Xtreme 125R Feb 2024

PREFACE
Thank you for selecting a Hero MotoCorp XTREME 125R. We wish you many miles of
continued riding pleasure in the years ahead.
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Your vehicle is conforming to latest BS6 STAGE-VI (OBD STAGE II-A) regulation for
emission, safety & noise levels. We are also using non asbestos brake shoes/pads and engine
gaskets which are environment friendly in nature.
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp XTREME 125R. Please take time to read it carefully. As with any fine
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
NOTE
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PUBLISHING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT
IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS
COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT
NOTICE. Hero MotoCorp Ltd ‘XTREME 125R’ COMPLIES WITH THE LATEST
EMISSION NORMS.
CONTENTS
Pg. No. Pg. No.
VEHICLE IDENTIFICATION 1 MAINTENANCE 55
VEHICLE VIEWS 2 SAFETY PRECAUTION 56
VEHICLE SPECIFICATION 8 MAINTENANCE SCHEDULE 57
VEHICLE SAFETY 11 SPARK PLUG INSPECTION 60
• Important safety information 11 ENGINE OIL 61
• Protective apparel 12 ENGINE OIL FILTER ELEMENT 62
• Accessories & modifications 13 OIL FILTER SCREEN 63
ANTI-THEFT TIPS 13 AIR CLEANER 64
SAFE RIDING TIPS 14 VALVE CLEARANCE ADJUSTMENT 66
TIPS FOR HEALTHY ENVIRONMENT 16 CLUTCH LEVER FREE PLAY 68
PART FUNCTION 17
• Ignition switch 17 THROTTLE OPERATION 69
• Instruments and indicators 18 DRIVE CHAIN SLACKNESS 69
• LCD panel 24 DRIVE CHAIN SLIDER INSPECTION 73
LOW FUEL INDICATOR 28 BRAKES 73
FEATURES 28 SUSPENSION 76
• Hero App 28 WHEEL 77
• Steering lock 35 MAIN/SIDE STAND LUBRICATION 79
• Gear indicator 35 TUBELESS TYRES 80
HANDLEBAR SWITCHES CONTROL 35 NUT, BOLTS & FASTENERS 83
ABS INDICATOR 40 BATTERY 83
SIDE STAND INDICATOR/SWITCH 40 FUSE REPLACEMENT 85
FUEL 42 STOP LAMP SWITCH 86
SEAT LOCK 44 HEADLAMP FOCUS ADJUSTMENT 87
SEAT 44 CATALYTIC CONVERTER 87
HELMET HOLDER 46 EVAPORATIVE EMISSION CONTROL SYSTEM 88
USB CHARGER 46
PRE-RIDE INSPECTION 47 POLISHING OF VEHICLE 89
STARTING THE ENGINE 48 BASIC TROUBLESHOOTING 90
RIDING 50 ROAD SIGNS 93
BRAKING 51 WARRANTY
PARKING 54 HERO GENUINE PARTS
TOOL KIT/FIRST AID KIT 54 ZONAL/REGIONAL/AREA OFFICES
CLEANING AND WASHING OF VEHICLE 55
VEHICLE IDENTIFICATION
MBLJA
JA07AV#
U
02##
#######
#####
##
Vehicle Identification Number (VIN) Engine No.
Location: Stamped on the right side of the Location: Stamped on the lower side of the
steering head tube. left crankcase.
VIN: MBLJAU02#########
MBL JAU02 # # # # #####
Manufacturer Vehicle Check Model Year Plant Month of Production
code Description Digit Code Manufacturing Serial Number
Engine No.: JA07AV########
JA07AV # # # #####
Engine Year of Assembly Plant Month of Serial Number
Description Manufacturing Manufacturing
Model: XTREME 125R
Variants VIN Engine
Electric start/Cast wheel/Front disc/ABS JAU02 JA07AV
Electric start/Cast wheel/Front disc/IBS JAW44 JA07AV
VIN and Engine No. may be required:
• During registration of the vehicle.
• For dealing with legal & insurance departments.
1
FRONT VIEW VEHICLE VIEWS
5
4 6
3 7
2 8
9
1 10
(1) Front fender (6) Left position lamp

(2) Headlamp (High beam) (7) Front left turn signal lamp
(3) Front right turn signal lamp (8) Front cowl
(4) Right position lamp (9) Headlamp (Low beam)
(5) Front brake master cylinder/Reservoir (10) Leg guard
*Accessories and features shown may not be part of standard fitment.
2
REAR VIEW
5
4 6
3 7
2
(1) Rear reflex reflector (5) Rear view mirror

(2) Licence plate lamp (6) Rear fender
(3) Left rear turn signal lamp (7) Right rear turn signal lamp
(4) Tail/stop lamp (8) Rear hugger fender
3
TOP VIEW (ABS VARIANT)
6 7 8 9 10 11 12
5
4 13
3
2 14
1 15
16
(1) USB charger (9) Meter console

(2) Horn switch (10) Mode button
(3) Turn signal switch (11) Ignition switch with key
(4) Clutch lever (12) Integrated start-kill switch
(5) Passing switch (13) Front brake lever
(6) Headlamp dimmer switch (14) Throttle grip
(7) Hazard switch (15) QR code/E20 sticker
(8) Set button (16) Fuel tank cap

4
TOP VIEW (IBS VARIANT)
6 7 8 9 10 11
5
4 12
3 13
2 14
1 15
16
(1) USB charger (9) Mode button

(2) Horn switch (10) Ignition switch with key
(3) Turn signal switch (11) i3s switch
(4) Clutch lever (12) Front brake lever
(5) Passing switch (13) Throttle grip
(6) Headlamp dimmer switch (14) Integrated start-kill switch
(7) Set button (15) QR code/E20 sticker
(8) Meter console (16) Fuel tank cap

5
LEFT SIDE VIEW
15 14 13 12 11 10
16
17
1 2 3 4 5 6 7 8 9
(1) Fuel injector (7) Pillion footrest (13) Fuse box (inside)
(2) Gear shift pedal (8) Wheel cover (14) Left side cover
(3) Side stand switch (9) Women pillion step (15) Battery compartment (inside)
(4) Main stand (10) Rear grip (16) Front fork
(5) Side stand (11) Helmet holder (inside) (17) Side reflex reflector
(6) Rider footrest (12) Seat lock
6
RIGHT SIDE VIEW
15 14 13 12 11 10 9
16
1 2 3 4 5 6 7 8
(1) Mono shock absorber (8) Front disc (13) First aid compartment
(2) Starter motor (9) Fuel tank cover (inside)
(3) Brake pedal (10) Throttle body/ECU (14) Tool kit compartment
(4) Oil level window (inside) (inside)
(5) Oil filler cap (11) Right side cover (15) Pillion seat
(6) Kick starter pedal (12) Rider seat (16) Exhaust muffler
(7) Front caliper assembly
7
VEHICLE SPECIFICATION
ITEM SPECIFICATIONS
Dimensions
Overall length 2009 mm
Overall width 793 mm
Overall height 1051 mm
Wheelbase 1319 mm
Saddle height 794mm
Ground clearance 180 mm
Weight
Kerb weight 136.0 kg
Capacities
Engine oil 1.2 litres at disassembly and 1.0 litre at draining
Fuel tank 10 litres
Hydraulic brake fluid DoT-3 or DoT-4
Engine
Maximum power 8.5 kW @ 8250 r/min
Maximum torque 10.5 N-m @ 6500 r/min
Bore and stroke 52.4x57.8 mm
Compression ratio 9.9:1
Displacement 124.7 cc
Spark plug P-RG6HCC (Federal Mogul)
Spark plug gap 0.8-0.9 mm
Valve clearance Intake (cold) 0.08 mm±0.02 mm
Exhaust (cold) 0.12 mm±0.02 mm
Idle speed 1400±100 r/min
8
ITEM SPECIFICATIONS
Chassis and suspension
Front suspension Telescopic hydraulic
Rear suspension Rectangular swingarm with 7 step preload
adjustable monoshock
Caster angle 24°
Trail length 89 mm
Tyre size Front 90/90 17 49 P (Tubeless tyre)
Rear 120/80 17 61 P (Tubeless tyre)
Front brake ABS variant Disc type (Dia. 276 mm)
IBS variant Disc type (Dia. 240 mm)
ABS variant Drum type (Dia. 130 mm)
Rear brake IBS variant Internal expanding shoe type (Dia. 130 mm)
(Integrated braking system)
Transmission
Primary reduction 3.35 (67/20)
Final reduction 3.214 (45/14)
Gear box 5 Speed constant mesh
Gear ratio,1st 3.455 (38/11)
2nd 1.94 (33/17)
3rdth 1.318 (29/22)
4 1.04 (26/25)
5th 0.923 (24/26)
Electricals
Battery *MF Battery-12V-4 Ah/ETZ5
Alternator 120 W@5000 r/min
Headlamp (High/Low) LED
Position lamp LED
Tail/Stop lamp LED
Turn signal lamp LED
Meter illumination LED
*MF stands for Maintenance Free
9
ITEM SPECIFICATIONS
Neutral indicator LED
Turn signal indicator (RH/LH) LEDx2
Hi beam indicator LED
ABS indicator ABS variant LED
i3s indicator IBS variant LED
Low fuel indicator LED
Service reminder indicator Module illuminated LCD
Licence plate lamp 12V-3.0W
Side stand indicator LED
Malfunction indicator lamp (MIL) LED
ABS variant 15A, 10A, 10A, 10A, 10A & 10A (Main fuse)
Fuse 15A & 10A (Spare fuse)
IBS variant 10A, 10A, 10A, 10A & 10A (Main fuse)
10A (Spare fuse)
10
VEHICLE SAFETY
IMPORTANT SAFETY INFORMATION
Your vehicle can provide many years of
service and pleasure if you take responsibility Ride defensively
for your own safety and understand the Always pay due attention to other vehicles
challenges you can meet on the road. around you, and do not assume that other
There is much that you can do to protect drivers see you. Be prepared to stop quickly or
yourself when you ride. You will find many perform an evasive maneuver.
helpful recommendations through out this Make yourself easily visible
manual. Following are a few that we consider Some drivers do not see vehicles because they
most important. are not looking for them. To make yourself
Always wear a helmet more visible, wear bright reflective clothing,
It is a proven fact, helmet significantly reduces position yourself so that others can see you,
the number and severity of head injuries. So signal before turning or changing lanes, and
always wear a helmet and make sure your use horn which will help others to notice you.
pillion rider does the same. We also Ride within your limits
recommend that you wear eye protection, Pushing the limits is another major cause of
sturdy boots, gloves and other protective gear. vehicle accidents. Never ride beyond your
Before riding your vehicle personal abilities or faster than conditions
Make sure that you are physically fit, mentally demand. Remember that fatigue and
focused and free of alcohol and drugs. Check negligence can significantly reduce your ability
that you and your pillion are both wearing an to make good judgements and ride safely.
approved vehicle helmet and protective Do not drink and ride
apparel. Instruct your pillion on holding onto Riding under the influence of alcohol or drugs
the grab rail or your waist, leaning with you in is dangerous. Alcohol can reduce your ability
turns, and keeping their feet on the footrest, to respond to changing conditions and reduce
even when the vehicle is stopped. the reaction time. Do not drink and ride.
Take time to learn & practice your Keep your vehicle in safe condition
vehicle For safe riding, its important to inspect your
Even if you have ridden other vehicles, vehicle before every ride and perform all
practice riding in a safe area to become recommended maintenance. Never exceed
familiar with how this vehicle works and load limits, and use accessories that have been
handles, and to become accustomed to the recommended by Hero MotoCorp for this
vehicle's size and weight. vehicle. See (page 14) for more details.
11
If you are involved in a crash ! WARNING
Personal safety is your first priority. If you or • Not wearing a helmet increases the chance of
anyone else has been injured, take time to serious injury or death in a crash.
assess the severity of the injuries and whether • Be sure you and your pillion always wear a
it is safe to continue riding. Call for emergency helmet, eye protection and other protective
assistance if needed. Also follow applicable apparel when you ride.
laws and regulations if another person or
vehicle is involved in the crash. Helmets and eye protection
If you decide to continue riding, first evaluate Your helmet is your most important piece of
the condition of your vehicle. If the engine is riding gear because it offers the best
still running, turn it off. Inspect for fluid leaks, protection against head injuries. A helmet
check the tightness of critical nuts and bolts, should fit your head comfortably and securely.
and check the handlebar, brake levers, brakes, A bright coloured helmet can make you more
and wheels. Ride slowly and cautiously. Your noticeable in traffic, as can reflective strips.
vehicle may have suffered damage that is not An open-face helmet offers some protection,
immediately apparent. Have your vehicle but a full-face helmet offers more. Always
thoroughly checked at a qualified service wear face shield or goggles to protect your
facility as soon as possible. eyes and help your vision.
PROTECTIVE APPAREL Additional riding gear
For your safety, we strongly recommend that In addition to a helmet and eye protection, we
you always wear an approved helmet (ISI also recommend:
marked), eye protection, boots, gloves, long • Sturdy boots with non-slip soles to help
pants and a long sleeve shirt or jacket protect your feet and ankles.
whenever you ride. Take care of loose/ • Leather gloves to keep your hands warm
hanging clothes while solo/pillion riding. and help prevent blisters, cuts, burns, and
Although complete protection is not possible, bruises.
wearing proper gear can reduce the chance of • A two wheeler riding suit or jacket for
injury when you ride. comfort as well as protection. Bright
Following are suggestions to help you choose coloured reflective clothing can help make
proper riding gear. you more noticeable in traffic. Be sure to
avoid loose clothes that could get caught on
any part of your vehicle.
12
ACCESSORIES & MODIFICATIONS Modifications
Modifying your vehicle or using non-Hero We strongly advise you not to remove any
MotoCorp accessories can make your vehicle original equipment or modify your vehicle in
unsafe. Before you consider making any any way that would change its design or
modifications or adding an accessory, be sure operation. Such changes could seriously
to read the following information. impair your vehicle's handling, stability and
braking, making it unsafe to ride. Removing or
! WARNING modifying your lamps, mufflers, emission
• Improper accessories or modifications can control system or other equipment can also
cause a crash in which you can be seriously make your vehicle illegal.
hurt or killed.
• Follow all instructions in this owner's manual ANTI-THEFT TIPS
regarding accessories and modifications. • Always lock the steering and never leave the
Accessories key in the ignition switch. This sounds
• Make sure that the accessory does not simple but people do forget.
obscure any lamps, reduce ground • Be sure the registration information for your
clearance, limit suspension travel or steering vehicle is accurate and correct.
travel, affect your riding position or interfere • Park your vehicle in a locked garage
with operating any controls. whenever possible.
• Be sure electrical equipment does not • Use an additional anti-theft device of good
exceed the vehicle's electrical system quality.
capacity (page 9). A blown fuse can cause a • Never park your vehicle in an isolated area.
loss of lights. Park as far as possible in a designated area.
• Do not pull a trailer or sidecar with your • Keep a note in your vehicle all the time with
vehicle. This vehicle was not designed for your name, address and contact details.
these attachments, and their use can
seriously impair your vehicle's handling.
13
SAFE RIDING TIPS
Do's:
• Always conduct simple pre-ride inspection (page 47).
• Always wear a helmet (ISI marked) with chin strap securely fastened and insist on a helmet
for your pillion rider.
• While riding, sit in a comfortable position with your legs close to fuel tank.
• Ride defensively and at a steady speed (between 40-50 km/hr).
• IBS variant: To stop the vehicle (in IBS), press the rear brake pedal for the application of
front and rear brakes simultaneously. However, for more effective braking, use both brakes
simultaneously, keeping throttle in the closed position.
• For stopping vehicle, use both brakes simultaneously, keeping throttle in the closed position.
• Respect road signs and obey traffic rules for your own safety and that of others on the road
(page 93).
• During night time, dip headlamps of your vehicle for oncoming traffic, or when following
another vehicle.
• Give way to others on the road and signal before you make a turn.
• To make yourself more visible, wear bright reflective clothing that fits well.
• Take care of loose/hanging clothes while solo/pillion riding.
• Get your vehicle serviced regularly by the Authorised Hero MotoCorp workshop.
• Before riding make sure that integrated start-kill switch is in “ON” ( ) position.
• ABS variant: Keep checking the ABS indicator. At any point if indicator remains on, then
ABS is not working (page 40).
• ABS variant: Keep checking speedometer. In case of ABS malfunction, speed display may
go to zero.
• ABS variant: It is suggested to go through the do’s & dont’s of ABS (page 51) and
practice riding your ABS vehicle initially in low-traffic condition unless you are thoroughly
familiar with your vehicle and its controls.
• IBS variant: Before riding make sure in which mode you are riding whether with i3s switch
“ON’ or “OFF”.
14
Don'ts
• Never use cell phone while riding the vehicle.
• Avoid sudden acceleration, braking and turning of your vehicle.
• Never shift gears without disengaging the clutch and closing the throttle.
• Never touch any part of the hot exhaust system like muffler.
• Never ride under the influence of alcohol or drugs.
• Concentrate on the road and avoid talking to the pillion rider or others on the road.
• Do not litter the road.
• Do not cross the continuous white/yellow line in the center of the road, while overtaking.
• Do not attach large or heavy items to the handlebars, front forks, or fenders.
• Never take your hands off the steering handle while riding.
• ABS variant: Do not attempt to apply the front brake lever intermittently for ABS vehicle.
• ABS variant: Do not panic by mechanical noises or slight pedal pulses while applying the
brake in vehicle. These conditions are normal and indicates that ABS is working.
• Don't apply hard braking on loose, wet or slippery road surfaces.
• Do not switch off the integrated start-kill switch ( ) while riding the vehicle (page 37).
• Do not move the side stand down while riding, as engine will stop while vehicle is in gear
(page 41) (Wheel locking leading to accident, part damage etc.).
15
TIPS FOR HEALTHY ENVIRONMENT
The following tips shall ensure a healthy vehicle, healthy environment, and a healthy you.
• Healthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be
tuned regularly, which will also help reduce pollution and improve vehicle performance &
fuel efficiency.
• Regular servicing: Get your vehicle serviced at an Authorised Hero MotoCorp workshop,
as per the service schedule, for an optimum performance and keep the emission level under
check.
• Genuine spares: Always insist on Hero MotoCorp genuine parts as spurious or
incompatible spares and accessories can upset or deteriorate your vehicle’s running
condition.
• Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil
recommended by Hero MotoCorp and make sure you change it every 6000 km. (with
top up every 3000 kilometres) to keep the engine fit and environment healthy.
• Noise pollution: Noise beyond a certain decibel is pollution. Whether it is from horns or
defective mufflers, excessive noise will cause headaches and discomfort.
• Emission pollution: Get emission of your vehicle checked by Authorised agencies atleast
once every 3 months or as notified by the government from time to time.
• Fuel saving & reduce pollution: Switch "OFF" the engine while waiting at traffic signal
points to save fuel and reduce pollution, if the waiting period is long.
• BS-VI grade fuel : Always use BS-VI grade fuel to adhere BS-VI norms.
16
PARTS FUNCTION 5 2
Ignition switch
“ON” ( )
Position
3 1
“OFF” ( )
Position/Lock Open
4
1. Ignition switch
2. Ignition key
3. “OFF” ( ) position
“LOCK” Position 4. Steering lock position
5. “ON” ( ) position
Key position Function Key removal
The LCD panel illuminates & initial display of multi
function digital segments are displayed. The
tachometer segment and the fuel gauge segment
will swing to the maximum scale once and back to
its normal position. odometer will appear. The
“ON” ( ) engine can be started. Turn signal lamp, horn, Key cannot be removed.
tail/stop lamp, fuel gauge, passing switch, position
lamp, malfunction indicator lamp (MIL) illuminates
continuously, neutral indicator & hazard switch will
be functional. i3s indicator glows for 2 seconds
(For IBS variant).
Engine cannot be started and no electrical Key can be removed.
“OFF” ( ) system will be functional.
“LOCK” Steering handle can be locked. Key can be removed.
17
Instruments and Indicators 1 2 3 4 5 6 7 8 9 10 11
(ABS variant)
The indicators are in the speedometer panel 0 1
x 1000 RPM
2 3 4 5 6 7 8 9 10 11
above the headlamp. The functions are as TRIP AV

ODO
below.
GEAR AM
12
PM
E F
23
km/h
S M
22 21 201918 1716 15 14 13
Sl. No. Description Function
Shows engine revolution per minute. The tachometer digital
1 Tachometer segments will swing to maximum scale on the meter console
once the ignition switch is turned “ON”.
2 Speedometer Indicates riding speed.
3 Digital clock Indicates hours & minutes (page 24).
4 Gear indicator Displays the selected gear while riding (page 35).
5 Tripmeter A & B toShows the distance travelled during a trip after setting
zero (page 25).
It indicates
Real time mileage The indication the current mileage of the vehicle (in km/litre).
6 indicator (RTMI) upon the drivingwill change after every 3 seconds depending
condition (page 27).
7 Odometer Shows accumulated distance travelled (page 25).
8 Bluetooth On pairing (page 28), the meter console displays a
bluetooth symbol, indicating bluetooth is connected.
If your smartphone (android) is paired with the meter
9 Message alert console of your vehicle via bluetooth (page 28), then you
will get all the message alert on the meter console (page 33).
18
If your smartphone is paired with the meter console of
10 your vehicle via bluetooth (page 28), then it will display
Phone battery status battery status of smartphone on the meter console (page
33).
Indicates approximate fuel quantity in the form of
11 Fuel gauge digital segments. The fuel gauge segments will display
its maximum scale on the fuel gauge LCD panel once
when the ignition switch it turned "ON" (page 27).
If your smartphone is paired with the meter console of your
12 Missed call alert vehicle via bluetooth (page 28), then you will get all the
missed call alert on the meter console (page 33).
13 Incoming call alert vehicle via bluetooth (page 28), then you will get all the
incoming call alert on the meter console (page 32).
This indicator normally comes on for approx 1.8 seconds
Anti-lock braking when the ignition switch is turned “ON” ( ) & then keeps
14 system (ABS) blinking until the vehicle attains speed of 5 km/h. If there
indicator is a problem with the anti-lock brake system, ABS
indicator turns on (page 40).
15 Mode button Switches display between odometer, tripmeter-A & B and
RTMI.
16 Turn signal indicators Flashes when turn signal switch is operated.
17 High beam indicator Light glows when headlamp is in high beam.
18 Neutral indicator Light glows when vehicle is in neutral position.
19 Side stand indicator Light glows when the vehicle is parked on the side stand.
19
When the ignition switch is turned “ON” the malfunction
indicator lamp (MIL) glows continuously and then should
20 Malfunction indicator go “OFF” once the engine is started. It indicates that
vehicle is OK. If it glows continuously there is an
lamp (MIL) abnormality in the vehicle, it is recommended to reduce
the speed and drive to the Authorised Hero MotoCorp
workshop for check-up.
21 Low fuel indicator Light glows when the fuel quantity is low (page 28).
22 Set button To adjust clock & tripmeter.
When long pressed, resets tripmeter to zero.
23 Service reminder Display when the next service is due (page 26).
indicator
20
Instruments and Indicators 1 2 3 4 5 6 7 8 9 10 11
(IBS variant)
The indicators are in the speedometer panel 0 1
x 1000 RPM
2 3 4 5 6 7 8 9 10 11
above the headlamp. The functions are as TRIP AV

ODO
below.
GEAR AM
12
PM
E F
23
km/h
S M
22 21 201918 1716 15 14 13
Shows engine revolution per minute. The tachometer digital
1 Tachometer segments will swing to maximum scale on the meter console
once the ignition switch is turned “ON”.
2 Speedometer Indicates riding speed.
3 Digital clock Indicates hours & minutes (page 24).
4 Gear indicator Displays the selected gear while riding (page 35).
5 Tripmeter A & B Shows the distance travelled during a trip after setting
to zero (page 25).
Real time mileage It indicates the current mileage of the vehicle (in km/litre).
6 indicator (RTMI) The indication will change after every 3 seconds depending
upon the driving condition (page 27).
7 Odometer Shows accumulated distance travelled (page 25).
8 Bluetooth On pairing (page 28), the meter console displays a
bluetooth symbol, indicating bluetooth is connected.
If your smartphone (android) is paired with the meter
9 Message alert console of your vehicle via bluetooth (page 28), then you
will get all the message alert on the meter console (page 33).
21
If your smartphone is paired with the meter console of
10 your vehicle via bluetooth (page 28), then it will display
Phone battery status battery status of smartphone on the meter console (page
33).
Indicates approximate fuel quantity in the form of
11 Fuel gauge digital segments. The fuel gauge segments will display
its maximum scale on the fuel gauge LCD panel once
when the ignition switch it turned "ON" (page 27).
12 Missed call alert vehicle via bluetooth (page 28), then you will get all the
missed call alert on the meter console (page 33).
13 Incoming call alert vehicle via bluetooth (page 28), then you will get all the
incoming call alert on the meter console (page 32).
14 i3s indicator Indicator glows for 2 seconds and turns “OFF” indicating
that i3s system is functional.
15 Mode button Switches display between odometer, tripmeter-A & B and
RTMI.
16 Turn signal indicators Flashes when turn signal switch is operated.
17 High beam indicator Light glows when headlamp is in high beam.
18 Neutral indicator Light glows when vehicle is in neutral position.
19 Side stand indicator Light glows when the vehicle is parked on the side stand.
22
When the ignition switch is turned “ON” the malfunction
indicator lamp (MIL) glows continuously and then should
20 Malfunction indicator go “OFF” once the engine is started. It indicates that
vehicle is OK. If it glows continuously there is an
lamp (MIL) abnormality in the vehicle, it is recommended to reduce
the speed and drive to the Authorised Hero MotoCorp
workshop for check-up.
21 Low fuel indicator Light glows when the fuel quantity is low (page 28).
22 Set button To adjust clock & tripmeter.
When long pressed, resets tripmeter to zero.
23 Service reminder Display when the next service is due (page 26).
indicator
23
LCD PANEL
(a) Digital clock
Digital clock (1) shows hour and minute. To
adjust the time, proceed as follows : 0 1 2 3 4 5 6 7 8 9 10 11
x 1000 RPM
• Turn the ignition switch "ON" ( ).

TRIP
ODO km
GEAR AM
PM
• Press and hold set button (2) and mode

km/h E F
button (3) simultaneously for more than 2

seconds. The clock will be set in the adjust S M
mode with the hour's digit display blinking.

3
(3) Mode button
• Press the set button (2). The minutes
0 1
x 1000 RPM
2 3 4 5
GEAR
6
TRIP
ODO
7
AM
8 9 10
km
11
display starts blinking.

PM
km/h E F
S M 0 1 2 3 4 5 6 7 8 9 10 11
x 1000 RPM
TRIP
ODO km
GEAR AM
PM
E F
2 1 3
km/h
(1) Digital clock (2) Set button

(3) Mode button
S M
• To set the hour, press mode button (3) until

the desired hour is displayed. 2
• The time is advanced by 1 hour (2) Set button
each time the button is pressed. • To set the minute press mode button (3)
• The time advances fast when the until the desired minute is displayed. The
button is pressed and held. minute display will return to " " when " "
• "AM" will change to "PM" after 12. is reached without affecting the hour
display.
• The time advances by 1 minute, each
time the button is pressed.
24
• The time advances fast when the button is If the tripmeter exceeds " " km it will
pressed and held. return to " " km automatically. When
tripmeter is selected long press the set button
to reset tripmeter to zero.
0 1 2 3 4 5 6
The odometer can be displayed from " to
7 8 9 10 11
2 3
x 1000 RPM
TRIP
ODO km
GEAR AM
PM
km/h E F
TRIP B
S M 0 1 2 3 4 5 6 7 8 9 10 11
x 1000 RPM
TRIP
ODO km
GEAR
TRIP A
AM
PM
km/h E F
3
(3) Mode button S M
ODO
• To end the adjustment press set button (2).
The display will stop flashing automatically 4 1
and it will return to its pervious value if the (1) Odometer (2) Tripmeter-A
button is not pressed for 30 seconds or (3) Tripmeter-B (4) Mode button
more.
NOTE (c) LCD backlight brightness control
The clock will reset “ “ if the battery is The LCD backlight brightness can be adjust.
The range of the brightness is from 20%
AM:
disconnected.
(minimum) to 100% (maximum).
(b) Odometer/Tripmeter To change the brightness level of the LCD
The odometer (1) shows accumulated backlight, follow the below procedure:
distance travelled.
The tripmeter shows distance travelled since Press andignition
• Turn the switch "ON" ( ).
hold the mode button (1) for
trip meter was reset last time. There are two • more than 3 seconds. Brightness level
tripmeters, tripmeter-A (2) and tripmeter-B mode will appear.
(3).
Push the mode button (4) to select odometer, • 1Press the set button (2) (not more than
tripmeter-A or tripmeter-B. Tripmeter-A or (3).second) to change the brightness level
tripmeter-B can be displayed upto "
km.
25
3 (d) Service reminder indicator
The service reminder indicator (1) is to
indicate the user to bring the vehicle to an
0 1 2 3 4 5 6 7 8 9 10 11
Authorised Hero MotoCorp workshop for
x 1000 RPM
service. The indicator shall start blinking when

the vehicle covers kilometers as specified in
GEAR
PM
km/h E F
the maintenance schedule. The indicator will

S M keep on blinking throughout the kilometer
interval for a particular service and will stay
‘‘ON’’ thereafter.
2 1 The service reminder indicator can be reset at
(1) Mode button (2) Set button an Authorised Hero MotoCorp workshop.
(3) Brightness level
• The brightness level will change in multiple
of 20%.
• Once the brightness level is set, press and
hold the mode button until the brightness
mode disappears.
• After setting the brightness level, if the
mode button is not pressed and hold until
30 seconds then the last brightness level
shall be stored and returned to normal 1
mode.
NOTE (1) Service reminder indicator
• The default brightness level is 60%. NOTE
• Every ignition “OFF” to “ON” will display After getting the vehicle serviced, make sure
the last set brightness level. that the service reminder indicator has been
• To set the brightness level, the speed of the reset.
vehicle should be less than 3km/hr.
• If the vehicle's speed is more than 3km/hr,
and the desired brightness level is set then it
will not be stored and will return to normal
mode.
26
(e) Fuel gauge
The fuel gauge (1) indicates approximate fuel
available in the form of digital segments.
1
1
2
(1) Real Time Mileage Indicator (RTMI) “Av”
(2) Mode button
2 When the ignition switch is turned “ON” ( )
(1) Fuel gauge position, the real time mileage indicator will
(2) Segments temporarily show the digit "---.-" which
The digital segments (2) will swing to indicates that all the digital LCD segments are
maximum scale on the meter console once the working. The display range is from (0 to 120
ignition switch is turned “ON” ( ). If all the km/litre).
segments are displayed it means fuel quantity The fuel consumption shall be displayed when
in the fuel tank is 10 litres. the speed of the vehicle is more than 5±2
(f) Real time mileage indicator (RTMI) km/hr. If the speed is less than 5±2 km/hr
The real time mileage indicator (RTMI) “Av” "---.-" shall be displayed.
(1) shows the current mileage of the vehicle in The RTMI shows a minimum value of
km/litre and is refreshed after every 3 0.0km/litre and maximum value of
seconds. 120 km/litre. During coasting with throttle
To display RTMI, keep pressing and releasing fully closed, the fuel consumption is very
mode button (2) until RTMI is displayed. minimal and hence the display can go up to
120
NOTE
While riding, RTMI will show its first reading at
10 seconds with minimum vehicle speed of 5
kmph and thereafter will update in every 3
seconds.
27
LOW FUEL INDICATOR Bluetooth:
Low fuel indicator (1) is a warning indicator Your vehicle is equipped with bluetooth
for the user to fill the fuel as soon as possible. connectivity feature by which you can pair
your smartphone with the meter console of
your XTREME 125R vehicle through Hero
App.
To connect your device proceed as follows:
• Open Hero App on your smartphone.
• Application asks the user to login (1) using
registered mobile number.
• Now user will receive the 6-digit OTP on
registered mobile number.
• User required to enter the 6-digit OTP (2)
1 and verify.
(1) Low fuel indicator
! CAUTION
Please ensure the vehicle is not used with low
fuel indicator glowing continuously. It will not
only result in the vehicle running out of fuel, it
may also cause serious damage to the fuel
pump, Please ensure fuel is filled up as soon as
the low fuel indicator stats glowing. 70539***95
NOTE
To check the fuel level indication, the vehicle
should be on levelled surface and in stationary 1 2
condition. (1) Login (2) Enter OTP
FEATURES NOTE
(a) Hero App
Application: Compatibility and performance of Hero App
•
Hero App is available in the google play store may vary based on your device and software
(for androids) or App Store (for iOS), which version.
can be installed in your device to access • Application needs GPS signal, internet and
bluetooth, incoming calls alerts, missed call bluetooth connectivity to perform the
alerts, mobile battery status and message alert. desired functionality.
28
• After successful verification, select vehicle • After selecting the vehicle, user can view the
screen (3) will be replicated on mobile Dashboard (5) with Connect button visible
screen. Tap on the vehicle image to • After clicking on ‘Connect’ (6).
continue. • Now application asks the user to give the
• Select the vehicle and click on “Continue” smart mode permission (android) (7) for
(4). DND mode, where phone will be in vibrate
mode from ringing.
• After granting permission (8) user will be
able to access the DND feature.
5
4
3
(3) Select vehicle screen
(4) Continue 78
(5) Dashboard
(6) Connect
(7) Smart mode permission
(8) Grant permission
29
• Now application will send paring request a b
notification (9). Click on the notification
• Now meter console will display paring pin
(10).
• Enter the pin in application screen and
select “Pair” (11). ALLOW
5 6 7 8 9 10 11
10
TRIP
ODO XXXXXX
GEAR AM
PM
c d
ALLOW
9 11
(9) Pairing request notification
(10) Pin (11) “Pair”
• For first time pairing, allow the application e
to access:
a. Device location if GPS not enabled in your
device, Nearby device permission.
b. Phone call logs on your device.
c. Send and view SMS messages.
d. Contacts.
e. Bluetooth connectivity.
30
• In order to connect the vehicle with Hero • Now application asks the user to run the
App click on “Connect” (page 29). application on background (17). It can be
• User will be redirect to the Bluetooth done by following the steps which are
searching screen (12). mentioned in the application and click OK.
• The application searches for a while and • Now application asks the user to turn the
displays all compatible nearby devices. battery optimization off (18). It can be
Select the device (13). done by following the steps which are
• Update your name (14) (if required) and mentioned in the application or the user can
select either save and connect (15) or ignore this step.
connect (16) to proceed. 17
12
18
13 14 16 15 (17) Run application in background
(12) Bluetooth searching screen (18) Battery optimization
(13) Select the device
(14) Update your name
(15) Save and connect
(16) Connect
31
• Disclaimer popup (19) instruction will 21
show, click on “Ok” (20) to dismiss the
popup. 0 1 2 3 4 5 6 7 8 9 10 11
x 1000 RPM
TRIP
ODO km
GEAR AM
PM
km/h E F
S M
19 (21) Bluetooth symbol

Autopairing
Your vehicle is equipped with autopairing
feature by which if you turn ''OFF'' vehicle's
ignition switch after successful pairing with
Hero App, it will reconnect automatically once
ignition switch is turned ''ON''.
20
(19) Disclaimer popup NOTE
(20) Ok Always keep your smartphone close to your
•
vehicle during the course of pairing,
• On pairing, meter console displays autopairing.
bluetooth symbol (21) which indicates that • Application need to be running in the
bluetooth is connected . background.
• If any error occurs during the course of Various features of Hero App are as
pairing process, then meter console will not follows:
display bluetooth symbol. Repeat the above • Incoming call alert
steps and keep your smartphone closer to
the vehicle to reconnect. When smartphone is paired with the meter
console of your vehicle via bluetooth (page
28), then you will get all the incoming calls
alerts (1) on the meter console.
32
1 • Message alert
When your smartphone (android) is paired
0 1 2 3 4 5 6 7 8 9 10 11 with the meter console of your vehicle via
x 1000 RPM
bluetooth (page 28), then you will get all the
message alerts (1) on the meter console and
TRIP
ODO km
GEAR AM
in dashboard of Hero App (2).

PM
km/h E F
1
S M
4 5 6 7 8 9 10 11
(1) Incoming call alert TRIP
Missed call alert

ODO km
• GEAR AM
PM
When your smartphone is paired with the km/h E F
meter console of your vehicle via bluetooth

(page 28), then you will get all the missed
calls alerts (1) on the meter console and in M
dashboard of Hero App (2) it will show

missed call count. 2
1 2 (1) Message alert on meter console
(2) Message alert on Hero App
4 5 6 7 8 9 10 11 • Phone battery status
When your smartphone is paired with the
TRIP
ODO km
GEAR
(page 28), then it will display phone battery

AM
PM
km/h E F
status (1) of your smartphone on the meter
console and in dashboard of Hero App (2).
M
(1) Missed call alert on meter console

(2) Missed call count on Hero App
33
1 • Phone network strength
Alert When your smartphone is paired with the
! meter console of your vehicle via bluetooth
(page 28), then you will display phone
network strength (1) in dashboard of Hero
2 3 4 5 6 7 8 9 10 11
x 1000 RPM
App.
TRIP
ODO km
GEAR AM
PM
km/h E F
Low Batt
M
(1) Phone battery status on meter console

In dashboard of Hero App:
Battery status will display in %.
1
(1) Phone network strength on Hero App
• Do not disturb (DND) mode
When your smartphone is paired with the
(page 28), then you can switch “ON” the
DND mode (android) (1) in which your
2
smartphone will be on vibrate mode and if you
receive any call and SMS will be trigger and
(2) Phone battery status on Hero App sent to the person who is calling stating “I’m
riding bike, Please call me later”.
34
(c) Gear indicator
Gear indicator (1) indicates current gear
position of your vehicle in which it is running.
1
0 1 2 3 4 5 6 7 8 9 10 11
x 1000 RPM
TRIP
TRIP
ODO km
GEAR AM
PM
ODO
km/h E F GEAR
S M
1
(1) DND mode on Hero App (1) Gear indicator
(b) Steering lock NOTE
Steering lock is with the ignition switch, turn • Gear indicator displays “N” when your
the key (1) to “OFF” ( ) position & turn the vehicle is in neutral.
handle bar towards left or right & push the key • Gear indicator displays “-” when it delays in
downwards & turn towards "Lock" position. displaying the gear indication or when you
After locking take out the key. change gears in vehicle static condition
1 (vehicle is in main stand and ignition switch
is in “ON” position).
HANDLEBAR SWITCHES CONTROL
Left handlebar controls
1. Headlamp dimmer switch
The headlamp operates only when the engine
is running or when passing switch is operated.
Press the switch (1) upwards for high beam
“ ” downwards for low beam “ ”.
(1) Ignition key
35
2. Turn signal lamp switch ( ) 1 4
Shift the turn signal switch (2) sideways for
right/left indications and leave it to come
back to its normal position on its own.
IMPORTANT : To switch “OFF” the turn
signal after completing the turn, gently push 2
the switch inside.
3. Horn switch ( )
Press the switch to operate the horn (3).
4. Hazard switch ( ) 3
(For ABS variant) (1) Headlamp dimmer switch (2) Turn signal
Press the hazard switch (4) in ignition "ON" switch (3) Horn switch (4) Hazard switch
condition whenever your vehicle becomes a 5. Passing switch
temporary hazard for other road users and it is Gives an indication for passing ahead.
necessary to park the vehicle due to Press passing lamp switch (5) to operate the
breakdown or other unavoidable problems. passing lamp.
Upon pressing the hazard switch, all turn 6. Clutch switch
signal lamps start flashing simultaneously to There is a clutch switch (6) provided for the
warn other road users behind you of a hazard safety of the rider. The vehicle cannot be started
or obstruction ahead. by electric starter switch until the clutch lever is
To turn “OFF” the indicator lamps in hazard operated when the vehicle is engaged in gear.
switch “ON” condition, press the hazard 6 5
switch again.
NOTE
Use hazard lights only when your vehicle
becomes a temporary hazard for other road
users.
(5) Passing switch (6) Clutch switch

36
Right handlebar controls (b) Engine stop switch operation
1. Integrated start-kill switch For engine stop operation (3) integrated
(a) Electric starter operation ( ) start-kill switch (2) has two positions. In
Press the electric starter ( ) (1) of integrated“ON” ( ) position, engine will operate and in
start-kill switch (2) downwards to start the “OFF” ( ) position, engine will not operate.
The prime function of it is to stop the engine
vehicle. Ensure the electric starter operation is
done when the vehicle transmission is in during emergency (Vehicle tip over, throttle
cable stuck etc.). The switch should normally
neutral. If the vehicle is engaged in gear, press
the clutch lever before electric starter ( ) remain in “ON” ( ) position. During
operation. Release switch after the engine has emergency, put the switch to “OFF” ( )
started. position.
2 3 ! WARNING
While riding the vehicle in normal condition,
do not press the “Integrated start-kill switch
to “OFF” ( ) position to avoid any damage
(Wheel locking leading to accident, part
damage, battery discharge etc.).
2. i3s switch (For IBS variant)
1 There is an i3s switch (1) provided to enable
the rider for turning i3s mode “ON” or “OFF”
based on the traffic conditions.
(1) Electric starter 1
(2) Integrated start-kill switch
(3) Engine stop (ON/OFF)
! CAUTION
Never hold electric starter ( ) of integrated
start-kill switch continuously more than 5
seconds as continuous cranking of engine will
discharge the battery.
(1) i3s switch

37
i3s (IDLE STOP START SYSTEM) 2
(For IBS variant)
Starting & Warm up the engine:
Turn the ignition key to “ON” ( ) position.
The i3s indicator (1) will glow on the
speedometer console for 2 seconds and turn
“OFF”. For the activation of i3s system, start
the engine and let it idle till the engine gets
warmed up or temperature reaches more than
75°C. (2) i3s switch
Start the vehicle (in neutral and clutch lever
released condition) with less than 2000
r/min and let it idle till engine temperature
reaches more than 75°C. The engine will cut-
off in 30 seconds. After the first stop start,
every subsequent stop will be in 5 seconds.
In this condition, the engine can be restarted
either with clutch lever, kick or electric start.
Driving with i3s switch in “ON” position:
1 While driving, if the engine is kept idling (while
(1) i3s indicator waiting in a traffic signal), the engine will cuts-
off in 5 seconds. (The vehicle should be in
Initial activation of the i3s system: stand still condition, with neutral gear position
Keep the i3s switch (2) to “ON” position. at less than 2000 r/min with clutch
Turn the ignition key to “ON” position. The lever/throttle is in released position and
i3s indicator on the speedometer console will engine is warmed up). The i3s indicator will
glow for 2 seconds and turn “OFF”. be continuously blinking in the speedometer
indicating that vehicle stopped in i3s
condition. By pressing the clutch lever, the
engine will start again and gear can be
engaged to move the vehicle.
38
NOTE NOTE
• If vehicle stops in i3s condition and kept idle • The i3s system will not function if rider puts
for more than 500 secs (ignition switch is the i3s switch to”OFF” position.
“ON” position) i3s function will be • If the battery voltage is low and engine r/min
deactivated and cannot be started by is less than 2000, there will be 3 continuos
pressing the clutch lever, rider can only start blinks after every 6 secs.
the vehicle with electric or kick start. • If the low battery voltage is detected while
• If engine is stopped by any means other than the ignition key is in “ON” position or engine
i3s function, i3s indicator will not is in running condition, the i3s function will
glow/blink in the speedometer. In this be deactivated or may not function properly
condition, vehicle will not start by pressing until the rider turns the ignition switch to
the clutch lever. Vehicle can be started by "OFF" ( ) position and then back to "ON"
using kick or electric start. ( ) position.
• If all the required i3s conditions are met, i3s • If the vehicle is driven without battery or with
indicator will glow for 5 secs before the the dead battery and the engine r/min is less
engine cuts-off. than 2000. The i3s indicator on the
speedometer will blink continuously at every
Driving with i3s switch in “OFF” position: 1.5 secs.
While driving in a traffic jam/or very dense • If the vehicle has fallen down, i3s function
traffic where the vehicle has to encounter a may not work properly. Before restarting the
stop and go situation, the i3s switch can be engine you must turn the ignition switch to
changed to “OFF” position. Once this is done, "OFF" ( ) position and then back to "ON"
the i3s system will not work and the vehicle ( ) position.
will be in normal operating conditions as other • If the battery is in healthy condition and the
vehicles and no special functions will be i3s system does not work properly, it is
performed. recommended to visit your Authorised Hero
MotoCorp workshop.
• i3s system will not function properly if the
vehicle battery is low/dead or driven without
battery.
• If vehicle diagnoses with any problem in
electronic control unit (ECU) the i3s function
will not work.
39
ABS INDICATOR SIDE STAND INDICATOR/SWITCH
(ABS variant) For the safety of the customer a side stand
The ABS indicator (1) on speedometer come indicator (1) is provided.
“ON” for approx 1.8 seconds when the A side stand switch (2) is provided in the side
ignition switch is turned “ON” ( ) & then stand, when the side stand is down (ignition
keeps blinking until the vehicle attains a speed switch “ON” ( )), the switch enables the side
of 5 km/h. stand indicator lamp to glow on the
speedometer panel.
When the system functions normally indicator
goes “OFF” ( ) once vehicle speed exceeds
5 km/h.
At any point if ABS indicator remains “ON”
then ABS is not working, but the brakes still
work normally. Reduce your vehicle speed and
visit your Authorised Hero MotoCorp
workshop.
1
(1) Side stand indicator
2
1
(1) ABS indicator
3
(2) Side stand switch (3) Side stand spring
40
• Check the side stand for proper function To inspect the functionality of this feature,
and the spring (3) for damage or loss of park the vehicle on its main stand and check
tension and the side stand assembly for free all the conditions described in the inspection
movement. flow diagram:
• Check whether the side stand indicator (1) INSPECTION FLOW DIAGRAM
glows when the side stand is down.
• While the side stand is up, the side stand
1. Turn the ignition switch to “ON” ( )
indicator (1) should not glow. position and press the electric starter ( )
• If the side stand indicator (1) does not of integrated start-kill switch (with
transmission in neutral and side stand is
operate as described in above steps, please
visit your Authorised Hero MotoCorp down).
workshop. NO Visit Authorised
! CAUTION Does engine start? Hero MotoCorp
Ensure that adequate care should be taken YES Workshop
while cleaning the side stand switch.
Your vehicle is equipped with “Side 2. engine Then shift the transmission to gear (with
running and irrespective of clutch
stand engine kill” feature for safety lever operation).
purpose.
This feature has following functions: NO Visit Authorised
• It prevents starting the engine when Does engine stop? Hero MotoCorp
transmission is in gear (irrespective of YES Workshop
clutch lever operation) and side stand is
down. 3. Now press the electric starter ( ) of
• It stops the running engine when integrated start-kill switch (After engine
transmission is in gear (irrespective of has stopped).
clutch lever operation) and side stand is
moved down. YES Visit Authorised
Does engine start?
! WARNING
Hero MotoCorp
NO Workshop
“Side stand engine kill” system is not affected
by clutch lever operation. SYSTEM IS OK
41
If your vehicle doesn't operate as described in 3
flow diagram, please visit your Authorised
Hero MotoCorp workshop.
! WARNING
Regularly inspect the functionality of "Side
stand engine kill” feature and in case of any
malfunction visit Authorised Hero MotoCorp
workshop.
FUEL
(a) Fuel tank
Fuel tank capacity is 10 litres (Be sure to fill Ÿ(3)DoFuel
not
tank cap
overfill the tank. There should be no
the fuel tank when low fuel indicator glows). fuel (4) in filler neck (5). Fill the tank with
Ÿ To unlock fuel tank cap, lift the key hole
cover (1), insert key (2) turn it clockwise fuel as5shown. 4
and lift open the cap (3).
2 1
(4) Fuel (5) Filler neck

Ÿ To lock fuel tank cap, close the cap back on
(1) Key hole cover (2) Ignition key the opening and press gently. The key
springs back to the normal position and cap
gets locked.
Ÿ Remove the key and put back the keyhole
cover.
42
! CAUTION 2
Do not park the vehicle under direct sunlight
as it causes evaporation of petrol due to heat
and deterioration of paint gloss due to ultra
violet rays.
! WARNING
Petrol is extremely flammable and is explosive
under certain conditions. Refill in a well
ventilated area with the engine stopped. Do 1
not smoke or allow flames or sparks in the (1) E20 sticker (2) Fuel tank cover
area where the vehicle is refilled or where
petrol is stored. ! CAUTION
(b) Petrol containing alcohol Please ensure the vehicle is not used with low
Fuel available at your location may contain fuel indicator glowing continuously. It will not
ethanol. Ethanol is a form of alcohol and may only result in the vehicle running out of fuel, it
is generally mixed with petrol to reduce pump.also cause serious damage to the fuel
Please ensure fuel is filled up as soon as
emissions.
sticker on fuel tank cover indicates that the low fuel indicator starts glowing.
the vehicle parts are compliant up to the ! WARNING
blend of “20% ethanol with petrol”. • Petrol is highly flammable and explosive.
It is recommended not to use petrol containing You can be burned or seriously injured when
more than 20% of ethanol to avoid any handling fuel.
damage to engine and other parts of the • Stop the engine and keep heat, sparks and
vehicle. flame away.
If you observe any problem related to the • Refuel only outdoors.
operational performance of the vehicle, • Wipe off spills immediately.
contact your Authorized Hero MotoCorp
workshop.
43
SEAT LOCK 4
Location : On the left side of the rear cowl,
below the rear grip.
Operation: Insert the ignition key (1) into 6
the seat lock (2) and turn the key in
clockwise direction and remove the pillion seat 7
(3) from the rear by pulling it upward.
3
5
(4) Tabs (5) Slots
(6) Hook (7) Seat catch
2 Ÿ Remove the rider seat bolts with collars (8).
1
(1) Ignition key
(2) Seat lock
(3) Pillion seat
SEAT
Removal
Ÿ Unlock the pillion seat (page 44). 8
Ÿ Remove the pillion seat while releasing the (8) Bolts with collars
tabs (4) from the slots (5) and hook (6)
from the seat catch (7). Ÿ Release the tabs (9) from slot (10) on the
frame and remove the rider seat (11) by
pulling it toward rear.
44
11 9
10 4
(9) Tabs (10) Slot (11) Rider seat (4) Bolts with collars
Installation • To install the pillion seat, engage the tabs
• To install the rider seat (1), align the tabs (5) into the slots (6) and hook (7) into the
(2) with the frame slot (3) and press the seat catch (8) and press on the top rear side
rider seat to the front side. of the pillion seat until the seat gets locked.
1 2 5
3 6
(1) Rider seat (2) Tabs (3) Slot (5) Tabs (6) Slots
• Install the rider seat bolts with collars (4).
(7) Hook (8) Seat catch
45
HELMET HOLDER USB CHARGER
The helmet holder is located below the A USB charger (1) with a cap (2) located on
pillion seat. Remove the pillion seat (page the top bridge (3) near meter console to
44). Hang the helmet on the helmet charge your mobile phone safely while riding.
holder hook (1) using wire helmet set Use of non-standard USB cable may cause
(optional) (2). damage to the mobile phones.
3 To connect a mobile phone to the charger,
first open the cap from the USB charger and
then plug in the charger cable to it. Hero
MotoCorp will not be responsible for damages
caused due to use of non-standard USB cable.
2 1
1 2
(1) Helmet holder hook
(2) Wire helmet set (optional)
(3) Pillion seat
Install the pillion seat (3) (page 45) and 3
lock it securely. (1) USB charger (2) Cap (3) Top bridge
! WARNING ! CAUTION
• Riding with a helmet attached to the holder Always place the device in a safe and secure
can interfere with the rear wheel and could • condition to avoid any damage due to road
cause a crash in which you can be seriously shocks while riding.
hurt or killed. Multiple charging of USB devices have to be
• Use the helmet holder only while parked. Do • avoided, simultaneous charging may lead to
not ride with a helmet secured by the holder. slow or no charging.
• USB port is for charging compatible USB
devices.
• Do not leave the USB device and USB cable
in the vehicle, when the vehicle is parked.
46
• Charge your device when the engine is Please follow the tips as given below:
operational/while riding. • Engine oil level-Check and top up engine
• USB charger will not be covered under oil if required (page 61). Check for leaks.
warranty in case of USB charger cap • Malfunction indicator lamp (MIL)-
damage.
When the ignition switch is turned “ON” the
NOTE malfunction indicator lamp (MIL) glows
• Do not apply any soap solution, oil or grease continuously and then should go “OFF”
inside the USB charger. once the engine is started.
• Any personal belongings have to be removed • Fuel level-Ensure sufficient fuel is
before water washing to avoid damage. available in your fuel tank for your journey
• Always keep the USB port cap closed after (page 27). Check for leaks.
use to prevent dust or water entry during
rains/water wash. • Low fuel indicator-Vehicle should not be
• Do not direct water jet towards the port even operated with low fuel indicator glowing
with cap closed to avoid any short circuit.
Always dry the area using a dry cloth or
continuously (page 28).
moisture free compressed air before use. • Front brake-Check for correct brake fluid
• Press the cap slightly for proper locking of level in master cylinder/reservoir (page 73).
USB charger cap. • ABS indicator (ABS variant)-Check
• The charging time of mobile may vary, ABS indicator for proper functioning of
depending on the mobile's battery state of ABS (page 40).
the charge, mobile make and conditions.
• Rear brake- Check operation. Adjust free
PRE- RIDE INSPECTION play if necessary (page 75).
You should conduct pre ride inspection before Rear brake (IBS variant)-Check for
riding the vehicle to enhance riding comfort • correct brake fluid level in the reservoir
and safety. Clean your vehicle regularly. It (page 75).
protects the surface finish. Avoid cleaning with
products that are not specifically designed for • Tyres-Check condition and pressure
vehicle surfaces. Inspect your vehicle every day (page 89).
before you start the engine. The items listed • Clutch-Check for smooth operation.
here will only take a few minutes, and in the Adjust free play if necessary (page 68).
long run they can save time, expense, and
possibly your life.
47
• Drive chain-Check condition and STARTING THE ENGINE
slackness (page 69). Lubricate if Always follow the proper starting procedure
necessary. described below :
• Throttle-Check for smooth opening and • To protect the catalytic converter in your
closing in all steering positions (page 69). vehicle's exhaust system, avoid extended
• Lamps & Horn-Check that headlamp, idling and the use of leaded petrol.
position lamps, tail/stop lamp, turn signal • Your vehicle's exhaust contains poisonous
lamps, indicators and horn function carbon monoxide gas. High levels of carbon
properly. monoxide can collect rapidly in enclosed
areas such as garage. Do not run the engine
• Rear view mirror-Ensure that the rear with the garage door closed.
view mirror gives a good rear view when you
are sitting on the vehicle. ! CAUTION
• i3s switch (IBS variant)- Make sure • Never hold electric starter ( ) of integrated
whether the i3s switch is in “ON” or “OFF” start-kill switch continuously more than 5
seconds as continuous cranking of engine
position (page 37). will discharge the battery.
• i3s system (IBS variant) - Make sure that • This vehicle is equipped with a side stand
i3s system is functional properly (page engine kill feature (page 41).
38). Preparation
• Integrated start-kill switch-Check for Before starting insert the key and follow the
proper functionality (page 37). below mentioned procedure :
• Fitting & Fasteners-Check & tighten if • Turn the ignition switch (1) to "ON" ( )
necessary. position.
• Confirm that the malfunction indicator lamp
• Steering-Check for smooth action and for (MIL) (2) glows continuously and then
easy maneuverability. should go “OFF” once the engine is started.
• Side stand-Check for proper functionality NOTE
(page 40). If MIL remains “ON” even if the vehicle is
started, there is an abnormality in the system.
It is recommended to reduce the speed and
drive to the Authorised Hero MotoCorp
workshop for check-up
48
(For ABS variant)
• Make sure that the integrated start-kill
switch (4) is at “ON” ( ) position.
1 2
(1) Ignition switch
(2) Malfunction indicator lamp (MIL)
Ÿ Find neutral position & check neutral (4) Integrated start-kill4switch
N indicator (3) on instrument console
with ignition "ON". (For IBS variant)
• Make sure whether the i3s switch (5) is in
“ON” or “OFF” position.
5
3
(3) Neutral indicator

(5) i3s switch
49
• Electric start: Press the electric starter ( ) Running in
of integrated start-kill switch with fully Help assure your vehicle's future reliability and
closed throttle. performance by paying extra attention to how
• Kick start: Depress the kick starter until you ride during the first 500 km.
resistance is felt. Then let the kick starter During this period, avoid full-throttle starts
return to the top of its stroke. Kick from the and rapid acceleration.
top of the stroke through to the bottom with NOTE
a rapid, continuous motion.
Starting procedure To start the engine if any gear is engaged,
•
At any ambient temperature, Press the electric press the clutch lever and press the integrated
starter ( ) of integrated start-kill switch with start-kill switch.
• Do not open the throttle during starting the
the throttle completely closed. vehicle.
NOTE ! WARNING
This vehicle has a fuel-injected engine with an Never run the engine in a closed area, the
idle air control valve (IACV). exhaust contains poisonous gases.
Flooded engine RIDING
If the engine fails to start after repeated • Excessive revving the engine during cold
attempts, it may be flooded with excess fuel. condition can reduce engine life.
• If the engine does not start wait for 15-20 • While the engine is idling, press the clutch
seconds, and try restarting the engine with lever and depress the gearshift pedal
throttle completely closed. downwards using the toe to shift into 1st
• If the engine starts with unstable idle, open gear.
the throttle slightly. • Slowly release the clutch lever and at the
Ignition cut off same time, gradually increase engine speed
Your vehicle is designed to automatically stop by opening the throttle. Coordination of the
the engine & fuel pump, if vehicle falls down. throttle and clutch lever will assure a smooth
(Bank angle sensor cuts off the ignition). positive start.
• When the vehicle attains a moderate speed,
NOTE close the throttle, press the clutch lever and
If the vehicle has fallen down, before restarting shift to 2nd gear by placing the toe on the
the engine you must turn the ignition switch to
"OFF" ( ) position and then back to "ON" underside of gear pedal and lift upwards.
( ) position.
50
• This sequence is repeated progressively to The ABS system is self-regulating and
shift to 3rd, 4th and 5th gear. always active once vehicle speed exceeds
! CAUTION
5 km/h.
• The ABS controller acts on the basis of the
Do not shift gears without operation of clutch comparative speeds of the front wheel. The
and without closing the throttle otherwise this use of non-approved tyres can affect the
would lead to damage of gears. speed of the wheels and supply incorrect
information to the ABS computer.
• The system has a wheel speed sensor (1),
hydraulic electronic control unit (HECU)
5 (2), and an ABS indicator lamp (3) on
4 meter console.
3 1 2
2
N
1
BRAKING
(For ABS variant)
Anti-lock braking system (ABS)
This model is equipped with Anti-lock braking
system (ABS) which enhances active safety by (1) Wheel speed sensor
helping to prevent the wheels from locking (2) Hydraulic electronic control unit (HECU)
during braking.
ABS is designed to meet two essential
requirements during every brake application:
• To help provide vehicle stability.
• To help maintain steering control and
maneuverability–on road surfaces.
51
• Use the recommended brake fluid.
• If brake gets wet, apply the brake while
riding at low speed to help them dry.
• It is recommended that ABS should be
serviced at Authorised Hero MotoCorp
workshop.
• Read your owner's manual for additional
riding instructions.
• Carefully remove the wheel during the
3 puncture/tyre replacement to prevent the
(3) ABS indicator Sensor ring damage/bend.
Whenever you ride your vehicle, Wheel speed • Use only the recommended make, type, size
sensor monitors the speed of the wheel and of tyre and maintain specified tyre pressure
sends the input to Hydraulic Electronic control (page 80).
unit (HECU). Then HECU monitors your • Keep checking speedometer. In case of
vehicle and takes control when vehicle speed ABS malfunction, speed display may go to
exceeds 5 km/h. zero.
Now whenever you will apply front brake, • Always maintain sufficient distance from the
ABS will come into picture and based on the objects/vehicles ahead, for proper braking
input from wheel speed sensor, HECU will • and to match riding speed.
modulate the pressure at front caliper thus On certain surfaces, such as rough road or
avoiding wheel to lock and in turn resulting gravel road, brake lever may have hard/
safe stop of the vehicle. pulsating feel. Apply full braking on the
Do's and Dont's lever even on the hard or pulsating feel of
Do's the lever to get the optimum performance.
• Check your brake pads and be sure you have
• In case of ABS malfunction, the brake
clean brake fluid. ABS systems can also fail system will work as conventional (Non-
due to worn brake pads or air or dirt in brake ABS) brake. Rider is recommended not to
fluid. apply hard brake to prevent wheel lock and
visit Authorised Hero MotoCorp workshop.
52
Don't's (For IBS variant)
• Don't panic by mechanical noises or slight • For normal braking, close the throttle and
lever pulses while applying the brake gradually apply both front and rear brakes
(whenever ABS actuates) in vehicle. These simultaneously while shifting down gears to
conditions are normal and indicates that suit your road speed.
ABS is working. • For maximum deceleration/quick stopping,
• Don't apply the hard braking in wet or rainy close the throttle and apply the front and
conditions and while taking a turn. rear brakes simultaneously.
• Do not adjust the wheel speed sensor air gap For integrated braking system (IBS)
yourself. To stop the vehicle, press the rear brake pedal
• Do not attempt to correct the encoder teeth for the application of front and rear brakes
by bending manually or by using any other simultaneously. However, for more effective
mode. Do not use a different encoder teeth. braking, it is advised to apply front and rear
• Do not insert any metallic part near wheel brake simultaneously, keeping the throttle in
speed sensor. closed position.
• Don't try to service HECU or open to
separate the parts. ! WARNING
• Don't use the non-genuine spares like pads, • When riding in wet or rainy conditions, or on
discs, tyres etc. loose surfaces, apply front brake carefully
after applying rear brake to avoid wheel slip.
NOTE • Extreme braking may cause wheel locking
• ABS may get activated without brake and reduce control over the vehicle.
application while riding on uneven road • Wherever possible, reduce speed or apply
surfaces (sharp drop or rise on the road brake before entering a turn, closing the
level). This is normal functioning of ABS and throttle or braking in mid turn may cause
won’t be having any impact on performance. wheel slip. Wheel slip will reduce control
• ABS may not work if the battery is over the vehicle.
discharged. • When riding in wet or rainy conditions, or on
• ABS operation is also affected by road loose surfaces the ability to stop the vehicle
conditions, vehicle handling and brake reduces.
operation. It is the rider’s responsibility to • All your actions should be smooth under
ride at reasonable speed and to leave a these conditions. Sudden acceleration,
margin of safety. braking or turning may cause loss of control.
• ABS consists of an electric motor, from For your safety, exercise extreme caution
which sound can be heard. when braking, accelerating or turning.
53
Kit consists of following tool:
• When descending a long steep slope use Ÿ Tool bag-1 No.
engine braking (power) by changing to lower Ÿ + , - Driver No.2-1 No.
gears, with intermittent use of both brakes. Ÿ Grip-1 No.
Continuous brake application can overheat Ÿ Box wrench P16 x 14-1 No.
the brakes and reduce their effectiveness. Ÿ Spanner 8-10 mm-1 No.
PARKING Ÿ Handle pin spanner-1 No.
After stopping the vehicle, shift the Ÿ Pin spanner-1 No.
transmission to neutral, turn the ignition Ÿ Fuse puller-1 No.
switch “OFF” ( ), park the vehicle on main Ÿ Allen key 4 mm-1 No.
stand, lock the steering and remove the key. Ÿ Allen key 5 mm-1 No.
! CAUTION FIRST AID KIT
• Park the vehicle on firm level ground to The first aid kit (2) is located under the pillion
prevent overturning. seat. For some emergency first aid can be
• While parking on side stand engage the first
gear. performed by medicine contained in the kit.
TOOL KIT Kit contains the following items :
Ÿ Antiseptic cream-1 No.
The tool kit (1) is located below the pillion Ÿ Sterilised dressing-1 No.
seat. Some emergency repairs, minor Ÿ Water proof plaster-1 No.
adjustment and parts replacement can be Ÿ Elastic bandage-1 No.
performed with the tools contained in the kit. Ÿ Gauze (Rolled bandage)-1 No.
2 Ÿ Sterilised elastic plaster-1 No.
Ÿ First aid bag-1 No.
1
(1) Tool kit (2) First aid kit
54
CLEANING AND WASHING OF VEHICLE These instructions are based on the
Follow the below mentioned steps for washing assumption that the vehicle will be used
the vehicle. exclusively for its designed purpose. Sustained
• Wet the vehicle with light water spray. Avoid high speed operation or operation in
directing water meter console, muffler unusually wet or dusty conditions will require
outlets and electrical parts. more frequent service than specified in the
• Clean the headlamp lens and other plastic maintenance schedule. Consult your
parts using a cloth or sponge dampened Authorised Hero MotoCorp dealer for
with a solution of mild detergent and water. recommendation applicable to your individual
• Rub the soiled area gently rinsing it
needs and use. If your vehicle overturns or is
involved in a crash, be sure that you visit your
frequently with fresh water. Authorised Hero MotoCorp workshop for
• After cleaning spray water thoroughly. detailed inspections.
• Dry the vehicle by wiping with dry soft cloth.
! WARNING
NOTE • Improperly maintaining this vehicle or failing
• Our Authorised dealerships take all above to correct a problem before you ride can
mentioned precautions like usage of cause a crash in which you can be seriously
recommended detergents to ensure quality hurt or killed.
wash. • Always follow the inspection and
• While washing the vehicle, it is recommended maintenance recommendations and
to take necessary precautions to avoid water schedules in this owner's manual.
entry into muffler.
MAINTENANCE
Importance of maintenance
A well-maintained vehicle is essential for safe
economical and trouble-free riding. It will also
help reduce pollution.
To help you, take proper care of your vehicle,
the following pages include a maintenance
schedule and a maintenance record for regular
scheduled maintenance.
55
Maintenance safety SAFETY PRECAUTIONS
This section includes instructions on some
important maintenance tasks. You can Make sure the engine is “OFF” before you
•
perform some of these tasks with the tools begin any maintenance or repair. This will
provided (if you have basic mechanical skills). help to eliminate several potential hazards:
Other tasks that are more difficult and require • Carbon monoxide poisoning from
special tools are best performed by engine exhaust.
professionals. It is recommended that wheel Be sure there is adequate ventilation
removal should normally be handled by a Hero whenever you operate the engine.
MotoCorp authorised workshop. • Burns from hot parts.
You will come across some of the most Let the engine and exhaust system
important safety precautions in the following cool before touching.
pages of this manual. • Injury from moving parts.
However, we cannot warn you of every Do not run the engine unless
conceivable hazard that can arise in instructed to do so.
performing maintenance. Only you can decide • Read the instruction before you begin and
whether or not you should perform a given make sure you have the tools and skills
task. required.
! WARNING • To help prevent the vehicle from falling
• Failure to follow maintenance instructions over, park it on a firm, level surface on the
and precautions properly can seriously main stand.
injure you. • To reduce the possibility of a fire or
• Always follow the procedures and explosion, be careful when working around
precautions in this owner's manual. petrol or batteries. Use only nonflammable
solvent, not petrol, to clean parts. Keep
cigarettes, sparks and flames away from
the battery and all fuel-related parts.
Remember that your Authorised Hero
MotoCorp workshop knows your vehicle
best and is fully equipped to maintain and
repair it.
To ensure best quality and reliability, it is
recommended to use Hero MotoCorp
genuine parts for repair and replacement.
56
MAINTENANCE SCHEDULE
Perform the pre-ride inspection (page 47) at each scheduled maintenance period.
I: INSPECT C: CLEAN R: REPLACE A: ADJUST (If necessary) L:LUBRICATE T: TOP UP
E: EMISSION CHECK
The following maintenance schedule specifies all maintenance required to keep your vehicle in peak operating
condition. Maintenance work should be performed in accordance with standards and specifications of Hero
MotoCorp by properly trained and equipped technicians. Your Authorised Hero MotoCorp workshop meets
all of these requirements.
Ensure that each paid service is availed within 90 days or 3000 km from the date of previous service,
whichever is earlier.
To be serviced by your Authorised Hero MotoCorp workshop unless the owner has the relevant
tools, technical information and is technically qualified.
In the interest of safety, we recommend that these jobs are carried out only by your Authorised Hero
MotoCorp workshop.
Note-1 : At higher odometer readings, repeat the frequency interval established here.
Note-2 : Replace air cleaner element once in every 15000 km or early replacement may be required
when riding in dusty areas.
Note-3 : Replace engine oil once in every 6000 km. Top up once in every 3000 km.
Note-4 : Visit Authorised Hero MotoCorp workshop for inspection, cleaning, lubrication and adjustment of
drive chain at every 1000 km. The maximum allowable adjustment of the drive chain adjusters is
equal to four spacing in the slot at the front of the axle. Beyond this point or 20000 km whichever
comes earlier, the chain kit needs to be replaced.
Note-5 : Replace brake fluid once in a every 2 years or 30000 km, whichever is earlier.
Note-6 : Inspect & maintain specified torque.
Note-7 : Inspect the bearings free play, replace if necessary.
Note-8 : Replace front fork oil once in a every 2 years or 30000 km, whichever is earlier.
Note-9 : Inspect for any play in the rear suspension mounting bushes, replace if necessary.
Note-10 : Check CO emission at idle.
Note-11 : Inspect the canister hoses for deterioration, damage or loose connections and canister for cracks
or other damages.
Note:
• Always wipe the water from the vehicle after washing. Use clean soft cloth or pressurized air for completely
drying the water.
• Always replace gaskets, O-rings, circlips and cotter pins with new one once removed.
57
Give a missed call to
+91 8367796950
MAINTENANCE SCHEDULE
Dear Customer, or Scan QR code
We would strongly recommend the following schedule, to keep your vehicle in
perfect running condition and healthy environment. Vehicle subjected to severe use or ridden
in dusty area will require more frequent servicing.
WHICHEVER DURING FREE SERVICE PERIOD
COMES FIRST
AFTER FREE SERVICE
ITEMS SERVICE 1st 2nd 3rd 4th 5th ONCE IN EVERY
DAYS 1st 60 Next Next Next Next
100 100 100 100
KM Note-1 500-
750
3000-
3500
6000- 9000- 12000- 3000
6500 9500 12500 6000 9000 12000 15000
Fuel Line I I I I I I
Throttle Operation I, A I, A I, A I, A I, A I, A
Air Cleaner Element Note-2 Do not open air cleaner element unless R
there is a drivability problem
Spark Plug I, C, A I, C, A I, C, A I, C, A R I, C, A R
Valve Clearance I, A I, A I, A I, A I, A I, A
Engine Oil Note-3 R I, T R I, T R I, T R
Engine Oil Strainer C C C
Screen
Engine Oil Paper I I R I R
Filter
Electric Starter I I I I I I
Oil Circulation I I I I I I
Drive Chain Note-4 I,C,L,A at every 1000 km I,C,L,A at every 1000 km
Drive Chain Slider I I I I I
Battery Voltage I I I I I I
Brake Shoe I, A I, A I, A I, A I, A I, A
58
WHICHEVER DURING FREE SERVICE PERIOD
COMES FIRST
AFTER FREE SERVICE
SERVICE 1st 2nd 3rd 4th 5th ONCE IN EVERY
ITEMS
DAYS Next
1st 60 100 Next Next Next
100 100 100
500- 3000-
KM Note-1 750 3500 6000- 9000- 12000- 3000 6000 9000 12000 15000
6500 9500 12500
Disc Wear/Pad Wear I I I I I I
Brake Fluid Note-5 I, T I, T I, T I, T I, T I, T
Brake System (Brake C, L C, L C, L
Cam & Brake Pedal)
Stop Lamp Switch I, A I, A I, A I, A I, A I, A
Headlamp Focus I, A I, A I, A I, A I, A I, A
Clutch Lever Free Play I, A I, A I, A I, A I, A I, A
Side Stand Pivot Bolt C, L C, L C, L C, L C, L C, L
Side Stand/Main Stand L L L L L L
Side Stand Switch I, C I, C I, C I, C I, C I, C
i3s System I I I I I I
(For IBS variant)
Nut, Bolts & Fasteners Note-6 I I I I I I
Wheel Bearings Note-7 I I I I I I
Wheels/Tyres I I I I I I
Steering Head Bearing I I, A I I, A I, L, A I I, A I, L, A
Front Suspension/ Note-8 I I I I I I
Oil leakage
Rear Suspension Note-9 I I I I I I
Muffler Note-10 I, E I, E I, E
(Catalytic Converter)
Evaporative Emission Note-11 I I I I I I
Control System
59
SPARK PLUG INSPECTION
Recommended spark plugs: 0.8-0.9 mm
P-RG6HCC (Federal Mogul)
For most riding conditions this spark plug heat
range number is satisfactory. However, if the
vehicle is going to be operated for extended
periods at high speeds or near maximum
power in hot climates, the spark plug should
be changed to a cold heat range number,
consult Authorised Hero MotoCorp workshop
on this if required.
• Clean any dirt around the spark plug base. • Make sure that the spark plug gap is
• Disconnect the noise suppressor cap (1) 0.8-0.9 mm using a wire-type feeler
and remove the spark plug (2) with the help gauge. If adjustment is necessary, bend the
of spark plug box wrench provided in the side electrode carefully. Make sure the plug
tool bag. washer is in good conditions.
• With the plug washer attached, thread the
spark plug in by hand to prevent cross-
threading.
• Tighten a new spark plug 1/2 turn with
spark plug wrench to compress the washer.
If you are reusing a plug, it should only take
1/8-1/4 turn after the plug seats.
! CAUTION
•Do not remove the spark plug and test for
2 1 spark on the vehicle by cranking the engine
(1) Noise suppressor cap (2) Spark plug as this could lead to fire or explosion
• Install a dummy spark plug in the cylinder
• Visually inspect the spark plug electrodes for
wear. The center electrode should have • head and test for spark.
Never use a spark plug with improper heat
square edges and the side electrode should range.
not be eroded. Discard the spark plug if • Always use resistor type spark plug.
there is apparent wear or if the insulator is
cracked or chipped.
60
ENGINE OIL Do top up if oil level reaches towards the MIN
Use hero genuine engine oil or recommended level mark.
grade oil. • Park the vehicle on its main stand.
BRAND: Hero 4T plus • Start the engine & let it idle for 3-5
GRADE: SAE 10W 30 SL Grade minutes.
(JASO MA2). • Slightly loosen the engine oil check bolt (5)
Manufactured by: and check the engine oil entry into the
• Tide Water Oil Co. (India) Ltd. cylinder head cover.
• Savita Oil Technologies Limited.
• Bharat Petroleum Corporation Limited.
OIL CAPACITY: 1.2 litres (disassembly)
: 1.0 litre (at oil change)
Engine oil level inspection/Top up
process
Check engine oil level each day before
operating the vehicle. The oil level window
(1) is on the right crankcase cover for
measuring oil level. Oil level must be
maintained between the MAX (2) and MIN (5) Engine oil check bolt5
(3) level marks.
• After checking the oil circulation, tighten the
engine oil check bolt.
• Stop the engine and wait for 2-3 minutes.
4 • Check the oil level in the oil level window.
• If required, add the specified oil up to the
MAX level mark. Do not overfill.
1 • Reinstall oil filler cap with new O-ring (6)
2
and check for oil leaks.
3
(1) Oil level window (2) MAX level mark
(3) MIN level mark (4) Oil filler cap
61
• After the oil is completely drained, reinstall
the drain bolt (7) with a new sealing washer
(8).
• Fill the crankcase through the oil filler hole
6
with 1.0 litre (approximately) of the
recommended grade oil as the right
crankcase cover is not removed.
• Reinstall the oil level filler cap with a new
O-ring.
• Start the engine and allow it to idle for few
minutes.
(6) O-ring • Stop the engine and let the engine oil settle
Engine oil replacement process/ down.
Oil circulation inspection • Recheck the oil level.
• Start the engine, warm it up for several • Make sure that oil level is at the “MAX”
minutes and then turn it off. level mark of the oil level window with the
vehicle in an upright position and that there
• Wait a few minutes until the oil settles down. are no oil leaks.
• To drain the oil, remove the oil filler cap,
drain bolt (7) and sealing washer (8). ! CAUTION
8 • Running the engine with insufficient oil can
cause serious engine damage.
• Running the engine with excessive oil can
cause spark plug fouling & loss in
performance.
• Engine oil is a major factor affecting the
performance and service life of the engine.
Non-detergent, vegetable or castor based
racing oils are not recommended.
ENGINE OIL FILTER ELEMENT
7 NOTE
(7) Drain bolt (8) Sealing washer Drain the engine oil thoroughly (page 62) in
case of engine oil filter element replacement.
62
• Remove the three mounting bolts (1). • Replace the engine oil filter element (4).
• Remove the engine oil filter element cover
(2) with O-ring (3).
1 2
4
(4) Engine oil filter element
(1) Mounting bolts NOTE
(2) Engine oil filter element cover When the engine oil filter element replaced
•
• Remove the engine oil filter element (4) always replace the O-ring with the new one.
from the cover. • Make sure that O-ring is properly seated.
• Apply engine oil on engine oil filter element
4 before installation.
• Inspect and replace engine oil filter element
as specified in the maintenance schedule.
• Installation is in the reverse order of
removal.
OIL FILTER SCREEN
• Drain the engine oil thoroughly (page 62).
• Disconnect the clutch cable (1).
• Remove the kick starter pedal (2) and right
3 crankcase cover (3).
(3) O-ring (4) Engine oil filter element
63
1 • Reinstall the oil filter screen with the sharp
edged side facing inwards.
• Reinstall the dowel pins, new gasket,
crankcase cover, kick starter pedal and
2 clutch cable.
• Adjust the clutch cable free play, if required
3 (page 68).
• Fill the crankcase with clean engine oil as
per specification.
NOTE
(1) Clutch cable Ensure to replace gasket with new one once
(2) Kick starter pedal removed.
(3) Right crankcase cover
• Remove the gasket (4) and dowel pins (5). AIR CLEANER
• Remove the oil filter screen (6) and wash it Air cleaner element inspection
in clean non flammable or high flash point The air cleaner is wet, paper pleated type filter
solvent (kerosene). which has enhances filtering efficiency.
The air cleaner should be replaced at regular
intervals (page 57). When riding in dusty
areas, more frequent replacement may be
necessary.
• Remove the seat (page 44).
4 • Remove the air cleaner cover screws (1)
and the cover (2).
5
6
(4) Gasket (5) Dowel pins
(6) Oil filter screen
64
2 ! CAUTION
1
(1) Air cleaner cover screws (2) Cover
• Remove the air cleaner element (3).
3 • Never wash or clean the wet, paper pleated
type filter. Replace filter element once in
every 15000 km.
• Replace it earlier if it becomes very dirty,
damage on surface or on the sealing area.
NOTE
Align the tabs of air cleaner cover before
installing screws & the cover.
• Clean the air cleaner housing using a shop
towel.
(3) Air cleaner element • Install the new air cleaner element.
• Install the air cleaner element cover.
• Install the seat (page 45).
65
Air cleaner drain tube plug cleaning 1
Remove the drain tube (1) and drain the
deposit into a container.
Follow the above process more frequently
when riding in rain or at full throttle.
1 2 3
(1) Cylinder head left side cover
(2) Cylinder head left side cover gasket
(3) Cylinder head left side cover bolts
Ÿ Remove the engine breather pipe (4) by
removing the clip (5).
(1) Drain tube Ÿ Remove the cylinder head cover (6) with its
VALVE CLEARANCE ADJUSTMENT gasket (7) by removing the cylinder head
Excessive valve clearance will cause noise, and cover bolts (8).
little or no clearance will prevent the valve 6 4
from closing and cause valve damage and
power loss. Check valve clearance at the
specified intervals (page 57).
7 5
NOTE
The checking or adjusting of valve clearance
should be performed while the engine is cold.
The clearance will change as the engine
temperature rises.
Ÿ Remove the fuel tank cover. 8
Ÿ (4) Engine breather pipe
Remove the cylinder head left side cover (6) (5) Clip
(1) with its gasket (2) by removing bolts Cylinder head cover (7) Gasket (8) Bolts
(3).
66
Ÿ Remove the timing hole cap with O-ring The adjustment must be made when the
(9). Rotate the cam sprocket (12) piston is at top dead center and both the inlet
clockwise using the special tool (13) until and exhaust valves are closed.
the ‘T’ mark (10) on the flywheel This condition can be determined by moving
coincides with the index mark (11) on the the rocker arms. If they are free, it is an
left crankcase cover. In this position, the indication that the valves are closed and the
piston will be on the compression stroke. piston is in compression stroke. If they are
9 tight, the valves are open, rotate the cam
sprocket 360° clockwise and realign the 'T'
mark with the index mark.
Ÿ Check the clearance by inserting the feeler
gauge (14) between the adjusting screw
(15) and valve stem (16).
Standard clearance (cold condition)
11 10 Intake : 0.08 mm±0.02 mm
Exhaust : 0.12 mm±0.02 mm
NOTE
(9) Timing hole cap (10) 'T' mark Before inserting the feeler gauge, smear a bit
(11) Index mark of engine oil on the feeler gauge to avoid
damage to the feeler gauge.
12
15 14
17
13 16
(12) Cam sprocket (13) Special tool (14) Feeler gauge (15) Adjusting screw
(16) Valve stem (17) Lock nut
67
• Adjust by loosening the lock nut (17) and • To adjust the free play, loosen the lock nut
turning the adjusting screw until there is a (3). Turn the adjusting nut (4) to obtain the
slight drag on the feeler gauge. specified free play. Tighten the lock nut and
• After tightening the lock nut, check again check the adjustment.
the clearance. 3
• Install all parts in the reverse order of
disassembly.
NOTE A
All O-rings and gaskets to be replaced with 4
new ones.
B
CLUTCH LEVER FREE PLAY
Adjustment
Clutch adjustment may be required if the
vehicle stalls when shifting into gear or tends
to creep or if the clutch slips, causing (3) Lock nut (4) Clutch cable adjusting nut
acceleration to lag behind engine speed. (A) Decrease free play (B) Increase free play
Normal clutch lever free play (1) is 10-20 mm • Start the engine, press the clutch lever and
at the lever (2). shift into gear. Make sure the engine does
2 not stall, and vehicle does not creep.
Gradually release the clutch lever and open
1 the throttle. The vehicle should start
smoothly and accelerate.
Other checks
• Check the clutch cable for kinks or signs of
wear that could cause sticking or failure.
• Check for clutch cable model. Use genuine
clutch cables.
• Check for clutch cable routing.
(1) Free play: 10-20 mm (2) Clutch lever
68
THROTTLE OPERATION 4
Cable inspection
Check for smooth rotation of the throttle grip
from the fully open to the fully closed position.
Check at full left and full right steering A
positions. Inspect the condition of the throttle
cable from the throttle grip down to the
throttle body. If the cable is kinked, chafed or B
improperly routed, it should be replaced or
rerouted. Standard throttle grip free play (1) 2 3
is approximately 2-6 mm of grip rotation. (2) Boot (3) Lock nut (4) Adjuster
1 (A) Decrease free play (B) Increase free play
DRIVE CHAIN SLACKNESS
The service life of the drive chain depends
upon proper lubrication and adjustment.
Poor maintenance can cause premature wear
or damage to the drive chain and sprockets.
The drive chain (1) should be checked and
lubricated as part of the pre-ride inspection
(page 47). Under severe usage, or when the
vehicle is ridden in unusually dusty areas, more
(1) Free play 2-6 mm frequent maintenance will be necessary.
Free play adjustment Inspection
• Turn the engine “OFF”, park the vehicle on
To adjust the free play, slide the boot (2), then its main stand and shift the transmission to
loosen the lock nut (4). Turn the adjuster (3) neutral.
to adjust free play. After adjustment, tighten • Drive chain slack (2) should be checked in
the lock nut and slide the boot on the adjuster the lower run midway between the
and lock nut securely. sprockets. Move the drive chain up and
down by hand and chain slack should be
adjusted to 20-25 mm vertical movement
by hand.
69
3
4
1 2
(1) Drive chain (3) Chain lock plate (4) Open end
(2) Drive chain slack: 20-25 mm
• Rotate the wheel and check the drive chain Drive chainrollers
slack. Repeat this procedure several times. •• Damaged
Drive chain slack should remain constant • Loose pins
Dry or rusted links
(20-25 mm). If the chain is slack only in • Kinked or binding links
certain sections, some links are kinked or
binding. Binding and kinking can be •• Excessive wear
eliminated by frequent lubrication. Improper adjustment
• Damaged or missing O-rings
NOTE Sprockets
Drive chain slack should be adjusted at your • Excessively worn teeth.
Authorised Hero MotoCorp workshop as per • Broken or damaged teeth.
the specification. • If the drive chain has damaged rollers, loose
• Turn the chain to view chain lock plate (3). links or missing O-rings, replace it. If the
Ensure that the chain lock plate open end chain is dry or rusted, it should be lubricated.
(4) is installed in the opposite direction of Lubricate the chain if the links are kinked or
the chain rotation. binding. If the problem is not solved after
• Rotate the rear wheel slowly and inspect the lubrication, replace the chain.
drive chain and sprockets for any of the If the drive chain or sprockets are excessively
following conditions. worn or damaged, they should be replaced.
70
2
p r oc k e t T e e t h
W o rn S
Da
m a g ed S p roc
et
k
Tee
th
1
! CAUTION (1) Rear axle nut (2) Wheel cover bolts
Always replace the drive chain and sprockets • Loosen the drive chain lock nut (3) from
as a set. Otherwise the new part will wear both side.
prematurely. • Turn the adjusting nuts (4) to match equal
Adjustment spacing index marks (5) both the side until
the correct drive chain slack is obtained.
Drive chain slack should be checked and Turn the adjusting nut clockwise to decrease
adjusted, if necessary at every 1000 km. the slack or anticlockwise to increase the
When operated at sustained high speeds or slack of the chain.
under conditions of frequent rapid 3
acceleration, the chain may require more
frequent adjustments.
If the drive chain requires adjustment, follow
the procedures below:
• Park the vehicle on its main stand with the
transmission in neutral and the ignition
switch in “OFF” position.
• Loosen the rear axle nut (1) along with
loosening the wheel cover bolts (2).
5 4
(3) Drive chain lock nut
(4) Drive chain adjusting nut
(5) Index marks
71
• Secure the position of the adjusting nut (4) Cleaning and Lubrication
by tightening the lock nut (3) against it. Lubricate every 1000 km or sooner if the
• Tighten the rear axle nut. chain appears dry.
Torque: 6.0-8.0 kgf-m • Turn the engine off, park the vehicle on its
• Check the drive chain slack again. main stand and shift the transmission into
• Tighten the drive chain lock nut (4)
neutral. Open side stand to facilitate
cleaning.
! CAUTION • Spray a commercially available chain
cleaner for cleaning the drive chain over its
entire length.
NOTE
Ensure that the chain cleaner and lubricant
5 used is the one recommended for use on an
O-ring chain, otherwise the O-rings may
deteriorate, fail and lose their sealing
properties.
• Rotate the rear wheel backwards to expose
the next section of the drive chain and
repeat second step until all of the drive chain
• The maximum allowable adjustment of the is cleaned.
drive chain at adjusters is equal to 4 spacing • Let the spray dry for about five minutes.
index marks (5) visible at front side of the • To remove stubborn dirt, scrub the rollers
axle. and side plates with soft nylon brush.
• For safety please ensure no further
adjustment to be done beyond this point and • Apply SAE 90 grade oil on the hanger side
chain kit needs to be replaced. of the entire length of the chain using an oil
can.
! WARNING • Wait for 7-10 minutes for penetration of
If a torque wrench is not used for installation, lubricant inside the bush and roller wipe the
see your Authorised Hero MotoCorp workshop excessive lubricant from the chain and near
as soon as possible to check for proper by parts using a clean rag.
assembly.
72
NOTE reached. For replacement, visit your
Excessive lubricant if not wiped off, will aid in Authorised Hero MotoCorp workshop.
accumulation of dust, sand and dirt on the 2
drive chain, increasing its wear and will also CUT-OUT
be sprayed on the vehicle as well due to chain
movement.
! CAUTION
• Steam cleaning, high pressure washers and
certain solvents can damage the drive chain
O-rings.
• While lubricating and cleaning hold the rear
wheel with one hand to prevent the 1
possibility of your finger being trapped (1) Drive chain slider (2) Wear limit
between the chain and sprocket.
• Clean and lubricate the chain, whenever BRAKES
possible, after riding the vehicle under rain or Brakes (integrated braking system)
in terrain with excessive dust, mud or sand. Brakes are items of personal safety and should
• The drive chain is fitted with O-rings always be maintained with proper adjustments.
between the link plates. These O-rings When one applies the Integrated/Rear brake
retain grease inside the chain to improve its
service life. However, special precautions pedal, front & rear brakes activate jointly.
must be taken when adjusting, lubricating, (a) Front brake inspection
washing and replacing the chain. Master Cylinder/Reservoir.
• If the chain is excessively dirty, it should be Location: Right handlebar.
removed and cleaned before lubrication. For Brake fluid recommended: DoT 3 or DoT 4
your own safety, we recommend that service
be performed by an Authorised Hero Fluid level-Ensure that the brake fluid level
MotoCorp workshop. does not fall below “MIN” mark (1) on the
DRIVE CHAIN SLIDER INSPECTION master cylinder, when checked with the
(Refer to “Maintenance Schedule” on master cylinder parallel to the ground. The
level decreases gradually due to piston
(page 57). movement to compensate pad wear. If the
Check the drive chain slider (1) for wear, the level decreases abruptly, check for leakage in
chain slider must be replaced if it is worn to the the brake system and contact your Authorised
bottom of the cutout or wear limit (2) is Hero MoroCorp workshop.
73
1 (b) Brake pad wear
Brake pad wear depends upon the severity of
usage, the type of riding & road conditions.
Generally, the pads will wear faster on wet &
dirty roads. Inspect the pads at each regular
maintenance interval.
Inspection
MIN
• Check the brake pads for wear by

examining the wear indicator groove (1) on
each pad.
(1) "MIN" mark • If either pad is worn to the bottom of the
grooves replace both pads as a set. Visit
2 your Authorised Hero MotoCorp workshop
for this service.
4
(2) Brake pads (3) Caliper (4) Disc
1
NOTE (1) Wear indicator groove
• Clean the dirt and mud accumulation
between the brake pads (2), caliper (3) and ! WARNING
the disc (4) by using a water jet. Always apply front and rear brakes
• Always contact your Authorised Hero simultaneously to avoid skidding of vehicle.
MoroCorp workshop for refilling of master
cylinder when necessary. Do not mix DoT 3
and DoT 4 brake fluid.
74
(c) Rear brake fluid (For IBS variant) (d) Rear brake inspection
Refer to the safety precautions on (page 56). Adjustment
Reservoir (1) • Park the vehicle on its main stand.
Location : Near pillion footrest. • Measure the brake pedal (1) free play
Brake fluid recommended: before the brake starts to take hold.
DoT-3 or DoT-4. Free play (2) should be 20-30 mm.
Fluid level - Ensure that the brake fluid level 1
does not fall below "MIN" mark (2) on the
reservoir parallel to the ground. The level
decreases gradually due to piston movement
to compensate pad wear. If the level decreases
abruptly, check for the leakages in the brake
system and consult your Authorised Hero
MotoCorp workshop. 2
(1) Rear brake pedal

(2) Free play: 20-30 mm
MIN • If adjustment is necessary, turn the rear
brake adjusting nut (3).
• Make sure that the cut-out on the adjusting
nut is seated on the brake joint pin (4) after
1 2 the final adjustment has been made.
(1) Reservoir (2) “MIN” mark • Apply the brake several times and check for
free wheel rotation when released.
CW- Clockwise, ACW- Anticlockwise
75
3 (A) Decrease free play (CW) (e) Brake wear indicators
When the brake is applied, an arrow (1), fixed
to the brake arm (2), moves towards a
reference mark (3) on the brake panel (4).
If the arrow aligns with the reference mark on
full application of the brake, the brake shoes
B must be replaced.
A Rear brake wear indication
1 4
4 (B) Increase free play (ACW)
(3) Adjusting nut (4) Brake joint pin
3
X ü 2
(1) Arrow (2) Brake arm

3 4 3 4 (3) Reference mark (4) Brake panel
(A) Cut-out not seated SUSPENSION
(B) Cut-out seated
(3) Adjusting nut Front and rear suspension inspection
(4) Brake joint pin
• Check the front forks by locking the front
NOTE brake and pumping the front fork up and
If proper adjustment cannot be obtained by down vigorously. The suspension action
should be smooth and there should be no oil
this method, visit your Authorised Hero leakage.
MotoCorp workshop.
• Check the rear monoshock absorber by
pushing hard downwards on rear grip while
the vehicle is not parked on stand. The
suspension action should be smooth and
there should be no oil leakage.
76
Front Rear • In direction A: Softer
• In direction B: Stiffer
NOTE
To adjust the rear monoshock absorber (1),
use the rear shock absorber adjustment tool
[Pin spanner (2) with handle (3)] available in
the tool kit.
WHEEL
(a) Front wheel
Rear monoshock absorber adjustment Removal to the safety precautions on (page 56).
Rear shock absorber adjustment can be made •Refer
Support the vehicle securely on the main
in any position from 1st to 7th according to stand
the load/road conditions or owner’s ground.and raise the front wheel off the
requirement. • Remove the wheel speed sensor bolt (1)
Recommend adjustment from right fork leg and disconnect the wheel
Solo rider : 3rd position speed sensor cable (2) (ABS variant).
Rider + Pillion: 7th position 2
3 1 2
A
B
1
(1) Rear monoshock absorber (1) Wheel speed sensor bolt
(2) Pin spanner (3) Pin spanner handle (2) Wheel speed sensor cable
(A) Softer (B) Stiffer
77
• Remove the front axle nut (3), remove the Installation
axle (4) and wheel (5). • Install the side collars (1) to both sides of
3 the wheel hub.
• Insert the disc (2) between the pads in the
caliper assembly (3). When installing the
wheel, carefully fit the brake disc between
the brake pads to avoid damage to the pads.
• Tighten the front axle nut (4) to the
specified torque.
TORQUE : 5.5-6.5 kgf-m
• Install the wheel speed sensor (5) (ABS
4 5
variant).
• After installing the wheel apply the brake
(3) Axle nut (4) Axle (5) Wheel several times and then check if the wheel
• Remove the side collars (6) from both sides rotates freely. Recheck the wheel if the
from the wheel. brake drags or if the wheel does not rotate
6 6 freely.
3 1
(6) Side collars 2 5 4

(1) Side collar (2) Disc (3) Caliper
! CAUTION (4) Front axle nut (5) Wheel speed sensor
Do not operate front brake lever when the
wheel is removed.
78
(b) Rear wheel 11 9
Removal
• Support the vehicle securely on the main
stand and raise the rear wheel off the
ground.
• Remove the wheel cover and rear hugger
fender.
• Remove the rear brake adjusting nut (1)
and disconnect the brake rod (2) from the
brake arm (3) by pushing down the brake 10
pedal. Disconnect the brake stopper arm (9) Axle nut (10) Axle (11) Collar
(4) from the brake panel (5) by removing Installation
split pin (6), lock nut (7) and washer (8). • Reverse the removal procedure.
5 2 4 Axle nut torque: 6.0-8.0 kgf-m
• Adjust the rear brake free play (page 75).
3 and drive chain slackness (page 69).
• After installing the wheel, apply the brake
several times and check for free wheel
rotation when released.
! CAUTION
Always replace used split pins with new ones.
1 8 7 6 MAIN/SIDE STAND LUBRICATION
(1) Rear brake adjusting nut (2) Brake rod • Park the vehicle on the level surface.
(3) Brake arm (4) Brake stopper arm • Check the main/side stand return spring for
(5) Brake panel (6) Split pin (7) Lock nut damage or loss of tension.
(8) Washer
• Check the main stand (1)/side stand (2)
• Remove the rear axle nut (9). for freedom of movement.
• Pull out the axle (10) and collar (11). • Lubricate the side stand pivot if necessary.
• Remove the wheel. • Make sure the side/main stand is not bent.
79
2 Air pressure
Keeping your tyres properly inflated provides
the best combination of handling, tread life
and riding comfort.
Generally, under-inflated tyres wear unevenly,
adversely affect handling and are more likely
to fail from being overheated.
Under inflated tyres can also cause wheel
damage in rocky terrain.
1 Over-inflated tyres make your vehicle ride
(1) Main stand (2) Side stand harshly, are more prone to damage from road
hazards, and wear unevenly.
TUBELESS TYRES We recommend that you visually check your
The tyres fitted on your vehicles are of tyres before every ride and use a air pressure
TUBELESS type. gauge (1) to measure air pressure at least
To safely operate your vehicle, your tyres must once a month or any time you think the tyres
be of the proper type and size, in good pressure might be low.
condition with adequate tread, and correctly 1
inflated for the load you are carrying.
The following pages give more detailed
information on how and when to check the air
pressure, how to inspect your tyres for
damage, and what to do when your tyres need
to be repaired or replaced.
! WARNING
• Using tyres that are excessively worn or
improperly inflated can cause a crash in which
you can be seriously hurt or killed.
• Follow all instructions in this owner's manual (1) Air pressure gauge
regarding tyres inflation and maintenance.
80
Tubeless tyres have some self-sealing ability if • Cuts, splits or cracks in the tyre. Replace the
they are punctured. However, because leakage tyre if you can see fabric or cord.
is often very slow, you should look closely for
punctures whenever a tyre is not fully inflated.
Always check air pressure when your tyres are
"cold"-when the vehicle has been parked for
at least three hours. If you check air pressure
when your tyres are "warm"-when the vehicle
has been ridden for even a few km-the
readings will be higher than if the tyres were
"cold". This is normal, so do not let air out of
the tyres to match the recommended cold air
pressures given below. If you do, the tyres will
be under-inflated. • Excessive tread wear.
The recommended “cold” tyre pressures are:
Rider only Rider and Pillion
Front 27 psi 27 psi
Rear 29 psi 29 psi
! CAUTION
Over inflation/Under inflation will affect the
performance.
Inspection
Whenever you check the tyre pressure, you • Carefully inspect the tyres for any damage,
should also examine tyre treads & side walls if the vehicle hits a pothole or hard object.
for wear, damage & foreign objects.
Look for:
• Bumps or bulges in the side of the tyre or the
tread. Replace the tyre if you find any bumps
or bulges.
81
Tread wear tyre repair shop who has expertise in
Replace tyres immediately when the wear repairing methods of tubeless tyre.
indicator (1) appears on the tyre. The tread A tyre that is repaired either temporarily or
limits are: permanently, will have lower speed and
MINIMUM TREAD DEPTH: performance limits than a new tyre. After an
Front: 1.0 mm Rear: 1.0 mm emergency repair, always have the tyre
Check the tread wear indicator for tyre wear. inspected/replaced at our authorised dealer
and replace the tyre if suggested.
You should not exceed 70 km/hour for the
1st 24 hours or 105 km/hour at any time
thereafter. In addition, you may not be able to
2 safely carry as much load as with a new tyre.
If you decide to have a tyre replace be sure the
1 wheel is balanced before you ride.
I
TW
Tyre replacement
The tyres that were installed on your vehicle
were designed to match the performance
capabilities of your vehicle and provide the
(1) Tread wear indicator (2) Arrow mark best combination of handling, braking,
Unidirectional tyres durability and comfort.
Whenever the tyre is removed and put back in The recommended tyre for your vehicle are:
case of puncture, ensure the arrow mark (2) Front 90/90 17 49 P (Tubeless tyre)
on the tyre is in the same direction as that of Rear 120/80 17 61 P (Tubeless tyre)
forward rotation of wheel.
Tyre repair NOTE
Repairing a puncture or removing a wheel
requires special tools and technical expertise. For repair and replacement of tyre it is advised
If a tyre is punctured or damaged, it is advised to visit your Authorised Hero MotoCorp
to visit nearest tyre manufacture, Hero workshop.
MotoCorp authorised dealer/workshop or the
82
! WARNING
• Operation with excessively worn tyres is
hazardous and will adversely affect traction
and handling.
• Under-inflation may result in the tyre
slipping on or tyre coming off the rim.
• Always use the size and type of tyres
recommended in this owner's manual.
NOTE
The imported tyre(s) if fitted without ISI mark;
are in compliance of BIS standard and Central BATTERY
Motor Vehicle Rules 1989, as declared by Refer to the safety precautions on (page 56).
the Tyre manufacturer. Location
Important safety reminders The battery is located behind the left side
• Do not install a tube inside a tubeless tyre on cover.
this vehicle. Excessive heat buildup can Specification
cause the tube to burst. *MF Battery-12V-4 Ah/ETZ5
• Use only tubeless tyres on this vehicle. The It is not necessary to check the battery
rims are designed for tubeless tyres, and electrolyte level or add distilled water as the
during hard acceleration or braking, a tube- battery is a Maintenance Free (sealed) type.
type tyre could slip on the rim and cause the If your battery seems weak and electrolyte is
tyre to rapidly deflate. leaking (causing hard starting or other
NUTS, BOLTS & FASTENERS electrical troubles), contact your Authorised
• Tighten bolts and nuts at regular interval
shown in the maintenance schedule. Hero MotoCorp workshop.
• Check that all chassis nuts and bolts are *MF stands for Maintenance Free
tightened to correct torque values.
• Check that all cotter pins, safety clips, hose
clamps and cable stays are in place.
83
NOTE • Ensure the battery leads are properly
This symbol on the battery means that
connected to the battery terminals during
this product must not be treated as
installation.
household waste. Battery removal
• Make sure the ignition switch is “OFF” ( ).
This symbol on the battery means the • Remove the seat (pages 44).
old battery must be returned to your • Remove the left side cover (1) by removing
Authorised Hero MotoCorp workshop
as it must be treated as recyclable four allen key bolts (2) and screw (3).
material. 2
• Battery is a Maintenance-Free (sealed) type
and can be permanently damaged if the
sealing strip is removed.
• An improperly disposed battery can be
harmful to the environment and human
health. Always confirm local regulations for 1
battery disposal.
Battery charging
Always visit your Authorised Hero MotoCorp 3
workshop if you see any symptom of battery (1) Left side cover
discharge as earliest as possible to get the
battery charged. The battery has a tendency to (2) Allen key bolts
(3) Screw
discharge rapidly if optional electrical • Remove the battery clamp bolt (4) and the
accessories are fitted on the vehicle. battery clamp (5).
Battery storage • Disconnect the negative (-)ve terminal lead
• If in case your vehicle is not used for more (6) from the battery first, then disconnect
than a month remove the battery, fully the positive (+)ve terminal lead (7).
charge and store in a cool and dry place.
• If the battery is expected to be stored for
more then two months, ensure to fully
charge the battery once in a month.
• Always ensure the battery is fully charged
before installation.
84
6 7 FUSE REPLACEMENT
Fuse box (1): Location: Mounted behind the
left side cover.
Fuse type: Blade fuse
5
(For ABS variant)
Circuit fuse (2) : 15A, 10Ax5
Spare fuse (3) : 15A, 10A
3
4
(4) Battery clamp bolt (5) Battery clamp
(6) (-)ve terminal (7) (+)ve terminal
• Pullout the battery (8) from the battery box. 2
1
(1) Fuse box
(2) Circuit fuse:15A, 10Ax5
(3) Spare fuse:15A & 10A
(For IBS variant)
8 Circuit fuse (4) : 10Ax5
(8) Battery Spare fuse (5) : 10A
Battery installation
• Reinstall in the reverse order of removal. Be
sure to connect the positive (+)ve terminal
first, then the negative (-)ve terminal.
• Check all fasteners are secured properly.
85
5 4
(4) Circuit fuse: 10Ax5 STOP LAMP SWITCH

(5) Spare fuse: 10A
The stop lamp switch (1) must be adjusted so
! WARNING that stop lamp glows when rear brake is
• Never use a fuse with a different rating from applied. The procedure for adjusting stop
that specified. It may lead to serious damage lamp is as follows :
to the electrical system or a fire due to short • Turn the ignition switch to the “ON” ( )
circuit. position.
• Battery gives off explosive gases. Keep • Turn the adjusting nut (2) to position stop
sparks, flames & cigarettes away. lamp switch at a point where the stop lamp
glows once the brake pedal is depressed.
! CAUTION Turn the adjusting nut in direction (A) to
• Do not attempt to start or ride the vehicle advance switch timing or in direction (B) to
without a charged battery, it can cause a retard switch timing.
permanent damage to certain electrical
components.
• Turn the ignition switch "OFF" before
checking or replacing the fuse to prevent
accidental short-circuiting.
86
1
A B
2 1
(1) Stop lamp switch (A) Advance (1) Headlamp adjusting screw
(2) Adjusting nut (B) Retard CATALYTIC CONVERTER
HEADLAMP FOCUS ADJUSTMENT This vehicle is equipped with a catalytic
Headlamp is preset. However in case of converter (1) in the muffler to meet the
adjustment required, please follow the steps emission norms.
as given below: The catalytic converter contains precious
• Park the vehicle on it main stand on level metals that serve as catalysts, promoting
ground. chemical reactions to convert the exhaust
• Turn the ignition switch to “ON” position gasses without affecting the metals. The
( ) and start the engine. catalytic converter acts on HC, CO and NOx.
• Adjust the headlamp beam vertically by The catalytic converter must operate at a high
loosening the screw (1) and move the temperature for the chemical reactions to take
headlamp up or down for correct focus. place. It can set on fire any combustible
material that come near it. Park your vehicle
! WARNING away from high grasses, dry leaves, or other
An improperly adjust headlamp may blind flammable material.
oncoming rider/driver or it may fail to light A defective catalytic converter contributes to
the road for a safe distance. air pollution and can impair your engine’s
performance.
87
Follow these guidelines to protect your EVAPORATIVE EMISSION CONTROL
vehicle’s catalytic converter. SYSTEM
• Always use unleaded petrol. Even a small This vehicle is equipped with an evaporative
amount of leaded petrol can contaminate emission control system to meet emission
the catalyst metals, making the catalytic standards. During warm weather, the petrol
converter ineffective. vapours which contain HC evaporates easily
• Keep the engine in good running condition. into the atmosphere from the fuel tank, if the
A poorly running engine can cause the fuel system is unsealed or open. The
catalytic converter to overheat. evaporative emission control system is used to
• If your engine is misfiring, backfiring, prevent petrol vapours from escaping into the
stalling, or otherwise not running properly, atmosphere from fuel tank. The canister (1)
stop riding and turn “OFF” the engine. collects the fuel vapour from the fuel tank and
Have your vehicle serviced as soon as then the fuel vapour is drawn into the engine
possible. for re-burning to avoid pollution caused by the
fuel vapour diffused into the air.
1
(1) Catalytic converters 1
(1) Canister
! CAUTION
Avoid keeping any cloth or flammable object
between or around hot parts (such as muffler,
engine).
88
POLISHING OF VEHICLE
After washing your vehicle, wax all painted
surfaces (except matte painted surfaces) using
a commercially available polish/quality liquid
or paste wax to finish the job. Use only a non
abrasive polish or wax made specifically for
automobiles. Apply the polish or wax
according to the instructions on the container.
NOTE
Polishing or waxing is not applicable for
models having matte paint.
89
BASIC TROUBLESHOOTING
1. STARTING TROUBLE - ENGINE DOES NOT START
A. Integrated Start-Kill Switch (ABS variant)
Check engine stop switch position “OFF” Turn to “ON” ( ) position
“ON” ( ) position
Consult Authorised Hero MotoCorp Workshop
B. Side Stand Engine Kill System

Check side stand in gear condition (page 41) Side stand “Down” Move the side stand up
Side stand “Up”
C. Fuel System
Check fuel in fuel tank Low fuel indicator glows Refill the fuel tank
Key “ON” position continuously ConsultRefill
Authorised
Check fuel lines Leakage Hero MotoCorp Workshop
OK
Check for operating Secure connections
sound of fuel pump Broken fuel pump
OK wire connector
D. Electric Starter Not Working

Check fuse Fused Replace fuse (page 85)
OK
Inspect battery Weak Consult Authorised Hero MotoCorp
Refill Workshop
OK
Check connections, ignition switch/integrated start-kill switch Loose Secure connections
OK
90
E. No Spark At Spark Plug
Check ignition switch “OFF” ( ) position Turn ignition switch “ON” ( )
OK
Check spark plug for fouling/ Replace spark plug/adjust
improper electrode gap No spark spark plug gap (0.8-0.9 mm)
OK
Check for poorly connected Secure properly
or loose spark plug wire Loose contact
OK
2. ENGINE STARTS BUT STALLS

Check fuel lines Leakage Consult Authorised Hero MotoCorp Workshop
OK
Check air cleaner element Dirty Replace
OK
3. POOR PICK UP
Spark plug loose in cylinder head Loose Tighten the spark plug
OK
Check air cleaner element Clogged Replace
OK Consult Authorised
Check brake binding Improper functioning Hero MotoCorp Workshop
OK
Check tyre inflation pressure Under inflated Correct tyre pressure
OK
91
4. ELECTRICAL SYSTEM
Feeble Horn Sound or No Light
Check fuse Fused Replace fuse
OK
Inspect battery Weak Consult Authorised Hero MotoCorp Workshop
OK Consult
ReplaceAuthorised
Bulbs
Check LED’s lamp functioning Improper functioning Hero MotoCorp Workshop
OK
Check connections Loose Secure connections
OK
5. i3s SYSTEM (IBS VARIANT)
Check i3s switch “ON”/“OFF” position Turn i3s switch “ON”
Ok
Inspect fuse Fused Replace fuse
Ok Consult
ReplaceAuthorised
Bulbs
Inspect battery Hero MotoCorp Workshop
Ok Weak/i3s indicator blinking
Check neutral indication Loose contact Secure connections/replace switch
Ok
92
ROAD SIGNS
Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain
stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by
the bright red circle with black and blue markings. It is imperative that all riders follow these signs as
they help avoid accidents. Their violation can be penalised under the Motor Vehicle Act.
Mandatory
Stop Give Way One Way No Horn No Bicyles No Automobiles
No Hand Cart No Pedestrians No Right Turn No ‘U’ Turn Overtaking Prohibited Speed Limit
No Stopping No Parking Length Limit High Limit Restriction Ends Compulsory-

or Standing Ahead Only
Compulsory-Turn Compulsory-Right Compulsory-Ahead Compulsory-Keep Compulsory-Bicycle Compulsory-Sound

Left Ahead or Turn Right Left Track Horn
93
ROAD SIGNS
Cautionary signs: These signs inform the driver/rider of the road conditions ahead.
Cautionary signs therefore serve as a warning. They are usually in a red triangle with black
pictures on a white background. Illustrations, diagrams and symbols are used to forewarn about
dangers ahead. Cautionary road signs are as important as mandatory signs. However, the
violation of cautionary signs does not attract penalty.
Cautionary
Right Hand Curve Right Reverse Bend Incline Ahead Narrow Road Ahead Narrow Bridge Pedestrian Crossing
School Ahead Gap in Medium Cross Road Men at Work Roundabout Hump Road
ROAD SIGNS
Informatory signs: These are facility signs that provide important information about road directions
are maps of specific destinations. On highways, they provide information about the location of public
telephones, restaurants, hospitals, parking, petrol pumps, resting-places and more. These signs are
usually rectangular, with black or white pictures on a blue background.
Informatory
NAJAFGARH 3 Delhi
ROHTAK 58
NEW DELHI 40 Hospital First Aid
Post
Petrol
Pump
Eating
Place
Resting
Place
Public
Telephone
Place Identification
Place
NAJAFGARH
Bahadurgarh 10
NEW DELHI
ROHTAK
Rohtak 48
Destination Sign Light Taxi Stand Parking Both Parking This No Through No Through Re-assure Sign
Refreshment Sides Side Road Side Road
Signs and Signals are language of the road. Learn them, respect them.
94
Hero MotoCorp Ltd.
WARRANTY
Scope of warranty
Hero MotoCorp Ltd. (hereinafter called ‘Hero MotoCorp’) warrants its XTREME 125R
vehicles, assembled/manufactured in its Plants and sold through its channel partners, to be free
from any defect - both in material and workmanship, under normal use and conditions, subject
to the following terms & conditions.
Terms & conditions
a) XTREME 125R vehicle is warranted for a period of 5 years or 70000 Km, whichever
is earlier, from the date of purchase, emission warranty is separately covered under the
head of “Emission Warranty”.
b) It is advised that the purchaser avails all free and paid services from the Hero MotoCorp’s
authorized workshop as per the recommended schedule, to be eligible for warranty
benefits. Each paid service should be availed within 90 days from the date of previous
service or as per the recommended schedule, whichever is earlier.
c) If any problem is observed in XTREME 125R vehicle, Hero MotoCorp's only obligation/
liability is to repair or replace that part/those parts which is/are considered to be the cause
of such problem, provided however that such problem has not resulted due to
misuse/improper handling etc. of the vehicle. Any XTREME 125R vehicle needing
repair should be brought to Hero MotoCorp's authorized workshop for necessary
inspection and carrying rectification job.
Hero MotoCorp Ltd.
LIMITATIONS OF WARRANTY
The warranty shall not apply—
(1) If all free services/paid services/oil top-ups are not availed as per the recommended schedule at Hero MotoCorp's
workshop.
(2) If any other engine oil which is non compatible with the product is used other than SAE 10W30 SL Grade (JASO MA2).
(3) To normal wear & tear and ageing of components including (but not limited to) brake shoes/pads, clutch plates, drive chain &
sprockets, bulbs, electrical wiring, filter, spark plug, fasteners, shims, washers, oil seals, gaskets, rubber parts, bush, rubber
bellows, plastic parts breakage, wheel rim for misalignment/bend, steering ball race & cone, control cables such as brake
cable/clutch cable, fuses (all types), steering handle for bend and sticker peel off.
(4) If additional wheel(s) is/are fitted and/or any other modification carried out/unauthorized accessories fitted which shall be
responsible for malfunction/deterioration of the vehicle or modifications/ alterations are made to the vehicle which are not
permissible under applicable laws, or modifications, alterations, tampering or improper repair are undertaken at unauthorised
workshops.
(5) If any modifications/alterations/repairs are made to the vehicle which are (a) not as per applicable laws, and/or (b) are
undertaken at unauthorized workshops.
(6) If there has been any tampering or improper repair undertaken.
(7) If XTREME 125R vehicle has been used in any competitive events like races or rallies or for any commercial purposes or if
any damage results from misuse or use beyond the limitation of the intended purpose or any damage due to use under
abnormal conditions.
(8) To any damage on vehicle's painted surface cropping due to industrial pollution or other external factors.
(9) For normal phenomena like noise, vibration, oil seepage etc., which do not affect the performance, quality and/or function, of
the vehicle.
(10) To any damage caused due to usage of improper oil/grease and/or non-genuine parts.
(11) If any defect crops or repairs needed as a result of using adulterated fuel.
(12) If any maintenance/repairs required due to bad road conditions or misuse of XTREME 125R vehicle or required due to
operation or use of the vehicle at any place or for such purpose for which the vehicle is not designed or manufactured.
(13) If any defect crops or repairs needed as a result of XTREME 125R vehicle meeting with some accident.
(14) For consumables like oil, grease, gasket etc to be used during free services and/or warranty repairs.
(15) If any damage results from repair, adjustment or maintenance operations by any method other than the methods specified by
Hero MotoCorp.
(16) If any damage results from operation, whether intentional or accidental, other than as specified in the Owner's Manual.
(17) To electrical components such as bulbs, fuses, electrical wiring cut due to external reasons (Rat bites etc.).
Hero MotoCorp Ltd.
(18) Any cost for periodic maintenance such as cleaning, inspection and adjustment.
(19) To any part of the XTREME 125R vehicle which has been tampered or repaired in such a manner which has resulted in
malfunction of the vehicle.
(20) For XTREME 125R vehicle not used in accordance with the guidelines given in this Owner's Manual.
(21) To proprietary items like tyres, tubes, batteries, etc, as they are subjected to the warranty terms & conditions of the respective
manufacturers and directly handled by them only.
(22) Any defect(s) developing on account of external factors such as environmental factors; including but not limited to
fading/peeling/rusting of paint and/or stripes and/or plated parts, seat leather tearing & cracking, aluminum parts oxidation
and cracking & discoloring of control switches etc. or any damage resulting from soot and smoke, use of chemical, bird
droppings or damage by sea water, sea breeze or salt.
(23) If any damage results from operation, whether intentional or accidental, other than as specified in the Owner's Manual.
(24) If the odometer of XTREME 125R has been altered or tampered.
(25) If the Vehicle's Identification Number (VIN) or Engine number has been altered or removed, or any circumstances exist that
makes it difficult or impossible to establish the true history, origin and warranty coverage of the vehicle or part in question.
(26) If any damage is caused due to a force majeure event, such as flood, fire, terrorist act, etc.
Hero MotoCorp shall not be liable for (a) any incidental, indirect or consequential damages/loss of any kind whatsoever, and (b) any
delay in servicing beyond its control or the control of its authorised dealerships/workshops.
This warranty is only given by Hero MotoCorp and no employee, dealership, workshop or any other person is authorised to extend
the warranty provided herein. Hero MotoCorp’s obligation under this warranty shall be limited to repairing or replacing, free of cost,
those parts of the vehicle which upon examination by the Hero MotoCorp may prove to the satisfaction of Hero MotoCorp to have
a manufacturing defect.
Hero MotoCorp’s obligation under this warranty shall be limited to repairing or replacing, free of cost, those parts of
the vehicle which upon examination by Hero MotoCorp may prove to the satisfaction of Hero MotoCorp to have a
manufacturing defect. Decision regarding warranty settlement shall be taken by Hero MotoCorp and the same shall be
final and binding on all concern.
Subject to DELHI JURISDICTION only.
Hero MotoCorp Ltd.
BATTERY WARRANTY
Battery fitted in XTREME 125R is a proprietary product of the battery manufacturer and shall be fulfilled and handled
directly by the battery manufacturer; Hero MotoCorp shall not be liable for the same. The battery warranty shall be for the
period and governed by the terms and conditions as mentioned herein below:
Warranty Period:
The battery is warranted by the battery manufacturer for a period of 18 months from date of sale of vehicle or 20000
km whichever is earlier.
Terms and conditions of warranty
1. Batteries are warranted against all defects in material and workmanship. Liability under this warranty is limited to
making good of defects rising solely from the use of faulty material or workmanship during manufacturing and
developing under proper use.
The warranty commences from the date of delivery to the original purchaser of the vehicle.
2. In the event of any complaint the battery is to be returned complete with electrolyte to nearest battery service station
or to the dealer. On inspection, battery will be returned or replaced.
3. This warranty card accompanies a battery sold as OEM fitment only. Claims should be supported with vehicle
purchase invoice to enable processing.
4. The right to determine whether a battery needs repair or total replacement lies with the battery manufacturer. In case
where the battery is replaced, the defective battery becomes the property of the company and no scrap rebate will be
given for it. The warranty period on the battery being repaired/replaced shall commence from the date of sale of the
original battery as stated in the original warranty card.
5. All liabilities under this warranty will cease if the battery is used on the vehicle other than that on which the battery
was originally fitted and on the expiry of the warranty period as mentioned above.
6. Recharging is not covered under the purview of this warranty and shall be billed as extra. However, free of cost (FOC)
battery replacement/ repair includes cost of charging.
7. This warranty does not cover damage to the battery caused by faulty electrical systems, incorrect charging and filling,
improper handling of the battery by unauthorized dealers/auto electricians, maintenance, willful abuse, destruction
by fire, collusion, theft or recharging.
8. Breakage of container and cover do not come under the purview of this warranty.
9. Adjudication and settlement of claim will take a couple of days as a battery has to be tested for the reported failure.
10. In case of tampering of the original wiring circuit in any manner whatsoever.
11. If a battery which is not recommended is fitted on the vehicle then such battery will not carry any warranty.
12. The applicable taxes which is leviable on the battery under repair or replacement will be borne by you (the customer).
13. You (the customer) are deemed to have read, understood and agreed to these conditions at the time of purchase of
the vehicle.
Hero MotoCorp Ltd.
EMISSION WARRANTY
Scope of warranty
Hero MotoCorp Ltd. warrants all its vehicles, assembled/manufactured at its various Plants and sold through its channel partners, to
comply with emission standards as specified in sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, subject to following
terms & conditions.
Terms & conditions
a) The emission warranty shall be applicable in India and shall remain valid for a period of 3 years or 30000 km, whichever
occurs earlier, from the date of vehicle purchase.
b) The parts, which are covered under emission warranty are fuel injector, fuel pump, throttle body, ignition coil, oxygen sensor
and muffler (“Emission Related Component(s)”).
c) In case any defect is observed in any Emission-Related Component(s) which are covered under emission warranty, Hero
MotoCorp’s only obligation/liability shall be to repair and/or replace those part (s) which is/are considered to be the cause of
non-compliance with the emission standards.
d) The method (s) of examination to determine the warranty conditions of the Emission Related Component will be at the sole
discretion of Hero MotoCorp and / or its channel partners / service center and result of such examination shall be final and
binding. If on examination the warranty conditions of the Emission Related Component is / are not established, Hero
MotoCorpwill have the right to charge all, or part of the cost of such examination / service charges to you in addition to the cost
of the components.
e) Hero MotoCorp shall have the sole discretion to decide to replace the defective Emission Related Component or the entire
assembly or any other part required for such repair.
f) The emission warranty shall be applicable only to those vehicles, which are being regularly maintained in accordance with the
maintenance schedule provided in the Owner's Manual.
g) You should follow the recommended parts replacement as per the maintenance schedule in order to avail the emission warranty.
h) If any Emission Related Component is/are tampered and/or repaired by unauthorized person/ workshops etc, then the
emission warranty shall stand cancelled.
i) Any Emission Related Component suffering from wear and tear under the normal course of running shall not be covered under
the emission warranty. Therefore, all such parts should be replaced by you from time to time, on payment basis, as per the
maintenance schedule provided in Owner's Manual and dealer's advice
Hero MotoCorp Ltd.
EMISSION WARRANTY
j) It is recommended to avail the services as per the recommended schedule to be eligible for the emission warranty benefits. Please
ensure that each paid service is availed within 90 days from the date of previous services or as per the recommended schedule,
whichever is earlier. All service details should be completely filled by the dealer, in the Service Record Sheet given in the Owner's
Manual.
k) It is mandatory to obtain a PUC certificate from the authorised PUC center. In case of non-compliance with the emission
standards please contact the channel partner/authorised workshop immediately along with the previous OK certificate, for the
necessary rectification. The manufacturer or the dealer is not responsible for any penalty levied on you on account of non-
compliance with the emission standards.
l) Emission warranty shall not be applicable if
• The vehicle has been subjected to abnormal use, abuse, neglect and improper maintenance or has met with an accident.
• The vehicle, or parts including the Emission Related Component(s) thereof, has been altered, tampered with or modified or
replaced in an unauthorized manner.
• The odometer is not functioning or the odometer and/or its reading has been changed/tampered with, so that the actual
distance covered cannot be readily determined.
• The vehicle has been used for competitions, races, and rallies or for the purpose of establishing records.
• If any damage results to the Emission Related Component(s) covered under from repair, adjustment or maintenance
operations by any method other than the methods specified by Hero MotoCorp.
• If any damage results from operation, whether intentional or accidental, other than as specified in the Owner's Manual.
• Any cost for periodic maintenance such as cleaning, inspection and adjustment.
• If any damage is caused to the Emission Related Component(s) due to a force majeure event, such as flood, fire, terrorist act,
etc.
m) All decisions regarding emission warranty settlement shall be taken by Hero MotoCorp and shall be final binding on all
concerned.
Subject to Delhi jurisdiction only.
WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ?
• Assures long life
• Ensures economy for a long time
• Safety of vehicle and rider
• Peace of mind
• Value for money
• Assured quality
CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS
• Material used is inferior
• Damages other parts of clutch like, clutch center and
Clutch Plate outer clutch
• Affects fuel efficiency
• Poor acceleration
Cam Chain Kit

• Poor performance
• Reduced life
• Improper sealing
Gasket Cylinder Head • Engine knocking
• Leads to leakage and smoky exhaust
• Higher emission level
CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS
• Improper air filtration resulting in premature engine failure
Element Air Cleaner • Affects fuel efficiency
• Poor engine performance
• Frequent stalling of engine

Spark Plug • Higher emission level
• Poor engine performance
• Affects fuel efficiency
• Poor braking efficiency
Brake Pads/Shoes • Rider safety-an issue
• Discs/Drum wear out, resulting in subsequent repair cost
Chain Sprocket Kit • Noisy Operation

• Failure of chain can cause fatal accident
ZONAL/REGIONAL/AREA OFFICES
For any of your service related query/requirements you may contact the respective
Zonal/Regional/Area Offices
CENTRAL ZONE
Hero MotoCorp Ltd., No. 208, 209, 210- 2nd floor, Ganpati Plaza, M.I. Road, Jaipur-302001, (Rajasthan).
Tel: +91 141-2389031, 2389156, 2389252, E-mail: jaipur@heromotocorp.com
Hero MotoCorp Ltd., Office No. 705-706, 7th Floor, Manglam Fun Square, Durga Nursery Road, Udaipur -313001
(Rajasthan). Tel: +91 0294-2980578, 79, E-mail: udaipur@heromotocorp.com
Hero MotoCorp Ltd., Office. No.401, 4th Floor, Offizo, Magneto Mall, Labhandi, G.E. Road, Raipur -492 001, (Chhattisgarh)
Tel: +91-771-4034749, E-mail: raipur@heromotocorp.com
Hero MotoCorp Ltd., Office No. 55 to 59, 1st Floor, Maple High Street, Opposite Aashima Mall, Hoshangabad Road,
Bhopal-462026, India. Tel: +91-755-2994416, +91-755-2994398, E-mail: bhopal@heromotocorp.com
Hero MotoCorp Ltd., Maloo-01, 601-602, 6th Floor, Plot No. 26C, Scheme No. 94, Ring Road, Indore, M.P.-452010,
Tel: +91-731-4978269, 70, E-mail: indore@heromotocorp.com
EAST ZONE
Hero MotoCorp Ltd., Flat No: 1002. 10th Floor, Martin Burn Business Park, BP3, Salt Lake, Sector-V, Kolkata-700091,
West Bengal, India. Tel : +91-33-44026841,+91-33-44026830, E-mail : kolkata@heromotocorp.com
Hero MotoCorp Ltd., Odyssa Business Centre, Plot no. 30, 30/982, 172/1030, 4th Floor Cuttack, Bhubaneshwar highway road,
Rasulgarh, Bhubaneswar-751010, Odisha, India. Tel: +91-674-2581161, 62, 63, 64, E-mail: bhubaneshwar@heromotocorp.com
Hero MotoCorp Ltd., Yash Heights, 1st Floor Bariatu Road, Above Basudeb Tata Showroom Ranchi-834009, Jharkhand,
India. Tel: +91-651-2542222, 2542224, 2542225, E-mail: ranchi@heromotocorp.com
Hero MotoCorp Ltd., Sai Corporate Park, A Block, 6th Floor, Rukanpura, Bailey Road Patna, Bihar – 800014
Tel: +910612-2590587/88/89 E-mail: patna@heromotocorp.com
Hero MotoCorp Ltd., 158, Christian Basti, Golden Heights, 3rd Floor, Reliance Trend Building, Adjacent Central Mall, G.S.
road, Kamrup, Assam-781005 Tel: 0361-2340058 E-mail: guwahati@heromotocorp.com
NORTH ZONE
Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, Gurgaon -122002, Haryana,
India. Tel: 0124-4754800, E-mail: delhi@heromotocorp.com
Hero MotoCorp Ltd., 602, 6th Floor, Tower A, Plot No BW 58, Logix City Center, Sector-32, Noida – 201301. Uttar
Pradesh Tel: 0120-4631000, E-mail: noida@heromotocorp.com
Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India.
Tel: +91-172-2623773, 2623774, 2623775, E-mail: chandigarh@heromotocorp.com
NORTH ZONE
Hero MotoCorp Ltd., Kapoor Towers, Plot No- 284, 15-B, Rajpur Road, Dehradun-248001, Uttarakhand, India.
Tel:0135-2714661,2713662,2714663, E-mail: dehradun@heromotocorp.com
Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010,
India. Tel: 0522-4006594, E-mail: lucknow@heromotocorp.com
Hero MotoCorp Ltd., C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra, Varanasi, Uttar Pradesh - 221010, India.
Tel: +91-0542- 2390949,2390241, E-mail: varanasi@heromotocorp.com
SOUTH ZONE
Hero MotoCorp Ltd., SKAV 909, 3rd Floor, 9/1, Lavelle Road, Bangalore-560001, India.
Tel: +91-80-46881000, E-mail: bangalore@heromotocorp.com
Hero MotoCorp Ltd., 3-6-289, 3rd Floor, Kareem Manzil, Hyderguda, Hyderabad-500029, India.
Tel:+91-40-23223735/3727, E-mail: hyderabad@heromotocorp.com
Hero MotoCorp Ltd., 9th Floor Seshachalam Centre No.636/1. Anna Salai, Nandanam, Chennai-600035, India.
Tel: +91-44- 24340974, 24340977, 24340978, E-mail: chennai@heromotocorp.com
Hero MotoCorp Ltd., 6-A, DD Trade Tower, (6th Floor), Kaloor-Kadavanthra Road, Kaloor-682 017, Kochi-682017,
India. Tel: +91-0484- 4039646 -7, E-mail: cochin@heromotocorp.com
Hero MotoCorp Ltd., No 1547, 2nd Floor Classic Towers, Trichy Road, Coimbatore - 641018
Tel: +91-422-2200058, 2200061, E-mail: coimbatore@heromotocorp.com
Hero MotoCorp Ltd., First Floor VA Kalburgi Mahalakshmi Mansion, Mandakini Hospital Road, New Cotton Market,
Hubli-580029, India. Tel: 0836-2269717, 2361038, E-mail: hubli@heromotocorp.com
Hero MotoCorp Ltd., D.NO. 54-11-18 E, 2nd Floor, Sai Oddessey Building, Opp Executive Club, Near NH-5,
Vijayawada-520008, Andhra Pradesh, India. Tel: +91-866-2546859, E-mail: vijayawada@heromotocorp.com
WEST ZONE
Hero MotoCorp Ltd., Chrome Building, Sr. No. 33, Hissa-A-1/1/2, Plot - 2, Viman Nagar Avenue 2, Nagar Road,
Pune-411014, India. Tel: +91-020-71903500, E-mail: pune@heromotocorp.com
Hero MotoCorp Ltd., 604, Gunjan Tower, Off Alembic Gorwa Road, Baroda-390023, India.
Tel: +91-265-2286569/2286570, E-mail: baroda@heromotocorp.com
Hero MotoCorp Ltd., Ground Floor, Block No.2, Vishnu Vaibhav Complex, 222, Palm Road, Civil Lines, Nagpur-440001,
India. Tel: +91-712-2545990-91, E-mail: nagpur@heromotocorp.com
Hero MotoCorp Ltd., Classic Stripes House, 3rd Floor76/79, Makwana Lane, Takpada Off. Andheri-Kurla Road Marol,
Andheri Easta, Mumbai-400059, India. Tel: +91-22-28562071, E-mail: mumbai@heromotocorp.com
Hero MotoCorp Ltd., B-201, 2nd floor, Pride Corporate Royal Park, Kalavad Road, Rajkot -360001
Tel: 0281-2460622, 2460623, E-mail: rajkot@heromotocorp.com

Xtreme 125R Feb 2024

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PREFACE

(1) Front fender (6) Left position lamp

(1) Rear reflex reflector (5) Rear view mirror

(1) USB charger (9) Meter console

*Accessories and features shown may not be part of standard fitment.

(1) USB charger (9) Mode button

*Accessories and features shown may not be part of standard fitment.

above the headlamp. The functions are as TRIP AV

above the headlamp. The functions are as TRIP AV

• Turn the ignition switch "ON" ( ).

• Press and hold set button (2) and mode

button (3) simultaneously for more than 2

mode with the hour's digit display blinking.

display starts blinking.

(1) Digital clock (2) Set button

• To set the hour, press mode button (3) until

service. The indicator shall start blinking when

the maintenance schedule. The indicator will

19 (21) Bluetooth symbol

in dashboard of Hero App (2).

(1) Incoming call alert TRIP

Missed call alert

When your smartphone is paired with the km/h E F

meter console of your vehicle via bluetooth

dashboard of Hero App (2) it will show

(page 28), then it will display phone battery

(1) Missed call alert on meter console

(1) Phone battery status on meter console

(5) Passing switch (6) Clutch switch

(1) i3s switch

(4) Fuel (5) Filler neck

(3) Neutral indicator

• Check the brake pads for wear by

(1) Rear brake pedal

(1) Arrow (2) Brake arm

(6) Side collars 2 5 4

(4) Circuit fuse: 10Ax5 STOP LAMP SWITCH

B. Side Stand Engine Kill System

D. Electric Starter Not Working

2. ENGINE STARTS BUT STALLS

Stop Give Way One Way No Horn No Bicyles No Automobiles

No Stopping No Parking Length Limit High Limit Restriction Ends Compulsory-

Compulsory-Turn Compulsory-Right Compulsory-Ahead Compulsory-Keep Compulsory-Bicycle Compulsory-Sound

Cam Chain Kit

• Frequent stalling of engine

Chain Sprocket Kit • Noisy Operation

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