RESUME

AJAY SIDDANNAVAR

Mobile : 09823067671
siddannavar1975@gmail.com

OBJECTIVE :
To seek a challenging responsibility in the field of Tool Room Operations /Greenfield Tool Room Set up
, Responsible for P/L. Taking Responsibility for both Top line & Bottom line. With the opportunity to
utilize my knowledge & experience in this field. To thrive on diversity, flexibility & continuous
improvement with the organization. Working in Congruence with its objectives & in the best interest of the
organization.

STRENGTHS
Ability to learn complex things quickly, Positive, Innovative, Leadership, decision making & self-
motivating qualities. Working in a team & Team Building. Establishing Robust Working System, with clear
definition of Responsibility and Authority which can Self Sustain. Strong follower of scientific and
professional Work Culture.
Experience: 25 Years in Tool Room.
Experience of 14 years as Tool Room head (Responsible for SALE & P/L)

At Present working with Machino Plastics Ltd, Gurugram.HR

Since 2020 till date as General Manager -Tool Room.

Worked as mold & molding Consultant (Self Employed) 2018 till 2020. Working
with SMSE located in and around Pune.

Worked as Sr General Manager Operations at Devu Tool Pvt Ltd. THANE From 2016-2018
Devu Tools Known as best Tool Maker for PVC Pipe fittings in India and abroad, In 2016 Setting up
a new and one of the biggest Tool rooms in India for Automotive. With overall sales of 105 Cr in
2017, of which Automotive sales contribution in 2017- 8cr, 2018-18cr, Expected Sales in 2019 to 50 cr.
Being Responsible for total setup & operations of new plant.
 Setup of new Tool Room with built up area of 126000 Sq Feet.
 Machine Set up, Start of manufacturing, Shifting of machines from old Tool Room
 Recruitment of Man Power & Training Man power.
 Successfully Implemented OEE & OPE system for Best Output.
 Plant Certification for ISO9001/14001/18001 IMS Completed.
 Attending Tech Audits of new customers & Ensuring Technical Qualification.
 Daily Administration
 Man Power 300 Nos
 CNC machines 16 Nos (including 5 axis)DMG,Makino,YCM etc
 Deep hole Drilling 6 Axis 2 Nos , CHETO
 Graphite Milling 2 Nos, MAKINO E33
 EDM machines 6 Nos, Sodick ,HCM etc
 WEDM Makino 3 Nos
 CMM 1 Nos
 DSP 1No
 Material Handling 30 Nos of Crane Form 5Ton to 30 Ton.
 11 Molding Machines for Trials 180 T-1800T(6 Machines for PVC Trials)
 All Functional Departments Reporting to me.
Challenging Projects Taken up.

 X451 TML Zero Parting line with 2mm Thickness for all interior Pillar Trims.
 Multi Cavity molds for 2 Wheelers & Air filter Assembly.
 Q501/502 TML Tailgate West Trim with PCABS .
 Fenders with 5 mm Thick.
 Export Molds for Denso & Faurecia.

Addition of New Customers.

TATA Motors, MARUTI SUZUKI, BAJAJ, VARROC, HMSI, IAC, M&H , HONDA CARS.
TVS, SMIL, BAJAJ ELECTRICALS,

Worked as General Manager Tool Room at Varroc Polymers Pvt Ltd (From 2006 –2016)

Responsible for total Tool Room activities from molds quotation till start of mass production of molds.
Varroc Group is one of the Biggest Auto Parts Supplier in India. With business of 1200Cr.
With 9 molding plants pan India & Technical Center which includes Tool Room. Varroc Polymers
Revenue is 1200 Cr. Responsible for total Tooling Activity of Varroc Polymers, Manufacturing & Imports.

High lights of my working at Varroc Polymers Pvt Ltd.( TDC Aurangabad)

 Before 2006 Tool room used to manufacture molds up to 450Ton 30 molds/year, Till 2016
molds up to 2500 Ton manufactured 120molds/year.
 Transformation of Tool Room from Cost center to Profit Center.
 Set up and Expansion of Tool Room ( Relocation at a Bigger Facility)
 Sales Growth from 4 Cr to 75 Cr (Man Power Increase by 30% only)
 Creation of Good Environment for Better Team Work and Multifold Output.
 Profit Making unit of Varroc Polymers.
 Core Member of Management Team.
 All molds for BAJAJ QUTE manufactured at Varroc..Including Door inner & outer.
 Single point contact for Business Development with BAJAJ.
 Having working Experience with Japanes,Korean,Europen,American,Chaines & others.
 Mold Development from China, Korea & Taiwan.

ACHIEVMENTS

 1200 moulds have been made after, I was responsible for Tool Room.
 Successfully Handled Additional Responsibility of 4W Projects with Tool Room.
 Standardization of Design, Manufacturing and support Process.
 Targets Achieved as per Budget.
 Man power training for bigger molds .
 First bumper & IP mold made & successfully in Production.
 Maximum No of molds made in a month 26 nos.
 Negotiation with customer for good price of mold.
 First Tool Room in India to Install CHETO.
 Molds Exported to Colombia, Germany & Brazil.
 Transformation from Captive to Commercial Tool Room.
 Career Planning and Second Level Development.
 Successful Implementation of TGR & TGW System, NC Reporting & Action on
Correction, Corrective Action & Prevention.
Worked as Manager Assembly in SERMO-ARRK INDIA PVT LTD SERMO GROUP (France )
Manager Assembly (1997-2006) Now Known as SHAPERS Pune.

Worked since 1997.Manufacturing plastic injection & compression moulds. Commercial Tool
Room for Local & Export market, 70% are for export. Considered as one of the best Tool Room in
India. Committee Member for Expansion of Tool Room. Some of the customer with Sermo.

DECOMA UK, DELPHI (France ), PEGUFORM ( France ), REHAU ( Mid east ), VISTEON ( India ,France )
VALEO ( France ,Mexico ), PLASTIC OMNIUM ( France) , FARUCIA ( France ), TATA AUTO PLASTIC SYSTEMS LTD ,
TATA TOYO , TATA FICOSA , TATA MOTORS, FORD, MARUTI, INDO JAPAN LIGHTINING , STANLEY ,
NATIONAL PANASONIC , WHIRLPOOL , VIDEOCON , BAJAJ AUTO ,YAMAHA
HONDA SCOOTERS , VOLTAS , LG , GE

Responsibilities

Responsible for Total activity of the Department, Man power recruitment , Planning ,Mould Assembly ,
Corrections , Modifications , Team member for mold Quotations or Modifications from customers . Trials
of moulds in house & mould commissioning at customer end . After first trial it was my responsibility to
get the Mould & Components approved from customer. Responsible for mould Quality & Delivery date .
Interaction with other Departments for achieving the target date for trial & dispatch. Interaction with
Customers to Assist them in solving product related matters ,giving value added solution to customers for
their modifications.

Team member in Design concept approval before design is started, Responsible for Design Validation. I
was also a internal auditor for ISO 9000/2000, I am good at setting up procedures & system that could
reduce time & save money. I have handled Molds from 60 T to 2400 T m/c , weight of molds max made
20Ton, Finding Root cause & analysis ,Correction , Corrective & Preventive action, so that further
problems can be avoided.

ACHIEVMENTS

 500 + moulds have been made after I was responsible for the dept, of them 70% are for
European Customers.
 I have worked on more than 250 moulds by myself as Tool Maker.
 Best Manager of the year Award . 2004-2005
 I have received Training at SERMO FRANCE .
 I know European, Japanese & Indian Concepts of mould design & manufacturing
 Standardization of Mould assembly & validation Procedures .
 I was involved in system implementation & formation of procedures for ISO 9000/2000.
 Having Experience of Moulds , Press Tools , Jigs , Fixtures & Gauges .
 I have also visited CHINA for mould development
 I handled all the aspects of Design Concept, tool development & approvals for
mass production

1996 -1997 I have worked at ALPHA PRECISION COMPONENTS Bangalore, Company was suppling
parts & sub-assemblies to TVS SUZUKI . I was responsible for development of press tools, fixtures, jigs
& gauges for TVS XLN 70 Project.
Educational Qualification

 Diploma in Tool & Die Making from NTTF Bangalore

 12 th (Science ) from R L Science Institute Belgaum
 10 th Standard from St Paul's High school Belgaum .

LANGUAGES KNOWN: ENGLISH, HINDI, MARATHI, TAMIL, KANNADA & FRENCH

PERSONAL DETAILS

Name : Ajay . Siddannavar

Father Name Mahadev Siddannavar

D O Birth 15/04/1975

Marital Status Married

Passport : Z2314541 DOE 28052022

Permanent Address Ajay.M.Siddannavar

s/o Mahadev P. Siddannavar
# 1978 Siddannavar Complex
Ganpati Galli
Belgavi 590002
Karnataka

Contact Address Ajay.M.Siddannavar

Yash Garden ,Row house no38, Plot no 78.
Indrayni Nagar,Sector 3, Bhosari , PUNE
411039.

Ajay Siddannavar PUNE

12/07/2021