sj-210,310 Series Web
sj-210,310 Series Web
sj-210,310 Series Web
FORM MEASUREMENT
Portable Surface Roughness Tester
PRE1533
Portable Surface Roughness Tester
M
ea rt
s
sur pa
em
ent e gine
xample - Car en
M s
ea ail
sur
eme oadr
nt example - Railr
2
With constant use throughout many industries for over 20 years,
the SJ Series has been recognized as the pioneers of compact
surface roughness testers!
With overwhelming performance, they contribute to
manufacturing all over the world.
M s
ea nt
sur
eme e joi
nt example - Bridg
3
Tackle Your Challenges With the SJ-210/310 Series!
Case 2
Fed up with transporting the workpieces
to a stationary device?
Case 3
Don’t own a surface roughness
measuring machine?
Can I do it myself?
4
With the SJ-210/310 Series...
You can measure while checking
roughness from the waveform!
5
So easy that anyone
can use it!
Reduces data input labor significantly:
6
Time-saving and user-friendly! Advanced free software!
Further improve convenience by linking with a PC
This program can be downloaded free of charge from the Mitutoyo website.
https://www.mitutoyo.eu/en_us/downloads/software-and-updates
Required environment
• OS: Windows 7 • Spreadsheet software: Microsoft® Excel 2010
Windows 8 Microsoft® Excel 2013
Windows 10 Microsoft® Excel 2016
Microsoft® Excel 2019
Office365® ProPlus (Windows10 Pro)
Note: Windows OS, Microsoft® Excel, and Office365 ProPlus are products of Microsoft Corporation.
Optional combinations!
Improve work efficiency by utilizing diverse options
Data collected by the SJ-210 / 310 Series can be loaded to FORMTRACEPAK-AP, a form assessment/analysis software package, via a
memory card (optional) for more advanced analysis.
Simply connect this printer to the Surftest SJ-210 / 310 Series' Start and stop measurements just by tapping! Allows you to
digimatic output and print* calculation results, perform a significantly increase efficiency in measurements where large
variety of statistical analyses, draw a histogram or D chart, and numbers of the same workpiece are fixed and measured in one go.
also perform complicated operations for X-R control charts.
* The symbol 'μm' is not printable, but measurement results can still be printed
out without setting the
measurement unit.
12AAJ088
12AAW452
264-505
Note 1: m
icro SD card (with a conversion
adapter to SD card)
Note 2: N
ot all memory cards can be
recognized. Please use the
• SJ-210 /310 Series → DP-1VA LOGGER Connecting cable optional SD memory card.
1 m: 936937
2 m: 965014
7
The Convenient Functions of the SJ-210/310 Series 6
8
Display of
SJ-210
No Contact Detected Contact Detected
Display of
SJ-310
No Contact Detected Contact Detected
Password setting
9
SJ-210 Series - Further Sophisticated Functions
Outstanding visibility!
2.4-inch color graphic LCD
A clear and easy to read large screen with backlight.
10
Shortcuts for intuitive operation
Display settings can be easily
changed by operating the [←] Perfectly mobile: Easy to carry
and [→] keys inside the cover.
Convenient, dedicated case for comfortable carrying
For example, cutoff value (λc)
(Standard accessory)
, and number of segments (N)
can be easily switched on the
measurement screen.
Example of a printout
Printer supplies:
Printing paper standard type (5 rolls)
270732
Durable printer paper (5 rolls)
12AAA876
178-421D
12
The delete function widens the
utilization range of the data
Allows calculation by partially deleting
abnormal results, such as cracks.
Condition inputting
possible in drawing
instruction format
Also allows for assessment condition
inputting using drawing instruction
symbols compliant with ISO/JIS
roughness standards.
Type of detector Standard drive unit type Retractable drive unit type Transverse tracing drive unit type
SJ-210 SJ -210 SJ -210R SJ -210R SJ -210S SJ -210S
Model No.
(0.75 mN type) (4 mN type) (0.75 mN type) (4 mN type) (0.75 mN type) (4 mN type)
178-560-11
mm 178-560-12 178-562-11 178-562-12 178-564-11 178-564-12
Order No. 178-560-13
inch /mm 178-561-11 178-561-12 178-563-11 178-563-12 178-565-11 178-565-12
X-axis 16,0 mm 5,6 mm
Range 360 µm (-200 µm to +160 µm)
Measuring
range Z-axis 360 μm / 0,02 μm
(Detector) Range/
100 μm/ 0,006 μm
Resolution
25 μm/ 0,002 μm
Measuring speed When measuring: 0,25 mm/s, 0,5 mm/s, 0,75 mm/s When returning: 1 mm/s
Measuring force/Stylus tip 0,75 mN type: 0,75 mN/ 2 μmR 60°, 4 mN type: 4 mN / 5 μmR 90°
Skid force 400 mN or less
Applicable standards JIS ’82 / JIS ’94 / JIS ’01 / ISO ’97 / ANSI / VDA
Assessed profiles Primary profile, Roughness profile, DF profile, Roughness profile-Motif
Ra, Rc, Ry, Rz, Rq, Rt, Rmax*1, Rp, Rv, R3z, Rsk, Rku, Rc, RPc, Rsm, Rz1max*2, S, HSC, RzJIS*3, Rppi, RΔa, RΔq,
Parameters
Rlr, Rmr, Rmr(c), Rδc, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2, Vo, Rpm, tp*4, Htp*4, R, Rx, AR, Possible Customize
Graph analysis Bearing area curve, Amplitude distribution curve
Filters Gaussian, 2CR75, PC75
λc 0,08, 0,25, 0,8, 2,5 mm
Cut off length
λs*5 2,5, 8 μm
Sampling length 0,08, 0,25, 0,8, 2,5 mm
×1, ×2, ×3, ×4, ×5,
×1, ×2, ×3, ×4, ×5, ×6, ×7, ×8, ×9, ×10,
Number of sampling lengths ×6, ×7, ×8, ×9, ×10,
arbitrary length (0,3 to 16,0 mm: 0,01 mm interval)
arbitrary length (0,3 to 5,6 mm: 0,01 mm interval)
LCD dimensions 36,7×48,9 mm
All models except 178-560-13D: Japanese, English, German, French, Italian, Spanish, Portuguese, Korean,
Traditional Chinese, Simplified Chinese, Czech, Polish, Hungarian, Turkish, Swedish, Dutch
Display languages
178-560-13D: Japanese, English, Russian, Slovenian, Rumanian, Bulgarian, Finnish, German, French, Italian,
Spanish, Czech, Polish, Hungarian, Turkish, Swedish
Vertical display: 1-parameter display /3-parameter display /Trace display
Measurement result display
Horizontal display: 1-parameter display / 4-parameter display / Trace display (Horizontal display is invertible)
Printing function*6 Measurement conditions / Calculation results / GO /NG judgement result /Calculation results for each sampling length /
(Dedicated printer is required separately) Assessed profile/ Bearing area curve / Amplitude distribution curve / Environment setting information
External I/O USB I / F, Digimatic Output, Printer Output, RS-232C I / F, Foot SW I / F
Customization Desired parameters can be selected for calculation and display
GO/NG judgment*7 By max value / 16 % / Standard deviation
Storage of measurement condition Save the conditions at power OFF
Internal memory: Measurement condition (10 sets)
Functions Memory card (optional): 500 measurement conditions, 10000 measured profiles, 500 display images
Storage
Text file (Measurement conditions / Measured profile /Assessed profile /
Bearing area curve /Amplitude distribution curve)
Auto-calibration with the entry of numerical value /
Calibration
Average calibration with multiple measurements (Max. 5 times) is available
Power-saving function Auto-sleep function (10-600 sec)*8
Two-way power supply: battery (rechargeable NiMH battery) and AC adapter
Power supply Note 1: Charging time: about 4 hours (may vary due to ambient temperature)
Note 2: Endurance: about 1000 measurements (differs slightly due to use conditions /environment)
Display unit 52,1×65,8×160 mm (sliding cover closed, detector not mounted)
Size (W×D×H)
Drive unit 115×23×26 mm (detector not mounted)
Mass About 500 g (Display unit + Drive unit + Standard detector)
12BAA303 Connecting cable*9
*9 178-605 Roughness specimen (Ra 1 μm)
12BAA303 Connecting cable
12AAE643 Point-contact adapter
178-601 Roughness specimen (Ra 3 μm)
12AAE644 V-type adapter
12BAR344 Carrying case
Standard accessories 12BAR344 Carrying case
12BAK700 Calibration stage
12BAK700 Calibration stage
Protective sheets for display, AC Adapter, Operation manual,
Protective sheets for display
Quick reference manual, Warranty
AC Adapter, Operation manual
Quick reference manual, Warranty
*1 Calculation is available only when selecting the VDA, ANSI, or JIS '82 standard.
*2 Calculation is available only when selecting the ISO '97 standard.
*3 Calculation is available only when selecting the JIS '01 standard.
*4 Calculation is available only when selecting the ANSI standard.
*5 Not available when selecting the JIS '82 standard.
*6 Order the SJ-210 printer (178-421D, optional accessory) separately.
*7 Standard deviation can only be selected in ANSI. 16 % rule cannot be selected in VDA.
*8 Auto-sleep function is invalid when AC adaptor is used.
*9 For connecting the calculation display unit and drive unit.
Note 1: Refer to pages 18 to 19 for details about consumables and options.
Note 2: T o denote your AC line voltage add the following suffixes (e.g. 178-560-11A).
A for 120 V, C for 100 V, D for 230 V, E for 230 V (for UK), DC for 220 V (for China), K for 220 V (for Korea)
14
SJ-210 Series Dimensions
• Drive unit stored inside display unit (Standard detector installed in drive unit) Unit: mm
214.1
174.1 40
14.1 160
214.1
Sliding cover: Closed
174.1 40
PAGE
14.1 160
65.8
START
STOP
POWER
DATA
PAGE
65.8
START
STOP
POWER
Sliding cover: Open
DATA
PAGE
START
STOP
POWER
DATA
PAGE
Without With
back face cover back face cover
START
STOP
POWER
DATA
52.1
52.1
• D rive unit not stored inside display unit (Standard detector installed in drive unit)
PAGE
23
START
STOP
PAGE
23
START
STOP
Connecting cable (1 m)
POWER
DATA
26
Connecting cable (1 m)
25.2
26.7 115 160
26
25.2
26.7 115 160
15
SJ-310 Series Specifications
Type of detector Standard drive unit type Retractable drive unit type Transverse tracing drive unit type
SJ -310 SJ -310 SJ -310R SJ -310R SJ-310S SJ -310S
Model No.
(0.75 mN type) (4 mN type) (0.75 mN type) (4 mN type) (0.75 mN type) (4 mN type)
mm 178-570-11 178-570-12 178-572-11 178-572-12 178-574-11 178-574-12
Order No.
inch /mm 178-571-11 178-571-12 178-573-11 178-573-12 178-575-11 178-575-12
X-axis 16.0 mm 5.6 mm
Range 360 μm (-200 μm to +160 μm) [14400 μinch (-7900 μinch to +6300 μinch)]
Measuring
range Detector 360 μm/ 0,02 μm
Range /
100 μm/ 0,006 μm
resolution
25 μm/ 0,002 μm
Measuring speed When measuring: 0,25 mm/s, 0,5 mm/s, 0,75 mm/s, When returning: 1 mm/s
Measuring force/Stylus tip 0,75 mN type: 0,75 mN/ 2 μmR 60°, 4 mN type: 4 mN / 5 μmR 90°
Skid force 400 mN or less
Applicable standards JIS ’82 / JIS ’94 / JIS ’01 / ISO ’97 / ANSI / VDA
Assessed profiles Primary profile, Roughness profile, DF profile, Roughness profile-Motif, W-Motif
Ra, Rc, Ry, Rz, Rq, Rt, Rmax*1, Rp, Rv, R3z, Rsk, Rku, Rc, RPc, Rsm, Rz1max*2, S, HSC, RzJIS*3, Rppi, R∆a, R∆q, Rlr, Rmr,
Parameters
Rmr(c), Rδc, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2, Vo, λa, λq, L0, Rpm, tp*4, Htp*4, R, Rx, AR, W, AW, Wx, Wte, Possible Customize
Graph analysis Bearing area curve, Amplitude distribution curve
Filters Gaussian, 2CR75, PC75
λc 0,08, 0,25, 0,8, 2,5, 8 mm
Cut-off length
λs*5 2,5, 8 μm
Sampling length 0,08, 0,25, 0,8, 2,5, 8 mm
×1, ×2, ×3, ×4, ×5, ×6, ×7, ×8, ×9, ×10, ×1, ×2, ×3, ×4, ×5, ×6, ×7, ×8, ×9, ×10,
Number of sampling lengths
Arbitrary (0.3 to 16.0 mm: 0.01 mm Interval) Arbitrary (0.3 to 5.6 mm: 0.01 mm Interval)
LCD dimensions 117.8×88.2 mm
Japanese, English, German, French, Italian, Spanish, Portuguese, Korean,
Display languages
Traditional Chinese, Simplified Chinese, Czech, Polish, Hungarian, Turkish, Swedish, Dutch
1-parameter display: one parameter measurement result
4-parameter display: four parameter measurement results
Measurement result display
Profile display: one parameter measurement result and the measured profile
Trace display: The ten latest measurement results using the same parameter
Measurement conditions / Calculation results / GO / NG judgement result /Calculation results for each sampling length /
Printing function
Tolerance value / Assessed profile / Graphic curve / Bearing area curve / Amplitude distribution curve / Environmental setting information
External I/O USB I / F, Digimatic output, RS-232C I / F, External SW I / F
Customization Desired parameters can be selected for calculation and display
GO/NG judgement*6 Max rule / 16 % rule / Average rule / Standard deviation (1σ, 2σ, 3σ)
Storage of measurement condition Save the condition at power OFF
Functions Internal memory: Measurement condition (10 sets)
Storage Memory card (optional): 500 measurement conditions, 10000 measuring data, 500 statistic data, 10000 text data,
1 backup of machine setting, the last ten traces (Trace 10)
Calibration Auto-calibration with the entry of numerical value /Average calibration with multiple measurements (Max. 12 times) is available
Power-saving function Auto-sleep function (30-600 sec)*7
Two-way power supply: battery (rechargeable Ni-MH battery) and AC adapter
Power supply Note 1: Charging time: about 4 hours (may vary due to ambient temperature)
Note 2: Endurance: about 1500 measurements (differs slightly due to use conditions /environment)
Display unit 275×109×198 mm
Size (W×D×H)
Drive unit 115×23×26 mm (detector not mounted)
Mass About 1.8 kg (Display unit + Drive unit + Standard detector)
12AAW066 Connecting cable*8 12AAW066 Connecting cable*8
178-601 Roughness specimen (Ra 3 μm) 178-605 R oughness specimen (Ra 1 μm)
357651 AC adapter 357651 AC adapter
12AAA217 Nosepiece for plane surface 12AAE643 Point-contact adapter
12AAA218 Nosepiece for cylinder 12AAE644 V-type adapter
12AAA216 Supporting leg 12BAK700 Calibration stage
Standard accessories 12BAK700 Calibration stage 12BAR507 Stylus pen
12BAR507 Stylus pen 12BAL402 Protection sheet
12BAL402 Protection sheet 270732 Printer paper (5 rolls)
270732 Printer paper (5 rolls) 12BAL400 Carrying case
12BAL400 Carrying case Philips screwdriver, Strap for stylus pen,
Philips screwdriver, Strap for stylus pen, Operation manual, Quick reference manual,
Operation manual, Quick reference manual, Warranty Warranty
*1 Only for VDA/ANSI/JIS ’82 standards.
*2 Only for ISO ’97 standard.
*3 Only for JIS ’01 standard.
*4 Only for ANSI standard.
*5 Not available for JIS '82 standard.
*6 Standard deviation can only be selected in ANSI.16 % rule cannot be selected in VDA.
*7 Auto-sleep function is invalid when AC adapter is used.
*8 For connecting the calculation display unit and drive unit.
Note 1: Refer to pages 18 to 19 for details about consumables and options.
Note 2: To denote your AC line voltage add the following suffixes (e.g. 178-570-11A). A for 120 V, C for 100 V, D for 230 V, E for 230 V (for UK), DC for 220 V (for China), K for 220 V (for Korea)
16
SJ-310 Series Dimensions
Cable length: 1 m
275 109
198
15°
25.2
26.7 115.0
23.0
2.0 23.2
26.7 115.0
23.0
3.0 45.5
6.6 47 115.0
* External dimension for the models with standard detector conforms to each drive unit.
17
Detectors Dimensions
Unit: mm
R4R0R4RR4440
000
16.4 Stylus 612.6
666000°° Stylus
0.9
0.9
°
600°°
0.9
0.90.9
3.5
3.5
6 6666 .4.44
222..4
3.5 ф
ф
ф2.4
ф
9999
3.5
9999
1.8
1.8
0.4
0.4
4.8
4.8 0.6
0.6
ф
ф
1.8
ф2
0.4
4.8
ф
ф
0.6
9ф
1.81.8
3.5
2.4
2.4
0.40.4
9ф
4.8 0.6
фф
2.4
фф
2.42.4
1.5
1.5
1.5 4.8 59.5
59.5
59.5 1.4
1.4
0.6
1.4
1.4
1.5 59.5
1.5 59.5 1.4
Order No. Measuring force Stylus form* Remarks Order No. Measuring force Stylus form*
178-296 0,75 mN 2 µmR / 60˚ Dedicated to the standard / 178-388 0,75 mN 2 µmR / 60°
178-390 4 mN 5 µmR / 90˚ retractable drive unit 178-398 4 mN 5 µmR / 90˚
• Minimum measurable 178-387 0,75 mN 2 µmR / 60˚ * Tip radius / Tip angle
Dedicated to the transverse
hole diameter tracing drive unit
178-386 4 mN 5 µmR / 90˚
Hole depth=less than 12 mm:
Dedicated to the standard /
ø7 mm 178-391 4 mN 10 µmR / 90˚
retractable drive unit
Hole depth=12 - 22 mm: * Tip radius/Tip angle
ø12 mm
13.6
13.6
3.5
3.5
13.6
3.5 4.8
4.8
13.6
3.5 4.8
9999
9999
10
10
4.8
10
9 9999
ф
ф
ф
ф
13.6
1010
9ф
3.5
9ф
фф
фф
1.5
1.5
1.5 4.8
1.5 2222 4.8
4.8
4.8
1.5 4.8
2 1.5
1.5
1.5 4.8
1.5
1.5
Order No. Measuring force Stylus form* Remarks Order No. Measuring force Stylus form* Remarks
178-383 0,75 mN 2 µmR / 60˚ Minimum measurable 178-385 0,75 mN 2 µmR / 60˚ Not available for the
178-392 4 mN 5 µmR / 90˚ hole diameter: ø4.5 mm 178-394 4 mN 5 µmR / 90˚ transverse tracing drive unit
* Tip radius/Tip angle * Tip radius / Tip angle
Extra small hole detectors • How to identify the stylus tip radius
60.3
60.3
60.3
60.3
12.8
12.8 60.3
Stylus
Stylus
ф
ф
ф22
ф 2. .
12.8
12.8 Stylus
スタイラス Nose mounting screw (2 pcs.)
ф2.44.44 12.8 Stylus
2.4 Black: 2 µm
1.6
1.6 White: 5 µm
9999
1.6
0.4
0.4
ф
ф
1.6
1.8
1.8
0.4
9ф
1.8
0.40.4
фф
1.81.8
0.8
0.8
0.8 1.6 Yellow: 10 µm
0.8
0.8
18
Optional Accessories for SJ-210/310 Series
• Drive unit accessories
Nosepiece for flat surfaces Nosepiece for cylindrical surfaces Support feet set
Support feet set
Nosepiece for flat surface Nosepiece for flat surface Nosepiece for cylindrical surface Nosepiece for cylindrical surface
12AAA217 12AAA218 12AAA216
12AAA217 12AAA218
Detector side
12AAA217 12AAA218 12AAA216
Note 1: S tandard accessory for the standard / retractable drive Note 1: S tandard accessory for the standard / retractable drive Note 1: S tandard accessory for the standard / retractable drive
unit of the SJ-310 Series unit of the SJ-310 Series unit of the SJ-310 Series
Note 2: Not available for the transverse tracing drive unit. Note 2: Not available for the transverse tracing drive unit. Note 2: N ot attachable to the detector side of the transverse
tracing drive unit.
V-type adapter Point-contact adapter Extension rod (50 mm) Note: Only one rod can be used.
Extension rod 50 mm
7.7 mm 12AAA210
m
72 m
Note 1: T ransverse tracing type standard accessory. Note 1: T ransverse tracing type standard accessory. Note: N
ot available for the transverse tracing drive unit.
Note 2: D edicated to the transverse tracing drive unit. Note 2: D edicated to the transverse tracing drive unit.
12AAA222
12AAA219
12AAA221
Note: N
ot available for the transverse tracing drive unit.
(Mounting spigot diameter is 8 mm)
Roughness specimen Ra 0,4 / Ra 3 µm [mm] Extension cable (1 m) Note: Only one rod can be used. 12AAA220
Display: Ra=Approx. 3 μm, 12BAA303 (Mounting spigot diameter is 9.5 mm)
Approx. 0,4 μm
Note: F or connecting calculation display unit and drive unit.
178-604
Note: R a=Approx. 0.4 μm can only be used for stylus tip checking.
• Setting attachments Note: Not available for the transverse tracing drive unit
Enhances measurement efficiency by facilitating the measurement setup of multiple workpieces of the same type or the hard-to-access sections of a workpiece.
Setting attachment: V type for Setting attachment: Slider type Setting attachment: Inside diameter type
measuring in the cylinder axis direction
This attachment is ideal for measuring a flat area Greatly facilitates measurement of internal wall surfaces
The V-width is adjustable to the cylinder diameter of a workpiece that has an indentation or step that of, for example, a cylinder block.
facilitating axial measurement of a wide range of makes it difficult to
cylinder diameters. attach the drive unit. • Applicable diameter:
ø75 - ø95 mm
• Adjustable range: 178-034 • Accessible depth:
ø5 - ø150 mm 30 - 135 mm
178-033 178-035
• Custom-made upon special order A ny specified attachment other than the above listed can be custom-made for special order. Please consult your local Mitutoyo sales office.
Example: measurements for crankshaft, cylinder-block bores
19
© MITUTOYO/D 12/20 PRE1533
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