CENTRIFUGAL PUMPS

CS Series

INSTRUCTIONS FOR INSTALLATION,

OPERATION AND MAINTENANCE
C.S.F. Inox S.p.A. reserves all rights concerning this manual and the object
presented herein.
The receiving party shall recognize these rights and undertakes, in the absence
of our explicit written authorization, not to use this manual for any purpose other
than that for which it was created.
Any violations will be dealt with in accordance with the law.
All rights reserved.
© Copyright by
C.S.F. Inox S.p.A.
Strada per Bibbiano, 7
42027 Montecchio E. (RE) - ITALY EU
Ph +39.0522.869911 r.a. - Fx +39.0522.865454 / 866758 - italia@csf.it
www.csf.it
Self-printed

Version: 01 Date: 04/08/2020

3
 Translation of the original instructions

INDEX
FOREWORD ............................................................................................................................................................ 6
1.0 - SYMBOLS..........................................................................................................................................................6
2.0 - SAFETY WARNINGS.......................................................................................................................................6
3.0 - GUARANTEE ................................................................................................................................................... 7
4.0 - GOODS TRANSPORTATION, RECEIVING AND TRANSFERRING...........................................................7
4.1 - TRANSPORT..............................................................................................................................................7
4.2 - RECEIPT.....................................................................................................................................................7
4.3 - INSTALLATION SITE PREPARATION......................................................................................................7
4.4 - HANDLING..................................................................................................................................................8
5.0 - RETURN ........................................................................................................................................................... 8
6.0 - DESCRIPTION..................................................................................................................................................8
6.1 - TECHNICAL DATA......................................................................................................................................8
6.2 - SOUND PRESSURE LEVEL.....................................................................................................................9
6.3 - WEIGHTS................................................................................................................................................... 9
7.0 - NON-PERMITTED USES..................................................................................................................................9
8.0 - SET-UPS......................................................................................................................................................... 13
9.0 - CSK SERIES INSTALLATION........................................................................................................................14
9.1 - INSTALLATION ON FOUNDATION PLINTH..........................................................................................14
9.2 - INSTRUCTIONS ON ASSEMBLING CSK COUPLINGS.......................................................................14
TYPE "A" ELASTIC COUPLINGS.............................................................................................................14
COUPLINGS WITH SPACER TYPE A..-SP..............................................................................................16
10.0 - INSTALLATION..............................................................................................................................................17
10.1 - SUCTION AND INFLOW CONDITIONS...............................................................................................17
10.2 - PIPING.................................................................................................................................................... 17
10.3 - ELECTRICAL CONNECTION................................................................................................................18
11.0 - OPERATION...................................................................................................................................................19
11.1 - PRELIMINARY OPERATIONS AND START-UP...................................................................................19
11.2 - PROLONGED STOP...............................................................................................................................20
11.3 - CLEANING THE PUMP..........................................................................................................................20
12.0 - SPARE PARTS...............................................................................................................................................21
12.1 - REFERENCE TABLE OF MAIN PARTS SUBJECT TO REPLACEMENT..........................................21
12.2 - RECOMMENDED SUPPLY ...................................................................................................................21
13.0 - WORKING IRREGULARITIES ....................................................................................................................22
14.0 - SEALS............................................................................................................................................................25
14.1 - SINGLE MECHANICAL SEALS ............................................................................................................25
14.2 - DOUBLE MECHANICAL SEALS - CS / CSX........................................................................................26
14.3 - DOUBLE MECHANICAL SEALS - CSK................................................................................................27
15.0 - PUMP DISASSEMBLY..................................................................................................................................29
15.1 - DISASSEMBLY OF PUMP "T/W" EXEC...............................................................................................29
15.2 - DISASSEMBLY OF PUMP "Q" EXEC. ................................................................................................32
15.3 - DISASSEMBLY OF PUMP "V" EXEC....................................................................................................32

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16.0 - PUMP ASSEMBLY.........................................................................................................................................34
16.1 - ASSEMBLY OF PUMP "T/W" EXEC......................................................................................................34
16.2 - ASSEMBLY OF PUMP "Q" EXEC. .......................................................................................................34
16.3 - REFERENCE TABLE FOR IMPELLER NUT DIMENSIONS ..............................................................34
16.4 - REFERENCE TABLE FOR CLAMP TIGHTENING TORQUES .........................................................34
16.5 - REFERENCE TABLE FOR IMPELLER - COVER ASSEMBLY ALLOWANCE...................................35
17.0 - BEARINGS MAINTENANCE........................................................................................................................35
17.1 - SERIES CS BEARINGS MAINTENANCE............................................................................................35
17.2 - SERIES CS - CSX BEARINGS MAINTENANCE WITH HOUSING SIZE 160÷200 ..........................35
17.3 - SERIES CSK BEARINGS MAINTENANCE..........................................................................................37
17.4 - CSK PUMP DISASSEMBLY...................................................................................................................38
17.5 - PUMP CSK ASSEMBLY.........................................................................................................................39
18.0 - SPECIAL EXECUTIONS...............................................................................................................................40
18.1 - EXECUTION WITH INDUCER (CS - CSK - CSX)................................................................................40
18.2 - EXECUTION WITH HEATED CASING AND COVER (CS - CSK - CSX)...........................................41
18.3 - CSD SERIES - ASEPTIC SANITARY CENTRIFUGAL PUMP............................................................42
19.0 - CLEANING PROCEDURE ...........................................................................................................................45
19.1 - EXTERNAL CLEANING ........................................................................................................................45
19.2 - CLEANING OF INTERNAL PARTS.......................................................................................................45
19.3 - CLEANING OF FOOD-CONTACT PUMPS..........................................................................................45
19.4 - CIP WASHING PROCEDURE...............................................................................................................46
DECLARATION OF DECONTAMINATION ..............................................................................................47
20.0 - WASTE DISPOSAL AND DECOMMISSIONING........................................................................................48
20.1 - PACKAGING MATERIAL....................................................................................................................... 48
20.2 - WASTES RESULTING FROM MAINTENANCE OPERATIONS........................................................ 48
20.3 - DISPOSAL OF THE PUMP...................................................................................................................48

5
FOREWORD
Read the instructions carefully and keep them for future consultation.
C.S.F. Inox S.p.A. reserves the right to make any changes to the documentation it deems necessary
without being obliged to update publications that have already been issued.
When requesting information, spare parts or assistance, always specify the pump type (2) and serial
number (3) in order to ensure fast and efficient service: the complete code is given on the plate and
in the purchase documents.
CSF Plate example
1. System itam provided by the client
2. Manufacturing series, size and execution
3. Serial number
4. Year of construction (1)
5. Pump rotation speed (2)
6. Installed power in kW (3) (4) (5)
7. Motor voltage (6) (7) (8)
8. Motor frequency

1.0 - SYMBOLS
Pay great attention to the text parts indicated Compulsory foot and hand protection PPE:
by this symbol. gloves and safety shoes

Danger: the non-observance of instructions

can cause serious damages to persons and/ Compulsory respiratory tract PPE: mask
or objects.
Danger: only skilled personnel is allowed to
carry out operations concerning the electric Danger: hot surfaces
parts.

2.0 - SAFETY WARNINGS

When the pump is working the following occurs:
- Mechanical parts are moving
- Pump casing, pipelines and articulations are under internal pressure. Therefore do not
remove any safeguard or locking, do not loosen screws or clamps, as this can cause
serious damage to persons or objects.
- Electric parts are in tension
- Non-observance of inspection and maintenance operations can cause damages to persons
and objects, especially when dangerous or toxic liquids are pumped.
- When pumping liquids at a temperature over 60°C, adequate protection and warning
signals are required.
- Operations on the electric parts have to be carried out by skilled personnel, according to
technical directions and law, on authorization of the responsible installer.
- Installation must ensure an adequate ventilation, in order to cool the engine, as well as
enough space for maintenance operations.
- Before carrying out any operations involving disassembly of the pump (inspection, cleaning,
seal replacement, etc.), the following preliminary operations must be carried out:
▪ switch off engine tension and disinsert electric connection
▪ Close the valves on the suction and outlet pipelines, in order to avoid the risk of
flooding;
▪ Use adequate protections for hands and face, if the pump contains liquids which are
injurious to health (for example acids, solvents, etc.)
▪ Consider if the liquid which flows out of the pump when disassembling is dangerous
and arrange for adequate safety measures.

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3.0 - GUARANTEE
All products manufactured by C.S.F. Inox S.p.A. are guaranteed to the purchaser, for one year from
the date of purchase, against hidden defects in materials or manufacture, providing that they are
installed and used according to instructions and recommendations of the manufacturer.
The guarantee does not cover wear parts or repairs for damage caused by improper use, abrasion,
corrosion, negligence, defective installation, non-observance of inspection and maintenance
operations, use of non-genuine spare parts, accidents or any work carried out by the purchaser
designed to alter the machine's performance as indicated by the manufacturer.
Before returning to C.S.F. Inox S.p.A. any item to be substituted or repaired under guarantee,
inform about the problem the Customer Assistance Office and follow instructions of the
manufacturer. Returned items must be properly packed in order to avoid damages during
transport and a technical report describing the defect and how it manifested itself must
accompany the returned item/s.
Any item with a presumed fault should be returned to C.S.F. Inox S.p.A. at the customer's expense,
accompanied by a Declaration of Decontamination (attached to page 46), unless otherwise agreed.
C.S.F. Inox S.p.A. will examine, repair and/or replace the returned piece and then send it back to the
purchaser on ex-works basis.
Should the piece be found under warranty, no further costs will be owed by the purchaser. If, on the
contrary, the fault is not found under warranty, all necessary reparations and replacements will be
charged at normal cost to the purchaser.
C.S.F. Commercial parts incorporated in C.S.F. Inox products are guaranteed by their corresponding
manufacturers.

4.0 - GOODS TRANSPORTATION, RECEIVING AND TRANSFERRING

4.1 - TRANSPORT
The packings of all pumps manufactured by C.S.F. Inox S.p.A. are defined when placing the
order. Unless prior arrangements are made, goods will be packed only for transit conditions and
not for long-term storage; in case it should be necessary to store the pumps outside, you are
requested to cover the pumps appropriately in order to protect the electrical parts (motor) from
rain, dust, humidity etc.
4.2 - DELIVERY
On delivery of the supply it is essential to make sure that the packaging has not been
damaged during transport so that any claims can be made immediately to the carrier.
Should any damage be ascertained, the following procedure must be observed:
Accept the goods with reserve
Take photographic evidence of the damage
Notify the carrier of the damage sustained via registered mail with the photographic evidence
attached.
4.3 - SITE PREPARATION
It is the user's responsibility to:
- Prepare the installation sites as prescribed by local legislation governing health and safety in the
workplace
- Make sure the electrical power supply is compliant with the legislation in force and
possesses an efficient earthing system.

LIGHTING
The machine installation site must have adequate natural and/or artificial lighting in compliance
with the legislation in force in the country of installation.

7
 Lighting must be uniform, guarantee good visibility in every part of the machine and must not
create hazardous reflections. It must also be such that commands on the control panels and
emergency stop buttons can be clearly seen.
4.4 - TRANSFERRING
Carry the packed pumps as close as possible to the place of installation by means of
appropriate lifting devices and unpack them. During this operation take care, as unsteady
parts could fall down.
The material used for packing should be properly disposed of, according to the
corresponding rules in force in receiver’s country.
After unpacking the pump, use special lifting belts and move the pump-motor-set to
the place of installation; never use the eyebolts on the motor to move the pump, as the
eyebolts are for moving the motor only.
In versions complete with shroud, take the shroud off before moving the pump-motor-set, in
order to avoid damages.
Observe the health & safty regulations in force locally.

Fig. 1 Fig. 2

5.0 - RETURNS
▪ Empty the pump correctly
▪ Wash and thoroughly clean the pump, especially in the case of harmful or explosive liquids
▪ Thoroughly dry the pump
▪ A duly compiled Declaration of Decontamination must accompany the pump (see page 47).

6.0 - DESCRIPTION
The CS series comprises single-stage centrifugal pumps with axial suction port, open centrifugal
impeller and trapezoidal volute casing. All models have threaded connections for fittings to DIN
11851 standards (unless otherwise requested) and all models are fitted with mechanical seals. The
materials used for the components and the mechanical seal are chosen according to the liquid to be
pumped.
They are fitted with three-phase electric motors compliant with the legislation in force and IP 55
protection rating, unless otherwise specified.
They are designed exclusively for professional use.
6.1 - TECHNICAL DATA
- Maximum operating pressure: 10 bar up to 100°C
- Temperature range: -20°C to 100°C (on request, up to 140°C for water and up to 190°C for edible oil).
The operating temperature range is determined by the type of mechanical seal and the material
of the elastomers used.
If there is any need to use the pump with different performance data and product characteristics
to those indicated at the time of ordering, contact C.S.F. Inox S.p.A. to make sure the pump is
suitable for your requirements.

8
 6.2 - SOUND PRESSURE LEVEL
The sound pressure level of centrifugal pumps is the following (see table):

PUMP TYPE
CS 25-145 4-pole CS 25-175 4-pole CS 32-110 4-pole
CS 32-145 4-pole CS 32-175 4-pole CS 32-210 4-pole
CS 32-260 4-pole CS 40-145 4-pole CS 40-175 4-pole
< 70 CS 40-210 4-pole CS 40-260 4-pole CS 50-145 4-pole
CS 50-175 4-pole CS 50-210 4-pole CS 50-260 4-pole
Noise index dB(A)

CS 65-145 4-pole CS 65-175 4-pole CS 65-210 4-pole

CS 25-145 2-pole CS 25-175 2-pole CS 32-110 2-pole
71 ÷ 75 CS 32-145 2-pole CS 32-175 2-pole CS 65-260 4-pole
CS 80-175 4-pole CS 80-210 4-pole CS 80-260 4-pole
CS 32-210 2-pole CS 40-145 2-pole CS 40-175 2-pole
76 ÷ 80 CS 40-210 2-pole CS 50-145 2-pole CS 50-175 2-pole
CS 50-210 2-pole
CS 32-260 2-pole CS 65-145 2-pole CS 100-260 4-pole
CS 40-260 2-pole CS 65-175 2-pole CS 125-260 4-pole
81 ÷ 85 CS 50-260 2-pole CS 80-310 4-pole CS 100-310 4-pole
CS 80-175 2-pole
CS 65-210 2-pole CS 65-260 2-pole CS 80-210 2-pole
86 ÷ 90 CS 80-260 2-pole CS 100-210 2-pole CS 100-260 2-pole

The measurement has been made by means of a phon-meter placed at 1 m distance from the
pump and at a height of 1.6 m from the ground.
Preliminary condition is that the pump is fixed correctly; the above mentioned values do not take
into account external noise sources (e.g. valves, abrupt hydraulic deflections).
6.3 - WEIGHTS
The weight may vary depending on the execution (see types on page 13), the make and/or model
of the motor installed.
For the weight of the pump, please refer to the data sheet accompanying the instructions.

7.0 - NON-PERMITTED USES

Do NOT use the pump in the following cases:
- With a suction pressure greater than the specified value (0.5 times the discharge head generated
by the pump).
- Without guards and/or with disabled, faulty or missing safety devices.
- If it has not been installed correctly.
- If there are power supply faults.
- In the event of serious maintenance shortcomings.
- Following unauthorized modifications.
- For improper use of the machine.
- Without following the instructions provided.
The pump must always be used in an environment appropriate to the level of protection of the motor.
Always check this on the motor plate before installation.
THE PUMP MAY NOT BE USED IN ENVIRONMENTS WHICH REQUIRE A HIGHER LEVEL
OF PROTECTION OR A HIGHER SPECIFICATION MOTOR OR ELECTRICAL PARTS.
Components complying with the safety standards for the environment in question must be used.

9
TABLE OF WEIGHTS FOR CS PUMPS - MOTORS FROM 0.37 KW TO 4 KW (IEC 71-112 FRAME SIZE)

Weight Weight Weight

Pump type kW Pump type kW Pump type kW
kg kg kg
0.37 27 0.55 42 0.55 26
CS 25-145 0.55 32 0.75 44 0.75 32
0.75 37 1.1 46 CS 25-145 1.1 34
0.37 30 CS 50-175 1.5 50 1.5 40
CS 25-175 0.55 34 2.2 73 2.2 43
0.75 42 3 69 0.75 35
0.37 24 4 72 1.1 37
CS 32-110 0.55 28 1.1 49 1.5 42
CS 25-175
0.75 33 1.5 52 2.2 45
0.55 35 CS 50-210 2.2 77 3 60
CS 32-145
0.75 40 3 73 4 69
0.55 37 4 76 0.55 23
CS 32-175 0.75 42 2.2 86 0.75 29
CS 32-110
1.1 46 CS 50-260 3 82 1.1 31
0.75 44 4 86 1.5 36
1450 revs/min

1.1 50 1.1 48 0.75 36

CS 65-145
CS 32-210 1.5 50 1.5 51 1.1 37
1450 revs/min

2.2 74 1.1 50 1.5 43

CS 32-145
3 70 1.5 53 2.2 46
1.1 58 CS 65-175 2.2 76 2900 revs/min 3 56
1.5 61 3 72 4 65
CS 32-260 2.2 84 4 76 1.5 45
3 80 1.5 60 2.2 48
CS 32-175
4 84 2.2 81 3 56
CS 65-210
0.55 36 3 77 4 67
CS 40-145
0.75 41 4 81 3 62
CS 32-210
0.75 43 3 86 4 69
CS 65-260
CS 40-175 1.1 46 4 90 1.5 42
1.5 49 2.2 82 2.2 45
CS 40-145
0.75 47 CS 80-175 3 78 3 57
1.1 51 4 82 4 66
CS 40-210
1.5 54 2.2 85 2.2 49
2.2 76 CS 80-210 3 81 CS 40-175 3 60
1.5 62 4 85 4 66
2.2 84 CS 80-260 4 93 3 61
CS 40-260 CS 40-210
3 80 4 73
4 84 1.5 45
0.75 43 2.2 48
CS 50-145
CS 50-145 1.1 45 3 59
1.5 48 4 68
3 61
CS 50-175
4 70
3 61
CS 65-145
4 70

10
TABLE OF WEIGHTS FOR CS PUMPS - MOTORS FROM 5.5 KW TO 22 KW (IEC 132-180 FRAME SIZE)

Weight Weight Weight

Pump type kW Pump type kW Pump type kW
kg kg kg
5.5 117 5.5 98 5.5 107
7.5 126 7.5 104 7.5 113
CS 65-260 CS 32-210
9.2 135 9.2 110 9.2 120
11 195 11 157 CS 50-210 11 163
5.5 110 5.5 107 15 170
CS 80-175
7.5 118 7.5 113 18.5 179
5.5 113 CS 32-260 9.2 120 22 221
CS 80-210
7.5 122 11 176 15 188
5.5 119 15 184 CS 50-260 18.5 196
7.5 128 5.5 96 22 233
CS 80-260 9.2 137 7.5 102 5.5 98
CS 40-175
11 195 9.2 110 7.5 104
CS 65-145
15 202 11 153 9.2 111
1450 revs/min

1450 revs/min

11 205 5.5 100 11 157

15 212 7.5 107 5.5 100
CS 80-310

2900 revs/min
18.5 255 CS 40-210 9.2 114 7.5 106
22 266 11 160 9.2 113
5.5 116 15 165 CS 65-175 11 160
CS 100-210
7.5 125 7.5 114 15 167
9.2 148 9.2 121 18.5 176
11 204 11 176 22 218
CS 100-260 CS 40-260
15 211 15 185 11 173
18.5 252 18.5 194 15 181
CS 65-210
11 209 22 237 18.5 191
15 216 5.5 95 22 229
CS 100-310 CS 50-145
18.5 258 7.5 101 15 190
22 270 5.5 97 CS 65-260 18.5 200
9.2 160 7.5 103 22 237
11 215 CS 50-175 9.2 110 11 173
CS 125-260
15 222 11 157 15 180
CS 80-175
18.5 264 15 164 18.5 190
22 227
15 186
CS 80-210 18.5 195
22 232
CS 100-210 22 238

11
 TABLE OF WEIGHTS FOR CSK EXECUTION PUMP (2ND-3RD GROUP)

Weight Weight
Pump type Pump type
kg kg
CSK 32-145 21 CSK 65-210 52
CSK 32-175 23 CSK 65-260 62

3rd Group
2nd Group
CSK 32-210 25 CSK 80-175 46
CSK 40-145 22 CSK 80-210 54
CSK 40-175 24 CSK 80-260 64
CSK 40-210 26 CSK 100-210 57
CSK 50-145 27 CSK 100-260 72
CSK 50-175 23 CSK 100-310 80
CSK 50-210 27 CSK 125-260 86
CSK 65-175 29

TABLE OF WEIGHTS FOR CSK EXECUTION PUMP (4TH GROUP)

Weight
Pump type
kg
4° Gr.

CSK 125-350 157

CSK 150-350 194

TABLE OF WEIGHTS FOR CSK EXECUTION PUMP - MOTORS FROM 30 - 37KW (IEC200 FRAME SIZE)

Weight
Pump type rpm kW
kg
CSX 50-260 30-37 322
CSX 65-260 30-37 326
CSX 80-175 30-37 323
CSX 80-210 30-37 328
2-pole

CSX 80-260 30-37 336

CSX 80-310 30-37 386
CSX 100-210 30-37 331
CSX 100-260 30-37 341
CSX 100-310 30-37 392
CSX 125-260 30-37 404

12
8.0 - EXECUTIONS

CS - shroudless execution with adjustable support CS - shrouded execution with

feet from 0.37kW to 4 kW adjustable support feet from 0.37 kW to 4 kW

CS - shroudless execution with adjustable CS - shrouded execution with adjustable

support feet from 5.5 kW to 22 kW support feet from 5.5 kW to 22 kW

CS - shroudless execution with fixed CS - shrouded execution with

support feet from 0.37 kW to 22 kW fixed support feet from 5.5 kW to 22 kW

CSX - shroudless execution 30 kW CSX - shrouded execution 30 kW

CSK - bare shaft execution CSK - execution with joint and base

13
9.0 - CSK SERIES INSTALLATION

9.1 - INSTALLATION ON FOUNDATION PLINTH

The foundation plinth must be of the required structure and solidity. It must be prepared based on
the dimensions provided in the dimensions sheet/installation diagram.
Proceed as follows:

1 Thickness

2 Thickness with (L) > 800 mm

3 Foundation bolt
Distance between foundation
L
bolts

1. The pump unit must be positioned on the foundation plinth and aligned with the help of a spirit
level positioned on the shaft and discharge port. Maximum permitted tolerance: 0.2 mm/m.
2. If necessary insert levelling shims (1) always on both the left and right near the foundation bolts
(3) between the base plate/frame.
If the distance of the foundation bolts is (L) >800 mm, insert further shims (2) at the centre of
the base plate. All shims must be perfectly flat.
3. Insert the foundation bolts (3) in the relative holes.
4. The foundation bolts (3) must be then grouted into the foundation plinth.
5. After the grouting has set, align the base plate.
6. Uniformly tighten the foundation bolts (3) all the way home.
7. Grout in the base using controlled shrinkage cement with a water/cement ratio of ≤ 0.5.
Perform post-treatment of the concrete in compliance with standard EN 206.
8. The pump-motor set is aligned on the base at the C.S.F. plant before it is shipped. After
performing installation, securing the unit to the foundation and connecting the suction
and delivery piping, recheck alignment.
9. Before starting the unit the joint guard must be installed, after which this can only be
removed by qualified personnel for the purpose of carrying out inspections and/or
maintenance work and only after the unit has been stopped and disconnected from the
electrical power supply.

Misalignments cause strain and vibrations on the drive which in turn will lead to
untimely wear and breakage of the joint and bearings.

9.2 - INSTRUCTIONS ON ASSEMBLING CSK COUPLINGS

TYPE "A" ELASTIC COUPLINGS

1. Assembling the hubs

When installing the hubs on the shafts, do not forget the sealing ring installed on the two hubs.
Check the grub screws on the hubs are fastened and tightened correctly. If the coupling is used
in an ATEX area, secure the grub screw between hub and shaft further, for example using Loctite
(medium strength) or similar.
2. Radial alignment
The radial alignment is controlled with a rule or a dial indicator or laser. By resting the rule on the
periphery of the hubs and matching up two opposite teeth, you will have a sufficiently broad line
of contact to check they match up throughout their surface area. Better alignment precision is
obtained with the help of a dial indicator or laser (keep to radial tolerance Y).

14
3. Axial and angular alignment
Position the hubs at distance E, as for Table 1. Using the thickness feelers, you can control the
gap between hubs, measurement E (keep to axial tolerance X). It is advisable to check the values
of measurement E in three positions (O-90-180 degrees), as this will ensure more precise angular
alignment (keep to angular alignment Z).

1 2 3

4. Assembling the elastic insert

Once the two hubs have been aligned, proceed to assemble the elastic insert in the slots formed
by the parallel teeth. If the radial and angular alignment is correct, the ends of the elastic insert,
once closed, should match up in their development and width. The elastic insert has two types
of housing: a through housing, with dual inlets, for horizontal work, and a single-inlet housing for
vertical work.

4 4

5. Assembling the ring

Once the elastic insert has been fitted, the retention ring can be inserted manually, by matching
up one of the two reference Iines on the outside of the ring with the insertion grooves on the
elastic insert. Using a nylon mallet, install the retention ring, tapping delicately and alternately on
each side of the two areas corresponding to the reference marks on the ring.

5 5
6. Securing the ring
Once the ring has been installed on the elastic insert, it needs to be fastened by inserting the two
set screws (Tab. 2) into the threaded housings, which match up with those for the elastic insert.
We recommend securing the tightness of the set screws by applying Loctite (medium strength)
to the screw-threading. Any potential axial displacement of the ring, due to misalignment of the
equipment, is thereby secured.

15
7. Disassembly
Remove the two set screws from the ring. Shift the ring by tapping it on the side with a nylon
hammer in the areas the pins (reference lines) are housed.

6 7

PERMITTED SALIGNMENT TOLERANCES

Tab. 1
Type A00 A0 A1 A2 A3 A4 A45 A5 A55 A6 A7 A8 A9 A10 A11
E 1.5 1.5 1.5 2.5 2.5 3.5 3.5 3.5 3.5 3.5 4 5 5 6 6
Axial X +0.3 +0.3 +0.5 +0.5 +0.7 +0.8 +1.0 +1.0 +1.0 +1.0 +1.0 +1.5 +1.5 +1.5 +1.5
Radial Y 0.2 0.3 0.3 0.5 0.5 0.7 0.7 0.7 0.8 0.8 1.0 1.0 1.0 1.5 1.5
Angular Z 0.10 0.10 0.20 0.20 0.30 0.40 0.40 0.50 0.50 0.60 0.90 1.10 1.30 1.70 1.70

Tab. 2

Type A00 A0 A1 A2 A3 A4 A45 A5 A55 A6

DIN 913 - - M5 M6 M8 M8 M10 M10 M10 M10 DIN 913

L - - 8 12 12 14 14 14 14 14

COUPLINGS WITH SPACER TYPE A..-SP

1. Assembling the hubs

Once the hubs have been fitted and secured with the setscrews, proceed to line them up, leaving
gap DBSE (140 mm) to insert the spacer body. Do not gorget to fit the attachment ring first.
2. Alignment and assembly
Once the spacer body has been attached to the flange hub, and the screws secured with their
tightening torque (table 4), position the hub and the spacer body at distance E, as for table 3
(keeping to axial tolerance X).

1 2

3. Next, proceed in the same way as for assembly of coupling A.

16
 PERMITTED SALIGNMENT TOLERANCES
Tab. 3
Dimension (E) and tolerance in mm.
Type A1C A2C A3C A4C A45C A5C A55C A6C A7C A8C
E 3.0 3.0 3.5 3.5 3.5 3.5 4.0 4.0 4.0 4.0
Axial X +0.5 +0.5 +0.7 +0.8 +1.0 +1.0 +1.0 +1.0 +1.0 +1.5
Radial Y 0.1 0.1 0.15 0.20 0.20 0.20 0.20 0.20 0.30 0.30
Angular Z 0.20 0.20 0.30 0.40 0.40 0.50 0.50 0.60 0.90 1.1

Tab. 4
Grub screws-flange tightening torque
Type A1 A2 A3 A4 A45 A5 A55 A6 A7 A8
DIN 912 M6 M6 M8 M8 M10 M10 M10 M10 M12 M14
TQ (Nm.) 14 14 35 35 69 69 69 69 120 205

10.0 - INSTALLATION

10.1 - SUCTION AND INFLOW CONDITIONS

(NPSH = Net Positive Suction Head)
NPSHa (NPSH available)
In order to ensure that pump operation is free from cavitation, it is essential to observe the maxi-
mum permitted suction lift ha geo max or the minimum allowable head hc geo min.
NPSH of system (available NPSH)
The centrifugal pumps can operate correctly only if vapour has not formed inside. For this reason
the static head at the reference point for the NPSH is the centre of the impeller, that is the point of
intersection of the pump shaft axis with the vertical plane that passes through the external points
of the blade inlet corners.
NPSHr (required NPSH) is the value required by the pump, expressed in metres, obtained from
the performance curve. In practice 0.5 m should be added to this value as a safety margin.
10.2 - PIPING
In order to prevent the creation of harmful stresses, the suction and discharge pipes must be
connected to the pump ports without the use of force. These pipes must also be supported
independently avoiding causing stresses on the pump. The internal diameter must be the same
size as the pump connections. It must in any case not be smaller to avoid head loss and/or poor
performances. Always use elbows with large radius. If the pipe diameter changes along the
line, use reduction cones, choosing the ones that are most suitable to avoid any formation of air
pockets (Pict.1).

NO Fig. 1 YES

17
The suction pipe must be as short as possible and rise as it moves towards the pump if it is
sucking from a tank (Pict.2). If on the other hand the pump is below the level of the liquid, the
pipe should descend slightly (Pict.3). If the pump is used for transporting hot liquids, fit expansion
joints to compensate any expansion of the piping. The maximum velocity of the liquid in the
suction pipe must not be greater than 3 m/s. Velocities between 1 and 2 m/s are recommended.

Fig. 2

Fig. 3

The suction pipe must be designed in such a way as to prevent air from entering the pump.
For this reason, when sucking from a tank located at a lower level, the pipe must reach below the
free surface of the liquid. In order to prevent the formation of vortices and avoid the risk of sucking
in air, always keep a minimum head at the pipe inlet (h. min.) equal to at least the dynamic head
plus a safety margin of 0.1 m (Pict.2).

Va2 hmin = m
h min. = + 0,1
2g V = m/s
In order to prevent the formation of vortices when it is not possible to observe the values of
minimum available head, it is possible to fit crosses in the piping. This system is suitable even for
tanks with a positive head.
Avoid creating obstacles which could increase suction losses disrupting smooth fluid flow. Make
sure that there are no restrictions, sharp turns or tight elbows on the discharge line, since these
increase disturbance.
During electro-welding work never use the pump as an earthing point and make sure the current
does not flow through the bearings.
Before using the pump, make sure the tank and piping are clean and examine the inside of the
pump before connecting the piping.
It is possible to install the CS pump in a self-draining position by rotating the casing to the 360°
position, as shown in the figure. This configuration must be agreed upon with C.S.F. Inox S.p.A. at
the time of ordering.

STD

360°

18
10.3 - ELECTRICAL CONNECTION
Make the electrical connection only after the hydraulic connection has been completed;
set up the motor control system in conformity with the technical standards and regulations
in force (EN 60204-1): in particular a manual electric power switch must be installed with
adequate current switching capacity; devices for overcurrent and overload protection (e.g.
fuses, automatic switches, etc.) must also be fitted, plus, if necessary, a device to prevent
accidental restarting.
Check that the main frequency and voltage and the available power are suitable for the
motor installed. All the material used for the electrical connection (cables, cable clamps,
switches and shielding) must have a suitable level of protection for the environment in
which it is installed.
Be sure to use cables of sufficient cross-section for the current shown on the motor plate
so as to prevent them from overheating.
Before doing anything else, make the motor's earth connection, using the terminal on the
motor and a cable of sufficient cross-section. The cables may be connected to the terminal
board using either a delta or star arrangement. Follow the data given on the motor plate
for the main voltage, as shown in the diagram in pict.4; when starting, the motor's current
absorption increases briefly to 5-6 times the nominal value. If the mains supply is unable to
substain this increase in absorption, use a star-delta starter or other kind of device (e.g. an
autotransformer).

Pict.4

Lower Lower
voltage voltage

C.S.F. Inox S.p.A. will accept no responsibility for damage to property and/or injury to
persons caused by failure to comply with the technical standards and regulations in force.

19
11.0 - OPERATION

11.1 - PRELIMINARY OPERATIONS BEFORE START-UP

- Check that the pump turns freely under hand pressure
- The clamp joining the pump casing and the lantern bracket must be well tightened and it should
not be easily unscrewed by hand.

The clamp must be tightened using a wrench and NOT simply by hand.

- Check the that the pump turns in the marked direction as described in the figure
(counterclockwise as seen from the pump side).

Direction of motor
rotation

- The suction pipe and the pump must be filled with liquid. There are two possible cases:
a) When the pump is to operate with a negative suction head, it must be primed by introducing
liquid into the pump casing.
b) When the pump is to operate below the level of the suction liquid, i.e. with a positive head,
the suction and discharge gate valves must be opened until the pressure gauge on the pump
discharge shows a pressure corresponding to the positive suction head.
c) If the sealing chamber is to be cooled, open the cooling water supply and adjust the flow.
- After carrying out the preliminary operations, then close the discharge valve completely and
make sure that the suction valve is completely open.
- Start the pump and check once again that it rotates in the right direction.
OPERATING CHECKS
- If the pump does not generate the required discharge head rapidly, stop and repeat the priming
operations.
- If the delivery gate valve is opened more than necessary, i.e. further than the specified working
point, and the pump is operating with a lower discharge head than that required, there will be an
increase in delivered capacity and absorbed power. If this occurs, throttle the discharge until the
required head and capacity values are obtained.
- If the discharge head generated by the pump is greater than that required, the diameter of the
impeller can be reduced. If, on the other hand, the head is lower than required, with equal flow
rate, an impeller with a larger diameter can be installed (provided that the one installed isn't
already the largest) and probably a more powerful motor is needed.

20
 - The pump must operate smoothly and without vibrations.
- Do not operate without liquid and in any case avoid prolonged operation with the discharge gate
valve closed.
- Check that the suction liquid level is always sufficient to grant an adequate energy load for
normal operation of the pump.
- Mechanical seal: check that there is no leakage along the shaft.
11.2 - EXTENDED STOP
When stopping the pump for a longer time, empty the pump completely and wash it accurately in
order to avoid the formation of scales and/or encrustations. When starting the pump again, please
follow the above-mentioned instructions.
11.3 - CLEANING THE PUMP
The pump does not require any special washing procedures. The washing cycles normally
used for the plant in which it is installed are quite satisfactory. When using the pump for liquids
that tend to harden or crystallize, always make sure it is washed before taking the machine
out of operation. This will ensure durability of the seal and of the pump itself. It is the user's
responsibility to ensure that the washing liquids are compatible with the process liquid and the
pump.
For correct cleaning of the pump, please see the washing procedures described in heading 19 on
page 45.

21
12.0 - SPARE PARTS

12.1 - REFERENCE TABLE OF MAIN PARTS SUBJECT TO REPLACEMENT

32
40
32 32
32 65 50
Pump type 40 40 80 125
40 80 80 65
CS-CSX 32-110 25-145 25-175
50 50
50 100 80
100 150
65 65
100
125

Detail -145 -175 -210 -175 -210 -260 -310 -350

* Mechanical seal
D.20 D.28 D.43 D.55
EN12756-ISO3069

OR OR OR OR OR OR
Casing O-ring OR 6412 OR 215 OR 6670 OR 215 OR 81300
6670 6795 6670 6795 6995 61150

Impeller cap nut O-ring OR 2087 OR 2112 OR 2150 OR 3206

IEC 71 3205 --- ---

IEC 80
3207 A 2RS-C3 3208 A 2RS-C3 3208 A 2RS-C3
IEC 90
IEC 100
3208 A 2RS-C3 3208 A 2RS-C3 3208 A 2RS-C3
IEC 112

Bearing IEC 132 --- 3210 A 2RS-C3 3210 A 2RS-C3

IEC 160 --- 3212 A C3 3214 A C3

IEC 180 --- 22214 E 22214 E ---

--- --- C 2216.C3

IEC 200
(CSX)
--- --- 6216 A.C3

IEC 160 --- AS 70x90x10 AS 80x100x10

"Gaco" seal ring
IEC 180 --- AS 80x100x10 AS 80x100x10

--- --- V-Ring seal 90

IEC 200
V-ring seal
(CSX)
--- --- V-Ring seal 75

*NB: The type and materials of the seals are identified in the enclosed technical parts list

12.2 - RECOMMENDED SUPPLY

RECOMMENDED SPARE PARTS FOR TWO YEARS OF OPERATION
FOR THE QUANTITY OF PUMPS INSTALLED IN ACCORDANCE WITH VDMA STANDARD
NUMBER OF PUMPS
Denomination (including reserve)
1 2 3 4 5

MECHANICAL SEAL 1 2 3 4 4

PUMP COVER O-RING SEAL 2 3 5 6 7

IMPELLER CAP NUT O-RING SEAL 2 3 5 6 7

BEARING 1 2 3 4 5

GACO RING (for power ratings of 11 kW and over) 1 2 3 4 5

C.S.F. Inox declines all responsibility for damage or injury resulting from the use of non-original spare
parts

22
13.0 - OPERATING MALFUNCTIONS
We are herewith listing some of the possible working irregularities which may occur using the pumps,
with a table helping to find out the possible causes and how to solve the problem.
Trouble:
A) The pump does not run F) Leaks from mechanical seal
B) The delivery is not sufficient G) Short life of the mechanical seal
C) The pressure is not sufficient H) Failure of the mechanical seal
D) The pump stops priming I) Anomalous vibrations and/or noise
E) Power absorption too high J) Short life of bearings

Possible causes and necessary operations to solve them:

1) Pump not properly primed: repeat priming operations
2) Air entering from suction connections: check tightness
3) Air entering from the mechanical seal: replace the seal or arrange a solution with a vacuum spring
in case of vacuum suction operation.
4) Obstructions present along suction pipes or valves closed along piping: check for and remove all
foreign matter from pipes and verify valve status (open if closed).
5) NPSH available in the plant is lower than NPSH needed by the pump: reduce the friction loss or
adjust the pump at a lower delivery point.
6) Defective operation of the bottom valve (not flooded pumps): restore proper operation of the valve
or replace it with one in good condition.
7) Plant friction losses higher than pump performance: reduce friction losses or replace the pump
with a more suitable one for requested performances.
8) Incorrect direction of rotation or velocity too low (in the case of a pump operated by an inverter):
restore correct direction of rotation or increase motor speed.
9) Impeller clogged by foreign matter (in the case of pump with closed impeller): remove all foreign
matter.
10) Worn seals: replace worn parts.
11) Worn or partially clogged impeller: replace the impeller or remove foreign matter.
12) Product viscosity higher than specified: check pump size.
13) Too much gas in the fluid: install a deaerator.
14) Plant friction losses lower than foreseen: increase friction losses or set the pump at a higher
working point.
15) Specific weight of the fluid higher than envisaged: increase the installed motor power.
16) Pumped fluid viscosity too high: check pump size.
17) Pump operating at a higher flow rate than envisaged due to plant friction losses lower than
expected: set the pump at a lower working point or increase plant friction losses.
18) Rotation speed too high (when pump is controlled by an inverter): reduce speed.
19) Internal friction caused by rubbing between rotating and fixed parts: restore correct assembly
conditions
20) Pump-motor misalignment or deformed shaft: restore correct alignment between pump and
motor or replace shaft with a new one.
21) Damaged pump or motor bearings: replace the bearings.
22) Incorrect electrical hook-up: modify electrical hook-up observing the data provided on the motor
data plate based on available voltage.
23) Incorrect voltage for motor installed: replace the motor with one which has a suitable voltage.
24) Excessive wear on the seal: change the mechanical seal.
25) Pumped fluid and/or fluid temperature not suitable for the seal type or the materials from which it
is made: verify the choice of seal.
26) Inadequate cleaning of pump handling liquids which tend to crystallize: do not allow the product
to remain inside the pump for a long time.
27) Incorrect seal assembly: reassemble taking care to do it correctly.
28) Incorrect direction of rotation for non-reversible seals: restore correct direction of rotation.

23
29) Insufficient flushing for external flushed seals: increase the quantity of flushing fluid.
30) Dry operation of pump: to prevent further occurrences of dry operation, install protective devices
(e.g. flow switch) to block pump operation when necessary.
31) Shaft oscillations due to excessive play in the assembly, worn bearings, etc.: restore correct
assembly conditions replacing any worn parts.
32) Suspended solids in the fluid: verify the choice of seal.
33) Temperature too high or thermal shock: gradually increase the temperature of the fluid to avoid
sudden massive temperature changes, avoid dry operation of the pump.
34) Unbalanced impeller: replace the impeller
35) Pump running with excessively low flow rate: set the pump at a higher working point.
36) Pump running with excessively high flow rate: set the pump at a lower working point.
37) Pump and/or piping not adequately anchored: check and adjust the anchorage of the relative
parts.
38) Bearings not lubricated (when lubrication is foreseen): replace bearings and restore correct
lubrication (lubricant must be topped up from time to time based on operating conditions).
39) Water infiltration due to worn radial shaft seal: replace worn parts.

24
 PROBLEM ENCOUNTERED
A B C D E F G H I L
1
2
3
4
POSSIBLE CAUSES AND NECESSARY OPERATIONS TO SOLVE THEM

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

25
14.0 - SEALS
All CSF Inox CS series pumps are fitted with mechanical seals with standardized seats in compliance
with standards EN12756 and ISO 3069. The type of mechanical seal and material are chosen
according to the liquid to be pumped.
Before using the pump for any liquids other than those specified when selecting and
ordering, ensure that mechanical seals and gaskets are suitable for the new product.

MATERIAL CODES
metals Elastomers Resins
H - Chromium-nickel 6 - Nitrile (NBR) 5 - Normal PTFE
stainless steel, AISI 304 7 - Ethylene propylene (EPDM) (FDA-3A-USPVI)4 - Loaded PTFE
X - Stainless steel Inox AISI 316L Y6 - Special Fluorocarbon (FDA-3A-USP VI) F - O-RING FEP
M - Superduplex Y - Fluorocarbon (FPM)
B - Silicone
U - Kalrez
Metal oxides Carbons Metal carbons
2 - Alumina ceramic V - Normal carbon 3 - Hard metal welded on stainless
Z - Special carbon steel (TUC)
R - Integral hard metal
hard metal (TUC)
K - Integral silicate carbon (SIC)
U - Integral silicate carbon WFI/PW
14.1 - SINGLE MECHANICAL SEALS

EXECUTION T / W

STANDARD MECHANICAL SEAL “T”

Standard execution foresees the assembly of an submerged
internal mechanical seal on the product, housed behind the
impeller in a specific tapered chamber so as to guarantee correct
lubrication conditions.
MECHANICAL SEAL WITH CIRCULATION "W"
Internal mechanical seal with circulation forced by the pumped
liquid.

EXECUTION TH-WH
INTERNAL MECHANICAL SEAL “TH-WH”
Protected and balanced. It is easy to clean and therefore ideal for
sanitary, pharmaceutical use etc.
W= Internal mechanical seal with circulation forced by the
pumped liquid.

26
 EXECUTION Y
EXTERNAL MECHANICAL SEAL “Y”
For all cases where the mechanical seal must not touch the
pumped product, in order to avoid sanitary problems, corrosion
and conditioning of its running.

EXECUTION V

INTERNAL MECHANICAL SEAL “V”

The external liquid circulation chamber creates a protective barrier
inthe presence of aggressive or toxic liquids. The function of the
flushing is to clean the seal surfaces in order to limit the wear.

14.2 - DOUBLE MECHANICAL SEALS - CS / CSX

EXECUTION Q
COMPACT DOUBLE MECHANICAL SEAL “Q”
Double mechanical seal with circulation of washing and cooling
liquid. The function of flushing is that of cleaning, lubricating and
cooling the seal; the liquid in circulation must be clean. If the seal
is leaking, the flushing liquid will point out this fault.

D (mm) AT (mm) D (mm) AT (mm)

20 11 55 86.5
28 8 Tab. 2
43 20.5
Tab. 1

27
14.3 - DOUBLE MECHANICAL SEALS - CSK

EXECUTION Q
DOUBLE MECHANICAL SEAL “Q”
Double mechanical seal (back-to-back) with liquid circulation. The
function of flushing is that of cleaning, lubricating and cooling the
seal; the liquid in circulation must be clean. If the seal is leaking,
the flushing liquid will point out this fault.

Tab. 3
D (mm) AT (mm) Tab. 4
28 42 D (mm) AT (mm)
43 70 55 86.5

“Q” and "V” Exec. mechanical seal auxiliary flushing

At first start up, the filling of the pump must be guaranteed. Furthermore, you must guarantee the
full filling of the auxiliary systems, if present, such as the lubrication circuit of the external dual
seal (seal execution “Q”) or the external flushing circuit (seal execution “V”).
Lack of compliance with the present requirements causes the dry operation of the pump and of
the mechanical seal; consequently the mechanical seal can be overheated and damaged.
The auxiliary services (optional) are the following:
- Flushing for the double external mechanical seal (seal execution “Q”)
- External flushing for the internal seal (execution “V”).
The following conditions are recommended:

Ø Mechanical Ø Flushing Flow rate l/

Speed Pressure bar
seal tubes min
Q 1° Gr. Ø 20 Ø 1/8" Gas male 1450-2900 0.2-0.5 See seal instructions
Q 2° Gr. Ø 28 Ø 1/8" Gas male 1450-2900 0.5-1.0 See seal instructions
Q 3° Gr. Ø 43 Ø 1/8" Gas male 1450-2900 0.7-2.0 See seal instructions
Q 4° Gr. Ø 55 Ø 1/4" Gas male/female 1450 0.8-2.2 See seal instructions
V 1°/2° Gr. Ø 20-28 Ø 1/8" Gas male 1450-2900 0.2-0.5 0.5-1.0
V 3° Gr. Ø 43 Ø 1/8" Gas male 1450-2900 0.5-1.0 0.5-1.0
V 4° Gr. Ø 55 Ø 1/4" Gas female 1450 0.8-1.5 See seal instructions

28
Exec."Q": in case of leaks from the process seal (pump side) the flushing liquid comes into
contact with the pump fluid; always use a flushing liquid that is compatible with the process liquid.
The flushing must be arranged with a pressure value of 0,5 ÷ 1 Bar higher than the pressure
foreseen at the suction, in order to have the right compensation.
The mixing of incompatible liquids can cause strong exothermic reactions with the development
of heat.
In the presence of dangerous liquids and /or use of flushed seals (execution “Q”-“V”) the
presenceof the flushing liquid must be monitored by means of a system that can intervene to stop
the pumpin case of flushing liquid absence.
In the presence of liquids dangerous to health and/or the environment, it is advisable to insert a
monitoring device of the seal flushing liquid that can intervene to stop the pump or as an alarm
sign, in case of contamination of the flushing liquid.
OPERATION CHECKS:
Verify the presence of flushing of the mechanical seal (execution “Q”-“V”).
Verify the absence of leaks from the auxiliary service connections of the seal (if present).
FLUSHING LIQUID REQUIREMENTS
The flushing liquid must be compatible with the liquid being pumped.
It is advisable to use one of the following liquids.
- Water with electrical conductivity of 100 ÷ 800 µs/cm
- Water and glycol mixture
- Glycerine

29
15.0 - PUMP DISASSEMBLY

15.1 - DISASSEMBLY OF PUMP "T/W" EXEC. (Version with single mechanical seal)
1. Remove the screws (42-43-81) to remove the shroud (41), eccentric closure casing (40) and
guards (80). Now free the motor (50) by unfastening the screws (36) and extract the pump.
Disassemble the front and rear foot (20-23) by removing the screws (24).

N.B.: THE FOLLOWING OPERATIONS MUST BE CARRIED OUT PLACING THE PUMP
UPRIGHT.

2. Loosen the clamp (13) to pull out the pump casing (1) and O-ring (18).

30
3. Remove the cap nut (14) (by turning it anti-clockwise) and the O-ring (62).
This operation must be performed with a pneumatic or fixed wrench, blocking the motor shaft
with a pair of self-locking grip pliers.
N.B.: if the motor has not been disassembled, the fan cover can be removed and the motor
shaft blocked with self-locking pliers.
N.B.: see the tables for the impeller nut (14) and the tightening torques in the respective
chapters 16.3 and 16.4 on page 34.
Remove the impeller (3), the key (15) and the shims (19) used to create the assembly
allowance.

4. Extract the rotary part of the mechanical seal (7) turning the spring anti-clockwise.
Separate the cover (2) from the lantern bracket (5), pull off the fixed part of the mechanical
seal (7) housed on it.

31
5. Turn it over to access the screws (35) which allow you to separate the support (6) from the
lantern bracket (5).

6. Remove the bearing cover (12) pulling off the screws (17); extract the shaft (4) - bearing (8) -
ring nut (10) unit from the support (6).

7. Unscrew the ring nut (10) and extract the bearing (8) from the shaft (4).

32
15.2 - DISASSEMBLY OF PUMP "Q" EXEC. (Version with double mechanical seal)
1. Perform the operations 1, 2 and 3 as described in the previous heading 15.1.
2. After having disassembled the flushing pipes (39) separate the seal box cover (26) from the
cover (2) by unscrewing the screws (28). Pull the cover (2) off the lantern bracket (5) and
proceed to disassemble the seal (7): separate the internal fixed part (7.1) from the cover (2),
and, after loosening the grub screws, separate the rotating part (7.2) from the shaft (4), and
detach the external fixed part (7.3) from the seal box cover (26).

3. Perform the operations 4, 5 and 6 as described in the previous heading 15.1.

15.3 - DISASSEMBLY OF PUMP "V" EXEC.

1. Perform the operations 1, 2 and 3 as described in the previous heading 15.2.
2. Extract the rotary part of the mechanical seal (7) turning the spring anti-clockwise.

33
3. After having disassembled the flushing pipes (39) separate the seal box cover (26) from the
cover (2) by unscrewing the screws (28). Disassemble the Seeger ring (37) and the radial
mechanical seal (29). Remove the OR seal ring (27) from the cover (2).

4. Perform the operations 4, 5 and 6 as described in the previous heading 15.2.

34
16.0 - PUMP ASSEMBLY

16.1 - ASSEMBLY OF PUMP "T/W" EXEC.

Observing the positioning of the seals as described in paragraph 14.1, carry out the assembly
operations in reverse order in relation to the previous chapter, heading 15.1, thus obtaining the
sequence of steps needed to assemble the pump.
N.B.: Refer to the table (heading 16.3) to observe the assembly allowances..
16.2 - ASSEMBLY OF PUMP "Q" EXEC.
Observing the positioning of the seals as described in paragraph 14.2 for CS - CSX and
paragraph 14.3 for CSK, carry out the disassembly operations in reverse order to the previous
paragraph (15.1 for CS - CSX and 15.2 for CSK) thus obtaining the sequence of steps needed to
assemble the pump.
N.B.: See the table on the following page (par. 16.3) for the impeller assembly allowances,
tables 1 and 2 in par. 14.2 for the assembly measurements of the mechanical seal
with reference to CS - CSX pumps and tables 3 and 4 of par. 14.3 for the assembly
measurements of the mechanical seal with reference to CSK pumps.
16.3 - REFERENCE TABLE FOR IMPELLER NUT DIMENSIONS

Tightening
Shaft unit Pump size Thread size
torque [Nm]
25-145 / 25-175
CS 1° gr. M 10 (CH 20) 20-25
32-110
32-145 / 32-175 / 32-210
40-145 / 40-175 / 40-210
CS 2° gr. M 16 (CH 26) 60-70
50-145 / 50-175 / 50-210
65-145 / 65-175
32-260
40-260
50-260
CS 3° gr. 65-210 / 65-260 M 18 (CH 36) 70-80
80-175 / 80-210 / 80-260 / 80-310
100-210 / 100-260 / 100-310
125-260
125-350
CS 4° gr. M 22 (CH 50) 100-120
150-350

16.4 - REFERENCE TABLE FOR CLAMP TIGHTENING TORQUES

Tightening
Pump size Clamp code Thread size
torque [Nm]
32-110* TGJAA0016* M 10 10-15*
25-145 / 32-145 / 40-145
TGJAA0006 M 10 20-25
50-145 / 65-145
25-175 / 32-175 / 40-175
TGJAA1121 M 12 25-30
50-175 / 65-175 / 80-175
32-210 / 40-210 / 50-210
TGJAA0009 M 12 25-30
65-210 / 80-210 / 100-210
32-260 / 40-260 / 50-260
65-260 / 80-260 / 100-260 TGJAA0014 M 12 30-35
125-260
80-310 / 100-310 TGJAA0018 M 12 30-35

* Tightening torque only valid without butterfly nut

35
16.5 - REFERENCE TABLE FOR IMPELLER - COVER ASSEMBLY ALLOWANCE
The value A refers to the impeller/cover assembly allowance created with the adjusting shims
(pos. 19).
Value B represents the impeller/casing assembly allowances and C is the impeller/cover distance
with the adjusting shims (pos. 19).
For the internal depth of the casing, the two values B and C are added together.

CS-CSX Dimensions CS-CSX Dimensions

PUMP PUMP
CSK A B C D CSK A B C D

25-145 0.3 0.3 34.9 35.2 65-145 0.5 0.3 51.0 51.3
2° Gr
1° Gr. 25-175 0.3 0.3 34.3 34.6 65-175 0.4 0.4 48.9 49.3

32-110 0.3 0.4 29.8 30.2 65-210 0.4 0.4 51.9 52.3

32-145 0.3 0.3 37.8 38.1 65-260 0.5 0.5 49.5 50.0

2° Gr. 32-175 0.3 0.4 36.3 36.7 80-175 0.4 0.4 64.4 64.8

32-210 0.3 0.5 37.3 37.8 80-210 0.4 0.4 56.9 57.3

3° Gr. 32-260 0.4 0.4 41.4 41.7 80-260 0.5 0.5 54.0 54.5
3° Gr
40-145 0.3 0.4 38.8 39.2 80-310 0.5 0.5 54.9 55.3

2° Gr. 40-175 0.4 0.4 39.4 39.8 100-210 0.5 0.5 64.0 64.5

40-210 0.4 0.4 38.9 39.3 100-260 0.5 0.5 57.8 58.3

3° Gr. 40-260 0.4 0.4 42.4 42.8 100-310 0.5 0.5 61.9 62.3

50-145 0.4 0.4 43.9 44.3 125-260 0.5 0.5 63.9 64.3

2° Gr. 50-175 0.4 0.4 40.9 41.3 125-350 0.5 0.5 74 74.5
4° Gr
50-210 0.4 0.4 40.9 41.3 150-350 0.5 0.5 86 86.5

3° Gr. 50-260 0.4 0.4 44.9 45.3

36
17.0 - BEARINGS MAINTENANCE

17.1 - SERIES CS BEARINGS MAINTENANCE

In CS series pumps up to motor size 132 (5.5 ÷ 9.2 kW) the bearings installed are shielded and
consequently do not need to be lubricated.
17.2 - SERIES CS - CSX BEARINGS MAINTENANCE WITH SUPPORT GR. 160 - 200
The bearings of CS - CSX pumps are sized for an operational life of 20,000 hours or more.
The life of the bearing and feasible re-lubrication interval may be reduced in the following cases:
harsh working conditions (high ambient temperature and humidity, dust, aggressive atmosphere),
use with frequent starting and stopping cycles and/or at variable loads and extended periods of
inactivity.
Maintenance intervals are therefore to be established according to the conditions of use and
based on acquired experience.

“CS” series pumps (Fig. 1) “CSX” series pumps (Fig. 2)

Grease
nipples

In CR series pumps with housing size 160 ÷ 200 (11 ÷ 22 kW), the bearings must be lubricated
periodically; to ensure correct lubrication, the bearing must be disassembled, cleaned thoroughly
and lubricated with fresh grease, making sure only to fill the crowns to half their volume. They
can be topped-up with grease periodically via the grease nipple on the bearing housing (see pict.
1 - pict. 2).
Each time the bearing is disassembled, replace the grease lip seal (pos.32 for CS pumps and
pos. 206-207 for CSX pumps, split lip seal), making sure the seat of the seal is not worn.
To lubricate the bearings correctly, you are recommended to use high performance grease
of SKF LGHP2 with temperature range -30°C/150°C.
The following table provides indications on the re-lubrication interval on the amount of grease
recommended and the type of bearing on the pump:

32
40
32 32
32 65 50
Pump 40 40 80 Lubrication Q.ty
40 80 80 65
CS-CSX 50 50
50 100 80
100 interval grease
65 65 (service hours) (grams)
100
125
Detail 145 175 210 175 210 260 310
Motor IEC 160/180 3212 A C3 3214 A C3 8000 ÷ 5000 20

Motor IEC 200 30 kW 2 Bearing --- C 2216 23

1500** ÷ 500***
poles (CSX with 2 bearings) --- 6216 A 18
** Bearing temperature < 60°C and low level of contamination.
*** Bearing temperature > 60°C and medium level of contamination.

37
17.3 - SERIES CSK BEARINGS MAINTENANCE
The bearings of the pump support are lubricated using the oil bath method.
The pump is supplied with no oil in the bearing support. Fill the support before starting the pump,
using the oil supplied by C.S.F., or another oil of equivalent type.
To fill up, proceed as follows: with the pump stopped, unscrew the bleed cap (pos. 74) and rotate
the reservoir of the constant-level oiler (pos. 76) as shown in the figure. Now pour oil in through
the bleed hole until the oil reaches the level of the connection with the oiler, as shown in the
figure. Partially fill the reservoir and return it to the closed position. Screw the bleed cap back on.
After a short while, check to see if the level in the reservoir has dropped: it is important to keep
the right level in the reservoir. It is important to check the oil level periodically, topping it up if
necessary, without exceeding the level shown in the figure. An excessive amount of oil will cause
the temperature of the bearings to increase.
For bearings operating at temperatures of up to 60°C, it is advisable to carry out the first oil
change after about 300-500 service hours and subsequent oil changes every 8,000 service hours
(in any case, always change the oil once a year). For bearings operating in a higher temperature
range, oil changes must be more frequent; consult CSF Inox or follow the SKF instructions). To
change the oil in the bearing support, proceed as follows: unscrew the drain plug (pos. 75) and
drain off the spent oil into a suitable container. Replace the drain plug and fill with fresh oil as per
the procedure described above.

BRAND TYPE VISCOSITY INDEX ISO GRADATION

MOBIL DTE OIL LIGHT 112 32

Q.TY OF OIL EXPECTED

CSK 2° Gr. = l 0,1 of oil
CSK 3° Gr. = l 0,3 of oil
CSK 4° Gr. = l 0,5 of oil

38
17.4 - CSK PUMP DISASSEMBLY
1. Separate the vent plug (74), the oiler (76), the rear foot (23) with a screw and washer (66­123)
and the flaps (15-67) from the support of the bearings (6).

2. Unscrew the screws (17) and remove the front and rear bearing covers (12) with seal rings (32)
and gaskets (77).

3. Extract the shaft (4) complete with bearings, from the support (6).

39
 4. Complete disassembly be removing the Speedi-Sleeve rings (125) and the bearings (8-9) from
the shaft (4).

17.5 - CSK PUMP ASSEMBLY

Perform the disassembly steps in inverse order to assemble the support of the bearings.
N.B.: After replacing the bearings (8-9), insert the Speedi-Sleeve rings (125) using a PTFE
hollow drift (P).
Then remove the frame of the rings with suitable pliers.

TYPE OF BEARINGS ON THE PUMP:

32
40
32 32
32 65 50
Pump 40 40 80 125
40 80 80 65
CSK 50 50 100 150
50 100 80
65 65
100
125
Detail 145 175 210 175 210 260 310 350

Front 3206 3309 C3 3311 C3

Bearings
Rear 6206 6309 C3 6311 C3

40
18.0 - SPECIAL EXECUTIONS

18.1 - EXECUTION WITH INDUCER (CS - CSK - CSX)

In particularly critical inlet suction conditions with low available NPSH values, which are
encountered for example in high vacuum extraction applications, liquids near to boiling point and
limited available head, the special version equipped with inducer on the intake port can be used.
This device is arranged immediately upstream of the impeller to reduce the NPSH value
requested by the pump. It is advisable to always contact CSF INOX engineers for this type of
application.
N.B.: Pumps with inducer have a pump casing with increased suction port as indicated in
the table:

Pump type DNa A Pump type DNa A

CS 32-145 65 80 CS 65-145 100 88

CS 32-175 65 85 CS 65-175 100 105

CS 32-210 65 85 CS 65-210 100 107

CS 32-260 65 98 CS 65-260 100 108

CS 40-145 65 85 CS 80-175 125 135

CS 40-175 65 89,5 CS 80-210 125 127,5

CS 40-210 80 75,5 CS 80-260 125 135

CS 40-260 80 106 CS 80-310 125 135

CS 50-145 80 85 CS 100-210 150 100

CS 50-175 80 85 CS 100-260 150 100

CS 50-210 80 85 CS 100-310 150 100

CS 50-260 80 90 CS 125-260 - -

41
18.2 - EXECUTION WITH HEATED CASING AND COVER (CS - CSK - CSX)

When handling high viscosity products with a tendency

to harden or if it is necessary to maintain the processing
temperature, cavities are created in the casing and cover
through which hot or cold water can circulate.
N.B.: DO NOT USE STEAM AS A HEATING LIQUID.
Max. temperature = 90°C
Max. pressure = 1.5 Bar

CASING circulation sleeves table (CS-CSX-CSK)

Sleeve Sleeve
Pump casing Pump casing
GAS GAS
25-145 1/8" G 50-260 3/8" G
25-175 1/8" G 65-145 3/8" G
32-110 1/8" G 65-175 3/8" G
32-145 3/8" G 65-210 3/8" G
32-175 3/8" G 65-260 3/8" G
32-210 3/8" G 80-175 3/8" G
32-260 1/4" G 80-210 3/8" G
40-145 3/8" G 80-260 3/8" G
40-175 3/8" G 80-310 3/8" G
40-210 3/8" G 100-210 3/8" G
40-260 3/8" G 100-260 3/8" G
50-145 3/8" G 100-310 3/8" G
50-175 3/8" G 125-260 3/8" G
50-210 3/8" G

COVER circulation sleeves table (CS-CSX-CSK)

Sleeve Sleeve
Cover unit Pump size Cover unit Pump size
GAS GAS
1° gr. 145 25-145 1/4" G 3° gr. 175 80-175 1/4" G
1° gr. 175 25-175 1/4" G
65-210
1° gr. 110 32-110 1/8" G 3° gr. 210 80-210 1/4" G
32-145 100-210
40-145
2° gr. 145 1/4" G 32-260
50-145
65-145 40-260
50-260
32-175
3° gr. 260 65-260 3/8" G
40-175
2° gr. 175 1/4" G 80-260
50-175
100-260
65-175
125-260
32-210
2° gr. 210 40-210 1/4" G 80-310
3° gr. 310 3/8" G
50-210 100-310

42
18.3 - CSD SERIES - ASEPTIC SANITARY CENTRIFUGAL PUMP

Seals
The "V" execution sealing system consists of a protected, balanced internal mechanical seal,
in compliance with EN 12756 - ISO 3069 standards, in direct contact with the product, and an
external, radial type seal for the flushing fluid.
Flushing is designed to create a protective barrier.
"V" seal chamber flushing
Use sterile condensate with a flow rate of 0.5 - 1 l/min and pressure ≤ 1 bar.
The aseptic version of the CS series is made with a protective steam barrier between the product
and the external environment.
It consists of two different flushing systems: one with superheated water for the mechanical seal
and one with steam for those parts of the pump in contact with the product.
Technical data of circulated fluid
Steam maximum pressure : 3 Bar
Steam maximum temperature : 130°C

Connection of flushing circuits: 1/8" GAS

A - Mechanical seal flushing inlet
B - Mechanical seal flushing outlet
C - Flushing inlet for pump casing/cover barrier and flanges,
suction and delivery ports
C - Flushing outlet for pump casing/cover barrier and flanges,
suction and delivery ports
Protective steam barrier
The piping that carries the steam must be connected
to the inlet fitting "C" on the pump. By circulating
inside the circuit set up between the casing/cover
and the suction and delivery flanges, the steam
creates a sterile barrier to protect the pumped fluid.
The steam recovery pipe must be connected to
steam outlet fitting "D".
The piping that carries the superheated water to cool
the radial seal must be connected inlet pipe "A" and
outlet pipe "B".

N.B.: For correct pump operation, it is important that flushing liquid beings to circulate
inside the chamber BEFORE starting the pump and ends only after the pump has been
turned off.
The steam outlet connection D must be made to create a closed circuit to avoid contact
with the atmosphere.
Refer to the tables on the following pages for the overall dimensions of the CSD pumps.

43
 TABLE OF OVERALL DIMENSIONS OF FLANGES AND FLUSHING FITTINGS
These measurements are not binding - DN = Flanges EN 1092-1 PN16 - exec. with IEC - EN standard motors

Casing/Cover/Flange barrier outlet

("Serto" 1/8 "G fitting for 8x1 pipe) Mech. seal flushing outlet
A G (1/8"G, male)
DNm
DNa

I
Ø Qa
Ø Pa
Casing/Cover/Flange barrier inlet
("Serto" 1/8 "G fitting for 8x1 pipe)
Ø Ra
N° Fa

Mech. seal flushing inlet

(1/8"G, male)
Ø Qm
Ø Pm

Ø Rm N° Fm

IEC motor frame

Pump type size
DNa DNm A G I Ø Pa Ø Qa ØRa Ø fa Ø Rm Ø Qm Ø Rm Ø fm
80
90
CSD 32-145 100
40 32 80 85 135 150 110 18 4 140 100 18 4
112
80
90
CSD 32-175 100
40 32 80 95 135 150 110 18 4 140 100 18 4
112
80
90
100
CSD 32-210 112 40 32 88 110 155 150 110 18 4 140 100 18 4
132 M-S
132 MB
160
90
100
112
CSD 32-260 132 M-S
50 32 90 140 177 165 125 18 4 140 100 18 4
132 MB
160
80
90
CSD 40-145 100
50 40 80 90 133 165 125 18 4 150 110 18 4
112
80
90
100
CSD 40-175 112 50 40 80 95 140 165 125 18 4 150 110 18 4
132 M-S
132 MB
160
80
90
100
CSD 40-210 112 50 40 80 115 165 165 125 18 4 150 110 18 4
132 M-S
132 MB
160
90
100
112
CSD 40-260 132 M-S 50 40 100 145 167 165 125 18 4 150 110 18 4
132 MB
160
180

44
 IEC motor frame
Pump type size
DNa DNm A G I Ø Pa Ø Qa ØRa Ø fa Ø Rm Ø Qm Ø Rm Ø fm
80
90
CSD 50-145 100 65 50 86 95 145 185 145 18 4 165 125 18 4
112
132
80
90
100
CSD 50-175 112 65 50 80 100 150 185 145 18 4 165 125 18 4
132 M-S
132 MB
160
90
100
112
CSD 50-210 132 M-S 65 50 80 120 170 185 145 18 4 165 125 18 4
132 MB
160
180
100
112
CSD 50-260 160
65 50 90 145 175 185 145 18 4 165 125 18 4
180
80
90
100
CSD 65-145 112 80 65 79 112 145 200 160 18 8 185 145 18 4
132 M-S
132 MB
160
90
100
112
CSD 65-175 132 M-S 80 65 80 120 150 200 160 18 8 185 145 18 4
132 MB
160
180
90
100
CSD 65-210 112 80 65 90 135 175 200 160 18 8 185 145 18 4
160
180
100
112
132 M-S
CSD 65-260 132 MB
80 65 100 155 205 200 160 18 8 185 145 18 4
160
180
100
112
CSD 80-175 132 M-S 100 80 100 139 164 220 180 18 8 200 160 18 8
160
180
100
112
CSD 80-210 132 M-S 100 80 100 145 185 220 180 18 8 200 160 18 8
160
180
100
CSD 80-260 112
100 80 100 165 209 220 180 18 8 200 160 18 8
132
CSD 100-210 180
125 100 111 161 214
132 MB 250 210 18 8 220 180 18 8
CSD 100-260 160 125 100 115 186 216
180

45
19.0 - CLEANING PROCEDURE
Use suitable personal protective equipment during cleaning operations.

19.1 - EXTERNAL CLEANING

Periodically clean the external parts of the pump and motor to prevent dust and deposits building
up which could reduce heat dissipation and/or damage the external surfaces.
19.2 - CLEANING OF INTERNAL PARTS
Before performing any maintenance work which requires disassembly of the pumping parts, carry
out internal cleaning by running the pump with washing fluids compatible with the pumped fluid
and the pump itself.
If the pump needs to be sent C.S.F. Inox for maintenance/repair work, fill in the Declaration of
Decontamination.
19.3 - CLEANING OF FOOD-CONTACT PUMPS

When a pump is intended to handle food products, it must be perfectly clean before
it is put into operation.
This can be achieved by performing a CIP (cleaning in place) washing procedure or by
disassembling the pumping part for manual cleaning.
It is up to the user to choose the most suitable cleaning method based on the type of food product
being handled and the processing stage in which the pump is used.
In the case of CIP, the user is responsible for selecting the necessary detergents, operating
temperatures and detergent product concentrations based on the type of food product being
pumped.
The duration of each step in the CIP washing cycle depends on the type of dirt/residue that needs
removing.
It is important to check the compatibility of the chemical products and operating temperatures
used in the washing cycle with the pump components specified in the data sheet (elastomers,
mechanical seal).
The cleaning process must also be carried out in the following situations:
▪ Before a long period of non-use
▪ Before any disassembly operations for maintenance work and after subsequent reassembly if
worn parts have been replaced.
▪ Before restarting after a long period of non-use.
▪ At intervals established by the user based on the characteristics of the pumped products and the
type of process in which the pump is used, in order to guarantee food product hygiene.
It is the user's responsibility to verify the effectiveness of the cleaning procedure adopted.
Alkaline detergents:
A sodium hydroxide/water solution may be used at concentration 1-3% at a temperature of 70-
90°C; a surfactant could be added to increase the rinse cleaning.
Acid solution:
It is used to neutralize alkaline residual and for the passivation of the stainless steel surface; a
solution of nitric acid at 1-2,5% could be used at ambient temperature up to 45°C.
Other acid solution could be: citric acid and water (0,5-3% at 70°C) and phosphoric acid at 0,5%
with a temperature up to 45°C (with inhibitor of corrosion).

46
19.4 - CIP WASHING PROCEDURE
A typical example of a CIP washing procedure is described below:
a) Prerinse with cold water (15-25°C) for 10-15 minutes to remove any residue.
b) Warm prerinse with water at 45-60°C for 10 minutes.
c) Rinse with alkaline solution at 70-80°C for 20-30 minutes.
d) Intermediate rinse with water (warm or cold) up to 60°C for 5-10 minutes.
e) Rinse with acid solution like nitric acid for 10 – 15 minutes at ambient temperature.
f) Final rinse with cold water for 10-15 minutes or until any traces of cleaning agent have been
removed.

CAUTION:
▪ During the CIP process there are thermal expansion: take care that there are not rapid
temperature variations.
▪ It is recommended to carry out washing with a flow speed at the inlet port of at least 1.5 m/s.
▪ Chemical agents at high temperature can cause potential health risk: respect the safety
regulation and use protection devices.
▪ Control the concentrations and temperature of chemical agents during the CIP.
▪ Store the cleaning agents in compliance with the safety regulations.
Sterilization:
If requested, a sterilization can be carried out by means of hot water or steam; the pump must be
stopped during the sterilization process with steam.
See the admissible temperature for sterilization depending on gasket compound.

Elastomers / temperature limits Steam/hot water Chemical bactericidal

EPDM 121°C 82°C
FPM/FKM 149°C 82°C

Impeller nut cleaning and sterilization:

1) The dismantled nut should be cleaned before assembling (internal threads).
2) Clean the nut with Ultrasound washing system or detergent and rinsing with clean water.
3) Sterilize the cap nut using steam at 143°C for 30 minutes in an autoclave or using chemicals
(for example glutaraldehyde-based solutions). Do not use chlorine solutions because stainless
steel could be damaged by corrosion.

47
DECLARATION OF DECONTAMINATION
In observance of the legal provisions in force and to protect the health and safety of our personnel, you
must fill in, sign and return this declaration to us before we can processyour order. Please make sure that
the same declaration is attached to the outside of the packaging.

Shipping address: For information contact:

C.S.F INOX S.p.a.
Strada per Bibbiano, 7
42027 Montecchio E. (RE), Italy
*Mandatory fields
* Pump: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _*Serial Number: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Commissioning date: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
* Field of application: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Fluid handled: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Process data: Temperature: _ _ _ _ _ _ _ _ _ _ _ [°C] Pressure: _ _ _ _ _ _ _ _ _ _ _ _ _ [bar]
Flow rate:_ _ _ _ _ _ _ _ _ _ _ _ _ Viscosity:_ _ _ _ _ _ _ _ _ __ _ _ [mm2/s]
[m3/h]
* Product and warnings:
Product/ Hazardous/
Flammable Toxic Corrosive Other** Harmless
concentration irritant

Processing product □ □ □ □ □ □
Cleaning product □ □ □ □ □ □
Parts cleaned by □ □ □ □ □ □
** Explosive; oxidant; harmful for the environment; biological risk; radioactive.
Please mark the appropriate warning, include the material safety data sheet and, if necessary, any
further specific warnings.
* Reason for returningitem/s:
_______________________________________________________
_______________________________________________________
□
□
* Particular safety precautions for further handling are not required
* The following precautions are required in the case of cleaning liquids, fluid residues and disposal:
_______________________________________________________
_______________________________________________________
Company details:
Company: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ Phone no.: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Contact: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Fax: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Address: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Email: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Your order number:_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
‘ We hereby certify that this form has been filled in to the best of our knowledge and in accordance
with the legal provisions in force. Furthermore, we certify that the parts have been carefully clea-
ned and to the best of our knowledge are free from residues in quantities which could be deemed
harmful. ʼ
Place, date ……………………………………………………
Name, department …………………………………………………..

Signature
…………………………………………………

48
20.0 - WASTE DISPOSAL AND DECOMMISSIONING
The pump, complete with electrical drive system, is a plant component which must be
disposed of in accordance with regulations governing the disposal of waste derived
from professional electrical and electronic equipment.
Neither the pump nor any of its parts may be disposed of with household waste.
20.1 - PACKAGING MATERIALS
The packaging material consists of wooden or cardboard boxes, polyethylene shrink-wrap covers
and polyurethane foam, galvanized steel screws, polyester belts.
Wooden or cardboard boxes and screws can be recycled or sent to authorized waste disposal
facilities.
The remaining packaging materials must be sent to authorized waste disposal facilities.
20.2 - WASTE RESULTING FROM MAINTENANCE OPERATIONS
All materials replaced during maintenance operations must be disposed of in compliance with
current regulations and sent to an authorized waste disposal facility.
Consult the pump's bill of materials, supplied with this manual, to identify the materials used to
make the replacing components.
All replaced metal parts must be sent to metal recycling centres; plastic or elastomeric parts and
spent lubricants must be disposed of at authorized waste disposal facilities.
20.3 - DISPOSAL OF THE PUMP
For disposing the pump please observe the following instructions:
- Disconnect electrical and hydraulic connections according to technical rules and laws in force.
- Disassemble all components of the pump for separate dismantling; wash the components and
clean the structure accurately.
The main components of the pump are made from the following materials:
- Pump casing, cover, impeller, shaft, impeller nut: AISI 316L stainless steel (for special alloy
pumps, see the bill of materials)
- Elastomers/Polymers NBR-EPDM-FKM-FFKM-PTFE
- Support and external parts: AISI 304, cast iron with corrosion proof treatment
- Other components: composite mechanical seals, stainless steel and elastomers, ball and roller
bearings.
- Motor: Aluminium - Cast Iron - Copper (consult the manual supplied by the manufacturer)
- Spend oils and greases
For further details, consult the pump's bill of materials, supplied with this manual, to identify the
materials used to make the various components.

There are no components containing asbestos, cadmium or lead, PBB or PBDE.

The components of the pump should be properly got rid, according to the corresponding
rules in force in receiver’s country.

49
 TECHNICAL SERVICE
0522 869832

English language
Cod. DOCICS

All indications, data and figures (in any form) shown in this
publication are indicative and not binding. C.S.F. INOX
C.S.F. Inox S.p.A. Strada per Bibbiano, 7 - 42027 Montecchio E. (RE) - ITALY EU does not assume any guarantee or obligation for the use
of this document nor for the information contained herein.
Ph +39.0522.869911 r.a. - Fx +39.0522.865454 - italia@csf.it - www.csf.it In particular, it does not guarantee against omissions or
errors in the data and drawings provided. Please note that
the technical data, information and images provided in
Export Department • Commercial Étranger • Comercial Extranjero this document are of a purely indicative and approximate
nature. C.S.F. INOX reserves the right, at any time and
without prior notice, to modify the data, drawings and
Ph +39.0522.869922 - Fx +39.0522.869841 - export@csf.it - www.csf.it information provided in this document.