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


Valid for the following inverter Models:
FDU40-003 to FDU40-1k1
FDU50-018 to FDU50-1k1
FDU69-120 to FDU69-1k1
Software version: 3.XX

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IN S T R UCT ION M A NU A L - E ng lis h

Document number: 01-2232-01

Edition: r3
Date of release: 2002-08-21
© Copyright Emotron AB 2002
Emotron retain the right to change specifications and illustrations in the
text, without prior notification. The contents of this document may not
be copied without the explicit permission of Emotron AB.
 SAFETY INSTRUCTIONS

Instruction manual Condensation

Read the instruction manual first! If the frequency inverter is moved from a cold (storage)
room to a room where it will be installed, condensa-
Software version tion can occur. This can result in sensitive components
Check always that the software version number on the becoming damp. Do not connect the mains voltage
title page of this instruction manual is the same as the until all visible dampnesses has evaporated.
software used in the inverter. This can easily be
checked in the Setup menu in window [920] Software, Incorrect connection
see § 5.10.2, page 64. The frequency inverter is not protected against incor-
rect connection of the main voltage, and in particular
Technically qualified personnel against connection of the mains voltage to the motor
Installation, commissioning, demounting, making outlets U, V, W. The frequency inverter can be
measurements, etc, of or on the frequency inverter may damaged in this way.
only be carried out by personnel technically qualified
for the task. Power factor capacitors for improving cos
Remove all capacitors from the motor and the motor
Installation outlet.
The installation must be made by authorised personnel
and must be made according to the local standards. Precautions during Autoreset
When the automatic reset is active, the motor will
Opening the frequency inverter restart automatically provided that the cause of the trip
has been removed. If necessary take the appropriate
DANGER! ALWAYS SWITCH OFF THE MAINS precautions. More information on causes of tripping
VOLTAGE BEFORE OPENING THE INVERTER and recovery can be found in chapter 6. page 65.
AND WAIT AT LEAST 5 MINUTES TO ALLOW
THE BUFFER CAPACITORS TO DISCHARGE. Transport
To avoid damage, keep the frequency inverter in its
Always take adequate precautions before opening the
original packaging during transport. This packaging is
frequency inverter. Although the connections for
specially designed to absorb shocks during transport.
the control signals and the jumpers are isolated from
the main voltage, do not touch the control board when
the inverter is switched on. IT Mains supply
Before connecting the inverter to a IT mains supply,
Precautions to be taken with a connected motor (non-earthed neutral), please contact your supplier.
If work must be carried out on a connected motor or
on the driven machine, the mains voltage must always
be disconnected from the frequency inverter first. Wait
at least 5 minutes before starting work.

Earthing
The frequency inverter must always be earthed via the
mmmmmmmmm
mmmm
mmmmmmmmmmm mm
mmmm m
mmmmmmmmmmmmmmmmm m

EMC Regulations
In order to comply with the EMC directive, it is abso-
lutely necessary to follow the installation instructions.
See § 3.4, page 12.

Mains voltage selection

The frequency inverter is suitable for use with the main
voltages listed in § 8.1, page 72. Adjustment of the
mains voltage is not necessary!

Voltage tests (Megger)

Do not carry out voltage tests (megger) on the motor,
before all the motor cables have been disconnected
from the frequency inverter.

2
TABLE OF CONTENTS

1. GENERAL INFORMATION ...... 7 4.2 Operation of the Run/Stop/Enable/Reset

functions ....................................................... 24
1.1 Introduction ..................................................... 7
4.2.1 Default settings of the Run/Stop/Enable/Reset
1.2 Description ...................................................... 7 functions. ...................................................... 24
1.2.1 Users .............................................................. 7 4.2.2 Enable and Stop functions.............................. 24
1.2.2 Motors ............................................................ 7 4.2.3 Run Inputs Level-controlled. ........................... 24
1.2.3 Standards ........................................................ 7 4.2.4 Run Inputs Edge-controlled............................. 25
1.3 Use of the instruction manual........................... 8 4.2.5 Reset and Autoreset operation. ...................... 25
1.4 Delivery and unpacking .................................... 8 4.2.6 Frequency Direction and Rotation................... 26
1.5 Type number .................................................... 8 4.3 Use of the Parameter Sets ............................. 26
1.6 Standards ........................................................ 9 4.4 Use of the Control Panel Memory ................... 27
1.6.1 Product standard for EMC ................................ 9
5. FUNCTIONAL DESCRIPTION OF
1.7 Dismantling and scrapping ............................... 9
SETUP MENU ................... 28
2. HOW TO GET STARTED ....... 10 5.1 Resolution of settings .................................... 28
2.1 Making the first start ..................................... 10 5.2 Start window [100]........................................ 28
2.2 Control via the Control Panel.......................... 10 5.2.1 1st Line [110] ............................................... 28
2.3 Minimum wiring for starting............................ 10 5.2.2 2nd Line [120]............................................... 28
5.3 Main set-up [200].......................................... 29
3. INSTALLATION AND
5.3.1 Operation [210] ............................................. 29
CONNECTION ................... 11
5.3.2 V/Hz Curve [211] .......................................... 29
3.1 Mounting and cooling..................................... 11 5.3.3 Reference control [212]................................. 29
3.2 Flow rates cooling fans .................................. 11 5.3.4 Run/Stop/Reset control [213] ...................... 30
3.3 Mains and motor connections (X1,X2,X3)....... 11 5.3.5 Rotation [214]............................................... 31
3.4 Mains and motor connections in accordance with 5.3.6 Level/Edge control [215]............................... 31
EMC directives .............................................. 12
5.3.7 IxR Compensation [216] ................................ 31
3.5 Stripping lengths for cables ............................ 14
5.3.8 Mains [217] .................................................. 31
3.6 Control board................................................. 14
5.3.9 Motor data [220]........................................... 31
3.7 Control signals connections, default settings .. 16
5.3.10 Motor power [221] ........................................ 32
3.8 Control signal connections in accordance with
EMC-directives .............................................. 17 5.3.11 Motor voltage [222] ...................................... 32
3.8.1 Types of control signals ................................. 17 5.3.12 Motor frequency [223] ................................... 32
3.8.2 Single-ended or double-ended connection? ...... 17 5.3.13 Motor current [224]....................................... 32
3.8.3 Current control (0-20mA) ............................... 17 5.3.14 Motor Speed [225] ........................................ 32
3.8.4 Twisted cables............................................... 18 5.3.15 Motor cos PHI [226] ...................................... 32
3.9 Connection example ...................................... 18 5.3.16 Utility [230] .................................................. 32
3.10 Connection options ........................................ 18 5.3.17 Language [231] ............................................. 32
3.11 Inputs/outputs configuration with the jumpers 18 5.3.18 Keyboard (un)lock [232] ................................ 32
3.12 Long motor cables ......................................... 19 5.3.19 Copy Set [233] .............................................. 33
3.13 Switching in motor cables .............................. 19 5.3.20 Select set no. [234] ...................................... 33
3.14 Motors in parallel........................................... 19 5.3.21 Default values [235] ...................................... 33
3.15 Use of a thermal overload and thermistors ...... 19 5.3.22 Copy all settings to Control Panel [236] ......... 33
3.16 Stop categories and emergency stop .............. 19 5.3.23 Load Parameter Sets from Control Panel[237] 33
3.17 Definitions ..................................................... 19 5.3.24 Load the active Parameter Set from Control Panel
[238] ............................................................ 34
4. OPERATION OF THE FREQUENCY 5.3.25 Load all settings from Control Panel [239]...... 34
INVERTER ....................... 20 5.3.26 Autoreset [240]............................................. 34
4.1 Operating the control panel ............................ 20 5.3.27 Number of Trips [241].................................... 34
4.1.1 LCD display ................................................... 20 5.3.28 Selection of Autoreset trips............................ 34
4.1.2 LED indication ............................................... 21 5.3.29 Option: Serial communication [250] ............... 34
4.1.3 The Toggle Key .............................................. 21 5.3.30 PTC [260] ..................................................... 35
4.1.4 Control keys .................................................. 21 5.3.31 PTC [261] ..................................................... 35
4.1.5 Function keys ................................................ 21 5.3.32 Macros [270] ................................................ 35
4.1.6 Menu structure .............................................. 22 5.3.33 Select Macro [271] ....................................... 35
4.1.7 Short description of the setup menu ............... 22 5.3.34 Pump Control [280] ....................................... 37
4.1.8 Programming during operation ........................ 22 5.4 Parameter Sets [300] .................................... 38
4.1.9 Programming example.................................... 23 5.4.1 Run/Stop [310]............................................. 38

3
5.4.2 Acceleration time [311] ................................. 38 5.5.17 DigIn 7 [427]................................................. 51
5.4.3 Acceleration time for MotPot [312]................ 38 5.5.18 DigIn 8 [428]................................................. 51
5.4.4 Acceleration time to Min. Frequency [313] ..... 38 5.5.19 Analogue Outputs [430]................................. 51
5.4.5 Acceleration ramp type [314]......................... 38 5.5.20 AnOut 1 function [431] .................................. 51
5.4.6 Deceleration time [315] ................................. 39 5.5.21 AnOut 1 Setup [432] ..................................... 51
5.4.7 Deceleration time for MotPot [316]................ 39 5.5.22 AnOut 1 Offset [433] ..................................... 51
5.4.8 Deceleration time to Min. Frequency [317] ..... 39 5.5.23 AnOut 1 Gain [434] ....................................... 52
5.4.9 Deceleration ramp type [318]......................... 39 5.5.24 AnOut 2 function [435] .................................. 52
5.4.10 Start Mode [319]........................................... 39 5.5.25 AnOut 2 Set-up [436]..................................... 52
5.4.11 Stop Mode [31A] ........................................... 39 5.5.26 AnOut 2 Offset [437] ..................................... 52
5.4.12 Spinstart [31B].............................................. 40 5.5.27 AnOut 2 Gain [438] ....................................... 52
5.4.13 Frequencies [320] ......................................... 40 5.5.28 Digital Outputs [440]..................................... 52
5.4.14 Minimum Frequency [321] ............................. 40 5.5.29 DigOut 1 Function [441] ................................ 52
5.4.15 Maximum Frequency [322] ............................ 40 5.5.30 DigOut 2 Function [442] ................................ 53
5.4.16 Min Freq Mode [323] ..................................... 40 5.5.31 Relays [450] ................................................. 53
5.4.17 Frequency Direction [324].............................. 41 5.5.32 Relay 1 Function [451] .................................. 53
5.4.18 Motor Potentiometer [325] ............................ 41 5.5.33 Relay 2 Function [452] .................................. 53
5.4.19 Preset Frequency 1 [326] to Preset 5.6 Set/View reference value [500] ..................... 54
Frequency 7 [32C] ......................................... 41 5.7 View operation [600] ..................................... 54
5.4.20 Skip Frequency 1 Low [32D] .......................... 42 5.7.1 Speed [610] .................................................. 54
5.4.21 Skip Frequency 1 High[32E] ........................... 42 5.7.2 Load [620] .................................................... 54
5.4.22 Skip Frequency 2 Low [32F]........................... 42 5.7.3 Electrical power [630] ................................... 54
5.4.23 Skip Frequency 2 High [32G].......................... 42 5.7.4 Current [640] ................................................ 54
5.4.24 Jog Frequency [32H] ...................................... 42 5.7.5 Output Voltage [650]..................................... 54
5.4.25 Frequency priority .......................................... 43 5.7.6 VDC-Link voltage [660] .................................. 54
5.4.26 Torque [330] ................................................. 43 5.7.7 Heat sink temperature [670].......................... 54
5.4.27 Torque Limit [331] ......................................... 43 5.7.8 FI status [680] .............................................. 54
5.4.28 Maximum Torque [332].................................. 43 5.7.9 Digital input status [690]............................... 55
5.4.29 Controllers [340] ........................................... 43 5.7.10 Analogue input status [6A0] .......................... 55
5.4.30 Flux optimization [341] .................................. 43 5.7.11 Run time [6B0].............................................. 55
5.4.31 Sound Characteristic [342] ............................ 43 5.7.12 Reset Run time [6B1] .................................... 55
5.4.32 PID Controller [343] ...................................... 44 5.7.13 Mains time [6C0] .......................................... 55
5.4.33 PID P Gain [344] ........................................... 44 5.7.14 Energy [6D0] ................................................. 56
5.4.34 PID I Time [345] ............................................ 44 5.7.15 Reset Energy [6D1] ....................................... 56
5.4.35 PID D Time [346]........................................... 44 5.7.16 Process Speed [6E0] ..................................... 56
5.4.36 Limits/protections [350] ............................... 44 5.7.17 Set Process Unit [6E1] .................................. 56
5.4.37 Low Voltage Override [351]............................ 44 5.7.18 Set Process Scale [6E2] ................................ 57
5.4.38 Rotor locked[352] ......................................... 45 5.7.19 Warning [6FO] ............................................... 57
5.4.39 Motor lost [353] ............................................ 45 5.8 View trip log [700]......................................... 57
5.4.40 Motor I2t Type [354] ..................................... 45 5.8.1 Trip 1 [710] to trip 10 [7A0] .......................... 57
5.4.41 Motor I2t Current [355] ................................. 46 5.8.2 Reset trip log [7B0]....................................... 57
5.5 I/O [400] ...................................................... 47 5.9 Monitor [800]................................................ 58
5.5.1 Analogue Inputs [410] ................................... 47 5.9.1 Alarm functions [810] .................................... 58
5.5.2 AnIn1 Function [411]..................................... 47 5.9.2 Alarm Select[811] ......................................... 58
5.5.3 AnIn 1 Set-up [412] ....................................... 47 5.9.3 Alarm Trip [812] ............................................ 58
5.5.4 AnIn 1 Offset [413]........................................ 48 5.9.4 Ramp Alarm [813] ......................................... 58
5.5.5 AnIn 1 Gain [414] .......................................... 48 5.9.5 Alarm start delay [814].................................. 58
5.5.6 AnIn2 Function [415]..................................... 48 5.9.6 Alarm response delay [815] ........................... 59
5.5.7 AnIn 2 Set-up [416] ....................................... 48 5.9.7 Auto set function[816] .................................. 59
5.5.8 AnIn 2 Offset [417]........................................ 49 5.9.8 Max Alarm level (Overload) [817]................... 59
5.5.9 AnIn 2 Gain [418] .......................................... 49 5.9.9 Max Pre-alarm level (Overload) [818] ............. 59
5.5.10 Digital Inputs [420] ....................................... 49 5.9.10 Min Alarm level (Underload) [819].................. 59
5.5.11 DigIn 1 [421]................................................. 49 5.9.11 Min Pre-alarm level (Underload) [81A] ............ 59
5.5.12 DigIn 2 [422]................................................. 50 5.9.12 Comparators [820] ........................................ 61
5.5.13 DigIn 3 [423]................................................. 50 5.9.13 Analogue Comparator 1 value [821] ............... 61
5.5.14 DigIn 4 [424]................................................. 50 5.9.14 Analogue Comparator 1 constant [822].......... 61
5.5.15 DigIn 5 [425]................................................. 50 5.9.15 Analogue Comparator 2 value [823] ............... 61
5.5.16 DigIn 6 [426]................................................. 50 5.9.16 Analogue Comparator 2 constant [824].......... 61

4
5.9.17 Digital Comparator 1 [825] ............................ 62 L I ST O F T AB L ES
5.9.18 Digital Comparator 2 [826] ............................ 62 Table 1 Standards................................................... 9
5.9.19 Logic Output Y [830] ..................................... 62 Table 2 Mounting and cooling ............................... 11
5.9.20 Y Comp 1 [831] ............................................. 63 Table 3 Flow rates cooling fans ............................. 11
5.9.21 Y Operator 1 [832] ........................................ 63 Table 4 Mains and motor connection ..................... 11
5.9.22 Y Comp 2 [833] ............................................. 63 Table 5 Stripping lengths for mains cables............. 14
5.9.23 Y Operator 2 [834] ........................................ 63 Table 6 Stripping lengths for motor cables ............. 14
5.9.24 Y Comp 3 [835] ............................................. 63 Table 9 Definitions................................................ 19
5.9.25 Logic function Z [840] ................................... 63 Table 10 LED indication .......................................... 21
5.9.26 Z Comp 1 [841]............................................. 64 Table 11 Control keys ............................................. 21
5.9.27 Z Operator 1 [842] ........................................ 64 Table 12 Function keys........................................... 21
5.9.28 Z Comp 2 [843]............................................. 64 Table 13 Parameter Set .......................................... 26
5.9.29 Z Operator 2 [844] ........................................ 64 Table 14 Parameter Set functions ........................... 27
5.9.30 Z Comp 3 [845]............................................. 64 Table 15 Resolutions of settings ............................. 28
5.10 View system data [900] ................................. 64 Table 16 PTC card .................................................. 35
5.10.1 Type [910] .................................................... 64 Table 17 Macro Loc/Rem Ana ................................ 35
5.10.2 Software [920] .............................................. 64 Table 18 Macro Loc/Rem Comm............................. 36
6. FAULT INDICATION, DIAGNOSES Table 19 Macro PID ................................................ 36
AND MAINTENANCE ........... 65 Table 20 Macro Preset Frequency ........................... 37
Table 21 Macro MotPot .......................................... 37
6.1 Trips, warnings and limits............................... 65
Table 22 Preset ...................................................... 41
6.2 Trip conditions, causes and remedy ................ 66
Table 23 Frequency priority ..................................... 43
6.2.1 Technically qualified personnel ....................... 66
Table 24 Set/view reference value .......................... 54
6.2.2 Opening the frequency inverter ....................... 66
Table 25 FI status .................................................. 55
6.2.3 Precautions to be taken with a connected
motor ............................................................ 66 Table 26 Truth table for the logical operators .......... 63
6.2.4 Autoreset Trip................................................ 66 Table 27 Trips, warnings and limits. ........................ 65
6.3 Maintenance ................................................. 68 Table 28 Trip condition ........................................... 67
Table 29 Options .................................................... 69
7. OPTIONS ........................ 69 Table 30 Brake resistor 400V type .......................... 70
7.1 Protection class IP23 and IP54 ...................... 69 Table 31 Brake resistors 500V types....................... 71
7.2 External Control Panel (ECP).......................... 70 Table 32 Brake resistors 690V types....................... 71
7.3 Handheld Control Panel (HCP) ........................ 70 Table 33 General electrical specifications ............... 72
7.4 Brake chopper ............................................... 70 Table 34 Electrical specifications related to type
7.5 Pump Control................................................. 71 400V/500V.............................................. 73
7.6 Relay Card..................................................... 71 Table 35 Electrical specifications related to type
690V........................................................ 73
7.7 Output coils ................................................... 71
Table 36 Ambient temperature and derating 400-500V
7.8 Overvoltage clamp ......................................... 71 types........................................................ 74
7.9 Serial communication, fieldbus ....................... 71 Table 37 Ambient temperature and derating 690V type.
74
8. TECHNICAL DATA .............. 72 Table 38 Mechanical specifications......................... 75
8.1 General electrical specifications..................... 72 Table 39 Environmental conditions .......................... 75
8.2 Electrical specifications related to type ......... 73 Table 40 Fuses, cable cross-sections and glands
8.3 Derating at higher temperature....................... 74 400/500V types....................................... 76
8.4 Mechanical specifications .............................. 75 Table 41 Fuses, cable cross-sections and glands
690V type ................................................ 76
8.5 Environmental conditions ............................... 75
8.6 Fuses, cable cross-sections and glands .......... 76

9. SETUP MENU LIST ............ 79

10. PARAMETER SET LIST ........ 81

REPRESENTATION ............. 86

5
L IS T O F DR A W ING S Fig. 63 AnOut 4-20mA. ............................................ 51
Fig. 1 Type number .................................................. 8 Fig. 64 AnOut Gain setting. ...................................... 52
Fig. 2 Minimum control wiring. ............................... 10 Fig. 65 Drive status. ................................................ 54
Fig. 3 Frequency inverter mounting size X1 to X5.... 11 Fig. 66 Digital input status example. ........................ 55
Fig. 4 Mains and motor connections. ...................... 11 Fig. 67 Analogue input status .................................. 55
Fig. 5 Frequency inverter in a cabinet on a mounting Fig. 68 Trip 3........................................................... 57
plate. ........................................................... 12 Fig. 69 Alarm functions ............................................ 60
Fig. 6 Frequency inverter as stand alone................. 12 Fig. 70 Analogue Comparator ................................... 61
Fig. 7 Big size inverter in cabinet............................ 13 Fig. 71 Digital comparator........................................ 62
Fig. 8 Stripping lengths for cables - FDU. ................ 14 Fig. 72 Example Type............................................... 64
Fig. 9 Control board layout ..................................... 15 Fig. 73 Example software version ............................. 64
Fig. 10 Electro Magnetic (EM) screening of control Fig. 74 Autoreset trip............................................... 66
signal cables................................................ 17 Fig. 75 ECP ............................................................. 70
Fig. 11 Connection example. .................................... 18 Fig. 76 HCP ............................................................. 70
Fig. 12 Location of connectors and jumpers. ............. 18 Fig. 77 Connection of a serial link. ........................... 71
Fig. 13 Control Panel. .............................................. 20 Fig. 78 FDU size X1 ................................................. 77
Fig. 14 The Display .................................................. 20 Fig. 79 FDU size X2 ................................................. 77
Fig. 15 Example upper level menu (Main Menu) ........ 20 Fig. 80 FDU size X3 ................................................. 77
Fig. 16 Example mid level menu (Submenu tens) ...... 20 Fig. 81 FDU size X4 ................................................. 78
Fig. 17 Example lower level menu (Submenu units) ... 20 Fig. 82 FDU size X5 ................................................. 78
Fig. 18 LED indications ............................................ 21 Fig. 83 FDU size X10, Example in cabinet................. 78
Fig. 19 Toggle memory............................................. 21 Fig. 84 FDU size X15, Example in cabinet................. 78
Fig. 20 Menu structure. ........................................... 22
Fig. 21 Programming example .................................. 23
Fig. 22 Default setting Run/Reset commands........... 24
Fig. 23 Functionality of the Stop and Enable input..... 24
Fig. 24 Wiring example Run/Stop/Enable/Reset
inputs. ......................................................... 25
Fig. 25 Input and output status for level control........ 25
Fig. 26 Input and output status for edge control........ 25
Fig. 27 Selecting the Parameter Sets. ...................... 26
Fig. 28 Copy: - Complete Set-up................................ 27
Fig. 29 Load: - Complete Set-up
- All Parameter Sets
- Active Parameter Set.................................. 27
Fig. 30 Display functions. ......................................... 28
Fig. 31 V/Hz curves ................................................. 29
Fig. 32 Reference Control = Rem/DigIn 2. ................ 29
Fig. 33 Reference Control =Comm/DigIn 2. .............. 30
Fig. 34 Run/stp Control = Rem/DigIn 2.................... 30
Fig. 35 Run/Stp Control =Comm/DigIn 2.................. 30
Fig. 36 IxR Comp at Linear V/Hz curve ..................... 31
Fig. 37 IxR Comp at Square V/Hz curve.................... 31
Fig. 38 Connection of the motor thermistor (PTC). .... 35
Fig. 39 Local / Remote Ana macro ........................... 36
Fig. 40 Local/Remote Comm macro ......................... 36
Fig. 41 PID Macro.................................................... 36
Fig. 42 Preset Frequency ......................................... 37
Fig. 43 MotPot macro .............................................. 37
Fig. 44 Acceleration time and maximum frequency.... 38
Fig. 45 Acceleration and deceleration times. ............ 38
Fig. 46 S-curve acceleration ramp............................. 39
Fig. 47 S-curve deceleration ramp............................. 39
Fig. 48 Min Frq Mode = Scale................................... 40
Fig. 49 Min Frq Mode = Limit. .................................. 40
Fig. 50 Min Frq Mode = Stop. ................................... 41
Fig. 51 Skip Frequency............................................. 42
Fig. 52 Jog command. .............................................. 42
Fig. 53 Flux Optimizing............................................. 43
Fig. 54 Closed loop PID control. ............................... 44
Fig. 55 Low Voltage Override.................................... 45
Fig. 56 I2t function .................................................. 46
Fig. 57 Normal full-scale configuration. ..................... 47
Fig. 58 2-10V/4-20mA (Live Zero)............................ 47
Fig. 59 Function of the AnIn Offset setting................ 48
Fig. 60 Function of the AnIn Gain setting. ................. 48
Fig. 61 Inverted reference ........................................ 48
Fig. 62 MotPot function. .......................................... 49

6
1. GENERAL INFORMATION

1.1 Introduction 1.2 Description

The frequency inverter is intended for controlling This instruction manual describes the installation and
pump and fan loads with quadratic characteristics and use of the frequency inverters with the following type
many other applications which require low dynamic codes:
performance. The inverter is equipped with a sophisti- FDU40-003 to FDU40-1k1
cated vector modulator which uses a modern DSP FDU50-018 to FDU50-1k1
(Digital Signals Processor). The modulation principle is FDU69-120 to FDU69-810
based on the so-called V/Hz method. Various features
and option cards make the inverter flexible to operate 1.2.1 Users
in many different applications. This instruction manual is intended for:
- installation engineers
Read this instruction manual carefully before - maintenance engineers
starting installation, connection or working with - operators
the frequency inverter. - designers
- service engineers
The following indications can appear in this man-
ual. Always read these first before continuing: 1.2.2 Motors
The frequency inverter is suitable for use with standard
3-phase asynchronous motors. In certain conditions it
NOTE! Additional information as an aid to is possible that other types of motors may be used.
avoiding problems. Contact your supplier for details.

1.2.3 Standards
CAUTION Failure to follow these
For the applicable standards, see § 1.6, page 9.
instructions can result in
 malfunction or damage to CAUTION! In order to comply fully with the
FFFFFFF FFFFFFFFFFFFF
FFFFFFFFF FFFFFFF F
FF
the frequency inverter.  Declaration, the installation instructions detailed
in this instruction manual must be strictly
followed.
WARNING Failure to follow these
instructions can result in serious
injury to the user in addition
to serious damage to the
frequency inverter.

DANGER The life of the user is in danger.

GENERAL INFORMATION 7
1.3 Use of the instruction manual 1.5 Type number
mm mmm mmmmm m
m m
mmm m
mmmmmmmmm mmm mmmmmmmmm mmm m
mmmmmmm mmm
m Fig. 1 gives an example of the type code numbering
used to indicate the complete frequency inverter as a used on all inverters.
single unit.
Check that the software version number on the first
page of this manual complies with the software version  
in the frequency inverter. See § 5.10.2, page 64.  
m mmm m mmmmmmmm m
mm m
mm m
mmm m
m m
mm mmmmm mmm mmmmm
mmmm
m mmmm m
m
ily. It explaines what is absolutely necessary to do
before the inverter can be started.
m mmm m mmmmm m
mmmmm m
m mmmmm
m mmmm m
mmmm m
mmm mmm
mmm
mmmmmmm mmm Brake chopper
inverter with regard to the EMC Directives. Used "B"= Brake chopper fitted
together with the Setup Menu List and the Quick EMC kit
"E"= EMC kit fitted
Setup Card this chapter makes setting up of the fre-
quency inverter quick and easy. Control Panel
m mmm m mmmm mm
m mmmmmmmm mmmmm m
mmm m
mm mmmm mmmmmmmmmm mmm "C"= Control Panel Fitted
frequency inverter. Ingress protection
m mmm m mmmmm m
mmm mmmmmmmm
mmmm mmm m
mmm mm mm
mm m
m m
mmmmm mmm
m "20"=IP20
the functions. They appear in this chapter in the "23"=IP23
"54"=IP54
same order as they appear in the Setup Menu.
With help of the Index and the Contents it is easy to Rated current (A)
track individual functions and to find out how to use continous
and set them. Supply voltage
m mmm m mmmm mm
mmm mmmmmmmmmmm mmmmmmmm mmmmm mmmmmmmmmmm "40" = 380-415V
bleshooting, fault finding and diagnoses. "50" = 440-525V
"69" = 550-690V
m mmm m mmmmm m
mm m
mmmmmmmmmmmmmmmmm mm m
mmmm mmmmm m
mmmm mmm
of optional cards and functions. For some options, Inverter FDU


reference is made to the separate instruction manual
for that option. Fig. 1 Type number
m mmm m mmmm mm
m mmmmmmmmmm
mmmmm m
mmmmmmmm mmmmmmmmmmmmm mmm
ning the complete power range.
m mmm m mmmmmmmmmmmmmmmmmmmm mmmm mmm
m mmmmmm mm
mm m
mmmm m
mmm
m
to fill in the customer settings for all parameters.
The Quick Setup Card can be put in a cabinet door, so
that it is always easy to access in case of emergency.

1.4 Delivery and unpacking

Check for any visible signs of damage. Inform your
supplier immediately of any damage found. Do not
install the inverter if damage is found.
The inverters are delivered with a template for posi-
tioning the fixing holes on a flat surface. Check that all
items are present and that the type number is correct.
See § 1.5.
If the inverter is temporarily stored before being
connected, see § 8.5, page 75. If the inverter is moved
from a cold storage room to the room where it is to be
installed, condensation can form on it. Allow the
inverter to become fully acclimatised and wait until any
visible condensation has evaporated before connecting
the mains voltage.

8 GENERAL INFORMATION
1.6 Standards
The inverters described in this instruction manual
comply with the standards as listed in Table 1: Machine
Directive, EMC Directive and the Low Voltage Direc-
tive. See the declarations of conformity and manufac-
turers certificate. Contact your supplier for more
information.

1.6.1 Product standard for EMC

The product standard EN 61800-3 defines the
First Environment as environment that includes
domestic premises. It also includes establishments
directly connected without intermediate transformers
to a low voltage power supply network that supplies
buildings used for domestic purposes.
Second Environment includes all other establisments.
The FDU frequency inverter complies with the prod-
uct standard EN 61800-3 including amendment A11.
The standard FDU frequency inverter is designed to
meet the requirements for the Second Environment
WARNING! This is a product of the restricted
sales distribution class according to EN
61800-3. In a domestic environment this
product may cuase radio interference in
which case the user may be requierd to take
adequate measures.

Table 1 Standards

Standard Description

Safety of machinery - Electrical equipment of machines

Part 1: General requirements.
EN60204-1
FFFFF
FFF
FFF
FFF
FFFF FFFFF FFFFFFFF
FFFFF FFF
FFFF
F
acc. to Appendix IIB
Adjustable frequency electrical power drive systems
EN61800-3 Part 3: EMC product standard including specific test
A11 2nd methods.
Environment EMC Directive: Declaration of Conformity and
CE-marking
Electronic equipment for use in power installations.
EN50178 Low Voltage Directive: Declaration of Conformity and
CE-marking

1.7 Dismantling and scrapping

The enclosures of the inverters are made of recyclable
material as aluminium, iron and plastic. The inverter
contains a number of components demanding special
treatment, for example electrolytic capacitors. The cir-
cuit boards contain small amounts of tin and lead. Any
local or national regulations in force for disposal and
recycling of these materials must be complied with.

GENERAL INFORMATION 9
2. HOW TO GET STARTED

This chapter describes in the shortest way the mini- 2.3 Minimum wiring for starting
mum efforts needed to get the motor shaft turning. It is Fig. 2 shows the minimum control wiring needed to
based on the default settings for I/O, etc. For other get started. The input AnIn1 is used with a 2 k
I/O settings, controller functions, etc., please refer to potentiometer. A Run command can be given on
chapter 5. page 28. inputs (DigIn1) to start the inverter. The potentiome-
ter will work as a Frequency Reference (default).
2.1 Making the first start
m mmm mmmmmmmmmmmmmm m
mm mm
mm m
mmm mmmmm mm
mm mmmmm
mmm m
mmm 



according to chapter 3. page 11.
m mmm mmmm mmmmm m
mmm
mmmm mmmmmmm mmm m
mmm mmmmmmm mmmm
mmm 
 
should be entered in menu 220, see § 5.3.9, page   
31.   
m mmm mmmm mmmmmmm mmmmmmmmm mmmmmm mmmmmmmmmmmmmmmmmmmm   
and a start command present. See also Fig. 2.  


m mmm mmmmmmmmmmmmm
mmmm
m mmm mmmmmmmm m
mmm mmmmmmmmm
mmmmmmm  


 
AnIn1 on terminal 2, 0-10VDC. Connect a poten- 
 


 
tiometer or a 0-10V variable signal between inputs  
2 and 7 (a +10V reference for the potentiometer is
available on terminal 1).
m mmm m
mm m
mmmmm m m
mmm
mm m
m mmm mmmmmmmmmmm mm
m mmmmmm
mmmmmmm
viewed in window 500, see § 5.6, page 54.
m mmm mmmmmm mmmm mmmm mmmmm mm mmmmmm mmm mmmm mm
mm 



input terminal 8 high, i.e. a closed contact between Fig. 2 Minimum control wiring.
terminals 8 and 11.
mm mmm
mmm m
mm m
mmm mmmm
m m
mmm m
mmm mm
mmmm mmmmm m
mmmmmm m
m mmmmm
nominal frequency) and start the motor as indicated
above. The motor will now run, the reference value
can be changed up and down, and the operational
data can be viewed in menu 600, see § 5.7, page 54.
m mmm mmmmm mmmmmmmmmmm
mmmmm mmmmmm
mm m
mm
mm mmm m
mmmmmmm mm
tions are OK that the motor runs the load. The
next step will be to adjust other settings to optimize
the system for the application, please refer to chap-
ter 5. page 28.

2.2 Control via the Control Panel

The test run can also be performed via the Control
Panel. The procedure differs from that described in
§ 2.1 as follows:
mm mmm
mmm mmm mmmmmmmmm
mmm m
mm m
mmm
mm mmm mmmmm mm
mmm
m mm
§ 5.3.3, page 29) and the Run/Stop control in win-
mm mm mmm mmm
mm m
mmmm
mmmmmmm m
mmmm
mmmmmm mmmm mmmm
m mmm mmmmm m
mmm mmm
mmmmmmm
mm mmmm
mmmmmmmmmm
m mmmmmmmm m
m
[500] see § 5.6, page 54.
m mmm mmmmmmmmmmmmmm
mmmmm
mmm mmm
mmmmmm
mm m
mmm mmmm
mmm m
mmm
keys (RunL and RunR available) on the Control
Panel.

10 HOW TO GET STARTED

3. INSTALLATION AND CONNECTION

WARNING! Always switch off the mains vol- 3.2 Flow rates cooling fans
tage before opening the inverter and wait at
least 5 minutes to allow the DC-link If the frequency inverter is installed in a cabinet,
capacitors to discharge. account must be taken of the rate of airflow supplied by
the cooling fans.
Although the connections for the control signals and
Table 3 Flow rates cooling fans
the jumpers are isolated from the main voltage, always
take adequate precautions before opening the fre- Size: Flow rate [m3/hour]
quency inverter.
X1 40
NOTE! The size X10 to X15 (cabinets) inverters are mainly
built to customer specification, detailed connection infor- X2 165
mation comes with the enclosed project documentation of
X3 510
these inverters.
X4 800
3.1 Mounting and cooling X5 975
The inverter must be mounted vertically against a flat
surface. Use the template to mark out the position of
the fixing holes. 3.3 Mains and motor connections
(X1,X2,X3)
Fig. 4 shows the positions of the mains connectors
(X1) and the motor connectors (X2). The size X1 to
X4 can be opened with the supplied key. The front
panel is hinged on one side. The sizes X5 to X15 can
be opened by removing the front plate completely.

OPTION


        


Fig. 4 Mains and motor connections.

Fig. 3 Frequency inverter mounting size X1 to X5
WARNING! In order to work safe the mains
Fig. 3 show the minimum free space required around earth must be connected to PE and the motor
earth to .
the inverter of the sizes X1 to X5 in order to guarantee
adequate cooling. Because the fans blow the air from
the bottom to the top it is advisable not to position an
air inlet immediately above an air outlet. Table 4 Mains and motor connection
The following minimum separation between two
frequency inverters, an inverter and a non-dissipating L1,L2,L3 Mains supply, 3 -phase
X1:
wall must be maintained: PE Safety earth

Motor earth
Table 2 Mounting and cooling X2:
U, V, W Motor output, 3-phase
FDU-FDU FDU-wall
Brake resistor, DC-link
a 200 mm 100 mm X3: (DC-),DC+,R
connections (optional)
b 200 mm 100 mm
c 30 mm 30 mm NOTE! The Brake and DC-link Terminals are only fitted if the
d 30 mm 30 mm Brake Chopper Option is built-in.

WARNING! The Brake Resistor must be

FDU: size X1 to X5 connected between terminals DC+ and R.
Fig. 73, page 64 - Fig. 84, page 78 give the size and
fixing sizes of the inverters. For the other sizes up to
size 5 the enclosed template can be used to easily deter-
mine the position of the fixing holes.

INSTALLATION AND CONNECTION 11

3.4 Mains and motor connections
in accordance with EMC
directives
CAUTION! In order to comply with the EMC Frequency inverter
directive, it is absolutely necessary to follow the
 installation instructions as described in this
RFI-Filter

manual. For further detailed information about Mains

EMC directives and frequency inverters please
FFFFFFFFFFFFF FFFFFFF
FFFFFFFFFFF
FFFFFFFFFFFFF
FFFFFF F
FFFFFFF FF
FFFFFFF FFFFFFFFF
FFFFFFFFFFF FFFFFFFF
your supplier. Metal cable glands

To comply to the EMC emission standards the fre- Screened cables

quency inverter has been provided with an RFI mains
filter. The motor cables must also be screened and con- Metal housing
nected on both sides to the housing of the motor and
the housing of the frequency inverter. In this way a so-
m mmmmmm mmmmm
m m
m mmmmmm mmmmmmmmm
mmm mmmmmm mmmmm m
m mmmm
mmm Brake Output
coils
resistor
motor cables and motor. The RFI currents are now fed (option) (option)
back to their source (the IGBTs) so the system stays
within the emission levels. Metal connector housing
If the motor cables are to be interrupted by main-
tenance switches, output coils etc., it is necessary that
the screening is continued by using metal housing,
Motor
metal mounting plates etc. as shown in the Fig. 5 and Metal cable gland

Fig. 6. Mains

Frequency inverter built into cabinet

Frequency inverter
RFI-Filter
(option)
Mains Motor Fig. 6 Frequency inverter as stand alone.

Fig. 6 shows an example when there is no metal

Metal coupling nuts mounting plate used (e.g.: if IP54 inverters are used). It
mm
mmmmmm mmmmmmmmm mmmmm mm mm mmmm
mm mmmmmmmmm mmmmmmm mmm
Litze Output coil (option) metal housing and cable glands.
Screened cables

Unpainted mounting
plate

Metal connector housing

Mains Metal coupling nut

(L1,L2,L3,PE) Motor

Brake resistor
(option)

Fig. 5 Frequency inverter in a cabinet on a mounting plate.

Fig. 5 shows an example of how to connect a fre-

quency inverter on a mounting plate. The litze con-
nection is only necessary if the mounting plate is
painted. All the inverters have an unpainted back side
and are therefore suitable for mounting on an
unpainted mounting plate.

12 INSTALLATION AND CONNECTION

Pay special attention to the following points: mm mmmmmmmm mmm mmmmmmmmm mmmmmmmmm mm
mmm m mmm
m m
mmmmm mm
m mmm mmmmmm mmmmm mm mm
mmmm mmmmmmmm mmmmmmmmmmmm mmm prevent subsequent corrosion. Repaint after making
screen. Metal screening as used for mechanical pro- connections!
tection is thus not suitable, as the transfer imped- m mmm mmmmmmmmmm mmmmm mm mmmmm m mmmmmmm mmmmmmmmm m
mm
ance is too high in most applications. housing must be electrically connected with the
m mm m
mmmm mm mm
mmmmmmm mm
mmm m
mmm mmmmmmmmmmmmm mmmmmmmmm mounting plate over an area as large as possible. For
standard using plaited metal screening for cable this purpose the removal of paint is necessary. An
lengths under 5 meter, we strongly advise to use alternative method is to connect the frequency
plaited copper screening, or cables which are deve- inverter housing to the mounting plate with an
loped especially for use with frequency inverters. length of litze wire as short as possible.
m mm m
mm mm m
mmm mmmmmmmm mmmm m
mmm mmmmm mm
mmmm mmmm mmmm m mm mmmmmm mmmmmmmmmmmmm mmmmmmmmm mmmmmmmm mmm
mm mmmm mm
(360°) at both ends to the metal casing. When ever possible.
painted mounting plates are used, do not be afraid m mmm mmm mm mmmmmm mmmm mmm
m mmmm mmmmmmm m
mmm mmm m
to scrape away the paint to obtain as large contact screened.
surface as possible at all mounting points for items The inverters of the size X5 (IP23/IP54), X10 and up
such as saddles and the bare cable screening. Rely- are mounted in a standard Rittal cabinet. The internal
ing just on the connection made by the screw wiring complies with the EMC standard. Fig. 7 shows
thread is not sufficient. an example of a large size inverter built in a cabinet.

Unpainted mounting plate

Output coil (option)

Screened cables

Metal cable gland Metal connector housing

Motor

Fig. 7 Big size inverter in cabinet.

INSTALLATION AND CONNECTION 13

3.5 Stripping lengths for cables 3.6 Control board
Fig. 8 indicates the recommended stripping lengths for Fig. 9 shows the layout of the control board where the
motor and power supply cables. most important parts for the user are located. Although
the control board is galvanically isolated from the
Table 5 Stripping lengths for mains cables mains, for safety reasons do not make changes while
the mains supply is on!
Size a (mm) b (mm)
WARNING! If the frequency inverter must be
X1 60 8
opened, for example, to make connections or
X2 130 11 change the positions of the jumpers, always
switch off the mains voltage and wait at
X3 160 16 least 5 minutes to allow the buffer capa-
citors to discharge. Although the
X4 excl.-175 170 24
connections for the control signals and the
X4 -175 170 33 jumpers are isolated from the main voltage.
Always take adequate precautions before
X5 _ 40 opening the frequency inverter.

Standard control board

- Jumpers S1 to S6: These are used to set the
Table 6 Stripping lengths for motor cables
analogue inputs and outputs to
Size a (mm) b (mm) c (mm) voltage or current.
- X1 connector: Incoming and outgoing
X1 60 8 31 analogue and digital control
signals
X2 130 11 34
- X2 connector: Relay output
X3 160 16 41 - X3 connector Relay output
- X4 connector: Communication connector.
X4 excl.-175 170 24 46
Only used if communication
X4 -175 170 33 46 options like RS485, fieldbus
etc. are built in.
X5 _ 40 _
- X5, X5a connector: Option connector, only used
if options are built in.
- X8 connector: Control Panel connection.

Fig. 8 Stripping lengths for cables - FDU.

14 INSTALLATION AND CONNECTION

  





     


 

 
       






Fig. 9 Control board layout

INSTALLATION AND CONNECTION 15

3.7 Control signals connections, NOTE! The function of the inputs and outputs described in
Table 7 are the default settings. Please refer to chapter 5.
default settings page 28 for the other functions of each in and output.
The connections for the control signals are accessible
after opening the front panel. See Fig. 77-Fig. 83. NOTE! The maximum total combined current for outputs
The Standard control signal connections are suitable for X1:10, X1:20 and X1:21 is 100mA.
stranded flexible wire up to 1.5 mm 2 and for solid wire
up to 2.5 mm2.
Table 7 Control signals connections, default settings

X1 Name: Function (Default): Signal: Type:

1 +10V +10VDC Supply voltage +10VDC, max 10mA output
Frequency reference,
2 AnIn 1 0 -10VDC or 0/4 - 20mA analogue input
positive signal
Off
3 AnIn 2 0 -10VDC or 0/4 - 20mA analogue input
positive signal
4 PTC + According to DIN44081/
PTC motor thermistor input analogue input
5 PTC - 44082

6 -10V -10VDC Supply voltage -10VDC, max 10mA output

7 Common Signal ground 0V output
Run; rotation according to win-
8 DigIn 1 0-8/24VDC digital input
dow [324] (default: right)
9 DigIn 2 Off 0-8/24VDC digital input
10 DigIn 3 Off 0-8/24VDC digital input
11 +24V +24VDC Supply voltage +24VDC, 100 mA, see note output
12 Common Signal ground 0V output
13 AnOut 1 0 - 200% fMOT 0 ±10VDC or 0/4 - +20mA analogue output
14 AnOut 2 0 - 200% IMOT 0 ±10VDC or 0/4 - +20mA analogue output
15 Common Signal ground 0V output
16 DigIn 4 RESET 0-8/24VDC digital input
17 DigIn 5 Off 0-8/24VDC digital input
18 DigIn 6 Off 0-8/24VDC digital input
19 DigIn 7 Off 0-8/24VDC digital input
20 DigOut 1 Run, active if motor runs 24VDC, 100mA, see note digital output
21 DigOut 2 NOTRIP, no Trip active 24VDC, 100mA, see note digital output
22 DigIn 8 Off 0-8/24VDC digital input
X2
31 N/C 1
Relay 1 output
potential free change over
32 COM 1 Ready, active when the relay output
2A/250VAC/AC1
inverter is ready to start
33 N/O 1
X3
41 N/C 2
Relay 2 Output
potential free change over
42 COM 2 Trip, active when the relay output
2A/250VAC/AC1
inverter is in a TRIP condition
43 N/O 2

16 INSTALLATION AND CONNECTION

3.8 Control signal connections in
accordance with EMC-
directives
Pressure
sensor
CAUTION! In order to comply with the EMC (example)
directive (see § 1.6, page 9) it is absolutely Control board
 necessary that the installation instructions, as
described in this manual, are followed correctly.
For further detailed information about EMC
Directives and frequency inverters please refer to
FFFFFFFFFFFFFF
FFFFFFFF FFFFFFF
FFFFFF FF
FFFF F
FFF FFFF
FFFFFFFFF FFFFFFFFFFF FF
FFFFFFFFFFF FFFFFFFFFFFFFF F
FFF

The screening of control signal cables is necessary to

comply with the immunity levels given in the EMC
Directive.

3.8.1 Types of control signals

Always make a distinction between the different types
of signals. Because the different types of signals can
adversely affect each other, use a separate cable for each External control
type. This is often more practical because, for example, (e.g. in metal housing)

the cable from a pressure sensor may be connected

directly to the frequency inverter.

We can distinguish the following types of control sig-

nals:
m mmm m
mm mmmmmmmmmmmmmmmm
mm mmmmmmm
m mmmmm
mm
m mmmmmm Control consol
0/4-20mA) which change slowly or only occasion-
ally in value. In general, these are control or mea-
surement signals.
m mm mmmmmm
mmmm mmmmm
mm mm
mmmmmm mm
mmmmmmmm
m m
mmmm m
m mmmmmm
0/4-20mA) which can have only two values (high
or low) and only occasionally change in value. Fig. 10 Electro Magnetic (EM) screening of control signal cables.
m mm m
mmmmm mm mm
mmmmmmmmmm
mmm mmmm
mmm mmmmmmmmmmm mmmmmm
change rapidly and at a high frequency, generally In practice it is not always possible to screen control
data signals such as RS232, RS485, Profibus, etc. signal cables in a consistent manner.
m mm m
mm m
mmm mm
mmm mmm m
mmmmm mmmmm mmmm mm m
mmm mmmmm If long control cables are used, the wavelength (¼ )
highly inductive loads (auxiliary relay, lamp, valve, of the noise signal can be shorter than the cable length.
brake, etc.). If the screening is connected at one end only, the noise
frequency can be coupled to the signal wires.
Example: For all signal cables as mentioned in § 3.8.1 the best
The relay output from a frequency inverter which results are obtained if the screening is connected to
controls an auxiliary relay can, at the moment of both ends. See Fig. 10.
switching, form a source of interference (emission)
for a measurement signal from, for example, a pres- NOTE! Each installation must be examined carefully before
sure sensor. applying the proper EMC measurements.

3.8.2 Single-ended or double-ended 3.8.3 Current control (0-20mA)

connection? A current signal like 0-20mA is less sensitive to distur-
In principle, the same measures as applied to power bances than a 0-10V signal, because it has a low imped-
supply cables must be applied to all control signal ance (250 ) compared with a voltage signal (20k ). It
cables, in accordance with EMC-Directives, see § 3.4, is therefore strongly advised to use current controlled
page 12. signals if the cables are longer than a few meters.

INSTALLATION AND CONNECTION 17

3.8.4 Twisted cables 3.11 Inputs/outputs configuration
Analogue and digital signals are less sensitive to inter-
mmmmmm mmmmm
mmm mmm
m mmm
mm mmmm mmm m
mmm mmmmmmmmmmmm
m mm
mmmmmm
with the jumpers
is certainly to be recommended if no screening can be The jumpers S1 to S4 are used to set the input and
used as described in § 3.8.2, page 17. By twisting the output configuration for the 2 analogue inputs AnIn1
wires the exposed areas are minimised. This means that and AnIn2 and the 2 analogue outputs AnOut1 and
in the current circuit for any possible High Frequency AnOut2 as described in Table 7. See Fig. 12 for loca-
(HF) interference fields, no voltage can be induced. For tion of the Jumpers (S5 and S6 for future use).
a PLC it is therefore important that the return wire
Table 8 Jumper settings
remains in proximity to the signal wire. It is important
that the pair of wires is fully twisted over 360°. Input/Output Type Jumper
S1
0-10V (default)
3.9 Connection example AnOut1
Fig. 11 gives an overall view of a connection example S1
0-20mA
of the inverter.
S2
0 -10V(default)
AnOut2
S2
0-20mA
 
S3
   0 -10V (default)



  
AnIn1

S3
0-20mA
 

 
 
S4
   0 -10V (default)
AnIn2
 
  


    S4
   0-20mA
  

  
 S5
   
 PTC (default)
 
  




 
 S5

 PTC 1 No function
 

 
  S5



No function

S6

PTC (default)

S6
PTC 2 No function

S6
No function




Fig. 11 Connection example.

3.10 Connection options


The option cards are connected by the optional con- 

nectors X4, X5 or X5a and mounted above or beside 



the control board depending on the version and size of 



the inverter. For the inputs and outputs of the option

cards the same measures with regard to the EMC direc-
tives must be taken as mentioned in § 3.8, page 17.
See also chapter 7. page 69.




Fig. 12 Location of connectors and jumpers.

18 INSTALLATION AND CONNECTION

3.12 Long motor cables 3.16 Stop categories and
If the connection to the motor is longer than 100 m emergency stop
(40 m for size 1), it is possible that capacitive current The following information is important if emergency
peaks will cause the inverter over-current trip to oper- circuits are used or needed in the installation where a
ate. Using output coils can prevent this. Contact the frequency inverter is used. EN 60204-1 defines 3 stop
supplier for appropriate coils. categories:
m Category 0: Uncontrolled STOP:
3.13 Switching in motor cables Stopping by switching off the supply voltage. A
Switching in the motor connections is not advisable. In mechanical stop must be activated. This STOP may
the case that it cannot be avoided (e.g. emergency or not be realised with the help of a frequency inverter
maintenance switches) only switch if the current is or its inputs or output signals.
zero. If this is not done, the inverter can trip as a result m Category 1: Controlled STOP:
of current peaks. Stopping until the motor has come to rest, after
which the power supply is switched off. This STOP
may not be realised with the help of a frequency
3.14 Motors in parallel inverter or its input or output signals.
Paralleling motors is possible as long as the total current m Category 2: Controlled STOP:
does not exceed the nominal value of the inverter. The Stopping while the supply voltage is still present.
following has to be taken into account with regard to This STOP can be implemented with every STOP
command of the frequency inverter.
the values of motor data (see also § 5.3.9, page 31)
Window 211 Motor Power: must be added. WARNING! EN 60204-1 specifies that every
Window 222 Motor Voltage: must be equal. machine must be provided with a category 0
Window 223 Motor Frequency: must be equal. stop. If the application prevents this from
Window 224 Motor Current: must be added. being implemented, this must be explicitly
stated. In addition, every machine must be
Window 225 Motor Speed: must be averaged.
provided with an Emergency Stop function. This emergency
Window 226 Motor Cos PHI: must be averaged. stop must ensure that the voltage at the machine
contacts, which could be dangerous, is removed as quickly
as possible, without resulting in any other dangers. In such
3.15 Use of a thermal overload and an Emergency Stop situation, a category 0 or 1 stop may
thermistors be used. The choice will be decided on the basis of the
Standard motors are normally fitted with an internal possible risks to the machine.
fan. The cooling capacity of this built in fan is depend-
ent on the frequency of the motor. At low frequency, 3.17 Definitions
the cooling capacity will be insufficient for nominal
In this manual the following definitions for current,
loads. Please contact the motor supplier for the cooling
torque and frequency are used.
characteristics of the motor at lower frequency.
Table 9 Definitions
WARNING! Depending on the cooling
characteristics of the motor, the application,
Name Description Quantity
the speed and the load it may be necessary
to use forced cooling on the motor. IIN Nominal input current of inverter A, RMS

Motor thermistors offer better thermal protection for INOM Nominal output current of inverter A, RMS
the motor. Depending on the type of motor thermistor IMOT Nominal motor current A, RMS
fitted the PTC input (see § 5.3.30, page 35) may be
used. The motor thermistor gives a thermal protection PNOM Nominal power of inverter kW
independent of the speed of the motor, thus of the PMOT Motor power kW
speed of the motor fan. See the functions, I2t type
[354] § 5.4.40, page 45 and I2t current [355] § 5.4.41, TNOM Nominal torque of motor Nm
page 46. TMOT Motor torque Nm
fOUT Output frequency of inverter Hz
fMOT Nominal frequency of motor Hz
nMOT Nominal speed of motor rpm
ICL 120% INOM, 60s A, RMS
ITRIP Peak motor current 280% INOM A
Speed Actual motor speed rpm
Torque Actual motor torque Nm

INSTALLATION AND CONNECTION 19

4. OPERATION OF THE FREQUENCY INVERTER

When the mains voltage is applied, all settings will be

loaded from a non-volatile memory (E2PROM). After A B
charging of the DC-link capacitors and the initialisa-
tion of the inverter, the LCD-display will show the
322 Max Freq
Start Window [100]. (See also § 5.2, page 28).
Depending on the size of the inverter this will take a Stp A: 50 Hz
few seconds.
C D
The default Start Window will appear as follows:
Fig. 14 The Display
100 0Hz
Stp 0.0A Area A: Shows the actual window number
3 positions).
Area B: Shows the heading of the active window.
4.1 Operating the control panel Area C: Shows the status of the inverter (3 positions).
Fig. 13 shows the Control Panel (CP). The Control
Panel displays the status of the inverter and is used to The following status indications are possible:
program all the settings. It is also possible to control the Acc : Acceleration
motor directly from the Control Panel. Dec: : Deceleration
I2t: : Active I2t protection (see § 5.2)
NOTE! The inverter can run without the CP connected. Run : Motor runs
However the programming must be such, that all control Trp : Tripped
signals are programmed for external use. Stp : Motor is stopped
VL : Voltage limit
The inverter can be ordered without the CP. Instead of FL : Frequency limit
the CP there will be a 3 LED indication on the Blank CL : Current limit
Control Panel. See also § 4.1.2, page 21 and § 7.2, page TL : Torque limit
70. OT : Overtemperature warning
OVG : Overvoltage G warning (Generator)
OVD : Overvoltage D warning (Deceleration)
OVL : Overvoltage L warning (Line)
LV : Low Voltage warning

LCD Display Area D: Shows the setting or selection in the active

window. This area is empty at the 1st level
LED´s (hundreds) and 2nd level (tens) menu.

Control Keys
300 PARAM SETS
Toggle Key Stp

Fig. 15 Example upper level menu (Main Menu)

Function Keys
320 Frequencies
Stp

Fig. 16 Example mid level menu (Submenu tens)

Fig. 13 Control Panel.

321 Min Freq
4.1.1 LCD display Stp A 0Hz
The LCD display consists of a 2 row 16-character dis-
play with backlight. The display is divided in four areas.
Fig. 17 Example lower level menu (Submenu units)
The different areas in the start window are described
below:

20 OPERATION OF THE FREQUENCY INVERTER

4.1.2 LED indication 4.1.4 Control keys
The green and the red LEDs on the Control Panel have The control keys give Run, Stop or Reset commands
the following functions: directly from the Control Panel. As default the keys are
disabled. With function Run/Stop Ctrl [213], the keys
can be activated. If the Enable function is programmed
Control Panel Blank Control Panel (BCP) on one of digital inputs (see § 5.5.11, page 49) this
input must be active to allow Run/Stop commands
from the Control Panel.
Table 11 Control keys
Red Green Green Red Green

Trip Run Power Trip Run gives a start with

RUN L: rotation left
Fig. 18 LED indications

Table 10 LED indication

STOP/ to stop the motor or
reset the inverter after a
RESET:
Function trip
LED
ON BLINKING OFF
gives a start with
POWER RUN R: rotation right
Power on ---------------- Power off
(green)

TRIP Inverter
Warning/Limit No trip
(red) tripped NOTE! It is not possible to activate the Run/Stop/Reset
commands from the keyboard and remotely from the
Motor terminal strip (X1) simultaneously.
RUN Motor shaft Motor
shaft
(green) acc/dec stopped
rotates 4.1.5 Function keys
The function keys operates the Setup Menu to pro-
NOTE! If the CP is built in, the backlight of the LCD display gram and read-out all the settings in the menu.
has the same function as the Power LED in Table 10 (Blank
panel LEDs). Table 12 Function keys

4.1.3 The Toggle Key ENTER - to step to a lower

With the Toggle key up to the last four key: menu level
selected windows can be quickly accessed. - to confirm a
mmm m
mmmmmmmm
mm mmm mmmmm
m mmm mmmmm m
mmmmmmmm changed setting
gle window. Select a toggle window by ESCAPE - to step to a higher
pressing the toggle key when you are in key: menu level
the selected window. The next toggle window will be - to ignore a changed
displayed automatically. The toggle memory will be setting, without
erased at power-down. If a trip occurs, the trip message confirming
(window [710]) is automatically added to the toggle
list. PREVI- - to step to a previous
OUS key: menu window with-
in the same level
Last item
Toggle NEXT key: - to step to a next
menu window with-
2nd Last item in the same level
Toggle
Toggle - key: - to decrease a value
3rd Last item - to change a selection

Toggle

4th Last item + key: - to increase a value

- to change a selection

Fig. 19 Toggle memory

OPERATION OF THE FREQUENCY INVERTER 21

4.1.6 Menu structure 400 I/O
The Menu consists of 3 levels. All settings for inputs and outputs are made here.
m mm mmm
mm mmm mmm mmmm
mmmm m
mmmm mmm
mmm
mm
(counts in hundreds) 500 SET/VIEW REFERENCE VALUE
mm mm
mm mmmmm mmm mmmm
mmmm m
mmmm mm
mmm Setting or viewing the reference value. If reference
(counts in tens) value setting is programmed for operation via the Con-
mm mm
mm mmmmm
m mmm mmmm
mmmm m
mmmm mm
mmm
mm trol Panel the reference is set in this window (Motor
(counts in units) Potentiometer).
600 VIEW OPERATION
The Main Menu contains the following main func- Viewing all the operational data like frequency, load,
tions: power, current etc.
100 Startup Window
200 Main Setup 700 VIEW TRIP LOG
300 Parameter Sets Viewing the last 10 trips in the trip memory.
400 I/O
500 Set/View Reference Value 800 MONITOR
600 View Operation Alarm functions at over - and underload condition,
700 View Trip Log comparator functions.
800 Monitor
900 View System Data 900 VIEW SYSTEM DATA
Electronic type label for viewing the software version
This structure is consequently independent of the and inverter type.
number of windows per level.
So e.g.: a menu can have only one selectable win- 4.1.8 Programming during operation
dow (window Set/View Reference Value [500]), or it Many functions can be changed during operation,
can have 17 selectable windows (window Frequencies without stopping the inverter. These functions are
[320]). indicated with an asterisk (*) in the Setup Menu List
(chapter 9. page 79) and in chapter 5. page 28.
NOTE! If within one level there are more than 10 windows
the numbering continues in alphabetic order. NOTE! If a function is changed during operation of the
FFFFFFFFFFFFFFFFFFFFF FFFFFFFFFFF
FFF
FFF
FFFFFFFFFFFFFFFFFFFFF
FF
Example 1: that this function can only be changed when the motor is
Submenu Frequencies [320] stopped.
counts from 321 to 32H.

Example 2:
Main menu View Operation
[600] counts from 610 to 6F0.

Fig. 20 shows that within every level the Enter and the
Escape keys are used to step up or step down from each
level and each menu window within a level can be
selected with the Previous and Next keys.

4.1.7 Short description of the setup menu

The main menu contains the following main functions:
100 STARTUP WINDOW
Displayed at power-up. It displays the actual frequency
and current as default. Programmable for many other
read-outs
200 MAIN SETUP
Main settings to get the inverter operable. Most impor-
tant are the motor data. Further utility and settings for Fig. 20 Menu structure.
the options.
300 PARAMETER SETS
4 sets of parameters like Acc/Dec times, frequency set-
ting, torque limitation, PID control settings etc. Each
Parameter Set can be selected externally via a digital
input. Parameter sets can be changed during operation
and stored in the Control Panel.

22 OPERATION OF THE FREQUENCY INVERTER

4.1.9 Programming example
This example shows how to program a change of the
Acc. Time set from 2.0 s to 4.0 s.
The blinking cursor indicates that a change has
taken place but is not saved yet. If at this moment, the
power fails, the change will not be saved.
Use the ESC, PREV, NEXT or the TOGGLE key
to proceed and to go to other menus.

100 0Hz
Window 100 appears after power-up.
Stp 0.0A

200 MAIN SETUP

Press Next for window 200.
Stp

300 PARAM SETS

Press Next for window 300.
Stp

310 Run/Stop
Press Enter for window 310.
Stp

311 Acc Time

Press Enter for window 311.
Stp A: 2.00s

311 Acc Time

Stp A: 2.00s Keep key pressed until desired
value has been reached.
Blinking

311 Acc Time Save the changed value by pressing

Stp A: 4.00s Enter.

Fig. 21 Programming example

OPERATION OF THE FREQUENCY INVERTER 23

4.2 Operation of the Run/Stop/ Stop
If the input is made active (LO) then the inverter will
Enable/Reset functions stop according to the selected stop mode set in window
As default all the run/stop related commands are pro- [31A] (see § 5.4.11, page 39).
grammed for remote operation via the inputs on the Fig. 23 shows the function of the Enable and the Stop
terminal strip X1 on the control board. With the func- input and the Stop Mode=Decel[31A].
tion Run/Stp Ctrl [213] this can be selected for key- To run the input must be HI.
board or serial communication control, see § 5.3.4,
page 30. NOTE! The Stop Mode=Coast [31A] will give the same
behaviour as the Enable input.
NOTE! The examples in this paragraph do not cover all
possibilities. Only the most relevant combinations are
given. Starting point is always the default setting (factory) STOP
of the inverter. (STOP=DECEL)

4.2.1 Default settings of the Run/Stop/ OUTPUT

Enable/Reset functions. FREQUENCY
The default settings are shown in Fig. 22. In this exam-
ple the inverter is started and stopped with DigIn 1 and 
a reset after trip can be given with DigIn 4.






 ENABLE



 OUTPUT

FREQUENCY



 

(or if Spinstart is selected)

 




 Fig. 23 Functionality of the Stop and Enable input




4.2.3 Run Inputs Level-controlled.
Fig. 22 Default setting Run/Reset commands. The inputs are set as default for level-control (see func-
tion Level Edge [215], § 5.3.6, page 31). This means
The inputs are default set for level-control (see § 5.3.6, that an input is activated by making the input continu-
page 31). The input DigIn 1 is programmed for the mmm m
m m
m mmmmmmmmmm mm
mm mmmmm
mm mmm mm
mmm m
mmm
mmmmmm mmmmmm
Run command (see § 5.5.11, page 49). The rotation is if, for example, PLCs are used to operate the inverter.
determined by the rotation set according to the active
CAUTION! Level controlled inputs DO NOT comply
Parameter Set.
with the Machine Directive (see § 1.6, page 9), if
 the inputs are directly used to start and stop the
4.2.2 Enable and Stop functions. machine.
Both functions can be used separately or simultane-
ously. The choice of which function is to be used The examples given in this and the following para-
depends on the application and the control mode of graph have the input selecting as shown in Fig. 24.
the inputs (Level/Edge [215], see § 5.3.6, page 31).
NOTE! In the Edge mode, at least one digital input must be
FFFFFFFFFFF FFFFFFFFF FFFFFFFFFF FFFFFFFF
FFFFFFFFF FFFF
then only able to start the inverter.

STOP FUNCTIONS:

Enable
Input must be active (HI) to allow any Run signal. If
the input is made LOW, the output of the inverter is
immediately disabled and the motor will coast.
CAUTION! If the Enable function is not
programmed to a Digital input, it is considered to
 be active internally.

24 OPERATION OF THE FREQUENCY INVERTER

 See Fig. 24. The Enable and Stop input must be active
continuously in order to accept any run-right or run-



 left command. The last edge (RunR or RunL) is valid.
Fig. 26 gives an example of a possible sequence.



INPUTS


 ENABLE



 STOP



 RUN R



RUN L





Fig. 24 Wiring example Run/Stop/Enable/Reset inputs. OUTPUT

STATUS
The Enable input must be continuously active in order
to accept any run-right or run-left command. If both
RunR and RunL inputs are active, then the inverter RUN R
stops according to the selected Stop Mode. Fig. 25 RUN L
gives an example of a possible sequence.
STOP 




INPUTS
Fig. 26 Input and output status for edge control.
ENABLE
4.2.5 Reset and Autoreset operation.
STOP If the inverter is in the Stop Mode due to a trip condi-
RUN R mmmmm mmmm mmmmmmmm m
m mmmm mmmm
mmmmmmm mmm mmmmmmmmm
mmm m
mm
RUN L m mmmmm mm
mmmmmm
mmmm mmmm mmmm
mm m
mmmmmmmm mmmmmmmmm
mmmmmmm
mm
4. Depending on the selected control method a restart
takes place (see function Level/Edge [215] § 5.3.6,
page 31):
- Level-control.
OUTPUT If the Run inputs remain in their position the
STATUS inverter will start immediately after the Reset
command is given.
- Edge-control.
RUN R After the Reset command is given a new Run
RUN L command must be applied to start the inverter
again.
STOP
Autoreset is enabled if the Reset input is continuously




Fig. 25 Input and output status for level control. active. In function Autoreset [240] (see § 5.3.26, page
34) the Autoreset functions are programmed.
4.2.4 Run Inputs Edge-controlled NOTE! If the control commands are programmed for
Window 215 Level/Edge must be set to Edge to acti- Keyboard control, Autoreset is not possible.
vate edge control (§ 5.3.6, page 31) This means that an
mmmmm mm
mm
mmmm
mm m
mmmm mmmmmm
m mm mm
mmmmmm mm
mmmmmmm
mm
mmm mmm m
mmmmmmmmmmmmmmmmmmmm mmmmmmmmmmmmmmm
mmmmmm m
mmmmmmmmm mmm
tion. 3-wire operation requires 4-wires for two direc-
tions.

NOTE! Edge controlled inputs comply with the Machine

Directive (see § 1.6, page 9), if the inputs are directly used
to start and stop the machine.

OPERATION OF THE FREQUENCY INVERTER 25

4.2.6 Frequency Direction and Rotation. The Parameter Set selection is done with function
The Frequency Direction can be controlled by: Select Set [234] (See § 5.3.20, page 33). Here the
- RunR/RunL commands on the Control Panel. Parameter Sets can be selected via the Control Panel,
- RunR/RunL commands on the terminal strip DigIn 3+4, via DigIn 3 only or via serial communica-
X1. tion. With function Copy Set [233] (see § 5.3.19, page
- Via the serial interface options. 33) it is easy to copy the complete contents of a single
- The Parameter Sets Parameter Set to another Parameter Set. If the Parame-
ter Sets are selected via DigIn 3 and DigIn 4 they are
The function Rotation [214] (§ 5.3.5, page 31) and activated according to Table 13.
Direction [324] (§ 5.4.17, page 41) set the limitations
and priorities to the Frequency Direction of the
inverter. Table 13 Parameter Set
- Overall limitation with function
Parameter Set DigIn 3 DigIn 4
Rotation [214].
This function limits the overall Frequency A 0 0
Direction to either Left or Right direction or
allows both directions. This limit is prior to all B 1 0
other selections. E.g.: if the rotation is limited to C 0 1
Right, a Run-Left command will be ignored.
- Selection per Parameter Set with function D 1 1
Direction [324].
This function sets the Frequency Direction for NOTE! The selection via the digital inputs is immediately
the external RUN command (set to a Digital activated. The new Parameter Settings will be activated on-
Input) in each Parameter Set. The RunL and line, also during Run.
RunR commands will always overrule this
setting. NOTE! The default Parameter Set is Parameter Set A.

With these settings a lot of possibilities are available.

4.3 Use of the Parameter Sets Some ideas are given here:
With the 4 Parameter Sets various control possibilities m Multi frequency selection.
can be made with respect to quickly changing the Within a single Parameter Set the 7 preset fre-
mmmm mm
m mm
mm
m mmmm mmmm m
mmmmmmmmmm mmm m
mmmmm mmm
mmm mmm
mmm
m m mm
mm quency are selectable via the digital inputs. In com-
online to altered machine behaviour. The way the bination with the Parameter Sets, 28 preset
Parameter Sets are implemented and controlled gives frequencies can be selected using all 4 digital inputs
an enormous flexibility to the overall possibilities with DigIn1 and 2 for selecting preset frequency within
regard to settings like Frequency, Max Torque, Acc/ one Parameter Set and DigIn 3 and DigIn 4 for
Dec times, PID control, etc. This is based on the fact selecting the Parameter Sets.
that at any desired moment any one of the four Param- m Bottling machine with 3 different products.
eter Sets can be activated during Run or Stop, via the Use 3 Parameter Sets for 3 different Jog frequencies,
digital inputs. Because each Parameter Set contains when the machine needs to be set up. The 4th
more than 30 different functions (parameters), a great mm mmmm mmmmmmmmmmmmmmm mmmmm m
mmmm mmm mm mmmm mmmmmmm
many different configurations and combinations can be frequency control when the machine is running in
made. Fig. 27 shows the way the Parameter Sets are full production.
activated via the digital inputs DigIn 3 and DigIn 4. m Product changing on winding machines.
If a machine has to change between 2 or 3 different
Parameter Set A products e.g. winding machine with different
Run/Stop
- Set B
gauges of thread. For each gauge of thread it is
- important that acceleration, deceleration times,
-Frequencies
-
Set C Max Frequency and Max Torque are adapted to
- Set D each thread gauge. For each thread size a different
Torques
-
Parameter Set can be used.
-
Controllers
-
Table 14 shows the functions (parameters) that can be
- set in each Parameter Set. The number behind each
Limits/Prot.
function is the window number.













Fig. 27 Selecting the Parameter Sets.

26 OPERATION OF THE FREQUENCY INVERTER

 4.4 Use of the Control Panel
Table 14 Parameter Set functions Memory
The Control Panel (CP) has two memory banks called
Run/Stop[310] Mem1 and Mem2. Normally all the settings, which are
Acceleration time [311]
made or changed, will be stored at power down in an
Acc MotPot [312] Eeprom on the controlboard of the inverter.
Acc time Min Freq [313] The memory banks in the CP are used to copy the
Acc ramp type [314] settings of an individual inverter via the CP to other
Deceleration time [315] inverters.
Dec MotPot [316] The CP must be disconnected from the original
Dec time Min Freq [317] inverter (source) and than be connected to the target
Dec ramp type [318] inverter. This can best be done with the option ECP
Start Mode [319] (External Control Panel, see § 7.2, page 70).
Stop Mode [31A] The memory banks can also be used as an tempo-
Spinstart [31B] mmmm mm
mmmm m
mmmmmmmmmm
mmmmmmmmm
mmmm mm
mmmmmmmmm
Frequency [320]
The settings can be copied in two different levels:
Minimum Frequency [321] m All Settings
Maximum Frequency [322] The copy and load commands copy or load all set-
Minimum Frequency Mode [323] tings within the entire Setup Menu, so also Motor
Direction [324] Data, Utilities etc. This is done with the functions
Mot Pot function [325] Copy To CP [236] and CP>Settings [239]. See §
Preset Frequency 1 [326] 5.3.22, page 33 and § 5.3.25, page 34.
Preset Frequency 2 [327]
[328]
m Parameter Sets Only
Preset Frequency 3
Preset Frequency 4 [329] With the function CP>All Sets [237] only the con-
Preset Frequency 5 [32A] tents of submenu Parameter Sets [300] are loaded.
Preset Frequency 6 [32B] With the function CP>Act Set [238] only the con-
Preset Frequency 7 [32C] tents of the active Parameter Set is loaded. See §
Skip Frequency 1 Low [32D] 5.3.24, page 34 and § 5.4, page 38.
Skip Frequency 1 High [32E]
Skip Frequency 2 Low [32F] Fig. 28 and Fig. 29 show the options for copying and
Skip Frequency 2 High [32G] locating the settings to and from the memories.
Jog Frequency [32H]

Torque [330]
MEM1
Torque Limit [331]
Maximum Torque [332] Inverter Control Panel
Controllers [340]

Flux Optimization [341] MEM2

Sound Char [342]
PID Controller [343]
PID P Gain [344]
PID I Time [345]
PID D Time [346]
Fig. 28 Copy: - Complete Set-up
Limits/Protections [350]

Low Volt Override [351]

Rotor locked [352]
Motor lost [353] MEM1
Motor I2t Type [354]
Motor I2t Current [355] Inverter
Control Panel

MEM2

Fig. 29 Load: - Complete Set-up

- All Parameter Sets
- Active Parameter Set

OPERATION OF THE FREQUENCY INVERTER 27

5. FUNCTIONAL DESCRIPTION OF SETUP MENU

NOTE! Functions with an asterisk * are also changeable 5.2.1 1st Line [110]
during Run Mode. Sets the content of the first line in the Start
Window [100].
5.1 Resolution of settings
The resolution for all range settings as described in this 110 1st Line
chapter are 3 significant digits. Exceptions are stated. Stp Frequency *
Table 15 shows the resolutions for 3 and 4 significant
digits. Default: Frequency

Table 15 Resolutions of settings Frequency, Load, El Power, Current,

Selection: Output Voltage, DC Voltage, Tempera-
3 Digit Resolution ture, FI Status, Process Speed

0.01-9.99 0.01 Frequency See window 610 § 5.7.1, page 54

10.0-99.9 0.1 Load See window 620 § 5.7.2, page 54

100-999 1 El Power See window 630 § 5.7.3, page 54
1000-9990 10
Current See window 640 § 5.7.4, page 54
10000-99900 100
Output
See window 650 § 5.7.5, page 54
Voltage
5.2 Start window [100]
This window is displayed at every power-up and is nor- DC Voltage See window 660 § 5.7.6, page 54
mally displayed during operation. As default it displays
Temperature See window 670 § 5.7.7, page 54
the actual frequency and torque.
FI Status See window 680 § 5.7.8, page 54
100 0Hz
Stp 0.0A Process
See window 6E0 § 5.7.16, page 56
Speed
Other read-outs are programmable with the function
1st Line [110] and 2nd Line [120]. 5.2.2 2nd Line [120]
The display function sets the content of the Start Same function as 1st Line [110].
window [100].
In Fig. 30 it is shows that the display value 1st line
[110] is on the upper row and display value 2nd line
120 2nd Line
[120] is on the lower row. Stp Current *
Default: Current
100 (1st Line)
Stp (2nd Line) Frequency, Load, El Power, Current,
Selection: Output Voltage, DC Voltage, Tem-
Fig. 30 Display functions. perature, FI Status, Process Speed

28 FUNCTIONAL DESCRIPTION OF SETUP MENU

5.3 Main set-up [200] 5.3.3 Reference control [212]
Main menu with the most important settings to get the Selection of the source of the reference signal.
inverter operational, e.g. motor data, drive data, utili- 212 Ref Control
ties and options.
Stp Remote
5.3.1 Operation [210] Default: Remote
Submenu to set the V/Hz mode, Reference Control,
Run/Stop Control. Remote, Keyboard, Comm,
Selection: Rem/DigIn 2, Comm/DigIn 2,
Comm/RemDI2, Option
5.3.2 V/Hz Curve [211]
Setting of the V/Hz curve. Fig. 31 shows the difference The reference signal comes from the
Remote analogue inputs of the terminal strip X1
between to 2 selections.
(see § 5.5.2, page 47).
Reference is set with the + and - keys
211 V/Hz curve on the Control Panel. Can only be done
Stp Linear * Keyboard in window Set/View Ref [500], (see §
5.6, page 54). Now the + and - keys will
Default: Linear set the reference value.
Selection: Linear, Square The reference is set via the serial com-
Comm munication (RS 485, Fieldbus,
The V/Hz ratio is constant over the see § 5.3.29, page 34)
whole frequency range, giving the nom-
inal magnetic field to the motor. The The reference signal is selectable using
inverter is able to give nominal field Rem/ DigIn 2. See Fig. 32.
Linear over the full frequency range 0 to DigIn 2 DigIn2=High:Ref via Keys
50Hz. The 50Hz is automatically set by DigIn2=Low:Ref via Remote
the motor data (see § 5.3.10, page The reference signal is selectable with
32). This curve is suitable for all appli- Comm/ DigIn 2. See Fig. 33
cations. DigIn 2 DigIn2=High:Ref via Keys
The square curve lowers the V/Hz ratio DigIn2=Low:Ref via Communication
in the lower load area and thus the The reference signal is selectable with
magnetic field in the motor. This Comm/ DigIn 2.
reduces the motor losses and the extra Rem DI2 DigIn2=High:Ref via Remote
Square
modulation noise of the motor. This DigIn2=Low:Ref via Communication
curve is suitable for applications with a
quadratic load curve. In general these The reference signal is set via the
are centrifugal pumps and fans. option connector, depending on the
Option
option used (only visible if option is
connected). See chapter 7. page 69.
NOTE! Be sure the application is designed to be used at a
low V/Hz ratio. If not the inverter can trip on Overload or NOTE! If the reference is switched from Remote to Control
Overcurrent trips due to low voltage on the motor. (See Panel, the reference value is also taken over by the new
chapter 6. page 65). reference.

Reference via keys on CP




Reference

Reference via Analogue

inputs AnIn1 or AnIn2





 

 






Fig. 32 Reference Control = Rem/DigIn 2.






 





Fig. 31 V/Hz curves

FUNCTIONAL DESCRIPTION OF SETUP MENU 29

 5.3.4 Run/Stop/Reset control [213]
Selection of the source for run, stop and reset com-
Reference via keys on CP mands. See § 4.2, page 24 for the functional descrip-
tion.
Reference
213 Run/Stp Ctrl
Reference via serial
Stp Remote
Communication RS485,
Fieldbus, etc. Default: Remote
Remote, Keyboard, Comm,
 
 Selection Rem/DigIn 2, Comm/DigIn 2,



Comm/RemDI2, Option
Fig. 33 Reference Control =Comm/DigIn 2. The commands come from the inputs
Remote
of the terminal strip X1
NOTE! The programmable input DigIn 2 will not be
FF
FFF FFFFFF FFF
FFFFFFFFF
FFF FFFFFFFFFF FFFFFF FFFFFFFFFFF The commands come from the com-
FFF
FF F
FFFFFFFF FFFF
FFFFFFFFFFFFFFFFFFFFFFF FFFFFFFF
FFF
FFFFF Keyboard mand keys of the Control Panel. See
47). § 4.1.4, page 21.
The commands come from the serial
FFFFF FFFFFFFFFFF
FFFF FFFFFFF FFFF
FF F
FFFFFFFFFFFF FFFF
FF Comm communication (RS 485, Fieldbus,
can be used to make a local/remote control. See also
§ 5.3.4, page 30 and § 5.5.2, page 47. see § 5.3.29, page 34).
With DigIn2 the commands are
selectable between remote and the
Rem/
Control Commands via keyboard. See Fig. 34.
keys on CP DigIn 2
DigIn2=High:Control via Keys
DigIn2=Low:Control via Remote
Control
With DigIn2 the commands are
selectable between comm and the
Control Commands via Comm/ keyboard. See Fig. 35.
Terminal inputs: RunL, DigIn 2 DigIn2=High: Control via Keys
RunR, Enable, Reset.
DigIn2=Low: Control via serial
communication
 

With DigIn2 the commands are
selectable between comm and




Fig. 34 Run/stp Control = Rem/DigIn 2. Comm/ remote.

Rem DI2 DigIn2=High: Control via Remote
DigIn2=Low: Control via serial
communication
Control Commands via The commands are set via the option
keys on CP connector, depending on the option
Option
used (only visible if option is con-
Control
nected). See chapter 7. page 69.

NOTE! The programmable input DigIn 2 will not be

Control Commands via
serial Communication FFFFF
FFFFFF FFF
FFFFFFFFF
FFF FFFFFFFFFF FFFFFF FFFFFFFFF
FF
RS485, Fieldbus, etc. FFFFF
FFFFFFFFF FFFF
FFFFFFFFFFFFFFFFFFFFF FFFFFFFFFF
FFFFF
F
page 49).
 

FFFFF F
FFFFFFFFFFFFFF
FFFFFFF FFFF
FF F
FFFFFFFFFFFF FFFF
FF F
can be used to make a local/remote control (see § 5.3.3,




Fig. 35 Run/Stp Control =Comm/DigIn 2. page 29).

30 FUNCTIONAL DESCRIPTION OF SETUP MENU

5.3.5 Rotation [214]
Sets the general rotation for the motor. See also §
4.2.6, page 26.


214 Rotation
Stp R+L
Default: R+L
Selection: R+L, R, L

R+L Both frequency directions allowed. 

Frequency direction is limited to

R right direction (clockwise). The input
and key RunL are disabled.
    
Frequency direction is limited to left



L direction (counter-clockwise). The
input and key RunR are disabled. Fig. 36 IxR Comp at Linear V/Hz curve

FFFFF FFF
FFFFFF
FFFF FFFFFF FFF
FFF
FFF
FFF
FFFFF
FFF
FFF
FFFF
FFFFFFF
Direction [324] invisible.


5.3.6 Level/Edge control [215] 
Sets the way of input control for the inputs RunR and
RunL. See also § 4.2, page 24 for the functional
description.



215 Level/Edge
Stp Level

Default: Level 


Selection: Level, Edge


The inputs are activated or deacti-      
Level vated by a continuous high or low
signal. 


The inputs are activated or deacti- Fig. 37 IxR Comp at Square V/Hz curve
Edge
vvvvvvvvvvvvv
vvv vvvvvvvvvvvvvvvvv
vvvvv
5.3.8 Mains [217]
5.3.7 IxR Compensation [216] To select 230V mains voltage input for the inverter.
Compensates the voltage drop over the stator resistance
of the motor by increasing the output voltage at con- NOTE! Only to be selected if 230V main supply is used. This
window is only visible in FDU 40 inverters.
stant frequency. IxR Compensation is most important
at low frequencies and is used to obtain a higher start-
ing torque. The maximum voltage increase is 25% of 217 Mains
the nominal output voltage. See Fig. 36. Stp 400V
The IxR Compensation can be used in combina-
tion with Linear V/Hz curve as well as with Square Default: 400V
V/Hz curves although the combination with Square
Selection: 230V, 400V
V/Hz curves has little use. See Fig. 37.

5.3.9 Motor data [220]

216 IxR Comp
Submenus to set the motor data. Input of name plate
Stp 0.0% * data to adapt the inverter to the connected motor.
Default: 0.0%
Items can only be changed when the motor is stopped,
otherwise read only. The motor data are not affected by
Range: 0-25% x UNOM the Load Default command (§ 5.3.21, page 33).
Resolution 0.1% NOTE! The default settings are for a standard 4-pole motor
according to the nominal power of the inverter.

FUNCTIONAL DESCRIPTION OF SETUP MENU 31

5.3.10 Motor power [221] 5.3.15 Motor cos PHI [226]
Setting of the nominal motor power Setting of the nominal Motor cosphi (power factor).

221 Motor Power 226 Motor Cosphi

Stp (PNOM)kW Stp
Default: Pnom (see note§ 5.3.9, page 31) Default: (see note§ 5.3.9, page 31)
Range: 1W-120% x Pnom Range: 0.50 - 1.00
Resolution 2 significant digits for values <100
5.3.16 Utility [230]
Pnom is the nominal inverter power. Submenu to set common inverter settings like display
language, locking Control Panel, loading defaults, cop-
5.3.11 Motor voltage [222] ying and selecting Parameter Sets, copying settings
Setting of the nominal motor voltage. between inverters.

5.3.17 Language [231]

222 Motor Volts Selection of the language of the LCD Display. The lan-
Stp UNOMVAC guage selection is not affected by the Load Default
400V for FDU40 command (see § 5.3.21, page 33)
Default: 500V for FDU50
690V for FDU69 231 Language
Range: 100-800V Stp English
Resolution 1V
Default: English

5.3.12 Motor frequency [223] English, Deutsch, Svenska,

Selection:
Nederlands, Français, Español.
Setting of the nominal motor frequency.

5.3.18 Keyboard (un)lock [232]

223 Motor Freq If the keyboard is not locked (default) than the selec-
Stp 50Hz mmmmmmmmm mmmmmm mm
mmmm mm
mm
mm mmmmm
mmmmmmmm m
m mmmmmm
mmm
mmmmmmmmmmmm m
mm mmmmmm mmmmmmm
mm m
mmmm mmmm mmmmmmm mm mm
Default: 50Hz will appear. The keyboard can be locked with a pass-
Range: 50 -400Hz word to prevent unauthorised personnel from changing
parameters. When the keyboard is locked, parameters
Resolution 1Hz can be viewed but not changed. The reference value
can be changed, the inverter can be started, stopped
5.3.13 Motor current [224] and reversed if these functions are set to be controlled
Setting of the nominal motor current. from the keyboard. The code = 291.

232 Lock Code?

*
224 Motor Curr
Stp (INOM)A Stp 0

Default: INOM (see note§ 5.3.9, page 31) Default: 0

Range: 25 - 120% x INOM Range: 0 - 9999

Inom is the nominal inverter current. FFFFF F

FFFFFFFFFFFF FFFF FFFFFFFFFFFFF
FFFFFFFFFFFFFFFF
FFFFFFF
FFFFF
FF F
FFFFFFFFFFFF
FFFFFFFFFFFF F
FFFFF
FF FFFFFFFFFFFFFFFF FF
parameter is made while the system is locked. The value in
5.3.14 Motor Speed [225] FFFFFFFF
FF
FF FFF F
FFF
FFFFFFFFFFFFFFFFFFF
FFFFFFFFFF
Setting of the nominal Motor Speed.

225 Motor Speed

Stp (nMOT)rpm

Default: nMOT(see note§ 5.3.9, page 31)

Range: 400 -24000 rpm
Resolution 1 rpm

32 FUNCTIONAL DESCRIPTION OF SETUP MENU

5.3.19 Copy Set [233] 5.3.21 Default values [235]
Copies the content of a Parameter Set into another Load default values on 3 different levels (factory set-
Parameter Set. A Parameter Set consists of all parame- tings).
ters in the submenu Parameter Sets [300], see § 4.3,
page 26.
235 Load Default
Stp A
233 Copy Set
Stp A >B Default: A
Selection: A, B, C, D, All, Factory
Default: A>B
Only the selected Parameter Set will
A>B, A>C, A>D, B>A, B>C, B>D, A, B, C, D
Selection: be reverted to its default settings.
C>A, C>B, C>D, D>A, D>B, D>C
All 4 Parameter Sets (the complete
All menu 300) will be reverted to the
5.3.20 Select set no. [234] default settings.
Select a Parameter Set. A Parameter Set consists of all
parameters in the submenu Parameter Sets [300]. Every All 4 Parameter Sets and the menu´s
function in the submenu Parameter Sets has an indica- 100, 200 (except 220 and 231), 300,
Factory
tion A, B, C or D depending on the active Parameter 400 and 800 will be reverted to the
Set. Parameter Sets can be selected from the keyboard default settings.
or via the programmable digital inputs 3 and/or 4.
Parameter Sets can be changed during run, see § 4.3, NOTE! Trip log hour counter and other VIEW ONLY windows
page 26 for further explanation. are not regarded as settings and will be unaffected.

FFFFFF
FFFFFFFFFFFF
FFFFFFF
FFFFFF
FFF
FFF
FFFF
FFFFF
FFF
FF
FFFFF
FFFFFFF
FF
FFFFFFFF
FFFFF
234 Select Set
Stp A * 5.3.22 Copy all settings to Control Panel [236]
All the settings (the complete Setup Menu) are copied
Default: A into the Control Panel. Two separate memory banks
Selection: A, B, C, D, DigIn 3, DigIn 3+4, Comm Mem1 to Mem2 are available in the CP. In one Con-
trol Panel 2 complete sets of inverter settings can be
Fixed selection of one of the 4 Para- stored, to be loaded into other inverters. (See also §
A, B, C, D
meter Sets A, B, C or D 4.4, page 27).
Selection of Parameter Set A or B with
DigIn 3 input DigIn 3. See § 4.3, page 26 for 236 Copy to CP
the selection table.
Stp CP MEMORY 1 *
Selection of Parameter Set A, B, C or
DigIn 3+4 D with input DigIn 3 and DigIn 4. See Default: CP MEMORY 1
§ 4.3, page 26 for the selection table.
Selection: CP MEMORY 1 - CP MEMORY 2
Selection of the Parameter Set via
Comm serial communication. (RS 485, field-
bus, see § 5.3.29, page 34) 5.3.23 Load Parameter Sets from Control
Panel[237]
All 4 Parameter Sets sets from the Control Panel are
The active set can be viewed with function 680 FI sta-
loaded. Parameter Sets from the source inverter are
tus. (See § 5.7.8, page 54).
copied to all Parameter Sets in the target inverter, i.e. A
NOTE! The programmable input DigIn 3 or DigIn 4 will not to A, B to B, C to C and D to D. (See § 4.4, page 27).
be programmable from the I/O menu when DigIn 3 or DigIn
4 has been selected.
237 CP>All Sets
NOTE! A filter (50ms) will prevent contact bounces etc. Stp CP MEMORY 1
from activating the wrong set when DigIn 3 or DigIn 4 is
selected. Default: CP MEMORY 1
Selection: CP MEMORY 1 - CP MEMORY 2

FUNCTIONAL DESCRIPTION OF SETUP MENU 33

5.3.24 Load the active Parameter Set from Example:
Control Panel [238] m mmmmmmmmmmmmm
Only the active Parameter Set is loaded from the Con- m mm m
mmmmmm mmmmmm mmmm m
mm
mmm
mmmmmm
trol Panel. m mmmmmmmmmmmmm m
mm mmmm m
mmm
mmmmmmm mm mmmmmmmmm m
mmmm
mmm
Autoreset Trip Log contains 5 trips already.
Example: m mmmmmm
mmmmmmm m
mm mmmmm mmmm
mmmmmmmmmmmm mmm mmmmmm
mmm
If the active Parameter Set in the target inverter is and High again to maintain the Autoreset function.
m mm m
mmmm mmmmmmmm m
mmmmmmmmmm mmmmmm mmmmmmmmmmmmm The counter is reset.
memory bank will be loaded.
241 No of Trips
238 CP>Act Set Stp 0
Stp CP MEMORY 1
Default: 0 (no Autoreset)
Default: CP MEMORY 1 Range: 0 - 10 attempts
Selection: CP MEMORY 1-CP MEMORY 2
NOTE! An Autoreset is delayed by the remaining ramp time.
5.3.25 Load all settings from Control Panel
[239] 5.3.28 Selection of Autoreset trips
All the settings from the Control Panel are loaded. The The windows [242] to [24E] select for each individual
complete setup (including Motor Data) of the source trip the Autoreset function. As default no trips are
inverter is copied to the target inverter. (See § 4.4, page selected. Selection is On or Off.
27).
Window Default
239 CP>Settings
242 Overtemp Off
Stp CP MEMORY 1
243 Overcurrent Off
Default: CP MEMORY 1
244 Overvolt D Off
Selection: CP MEMORY 1-CP MEMORY 2
245 Overvolt G Off

5.3.26 Autoreset [240] 246 Overvolt L Off

The Autoreset must be enabled first by making the 247 Motor Temp Off
Autoreset input continuously high. See § 4.2.5, page
25. With function Number of trips [241] the Autoreset 248 Ext Trip Off
is activated. Select from window [242] to [24E] the rel- 249 Motor Lost Off
evant Trip condition for the Autoreset.
24A Alarm Off
5.3.27 Number of Trips [241] 24B Locked Rotor Off
Any number set above 0 activates the Autoreset. This
24C Power Fault Off
means that after a trip, the inverter will restart automat-
ically according to the number of attempts selected. No 24D Undervoltage Off
restart attempts will take place unless all conditions are
24E Comm Error Off
normal.
If the Autoreset counter (not visible) contains more
trips than the selected number of attempts, the Autore- 5.3.29 Option: Serial communication [250]
set cycle will be interrupted. No Autoreset will then Settings of the optional serial input. See the Serial
take place. The Autoreset counter is subtracted by one Communication instruction manual for description of
every 10 minutes. the windows Baudrate [251], Address [252] and Inter-
If the maximum number of Trips has been reached, rupt [253].
mmm mmmmmmmm m
mmm mmmmmm mmmmmm mmmmm
mmm mm m mmmm mmmmmmmmmm
See also § 5.8, page 57 and § 6.2, page 66. If the
Autoreset is full then the inverter must be reset by a
normal Reset.

34 FUNCTIONAL DESCRIPTION OF SETUP MENU

5.3.30 PTC [260] 5.3.32 Macros [270]
Settings of the PTC input. Figure 35a shows the con- mm mmmmmmmmmmm
mmm
mmmmmmmmmmm
mmmmm mmmmmmm mmm mmmm
mmmmmm m
nection of the PTC input. The motor thermistors small adjustment are needed to set up the inverter for a
(PTC) must comply to DIN 44081/44082. The speci- mmmm
mm mmmmmmmmm
mmmmm
mmm m
mmm mmm m mmmmmmmmmmmm m
mmmmmmmmmmm
fication of the input: Input and Output selections. After selecting a Macro all
Windows still can be changed.
Table 16 PTC card NOTE! When a macro is selected, only the used parameters
are changed. Previous settings, manually or via macro´s,
Assumed thermistor 1, 3 or 6 thermistors in are not changed. The description of the macro´s in this
network series user manual is based on the default settings of the inverter.

Sense voltage 2.0V ±10% 5.3.33 Select Macro [271]

Short circuit current limit 1.0 mA ±10%
When the selecting a Macro, the message "Sure?" must
be confirmed by "Yes" to activate the selected Macro.
No trip to trip threshold 2825 ±10%
271 Select macro
Switch back threshold 1500 ±10% Stp Loc/Rem Ana *
Default: Loc/Rem/Ana
Loc/Rem Ana, Loc/Rem Comm, PID,
Selection:
Preset, MotPot




Loc/Rem Ana

Local/Remote control with analogue signal:
- DigIn 2 selects between:

 - Run/Stop control via the Control Panel



- Remote Run/Stop control.

  - DigIn 3 selects between:

  - Analogue Input 1 (4-20mA)






- Analogue input 2 (0-10V)

 










By operating DigIn2 and 3 simultaneously, a switch-
over is made between:




 

Local (both HI) Run/Stop/Reset via Control Panel






Reference via AnIn2 (0-10V for

 potentiometer)

 

or


Remote (both LO) Run/Stop/Reset via User Interface
Reference via AnIn1 (4-20mA)


The following settings are made:

Fig. 38 Connection of the motor thermistor (PTC). Table 17 Macro Loc/Rem Ana

Window Selection/Range
5.3.31 PTC [261]
To enable or disable the PTC input. 212 Ref Control Remote
213 Run/Stop Control Rem/DigIn 2
261 PTC 411 AnIn 1 Funct Frequency
Stp Off * 412 AnIn 1 Setup 2-10V/4-20mA
Default: Off
415 AnIn 2 Funct Frequency
Selection: Off, On
416 AnIn 2 Setup 0-10V/0-20mA
Off PTC input disabled 423 DigIn 3 AnIn Select
On PTC input enabled
NOTE! Jumper S3 must be set for "current". See § 3.10,
page 18. See Fig. 39 for a connection example.

FUNCTIONAL DESCRIPTION OF SETUP MENU 35

 


 





 

  








  


 

 
  
 
 


 


 


 


  
  


 
  
 


 
 
 










Fig. 39 Local / Remote Ana macro

Fig. 40 Local/Remote Comm macro
Loc/Rem Comm
Local/Remote control with serial communication.: PID
Setup for PID operation:
NOTE! A serial communication option must be connected - Analogue reference is on AnIn 1(0-10V)
and set: - Feedback reference is on AnIn 2 (0-10V)
- Run /Stop control is remote.
- DigIn 2 selects between:
The following settings are made:
- Run/Stop control with reference (+,- keys) both
via the Control Panel
- Remote Run/Stop control with remote analogue Table 19 Macro PID
reference via the serial option.
The following settings are made: Window Selection/Range

Table 18 Macro Loc/Rem Comm 212 Ref Control Remote

Window Selection/Range 213 Run/Stop Control Remote

343 PID Control On
212 Ref Control Comm/DigIn 2
411 AnIn 1 Funct PID control
213 Run/Stop Control Comm/DigIn 2
412 AnIn1 Setup 0-10V/0-20mA
411 AnIn1 Funct Off
416 AnIn2 Setup 0-10V/0-20mA
415 AnIn2 Funct Frequency
416 AnIn2 Setup 0-10V/0-20mA See Fig. 41 for a connection example.

See Fig. 40 for a connection example.





  


   
 
   


   
 

 












Fig. 41 PID Macro

36 FUNCTIONAL DESCRIPTION OF SETUP MENU

Preset Frequency MotPot
Selecting 3 preset frequencies with digital inputs DigIn Local/Remote control with the Motor Potentiometer
2 and DigIn 3.: function:
- DigIn 2 and 3 selects the preset frequencies - DigIn 2 selects between:
according to the truth table: - Run/Stop control with Analogue reference (+,-
keys) both via the Control Panel.
DigIn 3 DigIn 2 Preset - Remote Run/Stop control with remote reference
MotPot function on DigIn 5 and DigIn 6.
LO LO No preset
LO HI Preset 1
The following settings are made:

HI LO Preset 2 Table 21 Macro MotPot

HI HI Preset 3 Window Selection/Range

212 Ref Control Rem/DigIn 2

The following settings are made:
213 Run/Stop Control Rem/DigIn 2
Table 20 Macro Preset Frequency
425 DigIn 5 MotPot Up
Window Selection/Range
426 DigIn 6 MotPot Down
212 Ref Control Remote
213 Run/Stop Control Remote
See Fig. 43 for a connection example.

411 AnIn 1 Funct Off

422 DigIn 2 Pres Ref 1






423 DigIn 3 Pres Ref 2 
 
See Fig. 42 for a connection example.  
 
 

  




  
  


 
  

  
   

 

  


  

 
  


   

  
  
   
 
   
  


   
 


  


Fig. 43 MotPot macro




5.3.34 Pump Control [280]

Fig. 42 Preset Frequency
Settings for the Pump Control option. See § 7.5, page
71 and the Pump Control instruction manual.
NOTE! This submenu is only visible if the Pump/Fan control
option is fitted.

FUNCTIONAL DESCRIPTION OF SETUP MENU 37

5.4 Parameter Sets [300]
The parameters in this main menu are regarded as a
Parameter Set. These parameters are mainly of the type
which are often adjusted to obtain optimum machine 

performance. Up to four sets (A, B, C and D) can be

stored. They can be selected (also during run) via the Nom. Frequency

keyboard, the terminals (DigIn 3 and 4) or via the

serial communications. The name of the active set is
indicated by a letter in front of each parameter value. It
can also be read in the FI Status [6A0] (see § 5.7.8,
page 54). See for further explanation § 4.3, page 26.
Acc Time [311] Dec Time [313]
5.4.1 Run/Stop [310] 



Submenu with the all the functions regarding accelera-

tion, deceleration, starting, stopping, etc.

5.4.2 Acceleration time [311] Fig. 45 Acceleration and deceleration times.

The acceleration time is defined as the time it takes to
go from 0rpm to nominal motor frequency. 5.4.3 Acceleration time for MotPot [312]
If the MotPot function is selected, this is the accelera-
NOTE! If the Acc Time is too short, the motor is tion time for the MotPot Up command. See § 5.5.11,
accelerated according to the Torque Limit. The actual page 49.
Acceleration Time may be higher than set.

312 Acc MotPot

311 Acc Time Stp 16.00s *
Stp A: 2.00s *
Default: 16.00
Default: 2.00s (10.0s for size 4 and up)
Range: 0.50-3600s
Range: 0.50 - 3600s
5.4.4 Acceleration time to Min. Frequency
Fig. 44 shows the relationship between nominal motor [313]
frequency/Max Frequency and the Acceleration Time. If a Minimum frequency is programmed this is acceler-
The same is valid for the Deceleration Time. ation time from 0Hz to the Minimum Frequency at a
Run command.


313 Acc>Min Freq

Nominal
Frequency 
Stp 2.00s *
Default: 2.00s (10.0s for size 4 and up)
Max  Range: 0.50-3600s
Frequency

5.4.5 Acceleration ramp type [314]

Sets the type of all the acceleration ramps. See Fig. 46.

314 Acc Rmp Type




   Stp A: Linear *
Default: Linear
Fig. 44 Acceleration time and maximum frequency.
Selection: Linear, S-Curve
Fig. 45 shows the settings of the Acceleration and Linear Linear acceleration ramp
Deceleration Times with respect to the nominal motor
frequency. S-Curve S-shape acceleration ramp

38 FUNCTIONAL DESCRIPTION OF SETUP MENU

 5.4.9 Deceleration ramp type [318]
 Sets the type of all the acceleration ramps Fig. 47.
S-curve

318 Dec Rmp Type

Stp A: Linear *
Default: Linear
Selection: Linear, S-Curve

Linear Linear deceleration ramp

S-Curve S-shape deceleration ramp






Fig. 46 S-curve acceleration ramp.
S-Curve
5.4.6 Deceleration time [315]
The deceleration time is defined as the time it takes to
go from nominal motor frequency to 0Hz.

315 Dec Time

Stp A: 2.00s *
Default: 2.00s (10.0s for size 4 and up)
Range: 0.50 - 3600s


NOTE! If the Dec Time is too short and the generator 


energy cannot be dissipated in a brake resistor, the motor
is decelerated according to the overvoltage limit. The Fig. 47 S-curve deceleration ramp.
actual deceleration time may be higher than set.
5.4.10 Start Mode [319]
5.4.7 Deceleration time for MotPot [316] Sets the way of starting the motor when a run com-
If the MotPot function is selected, this is the decelera- mand is given.
tion time for the MotPot Down command. See §
5.5.11, page 49. 319 Start Mode
Stp A: Fast *
316 Dec MotPot
Stp 16.00s * Default: Fast
Selection: Fast (fixed setting)
Default: 16.00s
The motor flux increases gradually.
Range: 0.50-3600s Fast The motor starts rotating immedi-
ately after the Run command is given.
5.4.8 Deceleration time to Min. Frequency
[317] 5.4.11 Stop Mode [31A]
If a Minimum frequency is programmed this is deceler- Sets the way of stopping the motor when a STOP
ation time from the Minimum Frequency to 0Hz at a command is given.
Stop command.
31A Stop Mode
317 Dec<Min Freq Stp A: Decel *
Stp 2.00s * Default: Decel
Default: 2.00s (10.0s for size 4 and up) Selection: Decel, Coast
Range: 0.50-3600s The motor decelerates to 0Hz accord-
Decel
ing to the set deceleration time.
The motor freewheels naturally to
Coast
0Hz.

FUNCTIONAL DESCRIPTION OF SETUP MENU 39

5.4.12 Spinstart [31B] 5.4.16 Min Freq Mode [323]
The Spinstart will start a motor which is already run- To select the behaviour of the inverter at minimum fre-
ning, without tripping or generating high current quency.
peaks. With the Spinstart=On the actual rotation of the
motor is delayed depending on motor size, running
conditions of the motor before the Spinstart, inertia of
323 Min Frq Mode
the application etc. Stp A: Scale *
Default: Scale
31B Spinstart
Stp A: Off * Range: Scale, Limit, Stop
Minimum Frequency = Zero refer-
Scale
Default: Off ence. See Fig. 48.
Selection: Off, On Minimum Frequency = Zero refer-
Limit ence, but with a dead band according
No Spinstart. If the motor is already to Fig. 49.
Off running the inverter can trip or will
start with high current. The inverter will ramp to zero fre-
quency when the frequency reference
Spinstart will allow to start a running Stop is lower than the minimum frequency.
On motor without tripping or high inrush If the reference signal comes back it
currents. will ramp up again. See Fig. 50.

5.4.13 Frequencies [320]

Submenu with all settings regarding to frequencies, as 

Min/Max frequencies, Jog frequencies, Preset frequen-

cies, Skip frequencies.
Max
5.4.14 Minimum Frequency [321] Frequency

Sets the Minimum Frequency. See the function Min

Frq Mode § 5.4.16, page 40 for the behaviour at Mini-
mum Frequency. The Minimum Frequency will oper-
ate as an absolute lower limit.
Min
Frequency

321 Min Freq

Stp A: 0Hz *  
 

Default: 0 Hz   

Range: 0 - Max Frequency 




Fig. 48 Min Frq Mode = Scale.

NOTE! The Jog function and the Preset Frequencies ignore
the Minimum Frequency setting. See also § 5.4.25, page
43, § 5.5.11, page 49 and § 5.4.19, page 41.


5.4.15 Maximum Frequency [322]

Sets the maximum frequency at 10V/20mA, unless a
Max
user defined characteristic of the analogue input is pro- Frequency
grammed (see § 5.5.4, page 48, § 5.5.5, page 48, §
5.5.8, page 49 and § 5.5.9, page 49). The nominal
motor frequency is determined by the parameter
Motor frequency [225] (see § 5.3.14, page 32). The
Maximum Frequency will operate as an absolute maxi- Min
mum limit. Frequency

322 Max Freq

*
 
  
Stp A: fMOTHz
   

Default: fMOT 



Range: Min Freq - 2x fMOT Fig. 49 Min Frq Mode = Limit.

NOTE! It is not possible to set the Max frequency lower

than the Minimum frequency.

40 FUNCTIONAL DESCRIPTION OF SETUP MENU

 5.4.19 Preset Frequency 1 [326] to Preset

Frequency 7 [32C]
Preset Frequencies are activated by the digital inputs,
see § 5.5.11, page 49 - § 5.5.14, page 50. The digital
Max
Frequency
inputs must be set to the function Pres. Ref 1, Pres.
Ref 2 or Pres. Ref 4.
Depending on the number of digital inputs used up
to 7 preset frequencies can be activated per Parameter
Set. Using all the Parameter Sets, up to 28 preset fre-
Min quencies are possible. (see § 4.3, page 26).
Frequency

326 Preset Frq 1

 
  Stp A: 10Hz *
  
Default: 10Hz




Fig. 50 Min Frq Mode = Stop. Range: 0 - Max Frequency

5.4.17 Frequency Direction [324] The same settings are valid for the windows:
Sets the rotation for the active Parameter Set. See § [327 Preset Freq 2], with default 20Hz
4.2.6, page 26. [328 Preset Freq 3], with default 30Hz
[329 Preset Freq 4], with default 35Hz
[32A Preset Freq 5], with default 40Hz
324 Direction [32B Preset Freq 6], with default 45Hz
Stp A: R [32C Preset Freq 7], with default 50Hz
The selection of the presets is according to Table 22.
Default: R
Range: R, L
Table 22 Preset
Direction is set to right direction
R
(clockwise). Preset Preset Preset
Output Frequency
Direction is set to left direction Ref 4 Ref 2 Ref 1
L
(counter-clockwise).
Analogue reference as
0 0 0
NOTE! This window is only visible if Rotation=R+L (see §
programmed
5.3.5, page 31). 0 0 11) Preset Freq 1

This function is only useful when a RUN command is 0 11) 0 Preset Freq 2
set to one of the Digital inputs. The RunL and RunR 0 1 1 Preset Freq 3
commands will always overrule this setting.
11) 0 0 Preset Freq 4
5.4.18 Motor Potentiometer [325] 1 0 1 Preset Freq 5
Sets the properties of the Motor Potentiometer func-
tion. See the parameter DigIn1 [421] § 5.5.11, page 49 1 1 0 Preset Freq 6
for the selection of the Motor Potentiometer function. 1 1 1 Preset Freq 7

1)=
325 Motorpot selected if only one Preset Ref is active
Stp A: Non Vola * 1 = active input
0 = non active input
Default: Non Vola
Selection: Non Vola, Volatile Preset Frequencies have priority over the analogue
inputs.
Non Volatile. After a stop, trip or
power down of the inverter the active NOTE! If only preset Ref 4 is active, then the Preset Freq 4
output frequency at the moment of can be selected. If Preset Ref 2 and 4 are active, then the
Non vola the stop will be memorized. After a Preset Frequencies 2, 4 and 6 can be selected.
new start command the output fre-
quency will resume to this saved
value.
After a stop, trip or power down, the
inverter will start always from zero
Volatile
frequency (or minimum frequency, if
selected).

FUNCTIONAL DESCRIPTION OF SETUP MENU 41

5.4.20 Skip Frequency 1 Low [32D] 5.4.22 Skip Frequency 2 Low [32F]
Within the range Skip Freq high to low the output fre- See § 5.4.20, page 42.
quency cannot be constant to avoid mechanical reso-
nance in the drive system.
When Skip Frequency Low Ref Frequency Skip
32F Skipfrq 2 LO
Frequency High, then Output Frequency=Skip Fre- Stp A: 0.0Hz *
quency HI during dec and Output Frequency=Skip
Default: 0.0 Hz
Frequency LO during acc. Fig. 51 shows the function
of Skip Frequency Hi and Low. Range: 0 - fMAX
Between Skip Frequency HI and LO, the frequency
changes with the set acceleration and deceleration 5.4.23 Skip Frequency 2 High [32G]
times.
See § 5.4.20, page 42.

32D Skipfrq 1 LO
*
32G Skipfrq 2 HI
Stp A: 0.0Hz
Stp A: 0.0Hz *
Default: 0.0 Hz
Default: 0.0 Hz
Range: 0 - fMAX
Range: 0 - fMAX

5.4.24 Jog Frequency [32H]


The Jog Frequency command is activated by one of the
digital inputs, see § 5.5.11, page 49 - § 5.5.14, page 50.
The digital input must be set to the function Jog.
The Jog command will automatically give a run
command as long as the Jog command is active. The
rotation is determined by the polarity of the set Jog
Skip
Frequency HI Frequency.
Example:
Skip
If Jog Frequency = -10, this will give Run Left
Frequency LO command at 10 Hz regardless of RunL or RunR
commands. Fig. 52 shows the function of the Jog
command.

32H Jogfrequency



 Freq Reference
Stp A: 2.0Hz *
Default: 2.0 Hz
Fig. 51 Skip Frequency.
Range: 0 - +2x fMOT
NOTE! The 2 Skip Frequency ranges may be overlapped.

5.4.21 Skip Frequency 1 High[32E] 

See § 5.4.20, page 42.

Jog
Freq
32E Skipfrq 1 HI
Stp A: 0.0Hz *


Default: 0.0 Hz
Jog
Range: 0 - fMAX com-
mand






Fig. 52 Jog command.

42 FUNCTIONAL DESCRIPTION OF SETUP MENU