE LIFE
mended for return and supply connections to furnace. Failure to follow these Caution may result in
premature furnace component failure.
· If air return grille is located close to the fan inlet, install at least
one 90° air turn between fan and inlet grille to reduce noise. Use of excessively dirty and/or restrictive air filters
may increase furnace operating temperatures and
· Ductwork installed in attic or exposed to outside temperatures shorten the life of the furnace.
requires a minimum of 2² of insulation with outdoor type vapor
barrier.
Filters specified for the furnace are rated at a maximum
of 600 FPM air velocity and sized for the furnace’s
· Ductwork installed in an indoor unconditioned space requires airflow rate. Replacement filters must be of equivalent
a minimum of 1² of insulation with indoor type vapor barrier. type, size, and rating except as described below.
Disposable, low--velocity filters may be used to replace
Inspection Panel on some models washable, high--velocity filters, providing they are sized
for 300 FPM or less.
For a furnace not equipped with a cooling coil, the outlet duct shall
be provided with a removable access panel. This opening shall be
accessible when the furnace is installed and shall be of such a size · The furnaces with 1600 or less CFM rating use a 16” x 25”
that the heat exchanger can be viewed for possible openings using high--velocity filter. On these models the filter may be
light assistance or a probe can be inserted for sampling the air mounted internally for bottom return or a filter and rack may
stream. This access cover shall be attached in such a manner as be mounted externally for bottom return.
to prevent air leaks. · The furnaces with greater than 1600 CFM require that both
(left and right) side returns are used. Two side return filters
Filters and racks are required. Filter racks must be mounted exter-
nally. See Figure 24.
A filter MUST be used. · If return air must be on one side only, an optional 20² x 25²
filter standoff rack kit can be used. (See Figure 22.) For bot-
tom return, an internal filter can be used or a filter rack kit can
Filters are not supplied with these furnaces, but can be purchased be mounted externally.
from your distributor.
NOTE: The 20² x 25² standoff side filter rack gives more filter area
See Table 4 for required high--velocity filter sizes. but does not provide more air. See Figure 22. To achieve 2000
CFM 2 side returns are still needed. See Figure 24.
* Greater than 1600 CFM requires both (left and right) side return filter
racks in upflow position. 20 x 25 Optional
+ Side return air duct(s) is not permitted with horizontal or downflow furnace Filter Rack
installation.
25--23--05--4
Filter
9²
25--24--18--1
Filter
25--23--05--4a Figure 26 Filter Clip Construction
11/2²
3²
11/4²
Using Two
Filter Racks
26 Ga. Galvanized Steel
11/
16²
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!
WARNING Sub-- Bases for Combustible Floors - Furnace Only
Note: When using the subbase for combustible floors, the dis-
BURN HAZARD. charge air duct flanges on the furnace MUST be broken down to
provide proper fit up to the subbase. Use duct pliers to bend the
The vent may be hot. Failure to install vent shield duct flanges flat onto the furnace casing. DO NOT bend the duct
properly could result in bodily injury. flanges inward (toward the heat exchangers) as air flow restric-
Install VENT PIPE SHIELD NAHA002VC as tions may occur.
described below. The Subbase for Combustible Floors MUST be used when a
downflow furnace is set on a combustible floor, even when the fur-
Vent Shield nace is installed on a coil box.
Vent shield is required for all downflow installations. The vent Must
1. Cut the opening in the floor according to the dimensions in
exit out the side of the furnace for all downflow installations. This
Table 5 because the base is equipped with locating tabs that
places the hot vent pipe (over 300° F) within reach of children. Vent
center the base over the opening.
shield attaches to side of furnace to cover vent pipe. See Figure 5
in “2. Installation” section. The opening in the base is 11/4² shorter and 11/8² narrower
than the minimum required size of the opening in the floor.
Outlet Duct Flange This is done to maintain a 1² clearance between the floor and
Downflow installations with cased coils require the furnace outlet the plenum.
duct flange to be bent outward and flat to mate the outlet of the fur- 2. Fabricate the plenum to the dimensions given in Table 5.
nace to the cased coil. Note that the dimensions given are outside dimensions.
! WARNING
FIRE HAZARD.
Failure to install furnace on noncombustible
subbase could result in death, personal injury and/or
property damage.
Place furnace on noncombustible subbase on
downflow applications, unless installing on
non--combustible flooring.
Table 5
Sub--bases for Combustible Floors Dimensions
Sub--base for Sub--base for Combustible Opening In Typical Plenum
Opening In Floor
Combustible Floors Floor Dimensions Base For Plenum Dimensions
Part Number H* J* K** L M N P R S T
Subbase for Furnace Only
NAHH001SB 1511/16 283/4 149/16 16 161/4 145/8 15 131/2 15 131/2
NAHH002SB 195/16 283/ 4 183/16 16 161/ 4 181/ 4 15 171/ 8 15 171/8
NAHH003SB 2215/16 283/ 4 2113/16 16 161/ 4 217/ 8 15 193/ 4 15 193/4
Subbase for Coil Box
NAHH004SB 1511/16 209/16 149/16 16 161/4 145/8 15 131/2 15 131/2
NAHH005SB 195/16 209/16 183/16 16 161/4 181/4 15 171/8 15 171/8
NAHH006SB 2215/ 16 209/ 16 2113/ 16 16 161/ 4 217/ 8 15 193/ 4 15 193/4
* Outside Dimension
** Base Spacer Side To Side
3. Set the base over the opening in the floor, centering the open-
ing in the base over the opening in the floor. Fasten the base to
the floor with screws or nails. See Figure 27 and Figure 28.
4. Drop the plenum through the opening in the base. The flange
of the plenum should rest on top of the combustible floor base.
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Exploded View of Sub--Base for Exploded View of Sub--Base for
Figure 27 Figure 29
Furnace ONLY Downflow Cased Coil
T T
S S
Plenum Plenum
H H
J J
2²² 2²²
K R
K R
P 1²²
P 1²² L
Combustible Combustible
L Floor Base
Floor Base
N
M
N
M Hole in Floor
Hole in Floor
Coil Box
Figure 28 Setting the Base
Subbase
Furnace Insulation
Subbase
Insulation
Wood Floor
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NOTE: If filters are only suitable for heating application, ad-
Figure 32 Top Mounted Internal Filter vise homeowner that filter size may need to be increased if air
conditioning is added.
9²
Addition Of Air Conditioning
When a refrigeration coil is used in conjunction with this furnace, it
must be installed on the discharge side of the furnace to avoid con-
densation on the heat exchanger. The coil installation instructions
must be consulted for proper coil location and installation
procedures. With a parallel flow arrangement, dampers must be
installed to prevent chilled air from entering the furnace. If manual-
Center Clip ly operated dampers are used, they must be equipped with a
side--to--side means to prevent operation of either unit unless the damper is in
full heat or full cool position.
Copper or plastic tubing may be used for the condensate drain line.
Figure 33 Filter Clip Construction
11/2²
3²
11/4²
WARNING
injury.
! Turn OFF gas at shut off before connecting
manometer.
ELECTRICAL SHOCK, FIRE, OR EXPLOSION
HAZARD.
1. With gas OFF, connect manometer to manifold pressure tap
Failure to follow safety warnings exactly could on outlet of gas control valve. See Figure 34. Use a manome-
result in serious injury, death, and/or property ter with a 0² to 12² water column range.
damage.
If any sparks, odors or unusual noises occur, Typical Gas Control Valve Honeywell
immediately shut OFF gas and power to furnace. Figure 34
Check for wiring errors or obstruction to blower.
Manifold Pressure
Adjustment Diagnostic Light
Supply Pressure (Hidden) (on some models)
Gas Supply Pressure Tap (Hidden)
Gas supply pressure should be within minimum and maximum val-
ues listed on rating plate. Pressures are usually set by gas suppli-
ers.
On/Off
(See LP Gas Conversion Kit instruction manual for furnaces con- Switch Manifold
INLET Pressure
verted to LP gas.)
Tap
Hot Surface These furnace may be used at full input rating when installed at al-
Igniter titudes up to 2000¢. When installed above 2000¢, the input must be
decreased 2%(natural) or 4%(LP) for each 1000¢ above sea level.
This may be accomplished by a simple adjustment of manifold
pressure or an orifice change, or a combination of a pressure ad-
justment and an orifice change. The changes required depend on
the installation altitude and the heating value of the fuel. Table 7 &
10--11--65
Table 8 show the proper furnace manifold pressure and gas orifice
size to achieve proper performance based on elevation above sea
level for both natural gas and propane gas.
Natural Gas Input Rating Check
The gas meter can be used to measure input to furnace. To use the natural gas table, first consult your local gas utility for
the heating value of the gas supply. Select the heating value in the
Check with gas supplier for actual BTU content.
first column and follow across the table until the appropriate eleva-
1. Turn OFF gas supply to all appliances other than furnace and tion for the installation is reached. The value in the box at the inter-
start furnace. Use jumper wire on R to W. section of the altitude and heating value provides not only the
2. Time how many seconds it takes the smallest dial on the gas manifold pressure but also the orifice size. In the natural gas tables
meter to make one complete revolution. the factoy--shipped orifice size is in bold (42). Other sizes must be
obtained from service parts.
Note: If meter uses a 2 cubic foot dial, divide results (seconds) by
two.
High Altitude Input Rate =
Refer to Example. The Example is based on a natural gas BTU Nameplate Sea Level Input Rate x (Multiplier)
content of 1,000 BTU’s per cubic foot.
High Altitude Multiplier
Elevation
Example Natural Gas LP Gas
2001¢ - 3000¢ 0.95 0.90
Time Per Cubic 3001¢ - 4000¢ 0.93 0.86
Natural Gas No. of Seconds BTU Per
Foot in
BTU Content Per Hour Hour 4001¢ - 5000¢ 0.91 0.82
Seconds
1,000 3,600 48 75,000 5001¢ - 6000¢ 0.89 0.78
1,000 x 3,600 ¸ 48 = 75,000 BTUH 6001¢ - 7000¢ 0.87 0.74
7001¢ - 8000¢ 0.85 0.70
3. Remove jumper wire from R to W1.
4. Relight all appliances and ensure all pilots are operating. * Based on mid--range of elevation.
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MANIFOLD PRESSURE AND ORIFICE SIZE FOR HIGH ALTITUDE APPLICATIONS
NATURAL GAS MANIFOLD PRESSURE (²² w.c.)
Table 7
MEAN ELEVATION FEET ABOVE SEA LEVEL
HEATING 0 to 2001 to 3001 to 4001 to 5001 to 6001 to 7001 to
VALUE 2000 3000 4000 5000 6000 7000 8000
at ALTITUDE Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold
BTU/CU. FT. No. Pressure No. Pressure No. Pressure No. Pressure No. Pressure No. Pressure No. Pressure
700 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 41 3.7
725 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 41 3.7 41 3.4
750 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 41 3.5 42 3.6
775 ---- ---- ---- ---- ---- ---- ---- ---- 41 3.6 42 3.6 42 3.3
800 ---- ---- ---- ---- ---- ---- 41 3.6 42 3.7 42 3.4 42 3.1
825 ---- ---- ---- ---- 41 3.7 41 3.4 42 3.5 42 3.2 42 2.9
850 ---- ---- ---- ---- 41 3.5 42 3.6 42 3.3 42 3.0 42 2.8
875 ---- ---- 41 3.6 42 3.6 42 3.4 42 3.1 42 2.8 42 2.6
900 ---- ---- 42 3.7 42 3.4 42 3.2 42 2.9 42 2.7 42 2.5
925 41 3.7 42 3.5 42 3.3 42 3.0 42 2.8 42 2.5 42 2.3
950 41 3.5 42 3.3 42 3.1 42 2.9 42 2.6 42 2.4 43 2.7
975 42 3.7 42 3.2 42 2.9 42 2.7 42 2.5 42 2.3 43 2.6
1000 42 3.5 42 3.0 42 2.8 42 2.6 42 2.4 43 2.7 43 2.4
1050 42 3.2 42 2.7 42 2.5 42 2.3 43 2.6 ---- ---- ---- ----
1100 42 2.9 42 2.5 42 2.3 43 2.6 ---- ---- ---- ---- ---- ----
NOTE: Natural gas data is based on 0.60 specific gravity. For fuels with different specific gravity consult the National Fuel Gas Code ANSI
Z223.1--2002/NFPA 54--2002 or National Standard of Canada, Natural Gas And Propane Installation Code CSA B149.1--00.
! WARNING
CARBON MONOXIDE POISONING HAZARD.
Failure to follow this warning could result in
property damage, personal injury and/or death.
NOx inserts for use with Natural Gas units ONLY. If
25--40--03
LP Gas is required, NOx inserts must be
removed.
4. Remove the four (4) screws holding the manifold and gas
Changing Orifices valve to the manifold supports. Do not discard any screws.
See Figure 37.
1. After disconnecting power and gas supply to the furnace, re-
move the burner compartment door, exposing the burner 5. Carefully remove the manifold assembly.
compartment.
6. Remove the orifices from the manifold and replace them with
2. Disconnect gas line and pilot tubing from gas valve so man- proper sized orifices. See Figure 38.
ifold can be removed.
7. Tighten orifices so they are seated and gas--tight. See
3. Disconnect wiring at gas valve. Be sure to note the proper Figure 38.
location of all electrical wiring before being disconnected.
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Figure 37 Manifold Figure 39 Main Burner
Burner Face
10--10--78
!
CAUTION
REDUCED FURNACE LIFE HAZARD
Failure to properly set the air temperature rise may
Figure 38 Clearances result in reduced furnace life.
Measure from face of orifice to the U ONLY th
Use the blower
bl motor
t speed d taps
t marked
k d “Y” for
f
back side of the manifold. YES for setting air temperature rise.
29.3 +1.5 mm Blower Motor Speed Taps for
--1.1 N8MPN/L and *8MPN/L Model Sizes
1.21² LO M LO M HI HI
1.11² Model Sizes
RED BLUE ORN BLK
050B12 N Y Y N
075B12 N Y Y Y
075F16 N N Y Y
100F14 N N Y Y
100F20 N Y Y Y
8. Reassemble all parts in reverse order as removed. Be sure to 100J20 N Y Y Y
engage the main burner orifices in the proper openings in the
burners. 100J22 Y Y Y N
125J20 N Y Y Y
9. After reassembling, turn gas on and check all joints for gas
125J22+ Y Y Y Y
leaks using a soapy solution. All leaks must be repaired im-
mediately. 150J20Ö N Y Y Y
+N8MPN only Ö *8MPN only
Main Burner Flame Check
The blower speed MUST be set to give the correct air temperature
Allow the furnace to run approximately 10 minutes. Then inspect rise through the furnace as marked on the rating plate. Tempera-
the main burner and pilot flames. See Figure 39. ture rise is the difference between supply and return air tempera-
tures.
Check for the following:
To check temperature rise, use the following procedure:
· Stable and blue flames. Dust may cause orange tips or
wisps of yellow, but flames MUST NOT have solid, yellow 1. Place thermometers in supply and return air registers as close
tips. to furnace as possible, avoiding direct radiant heat from heat
exchangers.
· Flames extending directly from burner into heat exchanger.
2. Operate furnace for 10 minutes with all the registers and duct
· Flames do NOT touch sides of heat exchanger dampers open by using a jumper wire on R to W thermostat
connections on the fan board.
If any problems with main burner flames are noted, it may be nec-
essary to adjust gas pressures or check for drafts. 3. Take readings and compare with range specified on rating
plate.
4. If the air temperature rise is not in the correct range, the blow-
er speed must be changed. A higher blower speed will lower
the temperature rise. A lower blower speed will increase the
temperature rise.
5. Remove the jumper wire after the adjustments are complete.
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Changing Blower Speed 3. If the same speed must be used for both heating and cooling,
remove the undesired motor speed lead from the “Heat” or
!
WARNING “Cool” terminal and connect that lead to the open terminal at
“Unused Motor Lead” location or tape off. Attach a jumper
between the “Heat” and “Cool” terminals and the remaining
ELECTRICAL SHOCK HAZARD.
motor speed lead.
Failure to disconnect power could result in death,
Note: When using the same speed on motors with (4) speed
personal injury and/or property damage. leads, it will be necessary to tape off the terminal of the motor
Turn OFF power to furnace before changing speed speed lead removed from the “Heat” or “Cool” terminal with
taps. electrical tape since an open terminal will not be available at
the “Unused Motor Lead” location.
NOTE: The speed taps that the manufacturer sets at the factory Thoroughly check the system after modification to ensure the
for this furnace are based on a nominal 400 CFM per ton cooling proper operation of the circulating air blower in all modes of opera-
and the basic mid range on the temperature rise for heating. tion.
Since the manufacturer cannot predict the static pressure
that will be applied to the furnace, it is the responsibility of the Continuous-- Fan Operation
installer dealer/contractor to select the proper speed tap A terminal is provided on the electronic fan control located in the
leads for the application when the furnace is installed. circulating air blower compartment for operation of the continu-
If it is necessary to change speeds, refer to steps below. ous--fan option. This connection is intended for the low speed mo-
tor tap, and has a lower contact rating (8 amps) than the heat and
1. Refer to Furnace Wiring Diagram for location of the heating cool taps. When the low speed blower lead is connected to this
and cooling speed taps located on the electronic fan control terminal, this will provide low speed blower operation whenever
as well as location of unused blower motor speed leads. Use the other two speeds (Heat or Cool) are not energized.
the chart (Table 9 ) to determine the blower motor speed set-
tings. Thoroughly check the system after modification to ensure the
proper operation of the circulating air blower in all modes of opera-
Table 9 Blower Speed Chart tion.
Wire Color Motor Speed Separate speed selections for Heat, Cool, and
Black High Continuous-- Fan
Orange* Med--High Connect low speed lead from circulating air motor to the “Cont”
Blue Med--Low terminal at the electronic fan control. The appropriate motor leads
Red Low should already be connected to the “Heat” and “Cool” terminals.
* Med--High speed may not be provided on all models. Heating and Continuous-- Fan Speed the Same
2. Change the heat or cool blower motor speed by removing the If it is necessary to operate the heating speed and continuous--fan
motor speed lead from the “Heat” or “Cool” terminal and re- speed using the same blower speed, connect a jumper between
place it with the desired motor speed lead from the “Unused the “Heat” and “Cont” terminals on the electronic fan control.
Motor Lead” location. Connect the wire previously removed
from the “Heat” or “Cool” terminal to the vacated “Unused Note: There should be only ONE motor lead going to the “Heat”
Motor Lead” terminal. and “Cont” terminals.
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14. Sequence of Operation & Diagnostics
The following is the normal operating sequence.
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Gas Control Valve Diagnostic Codes (See Figure 40)
OFF = Control not powered
Heartbeat = Normal Operation (Standby or call for heat)
1 Flash = Not used
2 Flashes = Low Pressure switch closed when should be open
3 Flashes = Low Pressure switch circuit was still sensed as open 30 seconds after the inducer was energized. System
is in 5 minute delay mode, with inducer off. After 5--minute delay, a new ignition sequence will be initiated.
(Note: SV9541M On/Off switch in off position during a call for heat will generate this diagnostic code)
4 Flashes = Limit switch string open
5 Flashes = Flame sensed out of sequence -- Flame signal still present.
6 Flashes + 1 Note 1 = Soft Lockout --Maximum retry count exceeded (failed to light within 4 trials for ignition)
6 Flashes + 2 Notes 1,2 = Soft Lockout --Maximum recycle count exceeded -- Last failure was Flame Sense Lost During Run, Cycling
Pressure Switch or Blocked Condensate.
6 Flashes + 3 Notes 1,2 = Soft Lockout --Maximum recycle count exceeded -- Last failure was Airflow Proving Circuit Opened
During Run
6 Flashes + 4 Notes 1,2 = Soft Lockout --Maximum recycle count exceeded -- Last failure was Limit Circuit Opened During Run
7 Flashes = Soft Lockout Due to Limit Trips Taking Longer than 2 minutes to Reset; Auto Reset After 1 Hour if
Call for Heat Still Present. Reset by Cycling Call for Heat at Any Time.
NOTE 1: The 6 + X designation indicates a combination of flash codes: 6 flashes shows the control is in soft lockout, followed by X flashes
to indicate the reason the control went into soft lockout. When the 6+ X code is flashing, the SV9541 will attempt a new ignition sequence
after a five minute delay period, if the call for heat is still present. Reset of the thermostat will initiate a new ignition sequence immediately.
NOTE 2: Any combination of 5 ‘abnormal’ events during a single call for heat will result in soft lockout. An ‘abnormal’ event is a Flame
Sense Failure During Run, Airflow Proving Circuit Open During Run, or Limit Circuit Open During Run. The flash code will indicate which
was the last ‘abnormal’ event that put the system into the soft lockout state based on the table above.
Manifold Pressure
Supply Adjustment
Pressure (Hidden) Diagnostic Light
Tap (Hidden) (on some models)
On/Off
Switch
INLET Manifold
Pressure
Tap
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Save This Manual For Future Reference
Models
N8MPN050B12A1 N8MPL050B12A1
N8MPN075B12A1 N8MPL075B12A1
N8MPN075F16A1 N8MPL075F16A1
N8MPN100F14A1 N8MPL100F20A1
N8MPN100F20A1 N8MPL100J22A1
N8MPN100J22A1 N8MPL125J20A1
N8MPN125J20A1 N8MPL125J22A1
N8MPN125J22A1
*8MPN050B12A1 *8MPL050B12A1
*8MPN075B12A1 *8MPL075B12A1
*8MPN075F16A1 *8MPL075F16A1
*8MPN100F14A1 *8MPL100F20A1
*8MPN100F20A1 *8MPL100J20A1
*8MPN100J20A1 *8MPL125J20A1
*8MPN125J20A1
*8MPN150J20A1
* Denotes Brand
441 01 2611 06
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Manufacturers Number (Mfr No - See Rating Plate)
ALL Models (*8MPN)
Specifications
*8MPN *8MPN *8MPN *8MPN *8MPN *8MPN *8MPN *8MPN
050B12 075B12 075F16 100F14 100F20 100J20 125J20 150J20
General
Input (Btuh) 50,000 75,000 75,000 100,000 100,000 100,000 125,000 150,000
Output (Btuh) 40,000 60,000 60,000 81,000 81,000 81,000 101,000 121,000
Temp. Rise (°F) 35--65 30--60 30--60 35--65 35--65 35--65 35--65 35--65
Electrical (Volts/Hz) 115/60 115/60 115/60 115/60 115/60 115/60 115/60 115/60
Rating Plate Amps. 8.8 9.5 10.1 9.9 13.9 12.6 13.9 13.9
Gas Type Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP
Transformer Size (VA) 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40
T’stat Heat Anticipator .30 .30 .30 .30 .30 .30 .30 .30 .30 .30 .30 .30 .30 .30 .30 .30
Gas & Ignition
Std. Main Orifices (No/Size) 2/#42 2/#54 3/#42 3/#54 3/#42 3/#54 4/#42 4/#54 4/#42 4/#54 4/#42 4/#54 5/#42 5/#54 6/#42 6/#54
Gas Valve Honeywell SV 9541 9541 9541 9541 9541 9541 9541 9541 9541 9541 9541 9541 9541 9541 9541 9541
Regulation Type SNAP SNAP SNAP SNAP SNAP SNAP SNAP SNAP SNAP SNAP SNAP SNAP SNAP SNAP SNAP SNAP
Manifold Press. (Inch’s WC) 3.5 10.0 3.5 10.0 3.5 10.0 3.5 10.0 3.5 10.0 3.5 10.0 3.5 10.0 3.5 10.0
Pilot Orifice Size .018 .011 .018 .011 .018 .011 .018 .011 .018 .011 .018 .011 .018 .011 .018 .011
Ignition Type/Series HW HSP HW HSP HW HSP HW HSP HW HSP HW HSP HW HSP HW HSP
Lock--Out Time NA NA NA NA NA NA NA NA
Combustion
Flue Outlet Size (Inches) 4 4 4 4 4 4 4 4
Limits & Controls
Thermal Sensor (°F) 300 300 300 300 300 300 300 300
Limit Control See Parts List See Parts List See Parts List See Parts List See Parts List See Parts List See Parts List See Parts List
Auxiliary Limit (°F) 130 130 130 130 130 130 130 130
Std. Pressure Sw. (Part No) 1013529 1013529 1013529 1013529 1013529 1013529 1013529 1013529
Press (Close) --0.69 --0.69 --0.69 --0.69 --0.69 --0.69 --0.69 --0.69
Press (Open) --0.59 --0.59 --0.59 --0.59 --0.59 --0.59 --0.59 --0.59
Fan Control (Type) HW ST9160 HW ST9160 HW ST9160 HW ST9160 HW ST9160 HW ST9160 HW ST9160 HW ST9160
Fan Control On 30 30 30 30 30 30 30 30
(Timed--secs) Off 60,100,140,180 60,100,140,180 60,100,140,180 60,100,140,180 60,100,140,180 60,100,140,180 60,100,140,180 60,100,140,180
Blower Data
Type & Size 11--8 11--8 11--10 11--10 11--10 11--10 11--10 12--12
Motor Type/H.p. PSC/1/2 PSC/1/2 PSC/1/2 PSC/1/2 PSC/1/2 PSC/1/2 PSC/1/2 PSC/3/4
Cap. Mfd/Volts 10/370 7.5/370 10/370 7.5/370 10/370 10/370 10/370 40/370
Filter Type (600 FPM) Washable Washable Washable Washable Washable Washable Washable Washable
Filter Size (²) (Not Supplies) 14x25x1 14x25x1 16x25x1 16x25x1 16x25x1 20x25x1 20x25x1 20x25x1
1600 CFM and over# ---- ---- 16x25x1 (2) ---- 16x25x1 (2) 16x25x1 (2) 16x25x1 (2) 16x25x1 (2)
Min. Cool Cap. (Tons) 1.5 1.5 3 2 3 3 3 3
Max. Cool Cap. (Tons) 3 3 4 3.5 5 5 5 5
Gas Conversion Kits
Nat to LP NAHL002LP or *1160991
LP to Nat NAHF002NG, *1009510
* Must be ordered from Service Parts
Note: Two side filter racks (left and right) required for upflow applications. Side returns are not permitted with downflow or horizontal furnace applica-
tions.
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15. Circulation Air Blower Data
N8MPN/L050B12 & *8MPN/L050B12 * Denotes Brand *8MPN/L100J20 * Denotes Brand
Air Delivery in Cubic Feet per Minute (C.F.M.) Air Delivery in Cubic Feet per Minute (C.F.M.)
Exterrnal Static Pressure
Inches of W.C.
.10 472 704 1167 1387 .10 773 1045 1453 2147
.30 365 638 1102 1288 .30 755 1037 1469 2128
.50 290 572 1035 1194 .50 712 1020 1459 2078
.70 209 522 939 1070 .70 647 979 1424 1963
.90 463 443 820 937 .90 554 894 1347 1795
1.00 413 370 753 858 1.00 497 828 1262 1705
Inches of W.C.
.10 695 963 1220 1559 .10 1785 1997 2292 2519
.30 644 928 1183 1463 .30 1741 1941 2206 2410
.50 588 873 1118 1361 .50 1674 1861 2097 2284
.70 540 771 1017 1239 .70 1581 1749 1965 2121
.90 463 675 900 1083 .90 1428 1597 1793 1928
1.00 413 615 835 998 1.00 1326 1478 1667 1814
N8MPN/L075F16 & *8MPN/L075F16 * Denotes Brand N8MPN/L125J20 & *8MPN/L125J20 * Denotes Brand
Air Delivery in Cubic Feet per Minute (C.F.M.) Air Delivery in Cubic Feet per Minute (C.F.M.)
Exterrnal Static Pressure
Inches of W.C.
.10 598 841 1427 1861 .10 860 1149 1666 2147
.30 400 748 1384 1770 .30 836 1158 1577 2126
.50 289 667 1343 1677 .50 805 1140 1561 2148
.70 236 582 1254 1547 .70 758 1081 1516 1922
.90 ------ 477 1129 1360 .90 661 1009 1428 1767
1.00 ------ 436 1016 1262 1.00 614 925 1357 1663
(Furnace Rated @0.5²² WC ESP) Air Delivery in Cubic Feet per Minute (C.F.M.)
Exterrnal Static Pressure
Inches of W.C.
441 01 2611 06 43
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Parts for N8MPN/L
CC
1
X
BB B
18 Z AA C
N
9 M
W
17
E
S G
DD
14 U 3
16 4
F
5
10
P
8
S
V
15 16 J
7 6
T
H
11
12
R
13
25--24--32a--1
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Replacement Parts - N8MPN (Natural Gas)
Models -- N8MPN050B12A1, N8MPN075B12A1, N8MPN075F16A1, N8MPN100F14A1, N8MPN100F20A1, N8MPN100J22A1,
N8MPN125J20A1, N8MPN125J22A1
Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
N8MPN
Key Description Part
No. Non- Functional Parts Number 050B 075B 075F 100F 100F 100J 125J 125J
12A1 12A1 16A1 14A1 20A1 22A1 20A1 22A1
A Panel, Top 1013995 1 1 -- -- -- -- -- --
1013996 -- -- 1 1 1 -- -- --
1013997 -- -- -- -- -- 1 1 1
B Box, Junction 1012349 1 1 1 1 1 1 1 1
C Cover, Junction box 1012350 1 1 1 1 1 1 1 1
D Partition, Blower 1014009 1 1 -- -- -- -- -- --
1014010 -- -- 1 1 1 -- -- --
1014011 -- -- -- -- -- 1 1 1
E Housing, Blower 1012972 1 1 -- -- -- -- -- --
1012888 -- -- 1 1 1 1 1 1
F Hanger, Blower 1012328 2 2 2 2 2 2 2 2
G Panel, Blower Cutoff 721020013 1 1 -- -- -- -- -- --
721020008 -- -- 1 1 1 1 1 1
H Clamp, Capacitor 1170643 1 1 1 1 1 -- 1 --
1014315 -- -- -- -- -- 1 -- 1
J Bracket, Control Mounting 1013677 1 1 1 1 1 1 1 1
K Tube, Pilot 1014021 1 -- -- -- -- -- -- --
1014023 -- 1 1 -- -- -- -- --
1014022 -- -- -- 1 1 1 1 1
L Door, Blower 1014380 1 1 -- -- -- -- -- --
1014381 -- -- 1 1 1 -- -- --
1014382 -- -- -- -- -- 1 1 1
M Bracket, Door 1014271 1 1 -- -- -- -- -- --
1014272 -- -- -- -- -- -- -- --
1014273 -- -- 1 1 1 1 1 1
N Door, Louver 1014102 1 1 -- -- -- -- -- --
1014107 -- -- 1 1 1 -- -- --
1014112 -- -- -- -- -- 1 1 1
P Manifold, Gas 1012787 1 -- -- -- -- -- -- --
1012788 -- 1 1 -- -- -- -- --
1012789 -- -- -- 1 1 1 -- --
1012790 -- -- -- -- -- -- 1 1
R Bracket, Pilot 1010901 1 1 1 1 1 1 1 1
S Bracket, Manifold Support 1012377 2 2 2 2 2 2 2 2
T Top, Burner Box 1013702 1 1 1 -- -- -- -- --
1013703 -- -- -- 1 1 1 -- --
1013704 -- -- -- -- -- -- 1 1
U Bracket, Burner Box Sides 1012532 2 2 2 2 2 2 2 2
V Baffle, Burner Box 1012338 1 1 1 -- -- -- -- --
1012339 -- -- -- 1 1 1 -- --
1012340 -- -- -- -- -- -- 1 1
W Bottom, Burner Box 1012334 1 1 1 -- -- -- -- --
1012335 -- -- -- 1 1 1 -- --
1012336 -- -- -- -- -- -- 1 1
X Collector Box 1013010 1 -- -- -- -- -- -- --
1012735 -- 1 -- -- -- -- -- --
1012736 -- -- 1 -- -- -- -- --
1012739 -- -- -- 1 1 -- -- --
1012738 -- -- -- -- -- 1 -- --
1012740 -- -- -- -- -- -- 1 1
Z Gasket, Combustion Blower 1013540 1 1 1 1 1 1 1 1
46 441 01 2611 06
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Replacement Parts - N8MPL (Natural Gas)
Models -- N8MPL050B12A1, N8MPL075B12A1, N8MPL075F16A1, N8MPL100F20A1, N8MPL100J22A1, N8MPL125J20A1,
N8MPL125J22A1
Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
48 441 01 2611 06
441 01 2611 06 49
Downloaded from www.Manualslib.com manuals search engine
Replacement Parts - N8MPL (Natural Gas)
Models -- N8MPL050B12A1, N8MPL075B12A1, N8MPL075F16A1, N8MPL100F20A1, N8MPL100J20A1, N8MPL100J22A1,
N8MPL125J20A1, N8MPL125J22A1
Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
N8MPL
Key Description Part
No. Functional Number 050B 075B 075F 100F 100J 100J 125J 125J
12A1 12A1 16A1 20A1 20A1 22A1 20A1 22A1
AA Partition, Frt Ht Exchanger 1013780 1 -- -- -- -- -- -- --
1013781 -- 1 -- -- -- -- -- --
1013782 -- -- 1 -- -- -- -- --
1013783 -- -- -- 1 -- -- -- --
1013784 -- -- -- -- 1 1 -- --
1013785 -- -- -- -- -- -- 1 1
BB Gaskets, Heat Exchanger 1013991 2 -- -- -- -- -- -- --
1013992 -- 2 2 -- -- -- -- --
1013993 -- -- -- 2 2 2 -- --
1013994 -- -- -- -- -- -- 2 2
CC Tubing, Silicone 1014519 1 1 1 1 1 1 1 1
DD Baffle, Nox 1014019 2 3 3 4 4 4 5 5
)( Part Not Illustrated
)( Fuse, 5 Amp 1083348 1 1 1 1 1 1 1 1
)( Harness, Wire 1013695 1 1 1 1 1 1 1 1
)( Door Screw 1014488 4 4 4 4 4 4 4 4
)( Door Screw Grommet 1171990 4 4 4 4 4 4 4 4
)( Manual, Installation & Tech 44101261105 1 1 1 1 1 1 1 1
)( Manual, Users 44102201004 1 1 1 1 1 1 1 1
50 441 01 2611 06
CC
BB
X 1
AA
18
B
C D
17
Z 16
N U
9
DD
M
S
15 W
10
U
14
F
P
S E
G
V
F
T
11
16
12
R
3
13
K 4
8 5
7
6
L J
H
25--23--49a
441 01 2611 06
51
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Replacement Parts - *8MPN (Natural Gas)
Models -- *8MPN050B12A1, *8MPN075B12A1, *8MPN075F16A1, *8MPN100F14A1, *8MPN100F20A1, *8MPN100J20A1,
*8MPN125J20A1, *8MPN150J20A1
Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
*8MPN
Key Description Part
No. Functional Number 050B 075B 075F 100F 100F 100J 125J 150J
12A1 12A1 16A1 14A1 20A1 20A1 20A1 20A1
1 Heat Exchanger 1013551 1 -- -- -- -- -- -- --
1013519 -- 1 -- -- -- -- -- --
1013550 -- -- 1 -- -- -- -- --
1013552 -- -- -- 1 1 -- -- --
1013553 -- -- -- -- -- 1 -- --
1013554 -- -- -- -- -- -- 1 --
1013555 -- -- -- -- -- -- -- 1
2 Switch, Pressure 1013529 1 1 1 1 1 1 1 1
3 Wheel, Blower 1013011 1 1 -- -- -- -- -- --
1011420 -- -- 1 1 1 1 1 --
1011433 -- -- -- -- -- -- -- 1
4 Mount, Motor kit* 1014824 1 1 -- -- -- -- -- --
1014823 -- -- -- -- 1 1 1 --
1014822 -- -- 1 1 -- -- -- 1
5 Motor, Blr 1/115 1/2 CCW 1172490 1 -- 1 -- -- -- -- --
1/115 1/2 CCW 1172487 -- 1 -- 1 -- -- -- --
1/115 1/2 CCW 1172488 -- -- -- -- 1 1 1 --
1/115 3/4 CCW 1172489 -- -- -- -- -- -- -- 1
6 Capacitor 1014397 1 1 1 -- -- -- -- --
1014396 -- -- -- 1 -- -- -- --
1014395 -- -- -- -- 1 1 1 1
7 Transformer 1012722 1 1 1 1 1 1 1 1
8 Control, Fan Timer 1014460 1 1 1 1 1 1 1 1
9 Switch, Interlock 1012351 1 1 1 1 1 1 1 1
10 Burner Assembly 1008723 1 -- -- -- -- -- -- --
1008724 -- 1 1 -- -- -- -- --
1008725 -- -- -- 1 1 1 -- --
1008726 -- -- -- -- -- -- 1 --
1009179 -- -- -- -- -- -- -- 1
11 Pilot/Igniter 1008731 1 1 1 1 1 1 1 1
12 Ignitor/Sensor with Clip 1009524 1 1 1 1 1 1 1 1
13 Orifice, Pilot .018 503211 1 1 1 1 1 1 1 1
14 Orifice, Burner # 42 1011351 2 3 3 4 4 4 5 6
15 Valve, Gas 1013350 1 1 1 1 1 1 1 1
16 Switch, Limit (Rollout) 1013102 2 2 2 2 2 2 2 2
17 Switch, Limit (Main) 1320362 -- 1 -- -- 1 1 -- --
1065294 -- -- -- -- -- -- 1 1
1008417 1 -- 1 -- -- -- -- --
34335000 -- -- -- 1 -- -- -- --
18 Blower, Combustion 1014433 1 1 1 1 1 1 -- --
1013517 -- -- -- -- -- -- 1 1
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Replacement Parts - *8MPN (Natural Gas)
Models -- *8MPN050B12A1, *8MPN075B12A1, *8MPN075F16A1, *8MPN100F14A1, *8MPN100F20A1, *8MPN100J20A1,
*8MPN125J20A1, *8MPN150J20A1
Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
*8MPN
Key Description Part
No. Functional Number 050B 075B 075F 100F 100F 100J *125J 150J
12A1 12A1 16A1 14A1 20A1 20A1 20A1 20A1
T Top, Burner Box 1013705 1 1 1 -- -- -- -- --
1013015 -- -- -- 1 1 1 -- --
1013016 -- -- -- -- -- -- 1 --
1013859 -- -- -- -- -- -- -- 1
U Bracket, Burner Box Sides 1012532 2 2 2 2 2 2 2 2
V Baffle, Burner Box 1012338 1 1 1 -- -- -- -- --
1012339 -- -- -- 1 1 1 -- --
1012340 -- -- -- -- -- -- 1 --
1013533 -- -- -- -- -- -- -- 1
W Bottom, Burner Box 1012334 1 1 1 -- -- -- -- --
1012335 -- -- -- 1 1 1 -- --
1012336 -- -- -- -- -- -- 1 --
1013691 -- -- -- -- -- -- -- 1
X Collector Box 1014510 1 -- -- -- -- -- -- --
1014511 -- 1 1 -- -- -- -- --
1014509 -- -- -- 1 1 1 -- --
1014512 -- -- -- -- -- -- 1 --
1013486 -- -- -- -- -- -- -- 1
Y RTV, Collector Box 1 1 1 1 1 1 1 1
Z Gasket, Combustion Blower 1013540 1 1 1 1 1 1 1 1
AA Partition, Front Ht Exchanger 1013543 1 -- -- -- -- -- -- --
1013521 -- 1 -- -- -- -- -- --
1013545 -- -- 1 -- -- -- -- --
1013546 -- -- -- 1 1 -- -- --
1013547 -- -- -- -- -- 1 -- --
1013548 -- -- -- -- -- -- 1 --
1013549 -- -- -- -- -- -- -- 1
BB Gaskets, Heat Exchanger 1013991 2 -- -- -- -- -- -- --
1013992 -- 2 2 -- -- -- -- --
1013993 -- -- -- 2 2 2 -- --
1013994 -- -- -- -- -- -- 2 --
1012546 -- -- -- -- -- -- -- 2
CC Tubing, Silicone 1014520 1 1 1 1 1 -- -- --
1014521 -- -- -- -- -- 1 1 1
)( PART NOT ILLUSTRATED
)( Fuse, 5 Amp 1083348 1 1 1 1 1 1 1 1
)( Harness, Wire 1013693 1 1 1 1 1 1 1 1
)( Door Screw 1014488 4 4 4 4 4 4 4 4
)( Door Screw Grommet 1171990 4 4 4 4 4 4 4 4
)( Manual, Installation & Tech 44101261105 1 1 1 1 1 1 1 1
)( Manual, Users 44102201004 1 1 1 1 1 1 1 1
54 441 01 2611 06
441 01 2611 06
55
Downloaded from www.Manualslib.com manuals search engine
Replacement Parts - *8MPL (Natural Gas)
Models -- *8MPL050B12A1, *8MPL075B12A1, *8MPL075F16A1, *8MPL100F20A1, *8MPL100J20A1, *8MPL125J20A1
Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
*8MPL
Key Description Part
No. Functional Number 050B *075B 075F 100F 100J 125J
12A1 12A1 16A1 20A1 20A1 20A1
A Panel, Top 1013982 1 1 -- -- -- --
1013983 -- -- 1 1 -- --
1013984 -- -- -- -- 1 1
B Box, Junction 1012349 1 1 1 1 1 1
C Cover, Junction box 1012350 1 1 1 1 1 1
D Partition, Blower 1014009 1 1 -- -- -- --
1014010 -- -- 1 1 -- --
1014011 -- -- -- -- 1 1
E Housing, Blower 1012972 1 1 -- -- -- --
1012888 -- -- 1 1 1 1
F Hanger, Blower 1012328 2 2 2 2 2 2
G Panel, Blower Cutoff 721020013 1 1 -- -- -- --
721020008 -- -- 1 1 1 1
H Clamp, Capacitor 1170643 1 1 1 -- -- --
1014315 -- -- -- 1 1 1
J Bracket, Control Mounting 1013677 1 1 1 1 1 1
K Tube, Pilot 1013596 1 -- -- -- -- --
1013597 -- 1 1 -- -- --
1013598 -- -- -- 1 1 1
L Door, Blower (Heil/Arco) 1014001 1 1 -- -- -- --
(Heil/Arco) 1014375 -- -- 1 1 -- --
(Heil/Arco) 1014376 -- -- -- -- 1 1
(Comfortmaker Only) 1014079 1 1 -- -- -- --
(Comfortmaker Only) 1014349 -- -- 1 1 -- --
(Comfortmaker Only) 1014352 -- -- -- -- 1 1
(Tempstar Only) 1014058 1 1 -- -- -- --
(Tempstar Only) 1014068 -- -- 1 1 -- --
(Tempstar Only) 1014073 -- -- -- -- 1 1
M Bracket, Door 1014271 1 1 -- -- -- --
1014272 -- -- 1 1 -- --
1014273 -- -- -- -- 1 1
N Door, Louver (Heil/Arco) 1014088 1 1 -- -- -- --
(Heil/Arco) 1014091 -- -- 1 1 -- --
(Heil/Arco) 1014094 -- -- -- -- 1 1
(Comfortmaker Only) 1014078 1 1 -- -- -- --
(Comfortmaker Only) 1014081 -- -- 1 1 -- --
(Comfortmaker Only) 1014085 -- -- -- -- 1 1
(Tempstar Only) 1014057 1 1 -- -- -- --
(Tempstar Only) 1014067 -- -- 1 1 -- --
(Tempstar Only) 1014072 -- -- -- -- 1 1
P Manifold, Gas 1013478 1 -- -- -- -- --
1013479 -- 1 1 -- -- --
1013480 -- -- -- 1 1 --
1013481 -- -- -- -- -- 1
R Bracket, Pilot 1010901 1 1 1 1 1 1
S Bracket, Manifold Support 1012377 2 2 2 2 2 2
T Top, Burner Box 1013705 1 1 1 -- -- --
1013015 -- -- -- 1 1 --
1013016 -- -- -- -- -- 1
U Bracket, Burner Box Sides 1012532 2 2 2 2 2 2
V Baffle, Burner Box 1012338 1 1 1 -- -- --
1012339 -- -- -- 1 1 --
1012340 -- -- -- -- -- 1
W Bottom, Burner Box 1012334 1 1 1 -- -- --
1012335 -- -- -- 1 1 --
1012336 -- -- -- -- -- 1
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