Approximate Figures
Approximate Figures
Approximate Figures
Dear colleagues,
As you know , w e ar e pr epar ingt o under t akea com pr ehensiveint er na|r eviewoÍ t he com pany'S
your engineer ing
or ganisat lonand f acilit ies.A key ar ea of t his r evieww ill be t o assess how ef f icient ly
exper t iseis being ut i| ised.I w ou| dem phasiset hat t he aim oÍ t his assessm entis not t o quest ionyour
pr of essionalcom pet ence.On t he cont r ar y,I and t he com pany'snew shar eholder sr ecogniset he high
degr eeoÍ t echnica|exper t isew it hint he or ganisat ion.our int ent ionis t o w or k t ow ar dsopt im isingt his
valuabler esour ceby ident if yingt he dem andson your t im e t hat ar e lar gelyunpr oduct ive( such as
t asks) in or der t o allow your skillst o be used m or e pr oduct ively.
adm inist r at ive
b The f ollow ing ext r act is f r om a quest ionnair e used in t he r eview w hich w as
I
I sent t o st af f in t he com pany's design depar t m ent . Read t he quest ionnair e
an d m at ch each q u est i o n ( l - 3 ) t o p o i n t s ( a- c) .
Appr oxim at ely w hat per cent age oÍ your t im e do you spend on t he t ypes of t ask
b e| o w ? Fo r each q u est i o n , t h e su m o f v a| u es g i v en f o r A + B sh o u l d eq u al í o o % .
1 A D o i n g t e c h n i c a l t a sk s t h a t u se m y e n g i n e e r i n gsk i l l s e x t e n si v e l y 'y"
B D o i n g m o d e r a t e l y t e c h n i c a l t a sk s t h a t a l e ss q u a l i f i e dc o l l e a g u e c o u l d d o - %
2 A D o i n g [ e c h n i c a l t a sk s t h a t a d d v a l u e [ e . 9 . d e si g n r n g ,p r o b l e m - so l v i n g-] %
B D o i n g t a sk s t h a t d o n o t a d d v a l u e [ e . 9 . a d m i n i st r a t i o n )- " / "
3 A D o i n g t a sk s t h a t a r e p u r e l y t e c h n i c a l - %
B D o i n q t a sk s t h a t r e l a t e t o t e c h n i c a l o r q a n i za t i o na n d d e c i si o n - m a k i n q- %
a Th e ex t en t o f t ech n i calr o l e v er su s m an ag em en tr o l e
b Th e d eg r ee o f co m m er ci alex p l o i t at i o no f t ech n i calsk i l l s
c Th e d eg r ee o f ap p l i cat i o no f ex p er t i sean d ex p er i en ce
d Com plet e t he f ollow ing sent ences using t he w or ds or phr ases in t he box.
Som et im es m or e t han one answ er is possible.
I They asked f or a baillpar vk'qr t ^ " ' f or set t ing up t he new syst em '
2 I ' v eg o t t h e f i g u r esi n m y co m p u t er ,b u t I co u l d n ' t t el l y o u
3 Th e w o r k i s f i n i sh ed ,t h er e' sj u st t h e t i d y i n g u p t o d o .
4 Th e act u al co st o f t h e st ad i u m w as - t h e est i m at eat E2 m o v er b u d g et .
5 | t h i n k i t ' l l t ak e t w o w eek s t o co m p l et et h e r ep o r t .
6 T h e d e v e l o p m e nw t i l l c o st $ 10m.
68 Un i t 8 Mo n i t o r i n gan d co n t r o l
I
I
I n pair s, ask and answ er t he quest ionsf r om t he quest ionnair ein Exer cise I I b
using t he phr ases in Exer cise I I d. Not e dow n your par t ner 'sansw er s.
I A- o / o B- o / o
2 A- o / o B- o / o
3 A- o / o B- o / o
1, 2 a ) a.g Rs par t of t he com pany'sint er nat r eview ,an assessm entis being m ade
of t he har dw ar eand sof t w ar et hat m ake up t he f ir m 's Com put er Aided Design
( CAD) syst em . Dan, a design engineer ,is t alking t o Beat r ice,his m anager ,
about t he st at e of t he syst em .List en and m ar k t he f ollow ingst at em ent sTiue
CI ) or False ( F) .
I Most of t h e scr een sar e t oo sm all.
2 En g in eersp
s en da lot of t im ew or k in gon scr een .
3 Lar genum ber sof dr aw ingsar e pr int edat t heir of f ice.
Find w or ds and phr ases in audioscr ipt 8.9 on page 93 t o m at ch t he f ollow ing
d ef in it ion s( l - 5 ) .
I ap p r ox im at ely
/
2 m u chm or et h an/
3 at least/ ( t w o t hir ds)
4 m ost/
5 alm ost zer o /
Com plet e t he f ollow ing r eplies t o expr ess t he f igur es in appr oxim at e t er m s
u si n g t h e w o r d s i n Ex er ci ses | 1 d an d l 2 b . So m et i m es m o r e t h an o n e an sw er
is possible.
l How o| d is t his equipm ent ? A goü, f ive year s o| d. ( at | east 5 year s)
2 W h at p er cen t ag eo f t h e PCs n eed ch an g i n g ?- al l o f t h em . ( 9 5 o / o )
3 Ho w m an y o f t h e co m p u t er sar e u p t o sp ec? al l o f t h em . ( 1 Oo / o )
4 How m any of t he st af f use t he CAD syst em ? half of t hem . ( 55o/ o)
5 H o w m u c h w o u | d t h e n e w p r i n t e r sc o st ?- $ 2 ' 0 0 0 . ( $ 3 ' l 2 0 )
6 H o w m u c h d o e sa n a d a p t e r | i k e t h i sc o st ?- ( $ z;
7 How long w ould a f ull syst em t ake t o inst all? 5 days. ( 4- 6 days)
8 Can m o st o f o u r cl i en t sr ead t h ese f i l es? Yes, o f t h em . ( 95o/ o)
13 You ar e set t ing up a sm all com pany of consult ing engineer s em ploying seven
m em ber s of st af f - f ive engineer s and t w o assist ant s. You need t o r ent
an of f ice, equip it w it h a com put er net w or k w it h CAD syst em and adm in
sof t w ar e, and buy ot her basic of f ice equipm ent . ! n pair s, discuss som e
ballpar k f igur es r elat ing t o t he f ollow ing quest ions.
o W h at co m p u t er eq u i p m en tw i l l b e r eq u i r edan d h o w m u ch w i l l i t co st t o b u y ?
o W h at o t h er i t em s o f f u r n i t u r e/ eq u i p m enwt i l l b e n eed ed ,an d h o w m u ch w i l l
t his cost ?
. Ho w m u ch f l o o r sp ace w i l l b e r eq u i r edi n t h e o p en - p l ano f f i ce?
. Ho w l o n g w i l l i t t ak e t o set u p t h e o f f i ce- i n st al lt h e f u r n i t u r ean d eq u i p m en t ?
) S.t Rn int er nat ionalt eam of r esear cher sar e collabor at ingon t he design
of an exper im ent alener gy- ef f icientvehicle.They ar e discussingt he t ools
availablef or developingt he vehicle'saer odynam icdesign. List en t o t he
conver sat ionand answ er t he f ollow ingquest ions.
I Wh at op t ion sar e av ailab lef or w in dt u n n elt est in gin t er m sof scale?
2 Wh yar e r ollin gr oad su sef u in
l w in dt u n n elsw h ent est in gv eh icles?
3 Wh at issu ew ill d et er m in ew h et h eror n ot a r ollin gr oadis n ecessar y ?
4 Wh at p oin t is m ad eab ou tt h e r eliab ilit of
y CFD an d w in dt u n n eld at a?
5 What pr oblemis m ent ionedw it h r egar dt o out doort est ing?
) g.t t ist en again and com plet et he f ollow ingext r act sf r om t he conver sat ion
using t he w or ds and phr ases in t he box.
Theacidtest back-to-backtesting in thefietd mock-up
triatrun tried-and-testedvalidate vfttnt
Com plet e t he aer odynam ic design developm ent plan of t he ener gy- ef f icient
vehicle using st ages ( a- e) .
a Test m odel in w ind t unnel t o validat e dat a f r om scale t est s
b Car r y o u t b ack - t o - b ackt est s i n w i n d t u n n el w i t h m o ck - u p s
c Bu i l d f u l l - si zew o r k i n g p r o t o t y p e
d Sel ect b est d esi g n , b ased o n d at a f r o m w i n d t u n n el t est s
e Nar r o w d o w n d esi g n o p t i o n st o t h r ee, b ased o n co m p u t er d at a
Aer odynam ic design developm ent plan
I Ex p er im enut sin gCFD sof t w ar e
2
3 You ar e m em ber sof a t echnologicalr esear cht eam sim ilar t o t he one
in Exer cise2b. You have been asked t o design a t est pr ogr am m ef or an
exper im ent alsyst em f or air - dr oppingcar go. Read t he br ief and, in pair s,
discusst he t ypes of t est r equir ed and t heir sequence.
Design br ief
Th e syst em allow s r elat ivelyf r agilecar go t o be air - dr oppedf r om plan es
in t o r em ot e locat ion s on t h e gr ou n d. lt com pr ises a par ach u t e,at t ach ed
t o a cylin dr icalcon t ain er t w o m et r es lon g w it h a diam et er of 1. 5 m et r es.
Th e con t ain er is su r r ou n ded by a def or m able pr ot ect ive st r u ct u r e.
The aims of t est ing are t o develop t he designs of:
a) t he parachut e
b) t h e pr ot ect ive st r u ct u r e, in or der t o m in im iset h e im pact t o car t o
in side t h e con t ain er .
Th e n u m ber of t est s m u st be m axim ised w it h in a lim it ed bu dget .As
t est s involving real drops from aircraft are cost ly, t hese must be kept t o
a m inim um .
Read t he f ollow ing pr edict ions of how a cont ainer air - dr opped w it h
par achut es m ight behave w hile f alling, and on hit t ing t he gr ound. Com plet e
t he pr edict ions by under lining t he w or ds you t hink ar e cor r ect .
I Th e l o n g er t h e co n t ai n eri s i n t h e ai r , t h e m o r e i t s h o r i zo n t alsp eed w i l l
decr ease/ incr ease.
2 Co m p ar ed w i t h a l o w - al t i t u d ed r o p , t h e v er t i calsp eed o f a h i g h - al t i t u d ed r o p
w i l l b e l o w er / h i g h er .
3 I n t er m s o f d am ag e t o t h e co n t ai n er ,a h i g h v er t i cal / h o r i zo n t ali m p act sp eed
i s p o t en t i al l yw o r se.
4 A v er y l o w - al t i t u d ed r o p w i l l m o st l i k el y cau se t h e co n t ai n ert o sl i d e/ r o l l
al o n g t h e g r o u n d .
c I n pair s, decide w het her t he f ollow ing w or ds and phr ases ar e used t o agr ee
or disagr ee. can you t hink of ot her phr ases f or agr eeing and disagr eeing?
Ab so l u t el y I ' m n o t co n v i n ced I ' m n o t so su r e No t n ecessar i l y
Of cour se Tr ue
Dr opalt it ude
sp eedof con t aj n er
Ver t ' icaI
6 a t n pair s, discuss w hich of t he f ollow ing opt ions you t hink is pr ef er able and
why.
I a l o w - l ev eld r o p w i t h l o w v er t i calsp eed an d h i g h h o r i zo n t alsp eed
2 a h i g h - l ev eld r o p w i t h h i g h v er t i calsp eed an d l o w h o r i zo n t alsp eed
Un i t 9 Th eo r yan d Pr act i ce 73
- Com p ar in gr esu lt sw it h ex p ect at ion s
7a ln pair s, discuss t he dif f er ence bet w een expect at ions and r esult s.
Cive an exam ple r elat ing t o r esear ch and developm ent ( R& D) in
en g i n eer i n g .
Read m or e of t he descr ipt ion. What kinds of r ocket did t hey build
and how do you t hink t hey w or ked?
I should sag t hat t his had not hing t o do wit h NASA, and happened
a long wag from Cape Canaveral. lt was j ust me and a few friends
on a windswept foot ball field near Homburg. But t he plast ic bot t le
wat er rocket s we built and launched went t hrough an impressive R&.D
!l progromme, bearing in mind we were onlg 12 gears old!
) g. q Ust en again and com plet e t he f ollow ing phr ases f r om t he descr ipt ion.
I ( as expect ed) lt didn't go exact lg
2 ( ext r em elyw ell) lt w or ked
74 Un i t 9 Th eo r yan d p r act i ce
t 0a t n pair s, discuss possiblew ays of m akingt he w at er r ocket m or e pow er f ult o
allow it t o at t ain higher alt it udes.The basis of t he design should be t he
sa m e a n d y o u m a y o n | y u se b a si cm a t e r i a l s. Fo r e a ch so l u t i o n , e x p l a i n t h e
f ollow ingpoint s.
o Why you w ouldexpectt he r ockett o be m or eef f ect ive
. Any pot ent ialPr oblem s
t he
) g.S t ist en t o Manf r ed descr ibinghow t he r ocket w as developedand
r esult s of f ur t her t est s. Make not es on t he im pr ovem ent m
s ade and t heir
consequences. How do t he solut ions com par ew it h your ideas f r om
Exer cise lOa?
Read t he f ollow ingphr asest hat Manf r ed uses. com plet e t he def init ionsby
under liningt he cor r ect w or ds.
1 as it t ur nedout : w hat happenedin t heor y/ pr cllCe
2 w hat act uallg hoppened : w hat happenedin t heor y/ pr act ice
3 w e under est im at t
ed he pr essur e : it w asless/ m or et han w e t hought
4 we overest imat edt he st rengt h : it was less/ more t han we t hought
5 plast icbot t lesore hardlg up t o t heiob : t hey'readequat e/ inadequat e
6 I lear nedt he har d w ag. : it w asa t heor et ical/ pr act icallesson
t 3a Read t h e t i t l e o f t h e ar t i cl e i n Ex er ci se I 3 b an d ex p l ai n w h at y o u t h i n k i t
m ean s.
b Read t h e ar t i cl e an d an sw er t h e f o l l o w i n g q u est i o n s.
I W h at ar e ch i ck encan n o n sd esi g n edt o d o ?
2 W h y w as a ch i ck encan n o n u sed f o r a t r ai n t est ?
3 W h at w er e t h e ef f ect so f t h e t est ?
CHI GKEICAlI
{ l{ ol{GOOFMAKESTECHEGGHEADS
I OOKLI KETURKEYS
j et
\ f , / n en n ew ai r cr af t ar e d ev el o p ed , The ef f ect s w er e devast at ing. As a r esult of
l, Y Y en g i n es an d co ck p i t w i n d sh i el d s ar e t h e i m p act , a h o l e w as sm ash ed , n o t j u st
|Í t est ed t o si m u l at e b i r d st r i k es ( m i d - ai r t h r o u g h t h e w i n d sh i el d , b u t al so t h r o u g h
co l l i si o n s w i t h b i r d s) , w h i ch can r esu l t i n t h e b ack o f t h e d r i v er ' s co m p ar t m en t . I t
dam age. The t est s ar e car r ied out using w as har d t o believe a chicken had caused
special com pr essed- air cannons t hat f ir e so m u ch d est r u ct i o n . Co n seq u en t l y ,t h e
d ead ch i ck en s. On o n e o ccasi o n su ch a engineer s cont act ed t heir aer onaut ical
gun w as lent , by an aer onaut ical com pany, co l l eag u es t o en q u i r e i f t h e p r o b l em m i g h t
t o so m e en g i n eer s d ev el o p i n g a n ew t r ai n . b e d u e t o an i ssu e w i t h t h e g u n , so m e so r t o f
Bir d st r ikes w er e a pot ent ial danger , ow ing f ault t hat could have caused it t o exceed it s
t o t he t r ain's high speed. Having r eceived nor m al f ir ing pow er . No m alf unct ions w er e
i n st r u ct i o n s i n h o w t o u se t h e can n o n , f ound. How ever , it w as lat er discover ed
t he t r ain designer s bought an oven- r eady t hat t he unexpect ed dam age had occur r ed
ch i ck en f r o m a l o cal su p er m ar k et , an d b ecau se o f a t em p er at u r e i ssu e.
subsequent ly f ir ed it at t heir pr ot ot ype.
Th e t ex t i n Ex er ci se I 3 b i s an u r b an l eg en d ( o r u r b an m y t h ) - a co m m o n l y
I Bi r d st r i k es 6 2 n v esq l t i \ d am ag e t o ai r cr af t .
2 Bi r d st r i k e sW e r e a p o t e n t i a | p r o b | e m f o r t h e t r a i n , - l
I- i t s sp eed .
5 Du r i n g t h e t est , t h e t r ai n w as sev er el yd am ag ed as a - t h e i m p act .
4 Th e d am ag e o ccu r r ed a p r o b l em r el at i n gt o t em p er at u r e.
5Theim pact of t hechicken- it t oent er t het r ain.
6 Th een g i n eer st h o u g h t t h eg u n w asf au | t y , so - t h ey ca| | ed t h ei r
c o l l e a g u e s.
76 Un i t 9 Th eo r yan d p r act i ce
I
e Read t h e f o l l o w i n g en g i n eer i n g u r b an l eg en d s an d co m p l et e t h e
descr ipt ions of causes and ef f ect s using t he cor r ect f or m of t he w or ds
an d p h r ases i n Ex er ci se I 3 d . So m et i m es m o r e t h an o n e w o r d o r p h r ase i s
p o ssi b l e.
1 Ap p ar en t l y ,t h e b i g g est ch al l en g ei n sp ace ex p l o r at i o nw as d ev el o p i n ga p en
f o r ast r o n au t st o u se i n o r b i t as o r d i n ar y b al l p o i n t p en s d o n ' t w o r k i n sp ace,
becat use oP / Ar l. elo / ow \ t \ glo t he f act t hat t her e's no gr avit y. So
t h i s p r o b l em ,t h er e w er e t eam s o f r esear ch er sw o r k i n g f o r
y ear s,t r y i n g t o f i n d a so l u t i o n .Ev en t u al l yso
, m eo n e cam e u p w i t h t h e i d ea
o f u si n ga p e n c i l .
2 W h en t h ey d esi g n edt h e f o u n d at i o n so f t h e l i b r ar y o n t h e u n i v er si t ycam p u s,
t h ey f o r g o t t o al l o w f o r t h e w ei g h t o f t h e b o o k s o n t h e sh el v es,w h i ch
t h e b u i l d i n gt o st ar t si n k i n g .So - , h al f o f t h e
f l o o r s h av e h ad t o b e l ef t em p t y ,w i t h o u t b o o k s, t o k eep t h e w ei g h t d o w n .
3 Di d y o u h ear ab o u t t h at Ol y m p i c- si zedsw i m m i n gp o o l t h at w as b u i l t ?
Th ey g o t t h e l en g t h w r o n g , t h e t i l es. Th ey f o r g o t t o t ak e
i n t o acco u n t t h e t h i ck n ess,w h i ch t h e p o o l m easu r i n ga f ew
m i | | i m e t r e s t o o Sh o r t . So - , i t c a n ' t b e u s e d f o r s w i m m i n g
co m o et i t i o n s.
14a On e p o p u l ar t o p i c f o r u r b an l eg en d s i s t h e su g g est i o n t h at t h e m o o n
l an d i n g s d i d n ' t r eal l y t ak e p l ace an d w er e f i l m ed o n Ear t h . l n p ai r s, d i scu ss
t h e f o l l o w i n g q u est i o n s.
. I n p h o t o s t ak en o f ast r o n au t so n t h e m o o n , w h y ar e n o st ar s v i si b l e i n t h e
sk y ?
o I n f i l m f o o t ag e,w h y i s t h e f l ag p l an t ed o n t h e su r f aceo f t h e m o o n seen
m o v i n gsl i g h t l y ?
o W h y d o p h o t o s o f ast r o n au t s'f o o t p r i n t sap p ear t o b e o n a w et su r f acean d
n o t i n d r y d u st ?
. W h y i s n o b l a st c r a t e rc a u se db y e n g i n et h r u st d u r i n gt h e l a n d i n gv i si b l e
b e l o wt h e m o d u l e ?
C l n p ai r s, d i scu ss an y u r b an
legends you have hear d
r el at i n g t o en g i n eer i n g
and t echnology. Use t he
f o l l o w i n g i d eas t o h el p y o u .
o unbelievabld e e si g nf a u l t s
. b i zar r e i n ci d en t s
i n v o l v i n gcar s
o r u m o u r sa b o u t a m a zi n g
ex p er im en t al t echn o l o g y
o b a d w o r k m a n sh i pb y =
p l u m b e rasn d
b u i l d e r s,
e l e ct r i ci a n s 'G'; ; -.=
jf-= * "::H
Unit 9 Theor yand pr act ice
.i.