Continental Engineering Services - Blower / Exhauster Selection - design data

Customer : PT Amman Project-No : Batu Retrofit

Application : 120 FLOTATION Date : 19-12-2023
Notes : 3 duty plus 1 standby
Air blower : 077A1.05 - 116.6 kW - 4130 RPM Impeller : 2x5212 + 3x5211
Drive arrang. : v-belt drive, 4-poles motor 50 Hz Suggested motor : 132.0 kW
Prepared by : KAF Printed : 19 December 2023 16:13

---- PERFORMANCE CURVE ----

077A1.05 - 2x5212 + 3x5211 4130 RPM

140

130

117 120

Driver power (PDr) - kW

110

100

90

80

70

60
2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000

70

60

Gauge pressure - kPa g

52.6

50

40

30

20

10
2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000
Flow rate - am3/h
= DESIGN POINT

Dsgn : AIR : t1 = 40.0 °C pBar = 99.773 kPa a RH / inlet = 60 % rho1 = 1.070 kg/m3 Cp1 = 1030.85 J/(kg K)
CURVE BATU RETROFIT - WINSELECT 7.17-83n © 2023-08-04 - CONTINENTAL INDUSTRIE 19-12-2023 16:13

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 Continental Engineering Services - Blower / Exhauster Selection - design data

Customer : PT Amman Project-No : Batu Retrofit

Application : 120 FLOTATION Date : 19-12-2023
Notes : 3 duty plus 1 standby
Air blower : 077A1.05 - 116.6 kW - 4130 RPM Impeller : 2x5212 + 3x5211
Drive arrang. : v-belt drive, 4-poles motor 50 Hz Suggested motor : 132.0 kW
Prepared by : KAF Printed : 19 December 2023 16:13

---- FREE FIELD SOUND PRESSURE LEVEL ----

90
Average Sound Pressure Level, 1 meter, Lp dB(A)

Total blower unit sound pressure level 83 dB(A)

80

Total casing sound pressure level : 79 dB(A)

Total blower sound pressure level : 83 dB(A)

70

60

50

40

30

20

10

0
125

250

500

1k

2k

4k

8k

16k
31.5

62.5

Frequency Octave Band (Hz)

Blower unit Blower Casing

---- LEGEND ----

Blower : machine casing + inlet port (silencer) + outlet port (piped)

Lp = Average Sound Pressure Level, 1 mtr distance - Lw = Sound Power Level - dB(A) = Decibel A-weighted

CURVE BATU RETROFIT - WINSELECT 7.17-83n © 2023-08-04 - CONTINENTAL INDUSTRIE 19-12-2023 16:13

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 Continental Engineering Services - Blower / Exhauster Selection - design data

Customer : PT Amman Project-No : Batu Retrofit

Application : 120 FLOTATION Date : 19-12-2023
Notes : 3 duty plus 1 standby
Air blower : 077A1.05 - 116.6 kW - 4130 RPM Impeller : 2x5212 + 3x5211
Drive arrang. : v-belt drive, 4-poles motor 50 Hz Suggested motor : 132.0 kW
Prepared by : KAF Printed : 19 December 2023 16:13

---- TORQUE CURVE ----

077A1.05 - 2x5212 + 3x5211 4130 RPM

80
75
70
65
60
55
Torque (kg.m)

50
45
40
35
30
25
20
15
10
5
0
0 10 20 30 40 50 60 70 80 90 100
% of nominal RPM
= Torque curve (surge point) = Torque curve (design point)

---- LEGEND ----

Torque curve calculation based on starting torque at design and at surge point

CURVE BATU RETROFIT - WINSELECT 7.17-83n © 2023-08-04 - CONTINENTAL INDUSTRIE 19-12-2023 16:13

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 Continental Engineering Services - Blower / Exhauster Selection - design data

---- OPERATING CONDITIONS ----

Operation : : Air blower

Barometric pressure : 130 m asl --> 99.773 kPa a
Gauge pressure / inlet : 0 mbar g --> 0.000 kPa
Variable losses / inlet : 170 mmH2O --> 1.667 + 0.262 kPa (throttled)
Gauge pressure / outlet : 52.6 kPa g --> 52.600 kPa
Variable losses / outlet : 200 mmH2O --> 1.961 kPa
Design temperature / inlet : 40 C --> 40.0 °C
Relative Humidity / inlet : 60 % --> 60 %
Design flow rate : 5670 am3/h --> 5766.4 im3/h

---- THERMODYNAMICAL DATA ----

p1 = 97.844 kPa a p2 = 154.342 kPa a p2/p1 = 1.5774

t1 = 40.0 °C t2 = 102.2 °C Ri = 291.9796 J/(kg K)
Q1 = 5781.8 im3/h Q2 = 4393.4 m3/h Pad = 76.5 kW
v1 = 51.12 m/s v2 = 38.85 m/s
rho1 = 1.070 kg/m3 rho2 = 1.4084 kg/m3 PGas = 110.3 kW
kappa1 = 1.3952 Cp1 = 1030.85 J/(kg K) MW = 28.48 kg/kmol
mTotal = 6187.5 kg/h mAir = 6011.0 kg/h mWV = 176.5 kg/h
Vol.% Total = 100.0 % Vol.% Air = 95.5 % Vol.% WV = 4.5 %

---- DESIGN POINT - THROTTLED ----

Flow rate (Q0) : : 5670.0 am3/h

Gauge pressure Pressure : 52.61 kPa g (deviation : 0.0 %)
Machine shaft power (P) : 112.0 kW (at 40.0 °C, 60 % rel. humidity)
Driver shaft power (PDr) : 116.6 kW (at 40.0 °C, 60 % rel. humidity)
Adiabatic efficiency (eta ad) : 69.4 %
Polytropic efficiency (eta poly) : 71.3 %
Blower mech. efficiency : 98.5 %
Transmission mech. efficiency : 96.0 %

---- DESIGN POINT - ALT1 - UNTHROTTLED ----

Flow rate (Q0) : : 5670.0 am3/h

Gauge pressure Pressure : 61.38 kPa g (deviation : + 14.9 %)
Machine shaft power (P) : 125.7 kW (at 10.0 °C, 60 % rel. humidity)
Driver shaft power (PDr) : 131.0 kW (at 10.0 °C, 60 % rel. humidity)
Adiabatic efficiency (eta ad) : 69.5 %
Polytropic efficiency (eta poly) : 71.6 %
Blower mech. efficiency : 98.5 %
Transmission mech. efficiency : 96.0 %

---- SURGE / DESIGN POINT DATA ----

Q1 Q0 Q2 Pressure P PDr eta ad eta pol t2

im3/h am3/h m3/h kPa g kW kW % % °C
SP 2488.5 2440.35 1839.80 68.16 61.96 64.54 63.93 66.46 118.8
DP 5781.8 5670.00 4393.40 52.61 111.96 116.63 69.40 71.27 102.2

turn down : 3293.3 im3/h (57.0 %) (for Q1)

pressure rise DP--->SP : 15.6 kPa g (29.6 %)
power rise SP--->DP : 80.7 %

REPORT BATU RETROFIT - WINSELECT 7.17-83n © 2023-08-04 - CONTINENTAL INDUSTRIE 19-12-2023 16:13

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 Continental Engineering Services - Blower / Exhauster Selection - design data

---- STANDARD CURVE READINGS ----

Flow rate (standard curve) : 4969.8 im3/h

Pressure (standard curve) : 45.2 kPa
Pressure (set point) : 44.9 kPa
Power (standard curve) : 79.6 kW
Standard curve number : 744504/1-C + 744503/1-C
Standard curve date : 24. Sep 08 + 24. Sep 08

---- MACHINE SPECIFICATIONS ----

model : 077A1.05
impellers : 2x5212 + 3x5211
drive arrangement : v-belt drive, 4-poles motor

---- MACHINE DATA ----

suggested motor : 132.0 kW (Power reserve : 13.2 %)

machine rotation speed : 4130 RPM
common speed limit : 4400 RPM (Std. Air design)
first critical speed : 7968 RPM ---> (192.9 %)
impeller tip speed : 132.1 m/s
moment of Inertia (WK2) : 2.5 kg.m² (rotor)
starting torque : 27.5 kg.m (at 40.0 °C at DP)
heat dissipation : 14.0 kW ----> 12034 kCal/h (blower + motor)

---- SOUND DATA ----

I/O ports PWL : 113 dB(A) (I/O ports), (Peak at 542 Hz)
Inlet system port PWL : 74 dB(A) (silencer)
Outlet system port PWL : 97 dB(A) (piped)

Inlet SPL (1m) : 66 dB(A) (silencer)

Outlet SPL (1m) : 89 dB(A) (piped)
Casing SPL (1m) : 79 dB(A) (casing)
Blower + Ports SPL (1m) : 83 dB(A) (casing + silencer + piped)
Motor SPL (1m) : 72 dB(A) (motor casing loaded)
Total unit SPL (1m) : 83 dB(A) (blower + motor)
Total unit with Sound Enclosure SPL (1m) : 80 dB(A) (blower unit + sound enclosure)

---- SOUND SPECTRUM ANALYSIS ----

Hz 31.25 62.5 125 250 500 1K 2K 4K 8K 16K Total

I/O ports PWL 59.6 75.8 88.9 99.4 107.8 108.5 106.7 103.5 98.4 89.9 113 dB(A)
Inlet system port PWL 20.6 36.8 49.9 60.4 68.8 69.5 67.7 64.5 59.4 50.9 74 dB(A)
Outlet system port PWL 43.6 59.8 72.9 83.4 91.8 92.5 90.7 87.5 82.4 73.9 97 dB(A)
Inlet SPL (1m) 11.8 28.0 41.1 51.6 60.0 60.7 58.9 55.7 50.6 42.1 66 dB(A)
Outlet SPL (1m) 34.8 51.0 64.1 74.6 83.0 83.7 81.9 78.7 73.6 65.1 89 dB(A)
Casing SPL (1m) 25.4 41.6 54.7 65.2 73.6 74.3 72.5 69.3 64.2 55.7 79 dB(A)
Blower + Ports SPL (1m) 29.5 45.7 58.8 69.3 77.7 78.4 76.6 73.4 68.3 59.8 83 dB(A)
Total unit SPL (1m) 29.0 45.2 58.3 68.8 77.2 78.0 76.5 73.3 68.2 59.7 83 dB(A)
Total unit with Sound Enclosure SPL (1m) 26.2 42.4 55.5 66.0 74.4 75.1 73.4 70.2 65.1 56.6 80 dB(A)

REPORT BATU RETROFIT - WINSELECT 7.17-83n © 2023-08-04 - CONTINENTAL INDUSTRIE 19-12-2023 16:13

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 Continental Engineering Services - Blower / Exhauster Selection - design data

---- SPECIFICATIONS ----

inlet head : Flange DN200, PN10

outlet head : Flange DN200, PN10
bearings : Ball Bearings 6313/C3
lubrication : Oil Lubrication System
impellers : cast construction
impeller diameter : 611 mm
impeller bore : 90 mm
shaft end : Ø 60m6, length 140 mm

---- MATERIALS ----

inlet / outlet heads : Cast Iron EN GJL-250, min. wallthickness 7 mm

sections : Cast Iron EN GJL-250, Stainless Steel Baffles
bearing housing : Cast Iron EN GJL-250
impellers : Cast Aluminium EN AC-43100
shaft : Carbon Steel 42CrMo4, heat treated

---- TOLERANCES ----

inlet flow rate : +/- 5% * shaft power : + 6% * efficiency : - 6% * sound pressure level : + 3 dB(A)

REPORT BATU RETROFIT - WINSELECT 7.17-83n © 2023-08-04 - CONTINENTAL INDUSTRIE 19-12-2023 16:13

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