Belt Sway Switch Working Principle - InstrumentationTools

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5/10/24, 2:19 PM Belt Sway Switch Working Principle - InstrumentationTools

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Belt Sway Switch Working Principle


by Editorial Staff

The belt sway switch allows smooth running of the conveyor and protects it from
damages by over swaying which can occur due to uneven loading of material, worn

out idler roller bearings etc.

Float Level Switch Working Principle 


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Belt sway switch is also known as Run Off Switch.

Table of Contents
1. Belt Sway Switch Principle

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5/10/24, 2:19 PM Belt Sway Switch Working Principle - InstrumentationTools

2. Application

3. Installation

Belt Sway Switch Principle

Belt Sway Switch has two-step switching points: one step is for Alarm (belt

running but need check), other step is for Fault (Belt stop).

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5/10/24, 2:19 PM Belt Sway Switch Working Principle - InstrumentationTools

When belt is running, it may sways and touches the roller lever. If roller lever
is pushed by swaying belt and reach the angle of 20°, first step switch of

Alarm will be active; if reach angle of 35°, second step switch of Fault will be
active. When the belt runs correctly once more, the misalignment switch will

reset automatically. Max. roller lever can be pushed to 75° angle.


After the fault clearing, the belt departs from the vertical roll and operate
normally, the roll may reset automatically.

The Belt Sway Switch of is constructed with high reliability microswitches,

lubricateless ball bearings, a touch roller which is titled to 75 , and other


parts; its functions are designed with a large margin for sure action and long

life

Application
The Belt Sway Switch functions in detecting any deviation or sway in the conveyor

belt and providing an auto-alarm and sending out signal to stop the conveyor to

avoid the damage to the conveyor belt and prevent scatter of conveyed materials
because of the belt distortion.

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5/10/24, 2:19 PM Belt Sway Switch Working Principle - InstrumentationTools

Image Credits : phisher-ct

The Belt Sway Switch is necessary in the safe conveying system, widely used in the

belt deviation detection of the belt conveyor for coal, cement and building
materials, mining, electricity, port, metallurgy and chemical industries.

Installation

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5/10/24, 2:19 PM Belt Sway Switch Working Principle - InstrumentationTools

Image Credits : phisher-ct


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Prevention with slant on both sides of the switch should be installed on the

conveyor maintenance channel, installation position should ensure that


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5/10/24, 2:19 PM Belt Sway Switch Working Principle - InstrumentationTools

maintenance personnel in the event of an emergency operation is

convenient

Switch is located in the conveyor belt on both sides, vertical roll with

conveyor belt edge perpendicular to the plane, and on both sides of the

conveyor belt is located at 1/3 height of vertical roll.

Switch and vertical roll conveyor belt normal position of the appropriate

spacing is 50 ~ 100 mm.

Switch quantity should be according to the length of the conveyor, types

and arrangement for sure. Should be in commonly conveyor head, tail,


convex segmental arc, concave segment and location in the middle of the

conveyor is set. (Note: when the conveyor is longer, the position in the

middle of the conveyor can every 30~35 m set to 1)

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5/10/24, 2:19 PM Belt Sway Switch Working Principle - InstrumentationTools

The partial switch should through the mounting bracket and conveyor frame
connection; switch bracket shall be installed on the conveyor and conveyor

frame welding, after the completion of switch and switch bracket bolted

Source : phisher-ct

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