Case Tractor Service Manual Ca S 970 TM
Case Tractor Service Manual Ca S 970 TM
Case Tractor Service Manual Ca S 970 TM
TABLE OF CONTENTS
RUN-IN INSTRUCTIONS .......................................................................................................... 3,4
DETAILED ENGINE SPECIFICATIONS ................................................................................ 5-10
Cylinder Sleeves ....................................................................................................................... 5
Piston ....................................................................................................................................... 5
Piston Rings ......... ..................................................................................................................... 5
Oil Ring ................................................................................................................................... 5
Piston Pin .............................................................................................................................. .. 5
Connecting Rod ............................................................................................................ :........... 6
Crankshaft ............................................................................................................................. 6,7
Camshaft .................................................................................................................................. 7
Valve Push Rod Lifters ............................................................................................................ 7
Gear Train ............................................................................................................................. 7,8
Oil Pump .................................................................................................................................. 8
Cylinder Head .......................................................................................................................... 8
Intake Valve ............................................................................................................................. 8
Exhaust Valve .......................................................................................................................... 9
Intake and Exhaust Valve Guides ............................................................................................ 9
Valve Spring ............................................................................................................................ 9
Rocker Arm Assembly ......... ............................... ............ ..................................................... ... 10
SPECIAL TORQUES .................................................................................................................. 11
GENERAL TORQUE SPECIFICATION TABLE ........................................................................ 12
1022-2
TABLE OF CONTENTS
RUN-IN INSTRUCTIONS ........................................................................................................... 3,4.-
DETAILED ENGINE SPECIFICATIONS ................................................................................ 5-10
Cylinder Sleeves .... -.............................................................................................................. ..... 5
Piston ....................................................................................................................................... 5
Piston Rings ............................................................................................................................. 5
Oil Ring ................................................................................................................................... 5
Piston Pin ................................................................................................................................ 5
Connecting Rod ...................................................................................................... ................... 6
Crankshaft ............................................................................................................................. 6,7
Camshaft .................................................................................................................................. 7
Valve Push Rod Lifters .................................................................-........................................... 7
Gear Train ............................................................................................................................. 7,8
Oil Pump .................................................................................................................................. 8
Cylinder Head .......................................................................................................................... 8
Intake Valve ............................................................................................................................. 8
Exhaust Valve .......................................................................................................................... 9
Intake and Exhaust Valve Guides ............................................................................................ 9
Valve Spring ............................................................................................................................ 9
Rocker Arm Assembly ............................................................................................................ 10
SPECIAL TORQUES .................................................................................................................. 11
GENERAL TORQUE SPECIFICATION TABLE ........................................................................ 12
1061-4
6. Two common types of compression gauge 7. It is very important that all cylinder
equipment used are the remote control and pressures be approximately alike. For the
the ignition switch operation type. allowable compression pressure varia-
tion, refer to the chart below.
A. When using the remote control type of
compression tester, Figure 1, make 8. If the compression reading is below these
sure the v"oires are correctly attached figures, leaking valves or excessive ring
to the starter terminals. Incorrect a- clearance is indicated. NO Tt To make
ttaching of the wires will cause damage a simple check when a compression leak
to the testing equipment, Figure 1. is indicated, squirt a small amount (a
teaspoon) of oil into the cylinder and re-
check the compression. If the pressure
"- ( 18mm )
rises to near normal, compression loss
is past the rings. Very little change in
ADAPTER
compression indicates leakage past the
valves. A low pressure reading will cause
STA RTER SOLENOID difficulty In starting particularly at low
temperatures.
\
NOTt Always take a second set of read-
ings for an accurate check. This will also
indicate how much the loss of cranking
speed, due to battery discharge, is affect-
ing the compression pressure reading.
COMPRESSION ADAPTER
Figure 2
( 18mm) ROUND FEELER GAUGE Will
A MORE ACCURATE READING
GIVE~GA'KET
Figure 3
~
ALLOWABLE
ENGINE NORMAL VARIATION
SPEED COMPRESSION BETWEEN
PRESSURE CYLINDERS
* A 4% reduction in PSI must be allowed for every 1000 ft. above sea level.
2009·2
TABLE OF CONTENTS
Camshaft, Bushings, Lifters and Timing Gears (Removal, Inspection) ..................................... 18
Flywheel, Seal Retainer, Oil Pan and Oil Pump (Removal) ..................................................... 10
Flywheel, Seal Retainer, Oil Pan and Oil Pump (Installation) ................................................. 12
Timing Gear Cover ........ ......... .............. ...... .... ................ ........... .... ... ... .......... ........ ....... ........ ..... 16
2015-2
TABLE OF CONTENTS
SPECIAL TOOLS ...................................................................................................................... 3,4
CAMSHAFT
Backlash - Camshaft to Crankshaft ....................................................................................... 39
Backlash - Camshaft to Idler Gear ........................................................................................ 40
Backlash - Idler Gear to Injection Pump ............................................................................... 41
Bushing Replacement - Front ............................................................................................. 32,33
Bushing Replacement - Intermediate .................................................................................. 32,33
Bushing Replacement - Rear .............................................................................................. 33,34
Camshaft - Assembly .......................................................................................................... 36,37
Camshaft - Installation ....................................................................................................... 37,38
Camshaft - Removal ........................................................................................................... 29-31
Idler Gear - Inspection ....................................................................................................... 38,39
Idler Gear - Installation .............................................................................-............................ 39
Valve Lifters - Inspection ....................................................................................................... 35
Valve Lifters - Replacement ................................................................................................... 35
2025-2
TABLE OF CONTENTS
SPECIAL TOOLS ..................................................................................................................... :.. 3
TABLE OF CONTENTS
SPECIAL TOOLS ....................................................................................................................... .' 3
OVERSIZE REAR OIL SEAL AND WEAR SLEEVE INSTALLATION .................................. 9,10
and
TABLE OF CONTENTS
OIL FLOW DIAGRAMS ............................................................................................................ 2,3
TABLE OF CONTENTS
SPECIFICATIONS ....................................................................................................................... 2
THERMOSTAT REPLACEMENT
Inspection ................................................................................................................... :.......... ... 6
Installation .............................................................................................................. ~.............. 6,7
Removal ................................................................................................................................ 5,6
SPECI FICATIO NS
Type ..•........................................................................ Pressurized thermostat controlled by-pass:
Forced Circulation.
Pump type ................................................... , .................................................. Vane type impeller
Radiator cap .............................................................................................. 14 PSI (0.984 kg/cm2)
Thermostat ............................................................................................................... Start to open
at approximately 1750F (79 0C.) Fully Open at 2020F. (94°C)
Cold weather coolant ............................................. '" .............. ........... ........... Reputable top brand
"High Boiling Point" Anti-Freeze
2290-2
TABLE OF CONTENTS
RECONDITIONING THE LOWER COUNTERBORE AREA FOR THE CYLINDER SLEEVE ........... 3-29
Using The Power Tool With Bore Cutter and Chamfer Cutter ................................... 3-23
RECONDITIONING THE UPPER COUNTERBORE AREA FOR THE CYLINDER SLEEVE ........... 30-37
TABLE OF CONTENTS
Remote Valve, Removal and Installation .................................................................................... 2
S PECI FICATIONS
Pilot operated relief valve setting Cranking PSI Main Relief PSI
Special Torques
Valve end cover bolts ........................................................................................... 35 to 40 ft. lbs.
45
DRAFT-O-MATIC HYDRAULIC SYSTEM
TABLE OF CONTENTS
Specifica tions ........................................................................................................................... 45-1
Draft-O-Matk Arms, Lift Links and Turnbuckle Link
(770, 870 and 970 Tractors) .................................................................................................. 45-2
Draft-O-Matic Arms, Lift Links and Turnbuckle Link (1070 Tractors) .................................... 45-6
Draft-O-Matic Arms, Lift Links and Turnbuckle Link
(1070 Heavy Duty, 1090, 1170 and 1175 Tractors) ................................................................. 45-10
Lower Draft-O-Matic Sensing Linkage ................................................................................... 45-12
Upper Draft-O-Matic Sensing Linkage ................................................................................... 45-14
Rockshaft Housing and Components ................................................ 45-18
00 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
J I Case
A Tenneco Company
e
Lower sensing rod rear jam nut ........................................................................... 40 to 50
RAG. 9-79123
ft.
PRINTED IN U.SA
lbs.
Section
4019
BREAK-AWAY COUPLINGS
AND
PORTABLE HYDRAULIC CYLINDERS
TABLE OF CONTENTS
Break-away couplings .......................................................................................................... 4019-2
A Tenneco Company
Seclion
5010
TILTING AND TELESCOPING STEERING COLUMN
WITH STEERING PUMP-VALVE
TABLE OF CONTENTS
SPECIFICATIONS
TABLE OF CONTENTS
SPECIFICATIONS
TABLE OF CONTENTS
General Inspection .......................................................................... : ....................................... 62-2
Power Shift Service Procedure ............................................................................................... 62-2
Introduction ............................................................................................................................. 62-3
Inching Pedal and Linkage ..................................................................................................... 62-4
Power Shift Control Valve and Lubrication Oil Relief Valve .................................................. 62-6
Power Shift Control Valve ..................................................................................................... 62-10
Power Shift and Housing ....................................................................................................... 62-12
Planetary Output Shaft .......................................................................................................... 62-16
C-2 and C-3 Clutch Pack ........................................................................................................ 62-18
Planetary Carrier Assembly .................................................................................................. 62-22
C-1 and C-4 Power Shift Clutches .......................................................................................... 62-24
Power Shift Piston Seals and Wires ...................................................................................... 62-26
Torque Limiter Clutch ........................................................................................................... 62-28
Shuttle Valve Kit, Parts removal and installation ................................................. 62-29 thru 62-31
Transmission Top Cover modification with new control valve ....................................... 62-32,63-33
Power Shift Fixture ............................................................................................................... 62-34
C-2,C-3 Clutch Pack Assembly Adapter ................................................................................... 62-35
Special Torques
Power shift valve cover bolts ................................................................................ 30 to 35 ft. lbs.
Tube fittings and locknuts ........................................................................................ 4 to 6 ft. Ibs.
Reverse lockout tube nuts '" .............................................................................. 119 to 131 in. lbs.
Selector spool detent spring plug .......................................................................... 25 to 30 ft. Ibs.
Retard needle hex nuts ............................................................................................ 5 to 7 ft. lbs.
Test port pipe plugs ............................................................................................... 7 to 10 ft. lbs.
Pilot valve plugs ................................................................................................... 13 to 15 ft. Ibs.
Shuttle valve plug ................................................................................................. 17 to 20 ft. lbs.
Inching spool plug ................................................................................................. 17 to 20 ft. Ibs.
Selector spool retainer cover bolts ........................................................................... 7 to 9 ft. lbs.
Reverse lockout plug ............................................................................................ .- 22 to 25 ft. lbs.
Power Shift housing rear nuts ........................................................................... 400 to 485 ft. lbs.
Drilled plugs (oil tubes) ...................................................... 150 in. lbs. more than thread torque.'
Oil distributor cover bolts ..................................................................................... 35 to 42 ft. lbs.
C-3 hub to oil distributor hub capscrews ................................................................ 9 to 11 ft. lbs.
C-2 thru C-3 hub capscrews (use locktite) ............................................................ 45 to 50 ft. lbs.
C-l and C-4 carrier bolts ....................................................................................... 45 to 54 ft. lbs.
Torque limiter bolts ............................................................ '" ............................... 80 to 96 ft. lbs.
Power Shift housing bolts 3/4" ........................................................................... 270 to 324 ft. lbs.
Power Shift housing bolts 1/2" .............................................................................. 80 to 96 ft. lbs.
TABLE OF CONTENTS
SPECIAL TOOLS ................................................................................. 4
Rebuilding and Installing Oil Distributor Carrier and Mainshaft .................................. 15-21
Rebuilding (C-2) and (C-3) Piston Carrier - Prior to Transmission SN10Q63644 .................. 24-27
Rebuilding (C-2) and (C-3) Piston Carrier - Transmission SN10063644 and After ................ 28-31
Installing Transmission Top Cover and Power Shift Control VAlve .............................. 71-73
A Tenneco Company
Section
aa
14" AND 15" TRACTION CLUTCHES AND LINKAGE
MECHANICAL SHIFT
TABLE OF CONTENTS
CI utch Pedal and Linkage 66-2
SPECIFICATIONS
Clutch Free Pedal ..... . 1-1/8"
Spring Rate 62.75 to 69.25 lbs. 145 to 155 lbs. 190 to 200 lbs.
at length of 5.16" 1. 531" 1.94"
Rae. 9-78972
Section
6045
HYDRAULIC PTO
TABLE OF CONTENTS
Specifications .................................................................................. : ..................................... 6045-1
PTO Assembly ..................................................................................................................... 6045-2
PTO Clutch .......................................................................................................................... 6045-4
1st Idler Shaft ...................................................................................................................... 6045-8
PTO Brake ........................................................................................................................... 6045-8
2nd Idler Shaft ...... .. ............ ..................... ......... ... .. . . ....... .... .................. .. ........ .... ............ ..... 6045-8
Dual Speed Output Shaft .................................................................................................... 6045-12
Single Speed Output Shaft .................................................................................................. 6045-16
Hydraulic Pick-Up Tube ..................................................................................................... 6045-16
Oil Filler Cap & Tube and Oil Breather ............................................................................. 6045-16
PTO Adjustments & Tests .................................................................................................. 6045-18
SPECIFICATIONS
PTO housing oil breather service interval ................................................ : .......... every 200 hours
PTO hand lever adjustment ........................................................................... 5 Lbs. pull at lever
Free travel of "Case" flow divider valve spool ....................................................................... 75"
Clutch plates used on 770-870 tractors ................................................................................ 4 each
Clutch plates used on 970-1070 and 1090 tractors (Prior Trans. SIN 2402975) ...................... 6 each
Clutch plates used on 970 and 1070 tractors (SIN 2402975 and after) ................................. 7 each
Clutch plates used on 1170 and 1175 tractors ..................................................... ~................ 7 each
Special Torques
Second idler shaft retaining bolt (Jay-Loc Type) ...................................................... 50-60 ft. lbs.
Second idler shaft retaining (12 Pt. capscrews) (Wire-locked) ............................... 120-150 in. lbs.
PTO shield stud nuts ................................................................................................. 25-40 ft. lbs.
Hydraulic pick-up tube bolts ...................................................................................... 17-20 ft. lbs.
TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.
CA-S-970+TM
TABLE OF CONTENTS
970-1070 TRACTORS
SERIES SECTION DESCRIPTION FORM
70 BRAKES
72 Brake Master Cylinders and Pedals .................................... . 9-78912
73 Power Assist Brake Unit and Pedals ................................... . 9-78923
7012 Power Assist Brake Valve with Adjustable Relief Valve ................... . 9-45871
7012 Differential and Parking Brake ......•................................... 9-78903
80 ELECTRICAL
8010 Tractor Wiring Diagram - Spark Igntion (Prior to SN8753831) ............ . 9-77115
8010 Tractor Wiring Diagram - Diesel (Prior to SN8753831) ................... . 9-77106
8010 Tractor Wiring Diagram .. (Starting W/SN8753831) ..................... . 9-79995
8011 Cab Wiring Diagram (Starting W/SN7814176) .......................... . 9-77698
8011 Cab Wiring Diagram (Prior to SN7814176) .............................. . 9-77125
8012 Starting or Cranking Motors ........................................... . 9-75366
8013 Battery Servicing and Testing ......................................... . 9-75377
8014 Prestolite Alternator Systems .......................................... . 9-75399
8114 Delco-Remy Alternator Systems ....................................... . 9-78976
8115 Delco-Remy Alternator System ........................................ . 9-45901
83 Distributor Ignition Systems ........................................... . 9-74625
90 ACCESSORIES
92a Cab Sealing and Recirculation ........................................ . 9-75915
9005 Trouble Shooting - Air Conditioning System ........................... . 9-78895
9015 Gauging and Testing - Air Conditioning System ........................ . 9-78995
9025 Compressor Isolation, Removal, Installation and Evacuation
System Discharging, Evacuation and Charging ........................ . 9-79015
9035 Servicing Air Conditioning Components ............................... . 9-78705
9050 Seat Adjustments (Swivel and Non Swivel) .................. -........... . 9-79755
100 HOW IT WORKS
101 Hydraulic Testing, Steering - Power Brakes ............................ . 9-79821
111 Hydraulic Testing, Power Shift, Remotes and PTO ...................... . 9-79832
141 Hydraulic System ..................................................... . 9-79691
141 Dual Pump - Flow Divider Valve ....................................... . 9-79182
141 Dual Remote System ................................................. . 9-79022
141 Draft-O-Matic System ................................................. . 9-79042
151 Power Steering - Power Brakes ........................................ . 9-79162
161 Power Shift Transmission .......................................~ ..... . 9-79232
161 Hydraulic PTO ....................................................... . 9-79242
19010 Air Conditioning System .............................................. . 9-78615,
J I Case
A Tenneco Company e Rae 9-79333 Pnnted In U.S.A
Section
72
HYDRAULIC BRAKE MASTER CYLINDERS AND PEDALS
TABLE OF CONTENTS
SPECIFICATIONS
73
POWER ASSIST BRAKE UNIT AND PEDALS
TABLE OF CONTENTS
Brake Pedals . . . . . . . 73-2
SPECIFICATIONS
Brake free pedal . Approximately 3/4"
Influx Pressure (outer) (43) 1.12 to 1.21" 5 .985" to 1.115" 119 to 145 .781"
TABLE OF CONTENTS
Eight Inch Differential Brakes .............................................. .... ............................. ...... ........ 7012-6
SPECIFICATIONS
Hydraulic Brake System ... ........... ... ........................................................................ Case TCH Oil
CAUTION DO NOT USE BRAKE FLUID
Hydraulic Power Assist Brake System ....................... ......................................... Case TFD Fluid
Brake lever free travel ......................................................................... 375" at the slave cylinder
with running clearance taken up by hand lever
Lever Return Spring (1) P. 7012-3 4" .875" 21.5 50 to 60 Ibs. 7.08"
Cam Adjusting Spring (16) P. 7012-3 1. 72" .54" 15.75 55 Ibs. 2.72"
Self Adjusting Spring (11) P. 7012-3 1.62" .18" 38 2.2 Ills. 1.95"
TABLE OF CONTENTS
General Starter Inspection ................................................................................................... 8012-2
Starter No Load Test ........................................................................................................... 8012-4
Field Coil Tests ....................................................................................................... _........... 8012-5
Armature Tests .................................................................................................................... 8012-6
Checking Pinion Clearance ................................................................................................... 8012-8
Solenoid Switch Tests ........................................................................................................... 8012-9
Starter or Cranking Motor Specifications· Delco-Remy ..................................................... 8012-10
Solenoid Specifications - Delco-Remy .................................................................................. 8012-10
Starter or Cranking Motor Specifications· Prestolite ......................................................... 8012-11
Solenoid Specifications· Prestolite ..................................................................................... 8012-11
TABLE OF CONTENTS
Prestolite Alternator Charging Systems ............................................................................... 8014-2
.
Precautions to be observed when Servicing the Systems ..................................................... 8014-4
Prestolite Alternator ............................................................................................................. 8014-4
Rotor Inspecting and Testing ............................................................................................... 8014-6
Testing Rectifier Diodes ....................................................................................................... 8014-7
Stator Ground and Open Tests ............................................................................................. 8014-7
Checking Alternator Resistor ...............................................................................-................ 8014-8~-~
Regulator Output Test .......................................................................................................... 8014· 9,
Alternator Output Test ....................................................................................................... 8014-10
Alternator Specifications .................................................................................................... 8014-11
Voltage Regulator Specifications ...................................................................................-'-.... 8014-11
TABLE OF CONTENTS
Delco-Remy Alternator Charging System .........•..•••.......••.......•...•........................ 2
Precautions to be Observed when Servicing Alternator System ..••.•••..•...•.•. ~ ..•.•.......•......•. 4
Checking Indicator Lamp Operation ......•..........•••.••.••••••..•..••.•.......................... 6
Charging System Checks .•..•.................................•...•....•.•.....•..........•........ 8
Disassembly and Testing ..........•.......•..........••...••••.•••......•......................•.. 11
Assembly .................•.•.•..........................•.......•••..............•......•.......•19
Alternator Bench Output Check .............................•.•..•••.......•.......................25
Checking Alternator System Resistor ............................................................... 26
SPECIFICATIONS
RATED HOT
FIELD CURRENT COLD OUTPUT -
OUTPUT
80 Deg. F. 75 Deg. F.
CASE DELCO- 160 Deg. F.
PART NO. REMY NO. AMPS VOLTS AMPS RPM VOLTS AMPS
A135715 1102867 4.0-4.5 12 55 6500 13 50
J I Case
A Tenneco Company e Rae 9-78976 PRINTED IN U.S.A.
Section
8115
DELCO-REMY 10-SI SERIES ALTERNATOR SYSTEM
DELCO-REMY PART
LOCATION REFER TO
SPECIFICATIONS
TABLE OF CONTENTS
Delco-Remy Alternator Charging System ............................................................ 2
Precautions to be Observed when Servicing Alternator System ....................................... .4
Checking Indicator Lamp Operation ................................................................. 6
Charging System Checks ...........................................................................8
Disassembly and Testing ...................................................... : ................... 11
Assembly ......................................................................................... 19
Alternator Bench Output Check .................................................................... 25
Checking Alternator System Resistor ............................................................... 26
SPECIFICATIONS
FIELD CURRENT COLD OUTPUT RATED HOT
80 Deg. F. 75 Deg. F. OUTPUT
160 Deg. F.
CASE DELCO-
PART NO. REMY NO. AMPS VOLTS AMPS RPM VOLTS AMPS
A Tenneco Company
Section
8S
DISTRIBUTOR IGNITION SYSTEMS
TABLE OF CONTENTS
Distributors, Introduction ........................................................................................................ 83-2
Contact Points ...................................................................................................................... 83-4
Cap ....................................................................................................................................... 83-6
Rotor .................................................................................................................................... 83-6
Coil Polarity ............................................................................................................................ 83-6
Distriburor Static and Running Ignition Timing ................................................ -: ..................... 83"7
Spark Plugs, Specfications ....................................................................................................... 83-8
Rea t Range ................................................................................................. " .. .. .. .... ............. 83-9
Electrode Condition ............................................................................................................. 83-10
High Tension Spark Plug and Coil Leads .............................................................................. 83-11
Checking Ignition Coil Resistor .............................................................................................. 83-12
Distributor Specifications ....................................................................................................... 83-13
Ignition Coil Specifications ..................................................................................................... 83-13
Static and Running Ignition Timing Chart ............................................................................. 83-14
Roc_ Form 9-74625
Section
92a
CAB SEALING AND RECIRCULATION
FOR
MAXIMUM AIR CONDITIONING EFFICIENCY
TABLE OF CONTENTS
Sealing 70 Series Cabs, prior to Cab SN 8712001 ................................................................... 92a-2
TABLE OF CONTENTS
Safety Precautions ...................................................................................................................... 2
Compressor Servicing
Compressor Isolation and Removal ....................................................................................... 4-6
TABLE OF CONTENTS
Safety Precautions ....................................................................................................................... 3
Special Tools ............................................................................................................................ 4,5
Compressor Belt Alignment and Tension Adjustment
Two Wheel Drive Tractors ........................................................................................................ 6
Four Wheel Drive Tractors w/Rotary Type Compressor ............................................................ 7
Four Wheel Drive Tractors wi Piston Type Compressor ............................................................. 8
Compressor Oil Level Check
Rotary Type Compressors ......................................................................................................... 9
Piston Type Compressors ................................................................................................ ......... 10
Servicing the Rotary Type Compressor
Shaft Seal Replacement .................................................................................................... 11-18
Clutch Electrical Check ........................................................................................................... 19
Clutch and Pulley Replacement .................................................... ,.................................... 20-22
Front and Rear Head to Body "0" Ring Replacement ...................................................... 23-27
Servicing the Piston Type Compressor
Clutch Replacement .......................................................................................................... 28-33
Seal Replacement ...... ........................................................................................................ 28-32
Clutch Electrical Check .......................................... ................................................................. 32
Reed Valve and Gasket Replacement ................................................................................. 34,35
Base Plate Gasket Replacement .............................................................................................. 36
Rear Cover "0" Ring Replacement ........................................................................................ 37
Condenser, Receiver-Drier and Tubing .................................................................................. 38,39
Evaporator, Thermostatic Expansion Valve and Self-Sealing Couplings .................................. 40,41
Temperature Control Switch Probe Routing ............................................................................... 42
Fittings Required for Testing TEV Valve .................................................................................... 43
Testing and Adjusting TEV Valve ., ............................................................................................. 44
TEV Valve Cleaning and Inspection ............................................................................................ 45
Servicing the Cab Blower Assembly
Blower Housing Removal ............................ ........... ............................................................ 46-48
Blower Housing and Motor Disassembly ............................................................................ 49,50
Blower Housing and Motor Assembly ................................................................................ 50-53
Blower Housing Installation ................................... ................................................. ........... 54-57
Sealing the Cab Plenum .....................................................................................: .... '" ............... 58
Cab Roof Panel and Air Valve ................................................................................................... 59
Cleaning the Cab Air Filter Element .......................................................................................... 60
Oil Level Dipstick Template ....................................................................................................... 61
... ......
- ~
9035-9
VEHICLE CHECK
1. Run the system for 10 minutes at 2000 En- IMPORTANT: The compressor manufacture
gine RPM with controls set for maximum recommends when adding or changing oil, use
cooling and high blower speed. only Delco #15-117 or an equivalent 525 vis-
cosity oil.
2. Turn off engine and momentarily crack open
compressor drain plug, letting a slight a-
mount of oil to drain out.
BENCH CHECK (Cont'd)
3. Retighten compressor drain plug. 2. COMPRESSOR NOT OPERATIONAL - Re-
move compressor from vehicle, refer to Sec-
4. Then, again slightly crack open the drain tion 9025 for discharging the system.
plug.
A. If oil appears the second time, the com- Place compressor in a horizontal position,
pressor has an adequate supply of oil. with the drain plug downward. Remove drain
B. If oil does not appear the second time, it plug and drain the oil into a clean container,
will be necessary to remove compressor measure and discard the oil.
from the vehicle and perform bench check.
NOTE: The oil may appear foamy. This A. If the amount of oil drained was 2 ozs. or
is considered normal. more, add the same amount of new refrig-
erant oil (525 viscosity).
BENCH CHECK B. If the amount of oil drained was less than
2 ozs., add 6 OZS. of new refrigerant 0,;,
1. COMPRESSOR OPERATIONAL - Before re-
(525 viscosity).
moving compressor from vehicle, run the
system for 10 minutes at 1500 Engine RPM
with controls set for maximum cooling and
NOTE: If an overhauled or field repair€I,:
high blower speed. compressor is being installed, add one add
tional ounce of new refrigerant oil to the (.~
Turn off engine and remove compressor from mounts specified above. If a new compressor I';
vehicle, refer to Section 9025 for discharging being installed, add 6 ozs. of new refrigerarn
the system. oil.
Place compressor in a horizontal position, If the drained oil contained chips or other fO!
with the drain plug downward. Remove drain eign material, replace the receiver-drier and
plug and drain the oil into a clean container, flush or ieplace all system parts. Add additionai
measure and discard the oil. oil in the following amounts for any system
components being replaced.
A. If the amount of oil drained was 4 ozs. or
Evaporator ................................ 3 fluid oz
more, add the same amount of new refrig-
Condenser ................................. 1 fluid oz,
erant oil (525 viscosity).
Receiver-Drier ................. .......... 1 fluid oz.
B. If the amount of oil drained was less than
4 ozs., add 6 ozs. of new refrigerant oil
(525 viscosity).
Section
111
HYDRAULIC TESTING
TABLE OF CONTENTS
Testing and Adjusting Power Shift Retard Valves ................................................................ 111-2
Checking Relief Valve (Flow Divider and PTO Control Valve) ............................................. 111-4
Power Shift, Remote and PTO Clutch Leakage Tests .......................................................... 111-10
Remote and PTO Circuit Leakage Tests - Mechanical Shift ................................................ 11i-12
141
DRAFT-O-MATIC HYDRAULIC SYSTEM
HOW IT WORKS
TABLE OF CONTENTS
Introduction. . . . . . . . . . . 141-2
151
HOW IT WORKS
TABLE OF CONTENTS
Steering and Power Brake Systems (Introduction) 151-2
OIL FLOWS
161
POWER SHIFT
HOW IT WORKS
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161-2
Power Shift (1) Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 161-4
Power Shift (2) Intermediate . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 161-6
Power Shift (3) High . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161-8
Power Shift (R) Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161-10
Power Shift - Inching Pedal Fully Depressed . . . . . . . . . . . . . . . . . . . . . 161-12
Power Shift- Inching - Inching Pedal Partially Depressed . . . • . . . . . . . . 161-12
Specifications
Power Shift Input to output ratio
(3) High 1 to 1
(R) Reverse 1 to 1
THEORY OF OPERATION
TABLE OF CONTENTS
Specific a tions ............................................................................................... :.............................. . 2
Safety Precautions ...................................................................................................................... 3
Simplified Explanation of Air Conditioning ................................................................................. 4
Basic Principles of Air Conditioning (Refrigeration) .................................................................. 6
Temperature-Pressure Relation Chart (For Refrigerant 12) ...................................................... 11
Basic Components of Our Refrigeration System ........................................................................ 12
Compressor Drive Clutch ..................................................................................... ~ .... , ................ 14
Compressor Lubrication ............................................................................................................. 14
Stabilized Cab Air Temperature ................................................................................................ 16
High Cab Air Temperature ........................................................................................................ 18
Low Cab Air Temperature ......................................................................................................... 20