Alpha 30 - Robot Shotcretero

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Alpha 30 EQ117

Imagen referencial: Alpha 30D EQ117 – Año: 2020

El Alpha 30 D de Normet es un equipo diesel-hidráulico de aspersión de concreto diseñado para túneles


de hasta 7 metros de altura y 9 metros de ancho. La cobertura máxima longitudinal de aspersión desde
una posición fija es de 3 metros. La nueva bomba de concreto NSP30 tiene una capacidad máxima teórica
de 30m3/h. El sistema dosificador de acelerante del Alpha 30 es impulsado por una bomba peristáltica
acompañada de dos estanques de acero inoxidable con un volumen total de 420 litros. El Alpha 30 puede
ser equipado con un control remoto inalámbrico o con control con cable para manipular el brazo y los
movimientos de cabezal de proyección, así como también la dosificación de acelerante y la manipulación
de la bomba de concreto. Para mantener una fácil maniobrabilidad en túneles estrechos, el Alpha 30
posee dirección y tracción en las cuatro ruedas, también posee un motor Diesel de 120 kW refrigerado
por agua y que cumple la regulación Tier 3. La cabina del operador en el Alpha 30 cumple las
certificaciones FOPS/ROPS. Entre el equipamiento que se puede adicionar el Alpha 30 están: el sistema
de hidro lavadora de alta presión con un estanque de agua de acero inoxidable, rueda de repuesto y
control remoto alámbrico entre otros.
Alpha 30 D
> Numero de serie: EQ117
> Año de manufactura: 2013
> Año de rebuild: 2019
> Ubicacion: Perú

> Disponibilidad: Setiembre 2023


> Grado del equipo: Grade 3
> Horas del motor [h]: 8170
> Tipo motor: Deutz TCD2013 L04, 120kW/2300 rpm TIER 3

Equipamiento

> Motor Diesel Deutz TCD 2013 L04 2V, TIER 3


> Eje Posterior Fijo
> Eje Delantero Oscilante
> Cabina FOPS ROPS
> Bomba de concreto NSP 30
> Agitador controlado hidráulicamente
> Control remoto Inalámbrico
> Conos de seguridad
> Tacos de seguridad
> Alarma de pre-arranque
> Alarma de accionamiento de estabilizadores
> Cámara de retroceso
> Cadena a tierra
> Sistema contraincendios y extintor

Comentarios del rebuild 2019

> Eje delantero reparado


> Eje posterior reparado
> Motor diésel reparado
> Bombas hidráulicas reparadas
> Motor hidráulico reparado
> Bomba de aditivo reparada
> Cilindros hidráulicos de bombeo nuevos
> Sistema eléctrico reparado
> Chasis granallado y pintado.
> Neumáticos usados
Comentarios Mantenimiento 2023

> Brazo Alpha 20 nuevo instalado.


> Kit de Enf riadores nuevos.

Información adicional

> Garantía: 1 año o 1000 horas


> Manual de operación, mantenimiento y partes
> Certif icado de operatividad
> Inf orme de reparación

Imagenes referenciales: Alpha 30D EQ117 – Año:2020


Technical data sheet
100037843.11
Alpha 30D 06.04.2022

Equipment includes options and extra equipment.

Features
Normet´s Alpha 30D is a diesel hydraulic mobile concrete sprayer designed for tunnel profiles up to 7 meters in height and
9 meters in width. The maximum longitudinal spraying reach from one set up is 3 meters.

The new NSP 30 concrete pump has a theoretical maximum pumping capacity of 30 m3/h. Alpha 30D's accelerator dosing
system uses a peristaltic pump and has two stainless steel tanks with a total volume of 420 liters.

Alpha 30D can be equipped with a radio or wired remote control system for controlling boom and nozzle movements and
rotation as well as accelerator dosing and concrete pump

To make manouvering easy in narrow tunnels, the Alpha 30D has four wheel steering and four weel drive. It has a 120 kW
Liquid cooled turbo charged diesel engine meeting Tier 3 regulations.

Operator's cockpit on Alpha 30D is FOPS and ROPS approved.

The additional equipment for Alpha 30D are a high pressure washer system with 300 liter stainless steel water tank, spare
wheel and wired remote control plus cable.

Normet reserves the right to change this specification without further notice.
Normet Chile Ltda. 1/10 Tel : +56 (2) 29638600
Av. Chena #11000 e-mail: info@normet.com
Parque industrial Puerta sur
Santiago - Chile
Technical data sheet
100037843.11
Alpha 30D 06.04.2022

Technical specification

SPRAYBOOM DRIVER’S COMPARTMENT


Automatic functions: • Open 1-man cockpit. FOPS  /  ROPS approved.
• Nozzle rotation. • Driver’s seat with suspension.
• The speed of the movements can be adjusted from the • Seat with pressure sensor (dead man).
radio remote control. • Seat with retractable (75 mm wide) lap seat belt.
• All the movements are pressure compensated and • The driver’s compartment includes driving controls and
have a proportional output. pedals.
• Boom coverage for tunnels up to 7 m x 7 m. • VDO gauges (IP65):
- Master Gauge:
CONCRETE PUMP - Engine RPM
Spray pump NSP 30. - Hourmeter
Low-wear and low-maintenance double piston pump: - Voltmeter
• Pumping capacity theoretical 3 - 30 m3 / h - Fuel Consumption
• Pumping cylinder diameter 200 mm - Turbocharger pressure
• Cylinder stroke 600 mm - Fuel level
• Pumping pressure max. 50 bar - Engine temperature
• Hydraulic pressure max. 190 bar • Window kit is included.
High pumping pressure enables the conveying of stiff
concrete. EXHAUST SYSTEM
The pump is able to pump up to max. aggregate size of • Catalytic exhaust gas purifier.
16 mm and all types of fibres (max. length 60 mm) in the
mix. TRANSMISSION
• Hydraulically driven agitator. • Hydrostatic 4-wheel transmission.
• Variable piston pump 56 cm3.
RADIO REMOTE CONTROL SYSTEM • Variable piston motor 115 cm3.
Following features can be adjusted or switched on / off • Stainless steel hydraulic oil tank.
from the control box:
• Accelerator dosing rate. AXLES
• Accelerator pump on / off. • Planetary type.
• Concrete pump on / off / reverse. • Dana 212.
• Nozzle rotation on / off. • Rear end axle fixed.
• Boom end axle oscillation + / - 7°.
ACCELERATOR SYSTEM
• Hydraulically driven Peristaltic pump. TYRES
• Max. pumping pressure 7 bar. • 10.00 - 20 with steel rim.
• Dosing rate 0.5...16 L / min (30 - 960 L / h).
• Suction line diameter 1" (25 mm). PERFORMANCE
• Pressure line diameter 1" (25 mm). • Max. tractive effort 44 kN.
• Stainless steel additive tank with a capacity of 420 L. • Max. speed (horizontal tunnel) 20 km / h.

CONCRETE LINE 2 1/2" BRAKES


• Concrete line diameter 2 1/2" (63.5 mm). • Service brake: hydraulically powered two-circuit
oil-immersed multi-disc brakes in both axles.
AIR HOSE REEL • Safety / Parking brake: spring-activated, hydraulically
Manually operated reel released, fail-safe-type brake.
• Hose length 30 m.
• Hose size 1 ½” (38 mm). STEERING
• Four-wheel steering as standard.
ENGINE • Orbitrol type.
• Liquid cooled turbo charged Deutz TCD 2013 L4, • Including crabwalk.
120kW/2300 rpm, TIER 3 approved.
FUEL TANK
• Stainless steel tank with a capacity of 165 L.

Normet reserves the right to change this specification without further notice.
Normet Chile Ltda. 2/10 Tel : +56 (2) 29638600
Av. Chena #11000 e-mail: info@normet.com
Parque industrial Puerta sur
Santiago - Chile
Technical data sheet
100037843.11
Alpha 30D 06.04.2022

Technical specification Optional Equipment


HYDRAULIC SYSTEM LOWER DRIVER’S COMPARTMENT
• Variable displacement piston pump system with • Open 1-man cockpit. Not FOPS  /  ROPS certified.
following outputs: • Suspended driver’s seat.
- 150 L / min for concrete pump (piston pump). • Seat with pressure sensor (dead man).
- 90 L / min for boom (piston pump). • Seat with retractable (75 mm wide) lap seat belt.
• The driver’s compartment with driving controls and
Stainless steel hydraulic oil tank with a capacity of 500 L. pedals.
Oil cooler for concrete and boom circuit. • Window kit is included.
Return oil filtration 10 μm.
Oil level and temperature indication.
Additional Equipment
Return filters with contamination indicator.

24 VDC ELECTRICAL SYSTEM HIGH PRESSURE WASHER


• Exposed components are IP65 standard min. Hydraulically operated pressure washer with hose
• Battery 2 x 80 Ah. reel:
• Alternator 55 A. • Max. water pressure 140 bar
• Wire harness (self extinguishing) with tinned wires and • Max. water flow 15 L/min
watertight conduits. Manually operated hose reel
• LED driving lights: • Hose size 3/8" x 15 m
- Front end, LED lights 2 x 1300 lm • Stainless steel tank; capacity 300 L
- Rear end, LED lights 2 x 1300 lm FOR ENCLOSED COCKPIT
• Service brake lights.
• LED directional lights on front and back side. Options available only for Tier 3 equipment.
Cockpit ventilation:
WORKING LIGHTS • Cockpit Heating.
• 24 VDC LED lights. • Air conditioning.
• 2 pcs on boom of 6700 lm. GREASING SYSTEM
• 1 pc over the concrete pump.
• Automatic greasing system for the concrete pump.
GREASING MANIFOLD
FIRE SUPPRESSION SYSTEM
Centralized grease fittings for:
• Concrete pump. • Fogmaker: Automatically and manually actuated.
• ANSUL: Manually actuated.
OTHER
FORM OIL SYSTEM
• 6 kg hand held fire extinguisher.
• Standard symbol labels. Air pressure-driven system with hose reel:
• Text labels in : Spa / Eng. • Tank Capacity 20 L.
• Basic tool set: • Hose lenght 20 m.
- Cleaning plug • Working pressure 7 bar.
- Washing ball
REMOTE CONTROL SYSTEM
- Rubber hose 3/4" 4 m
- Suction hose 1" 4 m Wired remote control including:
- Sledge hammer 800 g • Remote control box.
- Special tools for concrete pump • Remote control cable 10 m.

SPARE WHEEL
• 10.00 - 20 with steel rim.

SAFETY KIT
• Wheel nut locker.
• Laminated cabin glass.

Normet reserves the right to change this specification without further notice.
Normet Chile Ltda. 3/10 Tel : +56 (2) 29638600
Av. Chena #11000 e-mail: info@normet.com
Parque industrial Puerta sur
Santiago - Chile
Technical data sheet
100037843.11
Alpha 30D 06.04.2022

Additional Equipment
WHEEL CHOCKS*
Steel wheel chocks
• Steel wheel chocks kit (2 pieces).

Polyurethane wheel chocks


• Polyurethane wheel chocks kit (2 pieces).

* One must be selected.

SAFETY EQUIPMENT
Reversing camera
• Infrared LEDs for ultra-low light performance.
• Illumination distance 5 m.
• Heater.
• Day/Night sensor.

Obstacle detection system


• Two units ultrasound sensor, adjustable detection
distance up to nine meters.
• Two units ultrasound sensor, fix detection distance
for blind spots.
• Cockpit display with audio and visual signals.

ACCELERATOR SYSTEM
Standard Nordoser XEP
• Electrically controlled Normet peristaltic pump.
• Simple real time process display.
• Accurate accelerator output ratio adjustment. TOP VIEW
• Work shift based data logging. Reversing camera coverage diagram.
• Reports uploading to a USB drive.
• System settings.
• Process settings.
• System diagnostics.
• Process diagnostics.
• USB access drive programming.
• Multi colour display module.
• Switches for quick functions.
• Multi language user interface.
• Dosing rate 0.6 - 16 L/m.

CONCRETE THICKNESS MEASUREMENT SYSTEM


• Normet SmartScan
• Normet SmartScan Align for georeferenced profile
data

TOP AND SIDE VIEW


Obstacle detection system diagram.

Normet reserves the right to change this specification without further notice.
Normet Chile Ltda. 4/10 Tel : +56 (2) 29638600
Av. Chena #11000 e-mail: info@normet.com
Parque industrial Puerta sur
Santiago - Chile
Technical data sheet
100037843.11
Alpha 30D 06.04.2022

Dimensions

SIDE VIEW 1
Basic machine. Driving dimensions at job site.
Driver compartment corresponds to the standard FOPS /
ROPS approved cockpit.

SIDE AND FRONT VIEW 2


Basic machine. Driving dimensions at job site.
Optional driver compartment corresponds to the
Non FOPS  /  ROPS certified.

Normet reserves the right to change this specification without further notice.
Normet Chile Ltda. 5/10 Tel : +56 (2) 29638600
Av. Chena #11000 e-mail: info@normet.com
Parque industrial Puerta sur
Santiago - Chile
Technical data sheet
100037843.11
Alpha 30D 06.04.2022

Dimensions

SIDE AND OVERVIEW 3


Basic machine. Driving dimensions at job site.

DIMENSIONS TURNING RADIUS


Length 9500 mm Outer 4953 mm
Width 2512 mm Inner 1650 mm
Height 2670 mm
Wheel base 2695 mm WEIGHT
Ground clearance 448 mm Operating 9500 kg

Normet reserves the right to change this specification without further notice.
Normet Chile Ltda. 6/10 Tel : +56 (2) 29638600
Av. Chena #11000 e-mail: info@normet.com
Parque industrial Puerta sur
Santiago - Chile
Technical data sheet
100037843.11
Alpha 30D 06.04.2022

TURNING RADIUS

Normet reserves the right to change this specification without further notice.
Normet Chile Ltda. 7/10 Tel : +56 (2) 29638600
Av. Chena #11000 e-mail: info@normet.com
Parque industrial Puerta sur
Santiago - Chile
Technical data sheet
100037843.11
Alpha 30D 06.04.2022

COVERAGE AREA OF SPRAY BOOM

Normet reserves the right to change this specification without further notice.
Normet Chile Ltda. 8/10 Tel : +56 (2) 29638600
Av. Chena #11000 e-mail: info@normet.com
Parque industrial Puerta sur
Santiago - Chile
Technical data sheet
100037843.11
Alpha 30D 06.04.2022

8 meter high tunnel.

7 meter high tunnel.

COVERAGE AREA OF SPRAY BOOM

Normet reserves the right to change this specification without further notice.
Normet Chile Ltda. 9/10 Tel : +56 (2) 29638600
Av. Chena #11000 e-mail: info@normet.com
Parque industrial Puerta sur
Santiago - Chile
Technical data sheet
100037843.11
Alpha 30D 06.04.2022

6 meter high tunnel.

5 meter high tunnel.

COVERAGE AREA OF SPRAY BOOM

Normet reserves the right to change this specification without further notice.
Normet Chile Ltda. 10/10 Tel : +56 (2) 29638600
Av. Chena #11000 e-mail: info@normet.com
Parque industrial Puerta sur
Santiago - Chile
Technical data sheet
100037843.11
Alpha 30D 06.04.2022

Tractive Effort

Normet reserves the right to change this specification without further notice.
Normet Chile Ltda. 11/10 Tel : +56 (2) 29638600
Av. Chena #11000 e-mail: info@normet.com
Parque industrial Puerta sur
Santiago - Chile

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